WO2017197771A1 - 一种双向槽轮旋转多滑轮电线保险管焊接生产线 - Google Patents

一种双向槽轮旋转多滑轮电线保险管焊接生产线 Download PDF

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Publication number
WO2017197771A1
WO2017197771A1 PCT/CN2016/092801 CN2016092801W WO2017197771A1 WO 2017197771 A1 WO2017197771 A1 WO 2017197771A1 CN 2016092801 W CN2016092801 W CN 2016092801W WO 2017197771 A1 WO2017197771 A1 WO 2017197771A1
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Prior art keywords
fixedly mounted
rotating
pulley
base
terminal
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PCT/CN2016/092801
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English (en)
French (fr)
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李传慧
徐娜娜
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李传慧
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Publication of WO2017197771A1 publication Critical patent/WO2017197771A1/zh

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H01R43/052—Crimping apparatus or processes with wire-feeding mechanism
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H01R43/0263—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for positioning or holding parts during soldering or welding process

Definitions

  • the invention relates to a mechanical device, in particular to a two-way sheave rotating multi-pulley wire fuse tube welding production line.
  • the terminal machine adopts manual feeding, and the production efficiency is low, the production quality is unstable, and often a lot of waste is generated, and a large amount of labor cost is required, which increases the production cost of the enterprise.
  • the object of the present invention is to solve the above problems, and to design a two-way sheave rotating multi-pulley wire fuse tube welding production line.
  • the technical solution of the present invention is to provide a two-way sheave rotating multi-pulley wire fuse welding production line, comprising a rectangular parallelepiped moving base, and a moving mechanism is arranged at four corners of the outer lower surface of the moving base.
  • the seat is provided with two sets of electric wire terminal devices and a welding mechanism, and the welding mechanism is located between two sets of electric wire terminal devices, and the electric wire terminal device comprises a feeding mechanism, a twisting mechanism, a multi-pulley terminal mechanism and a sheave.
  • the twisting mechanism is located between the feeding mechanism and the multi-pulley striking mechanism, the height of the twisting mechanism is higher than the height of the feeding mechanism and the multi-pulley striking mechanism, and the trough rotation grasping mechanism Positioned opposite to the feeding mechanism, the twisting mechanism, and the multi-pulley terminal mechanism, the welding mechanism is located behind the multi-pulley terminal mechanism, and the trough rotation grasping mechanism is fixedly mounted on the moving base.
  • the multi-pulley terminal mechanism is configured by a rotary terminal transposition drive box fixedly mounted on the mobile base, connected to a driving end of the terminal transposition transduction drive box body and located at the terminal rotation.
  • the inlet and outlet ports at the front end of the two conveying wheels and fixedly mounted on the upper surface of the rotary transposition drive box body are fixedly mounted under the rotary transposition drive box of the terminal
  • the rotating rotating shaft of the surface is composed of a welding mechanism fixedly mounted on the upper surface of the moving base and corresponding to the outlet end of the terminal mechanism, and a welding push bracket fixedly mounted on the moving base.
  • a safety tube indexing bracket on the welding push bracket a lower and lower cylinder of the fuse tube transposition frame which is located below one end of the welding push bracket and connected to the fuse tube transposition frame, and a fuse tube propulsion cylinder located at the other end of the welding push bracket
  • a fire-fighting pipe rack located on the fuse changer frame and fixedly connected to the telescopic end of the fuse tube propeller cylinder at one end, and a fixed-worker attached to the welding push bracket of the propulsion cylinder of the fuse tube
  • the controller is configured to be provided with a controller on the outer surface of the mobile base, and the controller is electrically connected to the two sets of wire terminal devices and the welding mechanism.
  • the two sets of wire-bonding terminal devices have opposite conveying directions and the same structure.
  • the multi-pulley conveying mechanism is fixedly mounted on a base, a fixed base mounted on one end of the conveying base and arranged along a longitudinal direction of the conveying base, and fixedly mounted on the other end of the conveying base. And a plurality of vertical pulleys arranged along the length direction of the conveying base are combined.
  • the tightening robot mechanism is a clamping mechanical mounting block fixedly mounted on the surface of the sheave, a set of micro-synchronous cylinders fixedly mounted on both sides of the clamping mechanical mounting block, and a clamping clamp fixedly connected to the telescopic end of the micro-synchronizing cylinder.
  • the infrared positioning device located on the clamping mechanical mounting block is formed in common.
  • the conveying mechanism is fixedly mounted on a transfer base fixedly mounted on the moving base and corresponding to the outlet end of the terminal mechanism, and fixedly mounted on one end of the transfer base and arranged in a plurality of transverse directions along the length direction of the transfer base
  • the pulley is integrally formed with a plurality of vertical pulleys fixedly mounted on the other end of the transfer base and arranged along the length of the transfer base.
  • the moving mechanism is composed of four universal wheels fixedly mounted at four corners of the bottom surface of the moving base, four screws fixedly connected at four corners on the bottom surface of the box body, and a truncated cone type support table at the center and the screw meshing with each other.
  • the feeding mechanism comprises a feeding box fixedly mounted on the upper surface of the moving base, a motor fixedly mounted on the inner side surface of the feeding box and having a rotating end, and a circular wire storage wheel fixedly connected to the motor at the center.
  • a rectangular opening on the side surface of the feeding box a set of micro-synchronous linear motors fixedly mounted on the inner side surface of the feeding box and located above and below the rectangular opening, and a pressing block fixedly connected with the telescopic end of the micro-synchronous linear motor, An elastic pad on the opposite surface of the two pressing blocks, a set of micro-synchronous linear motors fixedly mounted on the outer surface of the feeding box and located above and below the rectangular opening, and a cutting knife fixedly connected with the telescopic end of the micro synchronous linear motor 2 Composed together.
  • the twisting mechanism is a pad fixedly mounted on the moving base, a front and rear moving platform fixedly mounted on the pad, a front and rear moving motor fixedly mounted on the pad and located at the rear end of the front and rear moving platform, and located above the front and rear moving platform And a rotating motor fixedly connected to the telescopic end of the front and rear moving motor, a rotating robot located on the side of the rotating motor and connected to the rotating end of the rotating motor through the belt.
  • a mains interface and a touch display are provided on the surface of the controller.
  • a switchboard control system is provided in the controller.
  • the two-way groove wheel rotating multi-pulley wire fuse tube welding production line produced by the technical scheme of the invention has the advantages of controllable distance, high production efficiency, stable product quality, labor cost saving, and reduced production cost of the enterprise.
  • FIG. 1 is a schematic structural view of a two-way sheave rotating multi-pulley wire fuse welding production line according to the present invention
  • FIG. 2 is a schematic structural view of a controller of a two-way sheave rotating multi-pulley wire fuse welding production line according to the present invention
  • FIG. 3 is a schematic diagram of a base moving structure of a two-way sheave rotating multi-pulley wire fuse welding production line according to the present invention
  • FIG. 4 is a schematic diagram of a trough transmission structure of a two-way sheave rotating multi-pulley wire fuse welding production line according to the present invention
  • FIG. 5 is a schematic structural view of a twisting mechanism of a two-way sheave rotating multi-pulley wire fuse welding production line according to the present invention
  • Horizontal motor; 42 circular wire storage wheel; 43, rectangular opening; 44, micro synchronous linear motor; 45, pressing block; 46, elastic pad; Micro synchronous linear motor 2; 48, cutting knife; 49, spacer; 50, moving platform before and after; 51, moving motor before and after; 52, rotating motor; 53, rotating robot; 54, mains interface; 55, touch display; , switchboard control system.
  • a two-way sheave rotating multi-pulley wire fuse welding production line including a rectangular parallelepiped moving base (1), the moving base (1) A moving mechanism is disposed at four corners of the outer lower surface, and the moving base (1) is provided with two sets of wire-punching terminal devices and a welding mechanism, and the welding mechanism is located between two sets of wire-punching terminal devices, and the wire is electrically connected to the terminal
  • the utility model comprises a feeding mechanism, a twisting mechanism, a multi-pulley terminal mechanism and a groove wheel rotating grasping mechanism, wherein the twisting mechanism is located between the feeding mechanism and the multi-pulley terminal mechanism, wherein the twisting mechanism has a height higher than the feeding mechanism And the height of the multi-pulley terminal mechanism, the groove rotation grasping mechanism is opposite to the feeding mechanism, the twisting mechanism, and the multi-pulley terminal mechanism, the welding mechanism is located behind the multi-pulley terminal mechanism, the sheave
  • the inlet and outlet ports (14) of the upper surface are fixedly mounted on the rotating rotating shaft (15) of the lower surface of the terminal transposition drive box body (11), and the welding mechanism is fixedly mounted on the moving base (1) a conveying mechanism on the upper surface corresponding to the outlet end of the terminal mechanism, and a welding pusher fixedly mounted on the moving base (1) a frame (16), a fuse changing frame (17) on the welding push bracket (16), a fuse changer frame located below one end of the welding push bracket (16) and connected to the fuse changing frame (17)
  • the embodiment is characterized in that a moving mechanism is arranged at four corners of the outer lower surface of the moving base, and two sets of electric wire terminal devices and a welding mechanism are arranged on the moving base, and the welding mechanism is located between the two sets of electric wire terminal devices, and the electric wire is hit.
  • the terminal assembly comprises a feeding mechanism, a twisting mechanism, a multi-pulley terminal mechanism and a groove wheel rotating grasping mechanism.
  • the twisting mechanism is located between the feeding mechanism and the multi-pulley terminal mechanism, and the height of the twisting mechanism is higher than the feeding mechanism and the multi-pulley The height of the terminal mechanism is rotated, the groove rotation grasping mechanism is opposite to the feeding mechanism, the twisting mechanism, and the multi-pulley terminal mechanism.
  • the welding mechanism is located behind the multi-pulley terminal mechanism, and the groove rotation grasping mechanism is fixedly mounted on the movement.
  • a vertical mounting plate on the base a mounting shaft fixedly mounted on a surface of the vertical mounting plate, a sheave mounted on the mounting shaft, mounted on the surface of the vertical mounting plate, and having a center centered on the center of the mounting shaft a bearing on a straight line, a drive motor fixedly mounted on the other surface of the vertical mounting plate, inserted in the bearing and one end fixedly connected to the rotating end of the drive motor a driving shaft, a rotating arm fixed at one end on the other end of the driving shaft, a notched disk fixedly connected to the end surface of the rotating shaft at the center and fixed at the other end of the driving shaft, and a cylindrical pin fixedly mounted on the other end of the rotating arm
  • the four sets of tightening manipulator mechanisms fixedly mounted on the surface of the sheave are combined, and the multi-pulley striking terminal mechanism is rotated and transposed to drive the box body by the terminal fixed
  • the shaft is composed of a shaft, and the welding mechanism is fixedly mounted on the moving base by a conveying mechanism fixedly mounted on the upper surface of the moving base and corresponding to the outlet end of the terminal mechanism.
  • the fuse tube is propelled to the cylinder, and the fuse tube shelf is fixedly connected to the telescopic end of the fuse tube at the end of the fuse tube.
  • the fuse tube manipulator is integrally formed with the soldering station in front of the n-shaped soldering bracket.
  • the outer surface of the moving base is provided with a controller, and the controller is electrically connected to the two sets of wire terminal devices and the welding mechanism.
  • the distance between the ends is controllable, the production efficiency is high, the quality of the obtained products is stable, the labor cost is saved, and the production cost of the enterprise can be reduced.
  • the switch of the switchboard control unit is pressed, the machine is powered on, the operation starts, the electric wire is placed on the electric wire tray, the electric wire is taken out from the outlet wire, and the electric wire is fixedly connected to the wire feed base.
  • the horizontally arranged pulleys arranged along the length direction, and then the vertical pulleys arranged at one end of the wire along the length of the wire base are used to twist the wires of the original disk, and are driven by the cylinders to move the clamps.
  • the clip fastens the twisted wire from the front end to the outlet of the upper surface of the rotary transposition drive box, and enters the two transfer wheels of the upper surface of the rotary transposition drive box, and the terminal transposition mechanism
  • the two conveying wheels rotate backwards, the wires will be pulled out and the wires will be sent to the tangential mechanism.
  • the middle rotating shaft Under the driving of the motor, the middle rotating shaft will rotate to drive the transmission gears.
  • the upper moving plate and the lower moving plate will start to follow the original.
  • the program movement is located on the moving platform.
  • the cutter in the middle is low and high. First, the cutters at both ends peel the wires. The front end of the wire is peeled off due to the back.
  • the back skin is also the same, the peeled wire is reversely rotated by the conveying wheel, and the unclean wire is sent to the terminal rotating transposition drive box body for modification, and the modified wire is again transported back to the tangential mechanism.
  • the middle cutter is ready to cut the wire to be cut into a predetermined length, and the wire is sent to the twisting mechanism by moving the clamp, and the wire cut in the thread cutting mechanism may be loosened.
  • the wires are twisted together in the twisting mechanism, and the upper and lower cylinders move to clamp the wires. Under the rotation of the rotating motor, the rotating robot twists the wires, and the upper and lower cylinders will be twisted.
  • the good wire is loosened, and the moving motor drives the platform to move back and forth to send the twisted wire to the cutting mechanism.
  • the front and rear moving motor turns the rotation into movement through the screw inside.
  • the middle shaping cutter cuts the wire as specified, and sends the wire to the clamping line by moving the clamping clamp
  • the fuse tube is arranged in the direction of the vibrating tray feeding mechanism, and the fuse tubes are arranged in the direction, and the trough is connected with the ten-station indexing plate, and the fuse tube will be
  • the gap on the ten-position indexing plate falls into the indexing plate, ensuring that the fuse will not fall more in the prescribed order, and will maintain the formation.
  • the ten-station indexing disk will rotate under the rotation of the motor.
  • the fuse is placed on the shifting shelf of the fuse from the lower gap, and there is a groove on the shelf of the fuse tube.
  • the fuse is arranged at the forefront.
  • Under the driving of the cylinder of the fuse tube the fuse tube shelf will be extended.
  • the fuse manipulator will pick up the fuse, and then send the fuse tube shelf to the position.
  • the fuse tube change position shelf will be raised by the upper and lower cylinders of the fuse change position, and the fuse on the fuse tube shelf will be placed on top. There is a cutter on the top.
  • the fuse is driven, the fuse is cut off according to the predetermined length, and the indexing plate is rotated to drop the fuse into the groove of the next fuse tube shelf.
  • Reinsurance tube Driven by the upper and lower cylinders of the shifting frame, the replacement tube of the fuse will be lowered, and the fuse will be returned to the shelf of the insurance tube.
  • the dangerous tube is placed on the soldering station, and the wire clamping mechanism on both sides puts the processed wires together, puts them in the specified position, performs welding, and the welding is completed.
  • the whole operation is completed, and the universal wheel located under the moving base And the activity pillar, the activity pillar is screwed up, the universal wheel can be moved, and the movable pillar is screwed down to the desired position, and the universal wheel cannot move.

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  • Manufacturing & Machinery (AREA)
  • Wire Processing (AREA)

Abstract

一种双向槽轮旋转多滑轮电线保险管焊接生产线，包括长方体的移动基座（1），所述移动基座（1）外下表面四角处设有移动机构，所述移动基座（1）上设有两组电线打端子装置和焊接机构，所述焊接机构位于两组电线打端子装置之间，所述电线打端子装置包括送料机构、扭线机构、多滑轮打端子机构和槽轮旋转抓取机构，所述扭线机构位于送料机构和多滑轮打端子机构之间，所述移动基座（1）的外表面上设有控制器（26），所述控制器（26）分别与两组电线打端子装置和焊接机构电气连接。

Description

一种双向槽轮旋转多滑轮电线保险管焊接生产线 技术领域
本发明涉及机械设备，特别是一种双向槽轮旋转多滑轮电线保险管焊接生产线。
背景技术
目前的打端子机采用手动送材进行打端，生产效率低，生产质量不稳定，往往会产生许多的废料，同时需要大量的人工成本，增加了企业的身生产成本。
发明内容
本发明的目的是为了解决上述问题，设计了一种双向槽轮旋转多滑轮电线保险管焊接生产线。
实现上述目的本发明的技术方案为，一种双向槽轮旋转多滑轮电线保险管焊接生产线，包括长方体的移动基座，所述移动基座外下表面四角处设有移动机构，所述移动基座上设有两组电线打端子装置和焊接机构，所述焊接机构位于两组电线打端子装置之间，所述电线打端子装包括送料机构、扭线机构、多滑轮打端子机构和槽轮旋转抓取机构,所述扭线机构位于送料机构和多滑轮打端子机构之间，所述扭线机构的高度高于送料机构和多滑轮打端子机构的高度，所述槽轮旋转抓取机构与送料机构、扭线机构、多滑轮打端子机构相对放置，所述焊接机构位于多滑轮打端子机构的后方，所述槽轮旋转抓取机构由固定安装在移动基座上的竖直安装板、固定安装在竖直安装板一表面上的安装轴、套装在安装轴上的槽轮、嵌装在竖直安装板表面上且圆心与安装轴的圆心位于同一直线上的轴承、固定安装在竖直安装板另一表面上的驱动电机、插装在轴承内且一端与驱动电机的旋转端固定连接的驱动轴、一端固定套装在驱动轴另一端上的转臂、位于转臂的上方且中心处与驱动轴另一端的端面固定连接的缺口圆盘、固定安装在转臂另一端上的圆柱销和固定安装在槽轮表面上的四组加紧机械手机构共同构成的，所述多滑轮打端子机构由固定安装在移动基座上的打端子旋转换位驱动盒体、与打端子旋转换位驱动盒体的驱动端相连接且位于打端子旋转换位驱动盒体上表面上的两个输送轮、位于打端子旋转换位驱动盒体后方的移动基座上的多滑轮输送机构、位于多滑轮输送机构后方的基座上的打端子机、位于两个输送轮前端且固定安装在打端子旋转换位驱动盒体上表面的进出线口、固定安装在打端子旋转换位驱动盒体下表面的旋转转动轴共同构成的,所述焊接机构由固定安装在移动基座上表面上且与打端子机构的出口端相对应的传送机构、固定安装在移动基座上的焊接推送支架、位于焊接推送支架上的保险管换位架、位于焊接推送支架一端下方且与保险管换位架相连接的保险管换位架上下气缸、位于焊接推送支架上另一端的送保险管架子推进气缸、位于保险管换位架上且与一端送保险管架子推进气缸伸缩端固定连接的送保险管架子、固定安装在靠近送保险管架子推进气缸的焊接推送支架上的十工 位分度盘、位于十工位分度盘前端的切刀、位于焊接推送支架前方的n形焊接支架、固定安装在n形焊接支架上的放保险管机械手和位于n形焊接支架前方的焊台共同构成的，所述移动基座的外表面上设有控制器，所述控制器分别与两组电线打端子装置和焊接机构电气连接。
所述两组电线打端子装置的运送方向相对、结构相同。
所述多滑轮输送机构由固定安装在基座上的输送基座、固定安装在输送基座一端上且沿输送基座长度方向排列的多个横置滑轮和固定安装在输送基座另一端上且沿输送基座长度方向排列的多个竖置滑轮共同构成的。
所述加紧机械手机构由固定安装在槽轮表面上的夹紧机械安装块、分别固定安装在夹紧机械安装块两侧的一组微型同步气缸、与微型同步气缸伸缩端固定连接夹紧夹和位于夹紧机械安装块上的红外定位装置共同构成的。
所述传送机构由固定安装在固定安装在移动基座上且与打端子机构出线端相对应的传送基座、固定安装在传送基座一端上且沿传送基座长度方向排列的多个横置滑轮和固定安装在传送基座另一端上且沿传送基座长度方向排列的多个竖置滑轮共同构成。
所述移动机构由固定安装在移动基座底面四角处的四个万向轮、固定连接在箱体底面上四角处的四个螺杆、中心处与螺杆相互咬合的圆台型支撑台共同构成的。
所述送料机构由固定安装在移动基座上表面上的送料箱体、固定安装在送料箱体内侧表面上且旋转端为水平的电机、中心处与电机固定连接的圆环形电线储存轮、开在送料箱体侧表面上的矩形开口、固定安装在送料箱体内侧表面上且位于矩形开口上下的一组微型同步直线电机一，与微型同步直线电机一伸缩端固定连接的压紧块、位于两块压紧块相对面上的弹性垫、固定安装在送料箱体外侧表面上且位于矩形开口上下的一组微型同步直线电机二、与微型同步直线电机二的伸缩端固定连接的切割刀共同构成的。
所述扭线机构由固定安装在移动基座上的垫块、固定安装在垫块上的前后移动平台、固定安装在垫块上且位于前后移动平台后端的前后移动电机、位于前后移动平台上方且与前后移动电机伸缩端固定相连接的转动电机、位于转动电机侧边且与转动电机旋转端通过皮带相连接的旋转机械手共同构成的。
所述控制器表面上设有市电接口和触摸显示器。
所述控制器内设有总机控制系统。
利用本发明的技术方案制作的一种双向槽轮旋转多滑轮电线保险管焊接生产线，打端的距离可控，生产效率高，得到的产品质量稳定，节约了人工成本，能够降低企业的生产成本。
附图说明
图1是本发明所述一种双向槽轮旋转多滑轮电线保险管焊接生产线的结构示意图；
图2是本发明所述一种双向槽轮旋转多滑轮电线保险管焊接生产线的控制器结构简图；
图3是本发明所述一种双向槽轮旋转多滑轮电线保险管焊接生产线的底座移动结构简图；
图4是本发明所述一种双向槽轮旋转多滑轮电线保险管焊接生产线的槽轮传送结构简图；
图5是本发明所述一种双向槽轮旋转多滑轮电线保险管焊接生产线的扭线机构结构简图；
图中，1、移动基座；2、竖直安装板；3、安装轴；4、槽轮；5、轴承；6、驱动电机；7、驱动轴；8、转臂；9、缺口圆盘；10、圆柱销；11、驱动盒体；12、输送轮；13、打端子机；14、进出线口；15、旋转转动轴；16、焊接推送支架；17、保险管换位架；18、保险管换位架上下气缸；19、送保险管架子推进气缸；20、送保险管架子；21、十工位分度盘；22、n形焊接支架；23、切刀；24、放保险管机械手；25、焊台；26、控制器；27、输送基座；28、横置滑轮；29、竖置滑轮；30、夹紧机械安装块；31、微型同步气缸；32、夹紧夹；33、红外定位装置；34、传送基座；35、横置滑轮A；36、竖置滑轮A；37、万向轮；38、螺杆；39、圆台型支撑台；40、送料箱体；41、水平的电机；42、圆环形电线储存轮；43、矩形开口；44、微型同步直线电机一；45、压紧块；46、弹性垫；47、微型同步直线电机二；48、切割刀；49、垫块；50、前后移动平台；51、前后移动电机；52、转动电机；53、旋转机械手；54、市电接口；55、触摸显示器；56、总机控制系统。
具体实施方式
下面结合附图对本发明进行具体描述，如图1-5所示，一种双向槽轮旋转多滑轮电线保险管焊接生产线，包括长方体的移动基座(1)，所述移动基座(1)外下表面四角处设有移动机构，所述移动基座(1)上设有两组电线打端子装置和焊接机构，所述焊接机构位于两组电线打端子装置之间，所述电线打端子装包括送料机构、扭线机构、多滑轮打端子机构和槽轮旋转抓取机构,所述扭线机构位于送料机构和多滑轮打端子机构之间，所述扭线机构的高度高于送料机构和多滑轮打端子机构的高度，所述槽轮旋转抓取机构与送料机构、扭线机构、多滑轮打端子机构相对放置，所述焊接机构位于多滑轮打端子机构的后方，所述槽轮旋转抓取机构由固定安装在移动基座(1)上的竖直安装板(2)、固定安装在竖直安装板(2)一表面上的安装轴(3)、套装在安装轴(3)上的槽轮(4)、嵌装在竖直安装板(2)表面上且圆心与安装轴(3)的圆心位于同一直线上的轴承(5)、固定安装在竖直安装板(2)另一表面上的驱动电机(6)、插装在轴承(5)内且一端与驱动电机(6)的旋转端固定连接的驱动轴(7)、一端固定套装在驱动轴(7)另一端上的转臂(8)、位于转臂(8)的上方且中心处与驱动轴 (7)另一端的端面固定连接的缺口圆盘(9)、固定安装在转臂(8)另一端上的圆柱销(10)和固定安装在槽轮(4)表面上的四组加紧机械手机构共同构成的，所述多滑轮打端子机构由固定安装在移动基座(1)上的打端子旋转换位驱动盒体(11)、与打端子旋转换位驱动盒体(11)的驱动端相连接且位于打端子旋转换位驱动盒体(11)上表面上的两个输送轮(12)、位于打端子旋转换位驱动盒体(11)后方的移动基座(1)上的多滑轮输送机构、位于多滑轮输送机构后方的基座(1)上的打端子机(13)、位于两个输送轮(12)前端且固定安装在打端子旋转换位驱动盒体(11)上表面的进出线口(14)、固定安装在打端子旋转换位驱动盒体(11)下表面的旋转转动轴(15)共同构成的,所述焊接机构由固定安装在移动基座(1)上表面上且与打端子机构的出口端相对应的传送机构、固定安装在移动基座(1)上的焊接推送支架(16)、位于焊接推送支架(16)上的保险管换位架(17)、位于焊接推送支架(16)一端下方且与保险管换位架(17)相连接的保险管换位架上下气缸(18)、位于焊接推送支架(16)上另一端的送保险管架子推进气缸(19)、位于保险管换位架(17)上且与一端送保险管架子推进气缸(19)伸缩端固定连接的送保险管架子(20)、固定安装在靠近送保险管架子推进气缸(19)的焊接推送支架(16)上的十工位分度盘(21)、位于十工位分度盘(21)前端的切刀(23)、位于焊接推送支架(16)前方的n形焊接支架(22)、固定安装在n形焊接支架(22)上的放保险管机械手(24)和位于n形焊接支架(22)前方的焊台(25)共同构成的，所述移动基座(1)的外表面上设有控制器(26)，所述控制器(26)分别与两组电线打端子装置和焊接机构电气连接；所述两组电线打端子装置的运送方向相对、结构相同；所述多滑轮输送机构由固定安装在基座(1)上的输送基座(27)、固定安装在输送基座(27)一端上且沿输送基座(27)长度方向排列的多个横置滑轮(28)和固定安装在输送基座(27)另一端上且沿输送基座(27)长度方向排列的多个竖置滑轮(29)共同构成的；所述加紧机械手机构由固定安装在槽轮(4)表面上的夹紧机械安装块(30)、分别固定安装在夹紧机械安装块(30)两侧的一组微型同步气缸(31)、与微型同步气缸(31)伸缩端固定连接夹紧夹(32)和位于夹紧机械安装块(30)上的红外定位装置(33)共同构成的；所述传送机构由固定安装在固定安装在移动基座(1)上且与打端子机构出线端相对应的传送基座(34)、固定安装在传送基座(34)一端上且沿传送基座(34)长度方向排列的多个横置滑轮A(35)和固定安装在传送基座(34)另一端上且沿传送基座(34)长度方向排列的多个竖置滑轮A(36)共同构成；所述移动机构由固定安装在移动基座(1)底面四角处的四个万向轮(37)、固定连接在箱体(1)底面上四角处的四个螺杆(38)、中心处与螺杆(38)相互咬合的圆台型支撑台(39)共同构成的；所述送料机构由固定安装在移动基座(1)上表面上的送料箱体(40)、固定安装在送料箱体(40)内侧表面上且旋转端为水平的电机(41)、中心处与电机(41)固定连接 的圆环形电线储存轮(42)、开在送料箱体(40)侧表面上的矩形开口(43)、固定安装在送料箱体内侧表面上且位于矩形开口(43)上下的一组微型同步直线电机一(44)，与微型同步直线电机一(44)伸缩端固定连接的压紧块(45)、位于两块压紧块(45)相对面上的弹性垫(46)、固定安装在送料箱体外侧表面上且位于矩形开口(43)上下的一组微型同步直线电机二(47)、与微型同步直线电机二(47)的伸缩端固定连接的切割刀(48)共同构成的；所述扭线机构由固定安装在移动基座(1)上的垫块(49)、固定安装在垫块(49)上的前后移动平台(50)、固定安装在垫块(49)上且位于前后移动平台(50)后端的前后移动电机(51)、位于前后移动平台(50)上方且与前后移动电机(51)伸缩端固定相连接的转动电机(52)、位于转动电机(52)侧边且与转动电机(52)旋转端通过皮带相连接的旋转机械手(53)共同构成的；所述控制器(26)表面上设有市电接口(54)和触摸显示器(55)；所述控制器(26)内设有总机控制系统(56)。
本实施方案的特点为，移动基座外下表面四角处设有移动机构，移动基座上设有两组电线打端子装置和焊接机构，焊接机构位于两组电线打端子装置之间，电线打端子装包括送料机构、扭线机构、多滑轮打端子机构和槽轮旋转抓取机构,扭线机构位于送料机构和多滑轮打端子机构之间，扭线机构的高度高于送料机构和多滑轮打端子机构的高度，槽轮旋转抓取机构与送料机构、扭线机构、多滑轮打端子机构相对放置，焊接机构位于多滑轮打端子机构的后方，槽轮旋转抓取机构由固定安装在移动基座上的竖直安装板、固定安装在竖直安装板一表面上的安装轴、套装在安装轴上的槽轮、嵌装在竖直安装板表面上且圆心与安装轴的圆心位于同一直线上的轴承、固定安装在竖直安装板另一表面上的驱动电机、插装在轴承内且一端与驱动电机的旋转端固定连接的驱动轴、一端固定套装在驱动轴另一端上的转臂、位于转臂的上方且中心处与驱动轴另一端的端面固定连接的缺口圆盘、固定安装在转臂另一端上的圆柱销和固定安装在槽轮表面上的四组加紧机械手机构共同构成的，多滑轮打端子机构由固定安装在移动基座上的打端子旋转换位驱动盒体、与打端子旋转换位驱动盒体的驱动端相连接且位于打端子旋转换位驱动盒体上表面上的两个输送轮、位于打端子旋转换位驱动盒体后方的移动基座上的多滑轮输送机构、位于多滑轮输送机构后方的基座上的打端子机、位于两个输送轮前端且固定安装在打端子旋转换位驱动盒体上表面的进出线口、固定安装在打端子旋转换位驱动盒体下表面的旋转转动轴共同构成的,焊接机构由固定安装在移动基座上表面上且与打端子机构的出口端相对应的传送机构、固定安装在移动基座上的焊接推送支架、位于焊接推送支架上的保险管换位架、位于焊接推送支架一端下方且与保险管换位架相连接的保险管换位架上下气缸、位于焊接推送支架上另一端的送保险管架子推进气缸、位于保险管换位架上且与一端送保险管架子推进气缸伸缩端固定连接的送保险管架子、固定安装在靠近 送保险管架子推进气缸的焊接推送支架上的十工位分度盘、位于十工位分度盘前端的切刀、位于焊接推送支架前方的n形焊接支架、固定安装在n形焊接支架上的放保险管机械手和位于n形焊接支架前方的焊台共同构成的，移动基座的外表面上设有控制器，控制器分别与两组电线打端子装置和焊接机构电气连接。打端的距离可控，生产效率高，得到的产品质量稳定，节约了人工成本，能够降低企业的生产成本。
在本实施方案中，首先将总机控制处的开关按下，将此机器通上电，开始运作，将电线放在电线盘上，电线从出电线口出来，将电线通过固定连接在送线基座上沿长度方向排列的横置滑轮，再将电线一端沿送线基座长度方向排列的竖置滑轮，对原有成盘的电线起到扭直的作用，通过气缸的带动，移动夹取夹子将扭完的电线从前端固定安装在打端子旋转换位驱动盒体上表面的出线口出来，进入到打端子旋转换位驱动盒体上表面的两个输送轮，打端子换位机构的两个输送轮倒后转动，电线就会被拉出来，将电线送到切线机构中，在电机的带动下，中间的旋转轴转动，带动传动齿轮运动，上移动板和下移动板开始按原定的程序运动，位于移动平台上的切刀，中间的切刀低且高，首先两端的切刀将电线剥皮，电线的前端由于后面的到压着，前端的皮就会剥落一些，后面的皮也是如此，剥完皮的电线通过输送轮反向转动，将剥不干净的电线送到打端子旋转换位驱动盒体中进行修饰，修饰完的电线再次运回到切线机构中，中间的切刀已经准备好，将送过来的电线切断成预定的长度，通过移动夹紧夹子将电线送到扭线机构中，在切线机构中被切断的电线可能会有松开的现象，为防止这一现象，到扭线机构中将电线重新扭到一起，上下气缸运动将电线夹紧，在转动电机的带动下，旋转机械手对电线进行扭线操作，此时上下气缸运动将扭好的电线松开，在前后移动电机带动平台前后移动将扭好的电线送到切内线机构中，其中前后移动电机是通过里面的螺杆将转动变成移动的，在切线机构中，将原来想要的电线长度，在气缸的运动带动下，中间的整形切刀将电线按规定切断，通过移动夹紧夹子将电线送到夹线机构中中，从夹线机构到保险管焊接器中，首先保险管通过振动盘送料机构内的方向，分别将保险管按方向排列，料槽连接着十工位分度盘，保险管会从十工位分度盘上的缺口掉进分度盘里面，按规定的顺序保证保险管不会多掉下来，会保持队形，然后十工位分度盘会在电机的转动下，旋转将保险管从下缺口放在保险管换位架子上，送保险管架子上有凹槽，排在最前面的保险管，在保险管架子推进气缸的带动下，会把送保险管架子伸出，然后保险管机械手会来夹取保险管，之后送保险管架子归位，保险管换位架子在保险管换位上下气缸的带动下，会上升，把送保险管架子上的保险管放在上面，上面有一个切刀，上升的时候带动保险管，将保险管按预定的长度切掉，同时分度盘上会转动一下，把保险管落到下一个送保险管架子的凹槽里，之后再保险管换位架上下气缸的带动下，保险管换位架子会下降，把保险管放回到送保险管架子上，将保 险管放在焊台上，同时两边夹线机构把加工好的电线放在一起，放在规定的位置内，进行焊接，焊接完，整个操作就完毕了，位于移动基座下面的万向轮和活动支柱，将活动支柱拧起来，万向轮可以移动，到想要的位置，将活动支柱拧下去，此时万向轮不能运动。
上述技术方案仅体现了本发明技术方案的优选技术方案，本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本发明的原理，属于本发明的保护范围之内。

Claims (10)

  1. 一种双向槽轮旋转多滑轮电线保险管焊接生产线，包括长方体的移动基座(1)，其特征在于，所述移动基座(1)外下表面四角处设有移动机构，所述移动基座(1)上设有两组电线打端子装置和焊接机构，所述焊接机构位于两组电线打端子装置之间，所述电线打端子装包括送料机构、扭线机构、多滑轮打端子机构和槽轮旋转抓取机构,所述扭线机构位于送料机构和多滑轮打端子机构之间，所述扭线机构的高度高于送料机构和多滑轮打端子机构的高度，所述槽轮旋转抓取机构与送料机构、扭线机构、多滑轮打端子机构相对放置，所述焊接机构位于多滑轮打端子机构的后方，所述槽轮旋转抓取机构由固定安装在移动基座(1)上的竖直安装板(2)、固定安装在竖直安装板(2)一表面上的安装轴(3)、套装在安装轴(3)上的槽轮(4)、嵌装在竖直安装板(2)表面上且圆心与安装轴(3)的圆心位于同一直线上的轴承(5)、固定安装在竖直安装板(2)另一表面上的驱动电机(6)、插装在轴承(5)内且一端与驱动电机(6)的旋转端固定连接的驱动轴(7)、一端固定套装在驱动轴(7)另一端上的转臂(8)、位于转臂(8)的上方且中心处与驱动轴(7)另一端的端面固定连接的缺口圆盘(9)、固定安装在转臂(8)另一端上的圆柱销(10)和固定安装在槽轮(4)表面上的四组加紧机械手机构共同构成的，所述多滑轮打端子机构由固定安装在移动基座(1)上的打端子旋转换位驱动盒体(11)、与打端子旋转换位驱动盒体(11)的驱动端相连接且位于打端子旋转换位驱动盒体(11)上表面上的两个输送轮(12)、位于打端子旋转换位驱动盒体(11)后方的移动基座(1)上的多滑轮输送机构、位于多滑轮输送机构后方的基座(1)上的打端子机(13)、位于两个输送轮(12)前端且固定安装在打端子旋转换位驱动盒体(11)上表面的进出线口(14)、固定安装在打端子旋转换位驱动盒体(11)下表面的旋转转动轴(15)共同构成的,所述焊接机构由固定安装在移动基座(1)上表面上且与打端子机构的出口端相对应的传送机构、固定安装在移动基座(1)上的焊接推送支架(16)、位于焊接推送支架(16)上的保险管换位架(17)、位于焊接推送支架(16)一端下方且与保险管换位架(17)相连接的保险管换位架上下气缸(18)、位于焊接推送支架(16)上另一端的送保险管架子推进气缸(19)、位于保险管换位架(17)上且与一端送保险管架子推进气缸(19)伸缩端固定连接的送保险管架子(20)、固定安装在靠近送保险管架子推进气缸(19)的焊接推送支架(16)上的十工位分度盘(21)、位于十工位分度盘(21)前端的切刀(23)、位于焊接推送支架(16)前方的n形焊接支架(22)、固定安装在n形焊接支架(22)上的放保险管机械手(24)和位于n形焊接支架(22)前方的焊台(25)共同构成的，所述移动基座(1)的外表面上设有控制器(26)，所述控制器(26)分别与两组电线打端子装置和焊接机构电气连接。
  2. 根据权利要求1所述的一种双向槽轮旋转多滑轮电线保险管焊接生产线，其特征在于，所述两组电线打端子装置的运送方向相对、结构相同。
  3. 根据权利要求1所述的一种双向槽轮旋转多滑轮电线保险管焊接生产线，其特征在于，所述多滑轮输送机构由固定安装在基座(1)上的输送基座(27)、固定安装在输送基座(27)一端上且沿输送基座(27)长度方向排列的多个横置滑轮(28)和固定安装在输送基座(27)另一端上且沿输送基座(27)长度方向排列的多个竖置滑轮(29)共同构成的。
  4. 根据权利要求1所述的一种双向槽轮旋转多滑轮电线保险管焊接生产线，其特征在于，所述加紧机械手机构由固定安装在槽轮(4)表面上的夹紧机械安装块(30)、分别固定安装在夹紧机械安装块(30)两侧的一组微型同步气缸(31)、与微型同步气缸(31)伸缩端固定连接夹紧夹(32)和位于夹紧机械安装块(30)上的红外定位装置(33)共同构成的。
  5. 根据权利要求1所述的一种双向槽轮旋转多滑轮电线保险管焊接生产线，其特征在于，所述传送机构由固定安装在固定安装在移动基座(1)上且与打端子机构出线端相对应的传送基座(34)、固定安装在传送基座(34)一端上且沿传送基座(34)长度方向排列的多个横置滑轮A(35)和固定安装在传送基座(34)另一端上且沿传送基座(34)长度方向排列的多个竖置滑轮A(36)共同构成。
  6. 根据权利要求1所述的一种双向槽轮旋转多滑轮电线保险管焊接生产线，其特征在于，所述移动机构由固定安装在移动基座(1)底面四角处的四个万向轮(37)、固定连接在箱体(1)底面上四角处的四个螺杆(38)、中心处与螺杆(38)相互咬合的圆台型支撑台(39)共同构成的。
  7. 根据权利要求1所述的一种双向槽轮旋转多滑轮电线保险管焊接生产线，其特征在于，所述送料机构由固定安装在移动基座(1)上表面上的送料箱体(40)、固定安装在送料箱体(40)内侧表面上且旋转端为水平的电机(41)、中心处与电机(41)固定连接的圆环形电线储存轮(42)、开在送料箱体(40)侧表面上的矩形开口(43)、固定安装在送料箱体内侧表面上且位于矩形开口(43)上下的一组微型同步直线电机一(44)，与微型同步直线电机一(44)伸缩端固定连接的压紧块(45)、位于两块压紧块(45)相对面上的弹性垫(46)、固定安装在送料箱体外侧表面上且位于矩形开口(43)上下的一组微型同步直线电机二(47)、与微型同步直线电机二(47)的伸缩端固定连接的切割刀(48)共同构成的。
  8. 根据权利要求1所述的一种双向槽轮旋转多滑轮电线保险管焊接生产线，其特征在于，所述扭线机构由固定安装在移动基座(1)上的垫块(49)、固定安装在垫块(49)上的前后移动平台(50)、固定安装在垫块(49)上且位于前后移动平台(50)后端的前后移动电机(51)、位于前后移动平台(50)上方且与前后移动电机(51)伸缩端固定相连接的转动电机(52)、位于转动电机(52)侧边且与转动电机(52)旋转端通过皮带相连接的旋转机械手(53)共同构成的。
  9. 根据权利要求1所述的一种双向槽轮旋转多滑轮电线保险管焊接生产线，其特征在于，所述控制器(26)表面上设有市电接口(54)和触摸显示器(55)。
  10. 根据权利要求1所述的一种双向槽轮旋转多滑轮电线保险管焊接生产线，其特征在于，所述控制器(26)内设有总机控制系统(56)。
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