WO2018119834A1 - 竹纤维清洁化生产方法 - Google Patents
竹纤维清洁化生产方法 Download PDFInfo
- Publication number
- WO2018119834A1 WO2018119834A1 PCT/CN2016/112925 CN2016112925W WO2018119834A1 WO 2018119834 A1 WO2018119834 A1 WO 2018119834A1 CN 2016112925 W CN2016112925 W CN 2016112925W WO 2018119834 A1 WO2018119834 A1 WO 2018119834A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- bamboo
- rope
- bamboo fiber
- fiber
- wire
- Prior art date
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Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B1/00—Mechanical separation of fibres from plant material, e.g. seeds, leaves, stalks
- D01B1/10—Separating vegetable fibres from stalks or leaves
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B1/00—Mechanical separation of fibres from plant material, e.g. seeds, leaves, stalks
- D01B1/10—Separating vegetable fibres from stalks or leaves
- D01B1/14—Breaking or scutching, e.g. of flax; Decorticating
- D01B1/30—Details of machines
- D01B1/32—Feeding arrangements
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B1/00—Mechanical separation of fibres from plant material, e.g. seeds, leaves, stalks
- D01B1/10—Separating vegetable fibres from stalks or leaves
- D01B1/14—Breaking or scutching, e.g. of flax; Decorticating
- D01B1/24—Breaking or scutching, e.g. of flax; Decorticating with toothed or other pointed devices
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B1/00—Mechanical separation of fibres from plant material, e.g. seeds, leaves, stalks
- D01B1/10—Separating vegetable fibres from stalks or leaves
- D01B1/48—Drying retted fibres
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B9/00—Other mechanical treatment of natural fibrous or filamentary material to obtain fibres or filaments
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01C—CHEMICAL OR BIOLOGICAL TREATMENT OF NATURAL FILAMENTARY OR FIBROUS MATERIAL TO OBTAIN FILAMENTS OR FIBRES FOR SPINNING; CARBONISING RAGS TO RECOVER ANIMAL FIBRES
- D01C1/00—Treatment of vegetable material
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01C—CHEMICAL OR BIOLOGICAL TREATMENT OF NATURAL FILAMENTARY OR FIBROUS MATERIAL TO OBTAIN FILAMENTS OR FIBRES FOR SPINNING; CARBONISING RAGS TO RECOVER ANIMAL FIBRES
- D01C1/00—Treatment of vegetable material
- D01C1/02—Treatment of vegetable material by chemical methods to obtain bast fibres
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G21/00—Combinations of machines, apparatus, or processes, e.g. for continuous processing
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G23/00—Feeding fibres to machines; Conveying fibres between machines
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
Definitions
- a rope-like bamboo fiber was obtained, and the fiber body had an equivalent diameter of 0.20 mm.
- Step 1 Divide the fresh bamboo into bamboo strips, go to bamboo green, bamboo yellow, bamboo joints, make bamboo pieces, use the wire-drawing equipment to make the bamboo pieces into bamboo yarns that are not implicated, and then twist them by the rope-making device. It can be made into continuous rope bamboo.
- the equivalent diameter of the bamboo wire body is 0.5 mm.
- Step 2 Rope-shaped bamboo wire is fed into a multi-fine refining device with 20 pairs of grooved rollers by an automatic conveying and buffering device. Between each pair of grooved rollers, a microwave heating device and a cold water shower device are arranged between the phases, that is, repeated Rolling, heating, rolling, cooling, that is, hot and cold exchange and rolling. The conveying speed is controlled by the processing time of any rope-shaped bamboo wire for 60 minutes. A rope-like coarse bamboo fiber is obtained, and the fiber body has an equivalent diameter of 0.25 mm.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Molecular Biology (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Nonwoven Fabrics (AREA)
Abstract
Description
Claims (10)
- 竹纤维清洁化生产方法,其特征在于:包括如下步骤:步骤1:分丝成绳:将新鲜竹材等分为竹条,去竹青、竹黄、竹节,制成竹片,用竹丝加工设备将竹片分丝,并加捻成绳状竹丝;步骤2:微波细化:绳状竹丝由自动化输送和缓冲装置喂入多重细化设备,采用冷热交激及辗轧揉搓的方式细化竹丝,再进入烘干设备后,制成用于复合材料的粗竹纤维。
- 如权利要求1所述的竹纤维清洁化生产方法,其特征在于:所述步骤1中,利用分丝设备将竹片制成相互无牵连的竹丝,再由成绳装置加捻成可连续的绳状竹丝。
- 如权利要求1所述的竹纤维清洁化生产方法,其特征在于:所述步骤2中的多重细化设备,由10~20对沟槽罗拉、及在每两对沟槽罗拉之间相间设置的微波加热装置、冷水冲淋装置构成。
- 竹纤维清洁化生产方法,其特征在于:包括如下步骤:步骤1:分丝成绳:将新鲜竹材等分为竹条,去竹青、竹黄、竹节,制成竹片,用竹丝加工设备将竹片分丝,并加捻成绳状竹丝;步骤2:微波细化:绳状竹丝由自动化输送和缓冲装置喂入多重细化设备,采用冷热交激及辗轧揉搓的方式细化竹丝,输出绳状粗竹纤维;步骤3:生物脱胶:绳状粗竹纤维由自动化输送和缓冲装置送入恒温条形生物酶发酵池,发酵后输出绳状竹纤维;步骤4:清洗喷油:将绳状竹纤维由自动化输送和缓冲装置送入由沟槽罗拉和喷水装置构成 的清洗设备,反复冲洗轧干,再进入烘干设备,烘干后进行喷淋式给油,输出绳状细竹纤维;步骤5:开松梳理:绳状细竹纤维由自动化输送和缓冲装置送入开松梳理设备进行顺直梳理,制成用于纺织材料的竹纤维。
- 如权利要求4所述的竹纤维清洁化生产方法,其特征在于:所述步骤1中,利用分丝设备将竹片制成相互无牵连的竹丝,再由成绳装置加捻成可连续的绳状竹丝。
- 如权利要求4所述的竹纤维清洁化生产方法,其特征在于:所述步骤2中的多重细化设备,由10~20对沟槽罗拉、及在每两对沟槽罗拉之间相间设置的微波加热装置、冷水冲淋装置构成。
- 如权利要求4所述的竹纤维清洁化生产方法,其特征在于:所述步骤3中的恒温条形发酵池中的生物酶,为漆酶与木聚糖酶组成的复合生物酶,比例为1∶0.5~1∶1;发酵池中参数控制:生物酶液的酶浓度为每升水2~4g,温度45~65℃,pH值4~6,溶解氧浓度5.4~4.8mg/L;任一段绳状竹纤维在池中发酵时间为2~4小时。
- 如权利要求4所述的竹纤维清洁化生产方法,其特征在于:所述恒温条形发酵池中设置贯穿全池长度的输送带,以传送绳状粗竹纤维;输送带没于发酵液中,运转速度按公式:v=l/t设置,其中:v为输送速度,l为全池长度,t为所需发酵时间;池中设置液位检测仪,并按长度方向分设温度、pH值、溶解氧浓度检测信号站若干,以实时控制和调整各参数。
- 如权利要求8所述的竹纤维清洁化生产方法,其特征在于:所述溶解氧浓度检测、控制参照以下公式:DOf=(p/p0)*(477.8/(T+32.6)),其中p为当地实测大气压、p0为标准大气压、T为温度。
- 如权利要求4所述的竹纤维清洁化生产方法,其特征在于:所述自动化输送和缓冲装置,由若干对沟槽罗拉和缓冲容器构成。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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JP2019549619A JP6841931B2 (ja) | 2016-12-29 | 2016-12-29 | 竹繊維のクリーンプロダクション |
PCT/CN2016/112925 WO2018119834A1 (zh) | 2016-12-29 | 2016-12-29 | 竹纤维清洁化生产方法 |
BR112019010626-0A BR112019010626B1 (pt) | 2016-12-29 | 2016-12-29 | Método de produção limpo para fibras de bambu |
US16/348,500 US20190264350A1 (en) | 2016-12-29 | 2016-12-29 | Clean production method for bamboo fibres |
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PCT/CN2016/112925 WO2018119834A1 (zh) | 2016-12-29 | 2016-12-29 | 竹纤维清洁化生产方法 |
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WO2018119834A1 true WO2018119834A1 (zh) | 2018-07-05 |
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PCT/CN2016/112925 WO2018119834A1 (zh) | 2016-12-29 | 2016-12-29 | 竹纤维清洁化生产方法 |
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US (1) | US20190264350A1 (zh) |
JP (1) | JP6841931B2 (zh) |
BR (1) | BR112019010626B1 (zh) |
WO (1) | WO2018119834A1 (zh) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109082772A (zh) * | 2018-10-04 | 2018-12-25 | 中山市奥创通风设备有限公司 | 一种用于制作竹原纤维制品的设备 |
CN109505013A (zh) * | 2018-11-15 | 2019-03-22 | 罗莱生活科技股份有限公司 | 一种竹原纤维的制备工艺 |
CN109985856A (zh) * | 2018-12-25 | 2019-07-09 | 赤水市牵手竹艺发展有限公司 | 一种竹编工艺品表面污迹清理方法 |
CN110978171A (zh) * | 2019-12-18 | 2020-04-10 | 张明勋 | 一种用竹子制取竹浆纤维及竹子提取物的制备方法及用途 |
WO2020098223A1 (zh) * | 2018-11-14 | 2020-05-22 | 微山宏瑞电力科技有限公司 | 一种新型工业生产冬暖夏凉环保经济的织物及其制造方法 |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US10926998B2 (en) * | 2018-11-30 | 2021-02-23 | Jiyang College Of Zhejiang A&F University | Pure bamboo fiber mattress and manufacturing method thereof |
CN112760721B (zh) * | 2020-12-22 | 2022-01-28 | 绍兴文理学院 | 一种纺织用棉籽二次去棉装置 |
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2016
- 2016-12-29 WO PCT/CN2016/112925 patent/WO2018119834A1/zh active Application Filing
- 2016-12-29 BR BR112019010626-0A patent/BR112019010626B1/pt active IP Right Grant
- 2016-12-29 JP JP2019549619A patent/JP6841931B2/ja active Active
- 2016-12-29 US US16/348,500 patent/US20190264350A1/en not_active Abandoned
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CN109985856A (zh) * | 2018-12-25 | 2019-07-09 | 赤水市牵手竹艺发展有限公司 | 一种竹编工艺品表面污迹清理方法 |
CN109985856B (zh) * | 2018-12-25 | 2022-04-15 | 赤水市牵手竹艺发展有限公司 | 一种竹编工艺品表面污迹清理方法 |
CN110978171A (zh) * | 2019-12-18 | 2020-04-10 | 张明勋 | 一种用竹子制取竹浆纤维及竹子提取物的制备方法及用途 |
CN110978171B (zh) * | 2019-12-18 | 2021-10-08 | 张明勋 | 一种用竹子制取竹浆纤维及竹子提取物的制备方法及用途 |
Also Published As
Publication number | Publication date |
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US20190264350A1 (en) | 2019-08-29 |
BR112019010626A2 (pt) | 2019-09-17 |
BR112019010626B1 (pt) | 2024-02-06 |
JP6841931B2 (ja) | 2021-03-10 |
JP2020501040A (ja) | 2020-01-16 |
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