WO2018120868A1 - 前翼子板组立专机 - Google Patents

前翼子板组立专机 Download PDF

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Publication number
WO2018120868A1
WO2018120868A1 PCT/CN2017/098955 CN2017098955W WO2018120868A1 WO 2018120868 A1 WO2018120868 A1 WO 2018120868A1 CN 2017098955 W CN2017098955 W CN 2017098955W WO 2018120868 A1 WO2018120868 A1 WO 2018120868A1
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WO
WIPO (PCT)
Prior art keywords
screw
front fender
electric screwdriver
positioning
screwdriver
Prior art date
Application number
PCT/CN2017/098955
Other languages
English (en)
French (fr)
Inventor
刘远辉
Original Assignee
广州蓝圣智能科技有限公司
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Application filed by 广州蓝圣智能科技有限公司 filed Critical 广州蓝圣智能科技有限公司
Publication of WO2018120868A1 publication Critical patent/WO2018120868A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06—Screw or nut setting or loosening machines

Definitions

  • the invention relates to a grouping machine in the research field of automobile spare parts production, in particular to a front fender panel assembly special machine.
  • the front fender is divided into a front fender left piece and a front fender right piece, and each front fender requires five screws.
  • the operator secures the front fender with one hand, and the operator's other hand uses a screwdriver to screw the five screws into the corresponding positions. Therefore, in the prior art, the production method of the screw on the front fender has the following disadvantages: 1. The product needs to be fixed manually, and the operation is inconvenient; 2. The assembly time is long, and 5 screws are manually used to screwdriver, and the product quality is also Unstable. 3, the screw can only be manually hit, the speed is slow, and the labor intensity is large.
  • the object of the present invention is to provide a front fender assembly radio, which has improved production efficiency, simple structure, stable product quality, and reduced labor intensity of operators.
  • a front fender assembly special machine which comprises an electric screwdriver, a frame and a workbench on the frame, and the left part positioning fixture is arranged at two ends of the worktable And a right part positioning fixture, a robot and a screw feeder disposed between the left piece positioning jig and the right piece positioning jig, the robot comprising a base fixed on the worktable and rotatable around the base a rotating arm, a horizontal rail mounted on the rotating arm, a moving block mounted on the horizontal rail, and a servo motor for driving the moving block to reciprocate along the horizontal rail, the moving block is mounted with a vertical pushing cylinder, the electric screw The batch is mounted on the extended end of the vertical push cylinder by an L-shaped seat, and the screw feeder is connected to the electric screwdriver by a screw conveying pipe.
  • the screw feeder includes a feeding box, and the feeding box is provided with a screw feeding cavity, a screw conveying rail and a screw feeding mechanism, and the screw feeding cavity a plurality of rotating guide vanes and a screw guiding drop opening are arranged, one end of the screw conveying rail extends below the screw guiding blanking opening, and the other end of the screw conveying rail extends into the feeding opening of the screw feeding mechanism,
  • the discharge port of the screw loading mechanism is connected to the electric screwdriver by a screw conveying pipe.
  • the frame is provided with a protective cover, a control panel, a start button and an emergency stop button.
  • the left part positioning fixture is provided with a left part contour positioning cavity of the left side of the front fender, a plurality of left part pressing cylinders arranged around the left part of the profiling positioning cavity, and a left part pressing block mounted on the working end of the left part pressing cylinder, wherein the right part positioning fixture is arranged with a right part contour positioning cavity of the right fender right piece, and a contour positioning positioning cavity along the right piece
  • a plurality of right-handed compression cylinders are arranged and a right-hand compression block on the working end of the right-hand compression cylinder is mounted.
  • the L-shaped seat is mounted with a screwdriver mounting seat, and the screwdriver mounting seat is arranged with an annular screwdriver mounting slot, and the electric screwdriver is embedded in the screwdriver mounting slot. Secured by bolts.
  • the invention has the beneficial effects that the invention realizes the automation of the upper five screws by the cooperation of the robot and the electric screwdriver, improves the production efficiency, has the simple structure, the product quality is stable, and reduces the labor intensity of the operator.
  • the present invention can stagger the upper members of the front fender left and the front fender right.
  • the invention is applicable to the automatic upper screw of the front fender.
  • Figure 1 is a schematic view of the structure of the present invention
  • Figure 2 is a front elevational view of the present invention
  • Figure 3 is a schematic view showing the structure of a screw feeder in the present invention.
  • a front fender assembly special machine includes an electric screwdriver 10, a frame 1 and a work table 2 located on the frame 1.
  • the two ends of the work table 2 are arranged with a left part positioning treatment. 4 and a right piece positioning jig 5, between the left piece positioning jig 4 and the right piece positioning jig 5, a robot and a screw feeder 3 are arranged, the robot comprising a base fixed on the table 2 6.
  • a rotating arm 7 rotatable about the base 6, a horizontal rail mounted on the rotating arm 7, a moving block mounted on the horizontal rail, and a servo motor for driving the moving block to reciprocate along the horizontal rail, on the moving block
  • a vertical push cylinder 8 is mounted, which is mounted on the projecting end of the vertical push cylinder 8 via an L-shaped seat 9, which is connected to the electric screwdriver 10 by a screw conveying pipe.
  • the operator puts the left part of the front fender on the left part positioning fixture 4 and locks it, and the rotating arm 7 is rotated to a predetermined angle under the control of the control panel, and the moving block is driven by the servo motor to In a predetermined position, the projecting end of the vertical push cylinder 8 projects in a vertically downward direction, and the screw in the electric screwdriver 10 is sent to a designated position and then tightened.
  • the vertical push cylinder 8 is reset, the rotating arm 7 is rotated to the next predetermined angle, the servo motor drives the moving block to move, the vertical push cylinder 8 works, and the electric screwdriver 10 works. After this cycle, complete the upper screw of the left part of the front fender.
  • the operator puts the right part of the front fender on the right part positioning fixture 5 and locks it, and the rotating arm 7 is rotated to the pre-control under the control of the control panel. At the set angle, start the upper screw on the right part of the front fender.
  • the rotating arm 7 can achieve 360° rotation.
  • the screw feeder 3 includes a feeding tank body on which a screw feeding chamber 30, a screw conveying rail 32, and a screw feeding mechanism 33 are arranged, the screw feeding A plurality of rotating guide vanes 31 and a screw guiding blanking port are arranged in the cavity 30, one end of the screw conveying rail 32 extends below the screw guiding blanking opening, and the other end of the screw conveying rail 32 extends into the screw feeding.
  • the feed port of the mechanism 33, the discharge port of the screw loading mechanism 33 is connected to the electric screwdriver 10 through a screw conveying pipe. The screw is brought to a high position under the driving of the rotating guide vane 31.
  • the screw After the screw falls freely under the action of the gravity of the screw and enters the screw guiding and dropping opening in a certain direction, the screw enters the screw loading mechanism 33 along the screw conveying rail 32. And along the screw conveyor pipe, the working end of the electric screwdriver 10 is used.
  • the frame 1 is provided with a protective cover, a control panel 11, a start button and an emergency stop button.
  • the left part positioning jig 4 is provided with a left-shaped contour positioning cavity of the left side of the front fender, and a plurality of left-piece pressing cylinders arranged around the left-shaped contour positioning cavity.
  • a left piece pressing block mounted on the working end of the left part pressing cylinder
  • the right piece positioning fixture 5 is provided with a right piece contour positioning cavity of the right fender right piece, and a right piece contour positioning cavity
  • the right part pressing cylinder arranged around and the right part pressing block on the working end of the right part pressing cylinder are respectively placed, and the left part of the front fender and the right part of the front fender are respectively placed to the corresponding positioning treatment
  • the rotating arm 7 is rotated to a predetermined angle under the control of the control panel, and the moving block is moved to a preset position driven by the servo motor, vertical
  • the protruding end of the push cylinder 8 protrudes in
  • the L-shaped seat 9 is mounted with a screwdriver mounting seat, and the screwdriver mounting seat is provided with an annular screwdriver mounting slot, and the electric screwdriver 10 is embedded in the screwdriver mounting slot. After fixing by bolts.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
  • Automatic Assembly (AREA)

Abstract

前翼子板组立专机，其包括电动螺丝批（10）、机架（1）以及工作台（2），工作台（2）的两端布置有左件定位治具（4）和右件定位治具（5），左件定位治具（4）和右件定位治具（5）之间布置有机器人和螺钉供料器（3），机器人包括固定在工作台（2）上的基座（6）、旋转手臂（7）、水平导轨、移动块以及伺服电机，移动块上安装有竖直推送气缸（8），电动螺丝批（10）通过L形座（9）安装在竖直推送气缸（8）的伸出端上，螺钉供料器（3）通过螺钉输送管道与电动螺丝批（10）连接。通过机器人以及电动螺丝批（10）配合，实现上五颗螺钉的自动化；提高生产效率，结构简单，产品品质稳定；减轻操作人员的劳动强度。前翼子板组立专机可以交错对前翼子板左件和前翼子板右件进行上螺钉。前翼子板组立专机适用于前翼子板的自动上螺钉。

Description

前翼子板组立专机
技术领域
本发明涉及汽车零配件生产研究领域中的一种组立机，特别是一种前翼子板组立专机。
背景技术
前翼子板分为前翼子板左件和前翼子板右件两个，每个前翼子板均需要上5个螺钉。现在的生产工艺中，作业员一只手固定前翼子板，作业员的另一只手用螺丝批将5个螺钉依次旋进相应的位置。因此，现有技术中，前翼子板上螺钉的生产方式存在以下缺点：1、需要人工固定产品，操作不方便；2、组立时间长，人工用螺丝批打5个螺钉，产品质量也不稳定。3、螺钉只能人工打，速度慢，而且劳动强度大。
发明内容
本发明的目的，在于提供一种前翼子板组立专机，其提高生产效率，结构简单，产品品质稳定；减轻操作人员的劳动强度。
本发明解决其技术问题的解决方案是：前翼子板组立专机，其包括电动螺丝批、机架以及位于机架上的工作台，所述工作台的两端布置有左件定位治具和右件定位治具，所述左件定位治具和右件定位治具之间布置有机器人和螺钉供料器，所述机器人包括固定在工作台上的基座、能绕着基座旋转的旋转手臂、安装在旋转手臂上的水平导轨、安装在水平导轨上的移动块以及驱使移动块沿水平导轨往复移动的伺服电机，所述移动块上安装有竖直推送气缸，所述电动螺丝批通过L形座安装在竖直推送气缸的伸出端上，所述螺钉供料器通过螺钉输送管道与电动螺丝批连接。
作为上述技术方案的进一步改进，所述螺钉供料器包括供料箱体，所述供料箱体上布置有螺钉进料腔、螺钉输送轨道以及螺钉上料机构，所述螺钉进料腔内布置有若干片旋转导向叶片以及螺钉导向落料口，所述螺钉输送轨道的一端伸入到螺钉导向落料口下方，螺钉输送轨道的另一端伸入到螺钉上料机构的进料口，所述螺钉上料机构的出料口通过螺钉输送管道与电动螺丝批连接。
作为上述技术方案的进一步改进，所述机架上布置有防护罩、控制面板、启动按钮以及急停按钮。
作为上述技术方案的进一步改进，所述左件定位治具上布置有前翼子板左件的左件仿形定位腔、沿左件仿形定位腔四周布置的多个左件压紧气缸以及安装在左件压紧气缸的工作端上的左件压紧块，所述右件定位治具上布置有前翼子板右件的右件仿形定位腔、沿右件仿形定位腔四周布置的多个右件压紧气缸以及安装右件压紧气缸的工作端上的右件压紧块。
作为上述技术方案的进一步改进，所述L形座上安装有螺丝批安装座，所述螺丝批安装座上布置有环状的螺丝批安装槽，所述电动螺丝批嵌在螺丝批安装槽后通过螺栓固定。
本发明的有益效果是：本发明通过机器人以及电动螺丝批配合，实现上五颗螺钉的自动化；提高生产效率，结构简单，产品品质稳定；减轻操作人员的劳动强度。另外，本发明可以交错对前翼子板左件和前翼子板右件进行上螺钉。本发明适用于前翼子板的自动上螺钉中。
附图说明
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单说明。显然，所描述的附图只是本发明的一部分实施例，而不是全部实施例，本领域的技术人员在不付出创造性劳动的前提下，还可以根据这些附图获得其他设计方案和附图。
图1是本发明的结构示意图；
图2是本发明的正视图；
图3是本发明中螺钉供料器的结构示意图。
具体实施方式
以下将结合实施例和附图对本发明的构思、具体结构及产生的技术效果进行清楚、完整地描述，以充分地理解本发明的目的、特征和效果。显然，所描述的实施例只是本发明的一部分实施例，而不是全部实施例，基于本发明的实施例，本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例，均属于本发明保护的范围。另外，文中所提到的所有联接/连接关系，并非单指构件直接相接，而是指可根据具体实施情况，通过添加或减少联接辅件，来组成更优的联接结构。
参照图1～图3，前翼子板组立专机，其包括电动螺丝批10、机架1以及位于机架1上的工作台2，所述工作台2的两端布置有左件定位治具4和右件定位治具5，所述左件定位治具4和右件定位治具5之间布置有机器人和螺钉供料器3，所述机器人包括固定在工作台2上的基座6、能绕着基座6旋转的旋转手臂7、安装在旋转手臂7上的水平导轨、安装在水平导轨上的移动块以及驱使移动块沿水平导轨往复移动的伺服电机，所述移动块上安装有竖直推送气缸8，所述电动螺丝批10通过L形座9安装在竖直推送气缸8的伸出端上，所述螺钉供料器3通过螺钉输送管道与电动螺丝批10连接。
作业员将前翼子板左件放到左件定位治具4上后并锁紧，旋转手臂7在控制面板的控制下旋转到预设定的角度，移动块在伺服电机的驱使下移动到预设定的位置，竖直推送气缸8的伸出端沿竖直向下的方向伸出，将电动螺丝批10中的螺钉送至指定位置后拧紧。竖直推送气缸8复位，旋转手臂7旋转到下一预设定角度，伺服电机驱使移动块移动，竖直推送气缸8工作，电动螺丝批10工作。如此循环后，完成前翼子板左件的上螺钉。在前翼子板左件的上螺钉过程中，作业员将前翼子板右件放到右件定位治具5上后并锁紧，旋转手臂7在控制面板的控制下大幅度旋转到预设定的角度，开始对前翼子板右件进行上螺钉。旋转手臂7能实现360°旋转。
进一步作为优选的实施方式，所述螺钉供料器3包括供料箱体，所述供料箱体上布置有螺钉进料腔30、螺钉输送轨道32以及螺钉上料机构33，所述螺钉进料腔30内布置有若干片旋转导向叶片31以及螺钉导向落料口，所述螺钉输送轨道32的一端伸入到螺钉导向落料口下方，螺钉输送轨道32的另一端伸入到螺钉上料机构33的进料口，所述螺钉上料机构33的出料口通过螺钉输送管道与电动螺丝批10连接。螺钉在旋转导向叶片31的带动下带至高位，在螺钉自身重力的作用下自由落体并沿着某一方向进入螺钉导向落料口后，螺钉沿着螺钉输送轨道32进入螺钉上料机构33，并沿着螺钉输送管道道电动螺丝批10的工作端。
进一步作为优选的实施方式，所述机架1上布置有防护罩、控制面板11、启动按钮以及急停按钮。
进一步作为优选的实施方式，所述左件定位治具4上布置有前翼子板左件的左件仿形定位腔、沿左件仿形定位腔四周布置的多个左件压紧气缸以及安装在左件压紧气缸的工作端上的左件压紧块，所述右件定位治具5上布置有前翼子板右件的右件仿形定位腔、沿右件仿形定位腔四周布置的多个右件压紧气缸以及安装右件压紧气缸的工作端上的右件压紧块，通过将前翼子板左件和前翼子板右件分别放置到相应的定位治具上后，感应器感应到相应位置上的工件后，旋转手臂7在控制面板的控制下旋转到预设定的角度，移动块在伺服电机的驱使下移动到预设定的位置，竖直推送气缸8的伸出端沿竖直向下的方向伸出，将电动螺丝批10中的螺钉送至指定位置后拧紧，进而交错对前翼子板左件和前翼子板右件进行上螺钉，提高生产效率。
进一步作为优选的实施方式，所述L形座9上安装有螺丝批安装座，所述螺丝批安装座上布置有环状的螺丝批安装槽，所述电动螺丝批10嵌在螺丝批安装槽后通过螺栓固定。
以上是对本发明的较佳实施方式进行了具体说明，但本发明创造并不限于所述实施例，熟悉本领域的技术人员在不违背本发明精神的前提下还可作出种种的等同变型或替换，这些等同的变型或替换均包含在本申请权利要求所限定的范围内。

Claims (5)

  1. 前翼子板组立专机，其特征在于：其包括电动螺丝批、机架以及位于机架上的工作台，所述工作台的两端布置有左件定位治具和右件定位治具，所述左件定位治具和右件定位治具之间布置有机器人和螺钉供料器，所述机器人包括固定在工作台上的基座、能绕着基座旋转的旋转手臂、安装在旋转手臂上的水平导轨、安装在水平导轨上的移动块以及驱使移动块沿水平导轨往复移动的伺服电机，所述移动块上安装有竖直推送气缸，所述电动螺丝批通过L形座安装在竖直推送气缸的伸出端上，所述螺钉供料器通过螺钉输送管道与电动螺丝批连接。
  2. 根据权利要求1所述的前翼子板组立专机，其特征在于：所述螺钉供料器包括供料箱体，所述供料箱体上布置有螺钉进料腔、螺钉输送轨道以及螺钉上料机构，所述螺钉进料腔内布置有若干片旋转导向叶片以及螺钉导向落料口，所述螺钉输送轨道的一端伸入到螺钉导向落料口下方，螺钉输送轨道的另一端伸入到螺钉上料机构的进料口，所述螺钉上料机构的出料口通过螺钉输送管道与电动螺丝批连接。
  3. 根据权利要求1所述的前翼子板组立专机，其特征在于：所述机架上布置有防护罩、控制面板、启动按钮以及急停按钮。
  4. 根据权利要求1~3任一项所述的前翼子板组立专机，其特征在于：所述左件定位治具上布置有前翼子板左件的左件仿形定位腔、沿左件仿形定位腔四周布置的多个左件压紧气缸以及安装在左件压紧气缸的工作端上的左件压紧块，所述右件定位治具上布置有前翼子板右件的右件仿形定位腔、沿右件仿形定位腔四周布置的多个右件压紧气缸以及安装右件压紧气缸的工作端上的右件压紧块。
  5. 根据权利要求1~3任一项所述的前翼子板组立专机，其特征在于：所述L形座上安装有螺丝批安装座，所述螺丝批安装座上布置有环状的螺丝批安装槽，所述电动螺丝批嵌在螺丝批安装槽后通过螺栓固定。
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CN110850701A (zh) * 2019-12-09 2020-02-28 东莞市伟俊自动化设备有限公司 一种钟表生产带粒冲床送料定位机构

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