WO2018214510A1 - 塑料地板压合成型设备 - Google Patents

塑料地板压合成型设备 Download PDF

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Publication number
WO2018214510A1
WO2018214510A1 PCT/CN2018/000187 CN2018000187W WO2018214510A1 WO 2018214510 A1 WO2018214510 A1 WO 2018214510A1 CN 2018000187 W CN2018000187 W CN 2018000187W WO 2018214510 A1 WO2018214510 A1 WO 2018214510A1
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Prior art keywords
plastic floor
press
floor material
unit
press unit
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PCT/CN2018/000187
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English (en)
French (fr)
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陆钉毅
赵培东
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陆钉毅
赵培东
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Publication of WO2018214510A1 publication Critical patent/WO2018214510A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore

Definitions

  • the invention belongs to the creation of a plastic floor forming device, in particular to a production device for forming a plastic floor by pressing.
  • plastic materials to make flooring to replace natural wood and reduce damage to natural data is a trend in the development of today's plastic flooring products.
  • the composition of the existing plastic floor is that the bottom surface of the substrate is coated with a printing film and a wear-resistant film, and the general substrate is made of PVC material, and the plasticized floor can be formed by using a roller. It can be formed by hot pressing, but the hot pressing method requires more manpower, and the roller operation is highly automated, but the embossing effect cannot achieve a clear and sharp texture structure, and it is necessary to improve it.
  • the main object of the present invention is to provide a "plastic floor press-synthesis type device", which enables the plastic floor to be automatically produced in a press-compositing manner, which not only improves production efficiency, but also makes the surface texture of the plastic floor more sharp. Improve the quality of product competition.
  • the present invention proposes a "plastic floor press-forming device", in which an extruder, a rolling unit, a press unit, a time delay mechanism and a pulling material are disposed in a plastic floor press-forming production line.
  • the mechanism, the equipment mechanism is electrically linked with an electronic control system, and the plastic floor material composed of a substrate layer, a printing layer and a wear layer is pressed into a finished plastic floor by an automated operation method, wherein: the extrusion The machine is used to form a substrate layer, and one end has a discharge port, and the substrate layer is extruded outward and sent to the roll pressing unit.
  • the rolling unit comprises at least a calender, a first unwinding mechanism and a second unwinding mechanism, and the first unwinding mechanism and the second unwinding mechanism respectively transport a printing layer and a wear layer to the calender.
  • the calender is further combined with a plurality of guide rolls and press rolls to pre-bond the substrate layer, the printing layer and the wear layer to the press unit.
  • the press unit is provided with a die holder on a frame, and a top mold base is coupled to the upper mold base by a telescopic shaft of a hydraulic cylinder, and the upper mold base is opposite to the outer peripheral surface of the lower mold base.
  • the utility model is provided with a detachable template, and an embossing is formed on the outer surface of the template, and the upper and lower displacements can be driven through the expansion and contraction movement of the hydraulic cylinder, and a pressure is applied to the plastic floor material for pressure cooperation.
  • the upper mold base can be arranged according to the needs of the production line operation, and is equipped with a high-temperature electric heating or hot oil circulation system, and can transfer high temperature to the template for hot pressing type pressure cooperation; or use cooling water circulation system to generate cooling
  • the low temperature is used, and the low temperature is transmitted to the template, and the cold pressing type is pressed, so that the embossing can be clearly and sharply formed on the surface of the plastic floor material.
  • the time delay mechanism is disposed between the rolling unit and the press unit, and has at least a first slanting plate, one end of the first slanting plate is disposed on the positioning platform carrying the plastic floor material, and the other end surface is An angle is upwardly arched to delay the passage of the plastic floor material through the press unit; and the pulling mechanism is disposed at the rear of the production line, and the plastic floor material is moved by the rolling method.
  • Figure 1 is a combined plan view of a first embodiment of the present invention.
  • Figure 2 is a partially assembled plan view of a second embodiment of the present invention.
  • Figure 3 is another assembled plan view of a second embodiment of the present invention.
  • the "plastic floor press-synthesis type device" of the present invention is configured by setting an extruder 10, a rolling unit 20, a press unit 30, a time delay mechanism 40 and a pulling mechanism 50.
  • the equipment mechanism is electrically connected to an electronic control system 60, and the plastic floor material 70 composed of a substrate layer 71, a printing layer 72 and a wear layer 73 is automatically operated.
  • Compressed synthetic products are finished plastic flooring, of which:
  • the extruder 10 is a general plastic extrusion machine, which can be made of PVC plastic, and further adds a foaming agent according to the product requirement, and has a discharge port 11 at one end for extruding the substrate layer 71 outward and conveying. To the rolling unit 20.
  • the rolling unit 20 includes at least one calender 21, a first unwinding mechanism 22 and a second unwinding mechanism 23, and the first unwinding mechanism 22 and the second unwinding mechanism 23 respectively respectively print the printing layer 72 and the wear layer 73 is delivered to the calender 21.
  • the calender 21 can be a horizontal three-roll, four-roll or five-roll structure, which is configured such that one side of the frame 24 is provided with upper and lower first and second conveying rollers 25A, 25B, and the other side is provided with a mirror roller.
  • a pressing roller 27 for rolling the substrate layer 71 formed by the extruder 10 and the printing layer 72 and the wear layer 73 conveyed by the two unwinding mechanisms 22 and 23 into a single roll Then, it is sent to the press unit 30, and the rolling unit 20 is generally known as a machine, and will not be described again.
  • the press unit 30 is provided with a die holder 32 for a frame 31, and an upper die holder 33 is coupled to the upper die holder 32 by a telescopic shaft 341 of a hydraulic cylinder 34.
  • the upper die holder 33 is opposite.
  • a detachable template 35 is disposed on the outer edge surface of the lower mold base 32. The embossing pattern of the pattern, the grain or the character formed on the outer surface of the template 35 is not shown, and is permeable to the hydraulic cylinder 34.
  • the telescopic shaft 341 drives the up and down displacement, and when descending, a pressure is applied to the plastic floor material 70 for press cooperation.
  • an electric heater 36 may be disposed inside the upper mold base 33 to generate a high temperature, or a circulating circuit diagram is not shown to guide the hot oil circulation to generate a high temperature, and the high temperature is transmitted to the template 33, so that the press unit 30
  • the hot pressing method bonds the plastic floor material 70 into one.
  • the plastic floor material 70 is in the pre-adhesive process, if the substrate layer 71 has a high temperature after extrusion molding, it can be set in the upper mold base 33 when it is not required to be pressed by a hot pressing method.
  • the cooling water circulation system generates a low temperature for cooling and conducts the low temperature to the template, so that the press unit 30 can press the plastic floor material 70 into one body in a cold press manner.
  • the time delay mechanism 40 is disposed between the rolling unit 20 and the press unit 30, and has at least one first slanting plate 41.
  • One end of the first slanting plate 41 is disposed on the positioning platform 43 carrying the plastic floor material, and The end of the panel is arched upward at an angle to retard the passage of the plastic floor material 70 through the press unit 30.
  • the delay mechanism 40 can be provided with a second slanting plate 42 at the opposite end of the first slanting plate 41, and the opposite ends of the first and second slanting plates 41 and 42 are combined at an angle.
  • the delay mechanism 40 can be configured by the first slanting plate 41 with a first power source 44 as a movable structure; the first slanting plate 41 is pivotally disposed at the positioning platform 43 at one end. The other end of the rear end is coupled to the first power source 44.
  • the first power source 44 can be a hydraulic cylinder or a pneumatic cylinder.
  • the first swash plate 41 is disposed below the first slanting plate 41, and a telescopic rod 441 is protruded from the upper end thereof.
  • the outer end of the 441 and the back surface of the first slanting plate 41 are pivotally connected by an angle yaw using a connecting rod 442, so that the press unit 30 performs pressure cooperation for the plastic floor material 70 for about 10 seconds each time.
  • the first slanting plate 41 can be lifted upward by the telescopic rod 441 of the first power source 44, so that the continuously conveyed plastic floor material 70 will have a delayed stacking effect at the first slanting plate 41;
  • the first slanting plate 41 can be selectively driven and lowered by the first power source 44, and the plastic floor material 70 is moved by the pulling mechanism 50, and the height of the pushing is also increased. Will automatically drop.
  • the opposite side of the first slanting plate 41 may be further disposed in a second slanting plate, and a second power source is disposed under the second slanting plate, and the structure of the second power source is Similar to the first power source 44, one end of the second slanting plate is pivotally fixed to the positioning platform 43, and the other end of the slanting plate is coupled with the telescopic rod of the second power source, so that the second slanting plate can be used by the second power source.
  • the driving direction is raised or lowered, and the second swash plate is further used to cooperate with the first slanting plate 44 to rise, thereby reinforcing the effect of delaying the accumulation of the plastic floor material.
  • the pulling mechanism 50 can be disposed in a middle section or a rear section of the production line, and a vertical roller 52 is disposed on a frame 51.
  • the two roller 52 can be driven by a motor, and the rotation, the stopping and the rotating speed thereof utilize the electronic control system. 60 control, and the plastic floor material 70 displacement by rolling. That is, the rotation speed of the pulling mechanism 50 can cooperate with the operation of the pressing unit 30, when the upper mold base 33 is pressed down on the plastic floor material 70, and the working time of about ten seconds is stopped, the pulling material is pulled.
  • the mechanism 50 will automatically stop.
  • the pulling mechanism 50 will rotate again after the upper mold base 33 is raised, and the pulling operation is continued, and the plastic floor material 70 is sent to the press unit 30 for pressure cooperation. industry.
  • the press unit 30 is matched with the auxiliary mechanism of the time delay mechanism 40 and the pulling mechanism 50, so that the plastic floor can be continuously produced by pressing, which not only improves the structural quality of the pressing. It can obtain clear and sharp texture structure and enhance product competitiveness.

Abstract

一种塑料地板压合成型设备，至少包含一挤出机(10)、辊压单元(20)、压机单元(30)、延时机构(40)与拉料机构(50)，其中该挤出机(10)用以成型一基板层(71)，并输送至该辊压单元(20)；该辊压单元(20)利用一第一放卷机构(22)与第二放卷机构(23)分别将一印刷层(72)及耐磨层(73)输送至压延机(21)，用以将该基板层(71)、印刷层(72)及耐磨层(73)辊压预贴为一体，再输送至该压机单元(30)；利用该压机单元(30)以热压或冷压方式，将由该基板层(71)、印刷层(72)及耐磨层(73)构成的塑料地板物料(70)压合为一体，并将于该塑料地板物料(70)表面成型清楚、锐利的压纹图案。而该延时机构(40)设于该辊压单元(20)与压机单元(30)之间，用以延缓塑料地板物料(70)通过的时间，该拉料机构(50)则利用辊压方式带动塑料地板物料(70)移动；藉以能使塑料地板能获得质量更好的纹路结构及压合效果。

Description

塑料地板压合成型设备 技术领域
本发明隶属一种塑料地板成型设备的创作，特别指一种利用压合方式成型塑料地板的生产设备。
背景技术
利用塑料材料制成地板，以取代天然木材，减少对自然数据的破坏，是现今塑料地板产品开发的趋势。而由现有技术可知，现有塑料地板的组成，都是最底下的基板表面再贴覆一印刷膜和耐磨膜，而一般基板为PVC材质，可利用滚轮方式将塑化地板成型，也可利用热压方式成型，但热压方式需求的人力较多，而滚轮作业自动化程度高，但压纹效果无法达到清楚、锐利的纹路结构，有加以改善的必要。
有鉴于此，本发明发明人乃针对前述现有技术上的问题深入探讨，并藉由多年从事相关产业的研发与制造经验，积极寻求解决之道，经过长期努力的研究与发展，终于成功的开发出本发明『塑料地板压合成型设备』，以改善现有技术的问题。
发明内容
本发明的主要目的，是提供一种『塑料地板压合成型设备』，其令塑料地板能以压合成型方式作自动化生产，不仅增进生产效率，同时能使塑料地板的表面纹路更为锐利，提升产品竞争质量。
缘于达成上述的创作目的，本发明提出『塑料地板压合成型设备』，于塑料地板压合成型的生产线中，设置一挤出机、辊压单元、压机单元、延时机构与拉料机构，所述设备机构并与一电控系统电性链接，而以自动化作业方式，将由一基板层、印刷层及耐磨层构成的塑料地板物料压合成型为塑料地板成品，其中：该挤出机用以成型一基板层，一端具有出料口，将该基板层向外挤出成型，并输送至该辊压单元。该辊压单元，至少包括一压延机、第一放卷机构与第二放卷机构，该第一放卷机构与第二放卷机构分别将一印刷层及耐磨层输送至该压延机，该压延机再利用若干导辊及压辊配合，将该基板层、印刷层及耐磨层辊压预贴为一体，再输送至该压机单元。该压机单元在一机架上设一下模 座，并于对应该下模座的上方利用一油压缸的伸缩轴结合一上模座，该上模座相对该下模座的外缘面上设有一可拆换的模板，该模板外板面上形成有压纹，可透过该油压缸的伸缩作动而带动上下位移，将一压力施加于该塑料地板物料上，进行压合作业。且该上模座可视生产线作业的需求，搭配设置产生高温的电热或热油循环系统，并可将高温传导至该模板，作热压式的压合作业；或者搭配使用冷却水循环系统产生冷却用的低温，并将低温传导至该模板，作冷压式的压合作业，使压纹能清楚、锐利的成型于该塑料地板物料表面。其次该延时机构设于该辊压单元与压机单元之间，至少具有一第一斜板，该第一斜板一端设于承载该塑料地板物料的定位平台上，另端的板面则呈一角度向上拱起，用以延缓塑料地板物料通过该压机单元的时间；而该拉料机构设于生产线后段，利用辊压方式带动塑料地板物料移动。藉此，利用该压机单元搭配延时机构与拉料机构的辅助，使塑料地板能以压合方式作连续生产，不仅提升压合的结构质量，更能获得清楚锐利的纹路结构，增进产品竞争力。
有关本发明所采用的技术、手段及其功效，兹举一较佳实施例并配合图式详细说明于后，相信本发明上述的目的、构造及特征，当可由之得一深入而具体的了解。
附图说明
图1为本发明第一种实施例的组合平面图。
图2为本发明第二种实施例的部份组合平面图。
图3为本发明第二种实施例的另一组合平面图。
附图标记说明：10-挤出机；11-出料口；20-辊压单元；21-压延机；22-第一放卷机构；23-第二放卷机构；24-机架；25A-第一输送辊；25B-第二输送辊；26-镜面辊；27-压贴辊；30-压机单元；31-机架；32-下模座；33-上模座；34-油压缸；341-伸缩轴；35-模板；36-电热器；40-延时机构；41-第一斜板；42-第二斜板；43-定位平台；44-第一动力源；441-伸缩杆；442-连杆；50-拉料机构；51-机架；52-辊轮；60-电控系统；70-塑料地板物料；71-基板层；72-印刷层；73-耐磨层。
具体实施方式
请参阅图1-3所示，本发明『塑料地板压合成型设备』，其构成是将一挤出机10、辊压单元20、压机单元30、延时机构40与拉料机构50设于塑料地板的生产线中，并令所述设备机构并与一电控系统60电性连接，而以自动化作业方式，将由一基板层71、印刷层72及耐磨层73构成的塑料地板物料70压合成型为塑料地板成品，其中：
该挤出机10为一般的塑料挤出机器，可以PVC塑料为原料，视产品需求再添发泡剂，一端具有出料口11，用以将该基板层71向外挤出成型，并输送至该辊压单元20。
该辊压单元20至少包括一压延机21、第一放卷机构22与第二放卷机构23，该第一放卷机构22与第二放卷机构23分别将该印刷层72及耐磨层73输送至该压延机21。该压延机21可为水平式的三辊、四辊或五辊结构，其构成为一机架24一侧设置上下相对的第一、第二输送辊25A、25B，另一侧设一镜面辊26及压贴辊27，用以将经由该挤出机10成型后输送的基板层71，以及由该二放卷机构22、23输送的印刷层72及耐磨层73辊压预贴为一体，再输送至该压机单元30，缘于该辊压单元20乃一般已知机器，不再赘述。
该压机单元30为一机架31上设一下模座32，并于对应该下模座32的上方利用一油压缸34的伸缩轴341结合一上模座33，该上模座33相对该下模座32的外缘面上设有一可拆换的模板35，该模板35外板面上形成有图案、纹路或文字的压纹图中未显示，可透过该油压缸34的伸缩轴341带动上下位移，并在下降时，将一压力施加于该塑料地板物料70上，进行压合作业。
又，该上模座33内部可设置一电热器36产生高温，或者装设一循环回路图中未显示引导热油循环产生高温，而将高温传导至该模板33，令该压机单元30以热压方式将塑料地板物料70黏合为一体。或者，当该塑料地板物料70在预贴过程中，若该基板层71因挤出成型后的温度较高，不须以热压方式压合成型时，可在该上模座33内搭配设置冷却水循环系统产生冷却用的低温，并将低温传导至该模板，令该压机单元30能以冷压方式将塑料地板物料70压合为一体。
该延时机构40设于该辊压单元20与压机单元30之间，至少具有一第 一斜板41，该第一斜板41一端设于承载该塑料地板物料的定位平台43上，另端的板面则呈一角度向上拱起，用以延缓塑料地板物料70通过该压机单元30的时间。在实施例的设计上，该延时机构40可于该第一斜板41相对端设一第二斜板42，该第一、第二斜板41、42相对的一端呈一角度结合，而呈现一体式的固定结构。
或者，如图2-3所示，该延时机构40可由该第一斜板41搭配一第一动力源44作活动式的结构设计；该第一斜板41一端枢组于该定位平台43，另端背面与该第一动力源44结合，该第一动力源44可为油压缸或气压缸，设于该第一斜板41下方，其上端凸设有一伸缩杆441，该伸缩杆441外端与该第一斜板41的背面利用一连杆442作可作角度偏摆的枢动式连结，令该压机单元30针对塑料地板物料70进行每次约10秒钟的压合作业时，该第一斜板41一端可受该第一动力源44的伸缩杆441带动向上升起，使连续输送的塑料地板物料70会在该第一斜板41处产生延迟堆积效果；当该压机单元30压合作业完毕时，该第一斜板41可选择被该第一动力源44带动下降，透过该拉料机构50带动该塑料地板物料70移动，其推积的高度也会自动下降。另外，基于使用的需求，该第一斜板41相对侧可再设一第二斜板图中未显示，并于该第二斜板下方设一第二动力源，该第二动力源的结构与该第一动力源44相同，该第二斜板一端枢固于该定位平台43，另端背面与该第二动力源的伸缩杆连结，令该第二斜板可被该第二动力源带动向上升起或下降，进一步利用该第二斜板配合该第一斜板44上升，而加强塑料地板物料延迟堆积的效果。
该拉料机构50可设于生产线中段或后段，一机架51上设置二上下相对的辊轮52，该二辊轮52可被马达带动，且其转动、停止及转速利用该电控系统60控制，而以辊压方式带动塑料地板物料70位移。亦即该拉料机构50的转速可配合该压机单元30的作动，当该上模座33向下压合于该塑料地板物料70上，并停止约十秒的作业时间，该拉料机构50会自动停止，当压合作业完毕，该上模座33上升后，该拉料机构50会再次转动，持续进行拉料作业，将塑料地板物料70输送至压机单元30内作压合作业。
据此，本发明于塑料地板的生产线中，利用该压机单元30搭配延时机构40与拉料机构50的辅助，使塑料地板能以压合方式作连续生产，不仅提升压合的结构质量，更能获得清楚锐利的纹路结构，增进产品竞争力。
以上说明对本发明而言只是说明性的，而非限制性的，本领域普通技术人员理解，在不脱离以下所附权利要求所限定的精神和范围的情况下，可做出许多修改，变化，或等效，但都将落入本发明的保护范围内。

Claims (6)

  1. 一种塑料地板压合成型设备，其特征在于，至少包含一挤出机、辊压单元、压机单元、延时机构与拉料机构，所述设备机构并与一电控系统电性链接，而以自动化作业方式，将由一基板层、印刷层及耐磨层构成的塑料地板物料压合成型为塑料地板成品，其中：
    该挤出机用以成型一基板层，所述挤出机一端具有出料口，将该基板层向外挤出成型，并输送至该辊压单元；
    该辊压单元，至少包括一压延机、第一放卷机构与第二放卷机构，该第一放卷机构与第二放卷机构分别将一印刷层及耐磨层输送至该压延机，该压延机再利用若干导辊及压辊配合，将该基板层、印刷层及耐磨层辊压预贴为一体，再输送至该压机单元；
    该压机单元，包括一下模座，该下模座上方利用一油压缸的伸缩轴结合一上模座，该上模座对应该下模座的外缘面上设有一模板，该模板外板面上形成有压纹，可透过油压缸的伸缩轴带动而上下位移，而将一压力施加于该塑料地板物料上，使其黏合为一体，并将压纹清楚、锐利的成型于该塑料地板物料表面；
    该延时机构，设于该辊压单元与压机单元之间，至少具有一第一斜板，该第一斜板一端系设于承载该塑料地板物料的定位平台上，另端的板面则呈一角度向上拱起，用以延缓塑料地板物料通过该压机单元的时间；
    该拉料机构，设于生产线后段，利用辊压方式带动塑料地板物料移动。
  2. 根据权利要求1所述的塑料地板压合成型设备，其特征在于，该延时机构于该第一斜板相对端设一第二斜板，该第一、第二斜板相对的一端呈一角度结合，而呈现一体式的固定结构。
  3. 根据权利要求1所述的塑料地板压合成型设备，其特征在于，该延时机构由该第一斜板搭配一第一动力源作活动式的结构设计，该第一斜板一端枢组于该定位平台，另端背面与该第一动力源结合，该第一动力源为油压缸或气压缸，设于该第一斜板下方，其上端凸设有一伸缩杆，该伸缩杆外端与该第一斜板的背面连结，当该压机单元进行压合作业时，该第一斜板一端可受该第一动力源的伸缩杆带动向上升起或下降，使塑料地板物料会在该第一斜板处产生延迟堆积效果；当该压机单元压合作业完毕时，透过该拉料机构带动该塑料地板 物料移动时，其推积的高度会自动下降。
  4. 根据权利要求1所述的塑料地板压合成型设备，其特征在于，该压机单元的上模座可利用电热或引导热油循环产生高温，并将高温传导至该模板，令该压机单元以热压方式将塑料地板物料黏合为一体。
  5. 根据权利要求1所述的塑料地板压合成型设备，其特征在于，该压机单元的上模座使用冷却水循环系统产生冷却用的低温，并将低温传导至该模板，令该压机单元以冷压方式将塑料地板物料压合为一体。
  6. 根据权利要求1所述的塑料地板压合成型设备，其特征在于，该拉料机构为一机架上设置二上下相对的辊轮，该二辊轮的转动、停止及转速利用该电控系统控制，而以辊压方式带动塑料地板物料位移；又该拉料机构的转速可配合该压机单元的作动，当该上模座向下移动至该塑料地板物料上，并停止数秒作压合作业时，该拉料机构会自动停止，当压合作业完毕，该上模座上升后，该拉料机构会再次转动，将塑料地板物料输送至压机单元内作压合作业。
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