WO2018153164A1 - 千斤顶揿手自动焊接装置 - Google Patents

千斤顶揿手自动焊接装置 Download PDF

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Publication number
WO2018153164A1
WO2018153164A1 PCT/CN2017/119700 CN2017119700W WO2018153164A1 WO 2018153164 A1 WO2018153164 A1 WO 2018153164A1 CN 2017119700 W CN2017119700 W CN 2017119700W WO 2018153164 A1 WO2018153164 A1 WO 2018153164A1
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WO
WIPO (PCT)
Prior art keywords
jack
cylinder
fixed
screw drive
longitudinal
Prior art date
Application number
PCT/CN2017/119700
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English (en)
French (fr)
Inventor
钱惠东
俞学军
汪守成
杨龙兴
Original Assignee
常熟凯博智能装备有限公司
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Application filed by 常熟凯博智能装备有限公司 filed Critical 常熟凯博智能装备有限公司
Publication of WO2018153164A1 publication Critical patent/WO2018153164A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories

Definitions

  • the invention belongs to the technical field of welding machinery, and particularly relates to a jack-hand automatic welding device for welding a sealing part of a jacked hand after forming.
  • the shape of the aforementioned jack handle can be seen by reading the Chinese Patent Grant No. CN3081843D, and the sealing portion of the jack handle is a notch disclosed by the left end of the bottom view of the patent.
  • the sealing parts of the aforementioned jacks generally replace the right angle with a pattern arc. That is to say, the shape of the sealing portion of the previous jack top is in the shape of an L-shape or a seven-letter shape of an Arabic numeral.
  • the advantage of the shape is that it is convenient for sealing welding; the disadvantage is that there is a softness due to the existence of a right-angle transition at the sealing portion and Affect the viewing effect. Replacing the aforementioned shape by an arc can significantly improve the visibility, but causes trouble in the sealing welding, that is, increases the difficulty of welding.
  • the welding work of the sealing part of the aforementioned jacking hand is completed by hand.
  • the self-evident lack of manual welding has at least the following aspects: First, the welding work intensity of the worker is large; second, the welding efficiency is low. It is necessary to invest a lot of manpower (workers with welding skills) to meet the requirements of industrial mass production; third, the regularity or consistency effect of welding is difficult to guarantee, because manual welding is often related to the experience, responsibility and even emotional factors of the welding workers.
  • the welding is carried out by the worker's hand welding torch, it is necessary to observe the welding position in the welding process, so it is not possible to wear a protective cover such as carbon dioxide gas welding, so the eye of the welding personnel is greatly stimulated;
  • the pre-weld positioning of the jacks of the jacks is also required to be manually operated by the welder, thereby further increasing the work intensity of the welder and reducing the welding efficiency.
  • the sealing part of the jack handle is arc-shaped. Therefore, if the welding gun is to be welded, the welding gun needs to be rotated in accordance with the arc-shaped angle, and the aforementioned patent is used to weld the connecting piece and the jack bracket.
  • the linear displacement means that the upper and lower displacement movements of the welding gun are much simpler than the arc welding action of the welding torch; thirdly, only the jacks to be welded automatically reach the welding station to realize the true meaning. Automate and ensure automatic welding efficiency. Since it is not limited to the above-mentioned factors, it is necessary to incorporate new design elements for designing a device that is structurally sound and meets the requirements for automatic welding of jacks. The technical solution to be introduced below is generated in this context. of.
  • the object of the present invention is to provide a circular arc-shaped sealing portion for assisting a workpiece to be welded, which is useful for satisfying the automatic clamping requirements, thereby significantly reducing the working strength of the welding worker and improving the welding efficiency, and facilitating the angular rotation of the welding torch.
  • Automatic welding a jack-hand automatic welding device that facilitates the automatic feeding of the workpiece to be welded to the station where the welding torch is located, thereby embodying the automation of automation and thus ensuring welding efficiency.
  • a jack-hand automatic welding device includes a frame having a frame table in the middle of the frame and perpendicular to the frame at the rear upper portion of the frame.
  • the state is fixed with a bracket; a jack pick-up mechanism, the jack pick-up mechanism is disposed at the front end of the rack workbench; a jack side hand positioning mechanism and a jack top end positioning mechanism, the jack pick-up
  • the lateral positioning mechanism is disposed on the frame workbench at a position corresponding to a rear side of the jack pick-up mechanism, and the jack end face positioning mechanism is located at a position corresponding to a right side of the jack pick-up mechanism Provided on the frame; an automatic introduction mechanism for the welding jack to be welded, the automatic introduction mechanism of the jack to be welded jacks is coupled with the jacks in a cantilever state at a position corresponding to the left side of the jack pick-up mechanism a longitudinal screw drive mechanism,
  • the jack pick-up mechanism includes a front positioning seat, a rear positioning seat and a baffle, and the front and rear positioning seats are corresponding to each other and fixed to the frame.
  • the upper part of the front end of the table, the space between the front and rear positioning seats is configured as a jack handle receiving cavity
  • the baffle is L-shaped and one end of the baffle is fixed to the side of the front positioning seat opposite to the rear positioning seat or
  • the positioning seat is fixed to one side of the front positioning seat, and the other end of the baffle corresponds to an upper portion of the jack handle receiving cavity
  • the jack side positioning mechanism is corresponding to the rear side of the rear positioning seat.
  • the jack end face positioning mechanism is disposed on the frame at a position corresponding to a right side of the jack handle receiving cavity, the jack to be welded
  • the automatic introduction mechanism is fixed to the left side faces of the front positioning seat and the rear positioning seat in a cantilever state at a position corresponding to the left side of the jack handle receiving chamber.
  • a lateral positioning cylinder column retaining hole is defined in the rear positioning seat, and the jack side positioning mechanism includes a lateral positioning cylinder fixing seat.
  • a lateral positioning cylinder the lateral positioning cylinder fixing seat is fixed on the frame at a position corresponding to the rear side of the rear positioning seat, and the lateral positioning cylinder is positioned in a lying state and laterally.
  • the cylinder holder is fixed and the lateral positioning cylinder of the lateral positioning cylinder is inserted into or withdrawn from the jack handle receiving cavity at a position corresponding to the lateral positioning cylinder post retaining hole, wherein
  • the lateral positioning cylinder is a cylinder or a cylinder.
  • the jack end face positioning mechanism includes a carriage action cylinder fixing seat, a carriage action cylinder, a carriage, a pair of carriage guides, and a pickpocket.
  • An end face holding head and a position signal collector the left end of the carriage acting cylinder fixing seat is fixed with the frame workbench, and the right end is detected on the right side of the frame, and the drag plate acting cylinder corresponds to the carriage
  • the position of the front end of the right end of the cylinder fixing seat is fixed with the driving cylinder fixing seat of the carriage
  • the middle of the carriage corresponds to the front side of the driving cylinder of the carriage
  • the left end of the carriage forms an end surface holding plate fixing plate, and is dragging
  • the right end of the plate constitutes a working cylinder column connecting plate
  • the working cylinder column connecting plate is parallel with the right end end surface of the driving plate cylinder
  • the end of the driving plate cylinder of the driving plate cylinder is connected with the working cylinder column connecting plate.
  • a pair of carriage guide rods are parallel to each other and corresponding to the upper and lower sides of the carriage cylinder, and the left end of the pair of carriage guides is slidably engaged with the carriage cylinder of the carriage cylinder, and the right end and the action cylinder
  • the column connection plate is fixed, and the hand end is fixed.
  • the forced head is fixed on the holding head screw at a position corresponding to the right end of the jack handle receiving cavity, and the holding head screw is fixed on the end face holding head fixing plate, and the position signal collector corresponds to the pickpocket
  • the position of the rear side of the end face holding head is fixed to the end face holding head fixing plate.
  • the carriage acting cylinder is a cylinder or a cylinder
  • the position signal collector is a travel switch, a micro switch, a position proximity switch, a reed switch or a Hall induction. element.
  • the automatic introduction mechanism for the jack to be welded includes a pick-up guide slot, a vibrator, an introduction slot inclination adjustment cylinder, and an inclination adjustment cylinder.
  • the column adjustment guide plate is inclined from the left end to the right end of the pick-up slot, and the right end end surface of the pick-up slot is simultaneously fixed with the left end end surface of the front positioning seat and the left end end surface of the rear positioning seat, and the right end of the pick-up slot is also simultaneously.
  • the baffle is fixed, and the introduction slot cavity of the hand introduction slot corresponds to the jack handle receiving cavity and communicates with the vibrator fixed at the bottom end of the right end of the hand introduction slot, and the tilt adjustment function cylinder column adjustment guide plate is fixed.
  • an adjustment slot is defined in the tilt adjustment adjustment cylinder column guide plate, and the introduction groove inclination adjustment working cylinder is hinged with the left end end surface of the front positioning seat, and the introduction groove inclination adjustment working cylinder
  • the introduction groove inclination adjustment function cylinder column is connected with the inclination adjustment function cylinder column adjustment guide plate at a position corresponding to the adjustment groove; the introduction groove inclination adjustment
  • the whole acting cylinder is a cylinder; the vibrator is a linear vibrator.
  • the longitudinal screw drive mechanism includes a longitudinal transmission case, a longitudinal screw drive motor and a longitudinal screw, and the longitudinal transmission case is fixed to the bracket in a horizontally lying state. a top portion, a longitudinal rail plate is fixed on an upper portion of the longitudinal direction of the longitudinal transmission case, a longitudinal screw drive motor is fixed to a left end end surface of the longitudinal transmission case, and a longitudinal screw is located in the longitudinal transmission case, and the left end of the longitudinal screw and the longitudinal screw drive motor a drive connection, the right end is rotatably supported on the longitudinal screw support plate at the right end of the longitudinal transmission case, and a longitudinal screw drive nut is disposed on the longitudinal screw; the transverse screw drive mechanism together with the upper and lower screw drive mechanism
  • the longitudinal rail plate is slidably engaged and also fixedly connected to the longitudinal screw drive nut;
  • the longitudinal screw drive motor is a servo motor having a forward and reverse rotation function; the welding gun angle slewing mechanism and the upper and lower screw transmission mechanism Fixed on the right side; the
  • the transverse screw transmission mechanism includes a transverse transmission case, a transverse screw drive motor and a transverse screw, and a pair is fixed on a downwardly facing side of the rear end of the lateral transmission case.
  • a transverse transmission case sliding guide the pair of transverse transmission case sliding guides are correspondingly forward and backward of each other and are respectively fixedly coupled with the longitudinal screw transmission nut while being slidably engaged with the front and rear sides of the longitudinal rail plate, respectively, in the transverse transmission case
  • the upper part of the longitudinal direction is fixed with a transverse rail plate
  • the transverse screw driving motor is fixed with the rear end surface of the transverse transmission box
  • the transverse screw is located in the transverse transmission box
  • the rear end of the transverse screw is connected with the transverse screw driving motor, and the front end rotates.
  • the transverse screw drive motor being a servo motor having a forward and reverse function; a screw drive mechanism together with the torch angle swinging mechanism and the lateral rail plate slippery And simultaneously with said mating lateral screw drive nut connection, fixed to the fixed base of the torch is a torch carbon dioxide gas welding torch.
  • the upper and lower screw drive mechanism includes an upper and lower gearbox, an upper and lower screw drive motor, an upper and lower screw and a sliding guide, and the sliding guide and the lateral direction
  • the rail plate is slidably engaged, and an upper and lower sliding guide plate is formed on a side of the sliding guide facing the upper and lower transmission boxes, and a vertical rail plate is fixed on a left side of the height direction of the upper and lower transmission boxes, and the upper and lower screw driving motors are fixed on the upper and lower gearboxes.
  • the upper end of the upper and lower screws is drivingly connected to the upper and lower screw drive motors, and the lower end is rotatably supported on the upper and lower screw support plates of the upper and lower transmission cases, and an upper and lower screw transmission nut is disposed on the upper and lower screws, and the upper and lower sliding plates are arranged
  • the guide plate is slidably engaged with the vertical rail plate and is also fixed to the upper and lower screw drive nuts, and the upper and lower screw drive motors are servo motors having a forward/reverse function.
  • the welding gun angle slewing mechanism comprises a welding gun angle slewing drive motor, a reduction gear box and a reduction gear box fixing seat, and the reduction gear box fixing seat and the reduction gear box fixing seat transition plate are fixed.
  • the reduction box fixing seat transition plate is fixed to the right lower portion of the upper and lower transmission boxes
  • the welding gun angle rotation driving motor is matched with the reduction gear box, and is fixed on the reduction gear box fixing seat by the reduction gear box together with the welding gun angle rotation driving motor
  • the gearbox power output shaft of the reducer extends to the front of the gearbox mount
  • the torch mount is fixed to the power take-off shaft of the reducer
  • the arc angle drive motor of the torch is a motor with a forward/reverse function.
  • the jacking hand to be welded can be introduced into the jack picking mechanism by the automatic introduction mechanism of the jack to be welded, and the lateral positioning mechanism of the jack and the end face of the jack are arranged.
  • the mechanism is limited, so that it can meet the automatic clamping requirements, which can significantly reduce the welding workers' working intensity and improve the welding efficiency per unit time.
  • the welding angle swinging mechanism can make the welding gun rotate, it can meet the welding gun to the jack.
  • the arc-shaped sealing part realizes the requirement of sealing welding; the third is that the automatic jacking mechanism of the jack to be welded automatically feeds the jack to be welded as the workpiece to the jack picking mechanism, so that it can be embodied Automate the effect and further improve welding efficiency.
  • Figure 1 is a block diagram of an embodiment of the present invention.
  • Figure 2 is a schematic view of the welding of the jacks of the present invention.
  • a frame 1 of a frame-like configuration is shown, having a frame table 11 in the middle of the frame 1, and fixed at a rear upper portion of the frame 1 in a state perpendicular to the frame 1.
  • the hand end positioning mechanism 4, the jack side positioning mechanism 3 is disposed on the frame workbench 11 at a position corresponding to the rear side of the jack pick-up mechanism 2, and the jack end face positioning mechanism 4 corresponds
  • the position of the right side of the jack pick-up mechanism 2 is set on the aforementioned frame 1; a self-introduction mechanism 5 for the jack-up hand to be welded is shown, and the automatic lead-in mechanism 5 to be welded is corresponding to the aforementioned jack ⁇ The position of the left side of the hand attachment mechanism 2 is connected to the jack pick-up mechanism 2 in a cantilever state; a longitudinal screw drive mechanism 6 is shown, which is disposed at the top of the aforementioned bracket 12; Landscape a rod drive mechanism 7, the transverse screw drive mechanism 7 is in driving engagement with the aforementioned longitudinal screw drive mechanism 6; an upper and lower screw drive mechanism 8 is shown, which is connected to the aforementioned transverse screw drive mechanism 7; A welding gun angle slewing mechanism 9 is fixedly coupled to the
  • the longitudinal screw drive mechanism 6, the transverse screw drive mechanism 7, and the upper and lower screw drive mechanisms 8 form a three-coordinate position relationship in three directions of X, Y and Z.
  • an electrical control box 30 disposed on the left side of the rack 1.
  • the foregoing jack pick-up mechanism 2 includes a front positioning seat 21, a rear positioning seat 22 and a baffle 23, and the front and rear positioning seats 21, 22 are corresponding to each other and fixed to the aforementioned frame workbench.
  • the upper end of the front end (the upper portion is the upward facing side), and the space between the front and rear positioning seats 21, 22 is configured as a jack handle receiving chamber 24, and the cross-sectional shape of the jack pick-up chamber 24 is U.
  • the glyph shown in FIG.
  • the baffle 23 has an L shape, and one end of the baffle 23, that is, the illustrated lower portion is fixed to the side of the rear positioning seat 22 by the baffle screw 231 and the front positioning seat 21, but may be
  • the rear positioning seat 22 is fixed to the side of the front positioning seat 21, and the other end of the baffle 23, that is, the upper end of the figure corresponds to the upper end of the left end of the jack handle receiving chamber 24, and the jack side hand positioning mechanism 3 corresponds to The position of the rear side of the rear positioning seat 22 is disposed on the aforementioned frame table 11, and the jack end face positioning mechanism 4 is disposed on the frame 1 at a position corresponding to the right side of the jack handle receiving chamber 24.
  • the above-mentioned automatic jacking mechanism for the jack to be welded The left side surface of the front positioning seat 21 and the rear positioning seat 22 is fixed in a cantilever state at a position corresponding to the left side of the jack handle receiving chamber 24.
  • a lateral positioning cylinder post retaining hole 221 is defined in the rear positioning seat 22
  • the jack side positioning mechanism 3 includes a lateral positioning cylinder fixing seat 31 and a lateral positioning.
  • the working cylinder 32, the lateral positioning cylinder fixing seat 31 is fixed to the aforementioned frame 1 at a position corresponding to the rear side of the rear positioning seat 22, and the lateral positioning cylinder 32 is in a lying state and a lateral positioning cylinder.
  • the fixing seat 31 is fixed and the lateral positioning cylinder 321 of the lateral positioning cylinder 32 is plunged into or withdrawn from the aforementioned jack accommodating chamber 24 at a position corresponding to the lateral positioning cylinder 221.
  • the aforementioned lateral positioning cylinder 32 is a cylinder.
  • a cylinder is used instead of a cylinder, it should be regarded as an equivalent technical means and still belong to the technical connotation of the present disclosure.
  • the lateral positioning cylinder 32 works.
  • the lateral positioning cylinder 321 extends to the outside of the cylinder, and the cylinder positioning hole 221 is inserted into the jack accommodating chamber 24 via the lateral positioning function.
  • the jacking force is applied to the rear side of the jack 20 hand 20, and the jack is applied.
  • the pick 20 is defined in the jack handle receiving chamber 24, so that the opening portion of the jack handle 20, that is, the sealing portion 201 is made small to form a gap, and a weld is formed after welding, and vice versa.
  • the jack end face positioning mechanism 4 which will be mentioned below, also works to define the right end face of the jack pick 20, and vice versa.
  • the foregoing jack end face positioning mechanism 4 includes a carriage action cylinder fixing seat 41, a carriage action cylinder 42, a carriage 43, a pair of carriage guides 44, a handle end end holding head 45 and a position.
  • the signal collector 46, the left end of the carriage action cylinder mount 41 is fixed to the frame workbench 11, and the right end of the carriage is protruded from the right side of the frame 1, and the carriage action cylinder 42 corresponds to the carriage action cylinder mount 41.
  • the position of the front end of the right end is fixed to the carriage fixing cylinder 41, the middle of the carriage 43 corresponds to the front side of the carriage cylinder 42, and the end of the carriage 43 is formed with an end surface holding plate fixing plate 431, and At the right end of the carriage 43 is formed a working cylinder column connecting plate 432 which is parallel with the right end end surface of the aforementioned carriage acting cylinder 42 and the end of the carriage acting cylinder column 421 of the carriage acting cylinder 42 is The action cylinder column connecting plate 432 is connected, and is further defined by an action cylinder column defining nut 4211 that is screwed at the end of the carriage plate cylinder block 421.
  • the pair of carriage guide bars 44 are vertically parallel to each other and respectively correspond to the carriage plate cylinder rod 421.
  • the cylinder block is slidably engaged by the carriage of the cylinder 42, and the right end is preferably fixed to the cylinder splicing plate 432 by welding, and the ram end 45 is fixed at a position corresponding to the right end of the jack accommodating chamber 24.
  • the head screw 451 is fixed on the end surface holding head fixing plate 431 by the holding head screw nut 4511, and the position signal collector 46 is behind the head end face 45.
  • the side position is fixed to the aforementioned end face holding head fixing plate 431.
  • the lateral positioning cylinder fixing seat 31 of the structural system of the jack side hand positioning mechanism 3 is fixed to the upper left end of the carriage cylinder fixing seat 41.
  • the aforementioned carriage action cylinder 42 is a cylinder. As described above, if an oil cylinder is used instead of a cylinder, it should be regarded as an equivalent means.
  • the aforementioned position signal collector 46 is a position proximity switch, but a travel switch or a micro switch can also be used, and even a reed switch or a Hall sensing element can be used.
  • the carriage cylinder 42 While the lateral positioning cylinder 32 is in operation, the carriage cylinder 42 also operates. Specifically, when the carriage cylinder 421 is displaced to the cylinder, that is, the cylinder cylinder 421 passes through the cylinder cylinder.
  • the connecting plate 432 drives the carriage 43 to be displaced to the left, so that the end face of the hand held by the head holding plate 431 is displaced to the left and abuts against the right end face of the jack 20, and the position signal is used.
  • the collector 46 collects the signal and feeds back to the aforementioned electrical control box 30.
  • the carriage action cylinder 42 no longer causes the carriage action cylinder column 421 to continue to shift to the left. The opposite is true.
  • the foregoing automatic jacking mechanism 5 for the jack to be welded includes a pick-up slot 51, a vibrator 52, an introduction slot tilt adjustment cylinder 53 and an inclination adjustment cylinder adjustment guide 54.
  • the pick-up slot 51 is inclined from the left end to the right end, and the right end end of the pick-up slot 51 is simultaneously fixed to the left end end surface of the front positioning seat 21 and the left end end surface of the rear positioning seat 22, and the right end of the pick-up slot 51 is also simultaneously
  • the baffle plate 23 is fixed, and the introduction groove chamber 511 of the hand introduction groove 51 corresponds to the jack handle accommodating chamber 24 and communicates with the vibrator 52 in a suspended state at the bottom end of the right end of the tamper introduction groove 51, and is inclined.
  • the adjustment cylinder cylinder adjustment guide 54 is preferably fixed to the bottom of the tamper introduction groove 51 by welding.
  • An adjustment groove 541 is defined in the inclination adjustment cylinder column guide 54, and the introduction groove inclination adjustment cylinder 53 acts.
  • the cylinder block 532 is hinged to the left end end surface of the front positioning seat 21, and the end of the introduction groove inclination adjusting action cylinder 531 of the introduction groove inclination adjusting cylinder 53 is at a position corresponding to the adjustment groove 541.
  • Adjust the guides 54 is connected by a pin 5311 and tilt adjuster acting cylinder column and screwed with the nut on the pin in the pin 531153111 defined.
  • the aforementioned introduction groove inclination adjustment cylinder 53 is a cylinder, specifically as described for the lateral positioning cylinder 32; the aforementioned vibrator 52 is a linear vibrator.
  • the left end of the hand introduction slot 51 that is, the one with the high state shown in the figure, is engaged with the vibration disk, and the jack handle 20 to be welded is sequentially guided to the introduction slot cavity 511 by the vibration disk.
  • the vibrator 52 linear vibrator
  • the positional adjustment of the left end of the hand introduction groove 51 is determined by the state of the introduction groove inclination adjustment cylinder 53, and specifically, the introduction groove inclination is adjusted so that the degree of extension of the cylinder 531 outside the cylinder is increased. If it is large, the left end of the hand introduction slot 51 is upward, that is, the inclination is greater, and vice versa.
  • the aforementioned longitudinal screw drive mechanism 6 includes a longitudinal transmission case 61, a longitudinal screw drive motor 62, and a longitudinal screw 63.
  • the longitudinal transmission case 61 is fixed to the top of the aforementioned bracket 12 in a horizontally lying state.
  • a longitudinal rail plate 611 is fixed to an upper portion of the longitudinal direction of the longitudinal transmission case 61.
  • the longitudinal screw drive motor 62 is fixed to the left end end surface of the longitudinal transmission case 61.
  • the longitudinal screw 63 is located in the longitudinal transmission case 61.
  • the screw drive motor 62 is drivingly connected, and the right end is rotatably supported on the longitudinal screw support plate 612 at the right end of the longitudinal transmission case 61, and a longitudinal screw drive nut 631 is disposed on the longitudinal screw 63.
  • the foregoing transverse screw drive mechanism 7 is slidably engaged with the aforementioned longitudinal rail plate 611 together with the aforementioned upper and lower screw drive mechanism 8 and is also fixedly coupled to the aforementioned longitudinal screw drive nut 631;
  • the aforementioned longitudinal screw drive motor 62 is The servo motor having the forward/reverse function;
  • the aforementioned welding angle swinging mechanism 9 is fixed to the right side of the upper and lower screw transmission mechanism 8;
  • the foregoing welding torch 10 is fixed on the welding gun fixing base 101, and the welding gun fixing base 101 and the welding gun angular rotation mechanism 9 fixed.
  • the longitudinal screw drive motor 62 controlled by the electric control box 30 When the longitudinal screw drive motor 62 controlled by the electric control box 30 is operated, the longitudinal screw 63 is rotated by the longitudinal screw 63, and the longitudinal screw drive nut 631 is displaced by the longitudinal screw 63 on the longitudinal screw 63, and the displacement of the longitudinal screw transmission nut 631 is displaced.
  • the lateral screw drive mechanism 7 to be described below is driven to be displaced correspondingly to the upper and lower screw drive mechanisms 8, and the longitudinal screw drive nut 631 is displaced to the left or right depending on the rotational direction of the longitudinal screw 63, and the rotational direction of the longitudinal screw 63 depends on the longitudinal direction.
  • the screw drive motor 62 rotates or reverses the changes in the two operating states.
  • the aforementioned transverse screw drive mechanism 7 includes a transverse transmission case 71, a transverse screw drive motor 72 and a transverse screw 73, each of which passes through a guide fixing screw at a rearwardly facing side of the lateral transmission case 71.
  • the pair 7111 is fixed with a pair of lateral transmission case sliding guides 711 which are corresponding to each other in front and rear and are slidably engaged with the front and rear sides of the longitudinal rail plates 611, respectively, and are also fixed to the aforementioned longitudinal screw transmission nut 631.
  • a transverse rail plate 712 is fixed to the upper portion of the longitudinal direction of the transverse transmission case 71
  • the transverse screw drive motor 72 is fixed to the rear end surface of the lateral transmission case 71
  • the transverse screw 73 is located in the transverse transmission case 71
  • the transverse screw 73 is The rear end is drivingly coupled to the transverse screw drive motor 72
  • the front end is rotatably supported on the transverse drive screw support plate 713 of the front end face of the transverse transmission case 71
  • a transverse screw drive nut 731 is disposed on the transverse screw 73.
  • the aforementioned transverse screw drive motor 72 is a servo motor having a forward/reverse function.
  • the aforementioned upper and lower screw drive mechanism 8 is slidably engaged with the aforementioned transverse rail plate 712 together with the aforementioned welding angle swinging mechanism 9 and is simultaneously fixedly coupled to the aforementioned transverse screw drive nut 731.
  • the welding torch 10 fixed to the torch holder 101 described above is a carbon dioxide gas shielded welding torch.
  • the entire transverse screw transmission 7 is movable left and right with respect to the longitudinal screw transmission 6.
  • the transverse screw drive motor 72 controlled by the electric control box 30 When the transverse screw drive motor 72 controlled by the electric control box 30 is operated, the transverse screw 73 is driven to rotate, and the transverse screw 73 drives the transverse screw transmission nut 731 to be displaced on the transverse screw 73, and the displacement of the transverse screw transmission nut 731
  • the upper and lower screw drive mechanisms 8 to be described later are correspondingly displaced along with the welding gun angle swing mechanism 9, and the lateral screw drive nut 731 is displaced forward or backward depending on the direction of rotation of the transverse screw 73, and the direction of rotation of the transverse screw 73 depends on the lateral direction.
  • the screw drive motor 72 rotates or reverses the changes in the two operating states.
  • the upper and lower screw drive mechanism 8 includes an upper and lower transmission case 81, an upper and lower screw drive motor 82, an upper and lower screw 83, and a slide guide 84.
  • the slide guide 84 is slidably engaged with the aforementioned lateral guide plate 712.
  • An up-and-down sliding guide plate 841 is formed on a side of the sliding guide 84 facing the upper and lower transmission case 81 (ie, the right side in the illustrated state), and a vertical rail plate 811 is fixed to the left side in the height direction of the upper and lower transmission case 81.
  • the upper and lower screw drive motor 82 is fixed to the top of the upper and lower transmission case 81, the upper end of the upper and lower screws 83 is drivingly coupled to the upper and lower screw drive motor 82, and the lower end is rotatably supported by the upper and lower screw support plates 812 of the upper and lower transmission case 81, and An upper and lower screw transmission nut 831 is disposed on the upper and lower screws 83.
  • the upper and lower sliding guide plates 841 are slidably engaged with the vertical rail plate 811 and are also fixed to the upper and lower screw transmission nuts 831 at the same time.
  • the aforementioned upper and lower screw drive motor 82 is a servo motor having a forward/reverse function.
  • the aforementioned welding gun angle swinging mechanism 9 is fixed to the right lower portion of the upper and lower transmission case 81 together with the welding gun holder 101.
  • the upper and lower screw drive motor 82 controlled by the electric control box 30 When the upper and lower screw drive motor 82 controlled by the electric control box 30 is operated, the upper and lower screws 83 are driven to rotate. Since the upper and lower screw sliding guide plates 841 are fixed to the upper and lower screw drive nuts 831, the upper and lower screws 83 are rotated. At this time, the upper and lower screw drive nut 831 does not move up and down, thereby forcing the entire upper and lower gearbox 81 together with the upper and lower screw drive motor 82 to move up or down with the torch angle slewing mechanism 9 to be described below, and the upward or downward displacement depends on the upper and lower sides. The direction of rotation of the screw 83, and the manner in which the upper and lower screws 83 are rotated depends on the change of the two operating states of the up-and-down screw drive motor 82.
  • the aforementioned longitudinal transmission case 61, lateral transmission case 71, and upper and lower transmission case 81 form a positional relationship of three coordinates, i.e., X, Y, and Z.
  • the foregoing welding gun angle swing mechanism 9 includes a welding gun angle swing driving motor 91, a speed reducer 92 and a reduction box fixing seat 93.
  • the reduction box fixing seat 93 passes through the reduction box fixing seat screw 932 and the reduction box fixing seat.
  • the transition plate 931 is fixed, and the reduction box fixing plate transition plate 931 is fixed to the right lower portion of the upper and lower transmission case 81 by the transition plate fixing screw 9311, and the welding gun angle rotation driving motor 91 is drivingly coupled with the reduction gear box 92 and is coupled by the reduction gear box 92.
  • the welding gun angle swing driving motor 91 is fixed on the reduction gear fixing seat 93.
  • the reduction gear power output shaft 921 of the reduction gear box 92 extends to the front of the reduction gear box fixing seat 93, and the aforementioned welding gun fixing base 101 and the reduction gear power output shaft 921 fixed.
  • the reduction gear box 92 is driven by the deceleration box 92, and the welding gun fixing base 101 is rotated by the reduction box power output shaft 921, because the welding gun 10 is fixed.
  • the torch 10 is also rotated with the torch holder 101.
  • the head of the welding torch 10 corresponds to the sealing portion 201 of the aforementioned jack handle 20.
  • the upper and lower screw drive motor 82 and the torch angle rotary drive motor 91 are electrically connected to the electrical control box 30, that is, controlled by the PLC (programmable controller) of the electrical control box 30.
  • the jack handle 20 is shown in detail in Fig. 2, and also shows the case where the sealing portion 201 of the jack handle 20 is subjected to carbon dioxide gas shielded welding. From this, it is understood that the welding torch 10 described above is a carbon dioxide gas shielded welding torch, but is not limited thereto.
  • the Applicant briefly describes the use of the present invention in conjunction with Figs. 1 and 2, and the jack handle 20 to be welded is supplied to the pick-up introduction groove 51 by a vibrating plate not shown, and reaches the pick-up hand 20 of the pick-up guide groove 51.
  • the jack handle pocket 24 of the structural system of the jack pick-up mechanism 2 is slid down.
  • the aforementioned jack top hand positioning mechanism 3 and the jack top end positioning mechanism 4 are operated, and the jack handle 20 is positioned in the jack handle receiving chamber 24 as described above by the applicant, and the state thereof is as shown in FIG. Show.
  • the welding gun mount 101 and the welding torch 10 are rotated by a circular arc by the torch angle rotation driving motor 91 of the welding gun angle rotating mechanism 9, and the sealing portion 201 is welded by the welding torch 10.
  • the welding torch 10 is accurately welded to the sealing portion 201 by the synergistic action of the longitudinal screw drive mechanism 6, the transverse screw drive mechanism 7, and the upper and lower screw drive mechanisms 8.
  • the corresponding mechanism is reversely operated, and the jacking hand 20 that has completed the sealing welding is removed by the online welding worker and is led out along the lead-out groove that is fitted to the lower side of the frame 1.
  • the technical solution provided by the present invention compensates for the shortcomings in the prior art, successfully completes the inventive task, and faithfully implements the technical effects described by the applicant in the above technical effects column.

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Abstract

一种千斤顶揿手自动焊接装置,包括千斤顶揿手接应机构(2)、千斤顶揿手侧向定位机构(3)、千斤顶揿手端面定位机构(4)和千斤顶揿手自动引入机构(5);待焊千斤顶揿手自动引入机构(5)对应于千斤顶揿手接应机构(2)的左侧的位置与千斤顶揿手接应机构(2)连接;还包括纵向螺杆传动机构(6)、横向螺杆传动机构(7)、上下螺杆传动机构(8)以及焊枪角度回转机构(9);焊枪(10)与焊枪角度回转机构(9)固定。该装置可以满足千斤顶揿手自动装夹要求且能实现圆弧形封口部位的自动化封口焊接。

Description

千斤顶揿手自动焊接装置 技术领域
本发明属于焊接机械技术领域,具体涉及一种千斤顶揿手自动焊接装置,用于对成型后的千斤顶揿手的封口部位的焊接。
背景技术
前述千斤顶揿手的形状可通过对中国专利授权公告号CN3081843D的阅读可知,前述千斤顶揿手的封口部位即为该专利的仰视图的左端揭示的一条槽口。为了体现良好的观瞻性,目前,前述千斤顶揿手的封口部位普遍以图弧替代直角。也就是说先前的千斤顶揿手的封口部位的形状呈L字形或称阿拉伯数字的7字形,该形状的长处是:便于进行封口焊接;不足是:因封口处存在直角过渡而有失柔和性并且影响观瞻效果。由圆弧代替前述形状可显著增进观瞻性,但是给封口焊接带来麻烦,也就是说增加了焊接难度。
目前,对前述成型后的千斤顶揿手的封口部位的焊接工作由手工完成,手工焊接的不言而喻的欠缺至少有以下几个方面:一是工人的焊接作业强度大;二是焊接效率低下,需投入众多人力(具有焊接技能的工人)以满足工业化批量生产要求;三是焊接的规整性或称一致性效果难以保证,因为人工焊接往往与焊接工人的经验、责任心乃至情绪诸因素相关;四是因焊接是由工人手执焊枪进行的,在焊接过程中需定睛观察焊位,因而不能佩戴如二氧化碳气体焊时那样的防护罩,于是对焊接人员的眼睛刺激大;五是由于对千斤顶掀手的焊前定位也需由焊接工人手动操作完成,因而进一步增大了焊接工人的作业强度并且降低了焊接效率。
在公开的中国专利文献中可见诸对千斤顶零部件焊接的相关装置的技术信息,典型的如发明专利授权公告号CN102294565B推荐的“千斤顶支架焊接装置”,通过对该专利说明书的全文阅读可以确定:对于旨在设计千斤顶揿手自动焊接装置在技术层面上具有可借鉴性,具体表现为左右、前后以及上下位移机构(以下相应地称“横向、纵向以及上下螺杆传动机构”)的宏观结构可以袭用,但是,由于千斤顶揿手与千斤顶支架在彼此的形状、构造等方面有着本质的差异,因而该专利未给出以下几个方面的技术启示:其一,依据说明书第0032段的描述,由于夹装千斤顶支架是以手动方式进行的,因而焊接工人的作业强度相对较大并且对焊接效率产生相应的影响,又由于千斤顶揿手的形状怪异并且体积较小,因而如果实施手工夹装,那么所耗时间会显著长于对千斤顶支架的夹装,而且夹装的可靠性难以保障,而自动地对千斤顶揿手夹装并定位是减轻焊接工人作 业强度以及提高焊接效率的不可偏废的一个重要因素;其二,如前述,由于千斤顶揿手的封口部位呈圆弧状,因而若要使焊枪对其焊接,那么需使焊枪顺应圆弧状的角度回转,而前述专利在将连接件与千斤顶支架焊接时,焊枪表现为前后上下的直线状位移,也就是说焊枪前后上下位移动作相对于焊枪焊圆弧动作要简单得多;其三,只有使有待于焊接的千斤顶揿手自动地抵达焊接工位,才能体现真正意义上的自动化并且得以保障自动焊接效率。由于并非限于前述几个方面的因素,因而对于设计出结构合理的并且满足对千斤顶掀手自动化焊接要求的装置有必要融入新的设计元素,下面将要介绍的技术方案便是在这种背景下产生的。
发明内容
本发明的任务在于提供一种有助于满足自动夹装要求而藉以显著减轻焊接工人的作业强度并且提高焊接效率、有利于使焊枪实现角度回转而藉以对被焊接工件的圆弧形封口部位实施自动焊接、有益于将被焊接工件自动地送达焊枪所在的工位而藉以体现名符其实的自动化并且进而保障焊接效率的千斤顶揿手自动焊接装置。
本发明的任务是这样来完成的,一种千斤顶揿手自动焊接装置,包括一机架,在该机架的中部具有一机架工作台,并且在机架的后方上部以垂直于机架的状态固定有一托架;一千斤顶揿手接应机构,该千斤顶揿手接应机构设置在所述机架工作台的前端;一千斤顶揿手侧向定位机构和一千斤顶揿手端面定位机构,千斤顶揿手侧向定位机构在对应于所述千斤顶揿手接应机构的后侧的位置设置在所述的机架工作台上,而千斤顶揿手端面定位机构在对应于千斤顶揿手接应机构的右侧的位置设置在所述机架上;一待焊千斤顶揿手自动引入机构,该待焊千斤顶揿手自动引入机构在对应于所述千斤顶揿手接应机构的左侧的位置以悬臂状态与千斤顶揿手接应机构连接;一纵向螺杆传动机构,该纵向螺杆传动机构设置在所述托架的顶部;一横向螺杆传动机构,该横向螺杆传动机构与所述的纵向螺杆传动机构传动配合;一上下螺杆传动机构,该上下螺杆传动机构与所述的横向螺杆传动机构连接;一焊枪角度回转机构,该焊枪角度回转机构与所述的上下螺杆传动机构固定连接;一焊枪,该焊枪与所述的焊枪角度回转机构固定。
在本发明的一个具体的实施例中,所述的千斤顶揿手接应机构包括一前定位座、一后定位座和一挡板,前、后定位座彼此前后对应并且固定在所述机架工作台的前端上部,该前、后定位座之间的空间构成为千斤顶揿手容纳腔,挡板呈L字形并且该挡板的一端与前定位座背对后定位座的一侧固定或者与后定位座背对前定位座的一侧固定,挡板的 另一端对应于所述千斤顶揿手容纳腔的上部,所述千斤顶揿手侧向定位机构在对应于所述后定位座的后侧的位置设置在所述的机架工作台上,所述千斤顶揿手端面定位机构在对应于所述千斤顶揿手容纳腔的右侧的位置设置在所述机架上,所述待焊千斤顶揿手自动引入机构在对应于所述千斤顶揿手容纳腔的左侧的位置以悬臂状态与所述前定位座以及后定位座的左侧面固定。
在本发明的另一个具体的实施例中,在所述的后定位座上开设有一侧向定位作用缸柱让位孔,所述的千斤顶揿手侧面定位机构包括一侧向定位作用缸固定座和一侧向定位作用缸,侧向定位作用缸固定座在对应于所述后定位座的后侧的位置固定在所述的机架上,侧向定位作用缸以卧置状态与侧向定位作用缸固定座固定并且该侧向定位作用缸的侧向定位作用缸柱在对应于所述侧向定位作用缸柱让位孔的位置探入或退出所述的千斤顶揿手容纳腔,其中,所述的侧向定位作用缸为气缸或油缸。
在本发明的又一个具体的实施例中,所述的千斤顶揿手端面定位机构包括一拖板作用缸固定座、一拖板作用缸、一拖板、一对拖板导杆、一揿手端面迫持头和一位置信号采集器,拖板作用缸固定座的左端与所述机架工作台固定,而右端探出所述机架的右侧,拖板作用缸在对应于拖板作用缸固定座的右端前侧的位置与拖板作用缸固定座固定,拖板的中部对应于拖板作用缸的前侧,在该拖板的左端构成有一端面迫持头固定板,而在拖板的右端构成有一作用缸柱连接板,该作用缸柱连接板与所述拖板作用缸的右端端面并行并且该拖板作用缸的拖板作用缸柱的末端与作用缸柱连接板连接,一对拖板导杆彼此上下并行并且分别对应于拖板作用缸柱的上下侧,该对拖板导杆的左端与拖板作用缸的拖板作用缸缸体滑动配合,而右端与作用缸柱连接板固定,揿手端面迫持头在对应于所述千斤顶揿手容纳腔的右端的位置固定在迫持头螺杆上,而该迫持头螺杆固定在端面迫持头固定板上,位置信号采集器在对应于揿手端面迫持头的后侧的位置固定在所述端面迫持头固定板上。
在本发明的再一个具体的实施例中,所述的拖板作用缸为气缸或油缸,所述的位置信号采集器为行程开关、微动开关、位置接近开关、干簧管或霍尔感应元件。
在本发明的还有一个具体的实施例中,所述的待焊千斤顶揿手自动引入机构包括一揿手导入槽、一振动器、一导入槽倾斜度调整作用缸和一倾斜度调整作用缸柱调整导板,揿手导入槽自左端向右端倾斜,该揿手导入槽的右端端面同时与所述前定位座的左端端面以及后定位座的左端端面固定并且揿手导入槽的右端还同时与所述的挡板固定,揿手 导入槽的导入槽槽腔与所述千斤顶揿手容纳腔相对应并且相通,振动器固定在揿手导入槽的右端底部,倾斜度调整作用缸柱调整导板固定在揿手导入槽的底部,在该倾斜度调整作用缸柱调整导板上开设有一调整槽,导入槽倾斜度调整作用缸与所述前定位座的左端端面铰接,该导入槽倾斜度调整作用缸的导入槽倾斜度调整作用缸柱在对应于调整槽的位置与倾斜度调整作用缸柱调整导板连接;所述的导入槽倾斜度调整作用缸为气缸;所述的振动器为直线振动器。
在本发明的更而一个具体的实施例中,所述的纵向螺杆传动机构包括一纵向传动箱、一纵向螺杆驱动电机和一纵向螺杆,纵向传动箱以水平卧置状态固定在所述托架的顶部,在该纵向传动箱的长度方向的上部固定有一纵向导轨板,纵向螺杆驱动电机与纵向传动箱的左端端面固定,纵向螺杆位于纵向传动箱内,该纵向螺杆的左端与纵向螺杆驱动电机传动连接,而右端转动地支承在纵向传动箱的右端的纵向螺杆支承板上,并且在纵向螺杆上配设有一纵向螺杆传动螺母;所述的横向螺杆传动机构连同所述的上下螺杆传动机构与所述纵向导轨板滑动配合并且还同时与所述纵向螺杆传动螺母固定连接;所述的纵向螺杆驱动电机为具有正反转功能的伺服电机;所述的焊枪角度回转机构与上下螺杆传动机构的右侧固定;所述的焊枪固定在焊枪固定座上,而该焊枪固定座与焊枪角度回转机构固定。
在本发明的进而一个具体的实施例中,所述的横向螺杆传动机构包括一横向传动箱、一横向螺杆驱动电机和一横向螺杆,在横向传动箱的后端朝向下的一侧固定有一对横向传动箱滑动导座,该对横向传动箱滑动导座彼此前后对应并且在分别与所述纵向导轨板的前后侧滑动配合的同时还与所述的纵向螺杆传动螺母固定连接,在横向传动箱的长度方向的上部固定有一横向导轨板,横向螺杆驱动电机与横向传动箱的后端端面固定,横向螺杆位于横向传动箱内,该横向螺杆的后端与横向螺杆驱动电机传动连接,而前端转动地支承在横向传动箱的前端端面的横向传动螺杆支承板上,并且在横向螺杆上配设有一横向螺杆传动螺母,所述横向螺杆驱动电机为具有正反转功能的伺服电机;所述的上下螺杆传动机构连同所述的焊枪角度回转机构与所述的横向导轨板滑动配合并且同时与所述的横向螺杆传动螺母固定连接,固定在所述焊枪固定座上的所述焊枪为二氧化碳气体保护焊枪。
在本发明的又更而一个具体的实施例中,所述的上下螺杆传动机构包括一上下传动箱、一上下螺杆驱动电机、一上下螺杆和一滑动导座,滑动导座与所述的横向导轨板滑 动配合,在该滑动导座朝向上下传动箱的一侧构成有一上下滑动导向板,在上下传动箱的高度方向的左侧固定有一竖向导轨板,上下螺杆驱动电机固定在上下传动箱的顶部,上下螺杆的上端与上下螺杆驱动电机传动连接,而下端转动地支承在上下传动箱的上下螺杆支承板上,并且在该上下螺杆上配设有一上下螺杆传动螺母,所述的上下滑动导向板与所述的竖向导轨板滑动配合并且还同时与所述上下螺杆传动螺母固定,所述的上下螺杆驱动电机为具有正反转功能的伺服电机。
在本发明的又进而一个具体的实施例中,所述的焊枪角度回转机构包括一焊枪角度回转驱动电机、一减速箱和一减速箱固定座,减速箱固定座与减速箱固定座过渡板固定,而该减速箱固定座过渡板与所述上下传动箱的右侧下部固定,焊枪角度回转驱动电机与减速箱传动配合并且由减速箱连同焊枪角度回转驱动电机固定在减速箱固定座上,该减速箱的减速箱动力输出轴伸展到减速箱固定座的前方,所述的焊枪固定座与该减速箱动力输出轴固定,所述的焊枪角度回转驱动电机为具有正反转功能的电机。
本发明提供的技术方案的技术效果之一,由于可由待焊千斤顶揿手自动引入机构将待焊千斤顶揿手引入千斤顶揿手接应机构,并且由千斤顶揿手侧向定位机构以及千斤顶揿手端面定位机构限定,因而能满足自动夹装要求而得以显著减轻焊接工人的作业强度并且提高单位时间内的焊接效率;之二,由于焊枪角度回转机构能使焊枪回转,因而能满足焊枪对千斤顶揿手的圆弧形封口部位实现封口焊接的要求;之三,由于由待焊千斤顶揿手自动引入机构将作为工件的待焊千斤顶揿手自动地喂入千斤顶揿手接应机构,因而能名符其实地体现自动化效果并且得以进一步提高焊接效率。
附图说明
图1为本发明的实施例结构图。
图2为本发明完成了对千斤顶揿手焊接的示意图。
具体实施方式
为了能够更加清楚地理解本发明的技术实质和有益效果,申请人在下面以实施例的方式作详细说明,但是对实施例的描述均不是对本发明方案的限制,任何依据本发明构思所作出的仅仅为形式上的而非实质性的等效变换都应视为本发明的技术方案范畴。
在下面的描述中凡是涉及上、下、左、右、前和后的方向性或称方位性的概念都是以图1所示的位置状态而言的,因而不能将其理解为对本发明提供的技术方案的特别限定。
请参见图1,示出了一框架状构造的一机架1,在该机架1的中部具有一机架工作台11,并且在机架1的后方上部以垂直于机架1的状态固定有一托架12;示出了一千斤顶揿手接应机构2,该千斤顶揿手接应机构2设置在前述机架工作台11的前端;示出了一千斤顶揿手侧向定位机构3和一千斤顶揿手端面定位机构4,千斤顶揿手侧向定位机构3在对应于前述千斤顶揿手接应机构2的后侧的位置设置在前述的机架工作台11上,而千斤顶揿手端面定位机构4在对应于千斤顶揿手接应机构2的右侧的位置设置在前述机架1上;示出了一待焊千斤顶揿手自动引入机构5,该待焊千斤顶揿手自动引入机构5在对应于前述千斤顶揿手接应机构2的左侧的位置以悬臂状态与千斤顶揿手接应机构2连接;示出了一纵向螺杆传动机构6,该纵向螺杆传动机构6设置在前述托架12的顶部;示出了一横向螺杆传动机构7,该横向螺杆传动机构7与前述的纵向螺杆传动机构6传动配合;示出了一上下螺杆传动机构8,该上下螺杆传动机构8与前述的横向螺杆传动机构7连接;示出了一焊枪角度回转机构9,该焊枪角度回转机构9与前述的上下螺杆传动机构8固定连接;示出了一焊枪10,该焊枪10与前述的焊枪角度回转机构9固定。
由图1所示,前述的纵向螺杆传动机构6、横向螺杆传动机构7以及上下螺杆传动机构8三者形成了三座标即X、Y和Z三个方向的位置关系。又,在图1中还示出了设置于机架1的左侧的一电气控制箱30。
继续见图1,前述的千斤顶揿手接应机构2包括一前定位座21、一后定位座22和一挡板23,前、后定位座21、22彼此前后对应并且固定在前述机架工作台11的前端上部(上部即为朝向上的一侧),该前、后定位座21、22之间的空间构成为千斤顶揿手容纳腔24,该千斤顶揿手容纳腔24的横截面形状呈U字形(图2示),挡板23呈L字形并且该挡板23的一端即图示的下部通过挡板螺钉231与前定位座21背对后定位座22的一侧固定,但是也可以与后定位座22背对前定位座21的一侧固定,挡板23的另一端即图示的上端对应于前述千斤顶揿手容纳腔24的左端上部,前述千斤顶揿手侧向定位机构3在对应于前述后定位座22的后侧的位置设置在前述的机架工作台11上,前述千斤顶揿手端面定位机构4在对应于千斤顶揿手容纳腔24的右侧的位置设置在前述机架1上,前述待焊千斤顶揿手自动引入机构5在对应于千斤顶揿手容纳腔24的左侧的位置以悬臂状态与前述前定位座21以及后定位座22的左侧面固定。
继续见图1,在前述的后定位座22上开设有一侧向定位作用缸柱让位孔221,前述的千斤顶揿手侧面定位机构3包括一侧向定位作用缸固定座31和一侧向定位作用缸32, 侧向定位作用缸固定座31在对应于前述后定位座22的后侧的位置固定在前述的机架1上,侧向定位作用缸32以卧置状态与侧向定位作用缸固定座31固定并且该侧向定位作用缸32的侧向定位作用缸柱321在对应于前述侧向定位作用缸柱让位孔221的位置探入或退出前述的千斤顶揿手容纳腔24。在本实施例中,前述的侧向定位作用缸32为气缸,然而如果用油缸代替气缸,那么应当视为等效的技术手段而依然属于本发明公开的技术内涵范畴。
当由待焊千斤顶揿手自动引入机构5将有待于焊接的千斤顶揿手20(图1虚线示意)引入千斤顶揿手接应机构2的千斤顶揿手容纳腔24内后,侧向定位作用缸32工作,侧向定位作用缸柱321向缸体外伸展,经侧向定位作用缸柱让位孔221伸入到千斤顶揿手容纳腔24对千斤顶揿手20的后侧偏上部施加顶推力,将千斤顶揿手20限定在千斤顶揿手容纳腔24内,使千斤顶揿手20的开口部位即封口部位201变小形成一缝隙,焊接后形成一焊缝,反之亦然。与此同时,下面将要提及的千斤顶揿手端面定位机构4也工作,对千斤顶揿手20的右端端面限定,反之亦然。
前述的千斤顶揿手端面定位机构4包括一拖板作用缸固定座41、一拖板作用缸42、一拖板43、一对拖板导杆44、一揿手端面迫持头45和一位置信号采集器46,拖板作用缸固定座41的左端与前述机架工作台11固定,而右端探出前述机架1的右侧,拖板作用缸42在对应于拖板作用缸固定座41的右端前侧的位置与拖板作用缸固定座41固定,拖板43的中部对应于拖板作用缸42的前侧,在该拖板43的左端构成有一端面迫持头固定板431,而在拖板43的右端构成有一作用缸柱连接板432,该作用缸柱连接板432与前述拖板作用缸42的右端端面并行并且该拖板作用缸42的拖板作用缸柱421的末端与作用缸柱连接板432连接,进而由旋配在拖板作用缸柱421的末端的作用缸柱限定螺母4211限定,一对拖板导杆44彼此上下并行并且分别对应于拖板作用缸柱421的上下侧,该对拖板导杆44的左端与拖板作用缸42的拖板作用缸缸体滑动配合,而右端优选以焊接方式与作用缸柱连接板432固定,揿手端面迫持头45在对应于前述千斤顶揿手容纳腔24的右端的位置固定在迫持头螺杆451上,而该迫持头螺杆451通过迫持头螺杆螺母4511固定在端面迫持头固定板431上,位置信号采集器46在对应于揿手端面迫持头45的后侧的位置固定在前述端面迫持头固定板431上。作为优选的方案,将前述千斤顶揿手侧向定位机构3的结构体系的侧向定位作用缸固定座31与拖板作用缸固定座41的左端上部固定。
在本实施例中,前述的拖板作用缸42为气缸,如前述,如果用油缸代替气缸,则应当视为等效手段。前述的位置信号采集器46为位置接近开关,但是也可采用行程开关或微动开关,甚至可以采用干簧管或霍尔感应元件。
前述侧向定位作用缸32工作的同时,拖板作用缸42也工作,具体是:当拖板作用缸柱421向缸体内即向左位移时,由拖板作用缸柱421通过作用缸柱连接板432带动拖板43向左位移,使固定于端面迫持头固定板431上的揿手端面迫持头45向左位移并抵靠于千斤顶揿手20的右端端面,此时由位置信号采集器46采集信号并反馈给前述的电气控制箱30,拖板作用缸42不再使拖板作用缸柱421继续向左位移。反之同例。
继续见图1,前述的待焊千斤顶揿手自动引入机构5包括一揿手导入槽51、一振动器52、一导入槽倾斜度调整作用缸53和一倾斜度调整作用缸柱调整导板54,揿手导入槽51自左端向右端倾斜,该揿手导入槽51的右端端面同时与前述前定位座21的左端端面以及后定位座22的左端端面固定并且揿手导入槽51的右端还同时与前述的挡板23固定,揿手导入槽51的导入槽槽腔511与前述千斤顶揿手容纳腔24相对应并且相通,振动器52以悬置状态固定在揿手导入槽51的右端底部,倾斜度调整作用缸柱调整导板54优选以焊接方式固定在揿手导入槽51的底部,在该倾斜度调整作用缸柱调整导板54上开设有一调整槽541,导入槽倾斜度调整作用缸53通过作用缸座532与前述前定位座21的左端端面铰接,该导入槽倾斜度调整作用缸53的导入槽倾斜度调整作用缸柱531的末端在对应于调整槽541的位置通过销轴5311与倾斜度调整作用缸柱调整导板54连接,并且由旋配在销轴5311上的销轴螺母53111限定。在本实施例中,前述的导入槽倾斜度调整作用缸53为气缸,具体如同对侧向定位作用缸32的说明;前述的振动器52为直线振动器。
在实际的使用状态下,前述揿手导入槽51的左端即图示状态高的一端与振动盘相接合,由振动盘将有待于焊接的千斤顶揿手20有序地引至导入槽槽腔511,进而由振动器52(直线振动器)振动导入前述的千斤顶揿手容纳槽24。由于振动盘属于现有技术,因而申请人不再展开说明。此外,前述揿手导入槽51的左端的位置调整由前述的导入槽倾斜度调整作用缸53的状态决定,具体而言,导入槽倾斜度调整作有缸柱531向缸体外伸展的程度越大,则揿手导入槽51的左端越向上,即倾斜程度越大,反之同例。
继续见图1,前述的纵向螺杆传动机构6包括一纵向传动箱61、一纵向螺杆驱动电机62和一纵向螺杆63,纵向传动箱61以水平卧置状态固定在前述托架12的顶部,在 该纵向传动箱61的长度方向的上部固定有一纵向导轨板611,纵向螺杆驱动电机62与纵向传动箱61的左端端面固定,纵向螺杆63位于纵向传动箱61内,该纵向螺杆63的左端与纵向螺杆驱动电机62传动连接,而右端转动地支承在纵向传动箱61的右端的纵向螺杆支承板612上,并且在纵向螺杆63上配设有一纵向螺杆传动螺母631.
由图1所示,前述的横向螺杆传动机构7连同前述的上下螺杆传动机构8与前述纵向导轨板611滑动配合并且还同时与前述纵向螺杆传动螺母631固定连接;前述的纵向螺杆驱动电机62为具有正反转功能的伺服电机;前述的焊枪角度回转机构9与上下螺杆传动机构8的右侧固定;前述的焊枪10固定在焊枪固定座101上,而该焊枪固定座101与焊枪角度回转机构9固定。
当受控于电气控制箱30的纵向螺杆驱动电机62工作时,由其带动纵向螺杆63转动,由纵向螺杆63带动纵向螺杆传动螺母631在纵向螺杆63上位移,由纵向螺杆传动螺母631的位移而带动下面即将描述的横向螺杆传动机构7连同上下螺杆传动机构8相应位移,纵向螺杆传动螺母631向左或向右位移取决于纵向螺杆63的转动方向,而纵向螺杆63的转动方向取决于纵向螺杆驱动电机62正转或反转该两种工作状态的变化。
继续见图1,前述的横向螺杆传动机构7包括一横向传动箱71、一横向螺杆驱动电机72和一横向螺杆73,在横向传动箱71的后端朝向下的一侧各通过导座固定螺钉7111固定有一对横向传动箱滑动导座711,该对横向传动箱滑动导座711彼此前后对应并且在分别与前述纵向导轨板611的前后侧滑动配合的同时还与前述的纵向螺杆传动螺母631固定连接,在横向传动箱71的长度方向的上部固定有一横向导轨板712,横向螺杆驱动电机72与横向传动箱71的后端端面固定,横向螺杆73位于横向传动箱71内,该横向螺杆73的后端与横向螺杆驱动电机72传动连接,而前端转动地支承在横向传动箱71的前端端面的横向传动螺杆支承板713上,并且在横向螺杆73上配设有一横向螺杆传动螺母731。在本实施例中,前述横向螺杆驱动电机72为具有正反转功能的伺服电机。
由图1所示,前述的上下螺杆传动机构8连同前述的焊枪角度回转机构9与前述的横向导轨板712滑动配合并且同时与前述的横向螺杆传动螺母731固定连接。固定在前述焊枪固定座101上的前述焊枪10为二氧化碳气体保护焊枪。
由于前述的一对横向传动箱滑动导座711与纵向导轨板611滑动配合并且同时与纵向导杆传动螺母63固定连接,因而整个横向螺杆传动机构7可相对于纵向螺杆传动机构6左右移动。
当受控于电气控制箱30的横向螺杆驱动电机72工作时,由其带动横向螺杆73转动,由横向螺杆73带动横向螺杆传动螺母731在横向螺杆73上位移,由横向螺杆传动螺母731的位移而带动下面即将描述的上下螺杆传动机构8连同焊枪角度回转机构9相应位移,横向螺杆传动螺母731向前或向后位移取决于横向螺杆73的转动方向,而横向螺杆73的转动方向取决于横向螺杆驱动电机72正转或反转该两种工作状态的变化。
继续见图1,前述的上下螺杆传动机构8包括一上下传动箱81、一上下螺杆驱动电机82、一上下螺杆83和一滑动导座84,滑动导座84与前述的横向导轨板712滑动配合,在该滑动导座84朝向上下传动箱81的一侧(即图示状态的右侧)构成有一上下滑动导向板841,在上下传动箱81的高度方向的左侧固定有一竖向导轨板811,上下螺杆驱动电机82固定在上下传动箱81的顶部,上下螺杆83的上端与上下螺杆驱动电机82传动连接,而下端转动地支承在上下传动箱81的上下螺杆支承板812上,并且在该上下螺杆83上配设有一上下螺杆传动螺母831,前述的上下滑动导向板841与前述的竖向导轨板811滑动配合并且还同时与前述上下螺杆传动螺母831固定。在本实施例中,前述的上下螺杆驱动电机82为具有正反转功能的伺服电机。
由图1所示,前述的焊枪角度回转机构9连同所述的焊枪固定座101与所述上下传动箱81的右侧下部固定。
当受控于电气控制箱30的上下螺杆驱动电机82工作时,由其带动上下螺杆83转动,由于前述的上下螺杆滑动导向板841是与上下螺杆传动螺母831固定的,因而在上下螺杆83转动时,该上下螺杆传动螺母831不会上下移动,从而迫使整个上下传动箱81连同上下螺杆驱动电机82携下面将要描述的焊枪角度回转机构9向上或向下位移,向上或向下位移取决于上下螺杆83的转动方向,而上下螺杆83的转动方式取决于上下螺杆驱动电机82正转或反转该两种工作状态的变化。
通过上述说明并且由图1的示意可知,前述的纵向传动箱61、横向传动箱71以及上下传动箱81三者形成了三座标即X、Y和Z三个方向的位置关系。
继续见图1,前述的焊枪角度回转机构9包括一焊枪角度回转驱动电机91、一减速箱92和一减速箱固定座93,减速箱固定座93通过减速箱固定座螺钉932与减速箱固定座过渡板931固定,而该减速箱固定座过渡板931通过过渡板固定螺钉9311与前述上下传动箱81的右侧下部固定,焊枪角度回转驱动电机91与减速箱92传动配合并且由减速箱92连同焊枪角度回转驱动电机91固定在减速箱固定座93上,该减速箱92的减速箱 动力输出轴921伸展到减速箱固定座93的前方,前述的焊枪固定座101与该减速箱动力输出轴921固定。
当受控于前述电气控制箱30的焊枪角度回转驱动电机91工作时,由其带动减速箱92,由减速箱92减速并且由减速箱动力输出轴921带动焊枪固定座101转动,由于焊枪10固定在焊枪固定座101上,因而焊枪10也随焊枪固定座101转动。焊枪10的头部对应于前述千斤顶揿手20的封口部位201。
通过申请人在上面所作的说明并且依据专业常识,前述的侧向定位作用缸32、拖板作用缸42、位置信号采集器46、振动器52、纵向螺杆驱动电机62、横向螺杆驱动电机72、上下螺杆驱动电机82以及焊枪角度回转驱动电机91均与电气控制箱30电气控制连接,即受控于电气控制箱30的PLC(可编程序控制器)。
请参见图2并且结合图1,在图2中详细示出了千斤顶揿手20,并且还示出了对该千斤顶揿手20的封口部位201完成了二氧化碳气体保护焊焊接的情形。由此可知,前述的焊枪10为二氧化碳气体保护焊焊枪,但并不受此限定。
申请人结合图1和图2简述本发明的使用,由图中未示出的振动盘将有待于焊接的千斤顶揿手20供给揿手导入槽51,抵达揿手导入槽51的揿手20循着导入槽槽腔511滑落到千斤顶揿手接应机构2的结构体系的千斤顶揿手容纳腔24。接着前述的千斤顶揿手侧向定位机构3以及千斤顶揿手端面定位机构4工作,按申请人在上面所述而将千斤顶揿手20定位在千斤顶揿手容纳腔24内,其状态由图1所示。接着由焊枪角度回转机构9的焊枪角度回转驱动电机91的工作而使焊枪固定座101连同焊枪10作圆弧转动,由焊枪10对封口部位201实施焊接。在焊枪10对封口部位201进行焊接的过程中,通过前述纵向螺杆传动机构6、横向螺杆传动机构7以及上下螺杆传动机构8的协同作用而确保焊枪10准确地对封口部位201实施焊接。焊接完成后,前述的相应机构反向动作,由在线焊接工使完成了封口焊接的千斤顶揿手20逐离并使其循着配接于机架1的下方的导出槽导出。
综上所述,本发明提供的技术方案弥补了已有技术中的缺憾,顺利地完成了发明任务,如实地兑现了申请人在上面的技术效果栏中载述的技术效果。

Claims (10)

  1. 一种千斤顶揿手自动焊接装置,其特征在于包括一机架(1),在该机架(1)的中部具有一机架工作台(11),并且在机架(1)的后方上部以垂直于机架(1)的状态固定有一托架(12);一千斤顶揿手接应机构(2),该千斤顶揿手接应机构(2)设置在所述机架工作台(11)的前端;一千斤顶揿手侧向定位机构(3)和一千斤顶揿手端面定位机构(4),千斤顶揿手侧向定位机构(3)在对应于所述千斤顶揿手接应机构(2)的后侧的位置设置在所述的机架工作台(11)上,而千斤顶揿手端面定位机构(4)在对应于千斤顶揿手接应机构(2)的右侧的位置设置在所述机架(1)上;一待焊千斤顶揿手自动引入机构(5),该待焊千斤顶揿手自动引入机构(5)在对应于所述千斤顶揿手接应机构(2)的左侧的位置以悬臂状态与千斤顶揿手接应机构(2)连接;一纵向螺杆传动机构(6),该纵向螺杆传动机构(6)设置在所述托架(12)的顶部;一横向螺杆传动机构(7),该横向螺杆传动机构(7)与所述的纵向螺杆传动机构(6)传动配合;一上下螺杆传动机构(8),该上下螺杆传动机构(8)与所述的横向螺杆传动机构(7)连接;一焊枪角度回转机构(9),该焊枪角度回转机构(9)与所述的上下螺杆传动机构(8)固定连接;一焊枪(10),该焊枪(10)与所述的焊枪角度回转机构(9)固定。
  2. 根据权利要求1所述的千斤顶揿手自动焊接装置,其特征在于所述的千斤顶揿手接应机构(2)包括一前定位座(21)、一后定位座(22)和一挡板(23),前、后定位座(21、22)彼此前后对应并且固定在所述机架工作台(11)的前端上部,该前、后定位座(21、22)之间的空间构成为千斤顶揿手容纳腔(24),挡板(23)呈L字形并且该挡板(23)的一端与前定位座(21)背对后定位座(22)的一侧固定或者与后定位座(22)背对前定位座(21)的一侧固定,挡板(23)的另一端对应于所述千斤顶揿手容纳腔(24)的上部,所述千斤顶揿手侧向定位机构(3)在对应于所述后定位座(22)的后侧的位置设置在所述的机架工作台(11)上,所述千斤顶揿手端面定位机构(4)在对应于所述千斤顶揿手容纳腔(24)的右侧的位置设置在所述机架(1)上,所述待焊千斤顶揿手自动引入机构(5)在对应于所述千斤顶揿手容纳腔(24)的左侧的位置以悬臂状态与所述前定位座(21)以及后定位座(22)的左侧面固定。
  3. 根据权利要求2所述的千斤顶揿手自动焊接装置,其特征在于在所述的后定位座(22)上开设有一侧向定位作用缸柱让位孔(221),所述的千斤顶揿手侧面定位机构(3)包括一侧向定位作用缸固定座(31)和一侧向定位作用缸(32),侧向定位作用缸固定座(31)在对应于所述后定位座(22)的后侧的位置固定在所述的机架(1)上,侧向定位作用缸(32)以卧置状态与侧向定位作用缸固定座(31)固定并且该侧向定位作用缸(32)的侧向定位作用缸柱 (321)在对应于所述侧向定位作用缸柱让位孔(221)的位置探入或退出所述的千斤顶揿手容纳腔(24),其中,所述的侧向定位作用缸(32)为气缸或油缸。
  4. 根据权利要求2所述的千斤顶揿手自动焊接装置,其特征在于所述的千斤顶揿手端面定位机构(4)包括一拖板作用缸固定座(41)、一拖板作用缸(42)、一拖板(43)、一对拖板导杆(44)、一揿手端面迫持头(45)和一位置信号采集器(46),拖板作用缸固定座(41)的左端与所述机架工作台(11)固定,而右端探出所述机架(1)的右侧,拖板作用缸(42)在对应于拖板作用缸固定座(41)的右端前侧的位置与拖板作用缸固定座(41)固定,拖板(43)的中部对应于拖板作用缸(42)的前侧,在该拖板(43)的左端构成有一端面迫持头固定板(431),而在拖板(43)的右端构成有一作用缸柱连接板(432),该作用缸柱连接板(432)与所述拖板作用缸(42)的右端端面并行并且该拖板作用缸(42)的拖板作用缸柱(421)的末端与作用缸柱连接板(432)连接,一对拖板导杆(44)彼此上下并行并且分别对应于拖板作用缸柱(421)的上下侧,该对拖板导杆(44)的左端与拖板作用缸(42)的拖板作用缸缸体滑动配合,而右端与作用缸柱连接板(432)固定,揿手端面迫持头(45)在对应于所述千斤顶揿手容纳腔(24)的右端的位置固定在迫持头螺杆(451)上,而该迫持头螺杆(451)固定在端面迫持头固定板(431)上,位置信号采集器(46)在对应于揿手端面迫持头(45)的后侧的位置固定在所述端面迫持头固定板(431)上。
  5. 根据权利要求4所述的千斤顶揿手自动焊接装置,其特征在于所述的拖板作用缸(42)为气缸或油缸,所述的位置信号采集器(46)为行程开关、微动开关、位置接近开关、干簧管或霍尔感应元件。
  6. 根据权利要求2所述的千斤顶揿手自动焊接装置,其特征在于所述的待焊千斤顶揿手自动引入机构(5)包括一揿手导入槽(51)、一振动器(52)、一导入槽倾斜度调整作用缸(53)和一倾斜度调整作用缸柱调整导板(54),揿手导入槽(51)自左端向右端倾斜,该揿手导入槽(51)的右端端面同时与所述前定位座(21)的左端端面以及后定位座(22)的左端端面固定并且揿手导入槽(51)的右端还同时与所述的挡板(23)固定,揿手导入槽(51)的导入槽槽腔(511)与所述千斤顶揿手容纳腔(24)相对应并且相通,振动器(52)固定在揿手导入槽(51)的右端底部,倾斜度调整作用缸柱调整导板(54)固定在揿手导入槽(51)的底部,在该倾斜度调整作用缸柱调整导板(54)上开设有一调整槽(541),导入槽倾斜度调整作用缸(53)与所述前定位座(21)的左端端面铰接,该导入槽倾斜度调整作用缸(53)的导入槽倾斜度调整作用缸柱(531)在对应于调整槽(541)的位置与倾斜度调整作用缸柱调整导板(54)连 接;所述的导入槽倾斜度调整作用缸(53)为气缸;所述的振动器(52)为直线振动器。
  7. 根据权利要求1所述的千斤顶揿手自动焊接装置,其特征在于所述的纵向螺杆传动机构(6)包括一纵向传动箱(61)、一纵向螺杆驱动电机(62)和一纵向螺杆(63),纵向传动箱(61)以水平卧置状态固定在所述托架(12)的顶部,在该纵向传动箱(61)的长度方向的上部固定有一纵向导轨板(611),纵向螺杆驱动电机(62)与纵向传动箱(61)的左端端面固定,纵向螺杆(63)位于纵向传动箱(61)内,该纵向螺杆(63)的左端与纵向螺杆驱动电机(62)传动连接,而右端转动地支承在纵向传动箱(61)的右端的纵向螺杆支承板(612)上,并且在纵向螺杆(63)上配设有一纵向螺杆传动螺母(631);所述的横向螺杆传动机构(7)连同所述的上下螺杆传动机构(8)与所述纵向导轨板(611)滑动配合并且还同时与所述纵向螺杆传动螺母(631)固定连接;所述的纵向螺杆驱动电机(62)为具有正反转功能的伺服电机;所述的焊枪角度回转机构(9)与上下螺杆传动机构(8)的右侧固定;所述的焊枪(10)固定在焊枪固定座(101)上,而该焊枪固定座(101)与焊枪角度回转机构(9)固定。
  8. 根据权利要求7所述的千斤顶揿手自动焊接装置,其特征在于所述的横向螺杆传动机构(7)包括一横向传动箱(71)、一横向螺杆驱动电机(72)和一横向螺杆(73),在横向传动箱(71)的后端朝向下的一侧固定有一对横向传动箱滑动导座(711),该对横向传动箱滑动导座(711)彼此前后对应并且在分别与所述纵向导轨板(611)的前后侧滑动配合的同时还与所述的纵向螺杆传动螺母(631)固定连接,在横向传动箱(71)的长度方向的上部固定有一横向导轨板(712),横向螺杆驱动电机(72)与横向传动箱(71)的后端端面固定,横向螺杆(73)位于横向传动箱(71)内,该横向螺杆(73)的后端与横向螺杆驱动电机(72)传动连接,而前端转动地支承在横向传动箱(71)的前端端面的横向传动螺杆支承板(713)上,并且在横向螺杆(73)上配设有一横向螺杆传动螺母(731),所述横向螺杆驱动电机(72)为具有正反转功能的伺服电机;所述的上下螺杆传动机构(8)连同所述的焊枪角度回转机构(9)与所述的横向导轨板(712)滑动配合并且同时与所述的横向螺杆传动螺母(731)固定连接,固定在所述焊枪固定座(101)上的所述焊枪(10)为二氧化碳气体保护焊焊枪。
  9. 根据权利要8所述的千斤顶揿手自动焊接装置,其特征在于所述的上下螺杆传动机构(8)包括一上下传动箱(81)、一上下螺杆驱动电机(82)、一上下螺杆(83)和一滑动导座(84),滑动导座(84)与所述的横向导轨板(712)滑动配合,在该滑动导座(84)朝向上下传动箱(81)的一侧构成有一上下滑动导向板(841),在上下传动箱(81)的高度方向的左侧固定有一竖向导轨板(811),上下螺杆驱动电机(82)固定在上下传动箱(81)的顶部,上下 螺杆(83)的上端与上下螺杆驱动电机(82)传动连接,而下端转动地支承在上下传动箱(81)的上下螺杆支承板(812)上,并且在该上下螺杆(83)上配设有一上下螺杆传动螺母(831),所述的上下滑动导向板(841)与所述的竖向导轨板(811)滑动配合并且还同时与所述上下螺杆传动螺母(831)固定,所述的上下螺杆驱动电机(82)为具有正反转功能的伺服电机。
  10. 根据权利要求9所述的千斤顶揿手自动焊接装置,其特征在于所述的焊枪角度回转机构(9)包括一焊枪角度回转驱动电机(91)、一减速箱(92)和一减速箱固定座(93),减速箱固定座(93)与减速箱固定座过渡板(931)固定,而该减速箱固定座过渡板(931)与所述上下传动箱(81)的右侧下部固定,焊枪角度回转驱动电机(91)与减速箱(92)传动配合并且由减速箱(92)连同焊枪角度回转驱动电机(91)固定在减速箱固定座(93)上,该减速箱(92)的减速箱动力输出轴(921)伸展到减速箱固定座(93)的前方,所述的焊枪固定座(101)与该减速箱动力输出轴(921)固定,所述的焊枪角度回转驱动电机(91)为具有正反转功能的电机。
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