WO2017175512A1 - 吸着仮固定材 - Google Patents
吸着仮固定材 Download PDFInfo
- Publication number
- WO2017175512A1 WO2017175512A1 PCT/JP2017/007400 JP2017007400W WO2017175512A1 WO 2017175512 A1 WO2017175512 A1 WO 2017175512A1 JP 2017007400 W JP2017007400 W JP 2017007400W WO 2017175512 A1 WO2017175512 A1 WO 2017175512A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- foam layer
- temporary fixing
- fixing material
- adsorption temporary
- parts
- Prior art date
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0061—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0066—Use of inorganic compounding ingredients
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/28—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof by elimination of a liquid phase from a macromolecular composition or article, e.g. drying of coagulum
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2400/00—Presence of inorganic and organic materials
- C09J2400/20—Presence of organic materials
- C09J2400/24—Presence of a foam
- C09J2400/243—Presence of a foam in the substrate
Definitions
- the present invention relates to an adsorption temporary fixing material.
- an adhesive foam sheet As an anti-slip sheet for furniture and home appliances, a carpet backing material, and a sheet that can be attached and fixed to an automobile interior material and can be easily peeled off, an adhesive foam sheet has been used.
- foam sheet having adsorptivity materials such as acrylic and rubber are mainly used (for example, Patent Document 1), but since emulsion-based materials are mainstream, removability is excellent. However, the water resistance is poor, and washing with water when soiled causes water absorption and swelling, resulting in a decrease in adsorbability.
- various metal films and ITO films are deposited on various film substrates (polyimide, PET, PEN, etc.), glass, and Si substrates, sputter deposition, and pattern formation processing.
- a material that temporarily fixes the substrate and the fixing base is used.
- a detachable adhesive tape is used.
- an adhesive tape at present, a tape that foams and peels off by heating, a cooling release tape that peels off at a low temperature, a weakly adhesive acrylic-based or silicone-based double-sided tape, and the like can be given.
- silicone foam has been reported as a foam material that is lightweight, excellent in heat resistance and weather resistance, and having low thermal conductivity.
- a silicone resin foam containing a cured silicone resin and a plurality of particles having cavities therein dispersed in the cured silicone resin for example, Patent Document 2
- a silicone foam sheet for example, Patent Document 3
- the cells are dense, the cell size is highly uniform, the cell shape is good, and the closed cell ratio is high, has been reported.
- the conventional silicone foam has a problem that the closed cell ratio is high, so that the air bubble removal property is poor and the surface tends to be rough. For this reason, in the conventional silicone foam, adhesiveness falls and the temporary fixability by adsorption
- the problem of the present invention is that the adherend can be bonded and temporarily fixed without biting bubbles, and it is difficult to peel off from a specified position at both high and low temperatures, and there is no adhesive residue when releasing the temporary fixing.
- An object of the present invention is to provide an adsorbent temporary fixing material that can be peeled off and can be repeatedly used after being washed and washed again with water.
- Adsorption temporary fixing material of the present invention Adsorption temporary fixing sheet having a foam layer having an open cell structure, The foam layer on the entire surface or at least one surface of the sheet;
- the shear adhesive force of the surface of the foam layer to the SUS304BA plate at 23 ° C. is 1 N / 100 mm 2 or more at a tensile speed of 50 mm / min,
- the peeling force from the SUS304BA plate at 23 ° C. on the surface of the foam layer is 1 N / 20 mm or less at a peeling angle of 180 degrees and a tensile speed of 300 mm / min.
- the weight change rate after immersing the adsorbent temporary fixing material in distilled water for 1 minute and wiping off water droplets on the surface is 50% or less.
- the shear adhesive strength to the SUS304BA plate at 23 ° C. is 5 N / 100 mm 2 or more at a tensile speed of 50 mm / min.
- the shear adhesive strength to the SUS304BA plate at 23 ° C. is 7 N / 100 mm 2 or more at a tensile speed of 50 mm / min.
- the peeling force from the SUS304BA plate at 23 ° C. is 0.1 N / 20 mm or less at a peeling angle of 180 degrees and a tensile speed of 300 mm / min.
- the peeling force from the SUS304BA plate at 23 ° C. is 0.05 N / 20 mm or less at a peeling angle of 180 degrees and a tensile speed of 300 mm / min.
- the shear adhesive force of the surface of the foam layer to the SUS304BA plate at 150 ° C. is 1 N / 100 mm 2 or more at a tensile speed of 50 mm / min.
- the shear adhesive force to the SUS304BA plate at 150 ° C. is 3.5 N / 100 mm 2 or more at a tensile speed of 50 mm / min.
- the shear adhesive force to the SUS304BA plate at 150 ° C. is 5 N / 100 mm 2 or more at a tensile speed of 50 mm / min.
- the adsorption temporary fixing material of the present invention has a shear adhesive strength of the surface of the foam layer to a SUS304BA plate at ⁇ 30 ° C. of 1 N / 100 mm 2 or more at a tensile speed of 50 mm / min.
- the shear adhesive strength to the SUS304BA plate at ⁇ 30 ° C. is 5 N / 100 mm 2 or more at a tensile speed of 50 mm / min.
- the shear adhesive force to the SUS304BA plate at ⁇ 30 ° C. is 7 N / 100 mm 2 or more at a tensile speed of 50 mm / min.
- the adsorption temporary fixing material of the present invention has a vertical holding force of 0.5 mm or less at a load of 300 g on a bake plate at 150 ° C. on the surface of the foam layer.
- the open cell ratio of the foamed layer is 90% or more.
- the open cell ratio is 95% to 100%.
- the open cell ratio is 99% to 100%.
- the foam layer has an average cell diameter of 1 ⁇ m to 200 ⁇ m.
- the cell diameter of 90% or more of all the cells of the foam layer is 300 ⁇ m or less.
- the foam layer has a surface opening, and the average pore diameter of the surface opening is 150 ⁇ m or less.
- the apparent density of the foam layer is 0.15 g / cm 3 to 0.80 g / cm 3 .
- the apparent density is 0.20 g / cm 3 to 0.70 g / cm 3 .
- the foam layer is a silicone foam layer.
- the silicone foam layer is formed by thermal curing of a silicone resin composition.
- the silicone resin composition is (A) 100 parts by mass of an organopolysiloxane having at least two alkenyl groups in one molecule; (B) Organopolysiloxane having at least two silicon-bonded hydrogen atoms in one molecule (the number of silicon-bonded hydrogen atoms in the component (B) is 0 with respect to 1 mole of the alkenyl group in the component (A)) .4 mol-20 mol) (C) 100 parts by weight to 1000 parts by weight of a mixture comprising water and an inorganic thickener; (D) (D-1) a surfactant comprising a nonionic surfactant having an HLB value of 3 or more and (D-2) a nonionic surfactant having an HLB value of less than 3 (provided that (D -2) The mass ratio of the component (D-1) to the component is at least 1) 0.1 parts by mass to 15 parts by mass, (E) a hydrosilylation reaction catalyst, and (F) Curing retarder
- a support is provided on one surface side of the foam layer.
- an adhesive layer is provided on one surface side of the foam layer.
- a support is provided on one surface side of the foam layer, and an adhesive layer is provided on the surface of the support opposite to the foam layer.
- a support is provided on one surface side of the foam layer, and a foam layer is provided on the surface of the support opposite to the foam layer.
- the adherend can be bonded and temporarily fixed without biting bubbles, and it is difficult to peel off from a specified position at both high and low temperatures, and there is no adhesive residue when releasing temporary fixing. It is possible to provide an adsorbent temporary fixing material that can be peeled off and can be used repeatedly by washing with water even if it is dirty, and can be used repeatedly.
- the adsorption temporary fixing material of the present invention is an adsorption temporary fixing sheet having a foam layer having an open cell structure.
- the adsorption temporary fixing material of the present invention has a foam layer on the entire sheet or at least one surface.
- the adsorption temporary fixing material of the present invention preferably includes a foam layer having an open cell structure as an outermost layer or an outermost layer provided with a release liner (the release liner side is the outermost layer side).
- Adsorption temporary fixing material of the present invention the foam layer contained therein has an open cell structure, it is possible to temporarily adhere and adhere to the adherend without biting bubbles, both at high and low temperatures It is difficult to peel off from the designated position, and when releasing the temporary fixation, it can be peeled off without any adhesive residue, and even if it is soiled, it can be repeatedly used by restoring the adsorptivity by washing with water.
- Adsorbing temporary fixing material of the present invention is 1N / 100 mm 2 or more at a shear adhesive strength tensile rate 50 mm / min for the SUS304BA plate at 23 ° C. of the surface of the foam layer contained it, there preferably 2N / 100 mm 2 or more More preferably, it is 3 N / 100 mm 2 or more, more preferably 5 N / 100 mm 2 or more, and particularly preferably 7 N / 100 mm 2 or more.
- the upper limit is ideally larger as ideal, but realistically, it is preferably 100 N / 100 mm 2 or less, more preferably 80 N / 100 mm 2 or less, and even more preferably 50 N / 100 mm 2 or less.
- the shear adhesion force to the SUS304BA plate at 23 ° C. on the surface of the foam layer contained in the adsorption temporary fixing material of the present invention is within the above range at a tensile speed of 50 mm / min, the adsorption temporary fixing material of the present invention bites bubbles.
- the adherend can be bonded and temporarily fixed without being inserted, and it is difficult to peel off from a specified position.
- the adsorption temporary fixing material of the present invention has a shear adhesive force to the SUS304BA plate at 150 ° C. of the surface of the foam layer contained therein, preferably 1 N / 100 mm 2 or more, more preferably 2 N / 100 mm at a tensile speed of 50 mm / min. it is 2 or more, still more preferably 3.5 N / 100 mm 2 or more, and particularly preferably 5N / 100 mm 2 or more.
- the upper limit is ideally larger as ideal, but realistically, it is preferably 100 N / 100 mm 2 or less, more preferably 80 N / 100 mm 2 or less, and even more preferably 50 N / 100 mm 2 or less.
- the shear adhesion force to the SUS304BA plate at 150 ° C. on the surface of the foam layer contained in the adsorption temporary fixing material of the present invention is within the above range at a tensile speed of 50 mm / min, the adsorption temporary fixing material of the present invention has more bubbles.
- the adherend can be bonded and temporarily fixed without biting, and it is difficult to peel off from a specified position even at higher temperatures.
- the adsorption temporary fixing material of the present invention preferably has a shear adhesive force to the SUS304BA plate at ⁇ 30 ° C. of the surface of the foam layer contained therein at a tensile speed of 50 mm / min, preferably 1 N / 100 mm 2 or more, more preferably 3 N / It is 100 mm 2 or more, more preferably 5 N / 100 mm 2 or more, and particularly preferably 7 N / 100 mm 2 or more.
- the upper limit is ideally larger as ideal, but realistically, it is preferably 100 N / 100 mm 2 or less, more preferably 80 N / 100 mm 2 or less, and even more preferably 50 N / 100 mm 2 or less.
- the adsorption temporary fixing material of the present invention is more capable of producing bubbles.
- the adherend can be bonded and temporarily fixed without biting, and it is difficult to peel off from a specified position even at a lower temperature.
- the adsorption temporary fixing material of the present invention has a peeling force from the SUS304BA plate at 23 ° C. of the surface of the foam layer contained therein of 1 N / 20 mm or less at a peeling angle of 180 degrees and a tensile speed of 300 mm / min, preferably 0.5 N / 20 mm or less, more preferably 0.3 N / 20 mm or less, still more preferably 0.1 N / 20 mm or less, and particularly preferably 0.05 N / 20 mm or less.
- the lower limit is ideally lighter, but the lower limit is better.
- the lower limit is preferably 0.000001 N / 20 mm or more, more preferably 0.00001 N / 20 mm or more, and still more preferably 0.0001 N / It is 20 mm or more, and particularly preferably 0.005 N / 20 mm or more. If the peeling force from the SUS304BA plate at 23 ° C. on the surface of the foam layer contained in the adsorption temporary fixing material of the present invention is within the above range at a peeling angle of 180 degrees and a tensile speed of 300 mm / min, the adsorption temporary fixing material of the present invention. Can be peeled off without any adhesive residue when temporary fixing is released.
- the adsorption temporary fixing material of the present invention has a vertical holding force at a load of 300 g on the bake plate at 150 ° C. of the surface of the foam layer contained therein, preferably 0.5 mm or less. More preferably, it is 0.3 mm or less, More preferably, it is 0.1 mm or less, Especially preferably, it is 0 mm. If the vertical holding force at a load of 300 g on the baking plate at 150 ° C. on the surface of the foam layer contained in the adsorption temporary fixing material of the present invention is within the above range, the adsorption temporary fixing material of the present invention is more excellent temporary fixing. Sex can be expressed.
- the adsorption temporary fixing material of the present invention has a weight change rate of 50% or less, preferably 40% or less, after immersing the adsorption temporary fixing material in distilled water for 1 minute and wiping off water droplets on the surface. It is preferably 30% or less, more preferably 20% or less, particularly preferably 10% or less, and most preferably 5% or less. If the weight change rate after immersing the adsorption temporary fixing material of the present invention in distilled water for 1 minute and wiping off the water droplets on the surface is within the above range, the adsorption temporary fixing material of the present invention is soiled and swells even if washed with water. Without being restored, the adsorptivity can be restored and used repeatedly.
- the thickness of the foamed layer is preferably 10 ⁇ m to 3000 ⁇ m, more preferably 20 ⁇ m to 750 ⁇ m, still more preferably 30 ⁇ m to 700 ⁇ m, particularly preferably 40 ⁇ m to 650 ⁇ m, and most preferably 50 ⁇ m to 600 ⁇ m. is there. Even if the thickness of the foam layer is so thin, the adsorption temporary fixing material of the present invention can exhibit excellent temporary fixing properties.
- the foam layer has cells (spherical bubbles).
- the cells may not be strictly true spherical bubbles, and may be, for example, partially spherical bubbles that are partially distorted or bubbles that are formed from a space having a large strain.
- the foam layer has an open cell structure. That is, the foam layer has an open cell structure having a through hole between adjacent cells.
- the foam layer has an open cell ratio of preferably 90% or more, more preferably 90% to 100%, still more preferably 92% to 100%, still more preferably 95% to 100%, Particularly preferred is 99% to 100%, and most preferred is substantially 100%. If the open cell ratio of the foamed layer is in the above range, coupled with other features of the foamed layer, it is possible to express better air bubble removal properties, and the adherend is bonded and temporarily fixed without biting more air bubbles. It is more difficult to peel off from the specified position at both high and low temperatures, it can be peeled off more easily with no adhesive residue when releasing the temporary fixation, and even if it gets dirty, it is more adsorbable by washing with water. It can be restored and used repeatedly. Moreover, even if the thickness of the foam layer is reduced, the expression of these effects can be further maintained.
- the foam layer has an average cell diameter of preferably 1 ⁇ m to 200 ⁇ m, more preferably 1.5 ⁇ m to 180 ⁇ m, still more preferably 2 ⁇ m to 170 ⁇ m, particularly preferably 2.5 ⁇ m to 160 ⁇ m, and most preferably. Is 3 ⁇ m to 150 ⁇ m.
- the average cell diameter is in the above range, combined with the other features of the foam layer, it can exhibit better air bubble removal properties, and the adherend is bonded and temporarily fixed without biting more air bubbles. It is more difficult to peel off from the specified position at both high and low temperatures, and it can be peeled off more easily with no adhesive residue when releasing temporary fixing. It can be further restored and used repeatedly. Moreover, even if the thickness of the foam layer is reduced, the expression of these effects can be further maintained.
- the foam layer preferably has a cell diameter of 90% or more of all cells of 300 ⁇ m or less, more preferably a cell diameter of 92% or more of all cells is 300 ⁇ m or less, and more preferably 95% of all cells.
- the above cell diameter is 300 ⁇ m or less, particularly preferably 97% or more of all cells have a cell diameter of 300 ⁇ m or less, and most preferably substantially 100% of all cells have a cell diameter of 300 ⁇ m or less.
- the foam layer is more preferably 90% or more of all cells having a cell diameter of 250 ⁇ m or less, more preferably 90% or more of all cells having a cell diameter of 200 ⁇ m or less, and particularly preferably all cells.
- the cell diameter is 180 ⁇ m or less, and most preferably 90% or more of all the cells have a cell diameter of 150 ⁇ m or less. If the ratio of the cell diameter of 300 ⁇ m or less or the cell diameter of 90% or more of all the cells is in the above range in the foamed layer, combined with other characteristics of the foamed layer, it is possible to express superior air bubble removal properties, and even more bubbles
- the adherend can be bonded and temporarily fixed without biting, and it is even more difficult to peel off from the specified position at both high and low temperatures. Even if it gets dirty, it can be used repeatedly by washing it with water and restoring the adsorptivity more. Moreover, even if the thickness of the foam layer is reduced, the expression of these effects can be further maintained.
- the foamed layer has a maximum cell diameter in all cells of preferably 300 ⁇ m or less, more preferably 250 ⁇ m or less, further preferably 200 ⁇ m or less, particularly preferably 180 ⁇ m or less, and most preferably 150 ⁇ m or less. is there.
- the maximum cell diameter in all the cells is in the above range, combined with other features of the foam layer, it can express better air bubble removal properties, and adhere the adherend without biting more air bubbles.
- the adsorptivity is further restored and can be used repeatedly.
- even if the thickness of the foam layer is reduced, the expression of these effects can be further maintained.
- the foam layer has a minimum cell diameter in all cells of preferably 100 ⁇ m or less, more preferably 80 ⁇ m or less, further preferably 70 ⁇ m or less, particularly preferably 60 ⁇ m or less, and most preferably 50 ⁇ m or less. is there.
- the minimum cell diameter in all cells is within the above range, combined with other features of the foam layer, it is possible to express better air bubble removal properties and attach the adherend without biting more air bubbles. Can be temporarily fixed together, more difficult to peel off from the specified position at both high and low temperatures, and when releasing the temporary fixation, it can be removed more easily without any adhesive residue, and even if it gets dirty, wash with water Thus, the adsorptivity is further restored and can be used repeatedly. Moreover, even if the thickness of the foam layer is reduced, the expression of these effects can be further maintained.
- the foam layer has an open cell structure, and preferably has a fine cell diameter as described above, so that excellent air bubble detachability can be expressed, and the adherend can be attached without biting the air bubbles. It can be temporarily fixed together, it is difficult to peel off from the specified position at both high and low temperatures, it can be peeled off without any adhesive residue when releasing the temporary fixing, and even if it gets dirty, it can be restored to its adsorptivity by washing with water. Can be used repeatedly, and is suitable for an adsorbent temporary fixing material.
- the foam layer preferably has a surface opening.
- the surface opening referred to here means an opening having an average pore diameter of a certain size, existing on the surface of the foam layer. Since the foam layer has a surface opening, the adsorbing temporary fixing material of the present invention can be temporarily fixed by adhering the adherend without biting more bubbles, and can be specified at both high and low temperatures. It is harder to peel off from the position, and when releasing the temporary fixation, it can be peeled off more easily without adhesive residue. This is presumed to be because the surface opening functions as an appropriate suction cup, whereby the adsorption temporary fixing material of the present invention having a foamed layer can exhibit the excellent temporary fixing properties as described above.
- the opening ratio of the surface opening is preferably 1% to 99%, more preferably 2% to 95%, still more preferably 3% to 90%, and particularly preferably 4% to 85%. Most preferably, it is 5% to 80%. If the opening ratio of the surface opening is in the above range, the adsorbing temporary fixing material of the present invention can be bonded and temporarily fixed without biting more bubbles, both at high and low temperatures. It is harder to peel off from the designated position, and it can be peeled off more easily without adhesive residue when temporary fixing is released.
- the average pore diameter of the surface opening is preferably 150 ⁇ m or less, more preferably 0.5 ⁇ m to 145 ⁇ m, still more preferably 1.0 ⁇ m to 140 ⁇ m, particularly preferably 1.5 ⁇ m to 135 ⁇ m, and most preferably. Is 2.0 ⁇ m to 130 ⁇ m. If the average pore diameter of the surface opening is in the above range, the adsorbing temporary fixing material of the present invention can bond and temporarily fix the adherend without biting air bubbles at both high and low temperatures. It is harder to peel off from the designated position, and it can be peeled off more easily without adhesive residue when temporary fixing is released.
- the apparent density of the foam layer is preferably 0.15 g / cm 3 to 0.80 g / cm 3 , more preferably 0.20 g / cm 3 to 0.75 g / cm 3 , and still more preferably 0.20 g. / Cm 3 to 0.70 g / cm 3 , particularly preferably 0.30 g / cm 3 to 0.70 g / cm 3 . If the apparent density of the foamed layer is in the above range, coupled with other features of the foamed layer, the adherend can be bonded and temporarily fixed without biting more bubbles, and specified at both high and low temperatures.
- the foam layer is a silicone foam layer.
- the foam layer is composed of a silicone foam layer and a release liner.
- the thickness of the release liner is preferably 1 ⁇ m to 500 ⁇ m, more preferably 3 ⁇ m to 450 ⁇ m, still more preferably 5 ⁇ m to 400 ⁇ m, and particularly preferably 10 ⁇ m to 300 ⁇ m.
- the release liner examples include a polytetrafluoroethylene (PTFE) film and a release liner in which the surface of a paper or plastic film base material (liner base material) is treated with silicone or fluorosilicone.
- a plastic film as a liner substrate for example, polyethylene film, polypropylene film, polybutene film, polybutadiene film, polymethylpentene film, polyvinyl chloride film, vinyl chloride copolymer film, polyethylene terephthalate film, polybutylene terephthalate film, Examples include polyethylene naphthalate film, polyurethane film, ethylene-vinyl acetate copolymer film, polyimide film, polyamide (nylon) film, aromatic polyamide (aramid) film, and the like.
- a support is provided on one surface side of the foam layer.
- a release liner may be provided on the other surface of the foam layer.
- an adhesive layer is provided on one surface side of the foam layer.
- a release liner may be provided on the other surface of the foam layer and the pressure-sensitive adhesive layer.
- the support has a support on one surface side of the foam layer, and further has an adhesive layer on the surface opposite to the foam layer of the support. That is, it is a form of a foam layer / support / adhesive layer.
- a release liner may be provided on the other surface of the foam layer and the pressure-sensitive adhesive layer.
- the support has a support on one surface side of the foam layer, and further has a foam layer on the surface opposite to the foam layer of the support. That is, it is in the form of foam layer / support / foam layer.
- a release liner may be provided on the other surface of the foam layer.
- any appropriate support can be adopted as long as it can support the foam layer.
- a support include plastic film, sheet, tape, paper, nonwoven fabric, metal foil, metal mesh, glass, glass cloth, and the like.
- the support may be a single layer or two or more layers.
- a primer such as a silane coupling agent to the support surface, or to perform a surface treatment such as a corona treatment or a plasma treatment.
- plastic film examples include polyethylene film, polypropylene film, polybutene film, polybutadiene film, polymethylpentene film, polyvinyl chloride film, vinyl chloride copolymer film, polyethylene terephthalate film, polybutylene terephthalate film, polyethylene naphthalate film, Examples include polyurethane films, ethylene-vinyl acetate copolymer films, polyimide films, polyamide (nylon) films, and aromatic polyamide (aramid) films.
- the pressure-sensitive adhesive layer a layer made of any appropriate pressure-sensitive adhesive can be adopted.
- adhesives include rubber adhesives (synthetic rubber adhesives, natural rubber adhesives, etc.), urethane adhesives, acrylic urethane adhesives, acrylic adhesives, silicone adhesives, Examples thereof include polyester adhesives, polyamide adhesives, epoxy adhesives, vinyl alkyl ether adhesives, and fluorine adhesives.
- Such an adhesive may be only 1 type, and 2 or more types may be sufficient as it.
- the pressure-sensitive adhesive layer may be a single layer or two or more layers.
- the pressure-sensitive adhesives are classified according to pressure-sensitive adhesive forms, for example, emulsion-type pressure-sensitive adhesives, solvent-type pressure-sensitive adhesives, UV-crosslinked (UV-crosslinked) pressure-sensitive adhesives, electron beam-crosslinked (EB-crosslinked) pressure-sensitive adhesives, and hot-melt-type pressure-sensitive adhesives.
- Agent hot melt adhesive
- Such an adhesive may be only 1 type, and 2 or more types may be sufficient as it.
- any appropriate foamed layer can be adopted as long as the effects of the present invention are not impaired.
- a foam layer include a silicone foam layer and an acrylic foam layer.
- One embodiment of the foam layer is a silicone foam layer.
- the silicone foam layer is preferably formed by thermal curing of a silicone resin composition.
- the silicone resin composition is preferably as follows.
- the mass ratio of the component (D-1) to the component is at least 1) 0.1 parts by mass to 15 parts by mass,
- Component (A) is an organopolysiloxane having at least two alkenyl groups in one molecule and is the main component of the present composition.
- an alkenyl group in a component a vinyl group, an allyl group, and a hexenyl group are illustrated, Preferably it is a vinyl group.
- the silicon-bonded organic group other than the alkenyl group in component (A) includes methyl groups, ethyl groups, propyl groups, butyl groups, pentyl groups, hexyl groups and other alkyl groups; phenyl groups, tolyl groups, xylyl groups.
- Aryl groups such as benzyl groups, phenethyl groups and the like; halogen-substituted alkyl groups such as 3,3,3-trifluoropropyl groups and the like, and methyl groups are preferred.
- the component (A) is dimethylvinylsiloxy group-capped dimethylpolysiloxane, dimethylvinylsiloxy group-capped dimethylsiloxane / methylphenylsiloxane copolymer, trimethylsiloxy group-capped methylvinylpolysiloxane, trimethylsiloxy group-capped dimethylsiloxane.
- -A methyl vinyl siloxane copolymer and a trimethylsiloxy group-blocked dimethyl siloxane-methyl vinyl siloxane-methyl phenyl siloxane copolymer are exemplified, and a diorganopolysiloxane having a substantially linear main chain is preferable.
- Component (B) is an organopolysiloxane having at least two silicon-bonded hydrogen atoms in one molecule, and is a crosslinking agent for the present composition.
- the bonding position of silicon atom-bonded hydrogen atoms in component (B) is not limited, and examples include molecular chain terminals and / or molecular chain side chains.
- Examples of silicon-bonded organic groups other than hydrogen atoms in the component include alkyl groups such as methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group; phenyl group, tolyl group, xylyl group, etc.
- Aryl groups; aralkyl groups such as benzyl group and phenethyl group; halogen-substituted alkyl groups such as 3,3,3-trifluoropropyl group and the like are exemplified, and a methyl group is preferable.
- component (B) examples include dimethylhydrogensiloxy group-capped dimethylpolysiloxane, dimethylhydrogensiloxy group-capped dimethylsiloxane / methylhydrogensiloxane copolymer, trimethylsiloxy group-capped methylhydrogenpolysiloxane, and trimethylsiloxy group.
- Blocked dimethylsiloxane / methylhydrogensiloxane copolymer represented by (CH 3 ) 3 SiO 1/2 siloxane unit, H (CH 3 ) 2 SiO 1/2 siloxane unit and SiO 4/2
- organopolysiloxanes composed of siloxane units, preferably linear organopolysiloxanes.
- the content of the component (B) is such that the silicon atom-bonded hydrogen atom in the component (B) is within the range of 0.4 to 20 mol with respect to 1 mol of the alkenyl group in the component (A).
- the amount is preferably in the range of 1.5 to 20 mol, and more preferably in the range of 1.5 to 10 mol. This is because the compression set of the resulting silicone foam sheet is improved when the number of moles of silicon-bonded hydrogen in the component (B) is within the above range.
- Component (C) is a mixture composed of water and an inorganic thickener. By removing water in component (C) from a silicone rubber obtained by crosslinking the composition, a silicone rubber sponge is obtained. It is an ingredient. Since the component (C) is stably dispersed in the component (A), the water in the component (C) is preferably ion-exchanged water.
- the inorganic thickener in component (C) is added to increase the viscosity of water, to easily disperse component (C) in component (A), and to stabilize the dispersion state of component (C).
- These inorganic thickeners include natural or synthetic ones, such as natural or synthetic smectite clays such as bentonite, montmorillonite, hectorite, saponite, sauconite, beidellite and nontronite; aluminum magnesium silicate; and A composite product with a water-soluble organic polymer such as carboxyvinyl polymer is exemplified, and a smectite clay such as bentonite and montmorillonite is preferable.
- smectite clay for example, smecton SA (manufactured by Kunimine Kogyo Co., Ltd.) which is a hydrothermally synthesized product and Bengel (manufactured by Hojun Co., Ltd.) which is a natural refined product are available.
- the pH of these smectite clays is preferably in the range of pH 5.0 to 9.0 from the viewpoint of maintaining the heat resistance of the silicone rubber sponge.
- the content of the inorganic thickener in the component (C) is preferably in the range of 0.1 to 10 parts by mass, more preferably 0.5 parts by mass with respect to 100 parts by mass of water. Part to 5 parts by mass.
- the content of component (C) is in the range of 100 parts by weight to 1000 parts by weight, preferably in the range of 100 parts by weight to 800 parts by weight, more preferably 100 parts by weight of component (A).
- the range is from 100 parts by weight to 500 parts by weight, more preferably from 200 parts by weight to 500 parts by weight, and particularly preferably from 200 parts by weight to 350 parts by weight. This is because when the content of the component (C) is not less than the lower limit of the above range, a low density silicone foam sheet can be formed. On the other hand, when the content is not more than the upper limit of the above range, uniform and fine open cells This is because a silicone foam sheet having a structure can be formed.
- Component surfactant comprises (D-1) a nonionic surfactant having an HLB value of 3 or more and (D-2) a nonionic surfactant having an HLB value of less than 3.
- Component surfactant includes glycerin fatty acid ester, polyglycerin fatty acid ester, sorbitan fatty acid ester, sucrose fatty acid ester, polyethylene glycol fatty acid ester, polypropylene glycol fatty acid ester, polyoxyethylene glycerin fatty acid ester, polyoxyethylene sorbitan fatty acid Examples include esters, polyoxyethylene / polyoxypropylene block copolymers, polyoxyethylene alkyl ethers, polyoxyethylene alkyl phenyl ethers, and polyoxyethylene fatty acid amides.
- the component (D) comprises a component (D-1) and a component (D-2), and the mass ratio of the component (D-1) to the component (D-2) is at least 1, preferably at least 5. More preferably, it is at least 8, more preferably at least 10, and particularly preferably at least 15.
- the mass ratio of the component (D-1) to the component (D-2) is preferably at most 100, more preferably at most 80, at most 70, and at most 60. Or at most 50.
- the content of component (D) is in the range of 0.1 to 15 parts by weight, preferably in the range of 0.2 to 3 parts by weight, per 100 parts by weight of component (A). . This is because when the content of the component (D) is not less than the lower limit of the above range, a silicone foam sheet having a uniform and fine open-cell structure can be formed. This is because a silicone foam sheet having excellent heat resistance can be formed.
- Component (E) is a hydrosilylation reaction catalyst for accelerating the hydrosilylation reaction of the silicone resin composition, and examples thereof include platinum-based catalysts, palladium-based catalysts, and rhodium-based catalysts, preferably platinum-based catalysts.
- Examples of such component (E) include chloroplatinic acid, alcohol-modified chloroplatinic acid, chloroplatinic acid and olefins, coordination compounds of vinyl siloxane or acetylene compounds, platinum olefins, vinyl siloxane or acetylene compounds.
- the coordination compound include tetrakis (triphenylphosphine) palladium and chlorotris (triphenylphosphine) rhodium.
- the content of the component (E) is an amount sufficient to crosslink the silicone resin composition, and specifically, the catalyst in the component (E) with respect to the total amount of the component (A) and the component (B).
- the amount of the metal in terms of mass is preferably in the range of 0.01 ppm to 500 ppm, more preferably in the range of 0.1 ppm to 100 ppm.
- a curing retarder may be contained.
- component (F) include 3-methyl-1-butyn-3-ol, 3,5-dimethyl-1-hexyn-3-ol, 3-phenyl-1-butyn-3-ol, 1- Illustrative are alkyne alcohols such as ethynyl-1-cyclohexanol.
- the content of the component (F) is appropriately selected according to the method of using the silicone resin composition and the molding method, but is generally 0.001 to 5 parts by weight with respect to 100 parts by weight of the component (A). Within the range of parts by mass.
- the silicone resin composition may further contain (G) reinforcing silica fine powder from the viewpoint of improving the strength of the resulting silicone foam sheet.
- G a silica fine powder having a BET specific surface area of preferably 50 m 2 / g to 350 m 2 / g, more preferably 80 m 2 / g to 250 m 2 / g is preferable.
- Dosilica and precipitated silica are exemplified. These silica fine powders may be surface-treated with organosilane or the like.
- the content of the component (G) is at most 20 parts by mass, preferably at most 15 parts by mass, more preferably at most 10 parts by mass with respect to 100 parts by mass of the component (A). Moreover, it is preferable that content of (G) component is at least 0.1 mass part with respect to 100 mass parts of (A) component.
- the silicone resin composition may contain a pigment such as carbon black or bengara as long as the object of the present invention is not impaired.
- the silicone resin composition can be easily produced by uniformly mixing the above-described components or a composition in which various additives are blended with them as necessary, using a known kneading means.
- the mixer used here include a homomixer, a paddle mixer, a homodisper, a colloid mill, a vacuum mixing and stirring mixer, a rotation and revolution mixer, and the (C) component and the (D) component are sufficient for the (A) component.
- the (C) component and the (D) component are sufficient for the (A) component.
- adsorption temporary fixing material A case where the foam layer is a silicone foam layer will be described as an example of the method for producing the temporary adsorbing material.
- the foamed layer is another foamed layer, the following description of the production method may be read, for example, by replacing the silicone resin composition with a composition as a raw material for the other foamed layer.
- the adsorption temporary fixing material manufactured when the foam layer is a silicone foam layer may be referred to as a “silicone foam sheet”.
- a silicone resin composition containing at least a thermosetting silicone resin and water is applied onto the substrate A (hereinafter, this step is referred to as step (1)),
- the base material B is placed on the surface of the coated silicone resin composition opposite to the base material A (hereinafter, this step is referred to as step (2)), and the silicone resin composition is thermally cured.
- this step is referred to as a step (3)
- the substrate A and / or the substrate B is removed by heating and drying (hereinafter, this step is referred to as a step (4)).
- a silicone resin composition containing at least a thermosetting silicone resin and water is applied onto the substrate A (hereinafter, this step is referred to as step (1)). ), The base material B is placed on the surface of the coated silicone resin composition opposite to the base material A (hereinafter, this step is referred to as step (2)), and the silicone resin composition is heated. Cured (hereinafter, this step is referred to as step (3)), and the substrate A and / or the substrate B is removed by heating and drying (hereinafter, this step is referred to as step (4)) and supported.
- a silicone foam sheet is formed by bonding to the body (hereinafter, this step is referred to as step (5)).
- an undercoat agent such as a silane coupling agent is provided on the surface of the base material A or the base material B to be the support in order to improve anchoring properties with the foam layer. It is preferable to apply a surface treatment such as corona treatment or plasma treatment.
- a non-breathable plastic, metal or glass sheet or film is preferable.
- the material for such sheets and films include olefin-based resins containing ⁇ -olefin as a monomer component such as polyethylene (PE), polypropylene (PP), and ethylene-vinyl acetate copolymer (EVA); polyethylene terephthalate ( PET), polyethylene naphthalate (PEN), polybutylene terephthalate (PBT) and other polyester resins; polyvinyl chloride (PVC); vinyl acetate resins; polyphenylene sulfide (PPS); polyamide (nylon), wholly aromatic polyamide ( Amide resin such as aramid); polyimide resin; polyetheretherketone (PEEK); copper; aluminum; any glass.
- PE polyethylene
- PP polypropylene
- EVA ethylene-vinyl acetate copolymer
- PET polyethylene terephthalate
- PEN polyethylene naphthalate
- PBT polybutylene
- examples include a polytetrafluoroethylene (PTFE) film, and a release liner in which the surface of a paper or plastic film base material (liner base material) is treated with silicone or fluorosilicone.
- a plastic film as a liner substrate for example, polyethylene film, polypropylene film, polybutene film, polybutadiene film, polymethylpentene film, polyvinyl chloride film, vinyl chloride copolymer film, polyethylene terephthalate film, polybutylene terephthalate film, Examples include polyethylene naphthalate film, polyurethane film, ethylene-vinyl acetate copolymer film, polyimide film, polyamide (nylon) film, aromatic polyamide (aramid) film, and the like.
- the release liner that can be used as the substrate is preferably a polytetrafluoroethylene (PTFE) film, a paper or plastic film substrate (liner)
- the substrate is a release liner having a surface treated with a fluorinated silicone.
- the surface of the base material (liner base material) of the polytetrafluoroethylene (PTFE) film or paper or plastic film is silicone fluoride.
- the base material A used in the step (1) and the base material B used in the step (2) may be the same or different. Moreover, the base material A used in the step (1) and the base material B used in the step (2) may each be only one layer, or may be composed of two or more layers. .
- the surface shape of the composition changes. For example, when a highly hydrophilic substrate such as a polyethylene terephthalate (PET) film is used as the substrate A or the substrate B, a surface opening with a fine diameter is formed on the surface of the silicone resin composition in contact with the substrate. There can be many.
- PET polyethylene terephthalate
- a highly hydrophobic substrate such as a polyethylene terephthalate (PET) release liner subjected to silicone fluoride treatment
- PET polyethylene terephthalate
- the silicone resin composition in contact with the substrate There can be few surface openings with a fine diameter on the surface. Therefore, it is preferable to use a highly hydrophilic base material to achieve high breathability and high adsorptivity to the silicone foam sheet, and high water-stopping and high dust-proof properties are exhibited for the silicone foam sheet.
- it is preferable to use a highly hydrophobic substrate when it is desired to use it, it is preferable to use a highly hydrophobic substrate.
- the removability of a silicone foam sheet and a base material it is preferable to use a highly hydrophobic base material.
- the degree of hydrophilicity / hydrophobicity can be defined by, for example, the contact angle with water.
- the case where the contact angle with water is less than 90 degrees can be defined as hydrophilic, and the case where the contact angle with water is 90 degrees or more can be defined as hydrophobic.
- the thickness of the base material A used in the step (1) and the base material B used in the step (2) is preferably 1 ⁇ m to 500 ⁇ m, more preferably 3 ⁇ m to 450 ⁇ m, and further preferably 5 ⁇ m to 400 ⁇ m. Particularly preferably, the thickness is 10 ⁇ m to 300 ⁇ m.
- a silicone foam sheet can be efficiently manufactured by keeping the thickness of the base material A used in the step (1) and the base material B used in the step (2) within the above range.
- the silicone resin composition is thermally cured.
- the thermosetting temperature is preferably 50 ° C. or more and less than 100 ° C. in that the silicone resin composition can be efficiently thermoset. If the temperature of thermosetting is less than 50 ° C., it may take too much time for thermosetting. When the temperature of thermosetting is 100 ° C. or higher, the moisture in the silicone resin composition which is sandwiched between the base material A and the base material B and is in a substantially sealed state volatilizes, so that the formed cells are coarsened and densified. May occur.
- a silicone foam sheet precursor what is formed from a silicone resin composition by a process (3) shall be called a silicone foam sheet precursor.
- step (3) the moisture in the silicone resin composition is removed by performing a special thermosetting method in which the silicone resin composition is thermally cured in a substantially sealed state sandwiched between the substrate A and the substrate B. In such a state, it is possible to effectively obtain a silicone foam sheet having an open-cell structure and a fine cell diameter by cooperation with the subsequent step (4).
- step (4) the substrate A and / or the substrate B is removed by heating and drying.
- the substantially sealed state in the step (3) is released, and the silicone foam sheet formed in the step (3) is heated and dried in the released state. Water is efficiently volatilized and removed from the precursor, and a silicone foam sheet is obtained.
- the heat drying temperature in the step (4) is preferably 120 ° C. to 250 ° C. in that a silicone foam sheet can be effectively formed. If the heating and drying temperature in step (4) is less than 120 ° C., drying and curing may take too much time, and a silicone foam sheet having an open cell structure and a fine cell diameter may not be obtained. If the heating and drying temperature in step (4) exceeds 250 ° C, sheet formation may be difficult due to shrinkage or expansion of the substrate.
- step (5) after step (4), a silicone foam sheet is formed by bonding to a support.
- test and evaluation method in an Example etc. are as follows. Note that “part” means “part by mass” unless otherwise specified, and “%” means “% by mass” unless otherwise noted.
- a foam (foamed sheet) was punched with a 100 mm ⁇ 100 mm punching blade mold, and the dimensions of the punched sample were measured. The thickness was measured with a 1/100 dial gauge having a measurement terminal diameter ( ⁇ ) of 20 mm. The volume of the foam (foamed sheet) was calculated from these values. Next, the mass of the foam (foamed sheet) was measured with an upper pan balance having a minimum scale of 0.01 g or more. From these values, the apparent density (g / cm 3 ) of the foam (foamed sheet) was calculated.
- the open cell ratio was measured as follows. That is, the foam (foamed sheet) is submerged in water and left under a reduced pressure of ⁇ 750 mmHg for 3 minutes to replace the air in the bubbles with water, to achieve a mass of absorbed water, and to reduce the density of water to 1.
- the volume of water absorbed as 0.0 g / cm 3 was calculated and calculated according to the following formula.
- Open cell ratio (%) ⁇ (volume of absorbed water) / (bubble partial volume) ⁇ ⁇ 100
- the bubble partial volume was calculated by the following equation.
- Bubble partial volume (cm 3 ) ⁇ (mass of foam (foamed sheet)) / (apparent density of foam (foamed sheet)) ⁇ ⁇ ⁇ (mass of foam (foamed sheet)) / (resin density) ⁇
- resin density is a value obtained by measuring the density of the resin molding produced except the emulsifier in resin which forms a foam.
- a SUS304BA plate was attached to each side of a 30 mm ⁇ 30 mm width sample at a position where the center line of the sample and the center line of the SUS304BA plate coincided with each other, and a 2 kg roller was reciprocated once for pressure bonding. After 30 minutes of pressure bonding, leave the sample at -30 ° C, 23 ° C, and 150 ° C for 30 minutes, and the center line of the sample and the center line of the grip are in a straight line.
- the specimen was set in a tensile tester so as to be parallel to the center line, and the maximum load until the specimen was broken when it was pulled at a tensile speed of 50 mm / min was measured. The number of tests was five times, the average value was obtained, and this was proportionally converted per 100 mm 2 to measure the shear adhesive strength.
- Shape change A sample having a width of 30 mm x 30 mm was immersed in distilled water for 1 minute, and then water droplets on the surface were gently wiped with a waste cloth to evaluate the shape change.
- ⁇ There is no warpage or deflection, and there is no dimensional change of ⁇ 1 mm or more.
- X Warpage or deflection, or dimensional change of ⁇ 1 mm or more.
- Weight change rate After a sample having a width of 30 mm x 30 mm was immersed in distilled water for 1 minute, water droplets on the surface were gently wiped with a waste cloth, the change in weight was evaluated, and the change rate in weight was calculated according to the following formula.
- Weight change rate (%) ⁇ (sample weight after immersion ⁇ sample weight before immersion) / (sample weight before immersion) ⁇ ⁇ 100 (3) Change in shear adhesive strength After a sample of 30 mm ⁇ 30 mm width was immersed in distilled water for 1 minute, the surface water droplets were gently wiped with a waste cloth, and a SUS304BA plate was placed on each side of the sample, and the center line of the sample and the SUS304BA plate were Affixed to a position where the center line coincides, and a 2 kg roller was reciprocated once and pressed. 30 minutes after crimping, the specimen center line and the center line of the grip are in a straight line in a 23 ° C.
- Example 1 Dimethylpolysiloxane having a vinyl group content of 0.28% by mass: 83.45 parts by mass, methyl hydrogen polysiloxane having a silicon atom-bonded hydrogen atom content of 0.7% by mass: 6.40 parts by mass (in the dimethylpolysiloxane)
- the amount of silicon atom-bonded hydrogen atoms in the methyl hydrogen polysiloxane is 5 moles per mole of the vinyl group
- smectite clay aqueous additive, organic polymer composite purified bentonite, manufactured by Hojun Co., Ltd.
- ion-exchanged water 99.1 parts by mass
- fumed silica having a BET specific surface area of 225 m 2 / g surface-treated with hexamethyldisilazane: 6.50 parts by mass
- Bengala trade names: Biferrox, Bayer 2.40 parts by mass, nonionic surfactant (sorbitan fatty acid ester, trade
- This solution was applied onto a fluorosilicone-treated PET film (Nipper sheet PET38x1-SS4A, manufactured by Nipper Co.) using an applicator, and the PET film (Lumirror S10, manufactured by Toray Industries, Inc.) was covered thereon, and then heated by a hot air oven.
- the silicone resin was cured by heating at 6 ° C. for 6 minutes.
- the PET film on one side is peeled off and further heated and dried at 200 ° C. for 3 minutes to obtain an adsorption temporary fixing material (1) made of a silicone foam sheet having a thickness of 200 ⁇ m and an apparent density of 0.52 g / cm 3. It was.
- Table 1 shows various measurement results and evaluation results for the obtained adsorption temporary fixing material (1).
- This foamed composition was applied onto a release-treated PET (polyethylene terephthalate) film (thickness: 38 ⁇ m, trade name “MRF # 38”, manufactured by Mitsubishi Plastics), 4.5 minutes at 70 ° C., 140 ° C. And dried for 4.5 minutes to obtain a temporary fixing material (C1) made of a foamed sheet having a thickness of 200 ⁇ m and an apparent density of 0.31 g / cm 3 .
- Table 1 shows various measurement results and evaluation results for the obtained temporary fixing material (C1).
- DBTL hydrogenated xylylene diisocyanate
- HXDI Takeda Pharmaceutical Co., Ltd., Takenate 600, hereinafter abbreviated as “HXDI”. 4 parts by weight were dropped and reacted at 65 ° C. for 4 hours.
- MEA 2-hydroxyethyl acrylate
- hydrophilic polyurethane system having acryloyl groups at both ends.
- a polymer / ethylenically unsaturated monomer mixed syrup was obtained.
- the weight average molecular weight of the obtained hydrophilic polyurethane polymer was 15,000. 48 parts by weight of 2EHA with respect to 100 parts by weight of the obtained hydrophilic polyurethane polymer / ethylenically unsaturated monomer mixed syrup, acrylic acid (manufactured by Toa Gosei Co., Ltd., hereinafter abbreviated as “AA”) 12 parts by weight
- AA acrylic acid
- 1,6-hexanediol diacrylate manufactured by Shin-Nakamura Chemical Co., Ltd., trade name “NK Ester A-HD-N” )
- PTMG polytetramethylene glycol
- IPDI isophorone diisocyanate
- aqueous phase 300 parts by weight of ion-exchanged water as an aqueous phase component (hereinafter referred to as “aqueous phase”) with respect to 100 parts by weight of the oil phase is continuously introduced into a stirring mixer that is an emulsifier charged with the oil phase at room temperature. Were added dropwise to prepare a stable W / O emulsion. The weight ratio of the water phase to the oil phase was 75/25.
- the foamed layer after light irradiation was prepared on a polyethylene terephthalate film (hereinafter referred to as “PET film”) having a thickness of 38 ⁇ m, and a W / O emulsion that had been stored at room temperature for 30 minutes by standing.
- PET film polyethylene terephthalate film
- the film was applied so as to have a thickness of 200 ⁇ m and continuously formed into a sheet shape. Furthermore, a PET film having a thickness of 38 ⁇ m which was subjected to a release treatment was placed thereon. This sheet was irradiated with ultraviolet rays having a light illuminance of 5 mW / cm 2 (measured with Topcon UVR-T1 having a peak sensitivity maximum wave of 350 nm) using black light (15 W / cm) to obtain a highly hydrous crosslinked polymer having a thickness of 210 ⁇ m. Next, the top film was peeled off, and the high water content crosslinked polymer was heated at 130 ° C. for 10 minutes to obtain a temporary fixing material (C2) made of a foamed adhesive having a thickness of 0.2 mm. Table 1 shows various measurement results and evaluation results for the temporarily fixed material (C2) obtained.
- C2 temporary fixing material
- Example 3 A commercially available silicone foam (“NanNex HT-800”, manufactured by Roger Sinoac) was used as the temporary fixing material (C3).
- the temporary fixing material (C3) had a thickness of 800 ⁇ m and a density of 0.32 g / cm 3 .
- Table 1 shows various measurement results and evaluation results for the temporarily fixed material (C3) obtained.
- a temporary fixing material (C5) was prepared in the same manner as in Example 1 except that the smectite clay and ion-exchanged water of Example 1 were removed.
- the temporarily fixed material (C5) had a thickness of 200 ⁇ m and a density of 1.00 g / cm 3 .
- Table 1 shows various measurement results and evaluation results for the obtained temporary fixing material (C5).
- Example 2 Dimethylpolysiloxane having a vinyl group content of 0.28% by mass: 83.45 parts by mass, methyl hydrogen polysiloxane having a silicon atom-bonded hydrogen atom content of 0.7% by mass: 6.40 parts by mass (in the dimethylpolysiloxane)
- the amount of silicon atom-bonded hydrogen atoms in the methyl hydrogen polysiloxane is 5 moles per mole of the vinyl group
- smectite clay aqueous additive, organic polymer composite purified bentonite, manufactured by Hojun Co., Ltd.
- ion-exchanged water 99.1 parts by mass
- fumed silica having a BET specific surface area of 225 m 2 / g surface-treated with hexamethyldisilazane: 6.50 parts by mass
- Bengala trade names: Biferrox, Bayer 2.40 parts by mass, nonionic surfactant (sorbitan fatty acid ester, trade
- This liquid is applied onto a PET film (Lumirror S10, manufactured by Toray Industries, Inc.) using an applicator, and then covered with a PET film (Lumirror S10, manufactured by Toray Industries, Inc.) and heated at 85 ° C. for 6 minutes in a hot air oven.
- the silicone resin was cured.
- the PET film on one side is peeled off, and further heated and dried at 200 ° C. for 3 minutes.
- a baseless silicone adhesive is bonded to the back of the other PET film, and the thickness is 200 ⁇ m.
- An adsorption temporary fixing material (2) which is a laminate of a silicone foam sheet having a density of 0.52 g / cm 3, a PET film and a silicone pressure-sensitive adhesive was obtained.
- Example 3 Dimethylpolysiloxane having a vinyl group content of 0.28% by mass: 83.45 parts by mass, methyl hydrogen polysiloxane having a silicon atom-bonded hydrogen atom content of 0.7% by mass: 6.40 parts by mass (in the dimethylpolysiloxane)
- the amount of silicon atom-bonded hydrogen atoms in the methyl hydrogen polysiloxane is 5 moles per mole of the vinyl group
- smectite clay aqueous additive, organic polymer composite purified bentonite, manufactured by Hojun Co., Ltd.
- ion-exchanged water 99.1 parts by mass
- fumed silica having a BET specific surface area of 225 m 2 / g surface-treated with hexamethyldisilazane: 6.50 parts by mass
- Bengala trade names: Biferrox, Bayer 2.40 parts by mass, nonionic surfactant (sorbitan fatty acid ester, trade name: Leo
- This liquid is applied onto a fluorosilicone-treated PET film (Nipper sheet PET38x1-SS4A, manufactured by Nipper Co.) using an applicator, and a fluorosilicone-treated PET film (Nipper sheet PET38x1-SS4A, manufactured by Nipper Co.) is covered thereon.
- the silicone resin was cured by heating at 85 ° C. for 6 minutes in a hot air oven.
- the fluorosilicone-treated PET film on one side is peeled off, and further heated and dried at 200 ° C. for 3 minutes.
- the other fluorosilicone-treated PET film is also peeled off, and a substrate-less silicone adhesive is applied.
- an adsorption temporary fixing material (3) which is a laminate of a silicone foam sheet having a thickness of 200 ⁇ m and an apparent density of 0.45 g / cm 3 and a silicone pressure-sensitive adhesive was obtained.
- the adsorptive temporary fixing material of the present invention can exhibit excellent bubble detachment properties, can adhere and adhere temporarily to an adherend without biting bubbles, and peels off from a specified position at both high and low temperatures. It is difficult to peel off temporarily when releasing temporary fixing, and even if it becomes dirty, it can be used repeatedly as a temporary fixing material in various fields because it can be reused by restoring its adsorptivity by washing with water.
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Abstract
Description
連続気泡構造を備える発泡層を有する吸着仮固定シートであって、
該発泡層を該シートの全体もしくは少なくとも一方の表面に有し、
該発泡層の表面の23℃におけるSUS304BA板に対するせん断接着力が引張速度50mm/分において1N/100mm2以上であり、
該発泡層の表面の23℃におけるSUS304BA板からの剥離力が剥離角度180度および引張速度300mm/分において1N/20mm以下であり、
該吸着仮固定材を蒸留水中に1分間浸漬した後に表面の水滴をふき取った後の重量変化率が50%以下である。
(A)一分子中に少なくとも2個のアルケニル基を有するオルガノポリシロキサン100質量部、
(B)一分子中に少なくとも2個のケイ素原子結合水素原子を有するオルガノポリシロキサン(該(A)成分中のアルケニル基1モルに対して該(B)成分中のケイ素原子結合水素原子が0.4モル~20モルとなる量)、
(C)水と無機系増粘剤からなる混合物100質量部~1000質量部、
(D)(D-1)HLBの値が3以上であるノニオン系界面活性剤および(D-2)HLBの値が3未満であるノニオン系界面活性剤からなる界面活性剤(ただし、(D-2)成分に対する(D-1)成分の質量比が少なくとも1)0.1質量部~15質量部、
(E)ヒドロシリル化反応触媒、および、
(F)硬化遅延剤0.001質量部~5質量部、
から少なくともなるものである。
本発明の吸着仮固定材は、連続気泡構造を備える発泡層を有する吸着仮固定シートである。
(B)一分子中に少なくとも2個のケイ素原子結合水素原子を有するオルガノポリシロキサン(該(A)成分中のアルケニル基1モルに対して該(B)成分中のケイ素原子結合水素原子が0.4モル~20モルとなる量)、
(C)水と無機系増粘剤からなる混合物100質量部~1000質量部、
(D)(D-1)HLBの値が3以上であるノニオン系界面活性剤および(D-2)HLBの値が3未満であるノニオン系界面活性剤からなる界面活性剤(ただし、(D-2)成分に対する(D-1)成分の質量比が少なくとも1)0.1質量部~15質量部、
(E)ヒドロシリル化反応触媒、および、
(F)硬化遅延剤0.001質量部~5質量部、
から少なくともなる。
吸着仮固定材の製造方法の一例として、発泡層がシリコーン発泡層である場合について説明する。発泡層が他の発泡層である場合は、下記の製造方法の説明を、例えば、シリコーン樹脂組成物を該他の発泡層の原料としての組成物に置き換えて読めばよい。なお、発泡層がシリコーン発泡層である場合に製造される吸着仮固定材を「シリコーン発泡シート」と称することがある。
シックネスゲージJA-257(端子サイズ:上下φ20mm)(尾崎製作所製)を用いて測定した。
低真空走査電子顕微鏡(「S-3400N型走査電子顕微鏡」、日立ハイテクサイエンスシステムズ社製)により、発泡体(発泡シート)断面の拡大画像を取り込み、画像解析することにより平均セル径(μm)を求めた。なお、解析したセル数は20個である。同様の方法で、発泡体(発泡シート)の最小セル径(μm)および最大セル径(μm)を求めた。
100mm×100mmの打抜き刃型にて発泡体(発泡シート)を打抜き、打抜いた試料の寸法を測定した。また、測定端子の直径(φ)が20mmである1/100ダイヤルゲージにて厚さを測定した。これらの値から発泡体(発泡シート)の体積を算出した。
次に、発泡体(発泡シート)の質量を最小目盛り0.01g以上の上皿天秤にて測定した。これらの値より、発泡体(発泡シート)の見掛け密度(g/cm3)を算出した。
低真空走査電子顕微鏡(「S-3400N型走査電子顕微鏡」、日立ハイテクフィールディング社製)により、発泡体(発泡シート)断面の拡大画像を取り込み、セル壁の貫通孔の有無を確認した。
連続気泡率は下記のようにして測定した。
すなわち、発泡体(発泡シート)を水中に沈め、-750mmHgの減圧下で3分間放置することで、気泡中の空気を水に置換し、吸収された水の質量を図り、水の密度を1.0g/cm3として吸収された水の体積を算出し、下記の式により算出した。
連続気泡率(%)={(吸水した水の体積)/(気泡部分体積)}×100
なお、気泡部分体積は、下記の式により算出した。
気泡部分体積(cm3)={(発泡体(発泡シート)の質量)/(発泡体(発泡シート)の見かけ密度)}-{(発泡体(発泡シート)の質量)/(樹脂密度)}
なお、樹脂密度は、発泡体を形成する樹脂中の乳化剤を除いて作製した樹脂成形体の密度を測定することで得られる値である。
低真空走査電子顕微鏡(「S-3400N型走査電子顕微鏡」、日立ハイテクフィールディング社製)により、発泡体(発泡シート)表面の拡大画像を取り込み、画像解析することにより、表面開口部の平均孔径(μm)を求めた。なお解析した孔数は20個である。
サンプルをSUS304BA板に貼り付け、2kgのローラーを1往復させた時の、接着性と気泡抜け性を評価した。
○:気泡を咬み込まずに接着する。
×:接着するが気泡を咬み込む、もしくは、接着しない。
30mm×30mm幅のサンプルの両面にそれぞれSUS304BA板を、サンプルの中心線とSUS304BA板の中心線とが一致するような位置に貼り付け、2kgのローラーを1往復させて圧着した。圧着30分後、-30℃、23℃、150℃のそれぞれの環境下においてそれぞれ30分間静置し、サンプルの中心線とつかみの中心線とが一直線上にあり、サンプルにかかる力がサンプルの中心線と平行にかかるようにして試験体を引張試験機にセットし、引張速度50mm/minで引張った際の試験体が破断するまでの最大荷重を測定した。試験回数は5回とし、その平均値を求め、これを100mm2当たりに比例換算して、せん断接着力を測定した。
サンプルを10mm×100mmに切断し、測定面をベーク板に10mm×20mmの貼り付け面積になるように貼り付け、2kgローラーを一往復させて圧着した。圧着後、-30℃、23℃、150℃環境下においてそれぞれ30分静置し、サンプルが垂直になるようにベーク板を固定し、一方のサンプルに300gの荷重を掛けて1時間放置し、サンプル貼付位置のずれ量を測定した。
○:サンプルのズレが全くない。
△:サンプルのズレが5mm以下である。
×:サンプル落下。
20mm幅のサンプルをSUS304BA板に貼り付け、2kgのローラーを1往復させて圧着した。圧着30分後、テンシロンにて、剥離角度180度、引張速度300mm/分で引き剥がした際の剥離力(N/20mm)を測定した。
30mm×30mm幅のサンプルを0.5mmのガラス板に貼り付け、2kgのローラーを1往復させて圧着し、150℃で1時間加熱後のガラスの剥離性、及び、剥離後のサンプルの再利用の可能性を評価した。
(1)ガラス剥離性
○:ガラスに糊残り等の付着がなく、割れずに剥がせる。
×:ガラスに糊残り等の付着がある、もしくは、強接着により剥離不可。
(2)サンプル再利用可否
○:外観変化や、形状変化がなく、再利用可能。
×:外観変化や、形状変化があり、再利用不可。
(1)形状変化
30mm×30mm幅のサンプルを蒸留水中に1分間浸漬させた後、表面の水滴を軽くウェスでふき取り、形状変化を評価した。
○:反りやたわみがなく、±1mm以上の寸法変化無し。
×:反りやたわみがある、もしくは、±1mm以上の寸法変化有り。
(2)重量変化率
30mm×30mm幅のサンプルを蒸留水中に1分間浸漬させた後、表面の水滴を軽くウェスでふき取り、重量変化を評価し、下記の式により重量変化率を算出した。
重量変化率(%)={(浸漬後のサンプル重量-浸漬前のサンプル重量)/(浸漬前のサンプル重量)}×100
(3)せん断接着力変化
30mm×30mm幅のサンプルを蒸留水中に1分間浸漬させた後、表面の水滴を軽くウェスでふき取り、サンプルの両面にそれぞれSUS304BA板を、サンプルの中心線とSUS304BA板の中心線とが一致するような位置に貼り付け、2kgのローラーを1往復させて圧着した。圧着30分後、23℃環境下において、サンプルの中心線とつかみの中心線とが一直線上にあり、サンプルにかかる力がサンプルの中心線と平行にかかるようにして試験体を引張試験機にセットし、引張速度50mm/minで引張った際の試験体が破断するまでの最大荷重を測定した。試験回数は5回とし、その平均値を求め、これを100mm2当たりに比例換算して、せん断接着力を測定した。
ビニル基含有量0.28質量%のジメチルポリシロキサン:83.45質量部、ケイ素原子結合水素原子含有量0.7質量%のメチルハイドロジェンポリシロキサン:6.40質量部(上記ジメチルポリシロキサン中のビニル基1モルに対して、本メチルハイドロジェンポリシロキサン中のケイ素原子結合水素原子が5モルとなる量)、スメクタイトクレー(水系添加剤、有機ポリマー複合精製ベントナイト、(株)ホージュン製):0.9質量部、イオン交換水:99.1質量部、ヘキサメチルジシラザンで表面処理したBET比表面積225m2/gのフュームドシリカ:6.50質量部、ベンガラ(商品名:バイフェロクス、バイエル社製):2.40質量部、ノニオン系界面活性剤(ソルビタン脂肪酸エステル、商品名:レオドールSP-O10V、花王社製HLB4.3):0.98質量部、ノニオン系界面活性剤(ソルビタン脂肪酸エステル、商品名:レオドールSP-O30V、花王社製HLB1.8):0.045質量部、1-エチニル-1-シクロヘキサノール:0.02質量部および白金の1,3-ジビニルテトラメチルジシロキサン錯体の1,3-ジビニルテトラメチルジシロキサン溶液(白金金属含有量約4000ppm):0.22質量部をあわとり錬太郎(シンキ―社製)で乳化し、次いで、乳化液を室温で5分間減圧乾燥して脱泡を行った。この液をフロロシリコーン処理PETフィルム(ニッパシートPET38x1-SS4A、ニッパ社製)上にアプリケータを用いて塗布し、その上からPETフィルム(ルミラーS10、東レ社製)を被せて、熱風オーブンによって85℃で6分間加熱し、シリコーン樹脂を硬化させた。硬化後、片側のPETフィルムを剥離し、さらに、200℃で3分間加熱乾燥を行い、厚さ200μm、見掛け密度0.52g/cm3のシリコーン発泡シートからなる吸着仮固定材(1)を得た。
得られた吸着仮固定材(1)についての各種測定結果、評価結果を表1に示した。
アクリルエマルション溶液(固形分量55%、アクリル酸エチル-アクリル酸ブチル-アクリロニトリル共重合体(質量比=45:48:7)):100質量部、脂肪酸アンモニウム系界面活性剤(ステアリン酸アンモニウムの水分散液、固形分量33%)(界面活性剤A):2質量部、カルボキシベタイン型両性界面活性剤(「アモーゲンCB-H」、第一工業製薬社製)(界面活性剤B):2質量部、オキサゾリン系架橋剤(「エポクロスWS-500」、日本触媒社製、固形分量39%):4質量部、顔料(カーボンブラック)(「NAF-5091」、大日精化工業社製):1質量部、ポリアクリル酸系増粘剤(アクリル酸エチル-アクリル酸共重合体(アクリル酸20質量%)、固形分量28.7%):0.6質量部をディスパー(「ロボミックス」、プライミクス社製)で撹拌混合して起泡化した。この発泡組成物を、剥離処理をしたPET(ポリエチレンテレフタレート)フィルム(厚さ:38μm、商品名「MRF♯38」、三菱樹脂社製)上に塗布し、70℃で4.5分、140℃で4.5分乾燥させ、厚さ200μm、見掛け密度0.31g/cm3の発泡シートからなる仮固定材(C1)を得た。
得られた仮固定材(C1)についての各種測定結果、評価結果を表1に示した。
冷却管、温度計、および攪拌装置を備えた反応容器に、エチレン性不飽和モノマーとしてアクリル酸2-エチルヘキシル(東亜合成(株)製、以下「2EHA」と略す)からなるモノマー溶液173.2重量部と、ポリオキシエチレンポリオキシプロピレングリコールとしてアデカ(登録商標)プルロニックL-62(分子量2500、ADEKA(株)製、ポリエーテルポリオール)100重量部と、ウレタン反応触媒としてジブチル錫ジラウレート(キシダ化学(株)製、以下「DBTL」と略す)0.014重量部とを投入し、攪拌しながら、水素化キシリレンジイソシアネート(武田薬品(株)製、タケネート600、以下「HXDI」と略す)12.4重量部を滴下し、65℃で4時間反応させた。なお、ポリイソシアネート成分とポリオール成分の使用量は、NCO/OH(当量比)=1.6であった。その後、2-ヒドロキシエチルアクリレート(キシダ化学(株)製、以下「HEA」と略す)5.6重量部を滴下し、65℃で2時間反応させ、両末端にアクリロイル基を有する親水性ポリウレタン系重合体/エチレン性不飽和モノマー混合シロップを得た。得られた親水性ポリウレタン系重合体の重量平均分子量は1.5万であった。得られた親水性ポリウレタン系重合体/エチレン性不飽和モノマー混合シロップ100重量部に対して2EHAを48重量部、極性モノマーとしてアクリル酸(東亜合成社製、以下、「AA」と略す)12重量部を加え、親水性ポリウレタン系重合体/エチレン性不飽和モノマー混合シロップ1とした。
得られた親水性ポリウレタン系重合体/エチレン性不飽和モノマー混合シロップ1の100重量部に、1,6-ヘキサンジオールジアクリレート(新中村化学工業社製、商品名「NKエステルA-HD-N」)(分子量226)10重量部、反応性オリゴマーとして、ポリテトラメチレングリコール(以下、「PTMG」と略す)とイソホロンジイソシアネート(以下、「IPDI」と略す)から合成されるポリウレタンの両末端がHEAで処理された、両末端にエチレン性不飽和基を有するウレタンアクリレート(以下、「UA」と略す)(分子量3720)56重量部、ジフェニル(2,4,6-トリメチルベンゾイル)フォスフィンオキサイド(BASF社製、商品名「ルシリンTPO」)0.5重量部、ヒンダードフェノール系酸化防止剤(チバ・ジャパン社製、商品名「イルガノックス1010」)1.0重量部を均一混合し、連続油相成分(以下、「油相」と称する)とした。一方、上記油相100重量部に対して水相成分(以下、「水相」と称する)としてイオン交換水300重量部を常温下、上記油相を仕込んだ乳化機である攪拌混合機内に連続的に滴下供給し、安定なW/O型エマルションを調製した。なお、水相と油相の重量比は75/25であった。
調製から常温下で30分間静置保存したW/O型エマルションを、離型処理された厚さ38μmのポリエチレンテレフタレートフィルム(以下、「PETフィルム」と称する)上に、光照射後の発泡層の厚さが200μmとなるように塗布し、連続的にシート状に成形した。さらにその上に、離型処理された厚さ38μmのPETフィルムを被せた。このシートにブラックライト(15W/cm)を用いて光照度5mW/cm2(ピーク感度最大波350nmのトプコンUVR-T1で測定)の紫外線を照射し、厚さ210μmの高含水架橋重合体を得た。次に上面フィルムを剥離し、上記高含水架橋重合体を130℃にて10分間に亘って加熱することによって、厚さ0.2mmの発泡粘着体からなる仮固定材(C2)を得た。
得られた仮固定材(C2)についての各種測定結果、評価結果を表1に示した。
市販のシリコーン系発泡体(「NanNex HT-800」、ロジャースイノアック社製)を仮固定材(C3)として用いた。仮固定材(C3)の厚さは800μm、密度は0.32g/cm3であった。
得られた仮固定材(C3)についての各種測定結果、評価結果を表1に示した。
市販のシリコーン/アクリル両面テープ(「No.5303W」、日東電工社製)を仮固定材(C4)として用いた。仮固定材(C4)の厚さは85μmであった。
得られた仮固定材(C4)についての各種測定結果、評価結果を表1に示した。
実施例1のスメクタイトクレーとイオン交換水を除く以外は、実施例1と同様に作製し、仮固定材(C5)を作製した。仮固定材(C5)の厚さは200μm、密度は1.00g/cm3であった。
得られた仮固定材(C5)についての各種測定結果、評価結果を表1に示した。
ビニル基含有量0.28質量%のジメチルポリシロキサン:83.45質量部、ケイ素原子結合水素原子含有量0.7質量%のメチルハイドロジェンポリシロキサン:6.40質量部(上記ジメチルポリシロキサン中のビニル基1モルに対して、本メチルハイドロジェンポリシロキサン中のケイ素原子結合水素原子が5モルとなる量)、スメクタイトクレー(水系添加剤、有機ポリマー複合精製ベントナイト、(株)ホージュン製):0.9質量部、イオン交換水:99.1質量部、ヘキサメチルジシラザンで表面処理したBET比表面積225m2/gのフュームドシリカ:6.50質量部、ベンガラ(商品名:バイフェロクス、バイエル社製):2.40質量部、ノニオン系界面活性剤(ソルビタン脂肪酸エステル、商品名:レオドールSP-O10V、花王社製HLB4.3):0.98質量部、ノニオン系界面活性剤(ソルビタン脂肪酸エステル、商品名:レオドールSP-O30V、花王社製HLB1.8):0.045質量部、1-エチニル-1-シクロヘキサノール:0.02質量部および白金の1,3-ジビニルテトラメチルジシロキサン錯体の1,3-ジビニルテトラメチルジシロキサン溶液(白金金属含有量約4000ppm):0.22質量部をあわとり錬太郎(シンキ―社製)で乳化し、次いで、乳化液を室温で5分間減圧乾燥して脱泡を行った。
この液をPETフィルム(ルミラーS10、東レ社製)上にアプリケータを用いて塗布し、その上からPETフィルム(ルミラーS10、東レ社製)を被せて、熱風オーブンによって85℃で6分間加熱し、シリコーン樹脂を硬化させた。硬化後、片側のPETフィルムを剥離し、さらに、200℃で3分間加熱乾燥を行い、乾燥後に、もう一方のPETフィルムの背面に基材レスのシリコーン粘着剤を貼り合せ、厚さ200μm、見掛け密度0.52g/cm3のシリコーン発泡シートとPETフィルムとシリコーン粘着剤の積層体である吸着仮固定材(2)を得た。
ビニル基含有量0.28質量%のジメチルポリシロキサン:83.45質量部、ケイ素原子結合水素原子含有量0.7質量%のメチルハイドロジェンポリシロキサン:6.40質量部(上記ジメチルポリシロキサン中のビニル基1モルに対して、本メチルハイドロジェンポリシロキサン中のケイ素原子結合水素原子が5モルとなる量)、スメクタイトクレー(水系添加剤、有機ポリマー複合精製ベントナイト、(株)ホージュン製):0.9質量部、イオン交換水:99.1質量部、ヘキサメチルジシラザンで表面処理したBET比表面積225m2/gのフュームドシリカ:6.50質量部、ベンガラ(商品名:バイフェロクス、バイエル社製):2.40質量部、ノニオン系界面活性剤(ソルビタン脂肪酸エステル、商品名:レオドールSP-O10V、花王社製HLB4.3):0.98質量部、ノニオン系界面活性剤(ソルビタン脂肪酸エステル、商品名:レオドールSP-O30V、花王社製HLB1.8):0.045質量部、1-エチニル-1-シクロヘキサノール:0.02質量部および白金の1,3-ジビニルテトラメチルジシロキサン錯体の1,3-ジビニルテトラメチルジシロキサン溶液(白金金属含有量約4000ppm):0.22質量部をあわとり錬太郎(シンキ―社製)で乳化し、次いで、乳化液を室温で5分間減圧乾燥して脱泡を行った。
この液をフロロシリコーン処理PETフィルム(ニッパシートPET38x1-SS4A、ニッパ社製)上にアプリケータを用いて塗布し、その上からフロロシリコーン処理PETフィルム(ニッパシートPET38x1-SS4A、ニッパ社製)を被せて、熱風オーブンによって85℃で6分間加熱し、シリコーン樹脂を硬化させた。硬化後、片側のフロロシリコーン処理PETフィルムを剥離し、さらに、200℃で3分間加熱乾燥を行い、乾燥後に、もう一方のフロロシリコーン処理PETフィルムも剥離し、基材レスのシリコーン粘着剤を貼り合せ、厚さ200μm、見掛け密度0.45g/cm3のシリコーン発泡シートとシリコーン粘着剤の積層体である吸着仮固定材(3)を得た。
Claims (15)
- 連続気泡構造を備える発泡層を有する吸着仮固定シートであって、
該発泡層を該シートの全体もしくは少なくとも一方の表面に有し、
該発泡層の表面の23℃におけるSUS304BA板に対するせん断接着力が引張速度50mm/分において1N/100mm2以上であり、
該発泡層の表面の23℃におけるSUS304BA板からの剥離力が剥離角度180度および引張速度300mm/分において1N/20mm以下であり、
該吸着仮固定材を蒸留水中に1分間浸漬した後に表面の水滴をふき取った後の重量変化率が50%以下である、
吸着仮固定材。 - 前記発泡層の表面の150℃におけるSUS304BA板に対するせん断接着力が引張速度50mm/分において1N/100mm2以上である、請求項1に記載の吸着仮固定材。
- 前記発泡層の表面の150℃におけるベーク板に対する荷重300gでの垂直保持力が0.5mm以下である、請求項1または2に記載の吸着仮固定材。
- 前記発泡層の連続気泡率が90%以上である、請求項1から3までのいずれかに記載の吸着仮固定材。
- 前記発泡層の平均セル径が1μm~200μmである、請求項1から4までのいずれかに記載の吸着仮固定材。
- 前記発泡層の全セルの90%以上のセル径が300μm以下である、請求項1から5までのいずれかに記載の吸着仮固定材。
- 前記発泡層が表面開口部を有し、該表面開口部の平均孔径が150μm以下である、請求項1から6までのいずれかに記載の吸着仮固定材。
- 前記発泡層の見かけ密度が0.15g/cm3~0.80g/cm3である、請求項1から7までのいずれかに記載の吸着仮固定材。
- 前記発泡層がシリコーン発泡層である、請求項1から8までのいずれかに記載の吸着仮固定材。
- 前記シリコーン発泡層がシリコーン樹脂組成物の熱硬化によって形成される、請求項9に記載の吸着仮固定材。
- 前記シリコーン樹脂組成物が、
(A)一分子中に少なくとも2個のアルケニル基を有するオルガノポリシロキサン100質量部、
(B)一分子中に少なくとも2個のケイ素原子結合水素原子を有するオルガノポリシロキサン(該(A)成分中のアルケニル基1モルに対して該(B)成分中のケイ素原子結合水素原子が0.4モル~20モルとなる量)、
(C)水と無機系増粘剤からなる混合物100質量部~1000質量部、
(D)(D-1)HLBの値が3以上であるノニオン系界面活性剤および(D-2)HLBの値が3未満であるノニオン系界面活性剤からなる界面活性剤(ただし、(D-2)成分に対する(D-1)成分の質量比が少なくとも1)0.1質量部~15質量部、
(E)ヒドロシリル化反応触媒、および、
(F)硬化遅延剤0.001質量部~5質量部、
から少なくともなるものである、請求項10に記載の吸着仮固定材。 - 前記発泡層の一方の表面側に支持体を有する、請求項1から11までのいずれかに記載の吸着仮固定材。
- 前記発泡層の一方の表面側に粘着剤層を有する、請求項1から11までのいずれかに記載の吸着仮固定材。
- 前記発泡層の一方の表面側に支持体を有し、さらに、該支持体の該発泡層と反対側の表面に粘着剤層を有する、請求項1から11までのいずれかに記載の吸着仮固定材。
- 前記発泡層の一方の表面側に支持体を有し、さらに、該支持体の該発泡層と反対側の表面に発泡層を有する、請求項1から11までのいずれかに記載の吸着仮固定材。
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EP17778891.6A EP3441422B1 (en) | 2016-04-06 | 2017-02-27 | Use of suction chucking temporary fixing member |
CN201780021824.9A CN108884263B (zh) | 2016-04-06 | 2017-02-27 | 吸附临时固定材 |
US16/090,395 US10883018B2 (en) | 2016-04-06 | 2017-02-27 | Suction chucking temporary fixing member |
KR1020187028449A KR20180133853A (ko) | 2016-04-06 | 2017-02-27 | 흡착 가고정재 |
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JP2016076598A JP6666778B2 (ja) | 2016-04-06 | 2016-04-06 | 吸着仮固定材 |
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EP (1) | EP3441422B1 (ja) |
JP (1) | JP6666778B2 (ja) |
KR (1) | KR20180133853A (ja) |
CN (1) | CN108884263B (ja) |
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JP6453967B1 (ja) * | 2017-09-28 | 2019-01-16 | 日東電工株式会社 | 仮固定シート |
JP2020097212A (ja) * | 2018-12-17 | 2020-06-25 | セーレン株式会社 | 養生テープ |
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TW201807073A (zh) | 2018-03-01 |
KR20180133853A (ko) | 2018-12-17 |
JP2017186458A (ja) | 2017-10-12 |
CN108884263B (zh) | 2021-10-15 |
US10883018B2 (en) | 2021-01-05 |
US20190106602A1 (en) | 2019-04-11 |
EP3441422A1 (en) | 2019-02-13 |
JP6666778B2 (ja) | 2020-03-18 |
EP3441422B1 (en) | 2021-07-07 |
CN108884263A (zh) | 2018-11-23 |
TWI789349B (zh) | 2023-01-11 |
EP3441422A4 (en) | 2019-10-23 |
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