WO2017164291A1 - マイクロ波加熱装置 - Google Patents
マイクロ波加熱装置 Download PDFInfo
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- WO2017164291A1 WO2017164291A1 PCT/JP2017/011665 JP2017011665W WO2017164291A1 WO 2017164291 A1 WO2017164291 A1 WO 2017164291A1 JP 2017011665 W JP2017011665 W JP 2017011665W WO 2017164291 A1 WO2017164291 A1 WO 2017164291A1
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- reflected wave
- amount
- heated
- microwave
- wave detection
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/64—Heating using microwaves
- H05B6/66—Circuits
- H05B6/68—Circuits for monitoring or control
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/64—Heating using microwaves
- H05B6/70—Feed lines
- H05B6/705—Feed lines using microwave tuning
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/64—Heating using microwaves
- H05B6/72—Radiators or antennas
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/64—Heating using microwaves
- H05B6/72—Radiators or antennas
- H05B6/725—Rotatable antennas
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B40/00—Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers
Definitions
- the present invention relates to a microwave heating apparatus that heats an object to be heated with a microwave and controls heating by detecting a part of the microwave propagating in a waveguide.
- a microwave oven is known as a typical microwave heating apparatus.
- a general microwave oven uses a magnetron as a microwave generator. The microwave oven transmits the microwave radiated from the magnetron to the heating chamber through the waveguide. And the to-be-heated material (foodstuff) in a heating chamber is heated with the transmitted microwave.
- the microwave oven is required to be heated as uniformly as possible so as not to cause uneven heating of the object to be heated. Therefore, at present, there are microwave ovens equipped with a turntable method for rotating an object to be heated itself, a rotating antenna method in which a rotatable antenna is disposed in a portion that radiates microwaves from a waveguide into a heating chamber, and the like.
- microwaves incident waves or traveling waves
- microwaves reflected waves
- the reflected wave varies depending on the shape, material, and position of the object to be heated.
- the reflected wave also changes depending on the direction of the turntable or antenna described above. That is, in order to uniformly heat the object to be heated, it is necessary to grasp changes in incident waves and reflected waves.
- the directional coupler As a method for monitoring the incident wave and the reflected wave in the waveguide.
- the directional coupler has a function of separating incident waves and reflected waves mixed in the waveguide, and a certain amount of attenuation (for example, 30 dB) so as not to affect the microwave transmission in the waveguide due to mounting. It is necessary to make it. As a result, the size of the directional coupler is increased. For this reason, many microwave ovens that are assumed to be used in ordinary homes are not equipped with directional couplers.
- the microwave oven disclosed in Patent Document 2 includes a weight detection unit.
- the weight detection unit detects the weight of the table plate when the tray on which the object to be heated is placed is placed on the table plate.
- the microwave heating device of Patent Document 2 cannot accurately detect the weight unless the tray on which the object to be heated is placed is placed so that a load is applied to the table plate. That is, for example, when the tray is placed on a shelf formed on the wall surface of the heating chamber, a load is applied to the shelf. For this reason, the weight of the tray cannot be accurately detected because the receiving plate is not loaded on the table plate.
- the present invention provides a microwave heating device that controls heating by detecting a reflected wave in a waveguide and determining the amount of an object to be heated without using a detection unit that detects a load.
- the microwave heating device of the present invention includes a heating chamber that houses an object to be heated, a microwave generation unit that generates a microwave to be supplied to the heating chamber, and a microwave generated by the microwave generation unit. And a waveguide for transmitting to. Furthermore, the microwave heating apparatus is a quantity determination for determining the quantity of an object to be heated based on a reflected wave detection unit that detects at least a part of a reflected wave in the waveguide and a reflected wave detection amount detected by the reflected wave detection unit. And a control unit that controls the microwave generation unit based on the amount determined by the amount determination unit.
- the microwave heating apparatus includes the reflected wave detection unit that detects at least a part of the reflected wave in the waveguide. At this time, when there is no object to be heated, there is nothing to absorb the microwave, so the reflected wave becomes large. On the other hand, when there is an object to be heated, the object to be heated absorbs microwaves, so the reflected wave becomes small. Furthermore, the greater the amount of the object to be heated, the more microwaves are absorbed by the object to be heated, so the reflected wave becomes smaller. That is, the load can be detected based on the detected amount of the reflected wave detected by the reflected wave detection unit. Thereby, the quantity of a to-be-heated object can be determined, without using the detection part which detects a load. As a result, the object to be heated can be efficiently heated based on the determined amount.
- FIG. 1 is a cross-sectional view showing a schematic configuration of the microwave heating apparatus according to the first embodiment of the present invention.
- FIG. 2A is a perspective view showing a power feeding chamber of a heating unit in the microwave heating apparatus of the embodiment.
- FIG. 2B is a plan view showing a power supply chamber of a heating unit in the microwave heating apparatus of the first embodiment.
- FIG. 3A is a plan view of a grill pan used in the grill mode.
- FIG. 3B is a side view of the grill pan used in the grill mode.
- FIG. 3C is a longitudinal sectional view of a grill pan used in the grill mode.
- FIG. 4 is a diagram showing the characteristics of the reflected wave detection amount depending on the direction of the radiation antenna of the microwave heating apparatus in the same embodiment.
- FIG. 4 is a diagram showing the characteristics of the reflected wave detection amount depending on the direction of the radiation antenna of the microwave heating apparatus in the same embodiment.
- FIG. 5 is a diagram for explaining the relationship between the grill pan and the gap between the heating chambers of the microwave heating apparatus according to the embodiment.
- FIG. 6 is a diagram showing the characteristics of the reflected wave detection amount according to the amount of food in the microwave heating apparatus in the same embodiment.
- FIG. 7 is a diagram showing the characteristic of the reflected wave detection amount depending on the direction of the radiation antenna of the microwave heating apparatus according to the second embodiment of the present invention.
- FIG. 8 is a front view showing a schematic configuration of the microwave heating apparatus according to Embodiment 3 of the present invention.
- FIG. 9 is a perspective view of the directional coupler of the microwave heating apparatus according to the embodiment of the present invention.
- FIG. 10 is a perspective view showing the printed circuit board in the directional coupler of FIG. FIG.
- FIG. 11 is a configuration diagram illustrating a cross opening of the directional coupler of FIG. 9.
- FIG. 12 is a circuit configuration diagram of a printed circuit board of the directional coupler of FIG.
- FIG. 13 is a polar coordinate diagram showing output characteristics of the reflected wave detector in the directional coupler of the directional coupler of FIG.
- FIG. 14 is a polar coordinate diagram showing output characteristics of the reflected wave detector in another configuration of the directional coupler of FIG.
- FIG. 15 is a polar coordinate diagram showing the output characteristics of the traveling wave detector in the directional coupler of FIG.
- FIG. 1 is a cross-sectional view showing a schematic configuration of a microwave oven which is an example of a microwave heating apparatus according to Embodiment 1 of the present invention. Specifically, FIG. 1 is a cross-sectional view of the microwave oven 1 as seen from the front side.
- the left-right direction of the microwave oven 1 means the left-right direction in FIG.
- the front-rear direction of the microwave oven 1 means a direction perpendicular to the paper surface in FIG. 1 and connecting the front side and the back side of the apparatus.
- a microwave oven 1 includes a heating chamber space 2 constituted by an outer shell, a magnetron 3, a waveguide 4, a radiation antenna 5, a mounting table 6, and the like.
- the heating chamber space 2 includes a heating chamber 2 a that forms a space above the mounting table 6 and a power supply chamber 2 b that forms a space below the mounting table 6.
- the magnetron 3 is an example of a microwave generation unit that generates a microwave.
- the waveguide 4 is an example of a transmission unit that transmits the microwave generated by the magnetron 3 to the heating chamber space 2.
- the radiating antenna 5 is an example of a waveguide structure antenna.
- the radiating antenna 5 is configured to radiate the microwave in the waveguide 4 into the heating chamber space 2, and is provided in the space of the power feeding chamber 2 b below the mounting table 6.
- the mounting table 6 is disposed in the heating chamber space 2 and has a flat surface on which food that is the object to be heated 21 is placed.
- the mounting table 6 is arranged so as to cover the entire upper part of the power supply chamber 2b where the radiation antenna 5 is provided. Thereby, the mounting table 6 closes the power supply chamber 2b so that the radiation antenna 5 is not exposed in the heating chamber 2a, and constitutes the bottom surface of the heating chamber 2a.
- the upper surface (mounting surface) configuration of the flat mounting table 6 makes it easy for the user to put in and out food and to wipe off dirt attached to the mounting table 6.
- the mounting table 6 is made of a material such as glass or ceramics that easily transmits microwaves. Thereby, the microwave radiated
- the radiation antenna 5 has a coupling portion 7 and a waveguide structure portion 8 joined to the coupling portion 7.
- the coupling unit 7 extracts the microwave radiated from the magnetron 3 into the waveguide 4 to the waveguide structure unit 8.
- the waveguide structure unit 8 is configured by, for example, a box-shaped waveguide structure, and guides the microwave extracted by the coupling unit 7 into the heating chamber 2a.
- the connecting portion 7 is composed of a connecting shaft 7a and a flange 7b.
- the coupling shaft 7a is connected to a motor 15 that is a rotation drive unit.
- the waveguide structure unit 8 is rotationally controlled via a coupling shaft 7 a of the coupling unit 7 connected to the motor 15 by a control signal from the control unit 17 described later. That is, the radiating antenna 5 is rotationally driven by the motor 15 around the coupling shaft 7a of the coupling unit 7, and the stop position, the rotation period, the rotation speed, and the like are controlled.
- the coupling portion 7 is formed of a metal such as an aluminum plated steel plate.
- a connection portion of the motor 15 connected to the coupling portion 7 is formed of, for example, a fluororesin.
- the coupling shaft 7a of the coupling portion 7 is disposed through the opening 2bb that communicates the waveguide 4 and the power feeding chamber 2b.
- the coupling shaft 7a has a predetermined gap, for example, a gap of 5 mm or more, with the through-opening 2bb in order to avoid a danger such as a spark with the through-opening 2bb.
- the coupling shaft 7 a can guide the microwave from the waveguide 4 to the waveguide structure portion 8 of the radiation antenna 5 with high efficiency. In other words, if there is not enough clearance, if sparks occur, a huge amount of power is consumed for the energy of discharge.
- emitted in a warehouse falls extremely and the efficiency which heats a to-be-heated material falls.
- the gap is narrow, even if no spark is generated, the loss of the conductor portion increases and heat is generated, and electric power is consumed for the energy of the heat generation. Therefore, the electric power radiated
- the gap of 5 mm is set assuming a case of a microwave oven that is a general microwave heating device having a maximum output of about 1000 W, for example. Therefore, it goes without saying that the size of the gap changes as the output level changes.
- the waveguide structure 8 of the radiating antenna 5 mainly includes a tip opening 13 and a plurality of openings 14a and 14b that radiate microwaves.
- the tip opening portion 13 radiates microwaves in a predetermined direction.
- the radiation direction (orientation) of the microwave radiated from the radiation antenna 5 is changed by the rotation of the coupling portion 7 of the radiation antenna 5 connected to the motor 15.
- the microwave oven 1 is equipped with the infrared sensor 16 above the side surface of the heating chamber 2a.
- the infrared sensor 16 divides the heating chamber 2a into a plurality of regions and detects the internal temperature of each region.
- the infrared sensor 16 transmits the detected detection signal (detection result) to the control unit 17.
- the directional coupler 30 is attached to the waveguide 4 and constitutes a reflected wave detection unit in the present embodiment.
- the directional coupler 30 detects the incident wave detection amount and the reflected wave detection amount of the microwave transmitted through the waveguide 4, and transmits the detected detection signal to the control unit 17.
- the incident wave detection amount is detected by a detection signal corresponding to the incident wave (or traveling wave) of the microwave transmitted from the magnetron 3 side toward the radiation antenna 5 side.
- the detected amount of the reflected wave is detected by a detection signal corresponding to the reflected wave of the microwave returning from the radiation antenna 5 side to the magnetron 3 side.
- the quantity determination unit 31 is disposed in the control unit 17, for example, and determines the amount of the object to be heated 21 based on the detection signal from the directional coupler 30.
- the control unit 17 performs oscillation control of the magnetron 3 and rotation control of the motor 15 based on the detection signals from the infrared sensor 16 and the directional coupler 30 described above.
- the control unit 17 controls the heating time of the article to be heated 21 based on the detection signal of the quantity determination unit 31. Specifically, when the amount determination unit 31 determines that the amount of the object to be heated 21 is small, the control unit 17 shortens the heating time. On the other hand, when the amount determination unit 31 determines that the amount of the object to be heated 21 is large, the control unit 17 lengthens the heating time. Thereby, based on the quantity of the to-be-heated object 21 detected by the quantity determination part 31, the control part 17 heats the to-be-heated object 21 by the optimal heating time. And when heating is completed, the control part 17 will complete
- control unit 17 performs control so that heating is immediately terminated when it is determined that there is no load (a heated object 21) based on the detection result of the quantity determination unit 31. Thereby, useless heating is prevented.
- FIG. 1 shows a state in which a grill plate 20 is disposed as a mounting plate above the mounting table 6 and a heated object 21 is mounted on the grill plate 20.
- the grill pan 20 is placed on the side wall 2d of the heating chamber 2a.
- the grill pan 20 is placed on rails (not shown) formed in the left and right side walls 2d of the heating chamber 2a and extending in the front-rear direction.
- the grill pan 20 is disposed at a position above the mounting table 6 constituting the bottom surface of the heating chamber 2a in the heating chamber 2a.
- the rail may be provided in a plurality of stages (for example, an upper stage, a middle stage, and a lower stage) in the vertical direction on the left and right side walls 2d of the heating chamber 2a.
- positions the grill pan 20 becomes adjustable in multiple steps.
- the microwave oven 1 which is an example of the microwave heating apparatus of the present embodiment is configured.
- FIG. 2A is a perspective view showing a power feeding chamber 2b of the heating chamber space 2 where the radiation antenna 5 is provided.
- FIG. 2B is a plan view showing the power supply chamber 2b of FIG. 2A.
- FIG. 2A shows a bottom surface portion of the heating chamber space 2 from which the mounting table 6 is removed.
- a radiation antenna 5 is provided in the feeding chamber 2b.
- the rotation center G of the coupling shaft 7a is arranged at a position substantially at the center (including the center) in the front-rear direction and the left-right direction of the power supply chamber 2b. That is, the rotation center G is disposed at a position substantially directly below (including immediately below) the center in the front-rear direction and the left-right direction of the mounting table 6 that is the bottom surface of the heating chamber 2a.
- the feeding space is configured by the bottom wall 11 of the feeding chamber 2 b and the lower surface of the mounting table 6.
- the feeding space is formed in a symmetrical shape with respect to a center line J (see FIG. 2B) extending in the front-rear direction of the feeding chamber 2b including the rotation center G of the coupling portion 7.
- the feeding chamber 2b has projecting portions 18a and 18b that project from the bottom wall 11 toward the feeding space.
- the protrusion 18a protrudes from the bottom wall 11 and is formed on the left side wall 2c.
- the protrusion 18b protrudes from the bottom wall 11 and is formed on the right side wall 2c.
- the magnetron 3 is disposed below the protrusion 18b. That is, the protrusion 18 b is provided for the purpose of securing the arrangement space for the magnetron 3.
- the microwave radiated from the output end 3a (see FIG. 1) of the magnetron 3 is transmitted through the waveguide 4 arranged immediately below the power supply chamber 2b.
- the transmitted microwave is guided to the waveguide structure portion 8 through the coupling portion 7 of the radiation antenna 5.
- the microwave is radiated into the power feeding chamber 2b through the open end portion 13 and the openings 14a and 14b formed in the waveguide structure portion 8 of the radiation antenna 5.
- the side wall 2c forming the side surface of the power supply space of the power supply chamber 2b is formed as an inclined surface.
- the inclined surface is formed to be inclined so as to spread obliquely upward, that is, to the outside toward the heating chamber 2a. Due to the inclined surface of the side wall 2c, for example, microwaves radiated in the horizontal direction from the distal end opening portion 13 of the radiation antenna 5 are reflected toward the upper heating chamber 2a.
- the power feeding chamber 2b is formed in a substantially rectangular shape in plan view, and a side wall 2c including projecting portions 18a and 18b projecting from the bottom wall 11 is formed on the short side of the rectangular shape (left and right sides in FIG. 2B).
- the four corners of the power supply chamber 2b correspond to the corners 22a, 22b, 22c, and 22d of the power supply chamber 2b. That is, the protrusion 18a is formed between the corner 22a and the corner 22d, and the protrusion 18b is formed between the corner 22b and the corner 22c of the power supply chamber 2b.
- the power supply chamber 2b of the microwave oven 1 is configured.
- FIG. 3A is a plan view of the grill pan 20 as viewed from above.
- FIG. 3B is a side view of the grill pan 20 as viewed from the side.
- 3C is a cross-sectional view taken along line 3C-3C in FIG. 3A.
- the grill pan 20 includes, for example, a frame-shaped peripheral portion 20a, a plate 20c, an insulating portion 20d, and the like.
- the plate 20c is formed inside the peripheral portion 20a and has a plurality of grooves 20b having a predetermined depth (not shown in FIG. 3C) formed in parallel.
- the insulating part 20d is provided below the peripheral part 20a.
- the object to be heated 21 is placed on the plate 20c of the grill pan 20, placed in the heating chamber 2a, and the object to be heated 21 is heated.
- the grill pan 20 is disposed in the heating chamber 2a with the rails provided on the left and right side walls 2d of the heating chamber 2a in contact with the insulating portion 20d.
- the plate 20c includes a microwave absorption heating element 20e (for example, ferrite) on the back surface side (mounting table 6 side).
- the back surface of the plate 20c constitutes the bottom surface 20f of the grill pan 20.
- the grill pan 20 is configured.
- the peripheral portion 20a and the plate 20c of the grill pan 20 are formed of a material that does not transmit microwaves (for example, iron or aluminum).
- the insulating portion 20d is formed of an insulating material (for example, PPS resin) that transmits microwaves.
- the insulating part 20d insulates the grill pan 20 from the side wall 2d of the heating chamber 2a.
- the microwave radiated from the radiating antenna 5 reaches the bottom surface 20f of the grill pan 20 having the above-described configuration as indicated by an arrow E in FIG.
- the reached microwave is absorbed by the microwave absorption heating element 20e provided on the bottom surface 20f, and the microwave absorption heating element 20e generates heat.
- the generated heat heats the bottom surface 20f of the grill pan 20 by heat transfer.
- the to-be-heated object 21 on the plate 20c of the grill pan 20 is indirectly heated by the microwave.
- the peripheral portion 20a and the plate 20c of the grill pan 20 are made of a material that does not transmit microwaves. Therefore, the heated object 21 is not heated by the permeation of microwaves through the peripheral portion 20a of the grill pan 20 and the plate 20c.
- a gap through which microwaves can pass is formed between the grill pan 20 and the side wall 2d of the heating chamber 2a.
- the rail provided on the side wall 2d of the heating chamber 2a is disposed in contact with the insulating portion 20d of the grill pan 20.
- the insulating part 20d is formed of PPS resin or the like that transmits microwaves. Therefore, microwaves can be transmitted from the grill pan 20 and the left and right side walls 2d of the heating chamber 2a via the insulating portion 20d.
- a door made of, for example, a glass plate, which can be opened and closed at the front opening of the heating chamber 2a, is provided in front of the grill pan 20.
- the door is composed of a conductor portion made of a punching metal or the like for shielding radio waves on the outside, and a glass plate on the inside so as not to let the heat in the cabinet escape and to easily wipe off dirt. Therefore, a part of the microwave radiated from the radiating antenna 5 is transmitted through the front glass plate of the grill pan 20 and reflected by the punching metal, and is radiated into the heating chamber 2 a above the grill pan 20.
- unevenness or the like may be formed on the side wall 2d of the heating chamber 2a in the rearward direction of the grill pan 20, for example. In this case, microwaves are radiated into the heating chamber 2 a above the grill pan 20 from the uneven gap.
- the outer peripheral corner portion 20g of the peripheral portion 20a of the grill pan 20 is formed in, for example, an arc shape as shown in FIG. 3A. Therefore, a gap is formed between the outer peripheral corner portion 20g and the corner portion of the heating chamber 2a formed of a quadrangle or the like. Due to this gap, microwaves are radiated into the heating chamber 2 a above the grill pan 20.
- the arrow F in FIG. 1 is placed in the space of the heating chamber 2a above the grill plate 20 where the article to be heated 21 is disposed through the gap between the grill plate 20 and the side wall 2d of the heating chamber 2a.
- a flow through which the microwave shown in FIG. The heated object 21 is directly heated by the microwave flow.
- the microwave flow indicated by the arrow E for indirectly heating the object to be heated 21 and the object to be heated 21 are directly connected.
- Two streams are formed, the microwave stream indicated by the arrow F that heats to. Therefore, in the grill mode, the whole object to be heated 21 is heated by the microwaves radiated from each direction by the two microwave flows.
- the object to be heated 21 is heated directly and indirectly by microwaves.
- the quantity determination of the object to be heated 21 is executed based on the detection signal from the directional coupler 30 found by the inventors of the present application, in particular, the reflected wave detection quantity.
- the inventors of the present application have conducted intensive studies in order to perform more appropriate heating control according to the state of the article 21 to be heated.
- the inventors have conducted intensive studies on the control of the grill mode in which grill heating is performed.
- the amount of the object to be heated 21 can be determined by the amount of reflected wave detected by the directional coupler 30 detected by the direction (rotation angle) of the radiation antenna 5 that radiates microwaves.
- FIG. 4 is a diagram showing the characteristics of the reflected wave detection amount detected by the directional coupler 30 depending on the direction (rotation angle) of the rotating radiation antenna 5 in the configuration of the microwave oven 1 described with reference to FIGS. 1 to 3C. is there.
- the horizontal axis of FIG. 4 represents the direction of the radiation antenna 5, that is, the direction (rotation angle) of the tip opening portion 13.
- the direction (angle) in which the front end opening portion 13 of the radiation antenna 5 faces rearward (opposite the door side) when facing the door of the microwave oven 1 is illustrated as 0 ° as a reference. . Therefore, 90 ° corresponds to the right direction, 180 ° corresponds to the forward direction, and 270 ° corresponds to the left direction.
- FIG. 4 shows two types of characteristics on the grill plate 20, that is, a reflected wave detection amount in the “no load” state and a reflected wave detection amount in the “load” state.
- the load corresponds to the heated object 21 or the like.
- the “loaded” state indicates the characteristic of the reflected wave detection amount when the heated object 21 is currently heated, and the characteristic is determined by the amount of the heated object 21.
- the “no load” state indicates the characteristic of the reflected wave detection amount when the microwave oven 1 is operated in advance without any heated object, for example, at the stage of development of the microwave oven 1 or at the time of shipment. Note that the characteristic of the reflected wave detection amount in the “no load” state is stored in advance in a storage unit (not shown) of the control unit 17 or the like.
- the quantity of the object to be heated 21 is determined by comparing the characteristics of the “no load” state stored with the characteristics of the “with load” state during heating. That is, when the object to be heated 21 is on the grill pan 20, the object to be heated 21 absorbs the radiated microwave. For this reason, the reflected wave is reduced, and the reflected wave detection amount detected by the directional coupler 30 is reduced.
- the amount of the object to be heated 21 can be estimated depending on how much the detected amount of the reflected wave in the “loaded” state is smaller than that in the “no loaded” state.
- the reflected waves are detected in the “no load” state and the “load” state such that the direction (rotation angle) of the radiation antenna 5 is 50 ° and 310 °. This is the direction in which the difference in quantity is large.
- FIG. 5 is a diagram for explaining the relationship between the gap between the grill pan 20 and the heating chamber 2a when the microwave heating device is viewed from above. Specifically, FIG. 5 is a diagram showing a positional relationship between the grill pan 20 and the side wall 2d of the heating chamber 2a.
- the heating chamber 2a includes a convex portion 2h on the rear side.
- the convex portion 2h comes into contact with the grill pan 20 that is pushed backward in the heating chamber 2a. Therefore, the convex portion 2h restricts the further rearward pushing of the grill pan 20.
- the inner wall corner portion 2g of the heating chamber 2a is usually formed in a square shape having a substantially right angle (including a right angle).
- the outer peripheral corner portion 20g of the grill pan 20 is usually formed in an arcuate R shape. Therefore, a gap 32 is formed on the rear side of the heating chamber 2a by the inner wall corner portion 2g of the heating chamber 2a and the outer peripheral corner portion 20g of the grill pan 20.
- a gap 33 is formed in the front (door side) of the heating chamber 2a by the inner wall corner portion 2g of the heating chamber 2a and the outer peripheral corner portion 20g of the grill plate 20 in the same manner as the rear side of the heating chamber 2a.
- no protrusion such as a convex portion 2h provided on the rear side is provided on the front side of the heating chamber 2a. Therefore, the front gap 33 is smaller than the rear gap 32.
- the convex part 2h provided in the back side is provided in order to arrange
- the heating chamber 2a and the grill pan 20 are usually formed in a horizontally long shape in the left-right direction. Therefore, in the case of the microwave heating apparatus of the present embodiment, the position where the rear gap 32 is widest is 50 ° in the direction (rotation angle) of the radiation antenna 5 as shown in FIG. And 310 ° (outside of 45 ° and 315 °). On the other hand, the position where the front gap 33 is widest corresponds to the direction (rotation angle) of the radiation antenna 5 of 130 ° and 230 ° (direction different from 50 ° and 310 °).
- the directions 50 ° and 310 ° of the radiating antenna 5 correspond to the case where the difference between the “no load” state, the “with load” state, and the reflected wave detection amount is the largest, as shown in FIG. Further, the directions 130 ° and 230 ° of the radiating antenna 5 have a difference in magnitude next to the difference between the reflected wave detection amounts in the directions 50 ° and 310 ° of the radiating antenna 5.
- the reflected wave detection amounts in the “no load” state and the “load” state are reduced. It can be inferred that the difference will increase.
- the reason for this is that when the direction of the radiating antenna 5 is directed in the gap direction, an amount of microwaves corresponding to the size of the gap wraps around the grill plate 20 through the gap. Then, the microwaves that sneak to the upper side of the grill pan 20 are radiated to the heated object 21 and absorbed by the heated object 21. Therefore, the reflected wave that enters the reflected wave detector of the directional coupler 30 and is detected decreases. That is, the difference in the amount of reflected wave detection between the “no load” state and the “load” state increases or decreases depending on the size of the gap in the direction in which the radiation antenna 5 faces.
- FIG. 4 Consistent with the results obtained.
- the reason why the difference in the detected amount of reflected wave between the “no load” state and the “load” state obtained in FIG. 4 is large is the size of the gap in the direction in which the radiation antenna 5 faces in FIG. Can be associated.
- FIG. 6 is a diagram showing the characteristics of the reflected wave detection amount according to the amount of food in the microwave heating apparatus in the same embodiment.
- FIG. 6 shows that the larger the reflected wave detection amount, the smaller the amount of food, and the smaller the reflected wave detection amount, the larger the amount of the object 21 to be heated.
- control unit 17 controls the heating of the heated object 21 such as food as follows.
- the amount determination unit 31 of the control unit 17 determines the amount of the object to be heated 21 from the reflected wave detection amount detected by the reflected wave detection unit of the directional coupler 30. At this time, if the amount of the object to be heated 21 is large, the controller 17 controls the object to be heated 21 to be heated for a long time. On the other hand, if the amount of the object to be heated 21 is small, the control unit 17 controls to shorten the heating time of the object to be heated.
- control unit 17 If it is determined that there is no object to be heated 21, the control unit 17 performs control so that the heating is immediately terminated. Thereby, the energy-saving property and safety
- the microwave oven 1 includes the heating chamber 2a that houses the object 21 to be heated, the microwave generation unit 3 that generates the microwave supplied to the heating chamber 2a, and the microwave generation unit.
- a waveguide 4 for transmitting a microwave generated by a certain magnetron 3 to the heating chamber space 2 is provided.
- the microwave oven 1 determines the amount of the object to be heated 21 based on the reflected wave detection unit 30 that detects at least a part of the reflected wave in the waveguide 4 and the reflected wave detection amount detected by the reflected wave detection unit 30.
- An amount determining unit 31 to be determined and a control unit 17 that controls the magnetron 3 based on the amount determined by the amount determining unit 31 are provided.
- the microwave oven 1 includes the reflected wave detection unit 30 that detects at least a part of the reflected wave in the waveguide 4.
- the reflected wave becomes large.
- the object to be heated 21 absorbs microwaves, so that the reflected wave becomes small.
- the more the amount of the object to be heated 21 increases the more microwaves are absorbed by the object to be heated 21, and the reflected wave becomes smaller. That is, based on the reflected wave detection amount detected by the reflected wave detection unit 30, the load of the object to be heated 21 can be detected by the quantity determination unit 31.
- the quantity of the to-be-heated material 21 can be determined, without using the detection part which detects a load.
- the article to be heated 21 can be efficiently heated based on the determined amount.
- the amount determination part 31 of the microwave oven 1 detects the reflected wave detection amount which the reflected wave detection part 30 detected during heating, and the reflected wave detection part 30 detects when there is no to-be-heated object.
- the amount of the object to be heated 21 may be determined by comparing the detected reflected wave amount.
- the quantity determination part 31 can determine the quantity of the to-be-heated object 21 accurately based on the difference with the reflected-wave detection amount during heating on the basis of the reflected-wave detection quantity when there is no to-be-heated object 21. .
- the microwave oven 1 includes the radiation antenna 5 that radiates the microwave transmitted through the waveguide 4 to the heating chamber space 2 and the motor 15 that rotates the radiation antenna 5.
- the control unit 17 has a configuration for controlling the direction of the radiation antenna 5 by controlling the output of the magnetron 3 and the driving of the motor 15 based on the amount determined by the amount determination unit 31.
- the quantity determination unit 31 compares the reflected wave detection amount detected by the reflected wave detection unit 30 during heating with the reflected wave detection amount detected by the reflected wave detection unit 30 when there is no object to be heated 21, You may determine the amount of the to-be-heated material 21 with the direction of the radiation antenna 5 from which the difference of the reflected wave detection amount compared becomes the largest. Thereby, the resolution
- the amount determination part 31 of the microwave oven 1 is the reflected wave detection part 30 detected when the reflected wave detection part 30 detected during the heating, and the to-be-heated material 21 does not exist. The detected reflected wave detection amount is compared. Then, the quantity determination unit 31 determines the quantity of the object to be heated 21 based on the direction of the radiation antenna 5 in which the difference in the detected reflected wave detection amount is the largest and the difference in the reflected wave detection amount in the different directions. May be.
- the microwave oven 1 when the microwave oven 1 is mass-produced, individual differences are caused by, for example, the eccentricity of the coupling shaft 7a of the radiating antenna 5 and the change of the gap due to the variation in the shape of the heating chamber 2a or the grill pan 20. Therefore, in each microwave oven 1, some variation occurs in the amount of reflected wave detection with respect to the direction of the radiation antenna 5. Therefore, the amount of the object to be heated 21 is determined by the average value of the reflected wave detection amount in the direction of the radiation antenna 5 where the difference is the largest and the reflected wave detection amount in the different direction. Thereby, the variation in the reflected wave detection amount due to individual differences can be absorbed, and the amount of the object to be heated 21 can be determined with higher accuracy. Specifically, as described with reference to FIGS. 4 and 5, it can be obtained by an average value of the reflected wave detection amount of 50 ° 310 ° having a small reflected wave detection amount and 130 ° 230 ° in different directions. .
- microwave absorption that is locked in the heating chamber 2a so as to divide the heating chamber space 2 into upper and lower portions, places the article 21 to be heated, and absorbs microwaves on the back surface.
- a grill pan 20 having a heating element 20e is further provided.
- the outer peripheral corner portion 20g of the grill pan 20 is formed in an R shape larger than the inner wall corner portion 2g so as to form gaps 32, 33 between the inner wall corner portion 2g of the corresponding heating chamber 2a.
- the control unit 17 controls the direction of the radiation antenna 5 to face the gaps 32 and 33, and the quantity determination unit 31 determines the quantity of the object to be heated 21 based on the reflected wave detection amount in the direction of the radiation antenna 5. May be determined.
- the microwave radiated from the radiating antenna 5 passes through the gaps 32 and 33 in the direction in which the radiating antenna 5 faces the gaps 32 and 33 as compared to the other direction. It becomes easy to go around to the upper surface side of 20. Therefore, the proportion of microwaves that hit the object to be heated 21 increases. Thereby, the amount of change in the reflected wave detection amount due to the difference (difference) in the amount of the object to be heated 21 also increases. As a result, the quantity determination unit 31 can accurately determine the quantity of the object to be heated 21.
- Embodiment 2 Below, the microwave heating apparatus in Embodiment 2 of this invention is demonstrated using FIG.
- FIG. 7 is a diagram showing the characteristics of the reflected wave detection amount depending on the direction of the radiation antenna 5 of the microwave oven 1 which is the microwave heating apparatus according to the second embodiment of the present invention.
- the microwave oven 1 of the present embodiment performs heating control in consideration of the “maximum load” characteristic of the object to be heated 21, that is, the reflected wave detection amount at a predetermined maximum amount. This is different from the first embodiment.
- the basic configuration of the microwave oven 1 is the same as the microwave oven of the first embodiment. Therefore, the same constituent elements as those in the first embodiment are given the same reference numerals, and detailed description thereof is omitted.
- the microwave oven 1 of the present embodiment is a reflected wave detection amount in a “maximum load” state when the object to be heated 21 is operated with a predetermined maximum amount in advance at the development stage or at the time of shipment. Measure the characteristics of Then, the characteristic of the reflected wave detection amount in the “maximum load” state is stored in the storage unit (not shown) of the control unit 17.
- the storage unit of the control unit 17 stores in advance the characteristics of the reflected wave detection amount when the microwave oven 1 is operated without the object to be heated 21. ing.
- the reflected wave detection characteristic of the “loaded” state during the heating of the article 21 to be heated is detected by the reflected wave detection unit of the directional coupler 30. To do.
- the quantity determination unit 31 of the control unit 17 detects the detected reflected wave amount in the “with load” state and the reflected wave detection amounts in the “no load” state and the “maximum load” state stored in advance. Compare characteristics.
- the quantity determination unit 31 determines at which position the reflected wave detection amount in the “no load” state and the “maximum load” state characteristic corresponds to the characteristic of the “with load” state during heating. Judge with. Thereby, based on the determined amount of the heated object 21 that is currently being heated, the control unit 17 controls the heating of the heated object 21.
- the quantity determination unit 31 detects the reflected wave detection amount detected by the reflected wave detection unit 30 while the object to be heated 21 is heated, and the reflected wave detection unit 30 when there is no object to be heated 21. And the reflected wave detection amount detected by the reflected wave detection unit 30 when the object to be heated 21 has a predetermined maximum amount. And the quantity determination part 31 determines the quantity of the to-be-heated material 21 based on the comparison result.
- the reflected wave detection amount during heating of the heated object 21 is closer to the value between the reflected wave detected amount when there is no heated object 21 and the reflected wave detected amount when the maximum amount is reached.
- the determination accuracy of the amount of the object to be heated 21 can be further improved as compared with the case where the amount of reflected wave is detected when there is no object to be heated 21.
- Embodiment 3 Below, the microwave heating apparatus in Embodiment 3 of this invention is demonstrated using FIG.
- FIG. 8 is a diagram showing a schematic configuration of the microwave oven 1 which is the microwave heating apparatus according to the third embodiment of the present invention.
- FIG. 8 is a perspective view of the microwave oven 1 as seen from the front side.
- the microwave oven 1 is configured such that the object to be heated 21 is directly placed on the placing table 6 without using the grill pan and heated in, for example, the “warming mode”.
- the basic configuration of the microwave oven 1 is the same as the microwave oven of the first embodiment. Therefore, the same constituent elements as those in the first embodiment are given the same reference numerals, and detailed description thereof is omitted.
- the microwave oven 1 of the present embodiment is a microwave radiated from the magnetron 3 by directly placing a large heated object 21 such as a food in a container having a diameter of about 150 mm on the mounting table 6. Heating is performed in a “warming mode”.
- the amount of reflected wave detection when there is no object to be heated 21 is significantly greater than in the “grill mode” described above.
- the state where there is no object to be heated 21 in the “grill mode” means that there is no object to be heated 21 but there is a grill pan 20.
- the microwave absorption heating element 20 e is provided on the back surface of the grill pan 20. Therefore, even when the object to be heated 21 is not present, the microwave absorption heating element 20e absorbs the microwave to a certain extent. As a result, in the “grill mode”, there is little microwave reflection.
- the quantity determination unit 31 can more easily determine the quantity of the object to be heated 21 using the reflected wave detection quantity.
- the configuration for determining the amount of the object to be heated 21 while rotating the radiation antenna 5 has been described as an example, but the present invention is not limited to this.
- the time for the radiating antenna 5 to face in a desired direction is lengthened.
- the determination accuracy of the amount of the object to be heated 21 is further improved.
- the rotation speed of the radiation antenna 5 in a predetermined direction may be reduced to increase the time during rotation.
- the configuration may be such that the radiating antenna 5 is driven to rotate forward / reversely in a narrow angle range with a predetermined direction as a reference, thereby extending the time.
- the stop angle of the radiating antenna 5 is just an angle, for example, 50 °
- the radiation antenna 5 may be stopped at an angle of 50 to ⁇ 10 ° by an averaging process such as a moving average of the rotation of the radiation antenna 5.
- an averaging process such as a moving average of the rotation of the radiation antenna 5.
- the configuration using the directional coupler 30 as the reflected wave detection unit has been described as an example, but the present invention is not limited to this.
- the directional coupler 30 can detect not only the reflected wave but also the incident wave.
- the absorption energy of the object to be heated 21 may be calculated from the difference between the incident wave and the reflected wave detected by the directional coupler 30, and the amount of the object to be heated 21 may be determined from the calculated value.
- the control of the infrared sensor 16 is not particularly mentioned, but based on the information detected by the infrared sensor 16 (the temperature of the object to be heated 21) in addition to the reflected wave detection unit.
- the amount of the object to be heated 21 may be determined. That is, the dielectric constant of the temperature of the object to be heated 21 differs between the case of freezing and the case of normal temperature. Therefore, the ease of microwave absorption may change depending on the state of the article 21 to be heated. Therefore, first, the temperature of the object to be heated 21 is detected by the infrared sensor 16. Then, the amount of the object to be heated 21 may be determined based on the detected temperature. In this case, the determination may be made by switching to a quantity determination sequence including both the infrared sensor 16 and the reflected wave detection unit.
- the quantity determination unit 31 has a quantity determination sequence A when the heated object 21 is frozen and a quantity determination sequence B when the heated object 21 is at room temperature. And based on the temperature of the to-be-heated object 21 detected with the infrared sensor 16, it switches whether it determines with the sequence A or the sequence B, and the amount of the to-be-heated object 21 is determined.
- the refrigerated heated object 21 hardly absorbs microwaves, so the amount of reflected wave detection increases.
- the object to be heated 21 at normal temperature easily absorbs microwaves, so the amount of reflected wave detection is reduced. For example, when the characteristic in FIG.
- the characteristic D of the refrigerated object to be heated 21 is a characteristic having a larger amount of reflected wave detection than the curve in FIG. Therefore, the sequence A designed to correspond to the characteristic C and the sequence B designed to correspond to the characteristic D (not shown) based on the temperature of the heated object 21 detected by the infrared sensor 16.
- One of them may be selected to determine the amount of the object to be heated 21. Thereby, the precision of quantity determination of the to-be-heated material 21 can further be improved.
- the configuration in which the reflected wave detection amount when there is no object to be heated 21 is measured and stored in advance is described as an example, but the present invention is not limited to this.
- the user may operate the microwave oven 1 with a low output and store the reflected wave detection amount in a state where the object to be heated 21 is not present or in a state close to no load.
- the reflected wave detection amount may be stored by confirming the reflected wave detection amount by 300 W operation and multiplying the result by 1000/300.
- the reflected wave detection amount may be stored on the basis of a minute load close to no load of about 10 cc of water.
- the directional coupler includes the reflected wave detection unit that detects at least a part of the reflected wave of the microwave propagating in the waveguide 4 and the incident wave (or traveling wave) in the waveguide 4. And an incident wave detector for detecting at least a part of
- FIG. 9 is a perspective view of the directional coupler.
- FIG. 10 is a perspective view of the directional coupler shown in FIG. 9 seen through.
- FIG. 11 is a configuration diagram of a cross opening provided in the waveguide of the directional coupler of FIG.
- FIG. 12 is a circuit configuration diagram of a printed circuit board of the directional coupler of FIG.
- the directional coupler 30 includes an X-shaped cross opening 41 provided on the wide surface 40 a of the waveguide 40, and a microstrip line 43 formed on the printed circuit board 42.
- the printed circuit board 42 faces the cross opening 41 and is provided outside the waveguide 40.
- the microstrip line 43 is configured in a predetermined line shape to be described later on a printed circuit board 42 in a region facing the cross opening region 41a (see FIG. 11).
- the cross opening area 41a is an area where the opening of the cross opening 41 exists when the cross opening 41 is viewed from the printed board 42 on the surface facing the cross opening 41 of the printed board 42.
- the support portion 44 supports and fixes the printed circuit board 42 on the outer surface of the waveguide 40 on the wide surface 40a side.
- the support portion 44 is made of a conductive material, confines microwaves radiated from the cross opening 41 of the waveguide 40 inside, and shields radiation to the outside.
- the cross opening 41 is composed of, for example, an X-shaped opening with the opening central portion 41c as a base point. As shown in FIG. 11, the cross opening 41 is provided on the wide surface 40 a of the waveguide 40 at a position that does not intersect the tube axis L ⁇ b> 1 of the waveguide 40.
- the opening center portion 41 c of the cross opening 41 is provided at a position deviated from the tube axis L 1 of the waveguide 40 by the dimension D 1.
- the dimension D1 is, for example, a dimension that is 1 ⁇ 4 of the width dimension of the waveguide 40.
- the opening shape of the cross opening 41 is based on conditions such as the width and height of the waveguide 40, the power level and frequency band of the microwave transmitted through the waveguide 40, and the power level radiated from the cross opening 41. It is determined.
- the width dimension of the waveguide 40 is 100 mm
- the height dimension is 30 mm
- the thickness of the wall surface of the waveguide 40 is 0.6 mm
- the maximum power level of the microwave transmitted through the waveguide 40 is 1000 W
- the frequency band Is 2450 MHz and the maximum power level radiated from the cross opening 41 is about 10 mW
- the length 41 w and the width 41 d of the cross opening 41 may be configured to have a length of about 20 mm and a width of about 2 mm.
- FIG. 11 illustrates an example in which the crossing angle of the X-shaped cross opening 41 is about 90 degrees, but the present invention is not limited to this.
- the intersection angle may be 60 degrees or 120 degrees.
- the opening center part 41c of the cross opening 41 is arranged on the tube axis L1 of the waveguide 40, the electric field reciprocates in the transmission direction without rotating. Therefore, linearly polarized waves are radiated from the cross opening 41.
- the opening center portion 41c is arranged so as to be shifted from the tube axis L1, the electric field rotates.
- elliptical circularly polarized waves (referred to as elliptically polarized waves) are radiated from the cross opening 41.
- the dimension D1 is set to about 1 ⁇ 4 of the width dimension of the waveguide 40.
- the rotation of the electric field becomes substantially a circle (including a circle). Therefore, circularly polarized waves that rotate in a substantially circular shape are radiated from the cross opening 41.
- the traveling wave and reflected wave which transmit the waveguide 40 can be isolate
- the directional coupler 30 can detect the traveling wave and the reflected wave with high accuracy.
- the printed circuit board 42 is formed with a microwave reflecting member by bonding a copper foil or the like, for example, to the entire surface of the printed circuit board A surface 42 a that does not face the cross opening 41. This prevents transmission of circularly polarized light radiated from the cross opening 41 to the printed circuit board 42.
- the printed circuit board 42 is provided with a microstrip line 43 as shown in FIG. 12 on the printed circuit board B surface 42 b facing the cross opening 41.
- the microstrip line 43 is constituted by a transmission line having a characteristic impedance of approximately 50 ohms (including 50 ohms), for example.
- the microstrip line 43 is disposed so as to surround the opening center portion 41 c of the cross opening 41 in a plan view in which the cross opening 41 side is viewed from the printed circuit board 42. Thereby, the opening center part 41 c of the cross opening 41 is included in the line of the microstrip line 43 in a bird's-eye view.
- the microstrip line 43 includes at least a first line 43a and a second line 43b disposed substantially perpendicularly (including vertical) to the tube axis L1 of the waveguide 40.
- the first line 43a and the second line 43b are opposed to the cross opening region 41a where the cross opening 41 exists in a plan view, and are disposed on both sides of the opening center portion 41c of the cross opening 41.
- first line 43a and the second line 43b is connected to a third line 43c disposed substantially parallel (including parallel) to the tube axis L1 of the waveguide 40.
- the first line 43a, the second line 43b, and the third line 43c are arranged so as to surround the opening center portion 41c of the cross opening 41.
- the other end of each of the first line 43a and the second line 43b is connected to one end of a line 43d and a line 43e disposed substantially parallel to (including parallel to) the tube axis L1, and extends to the outside of the cross opening region 41a.
- the lines extending from the other ends of the line 43d and the line 43e to the output units 131 and 132 of the microstrip line 43 are arranged via the appropriate microstrip line 43 according to the arrangement position of the output unit. At this time, the output units 131 and 132 are disposed outside the support unit 44.
- the output units 131 and 132 at both ends of the microstrip line 43 are connected to the detection circuit 45.
- the detection circuit 45 constitutes a processing circuit for handling the detected microwave level as a control signal.
- the detection circuit 45 includes a chip resistor 46, a Schottky diode 47, and the like as shown in FIG.
- the microwave signal of the output unit 131 is rectified through the detection circuit 45.
- the rectified microwave signal is converted into a DC voltage through a smoothing circuit including, for example, a chip resistor and a chip capacitor.
- the converted DC voltage is output to the detection output unit 48.
- the microwave signal of the output unit 132 is also output to the detection output unit 49 through the same circuit as described above.
- copper foil serving as a ground surface is formed in the peripheral parts of the printed circuit board mounting holes 50a, 50b, 50c, 50d and the peripheral parts of the pinfalls 51a, 51b. Is done.
- the region where the copper foil is formed has the same potential as the printed circuit board A surface 42 a that does not face the cross opening 41 of the printed circuit board 42.
- the printed circuit board 42 is assembled and fixed to the support portion 44 by screws 201a, 201b, 201c, and 201d through the printed circuit board mounting holes 50a, 50b, 50c, and 50d.
- the flange surface 44a of the support portion 44 is provided with protruding screw portions 202a, 202b, 202c, and 202d for assembling and fixing screws 201a, 201b, 201c, and 201d.
- the support portion 44 includes take-out portions 141 and 142.
- the extraction units 141 and 142 extract the microwaves transmitted through the microstrip line 43 by transmitting the microwave signals to the output units 131 and 132 arranged outside the support unit 44.
- the take-out portions 141 and 142 are formed by projecting and drawing the flange surface 44a of the support portion 44 for screw-assembling the printed circuit board 42 to the support portion 44, for example, on the opposite side of the print substrate 42. Thereby, the microwave transmitted through the microstrip line 43 is configured not to be blocked by the support portion 44.
- FIG. 9 and 10 show connector portions 48a and 49a mounted on the detection output portions 48 and 49 shown in FIG.
- the directional coupler may be configured to detect only one direction of microwaves transmitted through the waveguide 40.
- This configuration can be realized by replacing the detection circuit 45 shown in FIG. 12 with a termination circuit (not shown).
- the termination circuit may be constituted by a chip resistor having a resistance value of 50 ohms.
- the ratio of the amount of microwave power radiated from the X-shaped cross opening 41 to the amount of microwave power transmitted through the waveguide 40 is determined by the waveguide shape and the cross-opening geometry.
- the ratio of the electric energy is about 1/100000 (about ⁇ 50 dB).
- an arrow H shown in FIGS. 9 to 12 indicates an incident wave (or traveling wave, hereinafter referred to as traveling wave 60) of the transmitted microwave.
- An arrow I indicates a reflected wave (hereinafter referred to as a reflected wave 61).
- the traveling wave 60 is sequentially excited by two openings in the length 41 w direction forming the cross opening 41 when transmitting in the waveguide 40. Then, the microwave radiated from the cross opening 41 becomes a circularly polarized wave 62 that rotates counterclockwise (see FIG. 11) and is radiated to the outside of the waveguide 40.
- the reflected wave 61 is circularly polarized light that radiates in a clockwise direction and is radiated to the outside of the waveguide 40.
- the circularly polarized microwave radiated by rotation is coupled to the microstrip line 43 facing the cross opening 41.
- the microwave radiated from the cross opening 41 by the traveling wave 60 transmitted in the direction of the arrow H is output to the output units 131 and 132 of the microstrip line 43.
- most of the microwave generated by the traveling wave 60 needs to be output to the output unit 131.
- the microwave radiated from the cross opening 41 by the reflected wave 61 transmitted in the direction of the arrow I is output to the output units 131 and 132 of the microstrip line 43.
- most of the microwave generated by the reflected wave 61 needs to be output to the output unit 132.
- the structure of the microstrip line 43 facing the cross opening 41 is important in order to output to a predetermined output unit in the microwave transmission direction.
- the inventors of the present application intensively studied the relative position of the microstrip line 43 facing the cross opening 41. As a result, it has been found that the microstrip line 43 can be realized so as to surround the opening central portion 41c of the cross opening 41 when the cross opening 41 side is viewed from the printed circuit board 42.
- the microstrip line 43 surrounding the opening center portion 41c is used.
- the microstrip line 43 includes a first line 43a, a second line 43b, a first line 43a, and a second line 43b that are substantially perpendicular (including vertical) to the tube axis L1 of the waveguide 40.
- the third line 43c is substantially parallel (including parallel) to the tube axis L1 of the waveguide 40 to which one end of the waveguide 40 is connected.
- the first line 43 a and the second line 43 b have lengths facing (crossing) each of the two openings in the length 41 w direction forming the cross opening 41.
- the third line 43c is configured not to face the opening of the cross opening 41.
- microstrip line 43 Due to the configuration of the microstrip line 43, most of the microwave radiated from the cross opening 41 by the traveling wave 60 was output to the output unit 131 of the microstrip line 43. On the other hand, most of the microwave radiated from the cross opening 41 by the reflected wave 61 was output to the output unit 132 of the microstrip line 43.
- the microwave 40 and the reflected wave 61 are transmitted in opposite directions using the waveguide 40, it is necessary to apply the above-described method for outputting a large part to a predetermined output unit. is there. Therefore, it is necessary to provide symmetry to the arrangement of the microstrip line 43 that surrounds the opening center portion 41 c of the cross opening 41. Therefore, in the present embodiment, the first line 43a and the second line 43b of the microstrip line 43 are arranged at substantially equal distances (including equal distances) from the opening center part 41c.
- the detection separation degree of the traveling wave 60 and the reflected wave 61 detected by the directional coupler can be improved.
- the traveling wave 60 and the reflected wave 61 are transmitted in opposite directions in the waveguide 40, a standing wave is generated in the waveguide 40.
- the standing wave may reduce the detection separation between the traveling wave 60 and the reflected wave 61.
- the inventors of the present application examined the distance 43g between the first line 43a and the second line 43b of the microstrip line 43 in order to suppress the influence of the standing wave. The result will be described with reference to FIGS.
- FIG. 13 is a polar coordinate diagram showing the output characteristics of the reflected wave detector in the directional coupler 30 when the distance 43g between the first line 43a and the second line 43b is 4 mm.
- FIG. 14 is a polar coordinate diagram showing the output characteristics of the reflected wave detector in the directional coupler 30 when the distance 43g between the first line 43a and the second line 43b is 2 mm.
- FIG. 15 is a polar coordinate diagram showing output characteristics of the traveling wave detector of the directional coupler 30 under the conditions of FIG.
- FIGS. 13 and 14 The polar coordinate diagrams of FIGS. 13 and 14 were obtained with the following configurations and conditions.
- the characteristics are set. evaluated.
- a microwave input end is connected to one end of the waveguide 40 configured as described above, and a load capable of changing the level and phase of the reflected wave 61 is connected to the other end of the waveguide 40. Then, a microwave signal is input from the microwave input end of one end of the waveguide 40.
- the level and phase of the reflected wave 61 are changed, and the output units 131 (traveling wave detection) and 132 (reflected wave detection) of the microstrip line 43 are changed. ) Is measured using a network analyzer. At this time, the amount of power of the microwave (traveling wave) detected by the output unit 131 is S21. On the other hand, the electric energy of the microwave (reflected wave) detected by the output unit 132 is S31.
- the reference plane 80 shown in FIG. 13 and FIG. 14 is a plane which shows the input end of the load as a reference, and all the traveling waves 60 are completely reflected and the phase changes by 180 degrees.
- the center of the polar coordinate display indicates that the electric energy S31 of the reflected wave 61 is zero.
- the circumference which is the outermost contour of the polar coordinate display, indicates that all the traveling waves 60 become reflected waves 61. That is, the closer to the outermost circumference from the center of polar coordinate display, the greater the amount of power S31 of the reflected wave 61. Therefore, a value (S31 ⁇ S21) obtained by subtracting the power amount S21 of the traveling wave 60 from the power amount S31 of the reflected wave 61 is small. Since FIG. 13 and FIG. 14 are expressed in dB, the negative value becomes small.
- the circumferential direction of the polar coordinate display indicates the phase of the reflected wave 61 at the position where the directional coupler 30 is disposed in relation to the phase.
- the phase is displayed in a relative manner. That is, on the same circumference in polar coordinate display, the phase of the reflected wave 61 is different, but the electric energy (power level) of the reflected wave 61 is the same. Therefore, when the value (S31-S21) obtained by subtracting the power amount S21 of the traveling wave 60 from the power amount S31 of the reflected wave 61 is developed on the polar coordinates, the ideal characteristic is that the contour lines are concentric.
- FIGS. 13 and 14 were analyzed.
- the propagation direction of the microwave radiated from the cross opening 41 is approximately 50 degrees upward from the cross opening 41 with respect to the transmission direction in the waveguide 40. Therefore, it is presumed that the occurrence of standing waves can be suppressed by arranging the first line 43a and the second line 43b at a position where the first line 43a and the second line 43b rotate and emit at about 50 degrees.
- the inventors of the present application arranged the first line 43 a and the second line 43 b so as to face the opening of the cross opening 41. At this time, the suppression of the standing wave was examined by selecting an appropriate dimension of, for example, 5 to 7 mm as the distance between the wide surface 40a of the waveguide 40 and the printed circuit board B surface 42b on which the microstrip line 43 is disposed. . Thereby, it was confirmed that the generation of standing waves can be suppressed.
- FIG. 15 is a polar coordinate diagram showing the output characteristics of the traveling wave detector in the directional coupler of FIG. That is, FIG. 15 is a diagram in which the electric energy S21 of the microwave (corresponding to the traveling wave) detected by the output unit 131 of the directional coupler 30 is displayed in polar coordinates.
- the variation in the detected amount of the traveling wave in consideration of the load fluctuation is about ⁇ 50.5 dB to ⁇ 53.0 dB with respect to the entire polar coordinate region.
- the detection circuit 45 the smaller the variation, the easier the signal processing by the detection circuit 45. For this reason, it is possible to use inexpensive parts for the Schottky diode 47 constituting the detection circuit 45 within the above-described range of variation. Further, even if the detection circuit 45 is configured with inexpensive parts, signal processing can be easily performed.
- the region surrounded by the first line 43a, the second line 43b, and the third line 43c is not particularly mentioned, but is preferably smaller than the cross opening region 41a.
- the first line 43a and the second line 43b are arranged in the middle of the opening center portion 41c and the end portions of the cross opening region 41a (left and right end portions in FIG. 12).
- the third line 43c is arranged in the middle of the opening center portion 41c and the end portion of the cross opening region 41a (the upper end portion indicated by a one-dot chain line in FIG. 12).
- the X-shape in which two long holes intersect is described as an example of the opening shape of the cross opening 41, but is not limited thereto.
- the opening shape of the cross opening 41 may be a shape that includes two or more long holes inclined at different angles with respect to the tube axis L1 of the waveguide 40, for example.
- the crossing position of two or more long holes may be shifted from the center of the long hole.
- the opening shape of the cross opening 41 may be, for example, an L shape or a T shape.
- the electric field can be rotated to radiate circularly polarized waves.
- the X-shaped two long holes are arranged so as to be orthogonal to each other at the center, since a substantially circular circularly polarized wave can be emitted.
- the opening shape of the cross opening 41 may be a circle or a polygon. That is, as described above, the opening shape may be any shape that includes two or more long holes inclined at different angles with respect to the tube axis L1 of the waveguide 40. Therefore, it may be a circle formed by overlapping a number of long holes by changing the angle little by little, or a square connecting the four vertices of an X-shaped long hole. Furthermore, an ellipse, a rectangle, or a trapezoid obtained by crushing a shape such as a circle or a square may be used. Further, it may be a polygon other than a quadrangle or a complicated shape such as a heart shape or a star shape. In particular, in the case of a circle or a quadrangle, an effect that is less likely to be deformed can be obtained as compared to a complicated shape such as an X shape.
- the microwave heating apparatus of the present invention generates a heating chamber that houses an object to be heated, a microwave generation unit that generates a microwave to be supplied to the heating chamber, and a microwave generation unit.
- a waveguide for transmitting microwaves to the heating chamber is provided.
- the microwave heating apparatus is a quantity determination for determining the quantity of an object to be heated based on a reflected wave detection unit that detects at least a part of a reflected wave in the waveguide and a reflected wave detection amount detected by the reflected wave detection unit.
- a control unit that controls the microwave generation unit based on the amount determined by the amount determination unit.
- the microwave heating apparatus includes the reflected wave detection unit that detects at least a part of the reflected wave in the waveguide. At this time, when there is no object to be heated, there is nothing to absorb the microwave, so the reflected wave becomes large. On the other hand, when there is an object to be heated, the object to be heated absorbs microwaves, so the reflected wave becomes small. Furthermore, the greater the amount of the object to be heated, the more microwaves are absorbed by the object to be heated, so the reflected wave becomes smaller. That is, the load can be detected based on the detected amount of the reflected wave detected by the reflected wave detection unit. Thereby, the quantity of to-be-heated material can be determined, without using a detection part. As a result, the object to be heated can be efficiently heated based on the determined amount.
- the quantity determination unit of the microwave heating apparatus of the present invention includes the reflected wave detection amount detected by the reflected wave detection unit during heating and the reflected wave detection amount detected by the reflected wave detection unit when there is no object to be heated. In comparison, the amount of the object to be heated may be determined. Thus, the amount of the object to be heated can be accurately determined based on the difference in the amount of detected reflected wave during heating with reference to the amount of detected reflected wave when there is no object to be heated.
- the microwave heating apparatus of the present invention includes a radiation antenna that radiates microwaves transmitted through the waveguide to the heating chamber, and a rotation drive unit that rotates the radiation antenna.
- the control unit controls the direction of the radiating antenna by controlling the output of the microwave generation unit and the driving of the rotation driving unit based on the amount determined by the amount determining unit.
- the quantity determination unit compares the reflected wave detection amount detected by the reflected wave detection unit during heating with the reflected wave detection amount detected by the reflected wave detection unit when there is no object to be heated, and compares the reflected wave detection amount. You may determine the quantity of a to-be-heated object by the direction of the antenna from which the difference of quantity becomes the largest. Thereby, since the difference of the reflected wave detection amount can be maximized, the resolution for determining the amount of the object to be heated is improved. As a result, the amount of the object to be heated can be accurately determined and heated appropriately.
- the quantity determination unit of the microwave heating apparatus of the present invention includes the reflected wave detection amount detected by the reflected wave detection unit during heating and the reflected wave detection amount detected by the reflected wave detection unit when there is no object to be heated. Compare. Then, the quantity determination unit may determine the amount of the object to be heated based on the direction of the antenna where the difference in the detected reflected wave detection amount is the largest and the difference in the reflected wave detection quantity in a different direction. Thus, it is possible to absorb the variation in the detected amount of the reflected wave due to the individual difference of the microwave heating apparatus and determine the amount of the object to be heated with higher accuracy.
- the microwave heating apparatus of the present invention has a microwave absorption heating element that is locked in the heating chamber so as to divide the heating chamber into upper and lower portions, places an object to be heated, and absorbs microwaves on the back surface.
- a mounting tray is further provided. The outer peripheral corner portion of the mounting tray is formed in a larger R shape than the inner wall corner portion so as to form a gap with the corresponding inner wall corner portion of the heating chamber. Then, the control unit may control the direction of the antenna to face the gap, and the amount determination unit may determine the amount of the object to be heated based on the amount of reflected wave detection in the direction of the radiating antenna.
- the microwave radiated from the radiating antenna is more likely to wrap around the upper surface side of the mounting plate in the direction in which the radiating antenna is directed toward the gap than in the other direction. Become. Therefore, the ratio of the microwaves that hit the object to be heated increases. As a result, the amount of change in the reflected wave detection amount due to the difference in the amount of the object to be heated increases. As a result, the amount of the object to be heated can be accurately determined.
- the quantity determination unit of the microwave heating apparatus of the present invention includes a reflected wave detection amount detected by the reflected wave detection unit during heating of the object to be heated, and a reflected wave detected by the reflected wave detection unit when there is no object to be heated. The detected amount is compared with the reflected wave detection amount detected by the reflected wave detection unit when the object to be heated has a predetermined maximum amount. And the quantity determination part may determine the quantity of a to-be-heated material based on the comparison result.
- the microwave heating apparatus of the present invention is useful for a heating cooker that radiates microwaves to food as an object to be heated and dielectrically heats it, particularly a heating cooker that is used in combination with other heating such as an oven, a grill, and superheated steam. is there. Furthermore, the microwave heating apparatus is useful in various industrial applications such as a drying apparatus, a ceramic heating apparatus, a garbage disposal machine, a semiconductor manufacturing apparatus, and a chemical reaction apparatus.
- Microwave oven (microwave heating device) 2 Heating chamber space 2a Heating chamber 2b Power feeding chamber 2bb, 14a, 14b Opening 2c, 2d Side wall 2g Inner wall corner portion 2h Protruding portion 3 Magnetron (microwave generating portion) 3a Output end 4,40 Waveguide 5 Radiation antenna (waveguide structure radiation antenna) 6 Mounting Table 7 Coupling Unit 7a Coupling Shaft 7b Flange 8 Waveguide Structure Unit 11 Bottom Wall 13 Tip Opening Unit 15 Motor (Rotation Drive Unit) 16 Infrared sensor 17 Control unit 20 Grill pan (mounting pan) 18a, 18b Projection part 20a Peripheral part 20b Groove 20c Plate 20d Insulation part 20e Microwave absorption heating element 20g Outer corner part 20f Bottom surface 21 Heated object 22a, 22b, 22c, 22d Corner 30 Directional coupler ) 31 Quantity determination part 32, 33 Gap 40a Wide surface 41 Cross opening 41a Cross opening region 41c Center of opening 41d Width 41w Length 42 Printed circuit board 42
Abstract
Description
図1は、本発明の実施の形態1におけるマイクロ波加熱装置の一例である電子レンジの概略構成を示す断面図である。具体的には、図1は、電子レンジ1を正面側から見た断面図である。
以下に、本発明の実施の形態2におけるマイクロ波加熱装置について、図7を用いて、説明する。
以下に、本発明の実施の形態3におけるマイクロ波加熱装置について、図8を用いて、説明する。
以下に、上記各実施の形態に関わる方向性結合器の構成および動作について、図9から図12を用いて、詳細に説明する。
2 加熱室空間
2a 加熱室
2b 給電室
2bb,14a,14b 開口
2c,2d 側壁
2g 内壁コーナー部
2h 凸部
3 マグネトロン(マイクロ波発生部)
3a 出力端
4,40 導波管
5 放射アンテナ(導波管構造放射アンテナ)
6 載置台
7 結合部
7a 結合軸
7b フランジ
8 導波構造部
11 底壁
13 先端開放部
15 モータ(回転駆動部)
16 赤外線センサ
17 制御部
20 グリル皿(載置皿)
18a,18b 突出部
20a 周囲部
20b 溝
20c プレート
20d 絶縁部
20e マイクロ波吸収発熱体
20g 外周コーナー部
20f 底面
21 被加熱物
22a,22b,22c,22d 隅部
30 方向性結合器(反射波検出部)
31 分量判定部
32,33 隙間
40a 幅広面
41 クロス開口
41a クロス開口領域
41c 開口中央部
41d 幅
41w 長さ
42 プリント基板
42a プリント基板A面
42b プリント基板B面
43 マイクロストリップ線路
43a 第1線路
43b 第2線路
43c 第3線路
43d,43e 線路
43g 間隔
44 支持部
44a フランジ面
45 検波回路
46 チップ抵抗
47 ショットキーダイオード
48,49 検波出力部
48a,49a コネクタ部
50a,50b,50c,50d プリント基板取付用穴
51a,51b ピンフォール
60 入射波(進行波)
61 反射波
62 回転放射
80 基準面
131,132 出力部
141,142 取出し部
201a,201b,201c,201d ネジ
202a,202b,202c,202d 突出しネジ部
D1 寸法
E,F,H,I 矢印
G 回転中心
J 中心線
L1 管軸
Claims (6)
- 被加熱物を収納する加熱室と、
前記加熱室に供給するマイクロ波を発生させるマイクロ波発生部と、
前記マイクロ波発生部が発生させたマイクロ波を前記加熱室に伝送する導波管と、
前記導波管内の反射波の少なくとも一部を検出する反射波検出部と、
前記反射波検出部が検出した反射波検出量により、被加熱物の分量を判定する分量判定部と、
前記分量判定部で判定した分量に基づいて前記マイクロ波発生部を制御する制御部と、を備えるマイクロ波加熱装置。 - 前記分量判定部は、加熱中に前記反射波検出部が検出した前記反射波検出量と、前記被加熱物が無い時に前記反射波検出部が検出した前記反射波検出量とを比較して、前記被加熱物の分量を判定する請求項1に記載のマイクロ波加熱装置。
- 前記導波管を伝送するマイクロ波を前記加熱室に放射させる放射アンテナと、前記放射アンテナを回転させる回転駆動部と、を備え、
前記制御部は、前記分量判定部で判定した分量に基づいて前記マイクロ波発生部の出力、および前記回転駆動部の制御により、前記放射アンテナの向きを制御し、
前記分量判定部は、加熱中に前記反射波検出部が検出した前記反射波検出量と、前記被加熱物が無い時に前記反射波検出部が検出した前記反射波検出量とを比較し、比較した前記反射波検出量の差が最も大きくなる前記放射アンテナの向きで前記被加熱物の分量を判定する請求項2に記載のマイクロ波加熱装置。 - 前記分量判定部は、加熱中に前記反射波検出部が検出した前記反射波検出量と、前記被加熱物が無い時に前記反射波検出部が検出した前記反射波検出量とを比較し、比較した前記反射波検出量の差が最も大きくなる前記アンテナの向きと、異なる向きでの前記反射波検出量の差に基づいて、前記被加熱物の分量を判定する請求項3に記載のマイクロ波加熱装置。
- 前記加熱室を上下に分割するように前記加熱室内に係止され、前記被加熱物を載置するとともに、裏面にマイクロ波を吸収するマイクロ波吸収発熱体を有する載置皿を、さらに備え、
前記載置皿の外周コーナー部は、対応する前記加熱室の内壁コーナー部との間に隙間を形成するように、前記内壁コーナー部よりも大きいR形状で形成され、
前記制御部は、前記放射アンテナの向きを前記隙間に向くように制御し、
前記分量判定部は、前記放射アンテナの向きでの前記反射波検出量に基づいて、前記被加熱物の分量を判定する請求項3に記載のマイクロ波加熱装置。 - 前記分量判定部は、前記被加熱物の加熱中に前記反射波検出部が検出する前記反射波検出量と、前記被加熱物が無い時に前記反射波検出部が検出する前記反射波検出量と、前記被加熱物が所定の最大分量の時における前記反射波検出部が検出する前記反射波検出量とを比較し、比較した結果に基づいて、前記被加熱物の分量を判定する請求項2に記載のマイクロ波加熱装置。
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EP17770331.1A EP3435736B1 (en) | 2016-03-25 | 2017-03-23 | Microwave heating apparatus |
CN201780016872.9A CN108781485B (zh) | 2016-03-25 | 2017-03-23 | 微波加热装置 |
JP2018507401A JP6906143B2 (ja) | 2016-03-25 | 2017-03-23 | マイクロ波加熱装置 |
US16/081,039 US10939512B2 (en) | 2016-03-25 | 2017-03-23 | Microwave heating apparatus |
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WO2020170923A1 (ja) * | 2019-02-22 | 2020-08-27 | パナソニックIpマネジメント株式会社 | マイクロ波加熱装置 |
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JP6487936B2 (ja) * | 2014-03-20 | 2019-03-20 | 広東美的厨房電器制造有限公司 | 電子レンジの半導体マイクロ波発生器接続構造、電子レンジの半導体マイクロ波発生器の入出力接続構造及び電子レンジ |
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