WO2018214076A1 - 一种吊挂运输装置、制衣系统及控制方法 - Google Patents

一种吊挂运输装置、制衣系统及控制方法 Download PDF

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Publication number
WO2018214076A1
WO2018214076A1 PCT/CN2017/085788 CN2017085788W WO2018214076A1 WO 2018214076 A1 WO2018214076 A1 WO 2018214076A1 CN 2017085788 W CN2017085788 W CN 2017085788W WO 2018214076 A1 WO2018214076 A1 WO 2018214076A1
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WIPO (PCT)
Prior art keywords
driving
processing station
hanger
scheduling information
control unit
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Application number
PCT/CN2017/085788
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English (en)
French (fr)
Inventor
陈军
梁义荣
付邦勇
金�雄
Original Assignee
真玫智能科技(深圳)有限公司
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Application filed by 真玫智能科技(深圳)有限公司 filed Critical 真玫智能科技(深圳)有限公司
Priority to PCT/CN2017/085788 priority Critical patent/WO2018214076A1/zh
Publication of WO2018214076A1 publication Critical patent/WO2018214076A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • B65G35/06Mechanical conveyors not otherwise provided for comprising a load-carrier moving along a path, e.g. a closed path, and adapted to be engaged by any one of a series of traction elements spaced along the path

Definitions

  • the invention relates to the technical field of garment equipment, in particular to a hanging transport device, a garment system and a control method.
  • FIG. 1 and FIG. 2 are a hanging transport device commonly used in the prior art.
  • the hanging transport device includes a closed loop track 01, which runs along the ring track.
  • a ring drive chain 02 is arranged, and a drive rod 03 extending laterally is fixedly connected to the ring drive chain 02.
  • a plurality of processing stations 04 are arranged spaced along the track on the track 01, each processing station 04 comprising a garment station for processing a certain process of the cloth.
  • the transportation of the semi-finished fabric is realized by a hanger.
  • the structure of the hanger is as shown in FIG. 3.
  • the structure of the hanger 100 includes a clamping portion 101 and a wheel coupling portion 102, and the clamping portion 101 is used for clamping the semi-finished fabric, and the wheeled
  • the main body portion of the coupling portion 102 is a roller, and the roller is coupled to the ring rail 01. Under the driving action of the driving rod 03, the hanger 100 moves on the ring rail 01, thereby driving the hanger 100 to enter different processing stations along the ring rail 01. 04.
  • the ring drive chain 02 in the hanging transport device shown in FIGS. 1 and 2 is a transport power mechanism, and since the ring drive chain 02 is disposed on the ring rail 01 and disposed along the direction of the ring track 01, the ring drive The length of the chain 02 should be adapted to the length of the ring rail 01, and in order to be able to transport the cloth between the plurality of processing stations 04, the length of the ring track 01 is large, so the length of the ring drive chain 02 is also large,
  • the input power for driving the ring drive chain 02 is also large, and when the small drive cloth or the single cloth is driven by the ring drive chain 02 having a large input power, the output power of the ring drive chain 02 is small, and the output power is The ratio of input power is small, the driving efficiency is low, and the energy loss is large.
  • the hanging transport device shown in Fig. 1 and Fig. 2 is not suitable for small batch clothes. Transportation of materials or individual clothing.
  • the respective positions on the strike and the structure for supporting the ring-shaped drive chain 02 are in contact with each other to generate noise, and thus the ring is generated.
  • the noise of the drive chain 02 during operation is large.
  • the length of the ring drive chain 02 is large, if the ring drive chain 02 fails, the fault point needs to be checked one by one along the direction of the ring drive chain 02, thus extending the maintenance cycle of the ring drive chain.
  • the invention provides a hanging transport device, a garment manufacturing system and a control method, which can be applied to the transportation of large quantities of clothing materials, and can be applied to the transportation of small batches of clothing materials or individual clothing materials, and can also reduce the noise during transportation. Shorten the maintenance cycle.
  • the present invention provides a hanging transport device for transporting a hanger for hanging a garment to be processed between a plurality of processing stations, including a guide rail, a drive cart and a loading device, wherein the guide rail is fixedly disposed.
  • the driving cart is connected to the guide rail and can travel along the guide rail.
  • the loading device is connected to the driving cart and is used for collecting or lowering the hanger with the fabric to be processed.
  • the invention further provides a garment manufacturing system, comprising: a plurality of processing stations, wherein the plurality of processing stations are used for respectively processing the plurality of processes of the clothing material, and the clothing material after the processing is hung on the hanger; Hanging the transport device, the hanging transport device is the hanging transport device according to the above technical solution; the control unit, the control unit can complete the processing of the cloth at any one of the processing stations and hang the cloth on the hanger After being controlled, driving the driving cart in the hanging transport device drives the loading device in the hanging transport device to move to the processing station, and controls the driving cart to drive the loading device to move to the next processing station.
  • the invention also provides a method for controlling a garment system, comprising the following steps:
  • the first processing station processes the clothing, and the finished material is hung on the hanger;
  • control unit controls the driving cart in the hanging transport device to drive the loading device in the hanging transport device to move to the first processing station;
  • the loading device collects the hanger in the first processing station
  • control unit controls the driving carriage to drive the loading device to move to the second processing station
  • the loading device lowers the hanger into the second processing station.
  • the invention provides a hanging transport device, a garment system and a control method. Since the hanging transport device comprises a guide rail, a drive trolley and a loading device, the guide rail is fixedly arranged, the driving trolley is connected to the guide rail, and the guide rail can be driven.
  • the loading device is connected to the driving cart and is used for collecting or lowering the hanger with the fabric to be processed. Therefore, when the clothing is transported through the hanging transport device, the clothing can be hung after processing the fabric at a processing station.
  • the driving car is a power mechanism for transportation, and the driving car is connected to the guide rail and can travel along the guide rail, so that the driving car is smaller in size than the guide rail in the extending direction of the guiding rail.
  • the length, the size of the driving cart is small, and the input power when driving the trolley along the guide rail is small, so when the small batch of clothing or a single fabric is transported by the driving cart, the ratio of the output power to the input power is large, and the driving efficiency is large. Higher, the energy loss is smaller, so the hanging transport device of the present invention can be applied to the transportation of small batches of clothing or individual clothing.
  • the contact area between the driving carriage and the guide rail is smaller in the embodiment of the invention, so that the noise generated by the contact friction between the driving trolley and the guide rail when traveling on the guide rail is small.
  • the maintenance period is short, and the normal operation of the suspension transport device is not affected.
  • Figure 1 is a plan view of a prior art hanging transport device
  • Figure 2 is a front elevational view of the hanging transport device of Figure 1;
  • FIG. 3 is a schematic structural view of a hanger for carrying a garment to be processed in the prior art
  • Figure 4 is a perspective view of a hanging transport device according to an embodiment of the present invention.
  • Figure 5 is a front elevational view of the hanging transport device of Figure 4.
  • FIG. 6 is a schematic structural view of a first driving device in a hanging transport device according to an embodiment of the present invention.
  • Figure 7 is a side view of the hanging transport device shown in Figure 5;
  • Figure 8 is a schematic structural view of a loading device in a hanging transport device according to an embodiment of the present invention.
  • FIG. 9 is a schematic structural view of a garment manufacturing system according to an embodiment of the present invention.
  • FIG. 10 is a first flow chart of a method for controlling a garment system according to an embodiment of the present invention.
  • FIG. 11 is a second flow chart of a method of controlling a garment system according to an embodiment of the present invention.
  • connection is to be understood broadly, and may be fixed or detachable, for example, unless otherwise explicitly defined and defined.
  • the connection may also be integrally connected; for those skilled in the art, the above terms may be specifically understood in the present invention. The specific meaning.
  • FIG. 4 is a specific embodiment of a hanging transport device 10 according to an embodiment of the present invention.
  • the hanging transport device 10 of the present embodiment is used for transporting hangers for hanging clothes to be processed between a plurality of processing stations.
  • the hanging transport device 10 includes a guide rail 11, a driving cart 12 and a loading device 13, the rail 11 is fixedly disposed, the driving cart 12 is connected to the rail 11 and can travel along the rail 11, the loading material
  • the device 13 is connected to the driving cart 12 and is used for collecting or lowering the hangers on which the fabric to be processed is hung.
  • the present invention provides a hanging transport device 10. Since the hanging transport device 10 includes a guide rail 11, a drive cart 12 and a loading device 13, the guide rail 11 is fixedly disposed, and the drive cart 12 is coupled to the guide rail 11 and can be along the guide rail 11 When the vehicle is driven, the loading device 13 is connected to the driving cart 12 and is used for collecting or lowering the hanger with the fabric to be processed. Therefore, when the clothing is transported through the hanging transport device 10, the processing of the clothing can be completed after processing at a processing station. Hanging the clothes on the hanger, and driving the loading device 13 to move to the processing station by driving the trolley 12 to collect the hanger on the loading device 13, and then driving the loading device 13 to move to the next processing by driving the trolley 12.
  • the driving cart 12 is a transporting power mechanism, and the driving cart 12 is connected to the guide rail 11 and can travel along the guide rail 11, thereby driving the trolley 12 in the extending direction of the guide rail 11.
  • the size is much smaller than the length of the guide rail 11, whereby the size of the drive cart 12 is small, and the input power when the drive cart 12 travels along the guide rail 11 is small, so that when a small batch of clothing or a single fabric is transported through the drive cart 12, the output is output.
  • the ratio of power to input power is large, the driving efficiency is high, and the energy loss is small.
  • the hanging transport device 10 of the present invention can be applied to the transportation of small batches of clothing or individual clothing.
  • the contact area between the driving carriage 12 and the guide rail 11 is smaller in the embodiment of the present invention, so that the noise generated by the contact friction between the driving carriage 12 and the guide rail 11 when traveling on the guide rail 11 is smaller. small.
  • the maintenance period is short, and the normal operation of the suspension transport device 10 is not affected.
  • the guide rail 11 may be a linear guide rail, a curved guide rail, or a ring-shaped guide rail, which is not specifically limited herein.
  • the loading device 13 may be connected to the upper side of the driving cart 12 or may be connected to the lower side of the driving cart 12 or may be connected to other positions of the driving cart 12, which is not specifically limited.
  • the driving cart 12 can be configured as shown in FIG. 5, that is, the driving cart 12 includes a cart body 121, a driving roller 122, a driven roller 123, and a first driving device 124.
  • the driving roller 122 and the driven roller 123 are rotationally hinged.
  • On the main body 121 of the trolley the driving roller 122 and the driven roller 123 are rolled and engaged on the guide rail 11 by the opposite sides of the guide rail 11.
  • the first driving device 124 is used for driving the driving of the driving roller 122, and the loading device 13 is connected to the trolley.
  • On the main body 121 On the main body 121.
  • the driven roller 123 can roll along the guide rail 11 together with the driving roller 122 to drive the carriage body 121 and the loading device 13 connected to the carriage body 121.
  • the guide rail 11 moves. This structure is simple and easy to implement.
  • the active roller 122 and the driven roller 123 can be rolled and engaged on the guide rail 11 by the horizontal sides of the guide rail 11, or can be rolled and engaged on the guide rail 11 by the upper and lower sides of the guide rail 11, which is not specifically limited.
  • the first implementation manner is as follows: as shown in FIG. 7 , a first annular card slot is opened around the outer circular surface of the driving roller 122 , and a second annular card slot is opened around the outer circular surface of the driven roller 123 .
  • 122 and the driven roller 123 are respectively engaged with the opposite side edges of the guide rail 11 through the first annular card slot and the second annular card slot. Thereby, the engagement between the driving roller 122 and the driven roller 123 and the guide rail 11 is realized, and the active roller 122 and the driven roller 123 are prevented from being disengaged from the guide rail 11.
  • the cross-sectional shape of the first annular card slot and the second annular card slot may be V-shaped or semi-circular, and is not specifically limited herein.
  • the second implementation manner is: a first guiding card slot is formed on a surface of the guide rail adjacent to the active roller, and a second guiding card slot is opened on the surface of the guiding roller near the driven roller, and the extending direction of the first guiding card slot and the second guiding card slot.
  • the two sides of the active roller and the driven roller are respectively engaged with the first guiding card slot and the second guiding card slot.
  • the cross-sectional shape of the first guiding slot and the second guiding slot may be V-shaped or semi-circular, etc., and is not specifically limited herein.
  • the number of the active rollers 122 may be one, two, three, etc., and is not specifically limited herein.
  • the driving rollers 122 are two, and the two driving rollers 122 are spaced apart along the running direction of the guide rail 11. Compared with the scheme using one active roller, the smoothness of driving the trolley 12 along the guide rail 11 can be improved, and the cost can be saved compared to the scheme using three or more active rollers.
  • the two driving rollers 122 can be driven separately by two driving devices, or can be driven simultaneously by one driving device, which is not specifically limited herein. However, in order to save cost, it is preferable that the two driving rollers 122 are simultaneously driven by one driving device.
  • the first driving device 124 includes a rotating electric machine 1241, a driving gear 1242, two driven gears 1243, and a gear. With the belt 1244, the two driven gears 1243 are respectively coaxially connected to the two driving rollers 122.
  • the gear belt 1244 is cooperatively wound around the driving gear 1242 and the two driven gears 1243.
  • the rotating electric machine 1241 is used for driving the driving gear 1242 to rotate. Therefore, the two driving rollers 122 can be driven to rotate by the first driving device 124, and the structure is simple and easy to implement.
  • the rotating electric machine 1241 may be a one-way rotating electric machine or a two-way rotating electric machine, which is not specifically limited herein.
  • the rotating electric machine 1241 is a bidirectional rotating electric machine, and the bidirectional rotating electric machine can drive the active roller 122 to rotate in the forward and reverse directions, thereby being able to drive the driving cart 12 on the guide rail. 11 is slid in both directions, which improves the flexibility of transportation.
  • the number of the driven rollers 123 may be one, two, three, etc., and is not specifically limited herein.
  • the driven roller 123 is two, and the two driven rollers 123 are spaced along the direction of the guide rail 11. Settings. Compared with the scheme using one driven roller, the smoothness of driving the trolley 12 along the guide rail 11 can be improved, and the cost can be saved compared to the scheme using three or more driven rollers.
  • the driven roller 123 in order to ensure that the driven roller 123 is always in contact with the guide rail 11 when rolling along the guide rail 11, to ensure the reliability of the transmission, preferably, as shown in FIG. 5, the driven roller 123 includes a roller.
  • the main body 1231 and the connecting rod 1232 are integrally connected to the guide rail 11 by the roller main body 1231.
  • One end of the connecting rod 1232 is rotationally hinged with the roller main body 1231, and the other end is rotationally hinged with the cart main body 121.
  • the connecting rod 1232 and the cart main body 121 are elastically connected.
  • the member 1233 is configured to apply an elastic force to the connecting rod 1232 to drive the connecting rod 1232 to drive the roller main body 1231 to abut against the guide rail 11 at all times.
  • the driven roller 123 is always in contact with the guide rail 11, ensuring the stability and reliability of the transmission.
  • the guide rail 11 may be a one-piece structure or a split structure, which is not specifically limited herein.
  • the guide rail 11 can be made as shown in FIG. 7, that is, the guide rail 11 includes a rail seat 111 and two rail shafts 112 mounted on opposite sides of the rail mount 111, and the active roller 122 and the driven roller 123 are rolled and snapped onto the two rail shafts 112. Since the driving roller 122 and the driven roller 123 are only in frictional contact with the two rail shafts 112 on the guide rail 11, in the maintenance process after long-term use, only the rail shaft 112 can be replaced, and the entire rail 11 is not replaced. This saves maintenance costs.
  • the loading device can be used for collecting a hanger with a garment to be processed, and can also be used for collecting a plurality of hangers with a garment to be processed, which is not specifically limited.
  • the loading device is used for collecting a plurality of hangers with the fabric to be processed, so that the transportation volume of the single transportation can be increased, and the transportation efficiency of the hanging transportation device can be improved.
  • the loading device when the loading device is used to collect a plurality of hangers with the fabric to be processed,
  • the loading device can be fabricated as shown in FIGS. 5 and 8, that is, the loading device 13 includes a horizontal rotary disk 131, a plurality of loading units 132, and a second driving device 133, and the horizontal rotary disk 131 is coupled to the driving carriage 12.
  • the plurality of loading units 132 are evenly disposed on the edge of the horizontal rotating disk 131 (as shown in FIG. 8), and are used for collecting or lowering the hanger with the fabric to be processed, and the second driving.
  • the device 133 is used to drive the horizontal rotary disk 131 to rotate about its own central axis.
  • the plurality of loading units 132 disposed at one edge of the horizontal rotary disk 131 can be sequentially rotated to a position corresponding to the processing station, so as to facilitate Collect the hangers in the processing station or lower the hangers into the processing station.
  • the number of the loading units 132 may be two, three, four, etc., and is not specifically limited herein.
  • the second driving device 133 may be a rotating electric machine or an integral part of a rotating electric machine and a speed reducer, which is not specifically limited herein.
  • the hanger with the fabric to be processed includes a hanger body and a hanger roller hinged to the upper end of the hanger body, and the garment to be processed is hung on the hanger body, in order to enable the loading unit to collect and lower the hanger, specifically, the loading material
  • the unit 132 can be constructed as shown in FIG. 7, that is, the loading unit 132 includes a carrier guide 1321 extending in the radial direction of the horizontal rotary disk 131, and the loading guide 1321 is fixed near the center of the horizontal rotary disk 131, away from the horizontal. One end of the center of the turntable 131 is inclined downward. As shown in FIG.
  • the upper surface of the load guide 1321 and the direction of the load guide 1321 are provided with a first limit column 1322 and a second limit from top to bottom.
  • the column 1323, the carrier guide 1321, the first limiting post 1322 and the second limiting post 1323 are surrounded by a collecting groove 1324 for collecting the hanger roller, the upper surface of the loading guide 1321, corresponding to the first
  • the second limiting post 1323 is provided with a receiving hole 1325.
  • the second limiting post 1323 is connected with a blanking driving device 1326, and the blanking driving device 1326 is used for driving the second limiting post 1323 to move downward. Up to the receiving hole 1325.
  • the hanger roller on the hanger can be collected into the collection tank by the upper opening of the collection tank, and the second limit column 1323 is driven by the blank driving device 1326. After moving downward into the receiving hole 1325, the hanger roller can slide down along the load guiding rod 1321 under its own gravity and load to complete the lowering of the hanger, whereby the loading unit 132 can realize the collection and lowering of the hanger.
  • This structure is simple and easy to implement.
  • the blank driving device 1326 can be fabricated as shown in FIG. 5, that is, the receiving hole extends downward and penetrates the lower surface of the load guiding rod, and the blank driving device 1326 is disposed on the loading A swinging rod 13261 under the material guiding rod 1321, one end of the swinging rod 13261 is hinged to the horizontal rotating disc 131 through a horizontal rotating shaft, and the other end is bent and extended upward to form a second limiting post, and the second limiting post protrudes through the receiving hole
  • a pressing device is connected between the swinging rod 13261 and the horizontal rotating disc 131, and a pressing device is used for pressing the swinging rod 13261 downward to drive the swinging rod 13261 to swing downward about the horizontal rotation axis.
  • And driving the second limit column to move downward into the receiving hole.
  • the second limit post is moved downward into the accommodating groove by pressing the swing rod 13261 downward by the pressing device, and at this time, the hanger roller can be lowered.
  • the pressing device may be a cylinder, a hydraulic cylinder, an electric telescopic rod, or the like, and is not specifically limited herein.
  • the pressing device can be fabricated as shown in FIG. 7, that is, the pressing device includes a base 13262 that is carried and fixed on the horizontal rotating plate 131, and an electromagnet (not shown) is mounted in the base 13262.
  • a pressing bar 13263 is disposed below the horizontal rotating plate 131, and the pressing bar 13263 is vertically disposed, and the upper end of the pressing bar 13263 extends through the avoiding hole on the horizontal rotating plate 131 into the base 13262 and cooperates with the electromagnet.
  • the lower end is movably hinged with the swinging rod 13261, and the elastic returning member 13264 is connected between the base 13262 and the lower end of the pressing rod 13263.
  • the electromagnet When the electromagnet is energized, the pressing rod 13263 moves downward and presses under the magnetic force of the electromagnet.
  • the swinging rod 13261, while the elastic returning member 13264 is elastically deformed to generate an elastic force.
  • the elastic force can drive the pressing rod 13263 to move upward to drive the swinging rod 13261 to swing upward, thereby making the second limiting post 1323 is restored to the initial position.
  • the present invention also provides a garment system comprising:
  • a plurality of processing stations 20 wherein the plurality of processing stations 20 are used to respectively process a plurality of processes of the clothing, and the processed materials are hung on the hangers;
  • the hanging transport device 10 is any one of the above technical solutions
  • the hanging transport device 10 is any one of the above technical solutions
  • control unit 30 may control the driving cart 12 in the hanging transport device 10 to drive the machining after the processing of the clothing is completed by any one of the processing stations 20 and the clothing is hung on the hanger
  • the loading device 13 in the hanging transport device 10 is moved to the processing station 20, and the driving cart 12 is controlled to drive the loading device 13 to move to the next processing station 20.
  • the garment system provided by the present invention can control the driving cart 12 to be driven by the control unit 30 after the processing of the clothing is completed by any one of the plurality of processing stations 20 and the processed material is hung on the hanger.
  • the material device 13 is moved to the processing station 20 to collect the hangers in the processing station 20 on the loading device 13. After the hangers in the processing station 20 are collected onto the loading device 13, the driving can be controlled by the control unit 30.
  • the carriage 12 drives the loading device 13 to move to the next processing station 20 to cause the loading device 13 to lower the hanger thereon to the next processing station 20, thereby enabling the transportation of the clothing between the plurality of processing stations 20.
  • the hanging transport device 10 used in the garment system of the present embodiment is the same as the hanging transport device 10 provided in the respective embodiments of the above-described hanging transport device 10, both can be solved. The same technical problems and achieve the same expected results.
  • next processing station is a processing station for completing the next process
  • the plurality of processing stations may be arranged in order according to the processing order of the clothing, or may not be arranged in the order of processing of the clothing. No specific restrictions.
  • the plurality of processing stations 20 may be distributed on the same side of the transport path of the hanging transport device 10, or may be distributed on both sides of the transport path of the transport device 10, which is not specifically limited herein.
  • the processing station can be constructed as follows, that is, the processing station includes an inbound port, an exit port, a garment station, and an inbound and outbound conveyor, and the garment station is used to complete the processing of a certain process of the cloth, and the inbound and outbound conveyance.
  • the device is used for feeding the hanger entering the entrance port into the garment making station, and sending the hanger at the garment station to the exit port, so that after the hanger falls into the inlet port, the conveyor can be passed through the station
  • the hangers are sent to the garment making station, and after the processing of the clothes on the hangers is completed at the garment making station, the hangers can be sent out through the conveyors at the entrance and exit station. Station mouth.
  • the garment station does not need to be placed close to the guide rail, thereby increasing the flexibility of the position setting of the garment station.
  • the inbound and outbound conveying device can be configured as follows, that is, the inbound and outbound conveying device includes an inbound and outbound rail and an outbound pushing arm, and the inbound and outbound rail includes an inbound rail segment and an outbound rail segment, and the inbound rail segment is from the inbound port. Tilting downwardly, the outbound rail segment extends upward from the end of the inbound rail segment to the exit port, and the outbound push arm is used to push the hanger at the end of the inbound rail segment up the exit rail segment to the exit port.
  • the hanger roller on the hanger falls into the inlet port, it can move down the inbound rail to the end of the inbound rail segment under the action of its own gravity, and the end of the inbound rail segment is located in the garment station.
  • the clothes hanger can push the hanger at the end of the inbound rail segment to move up to the exit port along the exit rail segment, thereby realizing the transfer of the hangers to and from the station.
  • This structure is simple and the drive is used only when it is out of the station, so the cost is low.
  • each processing station is provided with a scheduling information recording device and a scheduling information detecting unit, and the scheduling information recording device is used for processing the clothing and the clothing at the processing station.
  • the scheduling information of the clothing is recorded in the hanger, the scheduling information includes the process information completed by the clothing in the processing station, and the scheduling information detecting unit is configured to record the scheduling information in the hanger after the scheduling information recording device records The scheduling information in the hanger is detected, and the scheduling information detecting unit is electrically connected to the control unit.
  • the scheduling information of the clothing can be first recorded in the hanger through the scheduling information recording device, and then the scheduling information of the hanger is detected by the scheduling information detecting unit. Finally, the scheduling information is sent to the control unit. After receiving the scheduling information, the control unit can control the scheduling process of the hanger between the processing stations according to the scheduling information, so as to facilitate the automatic management of the hanger scheduling process.
  • the dispatching information recording device may be an information transmitter disposed on the outbound rail section of the processing station, and the hanger roller of the hanger is provided with a storage unit. When the hanger roller passes through the outbound rail segment, the information transmitter is in the storage unit. Inject scheduling information.
  • the scheduling information detecting unit may be an information decoder disposed in the outbound port of the processing station. When the hanger roller enters the exit port, the information decoder can interpret the scheduling information in the storage unit and send it to the control unit.
  • the storage unit may be a memory chip or an RFID tag or the like, which is not specifically limited herein.
  • the loading device In order to detect whether the loading device is moved to the processing station, it can be observed by the human eye or by the detecting unit, and is not specifically limited herein. However, in order to avoid human error as much as possible and to increase the degree of automation of the garment system, it is preferred to detect whether the loading device has moved to the processing station by the detecting unit.
  • a plurality of position detecting units are sequentially disposed along the guide rails in the hanging transport device, the plurality of position detecting units are in one-to-one correspondence with the plurality of processing stations, and each position detecting unit is configured to detect whether the driving cart moves to the guide rail A set position, when the driving cart moves to the set position, the loading device on the driving cart moves to the processing station corresponding to the position detecting unit, and the plurality of position detecting units are electrically connected to the control unit. Thereby, it is detected by a plurality of position detecting units whether or not the loading device is moved to the corresponding processing station, thereby improving the degree of automation of the garment system.
  • the position detecting unit may be a photoelectric position detecting unit or a magnetic inductive position detecting unit, which is not specifically limited herein. Moreover, the position detecting unit may be mounted on the rail or may be mounted on the bracket for supporting the rail, which is not specifically limited herein.
  • the present invention also provides a method of controlling a garment system, comprising the steps of:
  • the first processing station processes the clothing, and the finished material is hung on the hanger;
  • control unit controls the driving cart in the hanging transport device to drive the loading device in the hanging transport device to move to the first processing station;
  • the loading device collects the hanger in the first processing station
  • control unit controls the driving carriage to drive the loading device to move to the second processing station
  • the loading device lowers the hanger into the second processing station.
  • the invention provides a method for controlling a garment system, and the garment is completed at the first processing station.
  • the driving unit can be driven by the control unit to drive the loading device to the first processing station to collect the hangers in the first processing station on the loading device.
  • the driving device can be controlled by the control unit to drive the loading device to move to the second processing station, so that the loading device can lower the hanger on the second processing station. This enables the transport of clothing between the first processing station and the second processing station.
  • the hanging transport device used in the control method of the garment system of the present embodiment is the same as the hanging transport device provided in each embodiment of the above-described hanging transport device, both can be solved. The same technical problems and achieve the same expected results.
  • the first processing station may be any one of a plurality of processing stations, and the second processing station is the next processing station of the first processing station.
  • the method further includes: S6, the scheduling information recording device in the first processing station will arrange the scheduling information of the clothing. Recorded in the hanger; S7.
  • the scheduling information detecting unit in the first processing station detects the scheduling information in the hanger and transmits the scheduling information to the control unit.
  • the control unit can control the scheduling process of the hanger between the processing stations according to the scheduling information, so as to facilitate automatic management of the hanger scheduling process.
  • step S2 specifically includes: S21: After receiving the scheduling information, the control unit determines, according to the process information included in the scheduling information, a location of the first processing station used to complete the process; S22, The control unit controls the driving carriage to drive the loading device to move to the first processing station according to the position of the first processing station. Thereby, the driving cart is controlled to drive the loading device to the first processing station according to the scheduling information, the process is simple, easy to implement, and the degree of automation is high.
  • step S22 includes: S221, the control unit controls the driving carriage to drive the loading device to move toward the first processing station according to the position of the first processing station; S222 The first position detecting unit detects whether the driving cart moves to the first set position, the first position detecting unit is a position detecting unit corresponding to the first processing station; S223, when the driving cart moves to the first setting position When the time is set, the first position detecting unit sends the first signal to the control unit; S224, the control unit controls the driving car to stop moving according to the first signal. Thereby, it is detected by the position detecting unit whether the loading device is moved to the first processing station, thereby accurately driving the loading device to the first processing station, thereby reducing manual operation errors.
  • step S4 includes: S41: The control unit determines the next process according to the process information included in the scheduling information, and determines the location of the second processing station for completing the next process according to the next process; S43, the control unit According to the position of the second processing station, the control driving cart drives the loading device to move to the second processing station. Thereby, the driving cart is controlled to drive the loading device to the second processing station according to the scheduling information, the process is simple, easy to implement, and the degree of automation is high.
  • step S43 specifically includes: S431, the control unit controls the driving carriage to drive the loading device to move toward the second processing station according to the position of the second processing station; S432, the second position detecting unit detects whether the driving cart moves to the second set position, the second position detecting unit is a position detecting unit corresponding to the second processing station; S433, when the driving cart moves to the second set position, The two position detecting unit sends a second signal to the control unit; S434, the control unit controls the driving cart to stop moving according to the second signal.
  • S431 the control unit controls the driving carriage to drive the loading device to move toward the second processing station according to the position of the second processing station
  • S432 the second position detecting unit detects whether the driving cart moves to the second set position, the second position detecting unit is a position detecting unit corresponding to the second processing station
  • S433 when the driving cart moves to the second set position,
  • the two position detecting unit sends a second signal to the control unit; S434, the control unit controls the driving cart to
  • step S3 includes:
  • the second driving device in the loading device drives the horizontal rotating coil in the loading device to rotate in the first direction, so that the plurality of loading units in the loading device are sequentially moved to the first processing station to sequentially receive the first processing station. Multiple hangers.
  • step S5 specifically includes:
  • the second driving device drives the horizontal rotating coil to rotate in a reverse direction of the first direction to sequentially move the plurality of loading units to the second processing station to sequentially lower the plurality of hangers into the second processing station.

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Abstract

一种吊挂运输装置、制衣系统及控制方法。所述吊挂运输装置(10)包括导轨(11)、驱动小车(12)和载料装置(13),所述导轨(11)固定设置,所述驱动小车(12)连接于所述导轨(11)上,并可沿所述导轨(11)行驶,所述载料装置(13)连接于所述驱动小车(12)上,并用于收集或下放挂设有待加工衣料的衣架。本发明吊挂运输装置用于在多个加工站之间运输挂设有待加工衣料的衣架,既能够适用于大批量衣料的运输,又能够适用于小批量衣料或单个衣料的运输,同时还可减小输送时的噪声,缩短维修周期。

Description

一种吊挂运输装置、制衣系统及控制方法 技术领域
本发明涉及制衣设备技术领域,尤其涉及一种吊挂运输装置、制衣系统及控制方法。
背景技术
近年来,在制衣系统中,为了提高衣料在各个加工站之间的搬运效率,以降低人工劳动强度,用于在各个加工站之间搬运衣料的吊挂运输装置得到了广泛的应用。
示例的,图1和图2为现有技术中通用的一种吊挂运输装置,如图1和图2所示,吊挂运输装置包括一闭环的环轨01,在环轨上沿其走向设置有环形驱动链02,环形驱动链02上固定连接有横向伸出的驱动杆03。在环轨01上沿其走向间隔地设置有若干加工站04,每个加工站04均包括一个制衣工位,此制衣工位用于完成衣料某一工序的加工。半成品衣料的转运是通过衣架来实现的,衣架的结构如图3所示,衣架100的结构包括夹持部101和轮式联接部102,夹持部101用于夹持半成品衣料,而轮式联接部102的主体部分为一个滚轮,滚轮联接在环轨01上,在驱动杆03的驱动作用下,衣架100会在环轨01上移动,从而带动衣架100沿环轨01进入不同的加工站04。
但是,由于图1和图2所示的吊挂运输装置中环形驱动链02为运输的动力机构,同时由于环形驱动链02设置于环轨01上并沿环轨01的走向设置,因此环形驱动链02的设置长度应与环轨01的长度相适应,而为了能够在多个加工站04之间传送衣料,环轨01的长度较大,因此环形驱动链02的长度也较大,用于带动环形驱动链02运转的输入功率也较大,而在通过此具有较大输入功率的环形驱动链02驱动运输小批量衣料或单个衣料时,环形驱动链02的输出功率较小,输出功率与输入功率的比值较小,驱动效率较低,能量损失较大,因此图1和图2所示吊挂运输装置不适用于小批量衣 料或单个衣料的运输。同时,由于环形驱动链02的长度较大,因此,在环形驱动链02运转时,其走向上的各个位置与用于支撑此环形驱动链02的结构之间均接触摩擦而产生噪声,因此环形驱动链02运转时的噪声较大。而且,由于环形驱动链02的长度较大,因此若环形驱动链02出现故障,则需沿环形驱动链02的走向逐一排查故障点,这样就延长了环形驱动链的维修周期。
发明内容
本发明提供一种吊挂运输装置、制衣系统及控制方法,既能够适用于大批量衣料的运输,又能够适用于小批量衣料或单个衣料的运输,同时还可减小输送时的噪声,缩短维修周期。
为达到上述目的,本发明提供了一种吊挂运输装置,用于在多个加工站之间运输挂设有待加工衣料的衣架,包括导轨、驱动小车和载料装置,所述导轨固定设置,所述驱动小车连接于所述导轨上,并可沿所述导轨行驶,所述载料装置连接于所述驱动小车上,并用于收集或下放所述挂设有待加工衣料的衣架。
本发明又提供了一种制衣系统,包括:多个加工站,多个所述加工站用于分别完成衣料的多个工序的加工,加工完成后的所述衣料挂设于衣架上;吊挂运输装置,所述吊挂运输装置为如上技术方案所述的吊挂运输装置;控制单元,所述控制单元可在任意一个所述加工站完成衣料的加工并将所述衣料挂设于衣架上之后,控制所述吊挂运输装置中的驱动小车带动所述吊挂运输装置中的载料装置移动至所述加工站,并控制所述驱动小车带动所述载料装置移动至下一个加工站。
本发明还提供了一种制衣系统的控制方法,包括以下步骤:
S1、第一加工站对衣料进行加工,加工完成后的衣料挂设于衣架上;
S2、所述控制单元控制吊挂运输装置中的驱动小车带动所述吊挂运输装置中的载料装置移动至所述第一加工站;
S3、所述载料装置收集所述第一加工站内的所述衣架;
S4、所述控制单元控制所述驱动小车带动所述载料装置移动至第二加工站;
S5、所述载料装置将所述衣架下放至所述第二加工站内。
本发明提供的一种吊挂运输装置、制衣系统及控制方法,由于吊挂运输装置包括导轨、驱动小车和载料装置,导轨固定设置,驱动小车连接于导轨上,并可沿导轨行驶,载料装置连接于驱动小车上,并用于收集或下放挂设有待加工衣料的衣架,因此在通过此吊挂运输装置运输衣料时,可在某一加工站完成衣料的加工之后,将衣料挂设于衣架上,并通过驱动小车驱动载料装置移动至此加工站,以将衣架收集于载料装置上,然后通过驱动小车驱动载料装置移动至下一个加工站,以便于将载料装置上的衣架放置于下一个加工站内,由此实现了衣料在各个加工站之间的运输。与现有技术相比,本发明实施例中驱动小车为运输的动力机构,驱动小车连接于导轨上,并可沿导轨行驶,由此在导轨的延伸方向上,驱动小车的尺寸远小于导轨的长度,由此驱动小车的尺寸较小,驱动小车沿导轨行驶时的输入功率较小,因此在通过此驱动小车运输小批量衣料或单个衣料时,输出功率和输入功率的比值较大,驱动效率较高,能量损失较小,因此本发明吊挂运输装置能够适用于小批量衣料或单个衣料的运输。而为了实现大批量衣料的运输,只需要在导轨上增设驱动小车,并在驱动小车上连接载料装置即可。同时,与现有技术相比,本发明实施例中驱动小车与导轨之间的接触区域较小,因此驱动小车在导轨上行驶时与导轨之间接触摩擦所产生的噪声较小。而且,当单个驱动小车出现故障时,仅需更换此驱动小车即可,维修周期短,且不影响吊挂运输装置的正常运行。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以 根据这些附图获得其他的附图。
图1为现有技术吊挂运输装置的俯视图;
图2为图1所示吊挂运输装置的主视图;
图3为现有技术中用于承载待加工衣料的衣架的结构示意图;
图4为本发明实施例吊挂运输装置的立体图;
图5为图4所示吊挂运输装置的主视图;
图6为本发明实施例吊挂运输装置中第一驱动装置的结构示意图;
图7为图5所示吊挂运输装置的侧视图;
图8为本发明实施例吊挂运输装置中载料装置的结构示意图;
图9为本发明实施例制衣系统的结构示意图;
图10为本发明实施例制衣系统的控制方法的第一种流程图;
图11为本发明实施例制衣系统的控制方法的第二种流程图。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
在本发明的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,还可以是一体地连接;对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的 具体含义。
参照图4,图4为本发明实施例吊挂运输装置10的一个具体实施例,本实施例的吊挂运输装置10用于在多个加工站之间运输挂设有待加工衣料的衣架,吊挂运输装置10包括导轨11、驱动小车12和载料装置13,所述导轨11固定设置,所述驱动小车12连接于所述导轨11上,并可沿所述导轨11行驶,所述载料装置13连接于所述驱动小车12上,并用于收集或下放所述挂设有待加工衣料的衣架。
本发明提供的一种吊挂运输装置10,由于吊挂运输装置10包括导轨11、驱动小车12和载料装置13,导轨11固定设置,驱动小车12连接于导轨11上,并可沿导轨11行驶,载料装置13连接于驱动小车12上,并用于收集或下放挂设有待加工衣料的衣架,因此在通过此吊挂运输装置10运输衣料时,可在某一加工站完成衣料的加工之后,将衣料挂设于衣架上,并通过驱动小车12带动载料装置13移动至此加工站,以将衣架收集于载料装置13上,然后通过驱动小车12带动载料装置13移动至下一个加工站,以便于将载料装置13上的衣架放置于下一个加工站内,由此实现了衣料在各个加工站之间的运输。与现有技术相比,本发明实施例中驱动小车12为运输的动力机构,驱动小车12连接于导轨11上,并可沿导轨11行驶,由此在导轨11的延伸方向上,驱动小车12的尺寸远小于导轨11的长度,由此驱动小车12的尺寸较小,驱动小车12沿导轨11行驶时的输入功率较小,因此在通过此驱动小车12运输小批量衣料或单个衣料时,输出功率和输入功率的比值较大,驱动效率较高,能量损失较小,因此本发明吊挂运输装置10能够适用于小批量衣料或单个衣料的运输。而为了实现大批量衣料的运输,只需要在导轨11上增设驱动小车12,并在驱动小车12上连接载料装置13即可。同时,与现有技术相比,本发明实施例中驱动小车12与导轨11之间的接触区域较小,因此驱动小车12在导轨11上行驶时与导轨11之间接触摩擦所产生的噪声较小。而且,当单个驱动小车12出现故障时, 仅需更换此驱动小车12即可,维修周期短,且不影响吊挂运输装置10的正常运行。
在上述实施例中,导轨11可以为直线型导轨,也可以为曲线型导轨,还可以为环型导轨,在此不做具体限定。
其中,载料装置13可以连接于驱动小车12的上方,也可以连接于驱动小车12的下方,还可以连接于驱动小车12的其他位置,在此不做具体限定。
具体的,驱动小车12可以制作为图5所示结构,即,驱动小车12包括小车主体121、主动滚轮122、从动滚轮123和第一驱动装置124,主动滚轮122和从动滚轮123旋转铰接于小车主体121上,且主动滚轮122和从动滚轮123由导轨11的相对两侧滚动卡接于导轨11上,第一驱动装置124用于驱动主动滚轮122转动,载料装置13连接于小车主体121上。由此,在通过第一驱动装置124驱动主动滚轮122转动时,从动滚轮123可与主动滚轮122一起沿导轨11滚动,以带动小车主体121以及连接于小车主体121上的载料装置13沿导轨11移动。此结构简单,容易实现。
其中,主动滚轮122和从动滚轮123可以由导轨11的水平两侧滚动卡接于导轨11上,也可以由导轨11的上下两侧滚动卡接于导轨11上,在此不做具体限定。
另外,为了避免主动滚轮122和从动滚轮123在沿导轨11滚动时与导轨11脱离,可以通过两种实现方式实现:
第一种实现方式为:如图7所示,围绕主动滚轮122的外圆面一周开设有第一环形卡槽,围绕从动滚轮123的外圆面一周开设有第二环形卡槽,主动滚轮122和从动滚轮123分别通过第一环形卡槽和第二环形卡槽卡接于导轨11的相对两侧边沿上。由此实现了主动滚轮122和从动滚轮123与导轨11之间的卡接,避免了主动滚轮122和从动滚轮123与导轨11脱离。
其中,第一环形卡槽和第二环形卡槽的截面形状可以为V型或半圆形,在此不做具体限定。
第二种实现方式为:导轨靠近主动滚轮的表面开设有第一导向卡槽,导轨靠近从动滚轮的表面开设有第二导向卡槽,第一导向卡槽和第二导向卡槽的延伸方向均与导轨的延伸方向一致,主动滚轮和从动滚轮的外圆端分别卡接于第一导向卡槽和第二导向卡槽内。由此实现了主动滚轮和从动滚轮与导轨之间的卡接,避免了主动滚轮和从动滚轮与导轨脱离。
其中,第一导向卡槽和第二导向卡槽的截面形状可以为V型或半圆形等等,在此不做具体限定。
在图5所示的实施例中,主动滚轮122的数量可以为一个、两个、三个等等,在此不做具体限定。但是为了提高驱动小车12沿导轨11行驶时的平稳性,同时为了节省成本,优选的,如图5所示,主动滚轮122为两个,且两个主动滚轮122沿导轨11的走向间隔设置。相比于采用一个主动滚轮的方案,能够提高驱动小车12沿导轨11行驶时的平稳性,相比于采用三个及三个以上的主动滚轮的方案,能够节省成本。
在上述实施例中,两个主动滚轮122可以通过两个驱动装置分别驱动,也可以通过一个驱动装置同时驱动,在此不做具体限定。但是,为了节省成本,优选两个主动滚轮122由一个驱动装置同时驱动,具体的,如图6所示,第一驱动装置124包括旋转电机1241、主动齿轮1242、两个从动齿轮1243和齿轮带1244,两个从动齿轮1243分别与两个主动滚轮122同轴连接,齿轮带1244配合绕设于主动齿轮1242和两个从动齿轮1243上,旋转电机1241用于驱动主动齿轮1242转动。由此通过此第一驱动装置124即可驱动两个主动滚轮122转动,此结构简单,容易实现。
其中,旋转电机1241可以为单向旋转电机,也可以为双向旋转电机,在此不做具体限定。但是,为了使驱动小车12能够在导轨11上自由移动,提高运输的灵活性,优选旋转电机1241为双向旋转电机,双向旋转电机能够驱动主动滚轮122正反转,从而能够带动驱动小车12在导轨11上前后双向滑动,进而提高了运输的灵活性。
同理,在图5所示的实施例中,从动滚轮123的数量可以为一个、两个、三个等等,在此不做具体限定。但是,为了提高驱动小车12沿导轨11行驶时的平稳性,同时为了节省成本,优选的,如图5所示,从动滚轮123为两个,两个从动滚轮123沿导轨11的走向间隔设置。相比于采用一个从动滚轮的方案,能够提高驱动小车12沿导轨11行驶时的平稳性,相比于采用三个及三个以上的从动滚轮的方案,能够节省成本。
在图5所示的实施例中,为了使从动滚轮123在沿导轨11滚动时始终与导轨11接触,以保证传动的可靠性,优选的,如图5所示,从动滚轮123包括滚轮主体1231和连杆1232,滚轮主体1231滚动连接于导轨11上,连杆1232的一端与滚轮主体1231旋转铰接,另一端与小车主体121旋转铰接,连杆1232与小车主体121之间连接有弹性件1233,弹性件1233用于向连杆1232施加一个弹性力,以驱动连杆1232带动滚轮主体1231始终与导轨11抵接。由此使从动滚轮123始终与导轨11接触,保证了传动的稳定性和可靠性。
在图5所示的实施例中,导轨11可以为一体式结构,也可以为分体式结构,在此不做具体限定。当导轨11为分体式结构时,示例的,导轨11可以制作为如图7所示结构,即,导轨11包括导轨座111和安装于导轨座111相对两侧的两个导轨轴112,主动滚轮122和从动滚轮123滚动卡接于两个导轨轴112上。由于主动滚轮122和从动滚轮123仅与导轨11上的两个导轨轴112接触摩擦,因此在长时间使用后的维修过程中,只需更换此导轨轴112即可,避免更换整个导轨11,从而节省了维修成本。
在本发明实施例中,载料装置可以用于收集一个挂设有待加工衣料的衣架,也可以用于收集多个挂设有待加工衣料的衣架,在此不做具体限定。但是,为了提高吊挂运输装置的运输效率,优选载料装置用于收集多个挂设有待加工衣料的衣架,这样,可增大单次运输的运输量,提高吊挂运输装置的运输效率。
具体的,当载料装置用于收集多个挂设有待加工衣料的衣架时, 载料装置可以制作为如图5和图8所示结构,即,载料装置13包括水平回转盘131、多个载料单元132和第二驱动装置133,水平回转盘131连接于驱动小车12的下方(如图5所示),多个载料单元132均匀设置于水平回转盘131的边沿一周(如图8所示),并用于收集或下放挂设有待加工衣料的衣架,第二驱动装置133用于驱动水平回转盘131绕自身中轴线旋转。由此,通过多个载料单元132收集或下放多个挂设有待加工衣料的衣架,增大了单次运输的运输量,提高了吊挂运输装置10的运输效率。而且,第二驱动装置133在驱动水平回转盘131绕自身中轴线旋转时,可将设置于水平回转盘131边沿一周的多个载料单元132依次旋转至与加工站相对应的位置,以便于收集此加工站内的衣架或将衣架下放至加工站内。
在上述实施例中,载料单元132的数量可以为两个、三个、四个等等,在此不做具体限定。
其中,第二驱动装置133可以为旋转电机或由旋转电机和减速器组成的整体,在此不作具体限定。
另外,挂设有待加工衣料的衣架包括衣架主体和铰接于衣架主体上端的衣架滚轮,待加工衣料挂设于衣架主体上,为了使载料单元能够实现衣架的收集和下放,具体的,载料单元132可以制作为如图7结构,即,载料单元132包括沿水平回转盘131的径向延伸的载料导杆1321,载料导杆1321靠近水平回转盘131中心的一端固定,远离水平回转盘131中心的一端向下倾斜,如图8所示,载料导杆1321的上表面、沿载料导杆1321的走向由上至下依次设有第一限位柱1322和第二限位柱1323,载料导杆1321、第一限位柱1322和第二限位柱1323围成有收集槽1324,收集槽1324用于收集衣架滚轮,载料导杆1321的上表面、对应第二限位柱1323的位置开设有容纳孔1325,如图7所示,第二限位柱1323连接有下料驱动装置1326,下料驱动装置1326用于驱动第二限位柱1323向下移动至容纳孔1325内。由此,衣架上的衣架滚轮可由收集槽的上方开口收集至收集槽内,在通过下料驱动装置1326驱动第二限位柱1323 向下移动至容纳孔1325内后,衣架滚轮可在自身重力和负重作用下沿载料导杆1321向下滑出,以完成衣架的下放,由此载料单元132能够实现衣架的收集和下放。此结构简单,容易实现。
在上述实施例中,具体的,下料驱动装置1326可以制作为如图5所示结构,即,容纳孔向下延伸并贯穿载料导杆的下表面,下料驱动装置1326包括设置于载料导杆1321下方的摆杆13261,摆杆13261的一端与水平回转盘131通过水平转轴铰接,另一端折弯并向上延伸形成第二限位柱,第二限位柱穿过容纳孔伸出载料导杆1321的上表面,摆杆13261与水平回转盘131之间连接有顶压装置,顶压装置用于向下顶压摆杆13261,以驱动摆杆13261绕水平转轴向下摆动,并带动第二限位柱向下移动至容纳孔内。由此通过顶压装置向下顶压摆杆13261使第二限位柱向下移动至容纳槽内,此时,可下放衣架滚轮。
其中,顶压装置可以为气缸、液压缸、电动伸缩杆等等,在此不做具体限定。示例的,顶压装置可以制作为如图7所示结构,即,顶压装置包括承载并固定于水平回转盘131上方的底座13262,底座13262内安装有电磁铁(图中未示出),水平回转盘131的下方设有顶压杆13263,顶压杆13263竖直设置,且顶压杆13263的上端穿过水平回转盘131上的避让孔伸入底座13262内并与电磁铁配合作用,下端与摆杆13261活动铰接,底座13262与顶压杆13263的下端之间连接有弹性复位件13264,当电磁铁通电时,顶压杆13263在电磁铁的磁性力作用下向下移动并顶压摆杆13261,同时弹性复位件13264产生弹性变形而产生弹性力,当电磁铁断电时,弹性力可驱动顶压杆13263向上移动,以带动摆杆13261向上摆动,从而使第二限位柱1323恢复至初始位置。
参见图9,本发明还提供了一种制衣系统,包括:
多个加工站20,多个所述加工站20用于分别完成衣料的多个工序的加工,加工完成后的所述衣料挂设于衣架上;
吊挂运输装置10,所述吊挂运输装置10为如上任一技术方案 所述的吊挂运输装置10;
控制单元30,所述控制单元30可在任意一个所述加工站20完成衣料的加工并将所述衣料挂设于衣架上之后,控制所述吊挂运输装置10中的驱动小车12驱动所述吊挂运输装置10中的载料装置13移动至所述加工站20,并控制所述驱动小车12驱动所述载料装置13移动至下一个加工站20。
本发明提供的一种制衣系统,在多个加工站20中任意一个加工站完成衣料的加工并将加工后的衣料挂设于衣架上之后,均可通过控制单元30控制驱动小车12带动载料装置13移动至此加工站20,以将加工站20内的衣架收集于载料装置13上,在将此加工站20内的衣架收集至载料装置13上之后,可通过控制单元30控制驱动小车12驱动载料装置13移动至下一个加工站20,以使载料装置13将其上的衣架下放至下一个加工站20内,由此实现了多个加工站20之间的衣料运输。与现有技术相比,由于在本实施例的制衣系统中使用的吊挂运输装置10与上述吊挂运输装置10的各实施例中提供的吊挂运输装置10相同,因此二者能够解决相同的技术问题,并达到相同的预期效果。
在上述实施例中,需要说明的是,下一个加工站为用于完成下一道工序的加工站,多个加工站可以按照衣料的加工顺序依次排列,也可以不按衣料加工顺序排列,在此不做具体限定。
其中,多个加工站20可以分布于吊挂运输装置10运输路径的同一侧,也可以分布于吊挂运输装置10运输路径的两侧,在此不做具体限定。
另外,加工站可以制作为如下结构,即,加工站包括进站口、出站口、制衣工位和进出站传送装置,制衣工位用于完成衣料某一工序的加工,进出站传送装置用于将进入进站口的衣架送入制衣工位,并将制衣工位处的衣架送出至出站口,由此在衣架落入进站口内后,可通过进出站传送装置将衣架送入制衣工位,在制衣工位处完成衣架上衣料的加工后,可通过进出站传送装置将衣架送出至出 站口。由此,制衣工位无需紧贴导轨设置,从而增大了制衣工位位置设置的灵活性。
其中,进出站传送装置可以制作为如下结构,即,进出站传送装置包括进出站导轨和出站推送手臂,进出站导轨包括进站导轨段和出站导轨段,进站导轨段由进站口倾斜向下延伸,出站导轨段由进站导轨段的末端向上延伸至出站口,出站推送手臂用于推动进站导轨段末端的衣架沿出站导轨段向上移动至出站口。由此当衣架上的衣架滚轮落入进站口内后,可在自身重力作用下沿进站导轨向下移动至进站导轨段的末端,进站导轨段的末端位于制衣工位内,在制衣工位处完成衣架上衣料的加工后,可通过推送手臂推动进站导轨段末端的衣架沿出站导轨段向上移动至出站口内,由此实现了衣架的进出站传送。此结构简单,且仅在出站时使用了驱动装置,因此成本较低。
为了便于自动化管理衣架在各个加工站之间的调度过程,优选的,每个加工站内均设有调度信息记录装置和调度信息检测单元,调度信息记录装置用于在加工站完成衣料的加工且衣料挂设于衣架上之后,将衣料的调度信息记录于衣架内,此调度信息包含衣料在此加工站内完成的工序信息,调度信息检测单元用于在调度信息记录装置将调度信息记录于衣架内之后,检测衣架内的调度信息,调度信息检测单元与控制单元电连接。由此,在加工站完成衣料的加工并将衣料挂设于衣架上之后,可首先通过调度信息记录装置将衣料的调度信息记录于衣架内,然后通过调度信息检测单元检测检测衣架的调度信息,最后将调度信息发送至控制单元,控制单元在接收到调度信息之后,可根据调度信息控制衣架在各加工站之间的调度过程,以便于衣架调度过程的自动化管理。
其中,调度信息记录装置可以为设置于加工站的出站导轨段上的信息发射器,衣架的衣架滚轮内设有存储单元,当衣架滚轮通过出站导轨段时,信息发射器向存储单元内注入调度信息。相应的,调度信息检测单元可以为设置于加工站的出站口内的信息解码器, 当衣架滚轮进入出站口内时,信息解码器可将存储单元内的调度信息解读出来,并发送至控制单元。
在上述实施例中,存储单元可以为记忆芯片或RFID标签等等,在此不做具体限定。
为了检测载料装置是否移动至加工站,可以通过人眼观察,也可以通过检测单元进行检测,在此不做具体限定。但是,为了尽可能地避免人为误差,提高制衣系统的自动化程度,优选通过检测单元检测载料装置是否移动至加工站。具体的,沿吊挂运输装置中的导轨依次设有多个位置检测单元,多个位置检测单元与多个加工站一一对应,且每个位置检测单元用于检测驱动小车是否移动至导轨上的一个设定位置,当驱动小车移动至此设定位置时,驱动小车上的载料装置移动至位置检测单元对应的加工站,多个位置检测单元均与控制单元电连接。由此通过多个位置检测单元检测了载料装置是否移动至对应的加工站,从而提高了制衣系统的自动化程度。
其中,位置检测单元可以为光电式位置检测单元,也可以为磁感应式位置检测单元,在此不做具体限定。而且,位置检测单元可以安装于导轨上,也可以安装于用于承载导轨的支架上,在此不做具体限定。
参见图10,本发明还提供了一种制衣系统的控制方法,包括以下步骤:
S1、第一加工站对衣料进行加工,加工完成后的衣料挂设于衣架上;
S2、所述控制单元控制吊挂运输装置中的驱动小车带动所述吊挂运输装置中的载料装置移动至所述第一加工站;
S3、所述载料装置收集所述第一加工站内的所述衣架;
S4、所述控制单元控制所述驱动小车带动所述载料装置移动至第二加工站;
S5、所述载料装置将所述衣架下放至所述第二加工站内。
本发明提供的一种制衣系统的控制方法,在第一加工站完成衣 料的加工并将加工后的衣料挂设于衣架上之后,可通过控制单元控制驱动小车带动载料装置移动至此第一加工站,以将第一加工站内的衣架收集于载料装置上,在将此加工站内的衣架收集至载料装置上之后,可通过控制单元控制驱动小车驱动载料装置移动至第二加工站,以使载料装置将其上的衣架下放至第二加工站内,由此实现了第一加工站和第二加工站之间的衣料运输。与现有技术相比,由于在本实施例的制衣系统的控制方法中使用的吊挂运输装置与上述吊挂运输装置的各实施例中提供的吊挂运输装置相同,因此二者能够解决相同的技术问题,并达到相同的预期效果。
在上述实施例中,需要说明的是,第一加工站可以为多个加工站中的任意一个加工站,第二加工站为第一加工站的下一个加工站。
其中,为了便于自动化管理衣架在各个加工站之间的调度过程,如图11所示,在步骤S1之后、步骤S2之前还包括:S6、第一加工站内的调度信息记录装置将衣料的调度信息记录于衣架内;S7、第一加工站内的调度信息检测单元检测衣架内的调度信息,并将调度信息发送至控制单元。由此,控制单元在接收到调度信息之后,可根据调度信息控制衣架在各加工站之间的调度过程,以便于衣架调度过程的自动化管理。
根据上述实施例中的调度信息,步骤S2具体包括:S21、控制单元在接收到调度信息后,根据调度信息所包含的工序信息,确定用于完成此工序的第一加工站的位置;S22、控制单元根据第一加工站的位置,控制驱动小车带动载料装置移动至第一加工站。由此,根据调度信息控制驱动小车将载料装置带动至第一加工站,此过程简单,容易实现,且自动化程度较高。
进一步的,为了检测载料装置是否移动至第一加工站,步骤S22包括:S221、控制单元根据第一加工站的位置,控制驱动小车带动载料装置向靠近第一加工站的方向移动;S222、第一位置检测单元检测驱动小车是否移动至第一设定位置,第一位置检测单元为第一加工站对应的位置检测单元;S223、当驱动小车移动至第一设定位 置时,第一位置检测单元向控制单元发送第一信号;S224、控制单元根据第一信号,控制驱动小车停止移动。由此通过位置检测单元检测了载料装置是否移动至第一加工站,从而将载料装置准确带动至第一加工站,降低了人工操作误差。
具体的,步骤S4包括:S41、控制单元根据调度信息所包含的工序信息,确定下一个工序,并根据下一个工序,确定用于完成下一个工序的第二加工站的位置;S43、控制单元根据第二加工站的位置,控制驱动小车带动载料装置移动至第二加工站。由此,根据调度信息控制驱动小车将载料装置带动至第二加工站,此过程简单,容易实现,且自动化程度较高。
进一步的,为了检测载料装置是否移动至第二加工站,步骤S43具体包括:S431、控制单元根据第二加工站的位置,控制驱动小车带动载料装置向靠近第二加工站的方向移动;S432、第二位置检测单元检测驱动小车是否移动至第二设定位置,第二位置检测单元为第二加工站对应的位置检测单元;S433、当驱动小车移动至第二设定位置时,第二位置检测单元向控制单元发送第二信号;S434、控制单元根据第二信号,控制驱动小车停止移动。由此通过位置检测单元检测了载料装置是否移动至第二加工站,从而将载料装置准确带动至第二加工站,降低了人工操作误差。
为了收集第一加工站的衣架,具体的,步骤S3包括:
载料装置中的第二驱动装置驱动载料装置中的水平回转盘绕第一方向旋转,以使载料装置中的多个载料单元依次移动至第一加工站,以依次接收第一加工站内的多个衣架。
相应的,为了将衣架下放至第二加工站内,步骤S5具体包括:
第二驱动装置驱动水平回转盘绕第一方向的反方向旋转,以使多个载料单元依次移动至第二加工站,以将多个衣架依次下放至第二加工站内。
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技 术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。

Claims (19)

  1. 一种吊挂运输装置,用于在多个加工站之间运输挂设有待加工衣料的衣架,其特征在于,包括导轨、驱动小车和载料装置,所述导轨固定设置,所述驱动小车连接于所述导轨上,并可沿所述导轨行驶,所述载料装置连接于所述驱动小车上,并用于收集或下放所述挂设有待加工衣料的衣架。
  2. 根据权利要求1所述的吊挂运输装置,其特征在于,所述驱动小车包括小车主体、主动滚轮、从动滚轮和第一驱动装置,所述主动滚轮和所述从动滚轮旋转铰接于所述小车主体上,且所述主动滚轮和所述从动滚轮由所述导轨的相对两侧滚动卡接于所述导轨上,所述第一驱动装置用于驱动所述主动滚轮转动,所述载料装置连接于所述小车主体上。
  3. 根据权利要求2所述的吊挂运输装置,其特征在于,所述主动滚轮为两个,两个所述主动滚轮沿所述导轨的走向间隔设置。
  4. 根据权利要求3所述的吊挂运输装置,其特征在于,所述第一驱动装置包括旋转电机、主动齿轮、两个从动齿轮和齿轮带,两个所述从动齿轮分别与两个所述主动滚轮同轴连接,所述齿轮带配合绕设于所述主动齿轮和两个所述从动齿轮上,所述旋转电机用于驱动所述主动齿轮转动。
  5. 根据权利要求2~4中任一项所述的吊挂运输装置,其特征在于,所述从动滚轮为两个,两个所述从动滚轮沿所述导轨的走向间隔设置。
  6. 根据权利要求2~4中任一项所述的吊挂运输装置,其特征在于,所述从动滚轮包括滚轮主体和连杆,所述滚轮主体滚动连接于所述导轨上,所述连杆的一端与所述滚轮主体旋转铰接,另一端与所述小车主体旋转铰接,所述连杆与所述小车主体之间连接有弹性件,所述弹性件用于向所述连杆施加一个弹性力,以驱动所述连杆带动所述滚轮主体始终与所述导轨抵接。
  7. 根据权利要求2所述的吊挂运输装置,其特征在于,所述导轨包括导轨座和安装于所述导轨座相对两侧的两个导轨轴,所述主动滚轮和所述从动滚轮滚动卡接于两个所述导轨轴上。
  8. 根据权利要求1所述的吊挂运输装置,其特征在于,所述载料装 置包括水平回转盘、多个载料单元和第二驱动装置,所述水平回转盘连接于所述驱动小车的下方,多个所述载料单元均匀设置于所述水平回转盘的边沿一周,并用于收集或下放所述挂设有待加工衣料的衣架,所述第二驱动装置用于驱动所述水平回转盘绕自身中轴线旋转。
  9. 根据权利要求8所述的吊挂运输装置,其特征在于,所述衣架包括衣架主体和铰接于所述衣架主体上端的衣架滚轮,所述待加工衣料挂设于所述衣架主体上,所述载料单元包括沿所述水平回转盘的径向延伸的载料导杆,所述载料导杆靠近所述水平回转盘中心的一端固定,远离所述水平回转盘中心的一端向下倾斜,所述载料导杆的上表面、沿所述载料导杆的走向由上至下依次设有第一限位柱和第二限位柱,所述载料导杆、所述第一限位柱和所述第二限位柱围成有收集槽,所述收集槽用于收集所述衣架滚轮,所述载料导杆的上表面、对应所述第二限位柱的位置开设有容纳孔,所述第二限位柱连接有下料驱动装置,所述下料驱动装置用于驱动所述第二限位柱向下移动至所述容纳孔内。
  10. 根据权利要求9所述的吊挂运输装置,其特征在于,所述容纳孔向下延伸并贯穿所述载料导杆的下表面,所述下料驱动装置包括设置于所述载料导杆下方的摆杆,所述摆杆的一端与所述水平回转盘通过水平转轴铰接,另一端折弯并向上延伸形成所述第二限位柱,所述第二限位柱穿过所述容纳孔伸出所述载料导杆的上表面,所述摆杆与所述水平回转盘之间连接有顶压装置,所述顶压装置用于向下顶压所述摆杆,以驱动所述摆杆绕所述水平转轴向下摆动,并带动所述第二限位柱向下移动至所述容纳孔内。
  11. 一种制衣系统,其特征在于,包括:
    多个加工站,多个所述加工站用于分别完成衣料的多个工序的加工,加工完成后的所述衣料挂设于衣架上;
    吊挂运输装置,所述吊挂运输装置为权利要求1~10中任一项所述的吊挂运输装置;
    控制单元,所述控制单元可在任意一个所述加工站完成衣料的加工之后,控制所述吊挂运输装置中的驱动小车带动所述吊挂运输装置中的载料 装置移动至所述加工站,并控制所述驱动小车带动所述载料装置移动至下一个加工站。
  12. 根据权利要求11所述的制衣系统,其特征在于,每个所述加工站内均设有调度信息记录装置和调度信息检测单元,所述调度信息记录装置用于在所述加工站完成衣料的加工且所述衣料挂设于衣架上之后,将所述衣料的调度信息记录于所述衣架内,所述调度信息包含所述衣料在所述加工站内完成的工序信息,所述调度信息检测单元用于在所述调度信息记录装置将所述调度信息记录于所述衣架内之后,检测所述衣架内的调度信息,所述调度信息检测单元与所述控制单元电连接。
  13. 根据权利要求11所述的制衣系统,其特征在于,沿所述吊挂运输装置中的导轨依次设有多个位置检测单元,多个所述位置检测单元与多个所述加工站一一对应,且每个所述位置检测单元用于检测所述驱动小车是否移动至所述导轨上的一个设定位置,当所述驱动小车移动至所述设定位置时,所述驱动小车上的所述载料装置移动至所述位置检测单元对应的加工站,多个所述位置检测单元均与所述控制单元电连接。
  14. 一种制衣系统的控制方法,其特征在于,包括以下步骤:
    S1、第一加工站对衣料进行加工,加工完成后的衣料挂设于衣架上;
    S2、所述控制单元控制吊挂运输装置中的驱动小车带动所述吊挂运输装置中的载料装置移动至所述第一加工站;
    S3、所述载料装置收集所述第一加工站内的所述衣架;
    S4、所述控制单元控制所述驱动小车带动所述载料装置移动至第二加工站;
    S5、所述载料装置将所述衣架下放至所述第二加工站内。
  15. 根据权利要求14所述的控制方法,其特征在于,在所述步骤S1之后、所述步骤S2之前还包括:
    所述第一加工站内的调度信息记录装置将所述衣料的调度信息记录于所述衣架内;
    所述第一加工站内的调度信息检测单元检测所述衣架内的调度信息,并将所述调度信息发送至所述控制单元。
  16. 根据权利要求15所述的控制方法,其特征在于,所述步骤S2具体包括:
    S21、所述控制单元在接收到所述调度信息后,根据所述调度信息所包含的工序信息,确定用于完成此工序的第一加工站的位置;
    S22、所述控制单元根据所述第一加工站的位置,控制所述驱动小车带动所述载料装置移动至所述第一加工站。
  17. 根据权利要求16所述的控制方法,其特征在于,所述步骤S22包括:
    所述控制单元根据所述第一加工站的位置,控制所述驱动小车带动所述载料装置向靠近所述第一加工站的方向移动;
    第一位置检测单元检测所述驱动小车是否移动至第一设定位置,所述第一位置检测单元为所述第一加工站对应的位置检测单元;
    当所述驱动小车移动至所述第一设定位置时,所述第一位置检测单元向所述控制单元发送第一信号;
    所述控制单元根据所述第一信号,控制所述驱动小车停止移动。
  18. 根据权利要求15所述的控制方法,其特征在于,所述步骤S4具体包括:
    S41、所述控制单元根据所述调度信息所包含的工序信息,确定下一个工序,并根据所述下一个工序,确定用于完成所述下一个工序的第二加工站的位置;
    S43、所述控制单元根据所述第二加工站的位置,控制所述驱动小车带动所述载料装置移动至所述第二加工站。
  19. 根据权利要求18所述的控制方法,其特征在于,所述步骤S43具体包括:
    所述控制单元根据所述第二加工站的位置,控制所述驱动小车带动所述载料装置向靠近所述第二加工站的方向移动;
    第二位置检测单元检测所述驱动小车是否移动至第二设定位置,所述第二位置检测单元为所述第二加工站对应的位置检测单元;
    当所述驱动小车移动至所述第二设定位置时,所述第二位置检测单元 向所述控制单元发送第二信号;
    所述控制单元根据所述第二信号,控制所述驱动小车停止移动。
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