WO2018161911A1 - 缓冲储瓶输送机 - Google Patents

缓冲储瓶输送机 Download PDF

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Publication number
WO2018161911A1
WO2018161911A1 PCT/CN2018/078249 CN2018078249W WO2018161911A1 WO 2018161911 A1 WO2018161911 A1 WO 2018161911A1 CN 2018078249 W CN2018078249 W CN 2018078249W WO 2018161911 A1 WO2018161911 A1 WO 2018161911A1
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WIPO (PCT)
Prior art keywords
bottle
area
buffer
storage
chain
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PCT/CN2018/078249
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English (en)
French (fr)
Inventor
陆鹏飞
江彩苗
沈华
Original Assignee
江苏新美星包装机械股份有限公司
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Publication of WO2018161911A1 publication Critical patent/WO2018161911A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices

Definitions

  • the invention relates to the technical field of beverage filling production line equipment, in particular to a buffer storage bottle conveyor.
  • the structure of the buffer bottle conveyor mainly comprises: an upper bottle conveying area, an out bottle conveying area, a bottle conveying area arranged on the frame, the conveying direction of the upper bottle conveying area and the out bottle conveying area is opposite and located in the bottle conveying area
  • the bottle conveying is divided into a storage bottle input area and a storage bottle output area
  • the upper bottle conveying area is connected with the storage bottle input area and the conveying direction is the same
  • the discharging conveying area is connected with the storage bottle output area and the conveying direction is the same.
  • the storage bottle conveying area is provided with a partitioning mechanism and a buffering guarding mechanism.
  • the structure of the buffering retaining mechanism comprises: a buffering bracket, the clamping bracket is mounted with a clamping chain, and the clamping chain can be rotated on the buffering bracket, and the clamping chain is used
  • a clamping chain guard is formed on one side of the retaining bottle, and the clamping chain retaining portion is gently curved from one side edge of the bottle conveying area to the other side edge of the bottle conveying area
  • the partitioning mechanism is a partition a partitioning guardrail between the storage bottle input area and the storage bottle output area, the separation guardrail is also mounted on the buffer support, and a bottle gap is left between the separation guardrail and the clamp chain guard
  • the buffer support suspension support Installed in storage On the mounting bracket above the conveying area, the buffer bracket is connected with the timing belt in the timing belt mechanism on the mounting bracket, and the mounting bracket is fixedly connected with the frame, and the buffer bracket can be driven in the storage bottle under the driving of the timing belt mechanism
  • the transport zone translates back and forth.
  • the solid bottle continuously enters from the upper bottle conveying area to the storage bottle input area, and the solid bottle in the storage bottle input area continuously enters from the bottle gap into the bottle output area under the guidance of the clamping chain guard, the storage bottle
  • the solid bottle in the output zone is moved out to the bottle delivery area and is output to the outside.
  • the timing belt mechanism drives the buffer bracket to move to the outer end of the bottle conveying area until the clamping The pressing force between the solid bottles on the inside of the chain guard is completely released; when the solid bottle inside the clamp chain guard is reduced, the timing belt mechanism drives the buffer bracket to move toward the inner end of the reservoir conveying area.
  • the above buffer storage bottle conveyor has the following defects: First, the buffer guard mechanism cannot release the pressure between the solid bottles in time, and the congestion phenomenon is easily generated during the solid bottle transportation process, the solid bottle is easily crushed and deformed, and the product qualification rate is low. Second, the buffer bracket moves back and forth in the storage area of the storage bottle for a long distance, which requires that the large length of the synchronous belt is correspondingly long, and the longer the synchronous belt will inevitably produce a large amount of sag, which may easily cause the buffer bracket to be stuck. 3. The buffer bracket is suspended and supported on the mounting bracket above the storage area of the bottle.
  • the length of the separation guardrail is fixed. After the buffer bracket moves to the outer end of the storage bottle conveying area, there is no barrier between the storage bottle input area other than the separation guardrail on the inner side of the bottle gap and the storage bottle output area. Under the action of the mutual pressing force between the input zone and the solid bottle in the storage area of the bottle, the solid bottle on the input area of the storage bottle and the output area of the storage bottle can easily enter the area between the input area of the storage bottle and the output area of the storage bottle. When the buffer bracket returns, a collision occurs, causing equipment damage.
  • the technical problem to be solved by the present invention is to provide a buffer storage bottle conveyor capable of releasing the pressure of the solid bottle in time and effectively preventing the solid bottle from being crushed and deformed.
  • a buffer storage bottle conveyor comprising: an upper bottle conveying area, an out bottle conveying area, a bottle conveying area, an upper bottle conveying area and an out bottle conveying arranged on the rack.
  • the conveying direction of the zone is opposite and is located at the same end of the bottle conveying zone.
  • the bottle conveying is divided into the bottle input zone and the bottle output zone, the upper bottle conveying zone is connected with the bottle input zone and the conveying direction is the same, and the bottle conveying zone is the same. It is connected with the storage area of the storage bottle and has the same conveying direction.
  • the storage area of the storage bottle is provided with a partitioning mechanism and a buffering protection mechanism.
  • the structure of the buffering protection mechanism includes: a buffer bracket, a clamping chain is mounted on the buffer bracket, and the clamping chain can be Rotating on the buffer bracket, the clamping chain is used to protect the side of the solid bottle to form a clamping chain guard, and the clamping chain guard is extended from the outer edge of the input area of the storage bottle to the storage area of the bottle.
  • the running direction of the clamping chain ensures that the clamping chain retaining portion can guide the solid bottle toward the storage bottle output area, and the buffer bracket on the inner end of the clamping chain retaining portion is provided with a guardrail plate, and the guardrail plate is shielded from the clamping chain.
  • the end of the section runs down the bottle
  • the conveying direction of the output area is obliquely extended to the outer edge of the storage area of the bottle, and the guardrail is elastically connected with the buffer bracket.
  • the guardrail can be squeezed from the initial position to the outer end of the storage area of the storage bottle. Rotating to the limit position, and then returning to the initial position; the partition mechanism is blocked between the bottle input area and the bottle output area, and there is a bottle gap between the end of the partition mechanism and the clamp chain guard
  • the buffer bracket and the separating mechanism are all disposed on the frame and are driven by a driving mechanism disposed on the frame, and the driving mechanism can drive the buffer bracket to move back and forth in the storage area of the bottle, and the driving mechanism is driven by the driving mechanism.
  • the length of the barrier between the reservoir input zone and the reservoir output zone can be extended synchronously as the buffer bracket moves toward the outer end of the reservoir delivery zone, or as the buffer bracket moves toward the inner end of the reservoir delivery zone Synchronization is shortened.
  • the aforementioned buffer bottle conveyor wherein the driving mechanism is a chain driven by a buffer motor and capable of running on a frame between the bottle input area and the bottle output area.
  • the outer side of the buffer bracket is provided with a roller bearing
  • the roller bearing is supported on the support rail on the frame
  • the inner side of the buffer bracket is connected to the chain through the connecting plate
  • the chain Running on the rack drives the buffer bracket to move back and forth in the reservoir transport area.
  • the partitioning mechanism comprises: a plurality of stoppers for blocking between the storage bottle input area and the storage bottle output area, the stoppers are sequentially mounted on the chain;
  • the stopper can run synchronously with the chain, and there is a bottle gap between the stopper at the end of the separating mechanism and the retaining chain guard.
  • the number of the stopper on the chain and the mounting area ensure that the buffer bracket runs to the bottle conveying.
  • At the outer end of the zone there is a block barrier between the bottle input zone inside the bottle gap and the reservoir output zone.
  • a pair of laser range finder is disposed on the outer end of the bottle conveying area, and a pair of laser range finder are used for measuring the measurement points of the buffer bracket and the guardrail board, respectively.
  • the distance between the buffer bracket and the measuring point on the guardrail is provided with a reflector.
  • the two laser rangefinders can detect the distance between the buffer bracket and the measuring point on the guardrail in real time, and can detect the distance separately. The information is fed back to the PLC controller in real time.
  • clamp chain guard is obliquely extended from the outer edge of the bottle input area to the bottle output area away from the upper bottle conveying area.
  • the elastic rotating connection structure between the guardrail and the buffer bracket comprises: the guardrail is fixedly connected with the rotating shaft, one end of the rotating shaft is movably mounted on the buffer bracket, and between the rotating shaft and the buffer bracket
  • the connecting spring has a tension spring, and the solid bottle extrusion guardrail plate can drive the rotating shaft to drive the guardrail plate to rotate from the initial position to the outer end of the storage bottle conveying area to the extreme position, and then the rotating shaft can drive the guardrail board to respond under the action of the tension spring. To the initial position.
  • the invention has the following advantages: First, the pressing force between the solid bottles can be released in time, and the solid bottle is effectively prevented from being crushed and deformed, thereby improving the production yield rate of the product. Second, the transportation efficiency has been greatly improved. Third, the situation that the solid bottle falls in the middle of the storage bottle input area and the storage bottle output area is eliminated, so that the buffer support can operate safer and more smoothly.
  • FIG. 1 is a schematic view showing the structure of a buffer storage bottle conveyor according to the present invention.
  • Figure 2 is a schematic view showing the structure of the cross-sectional view taken along line A-A of Figure 1.
  • Figure 3 is a schematic view showing the structure of the buffer holder of Figure 1 running to the outer end of the reservoir conveying zone.
  • Fig. 4 is a schematic view showing the structure shown in the direction B of Fig. 3.
  • Figure 5 is a schematic view showing the structure taken along the line C-C of Figure 3;
  • Figure 6 is a schematic view showing the connection structure of the stopper and the chain of Figure 2;
  • the buffer bottle conveyor comprises: an upper bottle conveying area 2, an out bottle conveying area 3, a bottle conveying area 4, an upper bottle conveying area 2, and an discharging bottle conveying area 3 which are arranged on the frame 1.
  • the bottle conveying area 4 is formed by a conveyor chain plate for conveying the solid bottle provided on the frame 1.
  • a guard rail 43 is disposed on each side of the bottle conveying area 4, and the guard rail 43 is disposed to effectively prevent the solid bottle from falling from the bottle conveying area 4.
  • the conveying direction of the upper bottle conveying zone 2 and the discharging bottle conveying zone 3 are opposite and located at the same end of the bottle conveying zone 4, and the bottle conveying zone 4 is divided into a bottle input zone 41 and a bottle output zone 42, and an upper bottle conveying zone 2 It is in communication with the bottle input area 41 and has the same conveying direction, and the bottle delivery area 3 communicates with the bottle output area 42 and the conveying direction is the same.
  • a buffer guard mechanism 6 and a partition mechanism 5 are disposed in the reservoir conveying area 4.
  • the structure of the buffer guard mechanism 6 includes: a buffer bracket 61 .
  • the buffer bracket 61 is mounted with a clamping chain 62 , and the clamping chain 62 can be rotated on the buffer bracket 61 .
  • the side of the holding chain 62 for protecting the solid bottle forms a clamping chain guard 621, and the clamping chain guard 621 is inclined from the outer edge of the storage bottle input area 41 along the conveying direction of the storage bottle input area 41. Blocked to the reservoir output area 42.
  • the running direction of the clamp chain 62 ensures that the clamp chain guard 621 can guide the solid bottle toward the reservoir output area 42.
  • the purpose of the clamping chain guard portion 621 being inclined along the conveying direction of the storage bottle input area 41 is to guide the solid bottle in the direction of the storage bottle output area 42 along the input direction of the solid bottle, thereby improving the real condition. Bottle delivery stability and delivery efficiency.
  • the clamping chain 62 in this embodiment employs a rubber clamping chain.
  • a guard rail 64 is movably disposed on the buffer bracket 61 at the inner end of the clamp chain guard 621. The guard rail 64 extends obliquely from the end of the clamp chain guard 621 along the transport direction of the storage bottle output area 42 to the storage.
  • the outer edge of the bottle output area 42 is elastically rotatably connected between the guard rail 64 and the buffer bracket 61, and the guard rail 64 can be rotated from the initial position 601 to the outer end of the bottle conveying area 4 to the limit after being squeezed by the solid bottle. Position 602 can then be returned to the initial position 601.
  • the specific structure of the elastic rotating connection between the guardrail 64 and the buffer bracket 61 in this embodiment includes: the guard rail 64 is fixedly connected to the rotating shaft 66, and one end of the rotating shaft 66 is movably mounted on the buffer bracket 61, and the rotating shaft 66 and the buffer bracket 61 are A tension spring 65 is connected therebetween, and the solid bottle extruded guard rail 64 can drive the rotating shaft 66 to drive the guard rail 64 to rotate from the initial position 601 to the outer end of the bottle conveying area 4 to the extreme position 602, and then to the tension spring 65. Under the action, the rotating shaft 66 can drive the guardrail 64 to return to the initial position 601.
  • the advantage of the elastic rotation connection between the guardrail 64 and the cushion bracket 61 is that the fence panel 64 is immediately rotated and retracted after being squeezed by the solid bottle, so that the pressing force between the solid bottles can be immediately released, so that the solid bottle can be effectively prevented. It is deformed by extrusion.
  • the partitioning mechanism 5 is blocked between the bottle input area 41 and the bottle output area 42, and the end of the partitioning mechanism 5 and the clamp chain guard 621 are left.
  • the buffer bracket 61 and the partitioning mechanism 5 are both movably disposed on the frame 1 and are driven by a driving mechanism disposed on the frame 1.
  • the driving mechanism can drive the buffer bracket 61 to move back and forth in the bottle conveying area 4 at the driving mechanism.
  • the length of the barrier between the reservoir input zone 41 and the reservoir output zone 42 of the divider mechanism 5 can be simultaneously extended as the buffer bracket 61 moves toward the outer end of the reservoir delivery zone 4, or with the buffer bracket 61 It moves to the inner end of the bottle conveying area 4 and is shortened simultaneously.
  • the driving mechanism is a chain 9 driven by the buffer motor 8 and capable of running on the frame 1 between the bottle input area 41 and the bottle output area 42, and the mounting structure of the chain 9 is a mechanical field. The common structure in this is not repeated here.
  • a roller bearing 67 is disposed on the outer side of the buffer bracket 61. The roller bearing 67 is supported on the support rail 11 on the frame 1.
  • the inner side of the buffer bracket 61 is connected to the chain 9 via a connecting plate 68, and the chain 9 is on the frame 1. Operation can drive the buffer holder 61 to move back and forth in the reservoir delivery area 4.
  • the buffer bracket 6 is supported on the frame 1 by the chain 9 and the supporting slide rail 11. This structure provides a stable support for the buffer bracket 61, so that the structure of the entire bottle buffer conveyor is greatly simplified, and the equipment occupation is greatly reduced. The space also greatly improves the stability of the operation of the buffer bracket 61.
  • the structure of the partitioning mechanism 5 includes: a plurality of stoppers 51 for blocking between the bottle input region 41 and the bottle output region 42, the stopper 51 is arranged closely on the chain 9 in sequence, the stopper 51 can be synchronously operated along with the chain 9, and a bottle gap 7 is left between the stopper 51 at the end of the partition mechanism 5 and the clamp chain guard 621, and the stopper
  • the number of 51 on the chain 9 and the mounting area ensure that when the buffer bracket 61 is moved to the outer end of the reservoir transport zone 4, there is a block between the reservoir input zone 41 and the reservoir output zone 42 inside the vial gap 7. Block 51 is blocked.
  • the outer end surface of the stopper 51 at the end of the partitioning mechanism 5 is an outwardly convex arc surface 511 which can guide the solid bottle from the storage bottle input area 41 to the storage bottle output area 42.
  • the setting of the surface 511 can effectively improve the smoothness of the solid bottle through the bottle gap 7.
  • the partitioning mechanism 5 formed by providing a plurality of stoppers 51 on the chain 9 is ingenious in structure, and it is ensured that the stopper 51 is always blocked between the bottle input area 41 inside the bottle gap 7 and the bottle output area 42.
  • a pair of laser range finder, a first laser range finder 12 and a second laser range finder 13, are disposed on the frame 1 at the outer end of the bottle conveying area 4.
  • the first laser range finder 12 and the second laser range finder 13 are used to measure the distances of the measurement points on the buffer bracket 61 and the guard rail 64, respectively, and the reflectors on the buffer bracket 61 and the guard rail 64 are provided with reflectors.
  • the first laser range finder 12 can detect the distance of the measurement point on the buffer bracket 61 in real time
  • the second laser range finder 13 can detect the distance of the measurement point on the guardrail 64 in real time
  • the first laser range finder 12 and the first The two laser range finder 13 can respectively feedback the detected distance information to the PLC controller in real time.
  • the measurement point on the buffer bracket 61 is located on the connecting plate 68 facing the first laser range finder 12, and the measuring point on the guard rail 64 is disposed opposite the second laser range finder 13 in the guardrail.
  • the distance value measured by the second laser range finder 13 and the distance measured by the first laser range finder 12 The difference is decreasing.
  • the difference between the distance value measured by the PLC controller based on the second laser range finder 13 obtained in real time and the distance value measured by the first laser range finder 12 is referred to as a real time difference.
  • a standard value is preset in the PLC controller, and the standard value is the distance value measured by the second laser range finder 13 and the first laser range finder 12 when the guardrail 64 is located at the critical position 60.
  • the difference between the measured distance values, the critical position 60 is between the initial position 601 and the limit position 602, and the critical position 60 can be determined according to actual needs.
  • the PLC controller continuously compares the real-time difference with the standard value.
  • the guardrail 64 is squeezed by the actual bottle from the initial position 601 and exceeds the critical position 60.
  • the PLC controller controls the buffer motor 8 to drive the chain 9 to move the buffer bracket 61 toward the outer end of the reservoir conveying area 4, thereby quickly releasing the bottle input inside the clamping chain guard 621 and the guardrail 64.
  • the guard bottle 621 and the bottle input area 41 and the bottle output area 42 on the inner side of the guard rail 64 have fewer solid bottles, and the PLC controller controls the buffer motor 8 to drive the chain 9 to drive the buffer bracket 61 to the bottle conveying area 4
  • the movement of the inner end direction shortens the distance that the solid bottle runs on the storage bottle input area 41 and the storage bottle output area 42, thereby ensuring the delivery efficiency of the solid bottle.
  • the PLC controller can quickly determine whether the buffer bracket 61 is moved and the direction in which the buffer bracket 61 moves, which greatly improves the sensitivity of the entire buffer bracket 61, and not only releases the real bottle in time.
  • the pressing force between them prevents the actual bottle from being deformed by extrusion, and can effectively ensure the delivery efficiency of the solid bottle.
  • the working principle is as follows: the solid bottle continuously enters from the upper bottle conveying area 2 into the storage bottle input area 41, and the solid bottle in the storage bottle input area 41 continuously enters from the bottle gap 7 under the guidance of the clamping chain guard 621
  • the bottle output area 42 and the solid bottle in the bottle output area 42 are continuously moved toward the bottle delivery area 3 under the guidance of the guardrail 64, and the solid bottle moved to the bottle delivery area 3 is continuously outputted.
  • the solid bottle will squeeze the guardrail 64, the guardrail The plate 64 is rotated toward the outer end of the bottle conveying area 4 to immediately release the pressing force between the solid bottles, thereby effectively preventing the solid bottle from being crushed and deformed.
  • the first laser range finder 12 and the second laser range finder 13 feedback the detected distance values of the measurement points on the buffer bracket 61 and the guard rail 64 to the PLC controller in real time, and the PLC controller will calculate the real-time difference value.
  • the PLC controller controls the buffer motor 8 to drive the buffer bracket 61 to move toward the outer end of the reservoir conveying area 4 until the squeeze between the solid bottles is fully released. Force, then when the real-time difference is greater than the standard value, the PLC controller controls the buffer motor 8 to drive the buffer bracket 61 to move toward the inner end of the reservoir conveying zone 4, shortening the solid bottle in the reservoir input zone 41 and the bottle conveying The distance traveled by zone 42 ensures the delivery efficiency of the solid bottle.
  • the length of the barrier between the reservoir input area 41 and the discharge output area 42 of the stopper 51 on the chain 9 changes synchronously with the movement of the buffer holder 61.
  • the reservoir input area 41 inside the gap 7 and the reservoir output area 42 are always blocked, and the solid bottle on the reservoir input area 41 and the reservoir output area 42 does not fall between the two, which makes The cushion bracket 61 can operate safer and more smoothly.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Attitude Control For Articles On Conveyors (AREA)
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Abstract

一种能及时释放实瓶之间的挤压力、避免实瓶被挤压变形的缓冲储瓶输送机,包括:上瓶输送区(2)、出瓶输送区(3)、储瓶输送区(4),储瓶输送区(4)的缓冲护挡机构(6)包括:能在缓冲支架(61)上回转运行的夹持链(62),夹持链(62)用于护挡实瓶的一侧形成夹持链护挡部(621),夹持链护挡部(621)里端的护栏板(64)受到实瓶挤压后能向外转动退让,之后又能回复至初始位置(601);储瓶输送区(4)的分隔机构(5)隔挡在储瓶输入区(41)和储瓶输出区(42)之间,分隔机构(5)与夹持链护挡部(621)之间留有过瓶间隙(7);缓冲支架(61)和分隔机构(5)均活动设置在机架(1)上且均由驱动机构驱动,驱动机构能驱使缓冲支架(61)在储瓶输送区(4)来回移动,分隔机构(5)的隔挡长度能随着缓冲支架(61)移动而同步延长或同步缩短。

Description

缓冲储瓶输送机 技术领域
本发明涉及饮料灌装生产线设备技术领域,具体涉及缓冲储瓶输送机。
背景技术
灌装生产中,灌装好的实瓶由缓冲储瓶输送机输送至后道工位中。缓冲储瓶输送机的结构主要包括:设置在机架上的上瓶输送区、出瓶输送区、储瓶输送区,上瓶输送区和出瓶输送区的输送方向相反且位于储瓶输送区的同一端,储瓶输送区分为储瓶输入区和储瓶输出区,上瓶输送区与储瓶输入区相连通且输送方向相同,出瓶输送区与储瓶输出区相连通且输送方向相同,储瓶输送区设置有分隔机构和缓冲护挡机构,缓冲护挡机构的结构包括:缓冲支架,缓冲支架上安装有夹持链,夹持链能在缓冲支架上回转运行,夹持链用于护挡实瓶的一侧形成夹持链护挡部,夹持链护挡部由储瓶输送区的一侧边缘平缓弯曲延伸至储瓶输送区的另一侧边缘;分隔机构为隔挡在储瓶输入区和储瓶输出区之间的一段分隔护栏,所述的分隔护栏也安装在缓冲支架上,分隔护栏与夹持链护挡部之间留有过瓶间隙;缓冲支架悬挂支撑安装在储瓶输送区上方的安装支架上,缓冲支架与安装支架上的同步带机构中的同步带相连接,所述的安装支架与机架固定连接,在同步带机构的驱动下,缓冲支架能在储瓶输送区来回平移。工作时,实瓶不断从上瓶输送区进入至储瓶输入区,储瓶输入区的实瓶在夹持链护挡部的导向下不断从过瓶间隙中进入至储瓶输出区,储瓶输出区的实瓶运动至出瓶输送区后被向外输出。当夹持链护挡部内侧的实瓶过多而导致实瓶之间的相互挤压力过大时,同步带机构则会驱动缓冲支架向储瓶输送区的外端部运动,直至夹持链护挡部内侧的实瓶之间的挤压力完全释放;当夹持链护挡部内侧的实瓶减少后,同步带机构再驱动缓冲支架向储瓶输送区的里端移动。
上述的缓冲储瓶输送机存在以下缺陷:一、缓冲护挡机构不能及时释放实瓶之间的压力,实瓶输送过程中容易产生拥堵现象,实瓶容易被挤压变形,产品合格率低下。二、缓冲支架在储瓶输送区来回运动的距离较长,这就要求同步带大长度相应较长,同步带较长势必会产生较大的下垂量,从而容易导致缓冲支架运行卡滞。三、缓冲支架悬挂支撑在储瓶输送区上方的安装支架上,这使得整个缓冲储瓶输送机的结构繁冗复杂,设备安装空间要求高,设备安装很不方便,且支撑不牢靠。四、分隔护栏的长度一定,缓冲支架向储瓶输送区的外端部移动后,过瓶间隙内侧的分隔护栏以外的储瓶输入区和储瓶输出区之间则没有隔挡,在储瓶输入区和储瓶输出区内的实瓶之间相互挤压力的作用下,储瓶输入区和储瓶输出区上的实瓶容易进入至储瓶输入区和储瓶输出区中间的区域,当缓冲支架返回时则会产生碰撞,从而造成设备损坏。
发明内容
本发明需要解决的技术问题是:提供一种能及时释放实瓶压力、并能有效防止实瓶被挤压变形的缓冲储瓶输送机。
为解决上述问题,本发明采用的技术方案是:缓冲储瓶输送机,包括:设置在机架上的上瓶输送区、出瓶输送区、储瓶输送区,上瓶输送区和出瓶输送区的输送方向相反且位于储瓶输送区的同一端,储瓶输送区分为储瓶输入区和储瓶输出区,上瓶输送区与储瓶输入区相连通且输送方向相同,出瓶输送区与储瓶输出区相连通且输送方向相同,储瓶输送区设置有分隔机构和缓冲护挡机构,缓冲护挡机构的结构包括:缓冲支架,缓冲支架上安装有夹持链,夹持链能在缓冲支架上回转运行,夹持链用于护挡实瓶的一侧形成夹持链护挡部,夹持链护挡部由储瓶输入区的外边缘延伸护挡至储瓶输出区,夹持链的运转方向确保夹持链护挡部能将实瓶向储瓶输出区方向引导,夹持链护挡部里端的缓冲 支架上活动设置有护栏板,护栏板从夹持链护挡部的端部顺着储瓶输出区的输送方向倾斜延伸护挡至储瓶输出区的外边缘,护栏板与缓冲支架之间弹性转动连接,护栏板受到实瓶挤压后能从初始位置向储瓶输送区外端部方向转动退让至极限位置,之后又能回复至初始位置;分隔机构隔挡在储瓶输入区和储瓶输出区之间,分隔机构的端部与夹持链护挡部之间留有过瓶间隙;缓冲支架和分隔机构均活动设置在机架上、且均由设置在机架上的驱动机构驱动,驱动机构能驱使缓冲支架在储瓶输送区来回移动,在驱动机构的驱动下,分隔机构在储瓶输入区和储瓶输出区之间的隔挡长度能随着缓冲支架向储瓶输送区的外端部移动而同步延长,或随着缓冲支架向储瓶输送区的里端移动而同步缩短。
进一步地,前述的缓冲储瓶输送机,其中,所述的驱动机构为由缓冲电机驱动的、能在储瓶输入区和储瓶输出区之间的机架上运行的链条。
更进一步地,前述的缓冲储瓶输送机,其中,缓冲支架的外侧设置有滚轮轴承,滚轮轴承支撑在机架上的支撑滑轨上,缓冲支架的里侧通过连接板连接在链条上,链条在机架上运行能驱使缓冲支架在储瓶输送区来回移动。
更进一步地,前述的缓冲储瓶输送机,其中,分隔机构包括:若干用于隔挡在储瓶输入区和储瓶输出区之间的挡块,挡块依次紧挨着安装在链条上;挡块能随着链条同步运行,分隔机构端部的挡块与夹持链护挡部之间留有过瓶间隙,挡块在链条上的数量以及安装区域确保当缓冲支架运行至储瓶输送区的外端部时,过瓶间隙内侧的储瓶输入区和储瓶输出区之间都有挡块隔挡。
再进一步地,前述的缓冲储瓶输送机,其中,分隔机构端部的挡块的外端面呈向外凸出的、能将实瓶由储瓶输入区向储瓶输出区方向引导的圆弧面。
进一步地,前述的缓冲储瓶输送机,其中,储瓶输送区外端部的机架上设置有一对激光测距仪,一对激光测距仪分别用于测量缓冲支架和护栏板上测量 点的距离,缓冲支架和护栏板上的测量点位置处均设置有反光板,两个激光测距仪能分别实时检测到缓冲支架和护栏板上测量点的距离,并能分别将检测到的距离信息实时反馈至PLC控制器。
进一步地,前述的缓冲储瓶输送机,其中,夹持链护挡部由储瓶输入区的外边缘向远离上瓶输送区方向倾斜延伸护挡至储瓶输出区。
进一步地,前述的缓冲储瓶输送机,其中,护栏板与缓冲支架之间的弹性转动连接结构包括:护栏板与转轴固定连接,转轴的一端活动安装在缓冲支架上,转轴与缓冲支架之间连接有拉簧,实瓶挤压护栏板能驱动转轴带动护栏板从初始位置向储瓶输送区的外端部方向转动退让至极限位置,之后在拉簧的作用下转轴又能带动护栏板回复至初始位置。
进一步地,前述的缓冲储瓶输送机,其中,储瓶输送区的两侧边缘分别设置有护栏。
本发明的有益效果:一、能及时释放实瓶之间的挤压力,有效避免实瓶被挤压变形,从而提高产品生产合格率。二、输送效率大大提高。三、杜绝了实瓶掉落在储瓶输入区和储瓶输出区中间区域的情况发生,从而使得缓冲支架能更加安全顺畅地运行。
附图说明
图1是本发明所述的缓冲储瓶输送机的结构示意图。
图2是图1中A-A剖视方向的结构示意图。
图3是图1中缓冲支架运行至储瓶输送区外端部时的结构示意图。
图4是图3中B方向所示的结构示意图。
图5是图3中C-C剖视方向所示的结构示意图。
图6是图2中挡块与链条的连接结构示意图。
具体实施方式
下面结合附图和最优实施例对本发明做进一步详细说明。
如图1所示,缓冲储瓶输送机,包括:设置在机架1上的上瓶输送区2、出瓶输送区3、储瓶输送区4,上瓶输送区2、出瓶输送区3、储瓶输送区4都是由在设置在机架1上的用于输送实瓶的输送链板形成。储瓶输送区4的两侧分别设置有护栏43,护栏43的设置能有效防止实瓶从储瓶输送区4上掉落。上瓶输送区2和出瓶输送区3的输送方向相反且位于储瓶输送区4的同一端,储瓶输送区4分为储瓶输入区41和储瓶输出区42,上瓶输送区2与储瓶输入区41相连通且输送方向相同,出瓶输送区3与储瓶输出区42相连通且输送方向相同。储瓶输送区4内设置有缓冲护挡机构6和分隔机构5。
如图1、图3、图5所示,缓冲护挡机构6的结构包括:缓冲支架61,缓冲支架61上安装有夹持链62,夹持链62能在缓冲支架61上回转运行,夹持链62用于护挡实瓶的一侧形成夹持链护挡部621,夹持链护挡部621由储瓶输入区41的外边缘顺着储瓶输入区41的输送方向倾斜延伸护挡至储瓶输出区42。夹持链62的运转方向确保夹持链护挡部621能将实瓶向储瓶输出区42方向引导。本实施例中,夹持链护挡部621顺着储瓶输入区41的输送方向倾斜设置的目的在于:能顺着实瓶的输入方向将实瓶向储瓶输出区42方向引导,从而提高实瓶输送的稳定性和输送效率。为了防止刮伤实瓶外壁,本实施例中夹持链62采用橡胶夹持链。夹持链护挡部621里端的缓冲支架61上活动设置有护栏板64,护栏板64从夹持链护挡部621的端部顺着储瓶输出区42的输送方向倾斜延伸护挡至储瓶输出区42的外边缘,护栏板64与缓冲支架61之间弹性转动连接,护栏板64受到实瓶挤压后能从初始位置601向储瓶输送区4的外端部方向转动退让至极限位置602,之后又能回复至初始位置601。本实施例中护栏板64与 缓冲支架61之间的弹性转动连接的具体结构包括:护栏板64与转轴66固定连接,转轴66的一端活动安装在缓冲支架61上,转轴66与缓冲支架61之间连接有拉簧65,实瓶挤压护栏板64能驱动转轴66带动护栏板64从初始位置601向储瓶输送区4的外端部方向转动退让至极限位置602,之后在拉簧65的作用下转轴66又能带动护栏板64回复至初始位置601。护栏板64与缓冲支架61弹性转动连接的优点在于:受到实瓶挤压后,护栏板64会立刻转动退让,从而能立刻释放实瓶之间的挤压力,这样能十分有效地防止实瓶被挤压变形。
如图1、图3、图4所示,分隔机构5隔挡在储瓶输入区41和储瓶输出区42之间,分隔机构5的端部与夹持链护挡部621之间留有过瓶间隙7。缓冲支架61和分隔机构5均活动设置在机架1上、且均由设置在机架1上的驱动机构驱动,驱动机构能驱使缓冲支架61在储瓶输送区4来回移动,在驱动机构的驱动下,分隔机构5在储瓶输入区41和储瓶输出区42之间的隔挡长度能随着缓冲支架61向储瓶输送区4外端部移动而同步延长,或随着缓冲支架61向储瓶输送区4里端移动而同步缩短。本实施例中,所述的驱动机构为由缓冲电机8驱动、能在储瓶输入区41和储瓶输出区42之间的机架1上运行的链条9,链条9的安装结构是机械领域中的常见结构,在此不再赘述。缓冲支架61的外侧设置有滚轮轴承67,滚轮轴承67支撑在机架1上的支撑滑轨11上,缓冲支架61的里侧通过连接板68连接在链条9上,链条9在机架1上运行能驱使缓冲支架61在储瓶输送区4来回移动。缓冲支架6通过链条9以及支撑滑轨11支撑在机架1上,这样的结构为缓冲支架61提供了稳固的支撑,使得整个储瓶缓冲输送机的结构大大简化,不仅大大减小了设备占用空间,同时还大大提高了缓冲支架61运行的稳定性。
如图1、图2、图6所示,本实施例中,分隔机构5的结构包括:若干用于 隔挡在储瓶输入区41和储瓶输出区42之间的挡块51,挡块51依次紧密排布安装在链条9上,挡块51能随着链条9同步运行,分隔机构5端部的挡块51与夹持链护挡部621之间留有过瓶间隙7,挡块51在链条9上的数量以及安装区域确保当缓冲支架61运动至储瓶输送区4的外端部时,过瓶间隙7内侧的储瓶输入区41和储瓶输出区42之间都有挡块51隔挡。本实施例中,分隔机构5端部的挡块51的外端面呈向外凸出的、能将实瓶由储瓶输入区41向储瓶输出区42方向引导的圆弧面511,圆弧面511的设置能有效提高实瓶通过过瓶间隙7的顺畅度。在链条9上设置若干挡块51而形成的分隔机构5,这样的结构巧妙,能确保过瓶间隙7内侧的储瓶输入区41和储瓶输出区42之间始终都有挡块51隔挡,这就杜绝了储瓶输入区41和储瓶输出区42上的实瓶进入至储瓶输入区41和储瓶输出区42中间区域的情况发生,从而避免了缓冲支架61与实瓶产生碰撞的事故发生,这使得缓冲支架61运行的稳定性大大提高。
如图1、图3、图5所示,储瓶输送区4外端部的机架1上设置有一对激光测距仪——第一激光测距仪12和第二激光测距仪13,第一激光测距仪12和第二激光测距仪13分别用于测量缓冲支架61和护栏板64上测量点的距离,缓冲支架61和护栏板64上的测量点位置处均设置有反光板,第一激光测距仪12能实时检测到缓冲支架61上测量点的距离,第二激光测距仪13能实时检测到护栏板64上测量点的距离,第一激光测距仪12和第二激光测距仪13能分别将检测到的距离信息实时反馈至PLC控制器。本实施例中,缓冲支架61上的测量点位于正对着第一激光测距仪12的连接板68上,护栏板64上的测量点正对着第二激光测距仪13设置,在护栏板64由初始位置601向储瓶输送区4外端部方向转动至极限位置602的过程中,第二激光测距仪13测得的距离值与第一激光测距仪12测得的距离值的差值不断减小。为了便于描述,下面将PLC控制器根 据实时获得的第二激光测距仪13测得的距离值与第一激光测距仪12测得的距离值做出的差值称作为实时差值。实际工作中,PLC控制器中预设有一个标准值,该标准值是由护栏板64位于临界位置60处时,第二激光测距仪13测得的距离值与第一激光测距仪12测得的距离值的差值,该临界位置60位于初始位置601和极限位置602之间,临界位置60可以根据实际需要确定。实瓶开始输送时,PLC控制器由不断将实时差值与标准值进行比较,当实时差值小于标准值时,护栏板64则被实瓶由初始位置601挤压转动超过临界位置60,此时PLC控制器则会控制缓冲电机8,驱使链条9带动缓冲支架61向储瓶输送区4的外端部方向运动,从而迅速释放夹持链护挡部621和护栏板64内侧的储瓶输入区41和储瓶输出区42上实瓶的挤压力;接着当实时差值大于标准值时,护栏板64则由极限位置602向初始位置601方向转动越过临界位置60,此时夹持链护挡部621和护栏板64内侧的储瓶输入区41和储瓶输出区42上实瓶较少,PLC控制器则会控制缓冲电机8,驱使链条9带动缓冲支架61向储瓶输送区4的里端方向运动,这样能缩短实瓶在储瓶输入区41和储瓶输出区42上运行的距离,从而确保实瓶的输送效率。通过实时差值与标准值的比较,PLC控制器能迅速做出缓冲支架61是否移动、以及缓冲支架61移动方向的判断,这使得整个缓冲支架61的灵敏度大大提高,从不仅能及时释放实瓶之间的挤压力、避免实瓶被挤压变形,还能有效确保实瓶地输送效率。
工作原理如下:实瓶不断从上瓶输送区2进入至储瓶输入区41内,储瓶输入区41内的实瓶在夹持链护挡部621的引导下不断从过瓶间隙7进入至储瓶输出区42,储瓶输出区42内的实瓶在护栏板64的导向下不断向出瓶输送区3方向运动,运动至出瓶输送区3的实瓶则会被不断向外输出。在实瓶输送过程中,一旦夹持链护挡部621和护栏板64内侧的储瓶输入区41和储瓶输出区42 上的实瓶过多,实瓶则会挤压护栏板64,护栏板64就会向储瓶输送区4的外端部方向转动退让而立刻释放实瓶之间的挤压力,从而有效防止实瓶被挤压变形。同时第一激光测距仪12和第二激光测距仪13将检测到的缓冲支架61和护栏板64上的测量点的距离值实时反馈至PLC控制器,PLC控制器则会将实时差值与标准值进行比较,实时差值小于标准值时,PLC控制器则会控制缓冲电机8驱使缓冲支架61向储瓶输送区4的外端部方向运动,直至充分释放实瓶之间的挤压力,接着当实时差值大于标准值时,PLC控制器则会控制缓冲电机8驱使缓冲支架61向储瓶输送区4的里端方向运动,缩短实瓶在储瓶输入区41和储瓶输送区42运行的距离,确保实瓶的输送效率。在上述的缓冲支架61的移动过程中,链条9上的挡块51在储瓶输入区41和出瓶输出区42之间的隔挡长度会随着缓冲支架61的移动而同步变化,过瓶间隙7内侧的储瓶输入区41和储瓶输出区42之间始终被隔挡开,储瓶输入区41和储瓶输出区42上的实瓶不会掉落至两者之间,这使得缓冲支架61能更加安全顺畅地运行。

Claims (9)

  1. 缓冲储瓶输送机,包括:设置在机架上的上瓶输送区、出瓶输送区、储瓶输送区,上瓶输送区和出瓶输送区的输送方向相反且位于储瓶输送区的同一端,储瓶输送区分为储瓶输入区和储瓶输出区,上瓶输送区与储瓶输入区相连通且输送方向相同,出瓶输送区与储瓶输出区相连通且输送方向相同,储瓶输送区设置有分隔机构和缓冲护挡机构,其特征在于:缓冲护挡机构的结构包括:缓冲支架,缓冲支架上安装有夹持链,夹持链能在缓冲支架上回转运行,夹持链用于护挡实瓶的一侧形成夹持链护挡部,夹持链护挡部由储瓶输入区的外边缘延伸护挡至储瓶输出区,夹持链的运转方向确保夹持链护挡部能将实瓶向储瓶输出区方向引导,夹持链护挡部里端的缓冲支架上活动设置有护栏板,护栏板从夹持链护挡部的端部顺着储瓶输出区的输送方向倾斜延伸护挡至储瓶输出区的外边缘,护栏板与缓冲支架之间弹性转动连接,护栏板受到实瓶挤压后能从初始位置向储瓶输送区外端部方向转动退让至极限位置,之后又能回复至初始位置;分隔机构隔挡在储瓶输入区和储瓶输出区之间,分隔机构的端部与夹持链护挡部之间留有过瓶间隙;缓冲支架和分隔机构均活动设置在机架上、且均由设置在机架上的驱动机构驱动,驱动机构能驱使缓冲支架在储瓶输送区来回移动,在驱动机构的驱动下,分隔机构在储瓶输入区和储瓶输出区之间的隔挡长度能随着缓冲支架向储瓶输送区的外端部移动而同步延长,或随着缓冲支架向储瓶输送区的里端移动而同步缩短。
  2. 根据权利要求1所述的缓冲储瓶输送机,其特征在于:所述的驱动机构为由缓冲电机驱动的、能在储瓶输入区和储瓶输出区之间的机架上运行的链条。
  3. 根据权利要求2所述的缓冲储瓶输送机,其特征在于:缓冲支架的外侧设置有滚轮轴承,滚轮轴承支撑在机架上的支撑滑轨上,缓冲支架的里侧通过连接板连接在链条上,链条在机架上运行能驱使缓冲支架在储瓶输送区来回移 动。
  4. 根据权利要求2或3所述的缓冲储瓶输送机,其特征在于:分隔机构包括:若干用于隔挡在储瓶输入区和储瓶输出区之间的挡块,挡块依次紧挨着安装在链条上;挡块能随着链条同步运行,分隔机构端部的挡块与夹持链护挡部之间留有过瓶间隙,挡块在链条上的数量以及安装区域确保当缓冲支架运行至储瓶输送区的外端部时,过瓶间隙内侧的储瓶输入区和储瓶输出区之间都有挡块隔挡。
  5. 根据权利要求4所述的缓冲储瓶输送机,其特征在于:分隔机构端部的挡块的外端面呈向外凸出的、能将实瓶由储瓶输入区向储瓶输出区方向引导的圆弧面。
  6. 根据权利要求1或2或3所述的缓冲储瓶输送机,其特征在于:储瓶输送区外端部的机架上设置有一对激光测距仪,一对激光测距仪分别用于测量缓冲支架和护栏板上测量点的距离,缓冲支架和护栏板上的测量点位置处均设置有反光板,两个激光测距仪能分别实时检测到缓冲支架和护栏板上测量点的距离,并能分别将检测到的距离信息实时反馈至PLC控制器。
  7. 根据权利要求1或2或3所述的缓冲储瓶输送机,其特征在于:夹持链护挡部由储瓶输入区的外边缘向远离上瓶输送区方向倾斜延伸护挡至储瓶输出区。
  8. 根据权利要求1或2或3所述的缓冲储瓶输送机,其特征在于:护栏板与缓冲支架之间的弹性转动连接结构包括:护栏板与转轴固定连接,转轴的一端活动安装在缓冲支架上,转轴与缓冲支架之间连接有拉簧,实瓶挤压护栏板能驱动转轴带动护栏板从初始位置向储瓶输送区的外端部方向转动退让至极限位置,之后在拉簧的作用下转轴又能带动护栏板回复至初始位置。
  9. 根据权利要求1或2或3所述的缓冲储瓶输送机,其特征在于:储瓶输送区的两侧边缘分别设置有护栏。
PCT/CN2018/078249 2017-03-10 2018-03-07 缓冲储瓶输送机 WO2018161911A1 (zh)

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