WO2018103259A1 - 瓶子翻转下料装置与下料方法 - Google Patents

瓶子翻转下料装置与下料方法 Download PDF

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Publication number
WO2018103259A1
WO2018103259A1 PCT/CN2017/083147 CN2017083147W WO2018103259A1 WO 2018103259 A1 WO2018103259 A1 WO 2018103259A1 CN 2017083147 W CN2017083147 W CN 2017083147W WO 2018103259 A1 WO2018103259 A1 WO 2018103259A1
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WO
WIPO (PCT)
Prior art keywords
bottle
plate
baffle
unloading device
disposed
Prior art date
Application number
PCT/CN2017/083147
Other languages
English (en)
French (fr)
Inventor
郭永周
Original Assignee
广东心宝药业科技有限公司
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Publication date
Application filed by 广东心宝药业科技有限公司 filed Critical 广东心宝药业科技有限公司
Publication of WO2018103259A1 publication Critical patent/WO2018103259A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B65G2201/0235—Containers
    • B65G2201/0244—Bottles

Definitions

  • the invention relates to a conveying device, in particular to a bottle turning and unloading device and a cutting method.
  • the bottle on the conveyor belt may be a flat face with the tail facing forward or a flat face with the head facing forward. If the bottle is lying flat with the tail facing forward, when the bottle is pushed out of the conveyor belt, the bottle is turned 90 degrees, the tail of the bottle is facing down and falls into the empty blister or the bottle conveying track; otherwise, if the bottle is headed towards When the front is lying flat, the bottle is turned 90 degrees, the bottle head is facing down and falls into the empty blister or the bottle transport track. In this way, the orientation of the bottles in the blister or the conveying track is not uniform, and manual adjustment is required, which is labor-intensive and labor-efficient.
  • a bottle turning and unloading device comprising: a blanking plate, the cutting plate is provided with a cutting opening for the bottle to pass through; a limiting baffle, the limiting baffle is located under the bottle Above the material plate, one end of the limiting baffle projected on the lowering plate is located at an edge of the lowering opening, and the limiting baffle has a space between the lowering plate and the spacing
  • the size is larger than the outer diameter of the bottle head
  • the size is smaller than the outer diameter of the tail of the bottle
  • the switch board is corresponding to the first driving mechanism, the switch board is correspondingly disposed with the feeding opening, and the first driving mechanism is configured to drive the switch board to move in or out Said mouth; said tail of said bottle being completely above said switch plate when said limit stop abuts said head of said bottle; said bottle when said limit stop abuts said tail of said bottle A portion of the head protrudes out of the lower opening and above the lowering plate.
  • a bottle flipping method using the bottle flipping and unloading device, comprising the steps of: the first driving mechanism drives the switch plate to move to the cutting opening; the driving flat bottle moves to the feeding opening, and Causing the bottle head or the bottle tail to abut the limit baffle; the first drive mechanism drives the switch plate to be removed from the feed opening to cause the lying bottle to fall from the lower opening Cutting.
  • the bottle turning and unloading device further includes a partitioning mechanism disposed above the lowering plate, and the separating mechanism is slidably engaged with the lowering plate,
  • the partitioning mechanism includes a plurality of first partitioning blocks arranged in parallel at intervals, adjacent to the first partitioning block The spacing between the blocks can be used for the bottle to pass through; the blanking plate is provided with an open area, the switch plate is plural, and the switch plate and the limiting baffle are adjacent to the first Corresponding to the interval between the two partitions, the switch plates are arranged side by side in the open area, the switch plate is connected to the lower plate, and the lower feed port is located adjacent to the switch plate between.
  • the switch board and the lower board are integrally formed, and the limit baffle is mounted on the partition mechanism.
  • the plurality of lying bottles may be separated from each other by the plurality of first partitioning blocks, and the lower driving plate is driven to slide relative to the partitioning mechanism by the first driving mechanism to control whether the interval between the adjacent first separating blocks is Whether the spacing between the adjacent switch plates is in communication, if they are connected, the bottles in the interval between adjacent first partition blocks fall into the blanking passage through the feeding port, and if they are not connected, the bottle can be Slide forward on the switch board and eventually interfere with the limit stop.
  • the bottle inverting and unloading device further comprises a blanking partition
  • the blanking separator is disposed below the lowering panel
  • the blanking partitioning comprises juxtaposed spacing a plurality of blanking chutes are disposed
  • the unloading chutes correspond to the intervals between adjacent ones of the first separating blocks.
  • the unloading chute is the sliding track of the bottle, which prevents the bottle from turning over and ensures that the tail of the bottle slides down to the empty blister or bottle conveying track.
  • the blanking partition plate is inclined by 80 to 85 degrees with respect to the lowering plate, so that the bottle runs downward along the bottom wall of the blanking slide during the blanking process of the bottle.
  • the bottle flipping and unloading device further includes a carrier plate and a transport bottle mechanism, and the carrier plate is juxtaposed with a plurality of chutes for the bottle to slide over, the chute and the first The spacing between the spaced apart stops is used to drive the bottles in the chute to the blanking plate.
  • the bottle mechanism includes a rotating shaft disposed above the carrier, and a push plate disposed on the rotating shaft. Rotating the shaft to rotate the push plate, Thereby, the bottle on the carrier board can be knocked down from the standing state to the flat state, and the flat bottle can be pushed out of the carrier output. In this way, work efficiency can be improved without the need for a manual manual bottle pouring operation.
  • the bottle to be delivered is a flat bottle, and the width of the flat bottle is larger than the thickness of the flat bottle.
  • the width of the chute is designed corresponding to the thickness of the bottle, and the depth of the chute is less than the width of the bottle.
  • the push plate can contact the bottle outside the chute during the rotation of the rotating shaft, and is pushed along the plate.
  • the carrier plate is pushed out in the direction of the chute.
  • the push plates are two or more, the push plates are disposed along an axial direction of the rotating shaft, and the push plates are spaced apart from the outer side walls of the rotating shaft.
  • the push plate is an elastic plate.
  • the outer side wall of the rotating shaft is provided with a card slot, and the push plate is fixed in the card slot.
  • the push plate is made of silicone material. In this way, the push plate can be prevented from damaging the bottle during the process of knocking down the bottle.
  • the bottle turning and unloading device further includes a vibration mechanism that is coupled to the carrier plate.
  • the bottle inverting and unloading device further includes a first side baffle and a second side baffle, and the first side baffle and the second side baffle are respectively disposed on the load On both sides of the board.
  • the bottle inverting and unloading device further includes a first end baffle and a second end baffle, and the first end baffle is disposed at a bottle output end of the carrier, a distance between a bottom surface of the one end baffle and a bottom wall of the chute is smaller than a height of the bottle; the second end baffle is disposed on the carrier, and the second end baffle and the first The one end baffle is disposed opposite to each other, and the first end baffle, the second end baffle, the first side baffle and the second side baffle enclose a silo. In this way, the bottle in the standing state is blocked by the first end flap, and the bottle in the standing state is prevented from being output.
  • the silo can limit the bottle to the carrier during the vibration of the bottle to avoid the vibration mechanism
  • the bottle is shaken out or pushed out of the carrier during the vibrating bottle or during the push-down of the bottle.
  • the bottle turning and unloading device further comprises a bottle position control mechanism, the bottle position control mechanism comprising a support plate, a switching partition and a second driving mechanism, wherein the support plate is disposed at the load Between the plate and the partitioning mechanism, the switching partition is slidably engaged with the supporting plate, and the switching partition is juxtaposed with a plurality of passages, the passages are correspondingly arranged with the sliding slots; the second driving The mechanism is configured to drive the switching partition to move to the first position or the second position, and when the second driving mechanism drives the switching partition to move to the first position, the passage communicates with the sliding slot, And the channel is disconnected from an interval between adjacent ones of the first spacers; when the second driving mechanism drives the switching spacer to move to the second position, the channel and the chute The phase is disconnected and the channel is in communication with an interval between adjacent ones of the first spacers.
  • the length of the passage in the switching partition corresponds to the length of the bottle, and when the bottle is completely moved into the passage in the switching partition, the switching partition is driven by the second driving mechanism to slide from the first position to the second position.
  • the channel is disconnected from the chute and the channel is in communication with the spacing between adjacent first dividing blocks, the bottle continues to move from the channel to the space between adjacent first dividing blocks.
  • the bottle turning and unloading device further comprises a beam, the beam is disposed on the support plate, the beam is provided with a guide rail, and the switching partition is provided with a slider, the sliding The block is in sliding engagement with the rail.
  • the bottle turning and unloading device further includes a speed control device, the speed control device is electrically connected to the vibration mechanism or the bottle mechanism, and the speed control device is used for adjusting vibration.
  • the conveying bottle mechanism comprises a driving motor, and a torque output shaft of the driving motor is connected to the rotating shaft.
  • FIG. 1 is a schematic view showing an angle of a bottle turning and unloading device according to an embodiment of the present invention
  • FIG. 2 is a schematic view showing another angle of the bottle turning and unloading device according to an embodiment of the present invention
  • FIG. 3 is a schematic view showing a further angle of the bottle turning and unloading device according to the embodiment of the present invention, and having a blanking partition plate;
  • FIG. 4 is a schematic view of a blanking plate in a bottle turning and unloading device according to an embodiment of the present invention
  • FIG. 5 is a schematic view of a flat bottle head against a limit baffle in a bottle inverting and unloading device according to an embodiment of the present invention
  • FIG. 6 is a schematic view 1 of a bottle reversing cutting device according to an embodiment of the present invention, in which a lying bottle is dropped from a feeding opening to a blanking passage;
  • FIG. 7 is a schematic view of a tail-shaped bottle end restraining baffle in a bottle inverting and unloading device according to an embodiment of the present invention
  • FIG. 8 is a second schematic view of the bottle lying in the bottle turning and unloading device according to the embodiment of the present invention, which is dropped from the feeding opening to the cutting channel;
  • FIG. 9 is a schematic view showing a state in which a switching partition is located at a first position in a bottle turning and unloading device according to an embodiment of the present invention.
  • FIG. 10 is a schematic view showing a state in which a switching partition is located at a second position in a bottle turning and unloading device according to an embodiment of the present invention
  • FIG. 11 is a schematic view showing a state in which a switching partition is again located at a first position in a bottle turning and unloading device according to an embodiment of the present invention
  • FIG. 12 is a schematic structural view 1 of a carrier plate and a vibration mechanism in a bottle turning and unloading device according to an embodiment of the present invention
  • FIG. 13 is a second schematic structural view of a carrier plate and a vibrating mechanism in a bottle turning and unloading device according to an embodiment of the present invention
  • Figure 15 is a schematic view showing the spring of the vibration mechanism of the vibrating mechanism in the bottle turning and unloading device according to the embodiment of the present invention.
  • 16 is a schematic view of a material turning steering track in a bottle turning and unloading device according to an embodiment of the present invention.
  • Cutting plate 101, feeding port, 11, limiting baffle, 12, switch plate, 13, first driving mechanism, 14, separating mechanism, 141, first separating block, 142, spacing, 15, Cutting partition board, 151, feeding chute, 161, support plate, 162, switching partition, 163, second driving mechanism, 164, passage, 165, slider, 17, beam, 171, guide rail, 18, Cutting channel, 20, carrier plate, 201, chute, 21, conveying bottle mechanism, 211, rotating shaft, 212, push plate, 22, first side baffle, 23, second side baffle, 24, first End baffle, 25, second end baffle, 26, silo, 27, frame, 28, drive motor, 30, vibration mechanism, 31, base, 321, first steel spring, 322, second steel spring , 33, electromagnet, 34, iron core, 35, first mount, 36, second mount, 37, third mount, 38, fourth mount, 39, base, 391, elastic block, 40 , cutting material to track, 50, bottle, 60, speed control device, 70, blister.
  • a bottle inverting and unloading device comprises: a lowering plate 10, a limiting baffle 11, a switch plate 12 and a first driving mechanism 13.
  • the lowering plate 10 is provided with a lower opening 101 for the passage of the bottle 50 (shown in Figures 5 and 7).
  • the limiting baffle 11 is located above the lowering plate 10, and one end of the limiting baffle 11 projected on the lowering plate 10 is located at an edge of the lowering opening 101.
  • Limit baffle 11 The margin of the end portion located at the edge of the discharge opening 101 can be set according to the actual situation, as long as the head reverse front lying bottle 50 can be normally turned over, the limit baffle 11 does not hinder the flipping action of the anti-flat bottle 50. Just fine.
  • the limit baffle 11 and the lowering plate 10 are spaced apart from each other.
  • the spacing is greater than the outer diameter of the head of the bottle 50 and less than the outer diameter of the tail of the bottle 50.
  • the switch board 12 is disposed corresponding to the discharge port 101, and the first drive mechanism 13 is configured to drive the switch board 12 to move into or out of the discharge port 101.
  • the outer diameter of the head of the bottle 50 is larger than the outer diameter of the tail of the bottle 50, that is, if the tail of the bottle 50 is lying flat forwardly above the lower opening 101 of the lowering plate 10, the bottle The 50 tail portion is in contact with the limit baffle 11 and cannot continue to move forward; if the head of the bottle 50 is reclined forwardly into the lower opening 101 of the lowering plate 10, the head of the bottle 50 passes through the limit baffle 11 and The spacing between the blanking plates 10 is prevented by the limit baffle 11 from coming forward.
  • the bottle flipping and unloading device further comprises a partitioning mechanism 14.
  • the partitioning mechanism 14 is disposed above the lowering plate 10, and the partitioning mechanism 14 is slidably engaged with the lowering plate 10.
  • the partition mechanism 14 includes a plurality of first partition blocks arranged side by side. An interval 142 between adjacent first partition stops 141 can be used for the bottle 50 to pass through.
  • the lowering plate 10 is provided with an open area.
  • the switch board 12 has a plurality of switch boards 12 and the limit baffle 11 respectively corresponding to the interval 142 between the adjacent first partition stops 141.
  • the switch boards 12 are juxtaposed in the open area, and the switch board 12 is connected to the lower board 10.
  • the feed opening 101 is located between adjacent switch plates 12.
  • the switch plate 12 is integrally formed with the lower plate 10, and the limit baffle 11 is mounted on the partition mechanism 14.
  • the plurality of lying bottles 50 may be separated from each other by the plurality of first partitioning blocks 141, and the lowering plate 10 is driven to slide relative to the partitioning mechanism 14 by the first driving mechanism 13 to control the adjacent first separating blocks.
  • the interval 142 between the 141 is in communication with the interval between the adjacent switch plates 12, if communicated, the bottle 50 in the space 142 between the adjacent first partition blocks 141 is dropped into the blank through the feed port. In the passage 18, if not communicated, the bottle 50 can slide forward on the switch plate 12 and eventually interfere with the limit stop 11.
  • the bottle turning and unloading device further includes a blanking separator 15 .
  • the blank partitioning plate 15 is disposed below the lowering plate 10, and the blanking partitioning plate 15 includes a plurality of blanking chutes arranged side by side.
  • the blanking chute corresponds to the interval 142 between the adjacent first partitioning blocks 141.
  • the unloading chute is the sliding track of the bottle 50, which prevents the bottle from turning over and ensures that the tail end of the bottle 50 slides down to the empty blister 70 or the bottle conveying track.
  • the blank partitioning plate 15 is inclined by 80 to 85 degrees with respect to the lowering plate 10, so that during the cutting process of the bottle 50, Run down the bottom wall of the blanking slide.
  • the bottle turning and unloading device further includes a carrier 20 and a transport bottle mechanism 21 .
  • a plurality of sliding slots 201 for the bottle 50 to slide over are arranged side by side on the carrier 20 .
  • the interval between the chute 201 and the first partition block 141 is one-to-one.
  • the bottle mechanism 21 is used to drive the bottle 50 in the chute 201 to the lowering plate 10.
  • the bottle mechanism 21 includes a rotating shaft 211 disposed above the carrier 20, and a push plate 212 disposed on the rotating shaft 211.
  • the rotation of the rotating shaft 211 drives the push plate 212 to rotate, so that the bottle 50 on the carrier 20 can be knocked down from the standing state to the flat state, and the flat bottle 50 can be pushed out of the carrier 20 output.
  • the bottle 50 to be conveyed is a flat bottle, and the width of the flat bottle is larger than the thickness of the flat bottle.
  • the width of the chute 201 is designed corresponding to the thickness of the bottle 50, and the depth of the chute 201 is smaller than the width of the bottle 50.
  • the push plate 212 can contact the portion of the bottle 50 outside the sliding slot 201, and the pushing plate 212 pushes the carrier 20 in the direction of the sliding slot 201.
  • the push plates 212 are two or more, the push plates 212 are disposed along the axial direction of the rotating shaft 211, and the push plates 212 are spaced apart from the outer side walls of the rotating shaft 211.
  • the push plate 212 is an elastic plate.
  • the outer side wall of the rotating shaft 211 is provided with a card slot, and the push plate 212 is locked in the card slot.
  • the push plate 212 is a silicone material.
  • the bottle turning and unloading device further includes a vibration mechanism 30.
  • the vibration mechanism 30 is drivingly coupled to the carrier 20 .
  • the vibration mechanism 30 drives the carrier 20 to vibrate according to a preset frequency, which can facilitate the vibration of the bottle 50 on the carrier 20 and facilitate the vibration of the bottle 50 in the flat state, thereby facilitating the bottle on the carrier 20. 50 fast output. This ensures that the bottle 50 is removed from the carrier 20
  • the chute 201 is output in a flat and orderly manner to the discharge opening 101 of the lowering plate 10.
  • both the carrier 20 and the lowering plate 10 are slightly inclined by 5 to 20 degrees with respect to the horizontal plane, so that the vibration of the vibrating mechanism 30 can be made along the interval between the chute 201 and the first separating block 141 during the vibration of the vibrating mechanism 30.
  • the 142 moves forward to the discharge port 101.
  • the bottle inverting and unloading device further includes a first side baffle 22 and a second side baffle 23.
  • the first side baffle 22 and the second side baffle 23 are respectively disposed on two sides of the carrier 20 .
  • the bottle inverting and unloading device further includes a first end baffle 24 and a second end baffle 25.
  • the first end baffle 24 is disposed at the output end of the bottle 50 of the carrier 20, and the distance between the bottom surface of the first end baffle 24 and the bottom wall of the chute 201 is smaller than the height of the bottle 50.
  • the second end stop 25 is disposed on the carrier 20, and the second end stop 25 is disposed opposite the first end stop 24.
  • the first end stop 24 , the second end stop 25 , the first side baffle 22 and the second side baffle 23 enclose a silo 26 .
  • the silo 26 can limit the bottle 50 during the vibration of the bottle 50.
  • the bottle 50 is oscillated or pushed out of the carrier 20 during the process of vibrating the bottle 50 by the vibrating mechanism 30 or during the knocking of the bottle 50 by the push plate 212.
  • the bottle turning and unloading device further includes a bottle position control mechanism.
  • the bottle position control mechanism includes a support plate 161, a switching partition 162, and a second driving mechanism 163.
  • the support plate 161 is disposed between the carrier plate 20 and the partition mechanism 14 , and the switchboard 162 is slidably engaged with the support plate 161 .
  • the switching partitions 162 are juxtaposed with a plurality of passages 164, and the passages 164 are disposed one by one corresponding to the sliding slots 201.
  • the second driving mechanism 163 is configured to drive the switching partition 162 to move to a first position or a second position. Referring to FIGS.
  • the second driving mechanism 163 drives the switching partition 162 to move to the first position
  • the passage 164 is in communication with the chute 201, and the passage 164 is disconnected from the space 142 between the adjacent first partition stops 141; when the second drive mechanism 163 drives the switch compartment
  • the passage 164 is disconnected from the chute 201 and the passage 164 is in communication with the space 142 between the adjacent first partition stops 141.
  • the length of the passage 164 in the switching partition 162 corresponds to the length of the bottle 50.
  • the first position slides to the second position, at which time the passage 164 is disconnected from the chute 201 and the passage 164 is in communication with the spacing 142 between the adjacent first partition stops 141, and the bottle 50 continues to move from the passage 164 to In the interval 142 between adjacent first partition stops 141.
  • the bottle turning and unloading device further comprises a beam 17 .
  • the beam 17 is disposed on the support plate 161, and the beam 17 is provided with a guide rail 171.
  • the switching partition 162 is provided with a slider 165 that is slidably engaged with the guide rail 171.
  • the bottle turning and unloading device further includes a speed control device 60.
  • the speed control device 60 is electrically connected to the vibration mechanism 30 or the bottle mechanism 21, and the speed control device 60 is used to adjust the vibration frequency of the vibration mechanism 30 or to adjust the bottle mechanism 21 The speed of the bottle.
  • the bottle mechanism 21 includes a drive motor 28, and a torque output shaft of the drive motor 28 is drivingly coupled to the rotation shaft 211.
  • the driving motor 28 and the speed control device 60 are disposed on the first side baffle 22 or the second side baffle 23 or the first side baffle 22 and the second side baffle 23 On the rack 27.
  • the vibration mechanism 30 includes a base 31, a steel spring, an electromagnet 33, an iron core 34, and a control module for controlling whether the electromagnet 33 is energized.
  • One end of the steel spring is connected to the base 31, and the other end of the steel spring is connected to the carrier 20.
  • the electromagnet 33 and the iron core 34 are respectively disposed on the base 31 and the carrier 20, and the electromagnet 33 It is disposed opposite to the iron core 34.
  • the periodic magnetic force is generated by the control module controlling whether or not the electromagnet 33 is energized, and the electromagnet 33 repeatedly attracts the iron core 34 under the action of the periodic magnetic force, thereby generating a periodic vibration phenomenon.
  • the steel spring includes a first steel spring 321 and a second steel spring 322.
  • the electromagnet 33 and the iron core 34 are located between the first steel spring 321 and the second steel spring 322.
  • the steel spring is plate-shaped or spiral.
  • the vibration mechanism 30 further includes a first mount 35, a second mount 36, a third mount 37, and a fourth mount 38.
  • the bottle flipping device further includes a base 39.
  • the base 39 is disposed under the base 31, and an elastic block 391 is disposed between the base 39 and the base 31.
  • the additional elastic block 391 makes the vibration effect of the carrier 20 more obvious.
  • the bottle turning and unloading device further includes a blanking track 40.
  • the feeding end of the unloading turning rail 40 communicates with the discharging port 101 or communicates with the outlet end of the blanking chute, and the discharging end of the discharging turning rail 40 communicates with the empty bubble cover 70 or the bottle conveying track.
  • the blanking track 40 is disposed corresponding to the shape of the bottle 50, and the blanking track 40 is gradually twisted from the feeding end to the discharge end. As such, the bottle 50 is gradually deflected as the blanking track 40 is turned down through the falling of the turning track 40.
  • the torsion angle of the feeding end and the discharging end of the unloading turning rail 40 is 90 degrees, and then the bottle 50 can be turned in the horizontal direction by 90 degrees after discharging. It can be dropped into the empty bubble cover 70 or the bottle conveying track at a suitable angle.
  • the invention also provides a method for inverting and unloading a bottle, which adopts the bottle reversing and unloading device, comprising the following steps: the first driving mechanism 13 drives the switch plate 12 to move to the lower opening 101; and the driving flat bottle 50 moves to The discharge port 101 is located such that the head of the bottle 50 or the tail of the bottle 50 abuts the limit baffle 11; the first drive mechanism 13 drives the switch plate 12 to be removed from the discharge port 101 So that the lying bottle 50 is dropped from the discharge opening 101.
  • the above-mentioned method for inverting and unloading the bottle is the same as that of the bottle turning and unloading device, and will not be described herein.

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Abstract

一种瓶子翻转下料装置及方法。装置包括：下料板（10）、限位挡板（11）、开关板（12）与第一驱动机构（13）。下料板（10）设有下料口（101），限位挡板（11）位于下料板（10）的上方、且在下料板上投影的一端位于下料口（101）的边缘。第一驱动机构（13）用于驱动开关板（12）移入或移出下料口（101）。限位挡板（11）与下料板（10）之间的间隔大小大于瓶子头部外径大小、且小于瓶子尾部外径大小。无论输送轨道中的瓶子逆平躺或顺平躺，均能使得瓶子以同一朝向坠入到空泡罩或瓶子输送轨道上，使得工作效率较高。

Description

瓶子翻转下料装置与下料方法 技术领域
本发明涉及一种输送装置，特别是涉及一种瓶子翻转下料装置与下料方法。
背景技术
传统的理瓶输送装置是将瓶子平躺置于输送带上，通过电机驱动输送带转动来输送瓶子，最后会将瓶子推入至空泡罩中或瓶子输送轨道中。然而，输送带上的瓶子可以为尾部朝前的顺平躺或头部朝前的逆平躺。若瓶子为尾部朝前的顺平躺时，瓶子被推出输送带时，瓶子90度翻转，瓶子尾部朝下并掉入到空泡罩中或瓶子输送轨道中；反之，若瓶子为头部朝前的逆平躺时，瓶子90度翻转，瓶子头部朝下并掉入到空泡罩中或瓶子输送轨道中。如此，泡罩或输送轨道中瓶子的朝向并不一致，需要人工进行调整，这样将耗费人力物力，工作效率较低。
发明内容
基于此，有必要针对现有技术的缺陷，提供一种瓶子翻转下料装置，它能够使得瓶子以同一朝向坠入到空泡罩或瓶子输送轨道上。
其技术方案如下：一种瓶子翻转下料装置，包括：下料板，所述下料板设有用于瓶子穿过的下料口；限位挡板，所述限位挡板位于所述下料板的上方，所述限位挡板在所述下料板上投影的一端位于所述下料口的边缘，所述限位挡板与所述下料板之间具有间隔，所述间隔大小大于所述瓶子头部外径 大小、且小于所述瓶子尾部外径大小；开关板与第一驱动机构，所述开关板与所述下料口相应设置，所述第一驱动机构用于驱动所述开关板移入或移出所述下料口；当所述限位挡板抵触所述瓶子头部时，所述瓶子尾部完全位于所述开关板的上方；当所述限位挡板抵触所述瓶子尾部时，所述瓶子头部的一部分凸出于所述下料口外、并位于所述下料板上方。
一种瓶子翻转下料方法，采用了所述的瓶子翻转下料装置，包括如下步骤：第一驱动机构驱动开关板移动至下料口；驱动平躺瓶子移动至所述下料口处，并使得所述瓶子头部或所述瓶子尾部抵触限位挡板；所述第一驱动机构驱动所述开关板从所述下料口移出，以使得平躺瓶子从所述下料口处掉落下料。
上述的瓶子翻转下料装置及方法，第一驱动机构驱动开关板从下料口移出时，若瓶子头部朝前逆平躺时，瓶子头部位于限位挡板与下料板之间，如此瓶子头部挂住下料板无法翻转，而瓶子尾部完全位于下料口中，由于失去开关板的支撑，便发生90度翻转，并掉入至下料通道中；若瓶子尾部朝前逆平躺时，瓶子头部的一部分凸出于下料口外、并位于下料板上方，如此瓶子头部挂住下料板无法翻转，而瓶子尾部由于抵触限位挡板无法伸入至限位挡板与下料板之间的间隔，而完全位于下料口中，并由于失去开关板的支撑，便发生90度翻转，并掉入至下料通道中。如此，无论输送轨道中的瓶子逆平躺或顺平躺，本实施例均能使得瓶子以同一朝向坠入到空泡罩或瓶子输送轨道上，使得工作效率较高。
在其中一个实施例中，所述的瓶子翻转下料装置还包括分隔机构，所述分隔机构设置在所述下料板的上方，且所述分隔机构与所述下料板滑动配合，所述分隔机构包括并列间隔设置的多个第一分隔档块，相邻所述第一分隔挡 块之间的间隔能够用于所述瓶子穿过；所述下料板设有开口区，所述开关板为多个，所述开关板、所述限位挡板均与相邻所述第一分隔挡块之间的间隔一一相应，所述开关板并列间隔设置于所述开口区，所述开关板与所述下料板相连，所述下料口位于相邻所述开关板之间。本实施例中，开关板与下料板一体成型，限位挡板装设在分隔机构上。可以使多个平躺瓶子通过多个第一分隔挡块相互分隔开，并通过第一驱动机构驱动下料板相对于分隔机构滑动，以控制相邻第一分隔挡块之间的间隔是否与相邻开关板之间的间隔是否相通，如果相通，那么相邻第一分隔挡块之间的间隔中的瓶子便通过进料口掉入下料通道中，如果不相通，那么瓶子便可以在开关板上向前滑动并最终与限位挡板抵触。
在其中一个实施例中，所述的瓶子翻转下料装置还包括下料分隔板，所述下料分隔板设置在所述下料板的下方，所述下料分隔板包括并列间隔设置的多个下料滑道，所述下料滑道与相邻所述第一分隔挡块之间的间隔一一相应。瓶子从下料口掉下后，便进入到下料分隔板的下料滑道中，通过下料滑道向下滑行。下料滑道为瓶子的滑行轨道，它能避免瓶子翻转，保证瓶子尾部朝下有序滑行至空泡罩或瓶子输送轨道上。本实施例中，下料分隔板相对于下料板倾斜80度至85度，这样瓶子下料过程中，沿着下料滑道底壁向下运行。
在其中一个实施例中，所述的瓶子翻转下料装置还包括载板与输送瓶机构，所述载板上并列开设有用于瓶子滑过的多个滑槽，所述滑槽与所述第一分隔挡块之间的间隔一一相应，所述输送瓶机构用于将所述滑槽中的瓶子驱动至所述下料板。本实施例中，所述输送瓶机构包括设置在所述载板上方的转动轴，以及设置在所述转动轴上的推板。通过转动轴转动带动推板转动， 从而便可以将载板上的瓶子由站立状态打倒为平躺状态，并顺势将平躺瓶子推出载板输出。如此，无需工作人员手动倒瓶操作，工作效率便可以得以提高。本实施例中，所要输送的瓶子为扁平状瓶，扁平状瓶的宽度大于扁平状瓶的厚度。将滑槽的宽度与瓶子的厚度相应设计，且滑槽的深度小于瓶子的宽度。这样，瓶子被推入到滑槽中后，瓶子仍有部分凸出于载板的滑槽外，推板随同转轴转动过程中，能够接触到瓶子位于滑槽外的部位，并被推板沿着滑槽方向推出载板。本实施例中，所述推板为两个以上，所述推板沿所述转动轴的轴向方向设置，且所述推板间隔布置于所述转动轴外侧壁。且所述推板为弹性板。所述转动轴外侧壁设置有卡槽，所述推板卡固于所述卡槽中。推板为硅胶材料。这样，推板打倒瓶子过程中，能避免损伤瓶子。
在其中一个实施例中，所述的瓶子翻转下料装置还包括振动机构，所述振动机构与所述载板传动相连。
在其中一个实施例中，所述的瓶子翻转下料装置还包括第一侧挡板与第二侧挡板，所述第一侧挡板与所述第二侧挡板分别设置于所述载板的两侧。
在其中一个实施例中，所述的瓶子翻转下料装置还包括第一端挡板与第二端挡板，所述第一端挡板设置在所述载板的瓶子输出端，所述第一端挡板底面与所述滑槽底壁之间的距离小于所述瓶子的高度；所述第二端挡板设置在所述载板上，且所述第二端挡板与所述第一端挡板对立设置，所述第一端挡板、所述第二端挡板、所述第一侧挡板与所述第二侧挡板围成料仓。这样，通过第一端挡板挡住站立状态的瓶子，避免将站立状态的瓶子输出。由于第一端挡板、第二端挡板、第一侧挡板与第二侧挡板围成料仓，这样瓶子振动过程中，料仓能将瓶子限位于载板上，以避免振动机构振动瓶子过程中或者推板打倒瓶子过程中将瓶子振出或推出载板外。
在其中一个实施例中，所述的瓶子翻转下料装置还包括瓶子位置控制机构，所述瓶子位置控制机构包括支撑板、切换隔板与第二驱动机构，所述支撑板设置在所述载板与所述分隔机构之间，所述切换隔板与所述支撑板滑动配合，所述切换隔板并列设有多个通道，所述通道与滑槽一一相应设置；所述第二驱动机构用于驱动所述切换隔板移动至第一位置或第二位置，当所述第二驱动机构驱动所述切换隔板移动至第一位置时，所述通道与所述滑槽相连通、且所述通道与相邻所述第一分隔挡块之间的间隔相断开；当所述第二驱动机构驱动所述切换隔板移动至第二位置时，所述通道与所述滑槽相断开、且所述通道与相邻所述第一分隔挡块之间的间隔相连通。本实施例中，切换隔板中通道的长度与瓶子的长度相应，当瓶子完全移入至切换隔板中的通道中时，通过第二驱动机构驱动切换隔板由第一位置滑动至第二位置，此时通道与滑槽相断开、且通道与相邻第一分隔挡块之间的间隔相连通，瓶子便从通道继续移动至相邻第一分隔挡块之间的间隔中。
在其中一个实施例中，所述的瓶子翻转下料装置还包括横梁，所述横梁设置在所述支撑板上，所述横梁设有导轨，所述切换隔板设有滑块，所述滑块与所述导轨滑动配合。本实施例中，所述瓶子翻转下料装置还包括调速控制装置，所述调速控制装置与所述振动机构或所述输送瓶机构电性连接，所述调速控制装置用于调整振动机构的振动频率或者用于调整所述输送瓶机构的输瓶速度。本实施例中，所述输送瓶机构包括驱动电机，所述驱动电机的转矩输出轴与所述转动轴传动相连。
附图说明
图1为本发明实施例所述的瓶子翻转下料装置其中一角度示意图；
图2为本发明实施例所述的瓶子翻转下料装置另一角度示意图；
图3为本发明实施例所述的瓶子翻转下料装置又一角度、且设有下料分隔板的示意图；
图4为本发明实施例所述的瓶子翻转下料装置中下料板的示意图；
图5为本发明实施例所述的瓶子翻转下料装置中平躺瓶子头部抵触限位挡板的示意图；
图6为本发明实施例所述的瓶子翻转下料装置中平躺瓶子从下料口中掉落至下料通道的示意图一；
图7为本发明实施例所述的瓶子翻转下料装置中平躺瓶子尾部抵触限位挡板的示意图；
图8为本发明实施例所述的瓶子翻转下料装置中平躺瓶子从下料口中掉落至下料通道的示意图二；
图9为本发明实施例所述的瓶子翻转下料装置中切换隔板位于第一位置的状态示意图；
图10为本发明实施例所述的瓶子翻转下料装置中切换隔板位于第二位置的状态示意图；
图11为本发明实施例所述的瓶子翻转下料装置中切换隔板再次位于第一位置的状态示意图；
图12为本发明实施例所述的瓶子翻转下料装置中载板与振动机构结构示意图一；
图13为本发明实施例所述的瓶子翻转下料装置中载板与振动机构结构示意图二；
图14为本发明实施例所述的瓶子翻转下料装置中振动机构的钢弹簧为板 状的示意图；
图15为本发明实施例所述的瓶子翻转下料装置中振动机构的钢弹簧为弹簧状的示意图；
图16为本发明实施例所述的瓶子翻转下料装置中下料转向轨道的示意图。
10、下料板，101、下料口，11、限位挡板，12、开关板，13、第一驱动机构，14、分隔机构，141、第一分隔挡块，142、间隔，15、下料分隔板，151、下料滑道，161、支撑板，162、切换隔板，163、第二驱动机构，164、通道，165、滑块，17、横梁，171、导轨，18、下料通道，20、载板，201、滑槽，21、输送瓶机构，211、转动轴，212、推板，22、第一侧挡板，23、第二侧挡板，24、第一端挡板，25、第二端挡板，26、料仓，27、机架，28、驱动电机，30、振动机构，31、基座，321、第一钢弹簧，322、第二钢弹簧，33、电磁铁，34、铁芯，35、第一安装座，36、第二安装座，37、第三安装座，38、第四安装座，39、底座，391、弹性垫块，40、下料转向轨道，50、瓶子，60、调速控制装置，70、泡罩。
具体实施方式
下面对本发明的实施例进行详细说明：
如图1-3所示，本发明所述的一种瓶子翻转下料装置，包括：下料板10、限位挡板11、开关板12与第一驱动机构13。
请参阅图4，所述下料板10设有用于瓶子50(如图5与图7所示)穿过的下料口101。所述限位挡板11位于所述下料板10的上方，所述限位挡板11在所述下料板10上投影的一端位于所述下料口101的边缘。限位挡板11 端部位于下料口101边缘的余量可以根据实际情况设置，只要能够使得头部朝前逆平躺瓶子50能够正常翻转，限位挡板11不会阻碍到逆平躺瓶子50的翻转动作即可。所述限位挡板11与所述下料板10之间具有间隔。所述间隔大小大于所述瓶子50头部外径大小、且小于所述瓶子50尾部外径大小。所述开关板12与所述下料口101相应设置，所述第一驱动机构13用于驱动所述开关板12移入或移出所述下料口101。
请参阅图5-8，本实施例中，瓶子50头部外径大小大于瓶子50尾部外径，即若瓶子50尾部朝前顺平躺进入下料板10的下料口101上方时，瓶子50尾部抵触限位挡板11，无法继续向前运动；若瓶子50头部朝前逆平躺进入下料板10的下料口101上方时，瓶子50头部穿过限位挡板11与下料板10之间的间隔、并由限位挡板11抵触阻止前行。当所述限位挡板11抵触所述瓶子50头部时，所述瓶子50尾部完全位于所述开关板12的上方；当所述限位挡板11抵触所述瓶子50尾部时，所述瓶子50头部的一部分凸出于所述下料口101外、并位于所述下料板10上方。
上述的瓶子翻转下料装置，第一驱动机构13驱动开关板12从下料口101移出时，若瓶子50头部朝前逆平躺时，瓶子50头部位于限位挡板11与下料板10之间，如此瓶子50头部挂住下料板10无法翻转，而瓶子50尾部完全位于下料口101中，由于失去开关板12的支撑，便发生90度翻转，并掉入至下料通道18中；若瓶子50尾部朝前逆平躺时，瓶子50头部的一部分凸出于下料口101外、并位于下料板10上方，如此瓶子50头部挂住下料板10无法翻转，而瓶子50尾部由于抵触限位挡板11无法伸入至限位挡板11与下料板10之间的间隔，而完全位于下料口101中，并由于失去开关板12的支撑，便发生90度翻转，并掉入至下料通道18中。如此，无论输送轨道中的瓶子 50逆平躺或顺平躺，本实施例均能使得瓶子50以同一朝向坠入到空泡罩70(如图16所示)或瓶子输送轨道上，使得工作效率较高。
其中，所述的瓶子翻转下料装置还包括分隔机构14。所述分隔机构14设置在所述下料板10的上方，且所述分隔机构14与所述下料板10滑动配合。所述分隔机构14包括并列间隔设置的多个第一分隔档块。相邻所述第一分隔挡块141之间的间隔142能够用于所述瓶子50穿过。所述下料板10设有开口区。所述开关板12为多个，所述开关板12、所述限位挡板11均与相邻所述第一分隔挡块141之间的间隔142一一相应。所述开关板12并列间隔设置于所述开口区，所述开关板12与所述下料板10相连。所述下料口101位于相邻所述开关板12之间。在其中一个实施例中，开关板12与下料板10一体成型，限位挡板11装设在分隔机构14上。可以使多个平躺瓶子50通过多个第一分隔挡块141相互分隔开，并通过第一驱动机构13驱动下料板10相对于分隔机构14滑动，以控制相邻第一分隔挡块141之间的间隔142是否与相邻开关板12之间的间隔是否相通，如果相通，那么相邻第一分隔挡块141之间的间隔142中的瓶子50便通过进料口掉入下料通道18中，如果不相通，那么瓶子50便可以在开关板12上向前滑动并最终与限位挡板11抵触。
所述的瓶子翻转下料装置还包括下料分隔板15。所述下料分隔板15设置在所述下料板10的下方，所述下料分隔板15包括并列间隔设置的多个下料滑道。所述下料滑道与相邻所述第一分隔挡块141之间的间隔142一一相应。瓶子50从下料口101掉下后，便进入到下料分隔板15的下料滑道中，通过下料滑道向下滑行。下料滑道为瓶子50的滑行轨道，它能避免瓶子翻转，保证瓶子50尾部朝下有序滑行至空泡罩70或瓶子输送轨道上。本实施例中，下料分隔板15相对于下料板10倾斜80度至85度，这样瓶子50下料过程中， 沿着下料滑道底壁向下运行。
请参阅图12与图13，本实施例中，所述的瓶子翻转下料装置还包括载板20与输送瓶机构21。所述载板20上并列开设有用于瓶子50滑过的多个滑槽201。所述滑槽201与所述第一分隔挡块141之间的间隔142一一相应。所述输送瓶机构21用于将所述滑槽201中的瓶子50驱动至所述下料板10。本实施例中，所述输送瓶机构21包括设置在所述载板20上方的转动轴211，以及设置在所述转动轴211上的推板212。通过转动轴211转动带动推板212转动，从而便可以将载板20上的瓶子50由站立状态打倒为平躺状态，并顺势将平躺瓶子50推出载板20输出。如此，无需工作人员手动倒瓶操作，工作效率便可以得以提高。本实施例中，所要输送的瓶子50为扁平状瓶，扁平状瓶的宽度大于扁平状瓶的厚度。将滑槽201的宽度与瓶子50的厚度相应设计，且滑槽201的深度小于瓶子50的宽度。这样，瓶子50被推入到滑槽201中后，瓶子50仍有部分凸出于载板20的滑槽201外。推板212随同转轴转动过程中，能够接触到瓶子50位于滑槽201外的部位，并被推板212沿着滑槽201方向推出载板20。本实施例中，所述推板212为两个以上，所述推板212沿所述转动轴211的轴向方向设置，且所述推板212间隔布置于所述转动轴211外侧壁。且所述推板212为弹性板。所述转动轴211外侧壁设置有卡槽，所述推板212卡固于所述卡槽中。推板212为硅胶材料。这样，推板212打倒瓶子50过程中，能避免损伤瓶子50。
所述的瓶子翻转下料装置还包括振动机构30。所述振动机构30与所述载板20传动相连。振动机构30按照预设频率驱动载板20振动，能够利于将载板20上的瓶子50振倒下，且利于将平躺状态瓶子50振动到滑槽201中，从而方便载板20上的瓶子50快速输出。如此能够保证瓶子50从载板20上的 滑槽201中平躺有序输出至下料板10的下料口101处。且将载板20与下料板10均相对于水平面略微倾斜5度至20度，这样振动机构30振动过程中，能够使得瓶子50沿着滑槽201、第一分隔挡块141之间的间隔142向前移动至下料口101。
所述的瓶子翻转下料装置还包括第一侧挡板22与第二侧挡板23。所述第一侧挡板22与所述第二侧挡板23分别设置于所述载板20的两侧。
所述的瓶子翻转下料装置还包括第一端挡板24与第二端挡板25。所述第一端挡板24设置在所述载板20的瓶子50输出端，所述第一端挡板24底面与所述滑槽201底壁之间的距离小于所述瓶子50的高度。所述第二端挡板25设置在所述载板20上，且所述第二端挡板25与所述第一端挡板24对立设置。所述第一端挡板24、所述第二端挡板25、所述第一侧挡板22与所述第二侧挡板23围成料仓26。这样，通过第一端挡板24挡住站立状态的瓶子50，避免将站立状态的瓶子50输出。由于第一端挡板24、第二端挡板25、第一侧挡板22与第二侧挡板23围成料仓26，这样瓶子50振动过程中，料仓26能将瓶子50限位于载板20上，以避免振动机构30振动瓶子50过程中或者推板212打倒瓶子50过程中将瓶子50振出或推出载板20外。
请参阅图1与图3，在其中一个实施例中，所述的瓶子翻转下料装置还包括瓶子位置控制机构。所述瓶子位置控制机构包括支撑板161、切换隔板162与第二驱动机构163。所述支撑板161设置在所述载板20与所述分隔机构14之间，所述切换隔板162与所述支撑板161滑动配合。所述切换隔板162并列设有多个通道164，所述通道164与滑槽201一一相应设置。所述第二驱动机构163用于驱动所述切换隔板162移动至第一位置或第二位置。请参阅图9-11，当所述第二驱动机构163驱动所述切换隔板162移动至第一位置时，所 述通道164与所述滑槽201相连通、且所述通道164与相邻所述第一分隔挡块141之间的间隔142相断开；当所述第二驱动机构163驱动所述切换隔板162移动至第二位置时，所述通道164与所述滑槽201相断开、且所述通道164与相邻所述第一分隔挡块141之间的间隔142相连通。本实施例中，切换隔板162中通道164的长度与瓶子50的长度相应，当瓶子50完全移入至切换隔板162中的通道164中时，通过第二驱动机构163驱动切换隔板162由第一位置滑动至第二位置，此时通道164与滑槽201相断开、且通道164与相邻第一分隔挡块141之间的间隔142相连通，瓶子50便从通道164继续移动至相邻第一分隔挡块141之间的间隔142中。
其中，所述的瓶子翻转下料装置还包括横梁17。所述横梁17设置在所述支撑板161上，所述横梁17设有导轨171。所述切换隔板162设有滑块165，所述滑块165与所述导轨171滑动配合。
请再参阅图12与图13，所述瓶子翻转下料装置还包括调速控制装置60。所述调速控制装置60与所述振动机构30或所述输送瓶机构21电性连接，所述调速控制装置60用于调整振动机构30的振动频率或者用于调整所述输送瓶机构21的输瓶速度。本实施例中，所述输送瓶机构21包括驱动电机28，所述驱动电机28的转矩输出轴与所述转动轴211传动相连。本实施例中，驱动电机28与调速控制装置60设置在所述第一侧挡板22或第二侧挡板23或用于装设第一侧挡板22与第二侧挡板23的机架27上。
请参阅图14与图15，其中，所述振动机构30包括基座31、钢弹簧、电磁铁33、铁芯34及用于控制电磁铁33是否通电的控制模块。所述钢弹簧一端与所述基座31相连，所述钢弹簧另一端与所述载板20相连。所述电磁铁33、所述铁芯34分别设置在所述基座31与所述载板20上，且所述电磁铁33 与所述铁芯34相对设置。通过控制模块控制电磁铁33是否通电而产生周期性磁力，电磁铁33在周期性磁力作用下反复吸引铁芯34，从而产生周期性振动现象。所述钢弹簧包括第一钢弹簧321与第二钢弹簧322。所述电磁铁33及所述铁芯34位于所述第一钢弹簧321与所述第二钢弹簧322之间。本实施例中，所述钢弹簧为板状或螺旋状。这样，电磁铁33及铁芯34反复吸合过程中，第一钢弹簧321与第二钢弹簧322同时发生弯曲形变而产生振动现象，能使得载板20整体振动效果较好。在其中一个实施例中，所述振动机构30还包括第一安装座35、第二安装座36、第三安装座37及第四安装座38。所述钢弹簧一端通过所述第一安装座35装设在所述基座31上，所述钢弹簧另一端通过所述第二安装座36装设在所述载板20上。所述电磁铁33通过所述第三安装座37装设在所述基座31上，所述铁芯34通过所述第四安装座38装设在所述载板20上。本实施例中，第一安装座35、第二安装座36、第三安装座37及第四安装座38均为L形板。在其中一个实施例中，所述瓶子翻转下料装置还包括底座39。所述底座39设置于所述基座31下方，所述底座39与所述基座31之间设置有弹性垫块391。增设的弹性垫块391，使得载板20振动效果较为明显。
请参阅图16，所述的瓶子翻转下料装置还包括下料转向轨道40。所述下料转向轨道40进料端与下料口101相连通或与下料滑道的出口端相连通，所述下料转向轨道40出料端连通至空泡罩70或瓶子输送轨道上。下料转向轨道40与瓶子50的形状相应设置，且下料转向轨道40由进料端逐渐扭转至出料端。如此，瓶子50经过下料转向轨道40下落过程中，瓶子50能够随同下料转向轨道40的扭转而逐渐转向。例如下料转向轨道40进料端与出料端的扭转角度为90度，那么瓶子50出料后相应可以在水平方向上90度转向，从 而便能以适合的角度掉入到空泡罩70或瓶子输送轨道上。
本发明还提供一种瓶子翻转下料方法，采用了所述的瓶子翻转下料装置，包括如下步骤：第一驱动机构13驱动开关板12移动至下料口101；驱动平躺瓶子50移动至所述下料口101处，并使得所述瓶子50头部或所述瓶子50尾部抵触限位挡板11；所述第一驱动机构13驱动所述开关板12从所述下料口101移出，以使得平躺瓶子50从所述下料口101处掉落下料。上述瓶子翻转下料方法与瓶子翻转下料装置的技术效果相同，在此不再赘述。
以上所述实施例的各技术特征可以进行任意的组合，为使描述简洁，未对上述实施例中的各个技术特征所有可能的组合都进行描述，然而，只要这些技术特征的组合不存在矛盾，都应当认为是本说明书记载的范围。
以上所述实施例仅表达了本发明的几种实施方式，其描述较为具体和详细，但并不能因此而理解为对发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。因此，本发明专利的保护范围应以所附权利要求为准。

Claims (10)

  1. 一种瓶子翻转下料装置，其特征在于，包括：
    下料板，所述下料板设有用于瓶子穿过的下料口；
    限位挡板，所述限位挡板位于所述下料板的上方，所述限位挡板在所述下料板上投影的一端位于所述下料口的边缘，所述限位挡板与所述下料板之间具有间隔，所述间隔大小大于所述瓶子头部外径大小、且小于所述瓶子尾部外径大小；
    开关板与第一驱动机构，所述开关板与所述下料口相应设置，所述第一驱动机构用于驱动所述开关板移入或移出所述下料口；
    当所述限位挡板抵触所述瓶子头部时，所述瓶子尾部完全位于所述开关板的上方；当所述限位挡板抵触所述瓶子尾部时，所述瓶子头部的一部分凸出于所述下料口外、并位于所述下料板上方。
  2. 根据权利要求1所述的瓶子翻转下料装置，其特征在于，还包括分隔机构，所述分隔机构设置在所述下料板的上方，且所述分隔机构与所述下料板滑动配合，所述分隔机构包括并列间隔设置的多个第一分隔档块，相邻所述第一分隔挡块之间的间隔能够用于所述瓶子穿过；所述下料板设有开口区，所述开关板为多个，所述开关板、所述限位挡板均与相邻所述第一分隔挡块之间的间隔一一相应，所述开关板并列间隔设置于所述开口区，所述开关板与所述下料板相连，所述下料口位于相邻所述开关板之间。
  3. 根据权利要求2所述的瓶子翻转下料装置，其特征在于，还包括下料分隔板，所述下料分隔板设置在所述下料板的下方，所述下料分隔板包括并列间隔设置的多个下料滑道，所述下料滑道与相邻所述第一分隔挡块之间的间隔一一相应。
  4. 根据权利要求2所述的瓶子翻转下料装置，其特征在于，还包括载板与输送瓶机构，所述载板上并列开设有用于瓶子滑过的多个滑槽，所述滑槽与所述第一分隔挡块之间的间隔一一相应，所述输送瓶机构用于将所述滑槽中的瓶子驱动至所述下料板。
  5. 根据权利要求4所述的瓶子翻转下料装置，其特征在于，还包括振动机构，所述振动机构与所述载板传动相连。
  6. 根据权利要求4所述的瓶子翻转下料装置，其特征在于，还包括第一侧挡板与第二侧挡板，所述第一侧挡板与所述第二侧挡板分别设置于所述载板的两侧。
  7. 根据权利要求6所述的瓶子翻转下料装置，其特征在于，还包括第一端挡板与第二端挡板，所述第一端挡板设置在所述载板的瓶子输出端，所述第一端挡板底面与所述滑槽底壁之间的距离小于所述瓶子的高度；所述第二端挡板设置在所述载板上，且所述第二端挡板与所述第一端挡板对立设置，所述第一端挡板、所述第二端挡板、所述第一侧挡板与所述第二侧挡板围成料仓。
  8. 根据权利要求4所述的瓶子翻转下料装置，其特征在于，还包括瓶子位置控制机构，所述瓶子位置控制机构包括支撑板、切换隔板与第二驱动机构，所述支撑板设置在所述载板与所述分隔机构之间，所述切换隔板与所述支撑板滑动配合，所述切换隔板并列设有多个通道，所述通道与滑槽一一相应设置；所述第二驱动机构用于驱动所述切换隔板移动至第一位置或第二位置，当所述第二驱动机构驱动所述切换隔板移动至第一位置时，所述通道与所述滑槽相连通、且所述通道与相邻所述第一分隔挡块之间的间隔相断开；当所述第二驱动机构驱动所述切换隔板移动至第二位置时，所述通道与所述 滑槽相断开、且所述通道与相邻所述第一分隔挡块之间的间隔相连通。
  9. 根据权利要求8所述的瓶子翻转下料装置，其特征在于，还包括横梁，所述横梁设置在所述支撑板上，所述横梁设有导轨，所述切换隔板设有滑块，所述滑块与所述导轨滑动配合。
  10. 一种瓶子翻转下料方法，其特征在于，采用了如权利要求1至9任一项所述的瓶子翻转下料装置，包括如下步骤：
    第一驱动机构驱动开关板移动至下料口；
    驱动平躺瓶子移动至所述下料口处，并使得所述瓶子头部或所述瓶子尾部抵触限位挡板；
    所述第一驱动机构驱动所述开关板从所述下料口移出，以使得平躺瓶子从所述下料口处掉落下料。
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CN111792332A (zh) * 2019-04-08 2020-10-20 山东中联普惠智能装备有限公司 一种瓶罐翻转轮、瓶罐翻转装置及瓶罐翻转方法
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CN111792332A (zh) * 2019-04-08 2020-10-20 山东中联普惠智能装备有限公司 一种瓶罐翻转轮、瓶罐翻转装置及瓶罐翻转方法
CN111606015A (zh) * 2020-06-29 2020-09-01 迈得医疗工业设备股份有限公司 翻料机构及具有其的供料装置
CN112495851A (zh) * 2020-10-28 2021-03-16 蒙城县佰世达木业有限公司 一种纤维板的加工设备
CN112495851B (zh) * 2020-10-28 2023-10-20 蒙城县佰世达木业有限公司 一种纤维板的加工设备
CN116674142A (zh) * 2023-06-08 2023-09-01 武汉东进包装有限公司 一种泡沫制品生产线用翻转下料机构
CN117697863A (zh) * 2024-02-05 2024-03-15 江苏骏龙光电科技股份有限公司 一种光纤自动裁剪器
CN117697863B (zh) * 2024-02-05 2024-04-26 江苏骏龙光电科技股份有限公司 一种光纤自动裁剪器
CN117773219A (zh) * 2024-02-23 2024-03-29 江苏博林机械制造有限公司 一种脚手板生产线的切断机

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