WO2018180920A1 - Rolled copper foil - Google Patents
Rolled copper foil Download PDFInfo
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- WO2018180920A1 WO2018180920A1 PCT/JP2018/011507 JP2018011507W WO2018180920A1 WO 2018180920 A1 WO2018180920 A1 WO 2018180920A1 JP 2018011507 W JP2018011507 W JP 2018011507W WO 2018180920 A1 WO2018180920 A1 WO 2018180920A1
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- copper foil
- rolled copper
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- annealing
- flexible
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/02—Alloys based on copper with tin as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/08—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
Definitions
- the present invention relates to a rolled copper foil and the like, and more particularly to a copper foil used for a flexible printed wiring board having excellent vibration resistance.
- the flexible printed wiring board is obtained by bonding a metal which is a conductive layer and a flexible insulating substrate typified by a resin film.
- a metal which is a conductive layer and a flexible insulating substrate typified by a resin film.
- a copper foil is used for the conductive layer, and a rolled copper foil having excellent flexibility is used particularly for applications that require flexibility.
- General FPC manufacturing process is as follows. First, the copper foil is bonded to the resin film. For joining, there are a method of imidizing by applying heat treatment to a varnish applied on a copper foil, and a method of laminating a resin film with an adhesive and a copper foil. The copper foil with a resin film joined by these steps is referred to as CCL (copper-clad laminate). Thereafter, wiring is formed by etching to complete the FPC.
- CCL copper-clad laminate
- Flexibility required for rolled copper foil for FPC has become strict as electronic devices become lighter, shorter, and more functional, and various improvements have been proposed for obtaining rolled copper foil with excellent flex resistance. Yes.
- Patent Document 1 discloses a copper foil having a specific softening temperature and a thickness of 50 ⁇ m or less.
- Patent Documents 2 to 3 disclose a rolled copper foil having a thickness of 50 ⁇ m to 300 ⁇ m that is excellent in vibration resistance in addition to bending resistance.
- Patent Documents 2 to 3 may not be able to be tolerated by the resin of a flexible printed wiring board used in vehicles (eg, polyimide (PI) ), Polyethylene terephthalate (PET), polyethylene naphthalate (PEN)).
- PI polyimide
- PET Polyethylene terephthalate
- PEN polyethylene naphthalate
- an object of the present invention is to provide a copper foil with few non-recrystallized portions.
- invention 1 A copper foil having a thickness of 50 ⁇ m or more and an unrecrystallized crystal grain of 10% or less.
- invention 2 A copper foil having a thickness of 50 ⁇ m or more and a non-recrystallized crystal grain of 10% or less in a metal structure after heating at 180 ° C. for 1 hour.
- invention 3 A rolled copper foil according to invention 1 or 2, wherein the semi-softening temperature is 150 ° C or lower.
- invention 4 The rolled copper foil according to invention 1 or 2, wherein the semi-softening temperature is 110 to 150 ° C.
- invention 5 A rolled copper foil according to any one of inventions 1 to 4, Cu concentration is 99.8% by mass or more, The oxygen concentration is 0.05% by weight or less, and The total concentration of Ag, Sn, B, Zr, Ti, In and P is 0 to 0.03 mass%, Copper foil.
- invention 6 A flexible copper clad laminate (CCL) comprising the rolled copper foil of any one of inventions 1 to 5.
- Invention 7) Invention 6 A flexible printed wiring board (FPC) comprising a flexible copper clad laminate.
- invention 8) An electronic component comprising the flexible printed wiring board of the seventh invention.
- (Invention 9) A method for producing rolled copper foil, A step of performing recrystallization annealing at 450 to 800 ° C .; The method comprising a step of performing aging precipitation annealing at a temperature lower by 150 to 300 ° C. than a temperature of the recrystallization annealing, and a step of performing cold rolling so that the thickness becomes 50 ⁇ m or more.
- (Invention 10) It is a manufacturing method of a flexible laminated board, Comprising: This method including the process of laminating
- (Invention 11) It is a manufacturing method of a flexible printed wiring board, Comprising: The method which includes the process of forming a circuit in the flexible copper clad laminated board obtained by the method of invention 10.
- the copper foil of the present invention has an unrecrystallized portion of 10% or less. Thereby, the vibration resistance of a flexible printed wiring board can be improved.
- the copper foil of the present invention has an unrecrystallized portion of 10% or less in the metal structure after heating at 180 ° C. for 1 hour. Thereby, the vibration resistance of the flexible printed wiring board manufactured by heat-processing and forming CCL can be improved.
- the copper foil may be composed of pure Cu. In another embodiment, the copper foil may contain Cu and other additive elements.
- the Cu concentration in the copper foil is not particularly specified, but is preferably 99.8% by mass or more, more preferably 99.85% by mass or more, and 99.9% by mass or more for reasons of ensuring high conductivity. Even more preferably. However, even if the Cu concentration is too high, it leads to an increase in cost, so 99.999 mass% or less is preferable, and 99.995 mass% or less is more preferable.
- the additive element other than Cu may be at least one selected from Ag, Sn, B, Zr, Ti, In, and P. These are preferable from the viewpoint of the flexibility and vibration of the copper foil.
- the total concentration of Ag, Sn, B, Zr, Ti, In, and P may be 0.03% by mass or less (more preferably 0.02% by mass or less). If it exceeds 0.03 mass%, the strength is further improved, but there are cases where the conductivity is lowered and the softening temperature is raised. Although it does not specifically limit about a lower limit, 0 mass% or more may be sufficient.
- oxygen concentration in the copper foil leads to an increase in cuprous oxide and leads to the suppression of the development of the cube orientation, it is preferably 0.05% by mass or less, and 0.005% by mass or less. For example, it can be 0.0001 mass% or more and less than 0.01 mass%.
- oxygen-free copper (OFC) or tough pitch copper specified in JIS-H3510 or JIS-H3100 can be used.
- the copper foil base material used in the present invention is a rolled copper foil.
- Rolled copper foil is superior to electrolytic copper foil in that it can cope with an environment in which vibration continuously occurs and has high bending resistance.
- the thickness should preferably be 50 ⁇ m or more, and more preferably 70 ⁇ m or more. However, if the thickness is excessively large, it may be difficult to remove the conductor layer by etching. Therefore, the thickness is preferably 300 ⁇ m or less, and more preferably 150 ⁇ m or less.
- the copper foil of the present invention may have a suitable range of softening temperatures.
- the semi-softening temperature here is defined as follows.
- the tensile strength (A) after annealing for 60 minutes at various temperatures is measured.
- the tensile strength (B) after rolling and the tensile strength (C) after annealing at 300 ° C. for 60 minutes and completely softening are measured.
- the annealing temperature when the tensile strength (A) after annealing becomes an intermediate value between (B) and (C) is defined as a semi-softening temperature.
- the copper foil of the present invention may have a semi-softening temperature of 150 ° C. or lower, more preferably 110 to 150 ° C. When the temperature is less than 110 ° C., softening at room temperature is likely. If it exceeds 150 ° C., it becomes difficult to soften by heat treatment in the production process of the copper clad laminate.
- the copper foil of the present invention may have an amount of non-recrystallized particles of 10% or less (more preferably 5% or less, 1% or less, or 0%). If it exceeds 10%, the vibration resistance deteriorates.
- the lower limit value is not particularly defined, but is typically 0% or more.
- the amount of unrecrystallized particles can be calculated by the following method. First, a microstructure photograph of a cross section in the rolling direction is taken with a scanning electron microscope (the size of the field of view is not particularly limited, but is typically 100 ⁇ m ⁇ 200 ⁇ m). Next, 100 or more lattice points are written on the photographed photograph, and it is confirmed whether the lattice point is a recrystallized grain or an unrecrystallized part. The two can be identified on the basis of a post-rolling structure (rolling structure) photograph before heating and a structure photograph (completely recrystallized structure) after heating at 300 ° C. ⁇ 1 h. And it calculates from the ratio of the number of all the lattice points, and the number of the lattice points of an unrecrystallized part.
- the copper foil of the present invention has an amount of unrecrystallized particles of 10% or less in a state after being heated at 180 ° C. for 1 hour. (More preferably 5% or less, 1% or less, or 0%) may be used.
- the copper foil may finally be 10% or less. As described above, if it exceeds 10%, the vibration resistance deteriorates.
- the lower limit value is not particularly defined, but is typically 0% or more.
- the copper foil which concerns on this invention can be manufactured as follows, for example. First, a copper raw material such as electrolytic copper, oxygen-free copper, tough pitch copper or the like is melted, and an alloy element is added as necessary, and then the molten metal is cast to produce an ingot having a thickness of about 100 to 300 mm. Adjustment of the oxygen concentration in the melting step can be performed by techniques known to those skilled in the art, such as carbon sealing of the molten metal and release to the atmosphere. Then, after performing hot rolling, annealing and cold rolling are repeated.
- a copper raw material such as electrolytic copper, oxygen-free copper, tough pitch copper or the like is melted, and an alloy element is added as necessary, and then the molten metal is cast to produce an ingot having a thickness of about 100 to 300 mm. Adjustment of the oxygen concentration in the melting step can be performed by techniques known to those skilled in the art, such as carbon sealing of the molten metal and release to the atmosphere. Then, after performing hot rolling, annealing and cold rolling
- Recrystallization annealing and aging precipitation annealing can be performed before final cold rolling (more preferably, immediately before final cold rolling). Recrystallization annealing is performed under conditions of a high temperature and a short time (for example, in a continuous annealing line).
- the temperature may be 450 to 800 ° C. (more preferably 550 to 700 ° C.), and the time may be 5 seconds to 300 seconds (more preferably 10 seconds to 200 seconds).
- Aging precipitation annealing can be performed at a temperature lower by 150 to 300 ° C. than the recrystallization annealing described above.
- the aging precipitation annealing may be 350 ° C. to 500 ° C.
- the aging precipitation annealing time may be 300 times or more of the residence time in the heating furnace in the recrystallization annealing (continuous annealing line) (for example, 5 to 50 h, more preferably 5 to 20 h).
- final cold rolling is performed.
- the degree of reduction in the final cold rolling is 90% or more, more preferably 95% or more, and still more preferably 98% or more. And it can finish to the copper foil of the thickness described in said "(2) Rolled copper foil".
- the flexible copper-clad laminate of the present invention includes the copper foil described above.
- the flexible copper clad laminated board of this invention is equipped with the resin layer other than the said copper foil.
- Several techniques can be employed to provide the resin layer. For example, a method of performing heat treatment by bonding a copper foil and a polyimide resin film using an adhesive made of a thermosetting resin such as epoxy can be used. Or the varnish containing the polyamic acid which is a precursor of a polyimide resin is apply
- the heat treatment is often performed for bonding the insulating substrate and the copper foil. Therefore, the annealing process after the final cold rolling described above is performed by the heat treatment. It can also be combined.
- the copper foil having the characteristics according to the present invention can be formed by setting the heat treatment during bonding at 150 to 250 ° C. (preferably 180 ° C. or more) for 0.5 to 3 hours (preferably 1 hour or more). Can be simultaneously bonded to the insulating substrate.
- a roughening process can be performed with respect to copper foil.
- the adhesive strength of resin and copper foil can be improved.
- the roughening process can be performed under the following conditions. Liquid composition: Cu 10-20 g / L, Co 1-10 g / L, Ni 1-15 g / L pH: 1 to 4 Temperature: 30-50 ° C Current density (Dk): 20 to 50 A / dm 2 Time: 1-5 seconds
- the flexible printed wiring board of the present invention includes the above-described flexible copper-clad laminate. Moreover, it is possible to manufacture a flexible printed wiring board (FPC) by forming a wiring according to a known procedure using the FCCL according to the present invention as a material. For example, apply an etching resist to the copper foil surface of the FCCL only on the necessary part as the conductor pattern, spray the etching solution onto the copper foil surface to remove the unnecessary copper foil, form the conductor pattern, and then peel off the etching resist -The method of removing and exposing a conductor pattern is mentioned. After forming the conductor pattern, it is common to apply a protective coverlay film.
- FPC flexible printed wiring board
- the flexible printed wiring board of the present invention can have excellent vibration resistance.
- the vibration resistance time specified in JIS-D1601 may be 10 hours or more, more preferably 100 hours or more.
- FPCs are used in electronic and electrical equipment for movable parts in hard disks, mobile phone hinges and sliding parts, printer heads, optical pickups, notebook PCs, etc. This corresponds to FPC.
- the FPC according to the present invention is suitable as a vehicle-mounted or automatic machine control FPC that uses a relatively large thickness of copper foil and also requires vibration resistance.
- a polyimide film having a thickness of 50 ⁇ m was laminated on the roughened surface under the condition of hot pressing at a temperature of 180 ° C. for 1 hour to produce a single-sided FCCL. Then, eight circuit etches with a length of 120 mm and a line and space of 0.3 mm / 0.3 mm were formed, and finally, a polyimide coverlay film with a thickness of 50 ⁇ m was hot-pressed on both sides at a temperature of 180 ° C. for 1 hour. By laminating, each test piece of FPC having a length of 150 mm and a width of 15 mm was produced.
- a loop dimension refers to the distance from the fixed location of a test piece to the front-end
- the vibration resistance time of vibration resistance was evaluated according to the following criteria. ⁇ : Less than 10 to 100 ⁇ : Less than 10 hours ⁇ : More than 100 hours
- ⁇ Measurement of the amount of unrecrystallized> First, a microstructure photograph of a cross section in the rolling direction was taken with a scanning electron microscope (the size of the field of view is not particularly limited, but is typically 100 ⁇ m ⁇ 200 ⁇ m). Next, 100 or more lattice points were written on the photograph taken, and it was confirmed whether the lattice points were crystal grains or non-recrystallized portions. And it computed from the ratio of the number of all the lattice points, and the number of the lattice points of a non-recrystallized part.
- the temperature of aging precipitation annealing was 350 ° C. lower than the recrystallization annealing temperature (that is, not 150 to 300 ° C. lower), so that many unrecrystallized crystals remained. . Therefore, vibration resistance was inferior. Moreover, the semi-softening temperature became high.
- the description “or” or “or” includes a case where only one of the options is satisfied or a case where all the options are satisfied.
- the description “A or B” or “A or B” it includes both the case where A is satisfied and B is not satisfied, the case where B is satisfied and A is not satisfied, and the case where A is satisfied and B is satisfied I intend to.
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Abstract
Description
(発明1)
圧延銅箔であって、厚さが50μm以上であり、未再結晶の結晶粒が10%以下である、銅箔。
(発明2)
圧延銅箔であって、厚さが50μm以上であり、180℃×1時間加熱後の金属組織において未再結晶の結晶粒が10%以下である、銅箔。
(発明3)
発明1又は2に記載の圧延銅箔であって、半軟化温度が150℃以下である、銅箔。
(発明4)
発明1又は2に記載の圧延銅箔であって、半軟化温度が110~150℃である、銅箔
(発明5)
発明1~4のいずれか1つの圧延銅箔であって、
Cu濃度が99.8質量%以上であり、
酸素濃度が0.05質量%以下であり、並びに、
Ag,Sn,B,Zr,Ti,In及びPの合計濃度が0~0.03質量%である、
銅箔。
(発明6)
発明1~5のいずれか1項の圧延銅箔を備えるフレキシブル銅張積層板(CCL)。
(発明7)
発明6フレキシブル銅張積層板を備えるフレキシブルプリント配線板(FPC)。
(発明8)
発明7のフレキシブルプリント配線板を備える電子部品。
(発明9)
圧延銅箔の製造方法であって、
450~800℃で再結晶焼鈍を行う工程と、
前記再結晶焼鈍の温度よりも、150~300℃低い温度で時効析出焼鈍を行う工程と
厚さが50μm以上となるよう冷間圧延を行う工程と
を含む、該方法。
(発明10)
フレキシブル積層板の製造方法であって、発明9に記載の方法で得られた圧延銅箔と樹脂とを積層させる工程を含む、該方法。
(発明11)
フレキシブルプリント配線板の製造方法であって、発明10に記載の方法で得られたフレキシブル銅張積層板において、回路を形成する工程を含む、該方法。 Based on the above findings, the present invention is specified as follows.
(Invention 1)
A copper foil having a thickness of 50 μm or more and an unrecrystallized crystal grain of 10% or less.
(Invention 2)
A copper foil having a thickness of 50 μm or more and a non-recrystallized crystal grain of 10% or less in a metal structure after heating at 180 ° C. for 1 hour.
(Invention 3)
A rolled copper foil according to invention 1 or 2, wherein the semi-softening temperature is 150 ° C or lower.
(Invention 4)
The rolled copper foil according to invention 1 or 2, wherein the semi-softening temperature is 110 to 150 ° C. (invention 5)
A rolled copper foil according to any one of inventions 1 to 4,
Cu concentration is 99.8% by mass or more,
The oxygen concentration is 0.05% by weight or less, and
The total concentration of Ag, Sn, B, Zr, Ti, In and P is 0 to 0.03 mass%,
Copper foil.
(Invention 6)
A flexible copper clad laminate (CCL) comprising the rolled copper foil of any one of inventions 1 to 5.
(Invention 7)
Invention 6 A flexible printed wiring board (FPC) comprising a flexible copper clad laminate.
(Invention 8)
An electronic component comprising the flexible printed wiring board of the seventh invention.
(Invention 9)
A method for producing rolled copper foil,
A step of performing recrystallization annealing at 450 to 800 ° C .;
The method comprising a step of performing aging precipitation annealing at a temperature lower by 150 to 300 ° C. than a temperature of the recrystallization annealing, and a step of performing cold rolling so that the thickness becomes 50 μm or more.
(Invention 10)
It is a manufacturing method of a flexible laminated board, Comprising: This method including the process of laminating | stacking the rolled copper foil obtained by the method of invention 9, and resin.
(Invention 11)
It is a manufacturing method of a flexible printed wiring board, Comprising: The method which includes the process of forming a circuit in the flexible copper clad laminated board obtained by the method of invention 10.
(1)元素
一実施形態において、銅箔は、純Cuから構成されてもよい。別の一実施形態において、銅箔は、Cuと、それ以外の添加元素を含むことができる。 1. Copper Foil (1) Element In one embodiment, the copper foil may be composed of pure Cu. In another embodiment, the copper foil may contain Cu and other additive elements.
銅箔中のCu濃度は特に規定されないが、高導電性確保の理由により99.8質量%以上であることが好ましく、99.85質量%以上であることがより好ましく、99.9質量%以上であることが更により好ましい。但し、Cu濃度が高すぎてもコスト増加につながるため、99.999質量%以下が好ましく、99.995質量%以下がより好ましい。 (1-1) Cu
The Cu concentration in the copper foil is not particularly specified, but is preferably 99.8% by mass or more, more preferably 99.85% by mass or more, and 99.9% by mass or more for reasons of ensuring high conductivity. Even more preferably. However, even if the Cu concentration is too high, it leads to an increase in cost, so 99.999 mass% or less is preferable, and 99.995 mass% or less is more preferable.
Cu以外の添加元素は、Ag,Sn,B,Zr,Ti,In及びPから選択される少なくとも1種以上であってもよい。これらは、添加元素は、銅箔の屈曲性や振動性の観点から好ましい。 (1-2) Additive Element The additive element other than Cu may be at least one selected from Ag, Sn, B, Zr, Ti, In, and P. These are preferable from the viewpoint of the flexibility and vibration of the copper foil.
銅箔中の酸素濃度は亜酸化銅増加につながり、立方体方位の発達を抑制することにつながることから0.05質量%以下であることが好ましく、0.005質量%以下であることが好ましく、例えば0.0001質量%以上0.01質量%未満とすることができる。このような条件を満たす銅箔として、例えば、JIS-H3510若しくはJIS-H3100に規格する無酸素銅(OFC)やタフピッチ銅を用いることができる。 (1-3) Oxygen Since the oxygen concentration in the copper foil leads to an increase in cuprous oxide and leads to the suppression of the development of the cube orientation, it is preferably 0.05% by mass or less, and 0.005% by mass or less. For example, it can be 0.0001 mass% or more and less than 0.01 mass%. As the copper foil satisfying such conditions, for example, oxygen-free copper (OFC) or tough pitch copper specified in JIS-H3510 or JIS-H3100 can be used.
本発明において使用する銅箔基材は圧延銅箔である。圧延銅箔は、振動が継続的に発生する環境に対応でき、耐屈曲性が高い点で電解銅箔よりも優れている。 (2) Rolled copper foil The copper foil base material used in the present invention is a rolled copper foil. Rolled copper foil is superior to electrolytic copper foil in that it can cope with an environment in which vibration continuously occurs and has high bending resistance.
一実施形態において、本発明の銅箔は、適切な範囲の軟化温度を有することができる。ここでいう半軟化温度とは、以下のように定義される。 (3) Semi-softening temperature In one embodiment, the copper foil of the present invention may have a suitable range of softening temperatures. The semi-softening temperature here is defined as follows.
一実施形態において、本発明の銅箔は、未再結晶の粒子の量が10%以下(より好ましくは5%以下、1%以下、又は0%)であってもよい。10%を超えると、耐振動性が悪化する。下限値については、特に規定されないが、典型的には、0%以上である。 (4) Amount of unrecrystallized
In one embodiment, the copper foil of the present invention may have an amount of non-recrystallized particles of 10% or less (more preferably 5% or less, 1% or less, or 0%). If it exceeds 10%, the vibration resistance deteriorates. The lower limit value is not particularly defined, but is typically 0% or more.
一実施形態において、本発明の銅箔は、180℃×1時間加熱後の状態で、未再結晶の粒子の量が10%以下(より好ましくは5%以下、1%以下、又は0%)であってもよい。例えば、銅箔を製品として出荷した時点で、未再結晶の粒子の量が10%を超えたとしても、銅張積層板を形成する時の熱処理で未再結晶の粒子の量が減少し、最終的に10%以下となるような銅箔であってもよい。上述したように、10%を超えると、耐振動性が悪化する。下限値については、特に規定されないが、典型的には、0%以上である。 (5) Amount of unrecrystallized after heating at 180 ° C. for 1 hour In one embodiment, the copper foil of the present invention has an amount of unrecrystallized particles of 10% or less in a state after being heated at 180 ° C. for 1 hour. (More preferably 5% or less, 1% or less, or 0%) may be used. For example, when the copper foil is shipped as a product, even if the amount of unrecrystallized particles exceeds 10%, the amount of unrecrystallized particles is reduced by heat treatment when forming a copper-clad laminate, The copper foil may finally be 10% or less. As described above, if it exceeds 10%, the vibration resistance deteriorates. The lower limit value is not particularly defined, but is typically 0% or more.
本発明に係る銅箔は、例えば、以下のようにして製造することができる。まず、電気銅、無酸素銅、タフピッチ銅等の銅原料を溶解し、必要に応じて合金元素を添加した後、この溶湯を鋳造し、厚みが100~300mm程度のインゴットを製造する。溶解工程での酸素濃度の調整は、溶湯のカーボンシール、大気解放等の当業者公知の技術により行うことができる。その後、熱間圧延を行った後、焼鈍と冷間圧延を繰り返す。 2. Manufacturing method of copper foil The copper foil which concerns on this invention can be manufactured as follows, for example. First, a copper raw material such as electrolytic copper, oxygen-free copper, tough pitch copper or the like is melted, and an alloy element is added as necessary, and then the molten metal is cast to produce an ingot having a thickness of about 100 to 300 mm. Adjustment of the oxygen concentration in the melting step can be performed by techniques known to those skilled in the art, such as carbon sealing of the molten metal and release to the atmosphere. Then, after performing hot rolling, annealing and cold rolling are repeated.
一実施形態において、本発明のフレキシブル銅張積層板は、上述した銅箔を含む。また、本発明のフレキシブル銅張積層板は、上記銅箔のほかに、樹脂層を備える。樹脂層を設けるために、幾つかの手法を採用することができる。例えば、エポキシ等の熱硬化性樹脂からなる接着剤を用いて、銅箔とポリイミド樹脂フィルムを貼り合わせて、加熱処理を行う方法を用いることができる。あるいは、ポリイミド樹脂の前駆体であるポリアミック酸を含むワニスを、銅箔上に塗布して加熱硬化させ、銅箔上にポリイミド被膜を形成する方法を用いることができる。両面に銅箔を積層する場合は、片面銅張積層板を形成後、銅箔層を熱プレスにより圧着する方法や、2枚の銅箔層間にポリイミドフィルムを挟み、熱プレスにより圧着する方法がある。これらの加熱処理は一般に125~250℃で60~400分の条件で実施される。銅箔と樹脂の積層を、熱処理工程を経ずに接着剤によって行う方法もある。樹脂層の材料としては、ポリエステル、ポリイミド、ポリエチレンテレフタレート、ポリエチレンナフタレートなどがあげられるがこれらに限定されない。 3. In one embodiment of the copper-clad laminate , the flexible copper-clad laminate of the present invention includes the copper foil described above. Moreover, the flexible copper clad laminated board of this invention is equipped with the resin layer other than the said copper foil. Several techniques can be employed to provide the resin layer. For example, a method of performing heat treatment by bonding a copper foil and a polyimide resin film using an adhesive made of a thermosetting resin such as epoxy can be used. Or the varnish containing the polyamic acid which is a precursor of a polyimide resin is apply | coated on copper foil, it heat-hardens, and the method of forming a polyimide film on copper foil can be used. When laminating copper foil on both sides, after forming a single-sided copper clad laminate, there are a method of crimping the copper foil layer by hot pressing, and a method of sandwiching a polyimide film between two copper foil layers and crimping by hot pressing. is there. These heat treatments are generally carried out at 125 to 250 ° C. for 60 to 400 minutes. There is also a method of laminating a copper foil and a resin with an adhesive without going through a heat treatment step. Examples of the material for the resin layer include, but are not limited to, polyester, polyimide, polyethylene terephthalate, and polyethylene naphthalate.
液組成:Cu10~20g/L、Co1~10g/L、Ni1~15g/L
pH:1~4
温度:30~50℃
電流密度(Dk):20~50A/dm2
時間:1~5秒 Moreover, before laminating | stacking copper foil and a resin layer, a roughening process can be performed with respect to copper foil. Thereby, the adhesive strength of resin and copper foil can be improved. For example, the roughening process can be performed under the following conditions.
Liquid composition: Cu 10-20 g / L, Co 1-10 g / L, Ni 1-15 g / L
pH: 1 to 4
Temperature: 30-50 ° C
Current density (Dk): 20 to 50 A / dm 2
Time: 1-5 seconds
(1)フレキシブルプリント配線板及びその製法
一実施形態において、本発明のフレキシブルプリント配線板は、上述した、フレキシブル銅張積層板を備える。また、本発明に係るFCCLを材料として公知の手順に従って配線を形成し、フレキシブルプリント配線板(FPC)を製造することが可能である。例えばエッチングレジストをFCCLの銅箔面に導体パターンとしての必要部分だけに塗布し、エッチング液を銅箔面に噴射することで不要銅箔を除去して導体パターンを形成し、次いでエッチングレジストを剥離・除去して導体パターンを露出する方法が挙げられる。導体パターン形成後は、保護用のカバーレイフィルムを貼ることが一般的である。 4). Flexible printed wiring board (1) Flexible printed wiring board and method for producing the same In one embodiment, the flexible printed wiring board of the present invention includes the above-described flexible copper-clad laminate. Moreover, it is possible to manufacture a flexible printed wiring board (FPC) by forming a wiring according to a known procedure using the FCCL according to the present invention as a material. For example, apply an etching resist to the copper foil surface of the FCCL only on the necessary part as the conductor pattern, spray the etching solution onto the copper foil surface to remove the unnecessary copper foil, form the conductor pattern, and then peel off the etching resist -The method of removing and exposing a conductor pattern is mentioned. After forming the conductor pattern, it is common to apply a protective coverlay film.
一実施形態において、本発明のフレキシブルプリント配線板は、優れた耐振動性を有することができる。例えば、JIS-D1601に規定する耐振動時間が、10時間以上、より好ましくは100時間以上であってもよい。 (2) Vibration resistance In one embodiment, the flexible printed wiring board of the present invention can have excellent vibration resistance. For example, the vibration resistance time specified in JIS-D1601 may be 10 hours or more, more preferably 100 hours or more.
このようなFPCは、電子・電気機器においてハードディスク内の可動部、携帯電話のヒンジ部やスライド摺動部、プリンターのヘッド部、光ピックアップ部、ノートPCの可動部等に使用されるFPCが該当する。とりわけ、本発明に係るFPCは、比較的大きな厚みの銅箔が使用され、耐震動性も要求される車載用や自動機制御用のFPCとして好適である。 (3) Applications Such FPCs are used in electronic and electrical equipment for movable parts in hard disks, mobile phone hinges and sliding parts, printer heads, optical pickups, notebook PCs, etc. This corresponds to FPC. In particular, the FPC according to the present invention is suitable as a vehicle-mounted or automatic machine control FPC that uses a relatively large thickness of copper foil and also requires vibration resistance.
タフピッチ銅(TPC)又は無酸素銅(OFC)に所定の元素を添加した表1に記載の各組成をもつインゴットを溶解鋳造した。
これを熱間圧延した後、焼鈍と冷間圧延を繰り返した。そして、最終冷間圧延の直前に、表1に記載の条件で、再結晶焼鈍(60秒)と時効析出焼鈍を行った。次に、最終冷間圧延を行い、表1に記載の厚みに調整した。 <Manufacture of rolled copper foil>
Ingots having respective compositions shown in Table 1 in which predetermined elements were added to tough pitch copper (TPC) or oxygen-free copper (OFC) were melt cast.
After this was hot rolled, annealing and cold rolling were repeated. Then, immediately before the final cold rolling, recrystallization annealing (60 seconds) and aging precipitation annealing were performed under the conditions described in Table 1. Next, final cold rolling was performed, and the thicknesses shown in Table 1 were adjusted.
得られた各圧延銅箔の片面に電着銅粒子による粗化処理を行った。
・めっき浴組成:Cu15g/L、Co8.5g/L、Ni8.6g/L
・処理液pH:2.5
・処理温度:38℃
・電流密度:20A/dm2
・めっき時間:2.0秒 <Manufacture of FPC>
One side of each obtained rolled copper foil was subjected to a roughening treatment with electrodeposited copper particles.
-Plating bath composition: Cu 15 g / L, Co 8.5 g / L, Ni 8.6 g / L
-Treatment solution pH: 2.5
・ Processing temperature: 38 ℃
・ Current density: 20 A / dm 2
・ Plating time: 2.0 seconds
得られた各FPC試験片について、振動試験をJIS-D1601掃引振動耐久試験に基づいて実施した。先述した試験片をループ寸法L=20mmのループ状にして両端を固定し、周波数5~170Hz/5min、振幅幅0.6mm、振動加速度45m/s2、試験温度-35~85℃において振動試験を行い、試験片に定電流(1.0mA)を通電しての試験片の抵抗増加率を記録し、試験片の抵抗増加率が20%に到達するまでの時間を測定した。試験温度は室温(25℃)で60分保持後、60分かけて-30℃に徐々に低下させ、-30℃で120分保持後、1.5時間かけて85℃に上昇させ、85℃で120分保持後、30分かけて室温(25℃)まで低下させるというサイクルを繰り返した。試験装置はエミック株式会社F-400BM-E04全自動振動試験装置とエミック株式会社製温湿度試験装置VC-500BAR(33)M3C3Rを使用した。
なお、ループ寸法とは図1に示すように、試験片の固定箇所から試験片の先端までの距離を指す。 <Vibration resistance time (h)>
For each of the obtained FPC test pieces, a vibration test was performed based on a JIS-D1601 sweep vibration durability test. Both ends were fixed by a previously described test specimens in a loop of the loop dimensions L = 20 mm, vibration test frequency 5 ~ 170Hz / 5min, amplitude width 0.6 mm, vibration acceleration 45 m / s 2, at test temperatures -35 ~ 85 ° C. The resistance increase rate of the test piece when a constant current (1.0 mA) was applied to the test piece was recorded, and the time until the resistance increase rate of the test piece reached 20% was measured. The test temperature was maintained at room temperature (25 ° C.) for 60 minutes, then gradually decreased to −30 ° C. over 60 minutes, held at −30 ° C. for 120 minutes, and then increased to 85 ° C. over 1.5 hours. The cycle of holding for 120 minutes and then lowering to room temperature (25 ° C.) over 30 minutes was repeated. The test equipment used was Emic Co., Ltd. F-400BM-E04 fully automatic vibration test equipment and Emic Co., Ltd. temperature and humidity test equipment VC-500BAR (33) M3C3R.
In addition, as shown in FIG. 1, a loop dimension refers to the distance from the fixed location of a test piece to the front-end | tip of a test piece.
○:10~100未満
×:10時間未満
◎:100時間以上 The vibration resistance time of vibration resistance was evaluated according to the following criteria.
○: Less than 10 to 100 ×: Less than 10 hours ◎: More than 100 hours
まず、圧延方向断面のミクロ組織写真を走査型電子顕微鏡で撮影した(撮影視野の大きさは特に限定されないが、典型的には100μm×200μmである)。次に、撮影した写真に100点以上の格子点を書き、その格子点が結晶粒か未再結晶部かを確認した。 そして、全格子点の数と未再結晶部の格子点の数の比率から算出した。 <Measurement of the amount of unrecrystallized>
First, a microstructure photograph of a cross section in the rolling direction was taken with a scanning electron microscope (the size of the field of view is not particularly limited, but is typically 100 μm × 200 μm). Next, 100 or more lattice points were written on the photograph taken, and it was confirmed whether the lattice points were crystal grains or non-recrystallized portions. And it computed from the ratio of the number of all the lattice points, and the number of the lattice points of a non-recrystallized part.
まず、種々の温度で60分間の焼鈍を行なった後の引張り強さ(A)を測定した。次に、圧延上がりの引張り強さ(B)と300℃で60分間焼鈍し完全に軟化させた後の引張り強さ(C)を測定した。最後に、焼鈍後の引張り強さ(A)が、(B)と(C)の中間の値になるときの焼鈍温度を半軟化温度とした。 <Measurement of semi-softening temperature>
First, the tensile strength (A) after annealing at various temperatures for 60 minutes was measured. Next, the tensile strength (B) after rolling and the tensile strength (C) after annealing at 300 ° C. for 60 minutes and completely softening were measured. Finally, the annealing temperature when the tensile strength (A) after annealing becomes an intermediate value between (B) and (C) was defined as a semi-softening temperature.
Claims (11)
- 圧延銅箔であって、厚さが50μm以上であり、未再結晶の結晶粒が10%以下である、銅箔。 A copper foil having a thickness of 50 μm or more and an unrecrystallized crystal grain of 10% or less.
- 圧延銅箔であって、厚さが50μm以上であり、180℃×1時間加熱後の金属組織において未再結晶の結晶粒が10%以下である、銅箔。 A copper foil having a thickness of 50 μm or more and a non-recrystallized crystal grain of 10% or less in a metal structure after heating at 180 ° C. for 1 hour.
- 請求項1又は2に記載の圧延銅箔であって、半軟化温度が150℃以下である、銅箔。 A rolled copper foil according to claim 1 or 2, wherein the semi-softening temperature is 150 ° C or lower.
- 請求項1又は2に記載の圧延銅箔であって、半軟化温度が110~150℃である、銅箔 The rolled copper foil according to claim 1 or 2, wherein the semi-softening temperature is 110 to 150 ° C.
- 請求項1~4のいずれか1項の圧延銅箔であって、
Cu濃度が99.8質量%以上であり、
酸素濃度が0.05質量%以下であり、並びに、
Ag,Sn,B,Zr,Ti,In及びPの合計濃度が0~0.03質量%である、
銅箔。 The rolled copper foil according to any one of claims 1 to 4,
Cu concentration is 99.8% by mass or more,
The oxygen concentration is 0.05% by weight or less, and
The total concentration of Ag, Sn, B, Zr, Ti, In and P is 0 to 0.03 mass%,
Copper foil. - 請求項1~5のいずれか1項の圧延銅箔を備えるフレキシブル銅張積層板(CCL)。 A flexible copper clad laminate (CCL) comprising the rolled copper foil according to any one of claims 1 to 5.
- 請求項6フレキシブル銅張積層板を備えるフレキシブルプリント配線板(FPC)。 6. A flexible printed wiring board (FPC) comprising a flexible copper clad laminate.
- 請求項7のフレキシブルプリント配線板を備える電子部品。 An electronic component comprising the flexible printed wiring board according to claim 7.
- 圧延銅箔の製造方法であって、
450~800℃で再結晶焼鈍を行う工程と、
前記再結晶焼鈍の温度よりも、150~300℃低い温度で時効析出焼鈍を行う工程と
厚さが50μm以上となるよう冷間圧延を行う工程と
を含む、該方法。 A method for producing rolled copper foil,
A step of performing recrystallization annealing at 450 to 800 ° C .;
The method comprising a step of performing aging precipitation annealing at a temperature lower by 150 to 300 ° C. than a temperature of the recrystallization annealing, and a step of performing cold rolling so that the thickness becomes 50 μm or more. - フレキシブル銅張積層板の製造方法であって、請求項9に記載の方法で得られた圧延銅箔と樹脂とを積層させる工程を含む、該方法。 It is a manufacturing method of a flexible copper clad laminated board, Comprising: This method including the process of laminating | stacking the rolled copper foil and resin obtained by the method of Claim 9.
- フレキシブルプリント配線板の製造方法であって、請求項10に記載の方法で得られたフレキシブル銅張積層板において、回路を形成する工程を含む、該方法。 A method for producing a flexible printed wiring board, comprising the step of forming a circuit in the flexible copper-clad laminate obtained by the method according to claim 10.
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CN115537595A (en) * | 2022-09-30 | 2022-12-30 | 宁波金田铜业(集团)股份有限公司 | Copper foil and preparation method thereof |
Also Published As
Publication number | Publication date |
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JPWO2018180920A1 (en) | 2019-12-12 |
TW201840869A (en) | 2018-11-16 |
KR20190133736A (en) | 2019-12-03 |
CN110475883A (en) | 2019-11-19 |
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