WO2018205312A1 - 连接组件、连接器及其制作方法、以及面板组件 - Google Patents

连接组件、连接器及其制作方法、以及面板组件 Download PDF

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Publication number
WO2018205312A1
WO2018205312A1 PCT/CN2017/085841 CN2017085841W WO2018205312A1 WO 2018205312 A1 WO2018205312 A1 WO 2018205312A1 CN 2017085841 W CN2017085841 W CN 2017085841W WO 2018205312 A1 WO2018205312 A1 WO 2018205312A1
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WO
WIPO (PCT)
Prior art keywords
connector
connection
connection terminal
microns
protrusion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
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PCT/CN2017/085841
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English (en)
French (fr)
Inventor
徐奎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhan China Star Optoelectronics Technology Co Ltd
Original Assignee
Wuhan China Star Optoelectronics Technology Co Ltd
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Publication date
Application filed by Wuhan China Star Optoelectronics Technology Co Ltd filed Critical Wuhan China Star Optoelectronics Technology Co Ltd
Priority to US15/553,266 priority Critical patent/US20180331170A1/en
Publication of WO2018205312A1 publication Critical patent/WO2018205312A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/77Coupling devices for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/771Details
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/03Contact members characterised by the material, e.g. plating, or coating materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending

Definitions

  • the present invention relates to the field of connectors, and more particularly to a connection assembly, a connector, a method of fabricating the same, and a panel assembly.
  • the process of making a high ppi display in a conventional way is TFT (Thin Film) Transistor) Backplane Production ⁇ Luminous Layer Fabrication (Liquid Crystal Light Box/OLED (Organic Light-Emitting) Diode) evaporation, etc. ⁇ Bonding (bonding, module telecommunications parts and display connection) ⁇ finished assembly.
  • the module telecommunications components such as: IC (Integrated Circuit, integrated circuit), FPC (Flexible Printed Circuit, flexible circuit board)
  • the number of terminals is also increased accordingly. This requires more terminals to be made on the same area. The area of the corresponding terminal and the distance between the terminal and the terminal are reduced accordingly. When the terminal is connected to the terminal. When the distance is less than a certain level, a short circuit between the terminals may occur, and the short circuit may cause defective or even poor functionality of the product, and may even cause the product to be scrapped.
  • connection assembly a connection assembly, a connector, a manufacturing method thereof, and a panel assembly, which can enhance the reliability of the connection and at the same time improve the production yield.
  • a technical solution adopted by the present invention is to provide a connection assembly including a first connector, a second connector, a second connector electrically connected to the first connector, a second connector and a second connector
  • a connector colloid is further disposed between the connectors, and the first connector and/or the second connector each include a base body and a connection terminal, wherein the connection terminal is disposed on the base body, and the end portion of the connection terminal has a protrusion and a protrusion
  • the zigzag shape is a regular graphic or an irregular graphic.
  • a technical solution adopted by the present method is to provide a connector comprising: a base body; a connection terminal disposed on the base body, and the end portion of the connection terminal has a protrusion.
  • a panel assembly including: a panel; a first connector, a first connector disposed on the panel; a second connector, a second connector, and a second connector A connector is electrically connected, and the first connector and/or the second connector are the connectors described above.
  • the present invention discloses a connection assembly, wherein the connection assembly includes a first connector and a second connector, and the second connector is electrically connected to the first connector
  • the first connector and/or the second connector each include a base body and a connection terminal, wherein the connection terminal is disposed on the base body, and the end portion of the connection terminal has a protrusion that can be embedded in the end of the other connection terminal To enhance the reliability of the connection.
  • FIG. 1 is a schematic structural view of a first embodiment of a connector of the present invention
  • FIG. 2 is a schematic structural view of an embodiment of a protrusion of a terminal end of a connector of the present invention
  • Figure 3 is a schematic structural view of a second embodiment of the connector of the present invention.
  • Figure 4 is a schematic structural view of a third embodiment of the connector of the present invention.
  • Figure 5 is a schematic structural view of a fourth embodiment of the connector of the present invention.
  • Figure 6 is a schematic view showing the structure of a fifth embodiment of the connector of the present invention.
  • FIG. 7 is a schematic flow chart of an embodiment of a method for fabricating a connector of the present invention.
  • FIG. 8 is a schematic diagram showing an embodiment of a method of fabricating a connector of the present invention.
  • Figure 9 is a schematic structural view of a first embodiment of the connecting assembly of the present invention.
  • Figure 10 is a schematic structural view of a second embodiment of the connecting assembly of the present invention.
  • Figure 11 is a schematic structural view of a third embodiment of the connecting assembly of the present invention.
  • Figure 12 is a schematic structural view of a fourth embodiment of the connecting assembly of the present invention.
  • Figure 13 is a schematic structural view of a fifth embodiment of the connecting assembly of the present invention.
  • Figure 14 is a schematic structural view of an embodiment of a panel assembly of the present invention.
  • Figure 15 is a schematic view showing the structure of another embodiment of the panel assembly of the present invention.
  • the connector 10 of the present embodiment includes a base 11 and a connection terminal 12.
  • the connection terminal 12 is disposed on the base 11 and has a projection at an end of the connection terminal 12.
  • the base 11 may be a TFT (Thin Film Transistor) backplane, IC (Integrated) Circuit, integrated circuit, FPC (Flexible Printed Circuit), etc.
  • TFT Thin Film Transistor
  • IC Integrated
  • FPC Flexible Printed Circuit
  • the projection of the end portion of the connection terminal 12 has a zigzag shape.
  • the sawtooth shape may be a regular figure or an irregular figure.
  • the zigzag shape is trapezoidal, wavy, triangular or rectangular.
  • the order of arrangement of the connection terminals 12 on the base 11 is determined depending on the actual situation.
  • Fig. 2 is a schematic structural view of an embodiment of a projection of a terminal end of a connector of the present invention.
  • the height a of the protrusion ranges from 1.2 ⁇ m ⁇ a ⁇ 3.5 ⁇ m
  • the height of the raised saw teeth b ranges from 1 ⁇ m ⁇ b ⁇ 3 ⁇ m
  • the width c of the protrusion ranges from 3 ⁇ m ⁇ c ⁇ 5 ⁇ m
  • the spacing d between the saw teeth ranges from 3 ⁇ m ⁇ d ⁇ 5 ⁇ m.
  • FIG. 3 is a schematic structural view of the second embodiment of the connector of the present invention.
  • each of the raised zigzag shapes of the connector terminal ends of the connector is wavy.
  • FIG. 4 is a schematic structural view of a third embodiment of the connector of the present invention.
  • the top of each of the projections of the connector terminal end of the connector is pointed and the bottom is flat.
  • FIG. 5 is a schematic structural view of a fourth embodiment of the connector of the present invention.
  • the top and bottom of each of the projections of the connector terminal end of the connector are pointed.
  • FIG. 6 is a schematic structural view of a fifth embodiment of the connector of the present invention.
  • each of the raised zigzag shapes of the connector terminal end portions of the connector is rectangular.
  • the connector includes: a base body, the connection terminal is disposed on the base body, and has a protrusion at an end of the connection terminal, the protrusion can be embedded in the end of the other connection terminal, thereby avoiding a short circuit between the terminals Phenomenon, enhance the reliability of the connection, while improving production yield.
  • FIG. 7 is a schematic flow chart of an embodiment of a method for fabricating a connector according to the present invention. It should be noted that the method of the present invention is not limited to the sequence of processes shown in FIG. 7 if substantially the same result is obtained. As shown in FIG. 7, the method includes the following steps:
  • the surface of the substrate is cleaned before the metal material is placed on one surface of the substrate.
  • the metal material may be disposed on one surface of the substrate in a coating manner, and other methods may be employed.
  • S702 Define protrusions of each connection terminal on the metal material.
  • an embodiment of a method for fabricating a connector of the present invention includes:
  • Step S81 cleaning the substrate
  • the substrate 811 is cleaned with a cleaning solution 812, wherein the cleaning liquid 812 may be pure water.
  • Step S82 disposing a metal material on the substrate
  • the metal material 821 is disposed on a surface of the base 811 by a sputtering process.
  • the sputtering process means that a certain amount of inert gas is introduced into the cavity under a vacuum environment, and then the inert gas is accelerated to strike the target, so that the surface atoms of the target are struck and are on the surface of the substrate. Form a uniform coating.
  • the inert gas may be argon and the target is a metal material. It should be noted that the thickness of the plating film is equal to the height of the protrusion of the end of the connection terminal of the connector.
  • Step S83 is to expose the substrate
  • a photoresist 831 is placed on the metal material layer 821, and a photomask 832 is placed on the photoresist 831, and then the photoresist 831 is placed thereon. Exposure processing. It should be noted that the hollow shape of the photomask plate 832 is set in advance and conforms to the shape of the protrusion of the end of the connection terminal of the connector.
  • Step S84 is to etch the exposed substrate and the glass photoresist
  • the exposed photoresist 831 and the metal material layer 821 are subjected to wet etching treatment to etch the convex zigzag shape of the connection terminal end of the connector, and then the photoresist 831 is peeled off, thereby obtaining the connector connection. Terminal 841.
  • the metal material is first disposed on a surface of the substrate, and then the protrusions of the respective connection terminals are defined on the metal material, thereby realizing the protrusion of the end portion of the connector by using the existing process. Add extra cost.
  • FIG. 9 is a schematic structural view of the first embodiment of the connection assembly of the present invention.
  • the connection assembly 90 includes a first connector 91 and a second connector 92.
  • the first connector 91 and the second connector 92 are electrically connected.
  • the first connector 91 and the second connector 92 are both in the above embodiment. Connector.
  • the first connector 91 includes a first base 911 and a first connection terminal 912.
  • the first connection terminal 912 is disposed on the first base 911 and has a protrusion at an end of the first connection terminal 912.
  • the second connector 92 includes a second base 922 and a second connection terminal 921.
  • the second connection terminal 921 is disposed on the second base 922 and has a protrusion at an end of the second connection terminal 921.
  • the shape of the protrusion of the first connector 91 connecting terminal 912 is complementary to the shape of the connection terminal 921 of the second connector 92, and the protrusion of the first connector 91 connecting the terminal 912 can penetrate the second connector 92.
  • the connection terminal 921 is in the protrusion.
  • FIG. 10 is a schematic structural view of a second embodiment of the connection assembly of the present invention.
  • the connection terminal 1012 of the first connector 101 is a rectangle having a width equal to the width of the connection terminal 1021 of the second connector 102.
  • the protrusion of the connection terminal 1021 of the second connector 102 can penetrate into the connection terminal 1012 of the first connector 101.
  • the hardness of the material of the connection terminal 1012 of the first connector 101 is smaller than the hardness of the material of the connection terminal 1021 of the second connector 102.
  • connection terminal 1012 of the first connector 101 may be gold, copper or the like
  • the material of the connection terminal 1021 of the second connector 102 may be titanium-aluminum-titanium, molybdenum-aluminum-molybdenum or the like.
  • Fig. 11 is a schematic structural view of a third embodiment of the connecting assembly of the present invention.
  • Figure 11 is a schematic view showing the structure after the projection of the connection terminal of the second connector of Figures 9 and 10 is pierced into the connection terminal of the first connector.
  • FIG. 12 is a schematic structural view of a fourth embodiment of the connection assembly of the present invention.
  • the connection component 120 includes a first connector 121, a second connector 122, and a connection colloid 123.
  • the connecting colloid 123 is an insulating colloid, and the connecting colloid 123 may be a hot pressing adhesive without conductive particles.
  • the connection colloid 123 may be polyimide (PI), acrylic (Acrylic, polymethyl methacrylate).
  • PI polyimide
  • acrylic Acrylic, polymethyl methacrylate
  • the connection colloid 123 can realize the physical connection of the first connector 121 and the second connector 122, and at the same time, since the hot-pressed adhesive material has no conductive particles, it is possible to avoid a short circuit phenomenon between adjacent terminals due to the presence of conductive particles.
  • FIG. 13 is a schematic structural view of a fifth embodiment of the connection assembly of the present invention.
  • the connection assembly 130 includes a first connector 131, a second connector 132, a connection colloid 133, and conductive particles 134.
  • the particle density of the conductive particles 134 needs to be smaller than the density threshold.
  • the density threshold refers to a critical value that causes a short circuit of adjacent connection terminals.
  • the connection colloid 133 may be a conductive film in a different direction (ACF, Anisotropic). Conductive Film).
  • connection assembly includes: a first connector and a second connector, wherein the second connector is electrically connected to the first connector, and the end of the connection terminal of the first connector and/or the second connector
  • the portions each have a protrusion, and the protrusion can be embedded in the end of the other connection terminal, which can avoid the short circuit between the terminals, and can also enhance the reliability of the connection and improve the production yield.
  • FIG. 14 is a schematic structural view of an embodiment of a panel assembly of the present invention.
  • the panel assembly 140 includes a board 141, a first connector 142, and a second connector 143.
  • the first connector 142 is disposed on one side of the panel 141, the first connector 142 is electrically connected to the second connector 143, and the first connector 142 and the second connector 143 may be the connectors in the above embodiment.
  • connection terminal of the first connector 142 is greater than the material hardness of the connection terminal of the second connector 143.
  • the material of the connection terminal of the first connector 142 may be titanium-aluminum-titanium, molybdenum-aluminum-molybdenum or the like, and the connection terminal of the second connector 143 may be made of gold, copper or the like.
  • connection colloid 144 may also be filled between the first connector 142 and the second connector 143.
  • connection colloid 144 may be polyimide, acryl, or the like, or may be ACF.
  • the panel assembly includes: a panel, a first connector, and a second connector, the first connector is disposed on the panel, and the second connector is electrically connected to the first connector, the first connector and/or the second connector
  • the end of the connector terminal of the connector has a protrusion, and the protrusion can be embedded in the end of the other connection terminal, which can avoid the short circuit between the terminals, and can enhance the reliability of the connection and improve the production yield.
  • FIG. 15 is a schematic structural view of another embodiment of the panel assembly of the present invention.
  • the panel assembly 150 includes: a package cover 151 and a sealant (Sealant/Sealing) Glue) 152, TFT backplane/OLED panel 153, module telecommunications component 154, FPC 155, and ACF 156.
  • the connector of the TFT backplane/OLED panel 153 is electrically connected to the connector of the module telecommunications component 154, and the TFT backplane/ The connector of the OLED panel 153 and the end of the connection terminal of the module telecommunications component 154 have at least one projection, and the projections may be embedded in the ends of the connection terminals of each other.
  • the module telecommunications component 154 may be an IC or an FPC.
  • the FPC 155 is fixed to one end of the TFT backplane 153 through the ACF 156.
  • connection terminal of the connector of the TFT back plate 153 is made of titanium-aluminum-titanium, and the end of the connection terminal of the module telecommunication component 154 is made of gold.
  • the panel assembly includes: a panel, a first connector, and a second connector, the first connector is disposed on the panel, and the second connector is electrically connected to the first connector, the first connector and/or the second connector
  • the end of the connector terminal of the connector has a protrusion, and the protrusion can be embedded in the end of the other connection terminal, which can avoid the short circuit between the terminals, and can enhance the reliability of the connection and improve the production yield.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)

Abstract

一种连接组件(90)、连接器(10)及其制作方法、以及面板组件。连接组件(90)包括:第一连接器(91);第二连接器(92),其中第二连接器(92)与第一连接器(91)电连接,第二连接器(92)与第一连接器(91)之间还设置有连接胶体(123),第一连接器(91)和/或第二连接器(92)均包括基体(911,922)与连接端子(912,921),其中连接端子(912,921)设置于基体(911,922)上,且连接端子(912,921)的端部具有凸起,凸起为锯齿形状,锯齿形状为规则图形或不规则图形。由此能够增强连接的可靠性,同时提高生产良率。

Description

连接组件、连接器及其制作方法、以及面板组件
【技术领域】
本发明涉及连接器领域,特别是涉及连接组件、连接器及其制作方法、以及面板组件。
【背景技术】
随着平板显示行业的发展,人们对显示器画质精细度不断提出更高的要求,选择搭配一款高ppi(Pixels per Inch,每英寸包含画素个数)显示器已经成为一款数码电子产品的标准配置。
采用传统方式制作高ppi显示器工艺流程为TFT(Thin Film Transistor)背板制作→发光层制作(液晶成盒/OLED(有机发光二极管,Organic Light-Emitting Diode)蒸镀等)→Bonding(邦定,模组电讯部材与显示器连接)→成品组装。但是,随着画质精细度的提升,模组电讯部材如:IC(Integrated Circuit,集成电路)、FPC(Flexible Printed Circuit,软性电路板)的端子数量也相应增加,这就需要在相同的面积上制作更多的端子,则对应端子的面积、端子与端子间的距离都会相应减少,当端子与端子之间的距离小于一定程度时,就会造成端子之间的短路,短路会造成产品的线类不良甚至功能性不良,甚至造成产品报废。
【发明内容】
本发明主要解决的技术问题是提供一种连接组件、连接器及其制作方法、以及面板组件,能够增强连接的可靠性,同时还可以提高生产良率。
为解决上述技术问题,本发明采用的一个技术方案是:提供一种连接组件,包括第一连接器;第二连接器,第二连接器与第一连接器电连接,第二连接器与第一连接器之间还设置有连接胶体,第一连接器和/或第二连接器均包括基体与连接端子,其中,连接端子设置与基体上,且连接端子的端部具有凸起,凸起为锯齿形状,锯齿形状为规则图形或不规则图形。
为解决上述技术问题,本法采用的一个技术方案是:提供一种连接器,包括:基体;连接端子,设置于基体上,且连接端子的端部具有凸起。
为解决上述技术问题,本发明采用的另一个技术方案是:提供一种面板组件,包括:面板;第一连接器,第一连接器设置于面板;第二连接器,第二连接器与第一连接器电连接,第一连接器和/或第二连接器是上述的连接器。
本发明的有益效果是:区别于现有技术的情况,本发明公开了一种连接组件,其中,连接组件包括第一连接器和第二连接器,第二连接器与第一连接器电连接,第一连接器和/或第二连接器均包括基体与连接端子,其中,连接端子设置与基体上,且连接端子的端部具有凸起,该凸起可嵌入另一个连接端子的端部,增强连接的可靠性。
【附图说明】
图1是本发明连接器的第一实施方式的结构示意图;
图2是本发明连接器的连接端子端部的凸起的一实施方式的的结构示意图;
图3是本发明连接器的第二实施方式的结构示意图;
图4是本发明连接器的第三实施方式的结构示意图;
图5是本发明连接器的第四实施方式的结构示意图;
图6是本发明连接器的第五实施方式的结构示意图;
图7是本发明连接器的制作方法一实施方式的流程示意图;
图8是本发明连接器的制作方法一实施方式的图解示意图;
图9是本发明连接组件第一实施方式的结构示意图;
图10是本发明连接组件第二实施方式的结构示意图;
图11是本发明连接组件第三实施方式的结构示意图;
图12是本发明连接组件第四实施方式的结构示意图;
图13是本发明连接组件第五实施方式的结构示意图;
图14是本发明面板组件一实施方式的结构示意图;
图15是本发明面板组件另一实施方式的结构示意图。
【具体实施方式】
下面结合附图和是实施方式对本发明进行详细说明。
参阅图1,图1是本发明连接器的第一实施方式的结构示意图。如图1所示,本实施方式的连接器10包括:基体11和连接端子12。其中,连接端子12设置于基体11上,且在连接端子12的端部具有凸起。
其中,基体11的可以是TFT(Thin Film Transistor)背板、IC(Integrated Circuit,集成电路)、FPC(Flexible Printed Circuit,软性电路板)等。
其中,连接端子12的端部的凸起为锯齿形状。具体地,锯齿形状可以为规则图形,也可以为不规则图形。进一步地,锯齿形状为梯形、波浪形、三角形或者矩形。进一步地,连接端子12在基体11上的排列顺序规则视实际情况而定。
在其中一个实施方式中,如图2所示,图2是本发明连接器的连接端子端部的凸起的一实施方式的的结构示意图。在图2中,凸起的高度a的范围为1.2微米≤a≤3.5微米,凸起的锯齿高度b的范围为1微米≤b≤3微米,凸起的宽度c的范围为3微米≤c≤5微米,锯齿之间的间距d的范围为3微米≤d≤5微米。
具体地,当锯齿形状为波浪形时,如图3所示,图3是本发明连接器的第二实施方式的结构示意图。在图3中,连接器的连接端子端部的每一个凸起的锯齿形都为波浪形。
具体地,当锯齿形状为三角形时,如图4所示,图4是本发明连接器的第三实施方式的结构示意图。在图4中,连接器的连接端子端部的每一个凸起的顶部均为尖的,底部均为平的。
具体地,当锯齿形状为三角形时,如图5所示,图5是本发明连接器的第四实施方式的结构示意图。在图5中,连接器的连接端子端部的每一个凸起的顶部和底部均为尖的。
具体地,当锯齿形状为矩形时,如图6所示,图6是本发明连接器的第五实施方式的结构示意图。在图6中,连接器的连接端子端部的每一个凸起的锯齿形都为矩形。
在本实施方式中,连接器包括:基体,设置于基体上连接端子,而且在连接端子的端部具有凸起,该凸起可嵌入另一个连接端子的端部,避免了端子之间的短路现象,增强连接的可靠性,同时提高生产良率。
请参阅图7,图7是本发明连接器的制作方法一实施方式的流程示意图。需注意的是,若有实质上相同的结果,本发明的方法并不以图7所示的流程顺序为限。如图7所示,该方法包括如下步骤:
S701:将金属材质设置于基体的一表面。
具体地,在将金属材质设置于基体的一表面之前,先对基体的表面进行清洗。
进一步地,可以将金属材质以镀膜的方式设置于基体的一表面,还可以采用其他方式。
S702:在金属材质上定义出各个连接端子的凸起。
请参阅图8,本发明连接器的制作方法一实施方式包括:
步骤S81:清洗基板;
用清洗液812对基板811进行清洗,其中,清洗液812可以是纯水。
步骤S82:将金属材料设置于基板上;
利用溅镀工艺把金属材质821设置于基体811的一表面上。具体地,溅镀工艺是指,在真空的环境下,在腔体内通入一定量的的惰性气体,然后对惰性气体加速进行撞击靶材,使得靶材表面原子被撞击出来,并在基体表面形成一层均匀的镀膜。其中,惰性气体可以是氩气,靶材为金属材料。需要说明的是,镀膜的厚度等于连接器的连接端子端部的凸起的高度。
步骤S83为对基板进行曝光;
把金属材质821设置于基体811的一表面之后,在金属材质层821的上面铺设一层光刻胶831,再在光刻胶831上放置一层光掩模板832,然后对光刻胶831进行曝光处理。需要注意的是,光掩模板832的镂空形状是提前设置好的,与连接器的连接端子端部的凸起的形状向吻合。
步骤S84为对曝光后的基板进行蚀刻和玻璃光刻胶;
对曝光后的光刻胶831和金属材质层821进行湿蚀刻处理,蚀刻出连接器的连接端子端部的凸起的锯齿形状,接着对光刻胶831进行剥离,即可以得到连接器的连接端子841。
在本实施方式中,先将金属材质设置于基体的一表面,然后在金属材质上定义出各个连接端子的凸起,实现了利用现有的工艺同步制作连接器的端部的凸起,不增加额外的成本。
请参阅图9,图9是本发明连接组件第一实施方式的结构示意图。其中,连接组件90包括第一连接器91和第二连接器92,第一连接器91和第二连接器92电连接,第一连接器91和第二连接器92都是上述实施方式中的连接器。
具体地,第一连接器91包括第一基体911和第一连接端子912。其中,第一连接端子912设置于第一基体911上,且在第一连接端子912的端部具有凸起。第二连接器92包括第二基体922和第二连接端子921。其中,第二连接端子921设置于第二基体922上,且在第二连接端子921的端部具有凸起。
可选地,第一连接器91连接端子912的凸起的形状与第二连接器92的连接端子921的形状互补,第一连接器91连接端子912的凸起可以刺入第二连接器92的连接端子921的凸起中。
可选地,如图10所述,图10是本发明连接组件第二实施方式的结构示意图。在图10中,第一连接器101的连接端子1012是矩形,其宽度等于第二连接器102的连接端子1021的宽度。第二连接器102的连接端子1021的凸起可以刺入第一连接器101的连接端子1012中。需要注意的是,第一连接器101的连接端子1012的材质的硬度小于第二连接器102的连接端子1021的材质的硬度。具体地,第一连接器101的连接端子1012的材质可以是金、铜等,第二连接器102的连接端子1021的材质可以是钛-铝-钛、钼-铝-钼等。
如图11所示,图11是本发明连接组件第三实施方式的结构示意图。图11是图9和图10的第二连接器的连接端子的凸起刺入第一连接器的连接端子之后的结构示意图。
进一步地,如图12所示,图12是本发明连接组件第四实施方式的结构示意图。其中,连接组件120包括第一连接器121、第二连接器122以及连接胶体123。其中,连接胶体123是一种绝缘胶体,连接胶体123可以是没有导电颗粒的热压胶材。具体地,连接胶体123可以是聚酰亚胺(Polyimide,PI)、亚克力(Acrylic,聚甲基丙烯酸甲酯)。连接胶体123可以实现第一连接器121和第二连接器122物理上的连接,同时热压胶材由于没有导电颗粒,因此能够避免相邻端子之间由于导电颗粒的存在而短路现象。
进一步地,如图13所示,图13是本发明连接组件第五实施方式的结构示意图。其中,连接组件130包括第一连接器131、第二连接器132、连接胶体133以及导电颗粒134。其中,导电颗粒134的颗粒密度需小于密度阈值。其中,密度阈值是指导致相邻连接端子短路的临界值。具体地,连接胶体133可以是异方向行导电胶膜(ACF,Anisotropic Conductive Film)。
在本实施方式中,连接组件包括:第一连接器和第二连接器,其中,第二连接器与第一连接器电连接,第一连接器和/或第二连接器的连接端子的端部均具有凸起,凸起可嵌入另一个连接端子的端部,可以避免端子之间的短路现象,还能够增强连接的可靠性,同时提高生产良率。
请参阅图14,图14是本发明面板组件一实施方式的结构示意图。其中,面板组件140包括:板141、第一连接器142以及第二连接器143。其中,第一连接器142设置于面板141一侧,第一连接器142与第二连接器143电连接,第一连接器142和第二连接器143可以是上述实施方式中的连接器。
其中,第一连接器142的连接端子的材质硬度大于第二连接器143的连接端子的材质硬度。具体地,第一连接器142的连接端子的材质可以为钛-铝-钛、钼-铝-钼等,第二连接器143的连接端子的材质可以为金、铜等。
进一步地,第一连接器142和第二连接器143之间还可以填充连接胶体144。具体地,连接胶体144可以为聚酰亚胺、亚克力等,也可以是ACF。
本实施方式中,面板组件包括:面板、第一连接器和第二连接器,第一连接器设置于面板,第二连接器与第一连接器电连接,第一连接器和/或第二连接器的连接端子的端部均具有凸起,凸起可嵌入另一个连接端子的端部,可以避免端子之间的短路现象,还能够增强连接的可靠性,同时提高生产良率。
请参阅图15,图15是本发明面板组件另一实施方式的结构示意图。其中,面板组件150包括:封装盖151、密封胶材(Sealant/Sealing Glue)152、TFT背板/OLED面板153、模组电讯部材154、FPC155以及ACF156。
其中,TFT背板/OLED面板153的连接器与模组电讯部材154的连接器电连接,且TFT背板/ OLED面板153的连接器和模组电讯部材154的连接端子的端部至少一个具有凸起,凸起可嵌入彼此的连接端子的端部。
其中,模组电讯部材154可以是IC,也可以是FPC。
其中,FPC155通过ACF156固定在TFT背板153的一端。
进一步地,TFT背板153的连接器的连接端子的端部的材质为钛-铝-钛,模组电讯部材154的连接端子的端部的材质为金。
本实施方式中,面板组件包括:面板、第一连接器和第二连接器,第一连接器设置于面板,第二连接器与第一连接器电连接,第一连接器和/或第二连接器的连接端子的端部均具有凸起,凸起可嵌入另一个连接端子的端部,可以避免端子之间的短路现象,还能够增强连接的可靠性,同时提高生产良率。
以上所述仅为本发明的实施方式,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。

Claims (18)

  1. 一种连接组件,其中,包括:
    第一连接器;
    第二连接器,所述第二连接器与所述第一连接器电连接,所述第二连接器与所述第一连接器之间还设置有连接胶体,所述第一连接器和/或第二连接器均包括基体与连接端子,其中,所述连接端子设置与所述基体上,且所述连接端子的端部具有凸起,所述凸起为锯齿形状,所述锯齿形状为规则图形或不规则图形。
  2. 根据权利要求1所述的连接组件,其中,
    所述连接器的凸起的高度为1.2-3.5微米;
    所述连接器的凸起的锯齿的高度为1-3微米,小于所述连接器的凸起的高度,宽度为3-5微米,所述锯齿之间的间距为3-5微米。
  3. 根据权利要求1所述的连接组件,其中,
    所述锯齿形状为梯形、波浪形、三角形或者矩形。
  4. 根据权利要求1所述的连接组件,其中,
    所述第一连接器连接端子的凸起刺入所述第二连接器的连接端子。
  5. 根据权利要求1所述的连接组件,其中,
    所述连接胶体中有/无导电颗粒,若是有所述导电颗粒,则所述导电颗粒密度需小于密度阈值,所述密度阈值是导致相邻连接端子短路的临界值。
  6. 根据权利要求5所述的连接组件,其中,
    所述有导电颗粒的连接胶体为异方向行导电胶膜,所述无导电颗粒的连接胶体为热压胶材。
  7. 一种连接器,其中,包括:
    基体;
    连接端子,设置于所述基体上,且所述连接端子的端部具有凸起。
  8. 根据权利要求7所述的连接器,其中,
    所述连接器的凸起为锯齿形状,其中,所述锯齿形状为规则图形或不规则图形。
  9. 根据权利要求7所述的连接器,其中,
    所述连接器的凸起的高度为1.2-3.5微米;
    所述连接器的凸起的锯齿的高度为1-3微米,小于所述连接器的凸起的高度,宽度为3-5微米,所述锯齿之间的间距为3-5微米。
  10. 根据权利要求8所述的连接器,其中,
    所述锯齿形状为梯形、波浪形、三角形或者矩形。
  11. 一种面板组件,其中,包括:
    面板;
    第一连接器,所述第一连接器设置于所述面板;
    第二连接器,所述第二连接器与所述第一连接器电连接,所述第一连接器和/或第二连接器均包括基体与连接端子,其中,所述连接端子设置与所述基体上,且所述连接端子的端部具有凸起。
  12. 根据权利要求11所述的连接组件,其中,
    所述第一连接器和/或第二连接器的凸起均为锯齿形状,其中,所述锯齿形状为规则图形或不规则图形。
  13. 根据权利要求11所述的连接组件,其中,
    所述连接器的凸起的高度为1.2-3.5微米;
    所述连接器的凸起的锯齿的高度为1-3微米,小于所述连接器的凸起的高度,宽度为3-5微米,所述锯齿之间的间距为3-5微米。
  14. 根据权利要求12所述的连接组件,其中,
    所述锯齿形状为梯形、波浪形、三角形或者矩形。
  15. 根据权利要求11所述的面板组件,其中,
    所述第一连接器的连接端子的材质硬度大于第二连接器的连接端子的材质硬度。
  16. 根据权利要求11所述的面板组件,其中,
    所述面板是显示面板,所述第一连接器是显示面板端的连接端,所述第二连接器是所述显示面板的驱动IC连接端和/或软性电路板的连接端。
  17. 根据权利要求15所述的面板组件,其中,
    所述第一连接器的连接端子的材质为钛-铝-钛,或者钼-铝-钼。
  18. 根据权利要求15所述的面板组件,其中,
    所述第二连接器的连接端子的材质为金或者铜。
PCT/CN2017/085841 2017-05-10 2017-05-25 连接组件、连接器及其制作方法、以及面板组件 Ceased WO2018205312A1 (zh)

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