WO2018043529A1 - 水蒸気バリア性を有する位相差膜及びその製造方法 - Google Patents

水蒸気バリア性を有する位相差膜及びその製造方法 Download PDF

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WO2018043529A1
WO2018043529A1 PCT/JP2017/031072 JP2017031072W WO2018043529A1 WO 2018043529 A1 WO2018043529 A1 WO 2018043529A1 JP 2017031072 W JP2017031072 W JP 2017031072W WO 2018043529 A1 WO2018043529 A1 WO 2018043529A1
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group
carbon atoms
integer
retardation film
halogen atom
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PCT/JP2017/031072
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English (en)
French (fr)
Japanese (ja)
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雅章 片山
耕平 後藤
皇晶 筒井
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日産化学工業株式会社
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Priority to KR1020197008504A priority Critical patent/KR20190042065A/ko
Priority to JP2018537327A priority patent/JPWO2018043529A1/ja
Priority to CN201780067043.3A priority patent/CN109923449B/zh
Publication of WO2018043529A1 publication Critical patent/WO2018043529A1/ja

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/26Esters containing oxygen in addition to the carboxy oxygen
    • C08F220/30Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety
    • C08F220/303Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety and one or more carboxylic moieties in the chain
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3083Birefringent or phase retarding elements
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/26Esters containing oxygen in addition to the carboxy oxygen
    • C08F220/30Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/08Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of polarising materials
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3016Polarising elements involving passive liquid crystal elements
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00Electroluminescent light sources
    • H05B33/02Details
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/8791Arrangements for improving contrast, e.g. preventing reflection of ambient light
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/87Passivation; Containers; Encapsulations
    • H10K59/873Encapsulations

Definitions

  • the present invention relates to a retardation film having a water vapor barrier property and a method for producing the same.
  • An extremely high water vapor barrier property is required for a substrate for an organic EL display.
  • a resin substrate having a water vapor barrier property a substrate in which a water vapor barrier layer is formed on the surface of a base material made of resin has been used.
  • Patent Document 1 an inorganic layer formed by a counter target sputtering method, an inorganic layer formed by a vacuum deposition method, an inorganic layer formed by a chemical vapor deposition method, and a vacuum deposition method are formed on a plastic film as a substrate.
  • a gas barrier film having inorganic layers in this order is described.
  • this technique has a problem in terms of productivity because the manufacturing process is complicated.
  • a retardation plate is used in order to suppress external light reflection and improve visibility. If a high water vapor barrier property can be imparted to the retardation plate, it is possible to simultaneously have a function as a substrate of an organic EL display and a function as a retardation film.
  • the gas barrier film using an inorganic material has poor flexibility and is brittle, there is a problem that it cannot satisfy the demand for flexibility.
  • the present invention has been made in view of the above circumstances, and provides a retardation film having a water vapor barrier property, which can be manufactured by a simple method at a lower cost than conventional methods, and can be manufactured using an organic material, and a manufacturing method thereof. With the goal.
  • the inventors of the present invention have, as a result, a retardation film containing a polymer that can exhibit liquid crystallinity having a predetermined photosensitive side chain, also has a water vapor barrier property,
  • the present invention was completed by finding that it can be produced by a simpler method.
  • the present invention provides a retardation film having the following water vapor barrier property and a method for producing the same.
  • a retardation film having a water vapor barrier property comprising a liquid crystalline polymer having a photosensitive side chain and having a thickness of more than 300 nm and not more than 50,000 nm.
  • 2. 1. The retardation film according to 1, wherein the photosensitive side chain undergoes photocrosslinking, photoisomerization, or photofleece transition.
  • 3. The retardation film according to 2, wherein the photosensitive side chain is at least one selected from groups represented by the following formulas (1) to (6).
  • a 1 , A 2 and A 3 are each independently a single bond, —O—, —CH 2 —, —C ( ⁇ O) —O—, —O—C ( ⁇ O) —, Represents —C ( ⁇ O) —NH—, —NH—C ( ⁇ O) —, —CH ⁇ CH—C ( ⁇ O) —O— or —O—C ( ⁇ O) —CH ⁇ CH—;
  • T 1 represents an alkylene group having 1 to 12 carbon atoms which may be substituted with a halogen atom;
  • T 2 represents a single bond or an alkylene group having 1 to 12 carbon atoms which may be substituted with a halogen atom;
  • Y 1 is a monovalent aromatic group selected from a phenyl group, a naphthyl group, a biphenylyl group, a furanyl group, and a pyrrolyl group, a monovalent cyclic aliphatic hydrocarbon group having 5
  • the selected 2 to 6 groups are bonded to each other through a linking group A 2, and a part of the hydrogen atoms bonded to these groups is —COOR 0 (R 0 is a hydrogen atom or a carbon number of 1 to 5; Represents an alkyl group.), —NO 2 , —CN, —CH ⁇ C (CN) 2 , —CH ⁇ CH—CN, a halogen atom, an alkyl group having 1 to 5 carbon atoms, or an alkoxy group having 1 to 5 carbon atoms May be substituted with; Y 2 represents a divalent aromatic group selected from a phenylene group, a naphthalenediyl group, a biphenylylene group, a furandiyl group, and a pyrroldiyl group, a divalent cyclic aliphatic hydrocarbon group having 5 to 8 carbon atoms, or a substitution thereof.
  • -CH CH-CN, a halogen atom, an alkyl group having 1 to 5 carbon atoms, or an alkoxy group having 1 to 5 carbon atoms;
  • R represents a hydroxy group or an alkoxy group having 1 to 6 carbon atoms, or the same definition as Y 1 ;
  • X is a single bond, —C ( ⁇ O) —O—, —O—C ( ⁇ O) —, —N ⁇ N—, —CH ⁇ CH—, —C ⁇ C—, —CH ⁇ CH—C.
  • C ou represents a coumarin-6-yl group or a coumarin-7-yl group, and a part of the hydrogen atoms bonded thereto are —NO 2 , —CN, —CH ⁇ C (CN) 2 , —CH ⁇ CH -CN, a halogen atom, an alkyl group having 1 to 5 carbon atoms or an alkoxy group having 1 to 5 carbon atoms may be substituted;
  • Q 1 and Q 2 are each independently a divalent aromatic group selected from a phenylene group, a naphthalenediyl group, a biphenylylene group, a frangyl group, and a pyrroldiyl group, and a divalent cyclic aliphatic carbon group having 5 to 8 carbon atoms.
  • Q 1 or Q 2 on the side to which —CH ⁇ CH— is bonded is a divalent aromatic group, and when Q 1 is 2 or more, each Q 1 is the same However, they may be different, and when Q 2 is 2 or more, each Q 2 may be the same or different;
  • E represents —C ( ⁇ O) —O— or —O—C ( ⁇ O) —;
  • W 1 and W 2 are each independently 2-6 groups selected from a phenylene group, a naphthalenediyl group, a biphenylylene group, a frangyl group, a pyrrolediyl group, or a substituent thereof bonded via a linking group
  • a 2 Represents a group of a1 represents 0 or 1; a2 represents an integer of
  • a retardation film according to 3, wherein the photosensitive side chain is selected from the groups represented by the following formulas (11) to (13). (Wherein A 1 , R, R 1 , X, c, d, m1 and the broken line are the same as above; e represents an integer of 0 to 6) 6). 3. The retardation film according to 3, wherein the photosensitive side chain is a group represented by the following formula (14) or (15). (In the formula, A 1 , R 1 , Y 1 , c, d, m1, m2 and the broken line are the same as described above.) 7). 3. The retardation film according to 3, wherein the photosensitive side chain is a group represented by the following formula (16) or (17).
  • liquid crystalline polymer further contains at least one liquid crystalline side chain selected from the groups represented by the following formulas (21) to (35).
  • R 2 is a hydrogen atom, —NO 2 , —CN, —CH ⁇ C (CN) 2 , —CH ⁇ CH—CN, halogen atom, phenyl group, naphthyl group, biphenylyl group, furanyl group, monovalent nitrogen-containing Represents a heterocyclic group, a cyclic aliphatic hydrocarbon group having 5 to 8 carbon atoms, an alkyl group having 1 to 12 carbon atoms, or an alkoxy group having 1 to 12 carbon atoms; Y 3 represents a phenyl group, a naphthyl group, a biphenylyl group, a furanyl group, a monovalent nitrogen-containing heterocyclic group, a cyclic aliphatic hydrocarbon group having 5 to 8 carbon atoms, or a substituent thereof selected from 2
  • R C represents a hydrogen atom, an alkyl group having 1 to 3 carbon atoms, a carboxyl group or a carboxylmethyl group
  • R E represents a hydroxy group, an alkyl or alkoxy group having 1 to 10 carbon atoms, or a phenyl group
  • a broken line represents a bond to R A or R B .
  • An organic EL display comprising the retardation film according to any one of 1 to 13.
  • a composition for forming a retardation film containing a resin component containing a liquid crystalline polymer having a photosensitive side chain and an organic solvent is applied to a substrate to form a coating film having a thickness of more than 300 nm and not more than 50,000 nm.
  • Process, Production of a retardation film having a water vapor barrier property comprising a step of irradiating the coating film with polarized ultraviolet light, and a step of heating the film irradiated with polarized ultraviolet light to obtain a film having a film thickness of more than 300 nm and not more than 50,000 nm Method. 16. 15.
  • the retardation film of the present invention has both a high water vapor barrier property and a function as a retardation film, and can be suitably used for a display device such as an organic EL display. Further, the retardation film of the present invention can be produced by a simple method at a lower cost than the conventional one, and the productivity is also good.
  • the retardation film having water vapor barrier properties of the present invention contains a liquid crystalline polymer having a photosensitive side chain, and has a film thickness of more than 300 nm and 50,000 nm or less.
  • the structure of the photosensitive side chain is not particularly limited, but is preferably a structure that undergoes a crosslinking reaction, isomerization reaction, or photofleece rearrangement in response to light, and more preferably a structure that undergoes a crosslinking reaction or photofleece rearrangement. Even more preferred is one that causes
  • the photosensitive side chain is preferably at least one selected from the groups represented by the following formulas (1) to (6).
  • a 1 , A 2 and A 3 are each independently a single bond, —O—, —CH 2 —, —C ( ⁇ O) —O—, —O—C ( ⁇ O) —, — C ( ⁇ O) —NH—, —NH—C ( ⁇ O) —, —CH ⁇ CH—C ( ⁇ O) —O— or —O—C ( ⁇ O) —CH ⁇ CH— is represented.
  • T 1 represents an alkylene group having 1 to 12 carbon atoms which may be substituted with a halogen atom.
  • T 2 represents a single bond or an alkylene group having 1 to 12 carbon atoms which may be substituted with a halogen atom.
  • Y 1 is a monovalent aromatic group selected from a phenyl group, a naphthyl group, a biphenylyl group, a furanyl group, and a pyrrolyl group, a monovalent cyclic aliphatic hydrocarbon group having 5 to 8 carbon atoms, or a substituent thereof.
  • the selected 2 to 6 groups are bonded to each other through a linking group A 2, and a part of the hydrogen atoms bonded to these groups is —COOR 0 (R 0 is a hydrogen atom or a carbon number of 1 to 5; Represents an alkyl group.), —NO 2 , —CN, —CH ⁇ C (CN) 2 , —CH ⁇ CH—CN, a halogen atom, an alkyl group having 1 to 5 carbon atoms, or an alkoxy group having 1 to 5 carbon atoms May be substituted.
  • Y 2 represents a divalent aromatic group selected from a phenylene group, a naphthalenediyl group, a biphenylylene group, a furandiyl group, and a pyrroldiyl group, a divalent cyclic aliphatic hydrocarbon group having 5 to 8 carbon atoms, or a substitution thereof.
  • R represents a hydroxy group, an alkoxy group having 1 to 6 carbon atoms, or the same definition as Y 1 .
  • X is a single bond, —C ( ⁇ O) —O—, —O—C ( ⁇ O) —, —N ⁇ N—, —CH ⁇ CH—, —C ⁇ C—, —CH ⁇ CH—C. ( ⁇ O) —O— or —O—C ( ⁇ O) —CH ⁇ CH—, and when the number of X is 2 or more, each X may be the same or different.
  • C ou represents a coumarin-6-yl group or a coumarin-7-yl group, and a part of the hydrogen atoms bonded thereto are —NO 2 , —CN, —CH ⁇ C (CN) 2 , —CH ⁇ CH -CN, a halogen atom, an alkyl group having 1 to 5 carbon atoms, or an alkoxy group having 1 to 5 carbon atoms may be substituted.
  • Q 1 and Q 2 are each independently a divalent aromatic group selected from a phenylene group, a naphthalenediyl group, a biphenylylene group, a frangyl group, and a pyrroldiyl group, and a divalent cyclic aliphatic carbon group having 5 to 8 carbon atoms.
  • X is —CH ⁇ CH—CO—O— or —O—CO;
  • Q 1 or Q 2 on the side to which —CH ⁇ CH— is bonded is a divalent aromatic group, and when Q 1 is 2 or more, each Q 1 is the same However, they may be different, and when the number of Q 2 is 2 or more, each Q 2 may be the same or different.
  • W 1 and W 2 are each independently 2-6 groups selected from a phenylene group, a naphthalenediyl group, a biphenylylene group, a frangyl group, a pyrrolediyl group, or a substituent thereof bonded via a linking group
  • a 2 Represents a group formed by
  • a1 represents 0 or 1.
  • a2 represents an integer of 0 to 2.
  • a a1 and a2 are both 0, when T 2 is a single bond, A 1 represents a single bond.
  • a1 is 1, when T 2 is a single bond, A 2 represents a single bond.
  • b represents 0 or 1.
  • a broken line represents a bond with the main chain.
  • a 1 , A 2 , A 3 , Y 1 , Y 2 , R, X and the broken line are the same as described above, but when n is 0, A 2 is a single bond.
  • R 1 represents —NO 2 , —CN, a halogen atom, an alkyl group having 1 to 5 carbon atoms, or an alkoxy group having 1 to 5 carbon atoms.
  • c represents an integer of 1 to 12.
  • m represents an integer of 0-2.
  • m1 and m2 each independently represents an integer of 1 to 3.
  • d represents an integer of 0 to 4.
  • n represents an integer of 0 to 12.
  • alkyl group having 1 to 5 carbon atoms examples include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, and n-pentyl. Can be mentioned.
  • alkoxy group having 1 to 5 carbon atoms include methoxy group, ethoxy group, n-propoxy group, isopropoxy group, n-butoxy group, isobutoxy group, sec-butoxy group, tert-butoxy group, and n-pentyloxy group. Etc.
  • the photosensitive side chain preferably reacts with light having a wavelength in the range of 250 to 400 nm.
  • photosensitive side chain those represented by the formulas (7), (8), (9), (14), and (15) are particularly preferable.
  • the liquid crystalline polymer has a photosensitive side chain bonded to the main chain, and can cause a crosslinking reaction, an isomerization reaction, or a light fleece rearrangement in response to light.
  • the structure of the side chain having photosensitivity is not particularly limited, but a structure that undergoes a crosslinking reaction or photofleece rearrangement in response to light is preferred, and a structure that undergoes a crosslinking reaction is more preferred.
  • the structure of the polymer film having a photosensitive side chain capable of exhibiting liquid crystallinity is not particularly limited as long as it satisfies such characteristics, but it is preferable to have a rigid mesogenic component in the side chain structure.
  • the liquid crystalline polymer preferably exhibits liquid crystallinity in a temperature range of 50 to 300 ° C.
  • the expression temperature of the liquid crystal is more preferably 60 to 280 ° C, still more preferably 70 to 250 ° C, and further preferably 80 to 200 ° C. If the liquid crystalline expression temperature is within the above range, a film capable of stably maintaining the obtained water vapor barrier property and retardation for a long time even when exposed to external stress such as heat or light is produced. be able to.
  • the liquid crystalline polymer preferably includes a liquid crystalline side chain having a rigid mesogenic site in addition to the photosensitive side chain.
  • a side chain is preferably at least one selected from the groups represented by the following formulas (21) to (35).
  • a 1 , A 2 , E, R 1 , c, d, e, m1, m2 and the broken line are the same as described above.
  • R 2 is a hydrogen atom, —NO 2 , —CN, —CH ⁇ C (CN) 2 , —CH ⁇ CH—CN, halogen atom, phenyl group, naphthyl group, biphenylyl group, furanyl group, monovalent nitrogen-containing
  • a heterocyclic ring-containing group, a cyclic aliphatic hydrocarbon group having 5 to 8 carbon atoms, an alkyl group having 1 to 12 carbon atoms, or an alkoxy group having 1 to 12 carbon atoms is represented.
  • Y 3 represents a phenyl group, a naphthyl group, a biphenylyl group, a furanyl group, a monovalent nitrogen-containing heterocyclic group, a cyclic aliphatic hydrocarbon group having 5 to 8 carbon atoms, or a substituent thereof selected from 2 to 6 represents a group formed by bonding via a linking group a 2 group, a part -NO 2 hydrogen atoms bonded thereto, -CN, a halogen atom, an alkyl group having 1 to 5 carbon atoms or carbon atoms, It may be substituted with 1 to 5 alkoxy groups.
  • Z 1 and Z 2 each independently represents a single bond, —C ( ⁇ O) —, —CH 2 O—, —CH ⁇ N— or —CF 2 —.
  • H represents an integer of 0 to 5.
  • k independently represents an integer of 0 to 2, but in formulas (25) and (26), the sum of all k is 2 or more.
  • m3 represents an integer of 1 to 3.
  • liquid crystalline side chain those represented by the formulas (21), (22), (23), (24), (27), (29), (30), (31) are particularly preferable.
  • the liquid crystalline polymer has a main chain and a side chain bonded thereto, and includes the photosensitive side chain and the liquid crystalline side chain as a side chain.
  • the polymer preferably includes polyimide, polyester, polyurea containing the side chain, or a repeating unit represented by the following formula (A) and a repeating unit represented by the following formula (B).
  • R A is at least one selected from groups represented by formulas (1) to (6)
  • R B is at least selected from groups represented by formulas (21) to (35).
  • 1 type, M A and M B each independently represent a group derived from a polymerizable group.
  • the main chain is derived from a radical polymerizable monomer such as (meth) acrylic acid, itaconic acid, fumaric acid, maleic acid, ⁇ -methylene- ⁇ -butyrolactone, ethylene, styrene, maleimide, norbornene, or a polysiloxane structure. Is preferred.
  • the group derived from the polymerizable group is preferably at least one selected from the group represented by the following formula.
  • R C represents a hydrogen atom, an alkyl group having 1 to 3 carbon atoms, a carboxyl group or a carboxylmethyl group
  • R D represents a single bond, —C ( ⁇ O) —O—, —C ( ⁇ O ) —NH— or a phenylene group
  • R E represents a hydroxy group, an alkyl or alkoxy group having 1 to 10 carbon atoms, or a phenyl group
  • a broken line represents a bond with R A or R B.
  • the polymerizable group is preferably derived from (meth) acrylic acid, ⁇ -methylene- ⁇ -butyrolactone, styrene, maleimide, and (meth) acrylic acid, ⁇ -methylene- ⁇ -butyrolactone, styrene More preferably, those derived from (meth) acrylic acid and ⁇ -methylene- ⁇ -butyrolactone are even more preferred.
  • the content of the photosensitive side chain is preferably 5 mol% or more, more preferably 10 mol% or more in all side chains. Further, the content of the liquid crystalline side chain is preferably 95 mol% or less, more preferably 90 mol% or less in all side chains.
  • the total content of the photosensitive side chain and the liquid crystalline side chain is preferably 70 mol% or more, more preferably 80 mol% or more in all side chains.
  • the liquid crystalline polymer preferably contains a polar group in at least one of the photosensitive side chain and the liquid crystalline side chain.
  • a polar group a hydroxy group, a carboxyl group, an amide group and an amino group are preferable, and a carboxyl group is more preferable.
  • the liquid crystalline polymer may contain a crosslinked structure to the extent that liquid crystallinity is not impaired. Examples of the crosslinked structure include those derived from an oxirane ring-containing group such as a glycidyl group, an oxetane ring-containing group, and the like.
  • the liquid crystalline polymer may contain other side chains other than the photosensitive side chain and the liquid crystalline side chain as long as the effects of the present invention are not impaired.
  • Examples of such a side chain include linear or branched alkyl groups having 1 to 15 carbon atoms, linear or branched halogenated alkyl groups having 1 to 15 carbon atoms, and aryl groups having 6 to 20 carbon atoms.
  • the content of other side chains is preferably 30 mol% or less in all side chains.
  • alkyl group examples include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, n-pentyl group, n-hexyl group, n- Examples include heptyl group, n-octyl group, n-nonyl group, n-decyl group, n-undecyl group, n-dodecyl group, n-tridecyl group, n-tetradecyl group, n-pentadecyl group and the like.
  • halogenated alkyl group examples include groups in which some or all of the hydrogen atoms of these alkyl groups have been substituted with halogen atoms such as fluorine, chlorine, bromine and iodine atoms.
  • aryl group examples include a phenyl group, 1-naphthyl group, 2-naphthyl group, 1-anthryl group, 2-anthryl group, 9-anthryl group, 1-phenanthryl group, 2-phenanthryl group, 3-phenanthryl group, 4 -Phenanthryl group, 9-phenanthryl group and the like.
  • heteroaryl group those containing an oxygen atom, a nitrogen atom, a sulfur atom, a selenium atom and the like are preferable.
  • aralkyl group examples include a benzyl group, a phenethyl group, a naphthylmethyl group, and a naphthylethyl group.
  • the heteroaralkyl group preferably includes an oxygen atom, a nitrogen atom, a sulfur atom, a selenium atom, and the like, and specifically includes a thienylmethyl group, a furanylmethyl group, an oxazolylmethyl group, and 3-isoxazolylmethyl group.
  • repeating unit having such a side chain those represented by the following formula (C) are preferable.
  • R C represents a linear or branched alkyl group having 1 to 15 carbon atoms, a linear or branched halogenated alkyl group having 1 to 15 carbon atoms, an aryl group having 6 to 20 carbon atoms, It represents a heteroaryl group having 2 to 20 carbon atoms, an aralkyl group having 7 to 20 carbon atoms, a heteroaralkyl group having 3 to 20 carbon atoms, an oxirane ring-containing group such as a glycidyl group, an oxetane ring-containing group, and the like.
  • M C represents a group derived from a polymerizable group.
  • the polymerizable group include the same ones as mentioned in the description of M A and M B.
  • the weight average molecular weight (Mw) of the polymer is preferably 2,000 to 1,000,000, considering the strength of the resulting coating film, the workability during coating film formation, and the uniformity of the coating film, and is preferably 5,000. More preferable is 100,000.
  • Mw is a measured value in terms of polystyrene by gel permeation chromatography (GPC).
  • the polymer can be synthesized, for example, according to the method described in International Publication No. 2014/054785.
  • the method for producing the retardation film of the present invention includes: [I] A step of applying a composition for forming a retardation film containing a resin component containing the liquid crystalline polymer and an organic solvent to a substrate to form a coating film having a thickness of more than 300 nm and not more than 50,000 nm, [II] a step of irradiating the coating film with polarized ultraviolet rays, and [III] a step of heating the film irradiated with the polarized ultraviolet rays to obtain a film having a thickness of more than 300 nm and not more than 50,000 nm.
  • the base material is not particularly limited, but a plastic substrate such as a glass substrate, an acetate substrate, an acrylic substrate, a polycarbonate substrate, a polyethylene terephthalate substrate, a polyethylene naphthalate substrate, a cycloolefin polymer substrate, or a polyimide substrate. Etc. can be used.
  • the retardation film forming composition includes a resin component containing the liquid crystalline polymer and an organic solvent.
  • the composition for forming a retardation film is preferably a solution in which the polymer is dissolved in an organic solvent from the viewpoint that it is suitable for forming a retardation film.
  • the resin component may be all the liquid crystalline polymer, but may contain other polymers (hereinafter referred to as other polymers) as long as the liquid crystal developing ability and the photosensitive performance are not impaired.
  • other polymers include poly (meth) acrylate, polyamic acid, polyimide, and the like.
  • the content of the other polymer in the resin component is preferably 0.5 to 80% by mass, and more preferably 1 to 50% by mass.
  • the content of the resin component is preferably 1 to 20% by mass, more preferably 3 to 15% by mass, and even more preferably 3 to 10% by mass.
  • organic solvent examples include N, N-dimethylformamide, N, N-dimethylacetamide, N-methyl-2-pyrrolidone, N-methylcaprolactam, 2-pyrrolidone, N-ethylpyrrolidone, N-vinylpyrrolidone, dimethyl sulfoxide, Tetramethylurea, pyridine, dimethylsulfone, hexamethylsulfoxide, ⁇ -butyrolactone, 3-methoxy-N, N-dimethylpropanamide, 3-ethoxy-N, N-dimethylpropanamide, 3-butoxy-N, N-dimethyl Propanamide, 1,3-dimethyl-imidazolidinone, ethyl amyl ketone, methyl nonyl ketone, methyl ethyl ketone, methyl isoamyl ketone, methyl isopropyl ketone, cyclohexanone, ethylene carbonate, propylene carbonate, dig
  • a poor solvent may be added in order to improve the film thickness uniformity and the surface smoothness.
  • the poor solvent include isopropyl alcohol, methoxymethylpentanol, methyl cellosolve, ethyl cellosolve, butyl cellosolve, methyl cellosolve acetate, ethyl cellosolve acetate, diisobutyl carbinol, butyl carbitol, ethyl carbitol, ethyl carbitol acetate, ethylene glycol, Ethylene glycol monoacetate, ethylene glycol monoisopropyl ether, ethylene glycol monobutyl ether, propylene glycol, propylene glycol monoacetate, propylene glycol monomethyl ether, propylene glycol monobutyl ether, propylene glycol-tert-butyl ether, dipropylene glycol monomethyl ether, dipropylene glycol The Chill ether, diethylene glycol,
  • the content of the poor solvent is preferably 5 to 80% by mass, more preferably 20 to 60% by mass in the total solvent so as not to significantly reduce the solubility of the entire solvent.
  • the said poor solvent may be used individually by 1 type, and may mix and use 2 or more types.
  • the retardation film forming composition contains a surfactant such as a fluorine-based surfactant, a silicone-based surfactant, or a nonionic surfactant. May be included.
  • a surfactant such as a fluorine-based surfactant, a silicone-based surfactant, or a nonionic surfactant. May be included.
  • the surfactant examples include Ftop (registered trademark) 301, EF303, EF352 (manufactured by Mitsubishi Materials Electronic Chemicals Co., Ltd.), MegaFuck (registered trademark) F171, F173, R-30 (manufactured by DIC Corporation), Fluorad (registered trademark) FC430, FC431 (manufactured by 3M), Asahi Guard (registered trademark) AG710 (manufactured by Asahi Glass Co., Ltd.), Surflon (registered trademark) S-382, SC101, SC102, SC103, SC104, SC105, SC106 ( AGC Seimi Chemical Co., Ltd.).
  • the content of the surfactant is preferably 0.01 to 2 parts by mass, and more preferably 0.01 to 1 part by mass with respect to 100 parts by mass of the resin component.
  • the retardation film forming composition may contain a functional silane-containing compound.
  • the functional silane-containing compound include 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 2-aminopropyltrimethoxysilane, 2-aminopropyltriethoxysilane, N- (2-aminoethyl)- 3-aminopropyltrimethoxysilane, N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane, 3-ureidopropyltrimethoxysilane, 3-ureidopropyltrimethoxysilane, 3-ureidopropyltriethoxysilane, N-ethoxycarbonyl-3-aminopropyl Trimethoxysilane, N-ethoxycarbonyl-3-aminopropyltriethoxysilane, N-triethoxysilylpropyl
  • the content of the functional silane-containing compound is preferably 0.1 to 30 parts by mass and more preferably 1 to 20 parts by mass with respect to 100 parts by mass of the resin component. If it is the said range, the adhesive improvement effect will be acquired.
  • the composition for forming a retardation film further includes additives such as a phenoplast compound, an epoxy group-containing compound, and an oxetane ring-containing compound for the purpose of improving reliability, suppressing barrier properties and reduction in retardation. May be included.
  • phenoplast compound examples include, but are not limited to, those shown below.
  • epoxy group-containing compound examples include ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, and 1,6- Hexanediol diglycidyl ether, glycerin diglycidyl ether, 2,2-dibromoneopentyl glycol diglycidyl ether, 1,3,5,6-tetraglycidyl-2,4-hexanediol, N, N, N ′, N ′ -Tetraglycidyl-m-xylenediamine, 1,3-bis (N, N-diglycidylaminomethyl) cyclohexane, N, N, N ', N'-tetraglycidyl-4,4'-diaminodip
  • the retardation film forming composition may further contain a photosensitizer.
  • a photosensitizer a colorless sensitizer and a triplet sensitizer are preferable.
  • the photosensitizer include aromatic nitro compounds, coumarin (7-diethylamino-4-methylcoumarin, 7-hydroxy4-methylcoumarin), ketocoumarin, carbonyl biscoumarin, and aromatic 2-hydroxyketone (2-hydroxybenzophenone).
  • aromatic 2-hydroxy ketone (benzophenone), coumarin, ketocoumarin, carbonyl biscoumarin, acetophenone, anthraquinone, xanthone, thioxanthone, and acetophenone ketal are preferred.
  • the content of the additive or photosensitizer is preferably 0.1 to 30 parts by mass, and more preferably 0.5 to 20 parts by mass with respect to 100 parts by mass of the resin component. If it is the said range, sufficient effect will be acquired and liquid crystallinity will not be impaired.
  • a dielectric material, a conductive material, and further a crosslinkable compound may be added to the retardation film forming composition as long as the effects of the present invention are not impaired.
  • the method for applying the retardation film forming composition to a substrate is not particularly limited.
  • industrially, screen printing, gravure printing, offset printing, flexographic printing, inkjet method, and the like are common.
  • Other coating methods include a dipping method, a die coating method, a roll coating method, a slit coating method, a spin coating method, a spray coating method, and the like, and these may be used depending on the purpose.
  • the retardation film forming composition After the retardation film forming composition is applied on the substrate, it is preferably 50 to 200 ° C., more preferably 50 to 150 ° C., by a heating means such as a hot plate, a heat circulation oven, or an infrared oven. A solvent can be evaporated and a coating film can be obtained. The temperature at this time is preferably lower than the liquid crystal phase expression temperature of the polymer.
  • the thickness of the coating film is more than 300 nm and not more than 50,000 nm, but the lower limit is preferably 350 nm, more preferably 400 nm, even more preferably 1,000 nm, and most preferably 1. 500 nm.
  • the upper limit is preferably 20,000 nm, more preferably 10,000 nm, even more preferably 6,000 nm, and most preferably 5,000 nm.
  • step [II] when irradiating the surface of the coating film with polarized ultraviolet rays, the substrate is irradiated with polarized ultraviolet rays from a certain direction through a polarizing plate.
  • the ultraviolet rays to be used those having a wavelength in the range of 100 to 400 nm are suitable. The optimum wavelength is selected through a filter or the like depending on the type of coating film used. For example, ultraviolet rays having a wavelength in the range of 290 to 400 nm can be selected and used so that the photocrosslinking reaction can be selectively induced.
  • the ultraviolet light for example, light emitted from a high-pressure mercury lamp can be used.
  • the irradiation amount of polarized ultraviolet rays depends on the coating film used.
  • the amount of irradiation of the polarized ultraviolet light that achieves the maximum value of ⁇ A (hereinafter also referred to as ⁇ Amax) that is the difference between the ultraviolet light absorbance in the direction parallel to the polarization direction of the polarized ultraviolet light and the ultraviolet light absorbance in the direction perpendicular to the polarization direction of the polarized ultraviolet light.
  • the amount is preferably in the range of 1 to 70%, more preferably in the range of 1 to 50%.
  • step [III] by heating the coating film irradiated with polarized ultraviolet rays, a large anisotropy (phase difference) can be imparted to the coating film.
  • Heating can be performed using a heating means such as a hot plate, a heat circulation type oven, or an infrared type oven.
  • the heating temperature can be determined in consideration of the temperature at which the liquid crystallinity of the coating film used is developed.
  • the heating temperature is preferably within the range of the temperature at which the liquid crystalline polymer exhibits liquid crystallinity (hereinafter referred to as liquid crystal expression temperature).
  • the liquid crystal expression temperature on the coating film surface is expected to be lower than the liquid crystal expression temperature when a photosensitive side chain polymer that can exhibit liquid crystallinity is observed in bulk.
  • the heating temperature is more preferably within the temperature range of the liquid crystal expression temperature on the coating film surface. That is, the temperature range of the heating temperature after irradiation with polarized ultraviolet rays is 10 ° C. lower than the lower limit of the temperature range of the liquid crystal expression temperature of the chain polymer to be used, and 10 ° C.
  • the temperature of the range is the temperature of the range made into an upper limit. If the heating temperature is lower than the above temperature range, the anisotropic amplification effect due to heat in the coating film tends to be insufficient, and if the heating temperature is too higher than the above temperature range, the state of the coating film Tends to be close to an isotropic liquid state (isotropic phase), and in this case, self-organization may make it difficult to reorient in one direction.
  • the liquid crystal expression temperature is an isotropic phase in which the liquid crystalline polymer has a temperature higher than the glass transition temperature at which a phase transition occurs from the solid phase to the liquid crystal phase and causes a phase transition from the liquid crystal phase to the isotropic phase (isotropic phase). The temperature below the transition temperature.
  • the thickness of the coating film formed after heating is more than 300 nm and not more than 50,000 nm, but the lower limit thereof is preferably 350 nm, more preferably 400 nm, and still more preferably 1,000 nm. Most preferably, it is 1,500 nm.
  • the upper limit is preferably 20,000 nm, more preferably 10,000 nm, even more preferably 6,000 nm, and most preferably 5,000 nm.
  • the introduction of the anisotropy to the coating film can be realized with high efficiency by the manufacturing method. That is, a phase difference appears. And a base material with a phase difference film can be manufactured with high efficiency.
  • the retardation film of the present invention thus obtained also has a water vapor barrier property. It is considered that the barrier property is improved because the mesogen skeleton is oriented finely to obtain a ⁇ -conjugate and ⁇ - ⁇ stacking effect.
  • the water vapor transmission rate when the thickness of the retardation film is 1,000 nm is preferably 500 g / m 2 ⁇ day or less.
  • the water vapor transmission rate is a value measured under the conditions of a temperature of 40 ° C. and a relative humidity of 90% according to JIS Z 0208 “Method of testing moisture permeability of moisture-proof packaging material (cup method)”.
  • the retardation film having a water vapor barrier property of the present invention is particularly useful as a retardation film for an organic EL display. Since the organic EL display provided with the retardation film of the present invention has a high water vapor barrier property, the organic EL display is excellent in reliability and can produce a high-definition display with a large screen.
  • the number average molecular weight (Mn) and the weight average molecular weight (Mw) were measured using Shodex® GPC-101 (solvent: tetrahydrofuran, calibration curve: standard polystyrene) manufactured by Showa Denko K.K.
  • the obtained reaction solution was added dropwise to 300 mL of methanol, and the resulting precipitate was filtered, washed with methanol, and dried under reduced pressure to obtain a powdered polymer P1 (yield 12.67 g, yield 80%).
  • Retardation film forming composition C1 is spin-coated on an 80 ⁇ m thick acetate film (made by HOLBEIN ART MATERIALS) as a substrate, dried on a hot plate at 70 ° C. for 3 minutes, and a polymer having a thickness of 1,000 nm A layer was formed. Next, after irradiating the film surface with ultraviolet rays of 313 nm through a polarizing plate at 10 mJ / cm 2 , the film was heated on a 140 ° C. hot plate for 10 minutes to form a film F1 with a water vapor barrier retardation film having a thickness of 1,000 nm. Produced.
  • the water vapor barrier property was evaluated by the following method according to various conditions of JIS Z 0208 “Method of moisture permeability test for moisture-proof packaging materials (cup method)”. Using a regular hexagonal coated film with a moisture permeable area of 28.27 cm 2 , about 20 g of calcium chloride as a hygroscopic agent is sealed in a screw-tightened moisture permeable cup, and weighing operation at intervals of 1 hour or more is repeated. The water vapor transmission rate was calculated from the mass increase. The results are shown in Table 1.
  • Example 1-2 In the same manner as in Example 1-1, except that the retardation film forming composition C2 was used instead of the retardation film forming composition C1, and the ultraviolet ray irradiation at 313 nm was changed to 4 mJ / cm 2 , the water vapor barrier property A film F2-1 with a retardation film was produced and its water vapor barrier property was evaluated. The results are shown in Table 1.
  • Example 1-3 In the same manner as in Example 1-1, except that the retardation film forming composition C2 was used instead of the retardation film forming composition C1, and the ultraviolet irradiation at 313 nm was changed to 7 mJ / cm 2 , the water vapor barrier property A film with a retardation film F2-2 was prepared and its water vapor barrier property was evaluated. The results are shown in Table 1.
  • Example 1-4 A film with water vapor barrier retardation film F2-3 was prepared in the same manner as in Example 1-1 except that the retardation film forming composition C2 was used instead of the retardation film forming composition C1. The water vapor barrier property was evaluated. The results are shown in Table 1.
  • Example 1-5 Water vapor barrier properties were the same as in Example 1-1 except that the retardation film forming composition C3 was used instead of the retardation film forming composition C1, and the ultraviolet irradiation at 313 nm was changed to 100 mJ / cm 2 . A film F3 with a retardation film was produced, and the water vapor barrier property was evaluated. The results are shown in Table 1.
  • Example 1-6 In the same manner as in Example 1-1, except that the retardation film forming composition C4 was used instead of the retardation film forming composition C1, and the ultraviolet ray irradiation at 313 nm was changed to 100 mJ / cm 2 , the water vapor barrier property A film F4 with a retardation film was produced, and the water vapor barrier property was evaluated. The results are shown in Table 1.
  • Example 1-1 A film F1 ′ was produced in the same manner as in Example 1-1 except that ultraviolet irradiation was not performed, and the water vapor barrier property was evaluated. The results are shown in Table 1.
  • Example 1-2 A film F2 ′ was produced in the same manner as in Example 1-4 except that no ultraviolet irradiation was performed, and the water vapor barrier property was evaluated. The results are shown in Table 1.
  • Example 1-3 A film F3 ′ was produced in the same manner as in Example 1-5 except that no ultraviolet irradiation was performed, and the water vapor barrier property was evaluated. The results are shown in Table 1.
  • Example 1-4 A film F4 ′ was produced in the same manner as in Example 1-6 except that ultraviolet irradiation was not performed, and the water vapor barrier property was evaluated. The results are shown in Table 1.
  • phase difference film forming composition C1 is spin-coated on a glass substrate on which an ITO film is formed with a length of 40 mm, a width of 30 mm, and a thickness of 0.7 mm, dried on a hot plate at 70 ° C. for 3 minutes, A polymer layer of 000 nm was formed. Next, after irradiating the surface of the coating film with ultraviolet rays of 313 nm at 10 mJ / cm 2 via a polarizing plate, it was heated on a hot plate at 140 ° C. for 10 minutes to obtain a glass substrate G1 with a retardation film having a thickness of 1,000 nm. .
  • the phase difference value was evaluated using the Mueller matrix polarimeter (Axometrics make, product name Axoscan).
  • the measurement wavelength was 550 nm and the measurement temperature was 23 ° C.
  • the results are shown in Table 2.
  • Example 2-2 The retardation film was prepared in the same manner as in Example 2-1, except that the retardation film forming composition C2 was used instead of the retardation film forming composition C1, and the ultraviolet irradiation at 313 nm was changed to 4 mJ / cm 2.
  • the attached glass substrate G2-1 was produced, and the retardation value was evaluated. The results are shown in Table 2.
  • Example 2-3 The retardation film was prepared in the same manner as in Example 2-1, except that the retardation film forming composition C2 was used instead of the retardation film forming composition C1, and the ultraviolet irradiation at 313 nm was changed to 7 mJ / cm 2.
  • the attached glass substrate G2-2 was prepared, and the retardation value was evaluated. The results are shown in Table 2.
  • Example 2-4 A glass substrate G2-3 with a retardation film was prepared in the same manner as in Example 2-1, except that the retardation film forming composition C2 was used instead of the retardation film forming composition C1, The phase difference value was evaluated. The results are shown in Table 2.
  • Example 2-5 The retardation film was prepared in the same manner as in Example 2-1, except that the retardation film forming composition C3 was used instead of the retardation film forming composition C1, and the ultraviolet irradiation at 313 nm was changed to 100 mJ / cm 2. The attached glass substrate G3 was produced, and the retardation value was evaluated. The results are shown in Table 2.
  • Example 2-6 The retardation film was prepared in the same manner as in Example 1-1 except that the retardation film forming composition C4 was used instead of the retardation film forming composition C1 and the ultraviolet irradiation at 313 nm was changed to 100 mJ / cm 2. The attached glass substrate G4 was produced and the retardation value was evaluated. The results are shown in Table 2.
  • Example 2-1 A glass substrate G1 ′ with a retardation film was produced in the same manner as in Example 2-1 except that no ultraviolet irradiation was performed, and the retardation value was evaluated. The results are shown in Table 2.
  • Example 2-2 A glass substrate G2 ′ with a retardation film was produced in the same manner as in Example 2-4 except that ultraviolet irradiation was not performed, and the retardation value was evaluated. The results are shown in Table 2.
  • Example 2-3 A glass substrate G3 ′ with a retardation film was produced in the same manner as in Example 2-5 except that ultraviolet irradiation was not performed, and the retardation value was evaluated. The results are shown in Table 2.
  • Example 2-4 A glass substrate G4 ′ with a retardation film was produced in the same manner as in Example 2-6 except that ultraviolet irradiation was not performed, and the retardation value was evaluated. The results are shown in Table 2.
  • the retardation film of the present invention has excellent water vapor barrier properties and can function as a retardation film.

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