WO2018214509A1 - 移动式压合机及其应用的塑胶地板压合成型设备 - Google Patents

移动式压合机及其应用的塑胶地板压合成型设备 Download PDF

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Publication number
WO2018214509A1
WO2018214509A1 PCT/CN2018/000186 CN2018000186W WO2018214509A1 WO 2018214509 A1 WO2018214509 A1 WO 2018214509A1 CN 2018000186 W CN2018000186 W CN 2018000186W WO 2018214509 A1 WO2018214509 A1 WO 2018214509A1
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WIPO (PCT)
Prior art keywords
plastic floor
mobile
pressing
press
power source
Prior art date
Application number
PCT/CN2018/000186
Other languages
English (en)
French (fr)
Inventor
陆钉毅
赵培东
Original Assignee
陆钉毅
赵培东
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 陆钉毅, 赵培东 filed Critical 陆钉毅
Priority to EP18806115.4A priority Critical patent/EP3626451B1/en
Priority to US16/615,817 priority patent/US11440308B2/en
Priority to PL18806115T priority patent/PL3626451T3/pl
Publication of WO2018214509A1 publication Critical patent/WO2018214509A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/06—Embossing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/04—Frames; Guides
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B39/00—Layout of apparatus or plants, e.g. modular laminating systems
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B41/00—Arrangements for controlling or monitoring lamination processes; Safety arrangements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
    • B29K2027/06—PVC, i.e. polyvinylchloride
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B2037/0092—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding in which absence of adhesives is explicitly presented as an advantage
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2327/00—Polyvinylhalogenides
    • B32B2327/06—PVC, i.e. polyvinylchloride
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00—Buildings or parts thereof
    • B32B2419/04—Tiles for floors or walls
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • B32B37/20—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • B32B37/20—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
    • B32B37/203—One or more of the layers being plastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/14—Printing or colouring
    • B32B38/145—Printing
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/17—Surface bonding means and/or assemblymeans with work feeding or handling means
    • Y10T156/1702—For plural parts or plural areas of single part
    • Y10T156/1712—Indefinite or running length work
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/17—Surface bonding means and/or assemblymeans with work feeding or handling means
    • Y10T156/1702—For plural parts or plural areas of single part
    • Y10T156/1712—Indefinite or running length work
    • Y10T156/1722—Means applying fluent adhesive or adhesive activator material between layers
    • Y10T156/1727—Plural indefinite length or running length workpieces
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/17—Surface bonding means and/or assemblymeans with work feeding or handling means
    • Y10T156/1702—For plural parts or plural areas of single part
    • Y10T156/1712—Indefinite or running length work
    • Y10T156/1741—Progressive continuous bonding press [e.g., roll couples]

Definitions

  • the invention relates to a utility model of a press machine which can be applied to plastic floor molding, in particular to a composition structure of a press machine capable of continuous reciprocating movement, and the mobile press machine is applied to automatic production of plastic floor. Molding equipment.
  • the composition of the existing plastic floor is that the bottom surface of the substrate is coated with a printing film and a wear-resistant film, and the general substrate is made of PVC material, and the plasticized floor can be formed by using a roller. It is formed by hot pressing, but the hot pressing method requires more manpower, and the roller operation is highly automated, but the embossing effect cannot achieve a clear and sharp texture structure.
  • the general press machine is a fixed structure.
  • the lamination step and the heating process must be carried out to complete the finished plastic floor by pressing, and the molding time is about 30. Minutes, production efficiency is poor, and it is impossible to automate production, and it is necessary to improve it.
  • the designer of the present invention has in-depth discussion on the aforementioned existing design problems, and has actively pursued a solution through years of experience in research and development and manufacturing of related industries. After long-term efforts in research and development, he finally succeeded in developing.
  • the continuous mobile press machine of the present invention and the plastic floor press-synthesis type device thereof are used to improve the problems of the existing design.
  • the main object of the present invention is to provide a continuous moving type press machine and a plastic floor press-synthesis type device thereof, which can make the press machine move with the conveying speed of the conveying material when pressing the material.
  • the function of the reciprocating movement is achieved.
  • Another object of the present invention is to apply a mobile press machine to a production line for embossing of the outer surface of a plastic floor, to improve production efficiency by using automated equipment, and at the same time to make the surface texture of the plastic floor more sharp and enhance the competitive quality of the product. .
  • the present invention provides a mobile press machine characterized in that it comprises a frame, and the frame is provided with a pressing mechanism, a driving mechanism and a conveying mechanism, wherein:
  • the pressing mechanism is provided with a die holder, a lower die holder and at least one first power source.
  • the first power source has a telescopic shaft protruding from one end thereof, and one end of the telescopic shaft and the outer edge of the upper die holder Fixed to drive the upper mold base to move up and down;
  • the driving mechanism includes a second power source, two sliding rails and two sliding blocks.
  • the second power source is fixed on the frame, and the two sliding rails are respectively disposed on two sides of the frame, and the two sliding blocks are fixed.
  • the second sliding block is embedded on the corresponding sliding rail, and a connecting member is disposed between the second power source and the pressing mechanism, so that the pressing mechanism corresponds to the outer position of the two sliding rails.
  • the pressing mechanism can be displaced on the sliding rail by the second power source;
  • the conveying mechanism is disposed on the upper edge of the frame, and the conveying surface thereof is on the same level as the pressing surface of the lower mold base, and is used for assisting the movement of the material to be pressed by the pressing mechanism;
  • the time of the press-combined type can match the speed at which the material is transported, so that the press-fit mechanism is driven by the second power source, from the front position of the frame.
  • the second power source After being displaced to the rear position, and after the press-forming type is completed, the second power source is driven to move to the front stage position, and the next press-combination type operation is performed to achieve the reciprocating movement and press-fit operation.
  • the first power source is a hydraulic cylinder.
  • the upper mold base is provided with a template on the outer edge surface of the lower mold base, and an embossing is formed on the outer surface of the template.
  • the second power source is a servo motor, one end of which drives a lead screw to rotate, and one end of the connecting member is screwed on the lead screw.
  • the conveying mechanism is composed of a plurality of rollers, and the opposite inner surfaces of the two side frame rods of the upper end of the frame are respectively formed with receiving grooves, so that the plurality of rollers are disposed on the two ends by two shafts.
  • the accommodating groove when the pressing mechanism is assembled on the frame, the plurality of rollers are located on two sides of the pressing mechanism, and the conveying surface formed by the end faces of the plurality of rollers and the lower die holder
  • the pressing surfaces are equal in height, and the plurality of rollers located on two sides of the pressing mechanism are respectively coupled by a coupling member, and when the pressing mechanism is displaced, the plurality of rollers can be displaced by the pressing mechanism.
  • the press-synthesis type of the plastic floor can achieve automatic reciprocating continuous operation, and not only can obtain a better quality texture structure, but also can improve production efficiency.
  • the invention also provides a plastic floor press-synthesis type device, characterized in that it comprises at least an extruder, a roll pressing unit, a mobile press machine according to claim 1, and a pulling mechanism.
  • the extruder, the rolling unit, the mobile pressing machine and the pulling mechanism are electrically connected to an electronic control system, and the plastic layer composed of a substrate layer, a printing layer and a wear layer is automatically operated.
  • the floor material is synthesized into a finished plastic floor, among which:
  • the extruder is used for molding a substrate layer having a discharge port at one end, and extruding the substrate layer to the roll pressing unit;
  • the rolling unit comprises at least a calender, a first unwinding mechanism and a second unwinding mechanism, and the first unwinding mechanism and the second unwinding mechanism respectively transport a printing layer and a wear layer to the calender.
  • the calender is further combined with a plurality of guide rolls and press rolls, and the substrate layer, the printing layer and the wear layer are rolled and pre-bonded into one body, and then transported to the mobile press machine;
  • the upper mold base of the mobile press machine is provided with a template on the outer edge surface of the lower mold base, and the outer surface of the template is formed with embossing;
  • the pulling mechanism can generate the power of the conveying, and is arranged to move the plastic floor material after the moving pressing machine in the working procedure of the production line;
  • the press-forming time can match the speed at which the plastic floor material is transported by the pulling mechanism, so that the pressing mechanism is Driven by the two power sources, the position of the front section of the frame is displaced to the rear section, and after the press-forming type is completed and the mold is opened, the second power source is driven to move to the front position to perform the next press-synthesis operation.
  • the press-forming time can match the speed at which the plastic floor material is transported by the pulling mechanism, so that the pressing mechanism is Driven by the two power sources, the position of the front section of the frame is displaced to the rear section, and after the press-forming type is completed and the mold is opened, the second power source is driven to move to the front position to perform the next press-synthesis operation.
  • Figure 1 is a front plan view of a combined mobile press machine of the present invention.
  • Figure 2 is a side plan view of the mobile press of the present invention.
  • Figure 3 is a top plan view of the mobile press of the present invention.
  • Figure 4 is a combined plan view of the plastic floor press-forming apparatus of the present invention.
  • Figure 5 is a schematic view of the press-fit plastic floor material of the mobile press machine of the present invention.
  • Figure 6 is another schematic view of the press-fit plastic floor material of the mobile press machine of the present invention.
  • Fig. 7 is a perspective view showing the finished synthetic plastic floor of the present invention.
  • Figure 8 is a cross-sectional view showing the composite structure of the press-fit type of the present invention.
  • extruder 10 extruder 10; discharge port 11; rolling unit 20; calender 21; first unwinding mechanism 22; second unwinding mechanism 23; frame 24; first conveying roller 25A; Conveying roller 25B; mirror roller 26; pressing roller 27; movable laminating machine 30; frame 31; frame rod 311; receiving groove 312; pressing mechanism 32; mold frame 321, upper mold base 322; lower mold base 323; first power source 324; telescopic shaft 3241; guide rod 325; positioning plate 326; connecting plate 327; template 328; circulation circuit 329; drive mechanism 33; second power source 331, slide rail 332; slider 333; Screw 334; connecting member 335; conveying mechanism 34; roller 341; linkage member 342; shaft 343; pulling mechanism 40; frame 41; roller 42; electronic control system 50; plastic floor material 60; substrate layer 61; Printed layer 62; wear layer 63; texture structure 64.
  • the continuous mobile press machine of the present invention and the plastic floor press-synthesis type device thereof are constructed, and comprise a mobile press machine 30 capable of reciprocating stroke displacement, and the movement is carried out.
  • the press machine 30 is applied to a production facility of a plastic floor automatic press synthesis type.
  • the plastic floor press-forming device comprises at least an extruder 10, a rolling unit 20, a mobile press 30, and a pulling mechanism 40, and the device mechanisms are electrically connected to an electronic control system 50.
  • the plastic floor material 60 composed of a substrate layer 61, a printing layer 62 and a wear layer 63 is pressed into a finished plastic floor product by an automatic operation method, wherein:
  • the extruder 10 is a general plastic extrusion machine which can be made of PVC plastic.
  • the raw material is further added with a foaming agent according to the demand of the product, and has a discharge port 11 at one end for extruding the substrate layer 61 outward and conveying it to the rolling unit 20.
  • the rolling unit 20 includes at least a calender 21, a first unwinding mechanism 22 and a second unwinding mechanism 23, and the first unwinding mechanism 22 and the second unwinding mechanism 23 respectively respectively print the printed layer 62 and the wear layer 63 is delivered to the calender 21.
  • the calender 21 can be a horizontal three-roll, four-roll or five-roll structure, which is configured such that one side of the frame 24 is provided with upper and lower first and second conveying rollers 25A, 25B, and the other side is provided with a mirror roller.
  • the mobile laminating machine 30 is provided with a pressing mechanism 32, a driving mechanism 33, and a conveying mechanism 34 on a frame 31, wherein:
  • the pressing mechanism 32 is configured by using a mold frame 321 to form an upper mold base 322, a lower mold base 323, and two first power sources 324.
  • the mold base 321 is provided with a plurality of guide rods 325 to form an upper positioning plate 326. And a plurality of connecting plates 327 connected to the upper and lower die holders 322 and 323, so that the two first power sources 324 are fixed on the positioning plate 326; the two first power sources 324 can be hydraulic cylinders.
  • a telescopic shaft 3241 is protruded from one end of the telescopic shaft 3241. One end of the telescopic shaft 3241 is fixed to the outer surface of the upper mold base 322.
  • the upper mold base 322 can be moved up and down. Further, the upper mold base 322 is provided with a detachable template 328 corresponding to the outer edge surface of the lower mold base 323, and the outer surface of the template 328 is formed with embossing.
  • an electric heater may be disposed inside the upper die holder 322 and the lower die holder 323 to generate a high temperature, or a circulation circuit 329 may be provided to guide the hot oil circulation to generate a high temperature, and the high temperature is transmitted to the template 328 to make the movable pressing.
  • the machine 30 forms the embossing by hot pressing and bonds the plastic floor material 60 into one.
  • the plastic floor material 60 when the plastic floor material 60 is in the pre-adhesive process, if the substrate layer 61 has a high temperature after extrusion molding, it is not required to be press-formed by hot pressing, and the upper mold base 322 and the lower mold can be used. Cooling water is supplied in the circulation loop 329 of the seat 323 to generate a low temperature for cooling, and the low temperature is transmitted to the template 328, so that the mobile press machine 30 forms the embossing by cold pressing, and presses the plastic floor material 60. As one.
  • the driving mechanism 33 includes a second power source 331 , a plurality of sliding rails 332 and a slider 333 .
  • the second power source 331 is fixed on the frame 31 and can be a servo motor.
  • One end of the driving mechanism can drive a lead screw 334 to rotate.
  • a connecting member 335 is disposed between the lead screw 334 and the lower die holder 323.
  • the two sliding blocks 333 are respectively disposed on the two sides of the frame 31, and the two sliding blocks 333 are fixed on the outer side of the pressing mechanism 32 corresponding to the two sliding rails 332, so that the two sliding blocks 333 are embedded in the corresponding positions.
  • the sliding rail 332 is configured to enable the pressing mechanism 32 to be displaced along the sliding rail 332 by the second power source 331.
  • the conveying mechanism 34 can be composed of a plurality of rollers 341 and a coupling member 342, and the opposite inner surfaces of the two side rails 311 of the upper end of the frame 31 are respectively formed with receiving grooves 312, so that the plurality of rollers 341 are disposed on the shaft 343 of the two ends.
  • the conveying surface is equal to the pressing surface of the lower die holder 323 for assisting the movement of the plastic floor material 60 to be pressed by the pressing mechanism 32.
  • the plurality of rollers 341 located on two sides of the pressing mechanism 32 are respectively coupled by a coupling member 342. When the pressing mechanism 32 is displaced, the plurality of rollers 341 can be displaced by the pressing mechanism 32 to be displaced. .
  • the pulling mechanism 40 is disposed at the middle or the rear of the production line, and is provided with two upper and lower opposite rollers 42 on a frame 41.
  • the two rollers 42 can be driven by the motor, and the rotation, the stop and the rotation speed thereof utilize the electronic control
  • the system 50 controls and the plastic floor material 60 is displaced by roll pressing.
  • the rotation speed of the pulling mechanism 40 to move the plastic floor material 60 can be synchronized with the speed at which the second power source 331 drives the movement of the mobile laminator 30. This synchronization feature also enables the pattern of the printed layer 62 to be synchronized with the embossing on the template 328.
  • the use characteristic of the present invention is that the movement stroke of the pressing mechanism 32 on the frame 31 can be designed to correspond to the length of the two plastic floors, and is divided into a front position and a rear position, when the substrate layer 61 and the printed layer 62
  • the wear layer 63 is pre-applied to the plastic floor material 60 via the rolling unit 20, and is conveyed to the front position of the mobile press machine 30 as shown in FIG. 1.
  • the pressing mechanism 32 is subjected to the electronic control system 50.
  • the time of the press-forming type is, for example, 8 to 10 seconds, which is approximately equal to the time that the second power source 331 drives the pressing mechanism 32 to the rear position, and at the same time,
  • the plastic floor material 60 will also arrive at the rear stage position synchronously as shown in FIG. 6.
  • the pressing mechanism 32 is driven by the second power source 331 to move to the front stage position for the next press synthesis type.
  • the continuous production operation of the reciprocating movable pressing is achieved; and during the reciprocating movement of the pressing mechanism 32, the plurality of rollers 341 are connected by the coupling member 342, and the pressing mechanism 32 is moved. Corresponding average dispersion or aggregation.
  • the substrate layer 61 whether it is a PVC material containing a plasticizer, exhibits soft characteristics, or a PVC material is added with a foaming agent, exhibits elastic properties, or a PVC material which does not contain a plasticizer, exhibits a hard property and can utilize hot pressing.
  • the cold pressing method is integrated with the printing layer 62 and the wear layer 63, which not only can increase the production efficiency, but also does not need to be glued between the substrate layer 61 and the printing layer 62 and the wear layer 63.
  • the present invention has excellent advancement and practicability in similar products, and at the same time, the technical materials of such structures are not frequently found in the literature and the literature, and the same structure is not found in the literature.
  • the invention has already possessed new types of patent requirements and applied for it according to law.

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Laminated Bodies (AREA)
  • Floor Finish (AREA)

Abstract

一种移动式压合机（30）及其应用的塑胶地板压合成型设备，利用一机架组设于该机架（31）上的压合机构（32）、驱动机构（33）与输送机构（34），构成一可作连续往复移动的压合机（30）。再将该移动式压合机（30）设置于塑胶地板自动化的生产线中，与一挤出机（10）、辊压单元（20）、拉料机构搭配（40），而以自动化作业方式，将由一基板层（61）、印刷层（62）及耐磨层（63）构成的塑胶地板物料压合成型为塑胶地板成品。利用该移动式压合机压合物料的成型时间，能配合该物料被输送移动的速度，令该压合机构被该第二动力源带动，由该机架前段位置往后段位置位移，并于压合成型完毕后，再由该第二动力源带动往前段位置移动，进行下一次的压合成型作业，达到往复式移动压合的生产作业，实现自动化连续作业。

Description

移动式压合机及其应用的塑胶地板压合成型设备 技术领域
本发明涉及一种可应用于塑胶地板成型的压合机实用新型，特别系指一种可作连续往复移动式的压合机组成结构，以及将该移动式压合机应用于塑胶地板自动化生产的成型设备。
背景技术
按，利用塑胶材料制成地板，以取代天然木材，减少对自然资料的破坏，是现今塑胶地板产品开发的趋势。而由背景技术可知，现有塑胶地板的组成，都是最底下的基板表面再贴覆一印刷膜和耐磨膜，而一般基板为PVC材质，可利用滚轮方式将塑化地板成型，也可利用热压方式成型，但热压方式需求的人力较多，而滚轮作业自动化程度高，但压纹效果无法达到清楚、锐利的纹路结构。再者一般压合机都是固定式结构，当用于塑胶地板压纹的成型作业时，必须经过层压步骤及加热过程，才能以压合方式完成塑胶地板成品，而其成型的时间大约30分钟，生产效率较差，更无法作自动化生产，有加以改善的必要。
有鉴于此，本发明的设计人乃针对前述现有设计问题深入探讨，并凭借多年从事相关产业的研发与制造经验，积极寻求解决的道，经过长期努力的研究与发展，终于成功的开发出本发明连续移动式压合机及其应用的塑胶地板压合成型设备，以改善现有设计的问题。
发明内容
本发明的主要目的，系提供一种连续移动式压合机及其应用的塑胶地板压合成型设备，其系令压合机在压合物料时，能具备随着输送物料的输送速度作移动的功能，达到往复移压合的使用效果。
本发明的另一目的，系将移动式压合机应用于塑胶地板外表面压纹成型的生产线中，以自动化设备增进生产效率，同时能使塑胶地板的表面纹路更为锐利，提升产品竞争品质。
缘于达成上述的实用新型目的，本发明提供一种移动式压合机，其特征在于，其包含一机架，该机架上设有一压合机构、驱动机构以及一输送机构，其 中：
该压合机构是一模架上设有一上模座、下模座以及至少一第一动力源，该第一动力源一端凸设有一伸缩轴，该伸缩轴一端与该上模座外缘面固接，用以带动该上模座升降位移；
该驱动机构包括一第二动力源、二滑轨及二滑块，该第二动力源固设于该机架上，二滑轨分别设于该机架二侧，而该二滑块固设于该压合机构对应该二滑轨的外侧位置，令该二滑块嵌设于对应的滑轨上，同时并在该第二动力源与该压合机构之间设一连接件，使得该压合机构能通过该第二动力源带动在该滑轨上位移；
该输送机构设于该机架上缘，其输送面与该下模座的压合面在同一水平面上，用于辅助该压合机构欲压合的物料移动；
如此，当该移动式压合机对该物料压合时，压合成型的时间能配合该物料被输送移动的速度，令该压合机构被该第二动力源带动，由该机架前段位置往后段位置位移，并在压合成型完毕后，再由该第二动力源带动往前段位置移动，进行下一次的压合成型作业，达到往复式移动压合的生业作业。
所述的移动式压合机，其中：该第一动力源为油压缸。
所述的移动式压合机，其中：该上模座对应该下模座的外缘面上设有一模板，该模板外板面上形成有压纹。
所述的移动式压合机，其中：该第二动力源为伺服马达，其一端带动一导螺杆转动，该连接件一端螺设于该导螺杆上。
所述的移动式压合机，其中：该输送机构由若干滚筒组成，同时该机架上端二侧架杆相对的内面分别形成有容置槽，令该若干滚筒利用二端的轴杆设置于两个该容置槽中，且当该压合机构组设于该机架上时，该若干滚筒位于该压合机构二侧，而由该若干滚筒的端面构成的输送面与该下模座的压合面等高，并且位于该压合机构二侧的该若干滚筒再分别利用一连动机件连结，当该压合机构位移时，该若干滚筒能够被该压合机构带动而位移。
如此，能使塑胶地板的压合成型，能达到自动化往复式连续作业，不仅可获得品质更好的纹路结构，更能增进生产效率。
本发明还提供一种塑胶地板压合成型设备，其特征在于：其至少包含一挤出机、一辊压单元、一如权利要求1所述的移动式压合机、以及一拉料机构， 所述的挤出机、辊压单元、移动式压合机以及拉料机构均与一电控系统电性连结，而以自动化作业方式，将由一基板层、印刷层及耐磨层构成的塑胶地板物料压合成型为塑胶地板成品，其中：
该挤出机，用以成型一基板层，一端具有出料口，将该基板层向外挤出成型，并输送至该辊压单元；
该辊压单元，至少包括一压延机、第一放卷机构与第二放卷机构，该第一放卷机构与第二放卷机构分别将一印刷层及耐磨层输送至该压延机，该压延机再利用若干导辊及压辊配合，将该基板层、印刷层及耐磨层辊压预贴为一体，再输送至该移动式压合机；
该移动式压合机的该上模座对应该下模座的外缘面上设有一模板，该模板外板面上形成有压纹；
该拉料机构，能够产生输送的动力，在生产线的作业程序中，设于该移动式压合机之后，用于带动塑胶地板物料移动；
如此，当该移动式压合机对该塑胶地板物料压合时，其压合成型的时间，系能配合该塑胶地板物料被该拉料机构输送移动的速度，令该压合机构被该第二动力源带动，由该机架前段位置往后段位置位移，并于压合成型完毕并开模后，再由该第二动力源带动往前段位置移动，进行下一次的压合成型作业，达到往复式移动压合的生产作业，不仅可获得品质更好的纹路结构，更能增进生产效率。
有关本发明所采用的技术、手段及其功效，兹举一较佳实施例并配合图式详细说明于后，相信本发明上述的目的、构造及特征，当可由的得一深入而具体的了解。
附图说明
图1是本发明移动式压合机的前视组合平面图。
图2是本发明移动式压合机的侧视组合平面图。
图3是本发明移动式压合机的上视组合平面图。
图4是本发明塑胶地板压合成型设备的组合平面图。
图5是本发明移动式压合机压合塑胶地板物料的示意图。
图6是本发明移动式压合机压合塑胶地板物料的另一示意图。
图7是本发明压合成型的塑胶地板成品立体示意图。
图8是本发明压合成型的塑胶地板组合剖面图。
附图标记说明：挤出机10；出料口11；辊压单元20；压延机21；第一放卷机构22；第二放卷机构23；机架24；第一输送辊25A；第二输送辊25B；镜面辊26；压贴辊27；移动式压合机30；机架31；架杆311；容置槽312；压合机构32；模架321；上模座322；下模座323；第一动力源324；伸缩轴3241；导杆325；定位板326；连接板327；模板328；循环回路329；驱动机构33；第二动力源331；滑轨332；滑块333；导螺杆334；连接件335；输送机构34；滚筒341；连动机件342；轴杆343；拉料机构40；机架41；辊轮42；电控系统50；塑胶地板物料60；基板层61；印刷层62；耐磨层63；纹路结构64。
具体实施方式
请参阅图1-图6所示，本发明连续移动式压合机及其应用的塑胶地板压合成型设备，其构成包含一可作往复行程位移的移动式压合机30，并将该移动式压合机30应用于塑胶地板自动化压合成型的生产设备中。该塑胶地板压合成型设备的构成至少包含一挤出机10、辊压单元20、移动式压合机30，以及一拉料机构40，所述的这些设备机构并与一电控系统50电性连结，而以自动化作业方式，将由一基板层61、印刷层62及耐磨层63构成的塑胶地板物料60压合成型为塑胶地板成品，其中：
该挤出机10是一般的塑料挤出机器，可以PVC塑料为
原料，视产品需求再添发泡剂，一端具有出料口11，用以将该基板层61向外挤出成型，并输送至该辊压单元20。
该辊压单元20至少包括一压延机21、第一放卷机构22与第二放卷机构23，该第一放卷机构22与第二放卷机构23分别将该印刷层62及耐磨层63输送至该压延机21。该压延机21可为水平式的三辊、四辊或五辊结构，其构成是一机架24一侧设置上下相对的第一、第二输送辊25A、25B，另一侧设一镜面辊26及压贴辊27，用以将经由该挤出机10成型后输送的基板层61，以及由该二放卷机构22、23输送的印刷层62及耐磨层63辊压预贴为一体，再输送至该移动式压合机30，缘于该辊压单元20乃一般已知机器，不再赘述。
该移动式压合机30系于一机架31上设一压合机构32、驱动机构33，以及 一输送机构34，其中：
该压合机构32系利用一模架321组设一上模座322、下模座323，及二第一动力源324，该模架321由若干导杆325穿设一位于上方的定位板326，以及若干与该上、下模座322、323连结的连接板327组成，令该二第一动力源324固设于该定位板326上；该二第一动力源324可为油压缸，其一端凸设有一伸缩轴3241，该伸缩轴3241一端与该上模座322外缘面固接，令该二第一动力源324作动时，可带动该上模座322升降位移。又该上模座322对应该下模座323的外缘面上设有一可拆换的模板328，该模板328外板面上形成有压纹。另外，该上模座322及下模座323内部可设置一电热器产生高温，或者装设一循环回路329引导热油循环产生高温，而将高温传导至该模板328，令该移动式压合机30以热压方式成型压纹，并将塑胶地板物料60粘合为一体。或者，当该塑胶地板物料60在预贴过程中，若该基板层61因挤出成型后的温度较高，不须以热压方式压合成型时，可在该上模座322及下模座323的循环回路329内供应冷却水，产生冷却用的低温，并将低温传导至该模板328，令该移动式压合机30以冷压方式成型压纹，并将塑胶地板物料60压合为一体。
该驱动机构33包括一第二动力源331，若干滑轨332及滑块333，该第二动力源331固设于该机架31上，可为伺服马达，其一端可带动一导螺杆334转动，并在该导螺杆334与下模座323之间设一连接件335。而该二滑轨332分别设于该机架31二侧，该二滑块333则固设于该压合机构32对应该二滑轨332的外侧位置，令该二滑块333嵌设于对应的滑轨332上，使得该压合机构32能通过该第二动力源331带动，沿着该滑轨332位移。
该输送机构34可由若干滚筒341及连动机件342组成，同时该机架31上端二侧架杆311相对的内面分别形成有容置槽312，令该若干滚筒341利用二端的轴杆343设置于该二容置槽312中；且当该压合机构32组设于该机架31上时，该若干滚筒341分别设于对应该压合机构32二侧，而由该若干滚筒341的端面构成的输送面与该下模座323的压合面等高，用于辅助该压合机构32欲压合的塑胶地板物料60的移动。再者，位于该压合机构32二侧的该若干滚筒341之间，分别利用一连动机件342连结，当该压合机构32位移时，该若干滚筒341可被该压合机构32带动而位移。
该拉料机构40设于生产线中段或后段，是一机架41上设置二上下相对的 辊轮42，该二辊轮42可被马达带动，且其转动、停止及转速系利用该电控系统50控制，而以辊压方式带动塑胶地板物料60位移。令该拉料机构40带动该塑胶地板物料60移动的转速，可与该第二动力源331带动该移动式压合机30移动的速度达到同步。此一同步的特点，也能使印刷层62的图案花纹，与该模板328上的压纹达到同步对花的效果。
本发明的使用特点，系该压合机构32位于该机架31上的移动行程，可设计为对应二块塑胶地板的长度，分为前段位置及后段位置，当基板层61、印刷层62及耐磨层63经由该辊压单元20预贴为塑胶地板物料60，并被输送到该移动式压合机30前段位置时如图1所示，该压合机构32受该电控系统50控制而将塑胶地板物料60压合，其压合成型的时间例如8～10秒，大约等于该第二动力源331带动该压合机构32位移至后段位置的时间，而在此同时，该塑胶地板物料60也会同步到达后段位置如图6所示，当压合完毕后，该压合机构32被该第二动力源331带动，往前段位置移动，进行下一次的压合成型，达到往复式移动压合的连续生产作业；而在该压合机构32往复移动的过程中，该若干滚筒341系通过连动机件342的连结，而会随着该压合机构32的移作对应的平均分散或聚集。
另外，因为塑胶地板物料60输送的速度及压合机构32移动的速度会有时间差，所以成型的塑胶地板成品与成品之间会有空白处，此空白处可作为裁切机剪裁塑胶地板成品的位置。而利用本发明生产的塑胶地板成品示意图及组合剖面图系如图7、图8，因为塑胶地板表面的纹路结构64系以压合方式成型，因此可获得品质更为清楚、锐利的表面纹路，同时基板层61不论是PVC材料含可塑剂，呈现软质特性，或PVC材料添加发泡剂，呈现有弹性特性，或不含可塑剂的PVC材料，呈现有硬质特性，都能利用热压或冷压方式与该印刷层62及耐磨层63压合为一体，不仅能使生产效率增加，且基板层61与印刷层62及耐磨层63之间并不需要以胶水粘合，更具环保特性。
综上所述，本发明在同类产品中实有其极佳的进步实用性，同时遍查国内外关于此类结构的技术资料、文献中也未发现有相同的构造存在在先，是以本发明实已具备新型专利要件，爰依法提出申请。
以上说明对本发明而言只是说明性的，而非限制性的，本领域普通技术人员理解，在不脱离权利要求所限定的精神和范围的情况下，可作出许多修改、 变化或等效，但都将落入本发明的保护范围之内。

Claims (9)

  1. 一种移动式压合机，其特征在于，其包含一机架，该机架上设有一压合机构、驱动机构以及一输送机构，其中：
    该压合机构是一模架上设有一上模座、下模座以及至少一第一动力源，该第一动力源一端凸设有一伸缩轴，该伸缩轴一端与该上模座外缘面固接，用以带动该上模座升降位移；
    该驱动机构包括一第二动力源、二滑轨及二滑块，该第二动力源固设于该机架上，二滑轨分别设于该机架二侧，而该二滑块固设于该压合机构对应该二滑轨的外侧位置，令该二滑块嵌设于对应的滑轨上，同时并在该第二动力源与该压合机构之间设一连接件，使得该压合机构能通过该第二动力源带动在该滑轨上位移；
    该输送机构设于该机架上缘，其输送面与该下模座的压合面在同一水平面上，用于辅助该压合机构欲压合的物料移动；
    如此，当该移动式压合机对该物料压合时，压合成型的时间能配合该物料被输送移动的速度，令该压合机构被该第二动力源带动，由该机架前段位置往后段位置位移，并在压合成型完毕后，再由该第二动力源带动往前段位置移动，进行下一次的压合成型作业，达到往复式移动压合的生业作业。
  2. 根据权利要求1所述的移动式压合机，其特征在于：该第一动力源为油压缸。
  3. 根据权利要求1所述的移动式压合机，其特征在于：该上模座对应该下模座的外缘面上设有一模板，该模板外板面上形成有压纹。
  4. 根据权利要求1所述的移动式压合机，其特征在于：该第二动力源为伺服马达，其一端带动一导螺杆转动，该连接件一端螺设于该导螺杆上。
  5. 根据权利要求1所述的移动式压合机，其特征在于：该输送机构由若干滚筒组成，同时该机架上端二侧架杆相对的内面分别形成有容置槽，令该若干滚筒利用二端的轴杆设置于两个该容置槽中，且当该压合机构组设于该机架上时，该若干滚筒位于该压合机构二侧，而由该若干滚筒的端面构成的输送面与该下模座的压合面等高，并且位于该压合机构二侧的该若干滚筒再分别利用一连动机件连结，当该压合机构位移时，该若干滚筒能够被该压合机构带动而位移。
  6. 一种塑胶地板压合成型设备，其特征在于：其至少包含一挤出机、一辊压 单元、一如权利要求1所述的移动式压合机、以及一拉料机构，所述的挤出机、辊压单元、移动式压合机以及拉料机构均与一电控系统电性连结，而以自动化作业方式，将由一基板层、印刷层及耐磨层构成的塑胶地板物料压合成型为塑胶地板成品，其中：
    该挤出机，用以成型一基板层，一端具有出料口，将该基板层向外挤出成型，并输送至该辊压单元；
    该辊压单元，至少包括一压延机、第一放卷机构与第二放卷机构，该第一放卷机构与第二放卷机构分别将一印刷层及耐磨层输送至该压延机，该压延机再利用若干导辊及压辊配合，将该基板层、印刷层及耐磨层辊压预贴为一体，再输送至该移动式压合机；
    该移动式压合机的该上模座对应该下模座的外缘面上设有一模板，该模板外板面上形成有压纹；
    该拉料机构，能够产生输送的动力，在生产线的作业程序中，设于该移动式压合机之后，用于带动塑胶地板物料移动；
    如此，能使塑胶地板的压合成型，能达到自动化往复式连续作业，不仅可获得品质更好的纹路结构，更能增进生产效率。
  7. 根据权利要求6所述的塑胶地板压合成型设备，其特征在于：移动式压合机的上模座及下模座能够利用电热或引导热油循环产生高温，并将高温传导至该模板，令该压合机构以热压方式将塑胶地板物料压合为一体。
  8. 根据权利要求6所述的塑胶地板压合成型设备，其特征在于：该移动式压合机的上模座及下模座能够使用冷却水循环系统产生冷却用的低温，并将低温传导至该模板，令该压合机构以冷压方式将塑胶地板物料压合为一体。
  9. 根据权利要求6所述的塑胶地板压合成型设备，其特征在于：该拉料机构是在一机架上设置上下相对的二辊轮，该二辊轮的转动、停止及转速通过该电控系统来控制，而以辊压方式带动塑胶地板物料位移。
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