WO2019014787A1 - Ncs杂物斗成型冲切模生产线装置 - Google Patents

Ncs杂物斗成型冲切模生产线装置 Download PDF

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Publication number
WO2019014787A1
WO2019014787A1 PCT/CN2017/000452 CN2017000452W WO2019014787A1 WO 2019014787 A1 WO2019014787 A1 WO 2019014787A1 CN 2017000452 W CN2017000452 W CN 2017000452W WO 2019014787 A1 WO2019014787 A1 WO 2019014787A1
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Prior art keywords
fabric
frame
jaw
substrate
conveying
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PCT/CN2017/000452
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English (en)
French (fr)
Inventor
顾玉建
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顾玉建
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Application filed by 顾玉建 filed Critical 顾玉建
Priority to PCT/CN2017/000452 priority Critical patent/WO2019014787A1/zh
Publication of WO2019014787A1 publication Critical patent/WO2019014787A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00—Shaping by press-cutting; Perforating
    • B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching

Definitions

  • the invention relates to the field of NCS utility bucket forming punching die production, in particular to a NCS utility bucket forming punching die production line device.
  • NCS utility bucket forming die-cutting die production line production technology, which requires a large number of manual operations combined with some equipment.
  • the equipment was large in size, complicated in structure, high in cost, low in production efficiency, slow in feeding, and also after feeding. Need to divide, feed, a batch of raw materials after the need to manually refuel, wasting time, work efficiency is low.
  • the present invention provides a fabric feeding device for a NCS utility bucket forming punching die production line, which is simple in design, convenient in use, reasonable in structure, fast in feeding, mechanical automatic refueling, automatic segmentation, and saving. Time, work efficiency.
  • NCS miscellaneous bucket forming die cutting die production line device which comprises a substrate feeding mechanism, a fabric feeding mechanism, a contact heating machine and a forming punching machine, and the substrate feeding mechanism is connected and installed on the upper side of the contact heating machine, and the contact type
  • the lower side of the heating machine is connected to the upper side of the forming punching machine
  • the right side of the fabric feeding mechanism is connected to the left side of the forming punching machine.
  • the substrate feeding mechanism comprises a chain plate conveying line mechanism, an aluminum alloy side sliding door, a substrate positioning mechanism, a transfer robot, the chain plate conveying line mechanism is a rectangular parallelepiped shape and one side is equipped with an aluminum alloy sliding door and a chain plate.
  • the conveying line mechanism is provided with a substrate positioning mechanism in the middle, the two sides of the internal substrate positioning mechanism of the chain plate conveying line mechanism are the feeding port, the upper end of the chain plate conveying line mechanism is a horizontal sliding rail, and the horizontal sliding rail is provided with a transfer robot;
  • the substrate positioning mechanism comprises a frame, a substrate conveyor, a web positioning mechanism, a lateral frame, a slider, a transverse rail and a mechanical arm, a substrate conveyor is arranged at the upper end of the frame, and a horizontal frame is arranged at the upper end of the substrate conveyor.
  • the transverse frame is provided with a transverse rail, the horizontal rail is provided with two sliders, the front end of the slider is equipped with a mechanical arm, and the lower end of the transverse frame is provided with a material positioning mechanism;
  • the transfer robot includes a slider, a lifting cylinder and a substrate clamp Claw, the upper end of the slider is equipped with a lifting cylinder, the lower end of the lifting cylinder is equipped with a substrate jaw, and there are two sets of substrate jaws, four in each group.
  • the contact type heating machine comprises a concentrated exhaust hood, a heating machine, a Teflon conveying mechanism and a cylinder, and the concentrated exhaust hood is in the shape of a rectangular parallelepiped, and the concentrated exhaust hood is cap-shaped above and has a middle opening At the air outlet, the front and rear sides of the concentrated exhaust hood are respectively a feeding port and a discharging port, and the left and right sides of the concentrated exhaust hood are working doors, and the heating machine is installed inside the concentrated exhaust hood, and the heating machine is installed in the middle.
  • the Teflon conveying mechanism is divided into upper and lower parts and the two sides are connected up and down by the oil cylinder; the Teflon conveying mechanism comprises an upper pressing block and a lower pressing block, and the upper pressing block and the lower pressing block have the same structure.
  • Upper pressure block and The lower pressing block is an extrusion conveying passage;
  • the upper pressing block is square, the four side positions are respectively equipped with a rotating shaft, and the outer side of the rotating shaft is wound around a conveying belt, and one of the rotating shafts is equipped with a driving motor;
  • the lower pressing block is square, and the four side positions are respectively equipped with a rotating shaft, and a rotating belt is wound around the outer side of the rotating shaft, and one of the rotating shafts is provided with a driving motor.
  • the forming punching machine comprises a hydraulic press, a forming punching die and a material feeding traction mechanism, wherein the hydraulic working machine intermediate working table is provided with a forming punching die, and the outer side of the front end of the forming punching die is equipped with a substrate feeding traction mechanism;
  • the loading traction mechanism includes a frame, a linear guide, a transition plate, a jaw shifting frame, a jaw mechanism, a timing belt, and the rear end of the frame is mounted on a forming punching machine table of the NCS utility bucket forming punching die production line.
  • a transition plate is installed at the front end of the rack, and linear guide rails are arranged on both sides of the rack.
  • the linear guide rail is provided with a jaw shifting frame through a slider, and the slider is mounted on the lower ends of the jaw shifting frame, and the synchronous belt is connected to both sides of the lower end of the slider.
  • Timing pulleys are arranged at the front and rear ends of the frame, the timing belt is wound around the outside of the timing belt pulley, and the jaw mechanism is mounted on the front end of the jaw shifting frame; the driving pulley motor is mounted on one side of the timing pulley, and the side end of the rack is mounted
  • the sensor mechanism includes a first jaw, a second jaw, a third jaw and a stripping mechanism, and the stripping mechanism is designed with five, a first jaw, a second jaw, and a third clamp
  • the claw is mounted between five stripping mechanisms, wherein Two stripping mechanisms are arranged between the second jaw and the third jaw, the first jaw and the second jaw are short jaws, and the third jaw is a long jaw; the linear guide on the frame
  • the front and rear ends are provided with a limit block
  • the fabric feeding mechanism comprises a frame, a coil feeding mechanism, a fabric cutting mechanism and a fabric conveying mechanism.
  • the left end of the rack is provided with a feeding mechanism of the coil, and a fabric cutting mechanism is arranged in the middle of the rack, and the right end of the rack is mounted.
  • the coil feeding mechanism includes a bracket, a rotating electric machine, a reel clamping mechanism, a bearing, a cantilever, a positioning shaft, a brush and a fabric ring material.
  • the lower end of the bracket is mounted on the frame, the upper end of the bracket is equipped with a rotating module, and the middle of the rotating module is a reel clamping mechanism.
  • Both sides of the rotating module are mounted on the bracket through the bearing, and the outer side of the bearing of the rotating module is equipped with a rotating motor, and A brush is arranged between the one bearing and the rotating module, and two cantilever arms are arranged on both sides of the winding clamping mechanism, and a positioning shaft is arranged on the inner side of the upper end of the cantilever, and a fabric roll is arranged between the positioning shafts, and two fabric materials are provided.
  • the fabric cutting mechanism comprises a frame, a front pressing roller, a fabric pressing mechanism, a rotating cutter head, a fabric positioning mechanism
  • the frame is shaped like a door, the front of the frame is equipped with a front pressure roller, the lower end of the front pressure roller is provided with a fabric positioning and positioning mechanism, the back side of the front pressure roller is provided with a fabric pressing mechanism, and the fabric pressing mechanism and the fabric positioning mechanism are installed.
  • the fabric conveying mechanism comprises a supporting frame, a lifting mechanism, a fabric pulling manipulator, a fabric conveying robot, the supporting frame is a rectangular parallelepiped frame, a fabric conveying platform is arranged in the middle of the supporting frame, and a fabric traction is arranged on the front side of the upper end of the fabric conveying platform.
  • the manipulator and the fabric conveying platform are equipped with a fabric conveying robot on the rear side of the upper end, and the lower end of the fabric conveying platform is equipped with a lifting mechanism.
  • the invention has the advantages of reasonable design, compact structure, labor saving, small occupied space, automatic production, and greatly improved production efficiency to meet customer needs.
  • Figure 1 is a schematic illustration of the invention.
  • Figure 2 is a plan view of the present invention.
  • Figure 3 is a schematic illustration of the substrate loading mechanism of the present invention.
  • Figure 4 is a schematic illustration of the transfer robot of the substrate loading mechanism of the present invention.
  • Figure 5 is a schematic illustration of a substrate positioning mechanism of the substrate loading mechanism of the present invention.
  • Figure 6 is a schematic illustration of a contact heater of the present invention.
  • Figure 7 is a schematic illustration of the Teflon transport mechanism of the contact heater of the present invention.
  • Figure 8 is a simplified schematic view of a fluoroloconing mechanism of the special contact heater of the present invention.
  • Figure 9 is a schematic illustration of the fabric loading mechanism of the present invention.
  • Figure 10 is a schematic illustration of a web loading mechanism of the fabric loading mechanism of the present invention.
  • Figure 11 is a schematic illustration of a fabric cutting mechanism of the fabric loading mechanism of the present invention.
  • Figure 12 is a schematic illustration of the fabric transport mechanism of the fabric loading mechanism of the present invention.
  • Figure 13 is a schematic illustration of a forming punching machine of the present invention.
  • Figure 14 is a schematic illustration of the substrate loading mechanism of the forming punching machine of the present invention.
  • Figure 15 is a plan view of the substrate loading mechanism of the forming punching machine of the present invention.
  • an NCS utility bucket forming die cutting line production line device includes a substrate loading mechanism 1, a fabric loading mechanism 2, a contact heating machine 3, and a forming punching machine 4, and a substrate feeding mechanism 1 is connected to the upper side of the contact heating machine 3, the lower side of the contact heating machine 3 is connected to the upper side of the forming punching machine 4, and the right side of the fabric loading mechanism 2 is connected to the left side of the forming punching machine 4.
  • the substrate loading mechanism 1 includes a chain plate conveying line mechanism 11, an aluminum alloy side sliding door 12, a substrate positioning mechanism 13, a transfer robot 14, and a chain plate conveying line mechanism 11 is
  • the rectangular parallelepiped shape is provided with an aluminum alloy sliding door 12 on one side, and a substrate positioning mechanism 13 is arranged in the middle of the chain conveying line mechanism 1.
  • the two sides of the internal substrate positioning mechanism 13 of the chain conveying line mechanism 11 are the feeding port 15 and the chain.
  • the upper end rail 16 of the plate conveying line mechanism 11 is provided with a transfer robot 14;
  • the substrate positioning mechanism 13 includes a frame 131, a substrate conveyor 132, a web positioning mechanism 133, and a lateral frame 134.
  • the upper end of the frame 31 is provided with a substrate conveyor 32.
  • the upper end of the substrate conveyor 132 is provided with a lateral frame 134, and the lateral frame 134 is provided with a transverse rail 136, and the transverse rail 136 is mounted thereon.
  • the arm is slipping
  • the moving robot 14 includes a slider 141, a lifting cylinder 142 and a substrate clamping jaw 143.
  • the upper end of the slider 141 is provided with a lifting cylinder 142, and the lower end of the lifting cylinder 142 is provided with a substrate clamping jaw 143.
  • the contact heating machine 3 includes a concentrated exhaust hood 31, a heating machine 32, a Teflon conveying mechanism 33, and a cylinder 34.
  • the concentrated exhaust hood 31 is a rectangular parallelepiped shape, and is concentrated and exhausted.
  • the cover 31 is cap-shaped and has an air outlet 35 in the middle.
  • the front and rear sides of the concentrated exhaust shield 31 are respectively a feed port and a discharge port, and the left and right sides of the concentrated exhaust shield 31 are work doors.
  • the heating machine 32 is installed inside the concentrated exhaust hood 1, and the Teflon conveying mechanism 33 is installed in the middle of the heating machine 32.
  • the Teflon conveying mechanism 33 is divided into upper and lower parts and the two sides are connected up and down by the oil cylinder 34.
  • the Teflon transport mechanism 33 includes an upper pressing block 331 and a lower pressing block 332, the upper pressing block 331 and the lower pressing block 332 are the same structure, between the upper pressing block 331 and the lower pressing block 332 is a squeeze conveying passage 333;
  • the upper pressing block 331 is square, and the four side positions are respectively provided with a rotating shaft 334, and the outer side of the rotating shaft 334 is wound around a rotating belt 335, one of the rotating shafts 335 is provided with a driving motor 336;
  • the 332 is square, and the four side positions are respectively provided with a rotating shaft 334.
  • the rotating shaft 334 is wound around the outer side of the conveying belt 335, and one of the rotating shafts 335 is provided with a driving motor 336.
  • the forming punching machine 4 comprises a hydraulic machine, a forming punching die and a substrate feeding mechanism.
  • the intermediate working table of the hydraulic machine is provided with a forming punching die, and the outer side of the front end of the forming punching die is equipped with a substrate feeding mechanism;
  • the material feeding traction mechanism includes a frame, a linear guide, a transition plate, a jaw shifting frame, a jaw mechanism, a timing belt, and the rear end of the frame is mounted on a forming punching machine table of the NCS utility bucket forming punching die production line.
  • the front end of the rack is equipped with a transition plate.
  • the two sides of the rack are equipped with linear guide rails.
  • the linear guide rails are equipped with a jaw shifting frame by a slider.
  • the sliders are mounted on the lower ends of the jaw shifting frames, and the lower ends of the sliders are connected synchronously.
  • Belt, the front and rear ends of the frame are equipped with timing pulleys, the timing belt is wound around the outside of the timing belt pulley, the jaw mechanism is mounted on the front end of the jaw translation frame; the drive pulley motor is mounted on one side of the timing pulley
  • the sensor mechanism includes a first jaw, a second jaw, a third jaw and a stripping mechanism, and the stripping mechanism is designed with five, a first jaw, a second jaw, and a third
  • the jaws are mounted between five stripping mechanisms, of which Two stripping mechanisms are disposed between the second jaw and the third jaw, the first jaw and the second jaw are short jaws, and the third jaw is a long jaw; a straight line on the frame
  • the front and rear ends of the guide rail are provided with a limit block; the inner side of the lower end of the jaw shifting frame is provided with a stop block, and the front end of the
  • the fabric loading mechanism 2 includes a frame 21, a web loading mechanism 22, a fabric cutting mechanism 23, and a fabric conveying mechanism 24.
  • the left end of the frame 21 is provided with a web loading mechanism 22
  • a fabric cutting mechanism 22 is arranged in the middle of the frame 21
  • a fabric conveying mechanism 24 is arranged at the right end of the frame 21, and a fabric conveying mechanism 24 is connected at the rear end of the fabric cutting mechanism 22;
  • the coil feeding mechanism 22 includes a bracket 221, a rotating electrical machine 222, a reel clamping mechanism 223, a bearing 224, a cantilever 225, a positioning shaft 226, a brush 227, and a fabric ring 228.
  • the lower end of the bracket 221 is mounted on the frame.
  • the upper end of the bracket 221 is equipped with a rotating module, the middle of the rotating module is a reel clamping mechanism 223, and both sides of the rotating module are supported by bearings 224
  • a rotating electric machine 222 is disposed on the outer side of the rotating bearing side bearing 224, and a brush 227 is disposed between the other side bearing 224 and the rotating module, and two cantilever arms 225 are disposed on each side of the reel clamping mechanism 223.
  • a positioning shaft 226 is disposed on the inner side of the upper end of the cantilever 225, and a fabric web 228 is disposed between the positioning shafts 226.
  • the fabric web 228 has two fabrics and is respectively disposed between the positioning shafts 26 of the cantilever 25 on both sides of the reel clamping mechanism 223. ;
  • the fabric cutting mechanism 23 includes a frame 231, a front pressing roller 232, a fabric pressing mechanism 233, a rotating cutter head 234, and a fabric positioning mechanism 235.
  • the frame 231 is a door-shaped shape, and the frame 231 is provided with a front pressure.
  • Roller 232, the front end of the front pressure roller 232 is equipped with a fabric positioning and positioning mechanism 235, the front pressure roller 232 is equipped with a fabric pressing mechanism 233 on the rear side, between the fabric pressing mechanism 233 and the fabric positioning mechanism 235 is equipped with a rotating cutter head 234;
  • the fabric conveying mechanism 24 includes a supporting frame 241, a lifting mechanism 242, a fabric pulling robot 243, and a fabric conveying robot 244.
  • the supporting frame 241 is a rectangular parallelepiped frame.
  • the middle of the supporting frame 241 is a fabric conveying platform 245, and the upper end of the upper end of the fabric conveying platform 245.
  • a fabric pulling robot 243 is installed, and a fabric conveying robot 244 is disposed on the rear side of the upper end of the fabric conveying platform 245, and a lifting mechanism 242 is disposed on the lower end of the fabric conveying platform 245.
  • the forming punching machine 4 includes a hydraulic machine, a forming punching die and a substrate feeding mechanism.
  • the hydraulic machine intermediate table 412 is provided with a forming punching die, and the front end of the forming punching die is provided with a base.
  • the material feeding traction mechanism comprises a frame 41, a linear guide 42, a transition plate 43, a jaw shifting frame 44, a jaw mechanism 45, a timing belt 46, and a rear end of the frame 41 is mounted on the NCS debris
  • the front end of the frame 41 is equipped with a transition plate 43.
  • the frame 41 is provided with linear guides 42 on both sides thereof, and the linear guide 42 is mounted with the jaws through the slider 47.
  • the frame 44 and the slider 47 are mounted on the lower ends of the jaw translation frame 44.
  • the synchronous belt 46 is connected to both sides of the lower end of the slider 47.
  • the front and rear ends of the frame 41 are provided with a timing pulley 48.
  • the timing belt 46 is wound around the timing belt pulley.
  • the jaw mechanism 45 is mounted on the front end of the jaw shifting frame 44.
  • a detector 415 and a sensor 414 are mounted on one side of the frame 41 for transmitting signals to display the jaw displacement frame in position, at which time the jaw mechanism can be released to release the substrate;
  • the jaw mechanism 45 includes a clamping jaw 451, a second clamping jaw 452, a third clamping jaw 453 and a stripping mechanism 454,
  • the stripping mechanism 454 is designed with five, the first clamping jaw 451, the second clamping jaw 452, and the third clamping jaw 453 are mounted on Between the five stripping mechanisms 454, wherein two stripping mechanisms 454 are installed between the second jaw 452 and the third jaw 453, the first jaw 451 and the second jaw 452 are short jaws, and the third
  • the clamping jaw 453 is a long clamping jaw;
  • the linear guide 42 on the frame 1 is provided with a limiting block 49 at the front and rear ends;
  • the lower end of the clamping jaw translation bracket 44 is provided with a stopper 410, and the front end of the blocking block 410 is designed
  • the worker sends the substrate 18 to the loading port on both sides of the chain conveyor line mechanism of the substrate feeding mechanism through the loading cart 17, and the feeding ports on both sides are used for one side, and the other Side spare, the detection vehicle is equipped with a detection probe on one side.
  • the alarm is used and another loading vehicle is used.
  • the empty loading truck waits for the staff to replenish; the transfer robot Moving left and right on the horizontal slide rail, the transfer robot transports two substrates at a time, and transfers the robot
  • the substrate jaws grasp the substrate to the substrate positioning mechanism, and the two robot arms bring the two substrates toward the middle and the rear end of the substrate is placed at the front end of the material positioning mechanism, so that the substrate is mechanically finished.
  • the substrate is from the side of the contact heater
  • the inlet port enters, and the Teflon conveyor separates the upper pressing block and the lower pressing block under the action of the oil cylinder, and the front end of the substrate enters the extrusion conveying passage, and the driving motor of the Teflon conveying mechanism drives the conveying belt.
  • the conveyor belt transports the substrate to the extrusion conveying channel.
  • the cylinder separates the upper pressing block from the lower pressing block, the conveying belt conveys the substrate, and the substrate is sent from the discharging port to the forming punching machine device; at the same time, the fabric winding material is installed in the winding material loading mechanism.
  • roll clamping The structure is automatically clamped, wherein a roll of fabric roll is conveyed into the fabric cutting mechanism, and the fabric pulling mechanism of the fabric conveying mechanism at the rear end of the fabric roll pulls the fabric out of the set length, the front press roll is pressed, and the fabric pressing mechanism presses Tight, the fabric positioning mechanism is positioned, and the rotary cutter disc separates the fabric.
  • the fabric conveying robot conveys the cut fabric to the forming punching machine device, at which time the fabric pressing mechanism is loosened, the fabric positioning mechanism is reset, and the rotary knife is rotated.
  • the fabric pulling robot grasps the fabric at the rear end of the front pressing roller, the front pressing roller is loosened, and the fabric pulling robot continues to pull out the design distance, so that the work is repeated, and when the roll is used up, the winding material is loaded.
  • the rotary motor action of the mechanism, the spare fabric material is automatically transferred to the top, and the fabric is manually pulled into the fabric cutting mechanism, which is simple and quick, saves time, and does not suspend production of the entire production line due to material breakage, which will greatly reduce the time.
  • the translating frame is driven by the timing belt to the foremost end of the rack.
  • the substrate is now waiting for the substrate to be sent out from the discharge port of the contact heater device to the jaw mechanism through the first clamp.
  • the claw, the second jaw, and the third jaw clamp the substrate, and then the substrate is pulled to the forming punching machine table by the synchronous belt, and the substrate passes through the transition plate during the traction process, when the detector and The sensor senses the signal, the jaws on the jaw mechanism are loosened, the stripping mechanism peels off the substrate, and the substrate is sent to the mold on the forming machine of the punching machine.
  • the fabric is also conveyed by the fabric of the fabric conveying mechanism.
  • the mechanism is conveyed onto the substrate above the forming punching machine table, and the forming punching machine starts to extrude the fabric and the substrate into a die-cut product.

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  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

一种NCS杂物斗成型冲切模生产线装置，包括基材上料机构（1）、面料上料机构（2）、接触式加热机（3）和成型冲切机（4），基材上料机构连接安装在接触式加热机上侧，接触式加热机下侧连接安装在成型冲切机的上侧，面料上料机构右侧连接在成型冲切机左侧，该NCS杂物斗成型冲切模生产线装置设计合理，结构紧凑，节省人力，占有空间小，采用全自动方式生产，生产效率大大提高，满足客户需求。

Description

NCS杂物斗成型冲切模生产线装置 技术领域
本发明涉及NCS杂物斗成型冲切模生产领域，具体涉及一种NCS杂物斗成型冲切模生产线装置。
背景技术
目前没有一种完善的NCS杂物斗成型冲切模生产线生产技术，都需要大量人工结合一些设备操作，以往设备体积大，结构复杂，成本高，生产效率低，上料慢，上料后还需要分割，送料，一卷原料送完之后还需要人工换料，浪费时间，工作效率低。
发明内容
为了解决上述发明问题，本发明提出了一种NCS杂物斗成型冲切模生产线的面料上料装置，设计简单，使用方便，结构合理紧凑，上料快，机械自动换料，自动分割，节省时间，工作效率提高。
为了达到上述发明目的，本发明提出了以下技术方案：
NCS杂物斗成型冲切模生产线装置，它包括基材上料机构、面料上料机构、接触式加热机和成型冲切机，基材上料机构连接安装在接触式加热机上侧，接触式加热机下侧连接安装成型冲切机的上侧，面料上料机构右侧连接在成型冲切机左侧。
所述的基材上料机构包括链板输送线机构、铝合金侧拉门、基材定位机构、移载机械手，链板输送线机构是长方体状且一侧装有铝合金拉门，链板输送线机构中间装有基材定位机构，链板输送线机构内部基材定位机构的两侧为上料口，链板输送线机构上端横向滑轨，横向滑轨上装有移载机械手；所述的基材定位机构包括机架、基材输送机、料片定位机构、横向框架、滑块、横向轨道和机械臂，机架上端装有基材输送机，基材输送机上端装有横向框架，横向框架上装有横向轨道，横向轨道上装有两个滑块，滑块前端装有机械臂，横向框架下端装有料片定位机构；所述的移载机械手包括滑块、升降气缸和基材夹爪，滑块上端装有升降气缸，升降气缸下端装有基材夹爪，基材夹爪有两组，每组四个。
所述的接触式加热机包括集中排气护罩、加热机、特氟龙输送机构和油缸，集中排气护罩是长方体状，集中排气护罩上方呈帽盖状且中间开有有一个出气口，集中排气护罩的前后两侧分别是进料口和出料口，集中排气护罩左右两侧是工作门，加热机装在集中排气护罩内部，加热机中间装有特氟龙输送机构，特氟龙输送机构分成上下两部分且两侧通过油缸上下连接；所述的特氟龙输送机构包括上压块和下压块，上压块和下压块结构相同，上压块和 下压块之间是挤压输送通道；所述的上压块是方形的，四个边位置分别装有转轴，转轴外侧绕装一圈输送带，其中一个转轴一侧装有驱动电机；所述的下压块是方形的，四个边位置分别装有转轴，转轴外侧绕装一圈输送带，其中一个转轴一侧装有驱动电机。
所述的成型冲切机包括液压机、成型冲切模具和基材上料牵引机构，液压机中间工作台上装有成型冲切模具，成型冲切模具前端外侧装有基材上料牵引机构；基材上料牵引机构包括机架、直线导轨、过渡板、夹爪平移架、夹爪机构、同步带，机架后端安装在NCS杂物斗成型冲切模生产线的成型冲切机工作台上，机架前端安装有过渡板，机架两侧装有直线导轨，直线导轨上通过滑块装有夹爪平移架，滑块装在夹爪平移架两侧下端，滑块下端两侧连接同步带，机架前后两端装有同步带轮，同步带绕装在同步带轮外侧，夹爪机构装在夹爪平移架前端；同步带轮一侧装有驱动电机，机架一侧端部装有传感器；所述的夹爪机构包括第一夹爪、第二夹爪、第三夹爪和剥料机构，剥料机构设计有五个，第一夹爪、第二夹爪、第三夹爪安装在五个剥料机构之间，其中第二夹爪和第三夹爪之间装有两个剥料机构，第一夹爪和第二夹爪是短夹爪，第三夹爪是长夹爪；所述的机架上的直线导轨前后两端装有限位块；所述的夹爪平移架下端内侧装有挡块，挡块前端设计有顶块安装在机架内侧上。
所述的面料上料机构它包括机架、卷料上料机构、面料切割机构和面料输送机构，机架左端装有卷料上料机构，机架中间装有面料切割机构，机架右端装有面料输送机构，面料切割机构后端连接安装有面料输送机构；所述的卷料上料机构包括支架、旋转电机、卷筒夹紧机构、轴承、悬臂、定位轴、电刷和面料圈料，支架下端装在机架上，支架上端装有旋转模块，旋转模块中间是卷筒夹紧机构，旋转模块两侧通过轴承装在支架上，旋转模块一侧轴承的外侧装有旋转电机，另一侧轴承与旋转模块之间装有电刷，卷筒夹紧机构两侧各装有两个悬臂，悬臂上端内侧装有定位轴，定位轴之间装有面料卷料，面料卷料有两个且分别装在卷筒夹紧机构两侧的悬臂内侧定位轴之间；所述的面料切割机构包括机架、前压辊、面料压紧机构、旋转刀盘、面料定位机构，机架是门字型状，机架中间装有前压辊，前压辊下端装有面料定位定位机构，前压辊后侧装有面料压紧机构，面料压紧机构和面料定位机构之间装有旋转刀盘；所述的面料输送机构包括支撑框架、升降机构、面料牵引机械手、面料输送机械手，支撑框架是长方体框架，支撑框架中间是面料输送平台，面料输送平台上端前侧装有面料牵引机械手，面料输送平台上端后侧装有面料输送机械手，面料输送平台下端四脚装有升降机构。
本发明的优点是设计合理，结构紧凑，节省人力，占有空间小，采用全自动方式生产，生产效率大大提高，满足客户需求。
附图说明
图1是本发明的示意图。
图2是本发明的俯视图。
图3是本发明基材上料机构的示意图。
图4是本发明基材上料机构的移载机械手的示意图。
图5是本发明基材上料机构的基材定位机构的示意图。
图6是本发明接触式加热机的示意图。
图7是本发明接触式加热机的特氟龙输送机构的示意图。
图8是本发明特接触式加热机的氟龙输送机构的简化示意图。
图9是本发明面料上料机构的示意图。
图10是本发明面料上料机构的卷料上料机构的示意图。
图11是本发明面料上料机构的面料切割机构的示意图。
图12是本发明面料上料机构的面料输送机构的示意图。
图13是本发明成型冲切机的示意图。
图14是本发明成型冲切机的基材上料牵引机构的示意图。
图15是本发明成型冲切机的基材上料牵引机构的俯视图。
具体实施方式
为了对本发明进一步说明，下面结合说明书附图介绍：
参照附图1-2，NCS杂物斗成型冲切模生产线装置，它包括基材上料机构1、面料上料机构2、接触式加热机3和成型冲切机4，基材上料机构1连接安装在接触式加热机3上侧，接触式加热机3下侧连接安装成型冲切机4的上侧，面料上料机构2右侧连接在成型冲切机4左侧。
如图3-4，所述的基材上料机构1，它包括链板输送线机构11、铝合金侧拉门12、基材定位机构13、移载机械手14，链板输送线机构11是长方体状且一侧装有铝合金拉门12，链板输送线机构1中间装有基材定位机构13，链板输送线机构11内部基材定位机构13的两侧为上料口15，链板输送线机构11上端横向滑轨16，横向滑轨16上装有移载机械手14；所述的基材定位机构13包括机架131、基材输送机132、料片定位机构133、横向框架134、滑块135、横向轨道136和机械臂137，机架31上端装有基材输送机32，基材输送机132上端装有横向框架134，横向框架134上装有横向轨道136，横向轨道136上装有两个滑块135，滑块135前端装有机械臂137，横向框架134下端装有料片定位机构133。机械臂在滑 块的带动下左右移动；所述的移载机械手14包括滑块141、升降气缸142和基材夹爪143，滑块141上端装有升降气缸142，升降气缸142下端装有基材夹爪143，基材夹爪143有两组，每组四个。
如图6-8，所述的接触式加热机3包括集中排气护罩31、加热机32、特氟龙输送机构33和油缸34，集中排气护罩31是长方体状，集中排气护罩31上方呈帽盖状且中间开有有一个出气口35，集中排气护罩31的前后两侧分别是进料口和出料口，集中排气护罩31左右两侧是工作门，加热机32装在集中排气护罩1内部，加热机32中间装有特氟龙输送机构33，特氟龙输送机构33分成上下两部分且两侧通过油缸34上下连接。
所述的特氟龙输送机构33包括上压块331和下压块332，上压块331和下压块332结构相同，上压块331和下压块332之间是挤压输送通道333；所述的上压块331是方形的，四个边位置分别装有转轴334，转轴334外侧绕装一圈输送带335，其中一个转轴335一侧装有驱动电机336；所述的下压块332是方形的，四个边位置分别装有转轴334，转轴334外侧绕装一圈输送带335，其中一个转轴335一侧装有驱动电机336。
所述的成型冲切机4包括液压机、成型冲切模具和基材上料牵引机构，液压机中间工作台上装有成型冲切模具，成型冲切模具前端外侧装有基材上料牵引机构；基材上料牵引机构包括机架、直线导轨、过渡板、夹爪平移架、夹爪机构、同步带，机架后端安装在NCS杂物斗成型冲切模生产线的成型冲切机工作台上，机架前端安装有过渡板，机架两侧装有直线导轨，直线导轨上通过滑块装有夹爪平移架，滑块装在夹爪平移架两侧下端，滑块下端两侧连接同步带，机架前后两端装有同步带轮，同步带绕装在同步带轮外侧，夹爪机构装在夹爪平移架前端；同步带轮一侧装有驱动电机，机架一侧端部装有传感器；所述的夹爪机构包括第一夹爪、第二夹爪、第三夹爪和剥料机构，剥料机构设计有五个，第一夹爪、第二夹爪、第三夹爪安装在五个剥料机构之间，其中第二夹爪和第三夹爪之间装有两个剥料机构，第一夹爪和第二夹爪是短夹爪，第三夹爪是长夹爪；所述的机架上的直线导轨前后两端装有限位块；所述的夹爪平移架下端内侧装有挡块，挡块前端设计有顶块安装在机架内侧上。
如图9-12，所述的面料上料机构2，它包括机架21、卷料上料机构22、面料切割机构23和面料输送机构24，机架21左端装有卷料上料机构22，机架21中间装有面料切割机构22，机架21右端装有面料输送机构24，面料切割机构22后端连接安装有面料输送机构24；
所述的卷料上料机构22包括支架221、旋转电机222、卷筒夹紧机构223、轴承224、悬臂225、定位轴226、电刷227和面料圈料228，支架221下端装在机架21上，支架221上端装有旋转模块，旋转模块中间是卷筒夹紧机构223，旋转模块两侧通过轴承224装在支 架221上，旋转模块一侧轴承224的外侧装有旋转电机222，另一侧轴承224与旋转模块之间装有电刷227，卷筒夹紧机构223两侧各装有两个悬臂225，悬臂225上端内侧装有定位轴226，定位轴226之间装有面料卷料228，面料卷料228有两个且分别装在卷筒夹紧机构223两侧的悬臂25内侧定位轴26之间；
所述的面料切割机构23包括机架231、前压辊232、面料压紧机构233、旋转刀盘234、面料定位机构235，机架231是门字型状，机架231中间装有前压辊232，前压辊232下端装有面料定位定位机构235，前压辊232后侧装有面料压紧机构233，面料压紧机构233和面料定位机构235之间装有旋转刀盘234；
所述的面料输送机构24包括支撑框架241、升降机构242、面料牵引机械手243、面料输送机械手244，支撑框架241是长方体框架，支撑框架241中间是面料输送平台245，面料输送平台245上端前侧装有面料牵引机械手243，面料输送平台245上端后侧装有面料输送机械手244，面料输送平台245下端四脚装有升降机构242。
如图13-15，所述的成型冲切机4包括液压机、成型冲切模具和基材上料牵引机构，液压机中间工作台412上装有成型冲切模具，成型冲切模具前端外侧装有基材上料牵引机构；基材上料牵引机构包括机架41、直线导轨42、过渡板43、夹爪平移架44、夹爪机构45、同步带46，机架41后端安装在NCS杂物斗成型冲切模生产线的成型冲切机工作台412上，机架41前端安装有过渡板43，机架41两侧装有直线导轨42，直线导轨42上通过滑块47装有夹爪平移架44，滑块47装在夹爪平移架44两侧下端，滑块47下端两侧连接同步带46，机架41前后两端装有同步带轮48，同步带46绕装在同步带轮48外侧，夹爪机构45装在夹爪平移架44前端。机架41一侧装有检测器415和传感器414，用来传递信号，显示夹爪位移架到位，这时就可以释放夹爪机构，把基材松开；所述的夹爪机构45包括第一夹爪451、第二夹爪452、第三夹爪453和剥料机构454，剥料机构454设计有五个，第一夹爪451、第二夹爪452、第三夹爪453安装在五个剥料机构454之间，其中第二夹爪452和第三夹爪453之间装有两个剥料机构454，第一夹爪451和第二夹爪452是短夹爪，第三夹爪453是长夹爪；所述的机架1上的直线导轨42前后两端装有限位块49；所述的夹爪平移架44下端内侧装有挡块410，挡块410前端设计有顶块411安装在机架41内侧上。
本发明使用时，工作人员把基材18通过上料车17送到基材上料机构的链板输送线机构两侧的上料口位置，两侧的上料口为一侧使用，另一侧备用，上料车一侧装有检测探头，一旦检测到这个上料车上的基材没了，报警并使用另外一个上料车，空的上料车等待工作人员进行补充；移载机械手在横向滑轨上左右移动，移载机械手一次运输两个基材，移载机械手 的基材夹爪把基材抓住送到基材定位机构，两个机械臂把两个基材向中间靠拢且使基材后端顶在料片定位机构前端，这样把基材进行机械整理定位，这样把整齐的基材通过基材输送机输送到下一装置接触式加热机加工，提高产品加工质量，节省时间，节省人力，大大提高生产效率；基材从接触式加热机一侧的进料口进入，特氟龙输送机在油缸的作用下，把上压块和下压块分开，基材前端进入挤压输送通道，这时特氟龙输送机构的驱动电机运行带动输送带，输送带把基材给全部输送到挤压输送通道内，这时油缸把上压块和下压块合并，特氟龙输送机过两侧的加热机开始加热，等待基材加热挤压到设定时间，油缸把上压块和下压块分开，输送带把基材输送出去，基材从出料口送到成型冲切机装置内；同时面料卷料装在安装在卷料上料机构上，卷筒夹紧机构自动夹紧，其中一卷面料卷料输送到面料切割机构内，且面料卷料后端的面料输送机构的面料牵引机械手把面料拉出设定长度，前压辊下压，面料压紧机构压紧，面料定位机构定位，旋转刀盘把面料切割分开，这时面料输送机械手把切好的面料输送到成型冲切机装置内，这时面料压紧机构松开，面料定位机构复位，旋转刀盘回到一侧，面料牵引机械手抓住前压辊后端的面料，前压辊松开，面料牵引机械手把面料继续拉出设计距离，如此反复工作，当一卷用完之后，卷料上料机构的旋转电机动作，备用面料卷料自动转到上面，人工把面料拉扯安装到面料切割机构内即可，简单快捷，节省时间，不会使整个生产线因为断料而暂停生产，将大大减少时间浪费，减少损失，大大提高工作效率，一切就绪后，工作人员再把新的面料卷料换上等待备用；夹爪平移架在同步带的带动下运行到机架最前端，通过限位块和挡块限位，现在等待基材从接触式加热机装置出料口出来送到夹爪机构中，通过第一夹爪、第二夹爪、第三夹爪把基材夹住，再同步带作用下把基材牵引到成型冲切机工作台上，基材在牵引过程中经过过渡板上面，当检测器和传感器感受到信号，夹爪机构上的夹爪松开，剥料机构把基材剥开，基材送到成型冲切机工作台上的模具内，这时面料也通过面料输送机构的面料输送机构输送到成型冲切机工作台上面基材上面，成型冲切机开始把面料和基材进行挤压冲切产品成型。

Claims (5)

  1. NCS杂物斗成型冲切模生产线装置，其特征是它包括基材上料机构、面料上料机构、接触式加热机和成型冲切机，基材上料机构连接安装在接触式加热机上侧，接触式加热机下侧连接安装成型冲切机的上侧，面料上料机构右侧连接在成型冲切机左侧。
  2. 根据权利要求1所述的NCS杂物斗成型冲切模生产线装置，其特征是所述的基材上料机构包括链板输送线机构、铝合金侧拉门、基材定位机构、移载机械手，链板输送线机构是长方体状且一侧装有铝合金拉门，链板输送线机构中间装有基材定位机构，链板输送线机构内部基材定位机构的两侧为上料口，链板输送线机构上端横向滑轨，横向滑轨上装有移载机械手；所述的基材定位机构包括机架、基材输送机、料片定位机构、横向框架、滑块、横向轨道和机械臂，机架上端装有基材输送机，基材输送机上端装有横向框架，横向框架上装有横向轨道，横向轨道上装有两个滑块，滑块前端装有机械臂，横向框架下端装有料片定位机构；所述的移载机械手包括滑块、升降气缸和基材夹爪，滑块上端装有升降气缸，升降气缸下端装有基材夹爪，基材夹爪有两组，每组四个。
  3. 根据权利要求1所述的NCS杂物斗成型冲切模生产线装置，其特征是所述的接触式加热机包括集中排气护罩、加热机、特氟龙输送机构和油缸，集中排气护罩是长方体状，集中排气护罩上方呈帽盖状且中间开有有一个出气口，集中排气护罩的前后两侧分别是进料口和出料口，集中排气护罩左右两侧是工作门，加热机装在集中排气护罩内部，加热机中间装有特氟龙输送机构，特氟龙输送机构分成上下两部分且两侧通过油缸上下连接；所述的特氟龙输送机构包括上压块和下压块，上压块和下压块结构相同，上压块和下压块之间是挤压输送通道；所述的上压块是方形的，四个边位置分别装有转轴，转轴外侧绕装一圈输送带，其中一个转轴一侧装有驱动电机；所述的下压块是方形的，四个边位置分别装有转轴，转轴外侧绕装一圈输送带，其中一个转轴一侧装有驱动电机。
  4. 根据权利要求1所述的NCS杂物斗成型冲切模生产线装置，其特征是所述的成型冲切机包括液压机、成型冲切模具和基材上料牵引机构，液压机中间工作台上装有成型冲切模具，成型冲切模具前端外侧装有基材上料牵引机构；基材上料牵引机构包括机架、直线导轨、过渡板、夹爪平移架、夹爪机构、同步带，机架后端安装在NCS杂物斗成型冲切模生产线的成型冲切机工作台上，机架前端安装有过渡板，机架两侧装有直线导轨，直线导轨上通过滑块装有夹爪平移架，滑块装在夹爪平移架两侧下端，滑块下端两侧连接同步带，机架前后两端装有同步带轮，同步带绕装在同步带轮外侧，夹爪机构装在夹爪平移架前端；同步带轮一侧装有驱动电机，机架一侧端部装有传感器；所述的夹爪机 构包括第一夹爪、第二夹爪、第三夹爪和剥料机构，剥料机构设计有五个，第一夹爪、第二夹爪、第三夹爪安装在五个剥料机构之间，其中第二夹爪和第三夹爪之间装有两个剥料机构，第一夹爪和第二夹爪是短夹爪，第三夹爪是长夹爪；所述的机架上的直线导轨前后两端装有限位块；所述的夹爪平移架下端内侧装有挡块，挡块前端设计有顶块安装在机架内侧上。
  5. 根据权利要求1所述的NCS杂物斗成型冲切模生产线装置，其特征是所述的面料上料机构它包括机架、卷料上料机构、面料切割机构和面料输送机构，机架左端装有卷料上料机构，机架中间装有面料切割机构，机架右端装有面料输送机构，面料切割机构后端连接安装有面料输送机构；所述的卷料上料机构包括支架、旋转电机、卷筒夹紧机构、轴承、悬臂、定位轴、电刷和面料圈料，支架下端装在机架上，支架上端装有旋转模块，旋转模块中间是卷筒夹紧机构，旋转模块两侧通过轴承装在支架上，旋转模块一侧轴承的外侧装有旋转电机，另一侧轴承与旋转模块之间装有电刷，卷筒夹紧机构两侧各装有两个悬臂，悬臂上端内侧装有定位轴，定位轴之间装有面料卷料，面料卷料有两个且分别装在卷筒夹紧机构两侧的悬臂内侧定位轴之间；所述的面料切割机构包括机架、前压辊、面料压紧机构、旋转刀盘、面料定位机构，机架是门字型状，机架中间装有前压辊，前压辊下端装有面料定位定位机构，前压辊后侧装有面料压紧机构，面料压紧机构和面料定位机构之间装有旋转刀盘；所述的面料输送机构包括支撑框架、升降机构、面料牵引机械手、面料输送机械手，支撑框架是长方体框架，支撑框架中间是面料输送平台，面料输送平台上端前侧装有面料牵引机械手，面料输送平台上端后侧装有面料输送机械手，面料输送平台下端四脚装有升降机构。
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