WO2018223305A1 - 一种高档数控系统专用精密钢球清洗机 - Google Patents

一种高档数控系统专用精密钢球清洗机 Download PDF

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Publication number
WO2018223305A1
WO2018223305A1 PCT/CN2017/087409 CN2017087409W WO2018223305A1 WO 2018223305 A1 WO2018223305 A1 WO 2018223305A1 CN 2017087409 W CN2017087409 W CN 2017087409W WO 2018223305 A1 WO2018223305 A1 WO 2018223305A1
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Prior art keywords
cleaning
area
steel ball
region
brush
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PCT/CN2017/087409
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English (en)
French (fr)
Inventor
王嵘
贲志山
何海航
李薛俊
曹建平
李笑宇
Original Assignee
江苏力星通用钢球股份有限公司
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Application filed by 江苏力星通用钢球股份有限公司 filed Critical 江苏力星通用钢球股份有限公司
Priority to PCT/CN2017/087409 priority Critical patent/WO2018223305A1/zh
Publication of WO2018223305A1 publication Critical patent/WO2018223305A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02—Cleaning by the force of jets or sprays

Definitions

  • the invention relates to the field of steel ball cleaning, in particular to a special precision steel ball cleaning machine for high-grade numerical control system.
  • Steel balls are divided into grinding steel balls, forged steel balls, and cast steel balls according to the production and processing technology. According to the processing materials, it is divided into bearing steel ball, stainless steel ball, carbon steel ball, copper bearing steel ball, alloy ball and so on. Among them, the bearing steel ball is an important basic component of the industry.
  • the alloy steel ball is a spherical element which is mainly composed of carbon, chromium, manganese and molybdenum and is formed by forging, spinning, rolling and casting. Shaped iron alloy wear-resistant body, it is the most important component of today's crushing industrial mine ball, cement ball and so on.
  • the technical problem to be solved by the invention is to provide a special precision steel ball cleaning machine for high-grade numerical control system, which can reduce manual labor and improve work efficiency.
  • the technical solution of the present invention is: a high-precision numerical control system dedicated precision steel ball cleaning machine, and the innovation lies in:
  • the rack is a rectangular frame mechanism, and a loading area, a brush cleaning area, a spray cleaning area and a draining area are sequentially arranged at an upper end of the rack, and the drain end is located at a side end of the rack.
  • the side is further provided with a blanking area, and a robot is further disposed at an upper end of the frame, and the robot can be driven to move in various areas by a driving mechanism;
  • a plastic basket support is arranged in the loading area, the brush cleaning area, the spray cleaning area and the draining area, and a cleaning brush is arranged at the brush cleaning area, and the cleaning brush is rotated by the rotating motor to spray
  • a spray nozzle and a fuel tank are arranged at the shower cleaning area, and the spray nozzle and the oil tank are connected by a hose, and the cleaning liquid in the oil tank is sent by the cleaning oil pump to the spray nozzle for spraying;
  • a stock basket is provided at the blanking area.
  • the driving mechanism includes a pair of lateral rails disposed at two ends of the upper end of the frame and a longitudinal rail connecting the two lateral rails, and the longitudinal rails are reciprocally movable by the driving cylinder A along the extending direction of the lateral rails,
  • the robot is mounted on the longitudinal rail and is vertically reciprocable by the drive cylinder B, and the drive cylinder B can be driven to reciprocate along the extending direction of the longitudinal rail by the drive cylinder C.
  • the driving cylinder B and the robot are connected by a fixing base, and a swinging motor that drives the robot to swing back and forth is further mounted on the fixing base.
  • the invention has the advantages that in the invention, the loading of the steel ball, the brush cleaning and the cleaning can be realized on the same equipment through the setting of the loading area, the brush cleaning area, the spray cleaning area and the draining area.
  • the liquid cleaning and draining process eliminates the need to switch back and forth between different equipments, effectively reducing the labor of labor, and correspondingly improving work efficiency.
  • the swing of the manipulator can be driven back and forth, which not only facilitates the robot to pick up the basket, but also adjusts the tilt angle according to the number of steel balls in the basket, and places the steel ball on the bump during the dumping process.
  • FIG. 1 is a front view of a precision steel ball cleaning machine for a high-grade numerical control system of the present invention.
  • FIG. 2 is a side view of a precision steel ball cleaning machine for a high-grade numerical control system of the present invention.
  • FIG 3 is a top plan view of a precision steel ball cleaning machine for a high-grade numerical control system of the present invention.
  • a high-precision CNC system dedicated precision ball cleaning machine including
  • a rack 1 is a rectangular parallelepiped frame mechanism.
  • the upper end of the rack 1 is sequentially provided with a loading area 2, a brush cleaning area 3, a spray cleaning area 4 and a draining area 5, as shown in FIG.
  • the side of the rack 1 is also provided with a blanking area 6 on the side of the draining area, and a robot 7 is provided at the upper end of the frame 1, and the robot 7 can be driven to move in various areas by the driving mechanism.
  • the driving mechanism includes a pair of lateral rails 8 disposed at both ends of the upper end of the frame 1 and a longitudinal rail 9 connecting the two lateral rails 8, and the longitudinal rails 9 can be driven by the driving cylinder A to reciprocate along the extending direction of the lateral rails 8, the robot 7 is mounted on the longitudinal rail 9, and can be driven up and down by the driving cylinder B, and the driving cylinder B can be driven to reciprocate along the extending direction of the longitudinal rail 9 by the driving cylinder C.
  • the driving cylinder B and the robot 7 are connected by a fixing base 10, and a swinging motor for driving the robot 7 to swing back and forth is further mounted on the fixing base 10.
  • a swinging motor for driving the robot 7 to swing back and forth is further mounted on the fixing base 10.
  • a plastic basket holder 11 is disposed in the loading area 2, the brush cleaning area 3, the spray cleaning area 4, and the draining area 5, and a cleaning brush 12 is disposed at the brush cleaning area 3, and the cleaning brush 12 is provided by
  • the rotary motor 13 is driven to rotate, and a spray nozzle and a fuel tank are disposed at the spray cleaning area 4, and the spray nozzle is connected with the oil tank through a hose, and the cleaning liquid in the oil tank is sent to the spray nozzle by the cleaning oil pump. Spray.
  • a stock basket is provided at the blanking area 6.
  • a basket is placed in the plastic frame support 11 at the loading area 2, after a certain amount is placed, the feeding is stopped, and the longitudinal rail 9 is driven by the driving cylinder A to move along the horizontal rail 8 to the loading area.
  • the driving cylinder B moves to the upper side of the loading area 2, and then the driving cylinder B drives the robot 7 to descend, grips the basket, and then drives the cylinder B to drive the robot 7 up, and then is driven by the driving cylinder C.
  • the driving cylinder B moves to the upper side of the brush cleaning area 3, and the driving cylinder B drives the robot 7 to lower the basket to be placed in the plastic frame holder 11 at the brush cleaning area 3, and then the cleaning brush 12 is driven by the rotating motor 13 to rotate.
  • the steel ball in the basket is subjected to a brush cleaning process.
  • the driving cylinder B drives the robot 7 to ascend, and the driving cylinder A drives the longitudinal rail 9 to move along the lateral rail 8 to above the spray cleaning area 4, and Driven by drive cylinder C
  • the driving cylinder B moves to the upper side of the spray cleaning area 4, and then the driving cylinder B drives the robot 7 to descend, and the basket is placed in the plastic frame support 11 at the spray cleaning area 4, and then the cleaning is performed by the cleaning oil pump.
  • the liquid is conveyed to the spray nozzle to spray the steel ball in the basket.
  • the drive cylinder B drives the robot 7 to go up, and then is driven by the drive cylinder C.
  • the driving cylinder B moves into the draining area 5, and the steel ball in the material basket is drained.
  • the robot 7 is swung by the swing motor, and the basket is tilted at a certain angle to make the steel in the basket.
  • the ball bottom material is placed in the lower material basket at 6 places in the blanking area in advance, and the processing is completed.

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  • Cleaning In General (AREA)

Abstract

一种高档数控系统专用精密钢球清洗机，其包括一机架（1），机架为一长方体框架机构，在机架的上端依次分布有上料区域（2）、毛刷清洗区域（3）、喷淋清洗区域（4）及沥干区域（5），在机架的侧端位于沥干区域的旁侧还设置有一下料区域（6），在机架的上端还设置有一机械手（7），机械手可由驱动机构驱动在各个区域内进行移动。通过上料区域、毛刷清洗区域、喷淋清洗区域及沥干区域的设置，可在同一台设备上实现钢球的上料、毛刷清洗、清洗液清洗及沥干工序，无需在不同的设备上来回地切换，有效地减少了人工劳动，提高了工作效率。

Description

一种高档数控系统专用精密钢球清洗机 一种高档数控系统专用精密钢球清洗机
技术领域
本发明涉及钢球清洗领域，特别涉及一种高档数控系统专用精密钢球清洗机。
背景技术
钢球根据生产加工工艺分为研磨钢球，锻造钢球，铸造钢球。根据加工材料分为轴承钢球，不锈钢球，碳钢球，铜轴承钢球球?合金球等。其中轴承钢球为工业的重要基础零部件，合金钢球是以碳、铬、锰、钼等为主要添加金属元素，并通过锻打、旋压、轧制和铸造等方式生成的一种球状形铁合金耐磨体，它是当今粉碎工业矿山用球，水泥用球等最重要组成部分。
在钢球的制造过程中，需要经过冷镦、光球、热处理、硬磨、初研、强化、精研和清洗等几大工序。目前，在对钢球进行清洗时，需要利用毛刷进行清洗以及清洗液进行清洗，而传统的做法是先将钢球输送至毛刷清洗机处对钢球进行毛刷清洗后，再通过周转车将钢球输送至清洗液清洗机处对钢球进行清洗液清洗，整个过程需要消耗大量的人工劳动力，非常的麻烦。
发明内容
本发明要解决的技术问题是提供一种高档数控系统专用精密钢球清洗机，能够降低人工劳动，提高工作效率。
为解决上述技术问题，本发明的技术方案为：一种高档数控系统专用精密钢球清洗机，其创新点在于：包括
一机架，该机架为一长方体框架机构，在机架的上端依次分布有上料区域、毛刷清洗区域、喷淋清洗区域及沥干区域，在机架的侧端位于沥干区域的旁侧还设置有一下料区域，在机架的上端还设置有一机械手，所述机械手可由驱动机构驱动在各个区域内进行移动；
在上料区域、毛刷清洗区域、喷淋清洗区域及沥干区域均设置有一塑料筐托，在毛刷清洗区域处设置有一清洗毛刷，该清洗毛刷由旋转电机带动进行转动，在喷淋清洗区域处设置有喷淋嘴以及油箱，喷淋嘴与油箱之间通过软管相连，且油箱内的清洗液由清洗油泵输送至喷淋嘴处进行喷淋；
在下料区域处设置有一下料料筐。
进一步的，所述驱动机构包括一对设置在机架上端两端的横向导轨以及一连接两个横向导轨的纵向导轨，且纵向导轨可由驱动缸A驱动沿着横向导轨的延伸方向往复移动，所述机械手安装在纵向导轨上，并可由驱动缸B驱动进行上下往复运动，所述驱动缸B可由驱动缸C驱动沿着纵向导轨的延伸方向往复移动。
进一步的，所述驱动缸B与机械手之间通过固定座相连，在固定座上还安装有一驱动机械手来回摆动的摆动电机。
本发明的优点在于：在本发明中，通过上料区域、毛刷清洗区域、喷淋清洗区域及沥干区域的设置，可在同一台设备上实现钢球的上料、毛刷清洗、清洗液清洗及沥干工序，无需再不同的设备上进行来回的切换，有效的减少了人工名劳动，相应的也可提高工作效率。
通过固定座与摆动电机的设置，可带动机械手来回的摆动，不仅方便机械手夹取料筐，同时也可根据料筐内钢球的数量调整倾倒角度，放置倾倒过程中，钢球的磕碰伤。
附图说明
下面结合附图和具体实施方式对本发明作进一步详细的说明。
图1为本发明的高档数控系统专用精密钢球清洗机的正视图。
图2为本发明的高档数控系统专用精密钢球清洗机的侧视图。
图3为本发明的高档数控系统专用精密钢球清洗机的俯视图。
具体实施方式
下面的实施例可以使本专业的技术人员更全面地理解本发明，但并不因此将本发明限制在所述的实施例范围之中。
如图1-图3所示的一种高档数控系统专用精密钢球清洗机，包括
一机架1，该机架1为一长方体框架机构，在机架1的上端依次分布有上料区域2、毛刷清洗区域3、喷淋清洗区域4及沥干区域5，如图3所示，在机架1的侧端位于沥干区域的旁侧还设置有一下料区域6，在机架1的上端还设置有一机械手7，机械手7可由驱动机构驱动在各个区域内进行移动。
驱动机构包括一对设置在机架1上端两端的横向导轨8以及一连接两个横向导轨8的纵向导轨9，且纵向导轨9可由驱动缸A驱动沿着横向导轨8的延伸方向往复移动，机械手7安装在纵向导轨9上，并可由驱动缸B驱动进行上下往复运动，驱动缸B可由驱动缸C驱动沿着纵向导轨9的延伸方向往复移动。
驱动缸B与机械手7之间通过固定座10相连，在固定座10上还安装有一驱动机械手7来回摆动的摆动电机。通过固定座10与摆动电机的设置，可带动机械手7来回的摆动，不仅方便机械手7夹取料筐，同时也可根据料筐内钢球的数量调整倾倒角度，放置倾倒过程中，钢球的磕碰伤。
在上料区域2、毛刷清洗区域3、喷淋清洗区域4及沥干区域5均设置有一塑料筐托11，在毛刷清洗区域3处设置有一清洗毛刷12，该清洗毛刷12由旋转电机13带动进行转动，在喷淋清洗区域4处设置有喷淋嘴以及油箱，喷淋嘴与油箱之间通过软管相连，且油箱内的清洗液由清洗油泵输送至喷淋嘴处进行喷淋。
在下料区域处6设置有一下料料筐。
工作原理：首先，取一料筐放置在上料区域2处的塑料框托11内，待放置一定数量后，停止上料，由驱动缸A驱动纵向导轨9沿着横向导轨8移动至上料区域2的上方，并由驱动缸C驱动 驱动缸B移动至上料区域2的上方，再由驱动缸B驱动机械手7下行，夹取料筐，然后驱动缸B驱动机械手7上行，再由驱动缸C驱动 驱动缸B移动至毛刷清洗区域3的上方，驱动缸B驱动机械手7下行将料筐放置在毛刷清洗区域3处的塑料框托11内，然后由旋转电机13带动清洗毛刷12进行转动对料筐内的钢球进行毛刷清洗工序，待清洗完成后，驱动缸B驱动机械手7上行，由驱动缸A驱动纵向导轨9沿着横向导轨8移动至喷淋清洗区域4的上方，并由驱动缸C驱动 驱动缸B移动至喷淋清洗区域4的上方，再由驱动缸B驱动机械手7下行，将料筐放置于喷淋清洗区域4处的塑料框托11内，再由清洗油泵将油箱内的清洗液输送至喷淋嘴处对料筐内的钢球进行喷淋处理，待处理完成后，驱动缸B驱动机械手7上行，再由驱动缸C驱动 驱动缸B移动至沥干区域5内，对料筐内的钢球进行沥干处理，待沥干完后，再由摆动电机带动机械手7摆动，将料筐倾斜一定角度，使得料筐内钢球底料至提前放置在下料区域处6处的下料料筐内，完成加工。
本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (3)

  1. 一种高档数控系统专用精密钢球清洗机，其特征在于：包括
    一机架，该机架为一长方体框架机构，在机架的上端依次分布有上料区域、毛刷清洗区域、喷淋清洗区域及沥干区域，在机架的侧端位于沥干区域的旁侧还设置有一下料区域，在机架的上端还设置有一机械手，所述机械手可由驱动机构驱动在各个区域内进行移动；
    在上料区域、毛刷清洗区域、喷淋清洗区域及沥干区域均设置有一塑料筐托，在毛刷清洗区域处设置有一清洗毛刷，该清洗毛刷由旋转电机带动进行转动，在喷淋清洗区域处设置有喷淋嘴以及油箱，喷淋嘴与油箱之间通过软管相连，且油箱内的清洗液由清洗油泵输送至喷淋嘴处进行喷淋；
    在下料区域处设置有一下料料筐。
  2. 根据权利要求1所述的高档数控系统专用精密钢球清洗机，其特征在于：所述驱动机构包括一对设置在机架上端两端的横向导轨以及一连接两个横向导轨的纵向导轨，且纵向导轨可由驱动缸A驱动沿着横向导轨的延伸方向往复移动，所述机械手安装在纵向导轨上，并可由驱动缸B驱动进行上下往复运动，所述驱动缸B可由驱动缸C驱动沿着纵向导轨的延伸方向往复移动。
  3. 根据权利要求2所述的高档数控系统专用精密钢球清洗机，其特征在于：所述驱动缸B与机械手之间通过固定座相连，在固定座上还安装有一驱动机械手来回摆动的摆动电机。
PCT/CN2017/087409 2017-06-07 2017-06-07 一种高档数控系统专用精密钢球清洗机 WO2018223305A1 (zh)

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CN111842237A (zh) * 2020-07-27 2020-10-30 安徽环美刷业有限公司 一种高稳定性可调节电动工业刷
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