WO2018072246A1 - 适用于大型捆料的切边装置 - Google Patents

适用于大型捆料的切边装置 Download PDF

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Publication number
WO2018072246A1
WO2018072246A1 PCT/CN2016/105644 CN2016105644W WO2018072246A1 WO 2018072246 A1 WO2018072246 A1 WO 2018072246A1 CN 2016105644 W CN2016105644 W CN 2016105644W WO 2018072246 A1 WO2018072246 A1 WO 2018072246A1
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Prior art keywords
trimming
bundle
edge cutting
motor
mount
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PCT/CN2016/105644
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English (en)
French (fr)
Inventor
董新民
卞定华
顾卫玲
董寅雪
卞丹丹
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盐城旭华机械有限公司
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Priority claimed from CN201621145126.9U external-priority patent/CN206123753U/zh
Priority claimed from CN201610918703.1A external-priority patent/CN106346533A/zh
Application filed by 盐城旭华机械有限公司 filed Critical 盐城旭华机械有限公司
Publication of WO2018072246A1 publication Critical patent/WO2018072246A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
    • B26D1/157—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08—Means for actuating the cutting member to effect the cut

Definitions

  • the invention relates to the field of mechanical processing, in particular to a trimming device suitable for large bundles.
  • the round knife is usually used to treat the two end faces of the cylindrical bundle.
  • the diameter of the circular knife of the circular knife is limited, it can only be trimmed for the bundle with a diameter of less than 500 mm, and the bundle with a diameter of more than 500 mm. The trimming process cannot be performed.
  • the technical problem to be solved by the present invention is to provide a trimming device for a baling material, which can realize precise trimming treatment for the baling material when the diameter of the baling material is large.
  • the present invention relates to a trimming device suitable for a large bundle, which comprises a frame on which a bundle rotating device is arranged, which includes a gas rise extending in a horizontal direction. a shaft, and a driving motor for driving the gas rising shaft; the two sides of the gas rising shaft are respectively provided with a material trimming device, and the material trimming device comprises a cutting edge circular knife, which is driven and rotated by the trimming motor, The trimming edge cutter and the trimming motor are both mounted on the trimming mount; the bundle trimming device is provided with a servo linear motor, which is connected with the trimming mount through a linear guide pair.
  • the linear guide pair extends in the radial direction of the air rising axis in the horizontal direction.
  • a safety chuck is disposed on each side of the gas rising shaft,
  • the gas rising shaft is connected to the frame through a safety chuck;
  • the driving motor and the gas rising shaft are connected by a chain.
  • the center of the edge cutter is provided with a trimming groove body which extends along the axis of the edge cutter to the trimming motor.
  • the setting of the trimming groove body in the trimming circular knife can form a concave structure at the center of the rounding edge cutter, so that the cutting edge round knife can make the slice when passing through the edge of the binding material.
  • a moving platform extending in a horizontal direction is disposed on the frame, and is disposed on two sides of the air rising shaft, and the trimming mounting seat is disposed on the moving platform;
  • the trimming mount includes a supporting end body extending in a horizontal direction, and a guiding end body disposed on a lower end surface of the supporting end body, and the moving platform is provided with a guiding groove body extending parallel to the moving platform, and guiding The end body extends into the guide trough body.
  • each of the bundle trimming devices are provided
  • the linear guide pairs are respectively disposed on two sides of the guiding end body, and each of the linear guide pairs extends between the upper end surface of the moving platform and the lower end surface of the supporting end body.
  • K is a fixed value and its range It is 50 to 200.
  • the horizontal moving speed of the trimming disc can be adjusted according to the radius of the bundle, so that they are linear with each other, so as to realize the constant moment trimming of the round knife for the bundle. .
  • the trimming device suitable for large-sized bundles adopting the above technical solution can be placed on the bundle by the gas rising shaft in the bundle rotating device, and the bundle can be rotated in real time by driving the motor to drive the gas rising shaft.
  • the cutting edge cutter in the trimming device can cut the side of the bundle under the driving of the trimming motor to realize the trimming process for the specific circumferential direction of the bundle.
  • the servo linear motor in the trimming device can drive the straight rail pair to make the trimming mount together with the trimming circle The knife and the trimming motor are moved in the horizontal direction, so that the trimming circular knife can be trimmed at different positions in the radial direction of the bundle.
  • the above-mentioned trimming device suitable for large-sized bundles can realize the efficient and accurate cutting process for each position of the bundle material by the rotation of the bundle material and the horizontal displacement of the cutting circular knife, so as to effectively control the volume of the equipment, resulting in the end face of the bundle.
  • the uniformity is further improved.
  • Figure 1 is a schematic view of the present invention
  • FIG. 2 is a schematic view of a rotating device of a bundle according to the present invention.
  • Figure 3 is a schematic view of the material trimming device of the present invention.
  • a trimming device suitable for a large bundle as shown in FIG. 1 includes a frame 1 on which a bundle rotating device is disposed, which includes a gas rising shaft extending in a horizontal direction. 2, and a driving motor 3 for driving the gas rising shaft 2; the two sides of the gas rising shaft 2 are respectively provided with a bundle trimming device, and the material trimming device comprises a trimming circular knife 4, which is a trimming motor 5 driving rotation, the trimming edge cutter 4 and the trimming motor 5 are both mounted on the trimming mount 6; the bundle trimming device is provided with a servo linear motor 7 and a trimming mount 6 is connected by the linear guide pair 8, and the linear guide 8 is horizontal The direction extends in the radial direction of the gas riser shaft 2.
  • the safety chuck 9 is respectively disposed on both sides of the gas rising shaft 2, and the gas rising shaft 2 is connected to the frame 1 through the safety chuck 9;
  • the motor 3 and the gas riser shaft 2 are connected by a chain.
  • the center of the edge cutter 4 is provided with a trimming groove body 10 which extends along the axis of the edge cutter 4 toward the trimming motor.
  • the setting of the trimming groove body in the trimming circular knife can form a concave structure at the center of the rounding edge cutter, so that the cutting edge round knife can make the slice when passing through the edge of the binding material.
  • K is a constant value
  • the horizontal moving speed of the trimming disc can be adjusted according to the radius of the bundle, so that they are linear with each other, so as to realize the constant moment trimming of the round knife for the bundle. .
  • the trimming device suitable for large-sized bundles adopting the above technical solution can be placed on the bundle by the gas rising shaft in the bundle rotating device, and the driving motor is used for the gas rising shaft
  • the drive causes the bale to rotate in real time; during the rotation of the bale, the trimming circular knife in the trimming device can perform the cutting movement on the side of the bundle under the driving of the trimming motor to realize the bundle
  • the servo linear motor among the trimming devices can be driven by the linear guide pair.
  • the trimming mount is moved in a horizontal direction together with the trimming circular knife and the trimming motor, so that the trimming circular knife can be trimmed at different positions in the radial direction of the bundle.
  • the above-mentioned trimming device suitable for large-sized bundles can realize the efficient and accurate cutting process for each position of the bundle material by the rotation of the bundle material and the horizontal displacement of the cutting circular knife, so as to effectively control the volume of the equipment, resulting in the end face of the bundle.
  • the uniformity is further improved.
  • the frame 1 is provided with a moving platform 11 extending in a horizontal direction, which is disposed on both sides of the air rising shaft 2, and the trimming is installed
  • the seat 6 is disposed on the moving platform 11;
  • the trimming mount 6 includes a supporting end body 601 extending in a horizontal direction, and a guiding end body 602 disposed at a lower end surface of the supporting end body 601, the moving platform 11
  • a guide groove body 12 extending parallel to the moving platform 11 is disposed above, and the guide end body 602 extends into the guide groove body 11.
  • each of the bundle trimming devices is provided with two linear guide pairs 8 respectively disposed on both sides of the guide end body 602, and each linear guide pair 8 is on the moving platform 11
  • the upper end surface and the lower end surface of the support end body extend between.

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

一种适用于大型捆料的切边装置，包括有机架（1），机架（1）之上设置有捆料旋转装置，其包括有在水平方向上进行延伸的气涨轴（2），以及用于驱动气涨轴（2）的驱动电机（3）；所述气涨轴（2）两侧分别设置有捆料切边装置，捆料切边装置包括有切边圆刀（4），其由切边电机（5）进行驱动旋转，所述切边圆刀（4）与切边电机（5）均安装于切边安装座（6）之上；所述捆料切边装置之中设置有伺服直线电机（7），其与切边安装座（6）之间通过直线导轨副（8）进行连接，直线导轨副（8）在水平方向上沿气涨轴（2）的径向进行延伸；上述适用于大型捆料的切边装置通过捆料的旋转以及切割圆刀的水平位移，以在有效控制设备体积的同时，实现对于捆料各个位置高效而精确的切割处理，致使捆料端面的整齐性得以进一步的提升。

Description

适用于大型捆料的切边装置 技术领域
本发明涉及机械加工领域，尤其是一种适用于大型捆料的切边装置。
背景技术
现在以圆筒式波纹型铝箔隔板高效过滤器为代表的超大直径捆料应用范围越来越广，而这些产品对一般均要求两端面平整。目前通常采用圆刀机处理圆筒状捆料两端面，但由于圆刀机的圆刀直径有限制，故其仅能对于直径在500mm以内的捆料进行切边处理，对直径大于500mm的捆料则无法进行切边加工。
发明内容
本发明要解决的技术问题是提供一种捆料的切边装置，其可在捆料直径较大时，实现对于捆料的精确切边处理。
为解决上述技术问题，本发明涉及一种适用于大型捆料的切边装置，其包括有机架，机架之上设置有捆料旋转装置，其包括有在水平方向上进行延伸的气涨轴，以及用于驱动气涨轴的驱动电机；所述气涨轴两侧分别设置有捆料切边装置，捆料切边装置包括有切边圆刀，其由切边电机进行驱动旋转，所述切边圆刀与切边电机均安装于切边安装座之上；所述捆料切边装置之中设置有伺服直线电机，其与切边安装座之间通过直线导轨副进行连接，直线导轨副在水平方向上沿气涨轴的径向进行延伸。
作为本发明的一种改进，所述气涨轴两侧分别设置有安全卡盘， 气涨轴通过安全卡盘连接于机架之上；所述驱动电机与气涨轴之间通过链条进行连接。采用上述技术方案，其可通过安全卡盘的设置使得气涨轴在进行捆料收卷以及驱动旋转过程中，使得气涨轴以及捆料均可保持良好的位置稳定性；与此同时，驱动电机与气涨轴之间链条传动方式致使其在保持良好的传动效果的同时，使得传动机构的占用空间得以节省。
作为本发明的一种改进，所述切边圆刀的圆心位置设置有切边槽体，其沿切边圆刀的轴线朝向切边电机进行延伸。采用上述技术方案，其可通过切边圆刀之中切边槽体的设置，使得切边圆刀的圆心处形成凹型结构，致使切边圆刀在通过捆料的边部时，可使得切片圆刀整体移动至捆料边缘时，避免因离心力影响而造成切片圆片无法过边现象，进而使得切片圆刀对于捆料整体的切边范围得以进一步扩大，使之可覆盖捆料整体。
作为本发明的一种改进，所述机架之上设置有在水平方向内进行延伸的移动平台，其设置于气涨轴的两侧，所述切边安装座设置于移动平台之上；所述切边安装座包括有在水平方向上延伸的支撑端体，以及设置在支撑端体下端面的导向端体，所述移动平台之上设置有平行于移动平台进行延伸的导向槽体，导向端体延伸至导向槽体之中。采用上述技术方案，其可使得切边安装座在水平移动过程中的稳定性得以改善，致使切边安装座之上的切边圆刀对于捆料切边的精度以及效率得以提高。
作为本发明的一种改进，每一个捆料切边装置之中均设置有两个 直线导轨副，其分别设置于导向端体的两侧，每一个直线导轨副均在移动平台的上端面以及支撑端体的下端面之间进行延伸。采用上述技术方案，其可通过多个直线导轨副以使得切边安装座移动的稳定性得以进一步的提高。
作为本发明的一种改进，所述伺服直线电机驱动切刀安装座的移动速度V以及捆料的半径R之间的关系为：V＝K/R，其中，K为定值，且其范围为50至200。采用上述技术方案，其可根据捆料的半径以对于切边圆片的水平移动速度进行调整，致使其相互之间互成线性关系，从而以实现切片圆刀对于捆料的恒力矩切边处理。
采用上述技术方案的适用于大型捆料的切边装置，其可通过捆料旋转装置中的气涨轴对于捆料实现置放，并通过驱动电机对于气涨轴的驱动致使捆料进行实时旋转；捆料旋转过程中，捆料切边装置之中的切边圆刀可在切边电机的驱动下对于捆料的侧边部进行切割运动，以实现对于捆料特定周向上的切边处理；与此同时，由于切边圆刀与切边电机均安装于切边安装座之上，上述切边装置之中的伺服直线电机可通过驱使直线导轨副进行使得切边安装座连同切边圆刀与切边电机在水平方向上进行运动，进而使得切边圆刀可在捆料的径向上的不同位置进行切边处理。上述适用于大型捆料的切边装置通过捆料的旋转以及切割圆刀的水平位移，以在有效控制设备体积的同时，实现对于捆料各个位置高效而精确的切割处理，致使捆料端面的整齐性得以进一步的提升。
附图说明
图1为本发明示意图；
图2为本发明中捆料旋转装置示意图；
图3为本发明中捆料切边装置示意图；
附图标记列表：
1—机架、2—气涨轴、3—驱动电机、4—切边圆刀、5—切边电机、6—切边安装座、601—支撑端体、602—导向端体、7—伺服直线电机、8—直线导轨副、9—安全卡盘、10—切边槽体、11—移动平台、12—导向槽体。
具体实施方式
下面结合附图和具体实施方式，进一步阐明本发明，应理解下述具体实施方式仅用于说明本发明而不用于限制本发明的范围。需要说明的是，下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向，词语“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。
实施例1
如图1所示的一种适用于大型捆料的切边装置，其包括有机架1，机架1之上设置有捆料旋转装置，其包括有在水平方向上进行延伸的气涨轴2，以及用于驱动气涨轴2的驱动电机3；所述气涨轴2两侧分别设置有捆料切边装置，捆料切边装置包括有切边圆刀4，其由切边电机5进行驱动旋转，所述切边圆刀4与切边电机5均安装于切边安装座6之上；所述捆料切边装置之中设置有伺服直线电机7，其与切边安装座6之间通过直线导轨副8进行连接，直线导轨副8在水平 方向上沿气涨轴2的径向进行延伸。
作为本发明的一种改进，如图2所示，所述气涨轴2两侧分别设置有安全卡盘9，气涨轴2通过安全卡盘9连接于机架1之上；所述驱动电机3与气涨轴2之间通过链条进行连接。采用上述技术方案，其可通过安全卡盘的设置使得气涨轴在进行捆料收卷以及驱动旋转过程中，使得气涨轴以及捆料均可保持良好的位置稳定性；与此同时，驱动电机与气涨轴之间链条传动方式致使其在保持良好的传动效果的同时，使得传动机构的占用空间得以节省。
作为本发明的一种改进，如图3所示，所述切边圆刀4的圆心位置设置有切边槽体10，其沿切边圆刀4的轴线朝向切边电机进行延伸。采用上述技术方案，其可通过切边圆刀之中切边槽体的设置，使得切边圆刀的圆心处形成凹型结构，致使切边圆刀在通过捆料的边部时，可使得切片圆刀整体移动至捆料边缘时，避免因离心力影响而造成切片圆片无法过边现象，进而使得切片圆刀对于捆料整体的切边范围得以进一步扩大，使之可覆盖捆料整体。
作为本发明的一种改进，所述伺服直线电机7驱动切刀安装座6的移动速度V以及捆料的半径R之间的关系为：V＝K/R，其中，K为定值，且其范围为50至200。采用上述技术方案，其可根据捆料的半径以对于切边圆片的水平移动速度进行调整，致使其相互之间互成线性关系，从而以实现切片圆刀对于捆料的恒力矩切边处理。
采用上述技术方案的适用于大型捆料的切边装置，其可通过捆料旋转装置中的气涨轴对于捆料实现置放，并通过驱动电机对于气涨轴 的驱动致使捆料进行实时旋转；捆料旋转过程中，捆料切边装置之中的切边圆刀可在切边电机的驱动下对于捆料的侧边部进行切割运动，以实现对于捆料特定周向上的切边处理；与此同时，由于切边圆刀与切边电机均安装于切边安装座之上，上述切边装置之中的伺服直线电机可通过驱使直线导轨副进行使得切边安装座连同切边圆刀与切边电机在水平方向上进行运动，进而使得切边圆刀可在捆料的径向上的不同位置进行切边处理。上述适用于大型捆料的切边装置通过捆料的旋转以及切割圆刀的水平位移，以在有效控制设备体积的同时，实现对于捆料各个位置高效而精确的切割处理，致使捆料端面的整齐性得以进一步的提升。
实施例2
作为本发明的一种改进，如图3所示，所述机架1之上设置有在水平方向内进行延伸的移动平台11，其设置于气涨轴2的两侧，所述切边安装座6设置于移动平台11之上；所述切边安装座6包括有在水平方向上延伸的支撑端体601，以及设置在支撑端体601下端面的导向端体602，所述移动平台11之上设置有平行于移动平台11进行延伸的导向槽体12，导向端体602延伸至导向槽体11之中。采用上述技术方案，其可使得切边安装座在水平移动过程中的稳定性得以改善，致使切边安装座之上的切边圆刀对于捆料切边的精度以及效率得以提高。
本实施例其余特征与优点均与实施例1相同。
实施例3
作为本发明的一种改进，每一个捆料切边装置之中均设置有两个直线导轨副8，其分别设置于导向端体602的两侧，每一个直线导轨副8均在移动平台11的上端面以及支撑端体的下端面之间进行延伸。采用上述技术方案，其可通过多个直线导轨副以使得切边安装座移动的稳定性得以进一步的提高。
本实施例其余特征与优点均与实施例2相同。

Claims (6)

  1. 一种适用于大型捆料的切边装置，其特征在于，所述适用于大型捆料的切边装置包括有机架，机架之上设置有捆料旋转装置，其包括有在水平方向上进行延伸的气涨轴，以及用于驱动气涨轴的驱动电机；所述气涨轴两侧分别设置有捆料切边装置，捆料切边装置包括有切边圆刀，其由切边电机进行驱动旋转，所述切边圆刀与切边电机均安装于切边安装座之上；所述捆料切边装置之中设置有伺服直线电机，其与切边安装座之间通过直线导轨副进行连接，直线导轨副在水平方向上沿气涨轴的径向进行延伸。
  2. 按照权利要求1所述的适用于大型捆料的切边装置，其特征在于，所述气涨轴两侧分别设置有安全卡盘，气涨轴通过安全卡盘连接于机架之上；所述驱动电机与气涨轴之间通过链条进行连接。
  3. 按照权利要求1或2所述的适用于大型捆料的切边装置，其特征在于，所述切边圆刀的圆心位置设置有切边槽体，其沿切边圆刀的轴线朝向切边电机进行延伸。
  4. 按照权利要求3所述的适用于大型捆料的切边装置，其特征在于，所述机架之上设置有在水平方向内进行延伸的移动平台，其设置于气涨轴的两侧，所述切边安装座设置于移动平台之上；所述切边安装座包括有在水平方向上延伸的支撑端体，以及设置在支撑端体下端面的导向端体，所述移动平台之上设置有平行于移动平台进行延伸的导向槽体，导向端体延伸至导向槽体之中。
  5. 按照权利要求4所述的适用于大型捆料的切边装置，其特征在于， 每一个捆料切边装置之中均设置有两个直线导轨副，其分别设置于导向端体的两侧，每一个直线导轨副均在移动平台的上端面以及支撑端体的下端面之间进行延伸。
  6. 按照权利要求3所述的适用于大型捆料的切边装置，其特征在于，所述伺服直线电机驱动切刀安装座的移动速度V以及捆料的半径R之间的关系为：V＝K/R，其中，K为定值，且其范围为50至200。
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CN105034049A (zh) * 2015-08-12 2015-11-11 隆扬电子（昆山）有限公司 一种切卷机
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113369365A (zh) * 2021-05-19 2021-09-10 东风(十堰)有色铸件有限公司 一种切边、整形一体的清理装置
CN113369365B (zh) * 2021-05-19 2023-10-03 东风(十堰)有色铸件有限公司 一种切边、整形一体的清理装置

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