WO2017145931A1 - 荷締部材の緩み検出装置、及び荷締部材の緩み検出システム - Google Patents
荷締部材の緩み検出装置、及び荷締部材の緩み検出システム Download PDFInfo
- Publication number
- WO2017145931A1 WO2017145931A1 PCT/JP2017/005894 JP2017005894W WO2017145931A1 WO 2017145931 A1 WO2017145931 A1 WO 2017145931A1 JP 2017005894 W JP2017005894 W JP 2017005894W WO 2017145931 A1 WO2017145931 A1 WO 2017145931A1
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- WIPO (PCT)
- Prior art keywords
- load
- looseness
- clamping member
- contact
- detection device
- Prior art date
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/04—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands
- G01L5/10—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands using electrical means
- G01L5/102—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands using electrical means using sensors located at a non-interrupted part of the flexible member
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/04—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands
- G01L5/10—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands using electrical means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G3/00—Weighing apparatus characterised by the use of elastically-deformable members, e.g. spring balances
- G01G3/12—Weighing apparatus characterised by the use of elastically-deformable members, e.g. spring balances wherein the weighing element is in the form of a solid body stressed by pressure or tension during weighing
Definitions
- the present invention relates to a looseness detection device for a tightness member for detecting the looseness of a long lengthwise fastening member for fixing a load, and a looseness detection system for a tightness member using the looseness detection device.
- Patent Document 1 describes a tension detection device for a loading rope that detects the tension and looseness of a loading rope (loading member) that fixes the load on the truck.
- This apparatus has rope hooks on the left and right sides of the main body, and is configured such that the load rope is suspended between the hook and the hook of the truck.
- Patent Document 2 first and second hooks hooked on a rope (clamping member) at both ends of the spring plate, a pressing piece fixed at a right angle between the spring plates and engaged with the rope, A tension meter is described that includes a sensor section that is sensitive to deformation strain. This tensiometer is used by inserting it in the middle of the rope.
- the tension detection device for a hanging rope described in Patent Document 1 is used by being connected in series between two loading members. Therefore, the apparatus cannot be attached unless one end of the load-clamping member is removed, and the attaching operation is complicated.
- the tensiometer described in Patent Document 2 can be inserted in the middle of the load-clamping member, it can be easily attached to the load-clamping member.
- large vibrations are generated particularly when the load is transported by a transportation system.
- a pressing piece is fixed at a right angle to the center of the spring plate.
- the tension may not be accurately measured and may be erroneously detected.
- an excessive force in an oblique direction is applied to the pressing piece due to vibration, the pressing piece may be damaged and cannot be detected.
- the present invention has been made to solve the above-described problems, and can be easily attached to a load-clamping member, and can reliably detect looseness of the load-clamping member even in an environment where vibration occurs.
- An object of the present invention is to provide a looseness detection device for a load-clamping member and a looseness detection system for the load-clamping member.
- a device for detecting the looseness of a load-clamping member for detecting the looseness of an elongated load-clamping member for fixing a load.
- a looseness detection device for a load-clamping member comprising: an attachment member that can be attached in the middle of the load-clamping member; and a plurality of looseness detectors provided on the attachment member for detecting the looseness of the load-clamping member. It is characterized by providing.
- “in the middle of the load-clamping member” in the present invention is a concept including both ends of the load-clamping member.
- a loosening detection device for a load-clamping member described in claim 2 is the one described in claim 1, wherein the plurality of looseness detectors have different detection sensitivities.
- a loosening detection device for a load-clamping member is the one according to claim 1 or 2, wherein the attachment member has three arms that alternately route the load-clamping member, and the three A plurality of looseness detectors are provided on a central central arm of the three arms, and the looseness detectors include the load clamping device.
- a contact that is guided to move in a direction perpendicular to the load-clamping member in contact with the member, an elastic body that biases the contact toward the load-clamping member, and the contactor And a sensor for detecting looseness of the load-clamping member.
- the aspect which contacts a load-clamping member is included suitably.
- a loosening detection device for a load-clamping member is the one according to claim 2, wherein the attachment member includes three arms that alternately route the load-clamping member, and the three pieces.
- a contact member that is guided to contact and move vertically with respect to the load-clamping member; an elastic body that biases the contact member toward the load-clamping member; and the load that is engaged with the contactor.
- a sensor for detecting looseness of the fastening member, and each of the plurality of looseness detectors has the elastic body having a different elastic constant, so that each detection sensitivity is different.
- the aspect which contacts a load-clamping member is included suitably.
- the loosening detection device for a load-clamping member according to claim 5 is the one according to claim 3 or 4, wherein the support and / or the central arm has elasticity. To do.
- a loosening detection device for a load-clamping member according to claim 6 is the device according to any one of claims 3 to 5, wherein the plurality of looseness detectors are along a longitudinal direction of the load-clamping member. Are arranged on the central arm.
- a loosening detection device for a load-clamping member according to claim 7 is the device according to claim 6, wherein the contactor is in a shape that contacts in a lateral direction perpendicular to the longitudinal direction of the load-clamping member. It is formed.
- a loosening detection device for a load-clamping member is the device according to any one of the third to fifth aspects, wherein the plurality of looseness detectors are transverse to the longitudinal direction of the load-clamping member. It is arranged in the central arm so as to be along the direction.
- a looseness detection device for a load-clamping member is the device according to any one of the third to fifth aspects, wherein the plurality of looseness detectors are concentrically arranged on the central arm. It is characterized by being.
- a loosening detection device for a load-clamping member according to claim 10 is the device according to any one of claims 3 to 9, wherein the sensor is applied with tension when the load-clamping member is loosened. It is a switch that switches the open / closed state of the contact corresponding to the position of the contact when
- a looseness detection device for a load-clamping member is a device for detecting the looseness of a long-type load-clamping member for fixing a load, wherein the device detects the looseness of the load-clamping member.
- An attachment member that can be attached; and a looseness detector configured to detect looseness of the load-clamping member.
- the looseness detector is engaged with the contact, the contact that contacts the load-clamping member, the guide that guides the contact so as to move in a direction perpendicular to the load-clamping member, and the contact And a sensor that detects looseness of the load-clamping member, and is configured to detect looseness of the load-clamping member as the contact moves.
- a loosening detection device for a load-clamping member is the one according to any one of the third to eleventh aspects, wherein the looseness detector is associated with a plurality of the sensors with respect to one contactor. It is characterized by being comprised.
- the loosening detection device for a load-clamping member according to claim 13 is the one according to any one of claims 1 to 12, and the looseness detection device for the load-clamping member is attached to a loading platform on which the load is loaded. It is characterized by being.
- a loosening detection device for a load-clamping member is the device according to any one of the first to thirteenth aspects, and includes a transmission circuit that transmits a detection result of the looseness detector to the outside in a wired or wireless manner. It is characterized by providing.
- the looseness detection device for a load-clamping member according to claim 15 is the device according to any one of claims 1 to 14, wherein at least one of the plurality of looseness detectors also serves as a power switch of the device. It is characterized by.
- the system for detecting looseness of a load-clamping member according to claim 16 includes a detection device for detecting the looseness of the load-clamping member according to claim 14 and the transmission circuit of the looseness-detection device for the load-clamping member. And a receiving device including a receiving circuit that receives the result, a notification device, and a notification processing circuit that notifies the notification device of the detection result received by the receiving circuit.
- the attachment member that can be attached in the middle of the load-clamping member is provided with a plurality of looseness detectors for detecting the looseness of the load-clamping member. Since it can be determined that the load-clamping member is loose when any one of the looseness detectors detects the looseness, it is possible to reliably detect the looseness of the load-clamping member even in an environment where vibration occurs. In addition, even if one of them breaks down, the other looseness detector operates, so that the looseness of the load-clamping member can be reliably detected even in an environment where vibration occurs.
- a contactor that is guided so as to move in a direction perpendicular to the load-clamping member and that is urged by an elastic body in the direction of the load-clamping member is engaged with a sensor that detects looseness. Even in an environment where vibrations occur, the contactor acts straight and stably on the sensor, so that the sensor operates normally and the looseness of the load-clamping member can be reliably detected. Furthermore, when the plurality of slack detectors have elastic bodies having different elastic constants, the detection sensitivities of the plurality of slack detectors can be varied with a simple structure.
- the mounting member bends so as to sandwich the load-clamping member, so that the mounting member is firmly attached to the load-clamping member even in an environment where vibration occurs. Since it can be held, it is possible to reliably detect the occurrence of looseness.
- the looseness detector When a plurality of looseness detectors are arranged on the central arm so as to be along the longitudinal direction of the load clamping member, the looseness detector is not loaded even if the load clamping member is slightly offset from the mounting member. Since it contacts the fastening member, it is possible to reliably detect the looseness of the load fastening member.
- the contact When the contact is formed in a shape that contacts the transverse direction perpendicular to the longitudinal direction of the load clamping member, the force is evenly distributed even if the contact is strongly pressed against the load clamping member. It is possible to prevent the trace of the contact from being attached to the member.
- the apparatus can be miniaturized. Further, when the central arm has elasticity, the central arm bends due to elasticity, so the looseness detector on the base side of the central arm is stronger and the looseness detector on the tip side is weaker. Therefore, even if a plurality of slack detectors having the same detection sensitivity are used, the detection sensitivities of the slack detectors can be made different.
- the device can be miniaturized.
- the sensor is a switch that switches the open / close state of the contact according to the position of the contact when the load-clamping member is loose or when tension is applied, the structure is simple and the environment is subject to vibration. However, since it operates normally and is not easily damaged, it is possible to reliably detect the looseness of the clamping member.
- the contact that contacts the load-clamping member and moves relative to the load-clamping member moves in the direction perpendicular to the load-clamping member by the guide portion. Therefore, even in an environment where vibration occurs, the contactor acts straight and stably on the sensor, so that the sensor operates normally and loosens the clamping member. It can be detected reliably.
- the looseness detector When the looseness detector is configured so that a plurality of sensors are engaged with a single contact, even if one of the sensors fails, the other sensor will operate, so there is no vibration environment. Also, it is possible to reliably detect the looseness of the load-clamping member.
- the apparatus When a transmission circuit that transmits the detection result of the looseness detector to the outside by wire or wirelessly is provided, it can be transmitted that looseness has occurred in a remote place.
- the apparatus When at least one of the plurality of slack detectors also serves as a power switch, the apparatus can be automatically activated without the operator operating the power switch. It is also possible to prevent the power switch from being forgotten.
- the loosening detection system for a load-clamping member of the present invention it is monitored whether or not the load-clamping member is loosened at a place away from the load, such as a truck driver's seat, by including a looseness detection device and a receiving device. can do.
- FIG. 13 is a cross-sectional view showing a cross section taken along line BB of FIG. 12.
- FIG. 1 is an exploded perspective view of a loosening detection device 1 for a load-clamping member to which the present invention is applied.
- the loading belt 91 is an example of a loading member in the present invention. A loading rope or a loading chain may be used as the loading member.
- the attachment member 11 can be attached in the middle of the load-clamping belt 91.
- the attachment member 11 includes three arms for alternately hanging the load-clamping belt 91 and a support body 21 that supports the three arms.
- the attachment member 11 has a support body 21, a pair of end arm arms 22, 22 provided at both ends of the support body 21, and a center arm 25 provided at the center part of the support body 21. is doing.
- the mounting member 11 is wrapped around the load-clamping belt 91 by alternately hanging the load-clamping belts 91 between the pair of end arms 22 and 22 and the central arm 25 that form three arms. It is attached.
- the support 21 is preferably elastic, for example, a leaf spring.
- the support 21 is formed in an arbitrary shape such as a plate shape or a rod shape.
- the end arm 22 is formed to have a length corresponding to the lateral width of the cargo tightening belt 91.
- the end arm 22 is formed to have a length corresponding to the diameter of the load-clamping rope.
- the end arm 22 is formed in a wide shape so as not to be deformed even when a load is applied from the load clamping belt 91.
- the end arm 22 may be formed in an arbitrary shape such as a round bar shape or a square bar shape.
- the shapes of the end arms 22 and 22 may be different from each other.
- the load-clamping belt 91 is set on the attachment member 11 from the opening 29 between the end arms 22 and 22.
- an arm tip piece 23 having a shape obtained by bending the end arms 22 and 22 in the directions of each other at the tips of the end arms 22 and 22.
- the load-clamping belt 91 can be prevented from falling off the attachment member 11.
- the central arm 25 is preferably elastic, for example, a leaf spring.
- the central arm 25 is formed with a narrower width than the end arm 22 so as to have elasticity.
- the amount of elastic deformation (displacement) becomes larger when the length of the elastic body (leaf spring) is increased.
- two slits 26 and 26 are formed in the support 21 at the base of the central arm 25, and the central arm 25 is It extends to the support 21 side.
- the figure shows an example in which the attachment member 11 having the support body 21, the pair of end arms 22, 22 and the central arm 25 is integrally formed in a plate shape.
- the attachment member 11 is formed in a substantially E shape as a whole.
- the material of the attachment member 11 is preferably an elastic material used for a leaf spring, and is, for example, an elastic resin, a fiber reinforced resin combined with glass fiber or carbon fiber, or a metal.
- an elastic resin e.g., polystylene oxide
- plate spring can be given to arbitrary positions by setting a material, board thickness, length, and width
- the central arm 25 is provided with a plurality (two as an example) of looseness detectors 12 1 and 12 2 .
- the central arm 25 has a mounting portion 27 for mounting the looseness detectors 12 1 and 12 2 on the tip side.
- the attachment portion 27 is formed with attachment holes 28 and 28 to which the looseness detectors 12 1 and 12 2 are attached.
- the looseness detector 12 (12 1 , 12 2 ) is for detecting the looseness of the load-clamping belt 91.
- the looseness detector 12 includes a contact 31, a washer 35, a spring 36, a guide cylinder 37, a retaining ring 45, and a sensor 62.
- the sensor 62 is disposed in the case 13.
- the contact 31 is in contact with the load-clamping belt 91 and is guided to move in a direction perpendicular to the longitudinal direction of the load-clamp belt 91 (the surface of the load-clamp belt 91).
- the contact 31 is formed in a push button type with a circular head.
- the contact 31 has a guide shaft 33 whose one end is connected to the head.
- a groove 34 is formed on the outer periphery of the other end of the guide shaft 33.
- the head of the contact 31 and the guide shaft 33 are integrally formed of resin.
- the contact 31 is formed with a diameter that slides into the guide cylinder 37.
- the contact 31 is biased toward the load-clamping belt 91 by springs 36 (36 1 , 36 2 ).
- an O-ring fitted to the guide shaft 33 between the contact 31 and the washer 35 for waterproofing.
- a groove into which the O-ring is fitted may be formed on one end side of the guide shaft 33.
- the washer 35 may be formed of resin integrally with the contact 31. The structure of the contact 31 can be changed as appropriate.
- the first slack detector 12 1 has a first spring 36
- the second slack detector 12 2 has two second spring 36.
- the springs 36 1 and 36 2 are examples of elastic bodies and are compression coil springs.
- the springs 36 1 and 36 2 have different spring constants (elastic constants).
- the looseness detector 12 1 the spring constant is relatively small (weak) spring 36 1 is used
- the slack detector 12 2 the spring constant is relatively large (strong) spring 36 2 It is used. In this manner, the spring constant is different, and the detection sensitivity of the looseness detector 12 1, and the detection sensitivity of the looseness detector 12 2 are different.
- the guide tube 37 is formed in a cylindrical shape, and a flange 38 is formed on one end side.
- a male screw 41 is formed on the outer periphery of the guide tube 37.
- a groove 43 (for example, a minus groove as an example) into which a screw driver (as an example, a minus driver) is fitted is formed at the other end of the guide cylinder 37.
- the guide cylinder 37 is an example of a guide portion in the present invention.
- a stopper 42 (see FIG. 2) is formed by projecting the inner wall of the cylinder in an annular shape so as to lock the spring 36 and the retaining ring 45.
- the retaining ring 45 is an E-type retaining ring as an example.
- the stopper 42 is formed with a diameter through which the guide shaft 33 slides. Since the guide cylinder 37 is formed with a diameter that the contact 31 slides and the stopper 42 is formed with a diameter that the guide shaft 33 slides, the contact 31 moves in the cylinder direction of the guide cylinder 37. The direction of movement is guided.
- Case 13 is for housing an electric circuit and a battery.
- the case 13 is preferably lightweight, and is formed of resin as an example.
- a lid 55 is attached to the battery housing portion so as to be openable and closable.
- the case 13 is formed with a fixing portion 51 to be connected to the attachment portion 27 of the central arm 25 of the attachment member 11.
- the fixing portion 51 is provided so as to protrude from the case 13 so that the case 13 does not interfere with the cargo tightening belt 91.
- the fixing portion 51 is formed with a screw hole 52 having a female screw corresponding to the male screw 41 of the guide cylinder 37.
- the screw hole 52 passes through the fixing portion 51 and communicates with the inside of the case 13.
- the aspect in which the fixing portion 51 is connected to the attachment portion 27 of the central arm 25 of the attachment member 11 is an example of an implementation configuration corresponding to the “looseness detector is provided in the attachment member” aspect of the present invention.
- the looseness detector 12 is assembled as follows. First, the guide shaft 33 is inserted into the cylinder from one end side of the guide cylinder 37 through the washer 35 and the spring 36 through the guide shaft 33 of the contact 31. The contact 31 is pushed toward the guide cylinder 37 to compress and contract the spring 36 so that the other end of the guide shaft 33 protrudes from the other end of the guide cylinder 37. In this state, the retaining ring 45 is fitted into the groove 34 of the guide shaft 33. Thereby, the contact 31 is assembled to the guide cylinder 37.
- the guide tube 37 is inserted into the mounting hole 28 of the mounting member 11, and the male screw 41 of the guide tube 37 is screwed and fixed to the screw hole 52 of the case 13.
- the screw tightening is performed by dividing the case 13, fitting a screw turning tool (not shown) into the groove 43 of the guide tube 37 from the inside of the case 13, and rotating the guide tube 37.
- the attachment portion 27 is sandwiched and fixed between the flange 38 of the guide tube 37 and the fixing portion 51 of the case 13.
- the reason why the groove 43 is provided not on one end side (flange side) but on the other end side of the guide cylinder 37 is to prevent the crushing belt 91 from being damaged by hitting the corner of the groove 43. Since there are a plurality of looseness detectors 12, they are assembled in the same manner.
- the plurality of loose detectors 12 and the case 13 are fixed to the central arm 25.
- FIG. 2 is a cross-sectional view taken along line AA of the looseness detection device 1 shown in FIG. In the same figure, the loosening detection device 1 and the load clamping belt 91 in a completely loosened state are shown.
- a printed wiring board 61 on which an electrical component is mounted is screwed to the case 13 and fixed inside the case 13.
- a first sensor 62 1 , a second sensor 62 2 , a wireless transmission / reception module 65, a notification device 67, and a power switch 66 are mounted on the printed wiring board 61.
- the case 13 includes a radio transmission antenna and a dry battery for power supply. The antenna may extend to the outside of the case 13 as necessary.
- the sensors 62 (62 1 , 62 2 ) are engaged with (abut against) the guide shaft 33 of the contact 31 (31 1 , 31 2 ) to detect looseness of the load clamping belt 91.
- the sensor 62 is a switch for switching the contact open / close state corresponding to the position of the contact 31 when the load-clamping belt 91 is loose and when tension is applied. In the figure, illustration of the internal structure of the sensor 62 is omitted.
- the sensor 62 is a known tactile switch as an example.
- the tactile switch is also called a momentary push (push button) switch.
- the tactile switch has an operation unit 63, and the operation unit 63 is biased to the outside by an internal spring (not shown).
- the contact of the tactile switch is closed (on) when the operation unit 63 is being pressed, and the contact is opened (off) when the operation unit 63 is released.
- a tactile switch in which the contact open / close state is reversed may be used. Since the tactile switch has a simple structure and is not easily damaged by vibration and can be obtained at low cost, it can be preferably used in the present apparatus.
- the sensor 62 is positioned on the printed circuit board 61 so that the operation unit 63 is coaxially in contact with the end of the guide shaft 33 of the contact 31.
- the wireless transmission / reception module 65 is integrated into a module so as to operate as a detection result processing circuit 71 and a transmission circuit 75 described later.
- the wireless transmission / reception module 65 is indicated by a two-dot chain line in order to make the drawing easy to see and understand.
- the alarm 67 is an LED (light emitting diode) as an example.
- the alarm 67 is attached to the case 13 by being perforated and waterproofed.
- the power switch 66 is a switch for turning on / off the power of the apparatus by operating an operation unit (for example, a rotary knob).
- the power switch 66 is attached to the case 13 after being waterproofed.
- the looseness detection device 1 is attached to an arbitrary position in the middle of the load-clamping belt 91 while the load-clamping belt 91 is loosened. Since the load-clamping belt 91 can be inserted from the opening 29 (see FIG. 1) of the attachment member 11, the looseness detection device 1 can be easily set on the load-clamping belt 91.
- FIG. 3 shows a state in which the clamping belt 91 is tightened to an appropriate tension.
- the load-carrying belt 91 is stretched almost straight. Due to the tension of the load-carrying belt 91, opposite forces act on the end arms 22 and 22 and the central arm 25. By this action of the force, the support 21 of the mounting member 11 having elasticity is bent and warped to the left in the drawing. Further, the elastic central arm 25 is bent and bent from the support 21 to the right side of the figure. Since the load clamping belt 91 is sandwiched between the end arms 22 and 22 and the central arm 25 by the bending elastic force of the support 21 and the central arm 25, the looseness detecting device 1 (attachment member) 11) is firmly held and mounted.
- the operation unit 63 is pushed by the sensor 62 1, 62 2 of the contacts both of the closed.
- the moving range of the contact 31 is restricted so that it moves by the moving distance D from the position indicated by the two-dot chain line (the position in FIG. 2).
- the movement distance D is set so as to correspond to the allowable range of the stroke amount of the operation unit 63 so that an excessive load is not applied to the sensor 62.
- the contact 31 Since the contact 31 is guided by the guide cylinder 37 and moves in the vertical direction with respect to the load-clamping belt 91, the contact 31 does not become inclined with respect to the operation unit 63 even in a severe vibration environment. It contacts the part 63 stably. Further, since the contact 31 is not fixed to the operation unit 63 and is only in contact (contact), even if an oblique force is applied to the contact 31, it is impossible for the sensor 62. Power does not work. For this reason, since the sensor 62 operates normally even if the vibration is intense, it can be reliably detected that the load-carrying belt 91 is tightened with an appropriate tension. Furthermore, damage to the sensor 62 can be prevented.
- FIG. 4 shows a state where the load-clamping belt 91 starts to loosen (a state where it is slightly loosened).
- the contact 31 1 does not move nearly as contacts 31 2 moves greatly, reduce the spring constant of the spring 36 1, setting a large spring constant of the spring 36 2.
- the contact of the sensor 62 1 maintains the remains closed.
- the contacts of the sensor 62 2 is switched to the open by the movement of the contact 31 2. That direction of the sensor 62 2 is higher detection sensitivity than the sensor 62 1.
- Contacts of the sensor 62 1 is closed, when the contacts of the sensor 62 2 is open, it can be determined that the state Nishime belt 91 is beginning slack.
- the detection sensitivities may be similarly set by using the springs 36 having the same spring constant for the plurality of looseness detectors 12.
- the spring 36 1, 36 has been exemplified having different detection sensitivities of the plurality of loosening detector 12 by varying the second spring constant, for example, use a detection sensitivity of the sensor 62 1, 62 2 are different
- the springs 36 1 and 36 2 having the same spring constant may be used.
- the number of loose detectors 12 is not limited to two, and more loose detectors 12 may be provided. As the number of the looseness detectors 12 increases, the degree of looseness can be detected more finely and stepwise. If there is no need to detect the degree of looseness in a plurality of stages, only one looseness detector 12 may be provided.
- a load sensor load cell
- the end of the guide shaft 33 of the contact 31 is brought into contact with the load sensor.
- the contact 31 does not move greatly, but the load sensor measures the load that the contact 31 pushes. What is necessary is just to discriminate
- a load cell is used as a sensor, if a single looseness detector is provided, the tightening degree of the load-clamping belt 91 can be determined in a plurality of stages. However, in order to provide redundancy in consideration of damage due to vibration, It is preferable to provide a plurality of used looseness detectors.
- each guide shaft 33 of the slack detectors 12 1, 12 each contact 31 1 of 2, 31 2, one sensor 62 1 respectively, 62 is 2 is configured to mutually involved, the looseness detector 12 A plurality of sensors 62 may be engaged with the guide shafts 33 of the contact elements 31 1 and 31 2 of 1 and 12 2 . According to this configuration, even if one of the sensors 62 breaks down, the other sensors 62 operate, so that it is possible to reliably detect the looseness of the cargo tightening belt 91 even in an environment in which vibration occurs.
- both the support body 21 and the central arm 25 have elasticity.
- one of the support body 21 and the central arm 25 may have elasticity, or both the support body 21 and the central arm 25 have both elasticity. It may be non-elastic that does not have elasticity.
- the holding force with which the attachment member 11 is held by the load-clamping belt 91 is the strongest.
- the attachment member 11 has a holding force to be held by the cargo tightening belt 91, but is slightly weakened.
- the attachment member 11 When the support body 21 and the central arm 25 are both inelastic, the attachment member 11 has a holding force to be held by the cargo tightening belt 91 but is further weakened. When the holding force is insufficient, the attachment member 11 may be attached to the cargo tightening belt 91 using a fixing auxiliary member (not shown) such as a clip. However, when both the support body 21 and the central arm 25 have an elastic constant that is too small and too soft, the force by which the load clamping belt 91 pushes the contact 31 escapes. It is necessary to set the elastic constant so as to be pushed by the.
- FIG. 5A shows a plan view of the mounting member 11 shown in FIGS.
- the load-clamping belt 91 is shown by a two-dot chain line.
- a plurality of looseness detectors 12 1 , 12 2 are attached to the attachment portion 27 of the central arm 25 and arranged in a line along the longitudinal direction of the cargo tightening belt 91. Is arranged.
- the looseness detector 12 1, 12 2 are arranged along the longitudinal direction of the Nishime belt 91, also slack as Nishime belt 91 becomes slightly offset state with respect to the mounting member 11 Since the detectors 12 1 and 12 2 come into contact with the load-clamping belt 91, the looseness of the load-clamp belt 91 can be reliably detected. Further, when a load-clamping rope is used as the load-clamping member, the width of the load-clamping rope is smaller than that of the load-clamping belt 91. However, since the looseness detectors 12 1 and 12 2 are arranged in the longitudinal direction, Can contact the rope. Further, it is easy to provide a large number of looseness detectors 12 such as three, four, etc. The looseness detectors 12 1 and 12 2 are preferably arranged so as to be located just in the center in the lateral width direction of the load-clamping belt 91.
- FIG. 5B shows a plan view of the attachment member 11v.
- the attachment member 11v may be applied to the looseness detection device 1.
- the load-clamping belt 91 is shown by a two-dot chain line.
- the attachment member 11v includes a plurality of looseness detectors 12 1 , 12 2 (contacts 31 1 , 31 2 ) attached to the attachment portion 27v of the central arm 25v, and perpendicular to the longitudinal direction of the load-clamping belt 91. Arranged along the direction. In this case, since the plurality of looseness detectors 12 1 and 12 2 come into contact with the same position in the longitudinal direction of the load-clamping belt 91, the length in the longitudinal direction of the attachment member 11v can be formed short.
- the apparatus can be reduced in size. Even if the plurality of looseness detectors 12 1 , 12 2 have springs 36, 36 having the same spring constant, if the central arm 25 v is elastic, the tip end will be Is greatly deformed, the force applied to the contacts 31 1 and 31 2 is different. Therefore, the detection sensitivities of the plurality of looseness detectors 12 1 and 12 2 can be made different by using the springs 36 and 36 having the same spring constant. In this case, the detection sensitivity is higher near the tip.
- the diameter of the contact 31 is smaller than the lateral width of the load-carrying belt 91.
- the contact 31 is strongly pressed against the load-clamping belt 91, so that the trace of the contact 31 is attached to the load-clamping belt 91.
- the contact 31 is formed with an area where the contact area is as large as possible.
- the contact 31 is preferably flat.
- the contact 31 has a shape that contacts in the lateral direction (lateral width direction) perpendicular to the longitudinal direction of the load clamping belt 91 so that the pressure of the contact 31 is uniformly applied to the entire lateral width of the cargo tightening belt 91. It is preferable to be configured.
- FIG. 6 shows a loosening detection device 1a for a load-clamping member to which the present invention is applied, which is configured in a shape in which a contactor is in contact with the transverse direction perpendicular to the longitudinal direction of the load-clamping belt 91.
- the looseness detection device 1a is obtained by changing the configuration of the contact 31 of the looseness detection device 1 already described. Since the other configuration is the same as that of the looseness detection device 1, the same reference numerals are given and detailed description is omitted.
- the contact plates 111 (111 1 , 111 2 ) are formed with a length (width) longer than the lateral width of the cargo tightening belt 91 (see FIG. 1).
- a mounting hole 112 is formed in the contact plate 111.
- a screw hole 118 is formed at one end of the shaft-shaped guide shaft 33a. The contact plate 111 is fixed to the guide shaft 33a by the screw 115 being passed through the mounting hole 112 and screwed into the screw hole 118 of the guide shaft 33a.
- the looseness detection device 1a has a configuration in which the contact plate 111 is attached to the contact 31 of the looseness detection device 1.
- the contact plate 111 and the guide shaft 33a may be integrally formed of resin.
- the contact plate 111 has a flat surface that contacts the load clamping belt 91.
- a countersunk screw is used as the screw 115 so that the head of the screw 115 does not protrude from the surface of the contact plate 111.
- the contact plate 111 If the contact plate 111 is simply fixed to the guide shaft 33 a, the contact plate 111 rotates about the guide shaft 33 a, and thus a detent mechanism is added to the contact plate 111.
- the contact plate 111 1 and the contact plate 111 2 are connected by a connecting plate 113 at each end side.
- the contact plate 111 1 , the contact plate 111 2 , and the connection plate 113 are integrally formed of a material having elasticity similar to that of the attachment member 11.
- a through hole 114 is formed in the connection plate 113 at the center.
- a through hole 121 is formed in the attachment member 11 at a position corresponding to the through hole 114.
- a spacer 117 for adjusting the height is inserted between the connection plate 113 and the mounting member 11, the screw 116 is inserted into the through hole 114, the spacer 117, and the through hole 121, and the nut 125 is screwed. ing.
- the connection plate 113 is fixed with respect to the attachment member 11, the contact plates 111 1 and 111 2 are prevented from rotating. Since the contact plates 111 1 and 111 2 have elasticity, each of the contact plates 111 1 and 111 2 bends (bends) independently from the connection plate 113.
- Nishime belt 91 (not shown), rather than the contact plate 111 1, 111 2 so as to be positioned on the near side of the figure, are subjected to the contact plate 111 1, 111 2.
- the load-carrying belt 91 pushes the contact plates 111 1 and 111 2 , the guide shafts 33 a and 33 a are pushed, and the operation parts 63 and 63 of the sensors 62 and 62 are pushed.
- Nishime belt 91 to the contact plate 111 1, 111 be 2 is pressed strongly, since the contact plate 111 1, 111 2 is longer than the width of Nishime belt 91, the force across the entire width of Nishime belt 91 Since it is applied evenly, it is possible to prevent the load-clamping belt 91 from being marked.
- the shape of the contact plate 111 and the rotation prevention mechanism can be changed as appropriate.
- FIG. 7 shows, as another example, an enlarged perspective view of the first slack detector 12w 1 and the second slack detector 12w 2 attached to the central arm 25w. Illustration of the case 13 is omitted.
- the central arm 25w, the first slack detector 12w 1 , and the second slack detector 12w 2 may be applied to the slack detection device 1.
- a plurality of looseness detectors 12w 1 and 12w 2 are concentrically arranged on the central arm 25w.
- a mounting portion 27w is formed at the tip of the central arm 25w.
- One mounting hole 28 is formed in the mounting portion 27w.
- the looseness detectors 12w 1 and 12w 2 have a guide cylinder 37w that enters one mounting hole 28, and are provided concentrically within the guide cylinder 37w.
- a flange 38 is formed on one end side of the guide tube 37w.
- a male screw 41 that is screwed to the case 13 (not shown) is formed on the outer periphery of the guide tube 37w.
- Loosening detector 12w 1 is provided in the central portion of the guide tube 37w.
- the contact 31w 1 of the looseness detector 12w 1 is formed in a circular push button type coaxial with the guide cylinder 37w.
- Loosening detector 12w 2 is provided around the slack detector 12w 1 (outer periphery).
- Contact loosening detector 12w 2 31w 2 is a guide tube 37w coaxial, it is formed in a circular push button type that is drilled in the form of the contact 31w 1 in the center.
- the contact 31w 1 has a guide shaft 33w 1 .
- Guide shaft 33w 1 abuts coaxially on the operation unit 63 w 1 of the first sensor 62 w 1.
- Contactor 31w 2 has a cylindrical guide shaft 33w 2.
- Cylindrical guide shaft 33w 2 is the edge of its lower end has a contact portion 39 projecting to the lower side (second sensor 62 w 2 side) a rod (cylindrical). Abutment 39 is in contact with the operation portion 63 w 2 of the second sensor 62 w 2.
- Contactor 31w 1 is biased by the spring in the guide tube 37w (not shown) by Nishime belt 91 side (upper side in the drawing).
- Contactor 31w 2 is biased by the spring in the guide tube 37w (not shown) by Nishime belt 91 side (upper side in the drawing).
- Stroke of the contactor 31w 1 is the length L1 + length L2. Stroke of the contactor 31w 2 is a length L2.
- the length L1 is the length of the contact 31w 1 protrudes Nishime belt 91 side than the contact 31w 2 (upper side in the drawing).
- the length L2 is the length of contact 31w 2 protrudes Nishime belt 91 side than the flange 38.
- the stroke of the contact 31w 1 is greater than the stroke of the contact 31w 2.
- the sensor 62 w 1 having an operation unit 63 w 1 of the stroke corresponding to the stroke of the contactor 31w 1.
- the sensor 62 w 2 having the operation part 63 w 2 of strokes corresponding to the stroke of the contactor 31w 2.
- the contact when not pressed the operation unit 63 w 1 open contact contact when pressed by the length L1
- the one contact of the contact even when pressed by the length L1 + L2 Use.
- the sensor 62 w 2 the contact when not pressed an operation part 63 w 2 open, contact when pressed by the length L2 is used as a contact.
- FIG. 8 shows an electrical block diagram of the looseness detection apparatus 1.
- the looseness detection device 1 includes a first sensor 62 1 , a second sensor 62 2 , a detection result processing circuit 71, an output unit 73, a power source 79, and a power switch 66.
- the detection result processing circuit 71 detects the occurrence of loosening of the load clamping belt 91 from the open / closed state of the contacts of the sensors 62 1 and 62 2 , and outputs the detection result to the output unit 73.
- the output unit 73 outputs a detection result of occurrence of looseness.
- the output unit 73 includes at least one of a notification device 67 that outputs a looseness detection result with light and / or sound that can be sensed by humans, and a transmission circuit 75 that outputs the looseness detection result to an external device.
- the alarm 67 is, for example, the LED shown in FIG.
- LED for example green, yellow
- red three-color detection result processing circuit 71 when those capable of emitting light in red three-color detection result processing circuit 71, for example, green loosening the absence (sensor 62 1 is closed, the sensor 62 2 is closed), starting to loose state (the sensor 62 1 is closed, the sensor 62 2 is opened) yellow, any loose state (sensors 62 1 is opened, the sensor 62 2 is opened) red emit LED at.
- the detection result processing circuit 71 turns off the LED, for example, in a state where there is no looseness, blinks slowly when it starts to loosen, blinks quickly or lights up when it is loose.
- An image display device such as a liquid crystal panel that displays an image may be provided as the notification device 67, and notification may be performed by displaying characters and images.
- a buzzer may be provided as the notification device 67, and the sound pattern may be changed to be notified by sound in a state in which the buzzer starts to loosen and a state in which the buzzer is loosened.
- the alarm 67 may notify the degree of looseness step by step, or the alarm 67 only informs that the slack has occurred when at least one contact is open. You may do it. If necessary, the alarm 67 may be omitted.
- the transmission circuit 75 is configured to be capable of outputting a looseness detection result to the outside wirelessly or by wire.
- the transmission circuit 75 outputs a looseness detection result to the outside together with an identification number that can identify the own station.
- the transmission circuit 75 transmits the detection result so that it can be determined which of the plurality of sensors 62 1 , 62 2 has detected looseness.
- the use of the wireless transmission / reception module 65 is advantageous for miniaturization as shown in FIG.
- the wireless transmission / reception module 65 for example, a publicly known weak wireless module, a specific low power wireless module, a Bluetooth (registered trademark) module, a wireless LAN module, a mobile phone module, or the like can be used.
- the transmission circuit 75 has an antenna 77.
- connection connector such as an electric wire for connecting to an external device or an optical cable is provided.
- the power source 79 is a primary or secondary battery. When a secondary battery is used, a charging circuit may be provided. Power may be supplied from a transportation facility such as a truck.
- the power switch 66 (see FIG. 2) is for turning on / off the power supply to each unit by operating the operation unit. If necessary, the power switch 66 may be omitted.
- FIG. 9 shows a slack detection device 1b in which at least one of a plurality of sensors 62 (62 1 , 62 2 ) also serves as a power switch without including the power switch 66 operated by the operator.
- the sensor 62 is a switch having a contact such as a tactile switch.
- a power source 79 supplies power to each circuit via a relay 68.
- Detection result processing circuit 71 at least one contact of the first sensor 62 1 and the second sensor 62 2 is when it is closed (ON), the relay 68 to contact (ON). As a result, the looseness detection device 1b starts operating.
- the detection result processing circuit 71 starts the operation of the timer 69 when all of the contacts of the plurality of sensors (the first sensor 62 1 and the second sensor 62 2 ) are opened, for a predetermined period (for example, 10 When 3 hours elapses from the minute, the relay 68 is turned off to stop the power supply to each circuit. As a result, the looseness detection device 1b stops operating. With such a configuration, the operation of the looseness detection device 1b can be automatically turned on / off without an operator's operation.
- Fig. 10 shows how the looseness detection system is used.
- the looseness detection system includes the looseness detection device 1 described above and the reception device 2.
- the looseness detection device 1 includes at least a transmission circuit 75 (see FIG. 8) as the output unit 73.
- This figure shows a state in which four load fastening belts 91 are hung on the load 105 loaded on the truck 101.
- the load-clamping belt 91 is provided with a ratchet belt fastener 92, and is a lashing belt (registered trademark), for example.
- the belt fastener 92 By operating the belt fastener 92, the cargo tightening belt 91 is tightened to an appropriate tension.
- At least one looseness detection device 1 is attached to each load-clamping belt 91. In the case where there are a plurality of portions where looseness is likely to occur in one cargo tightening belt 91, it is preferable to attach the looseness detection device 1 to each portion.
- a total of two looseness detection devices 1 it is preferable to attach a total of two looseness detection devices 1 to one cargo tightening belt 91, one on the left side of the vehicle body visible in the figure and one on the right side of the vehicle body not visible in the figure.
- two slack detecting devices 1 are attached to one load-clamping belt 91 in total, that is, eight in total.
- a plurality of (eight) slack detection devices 1 are assigned identification numbers 1 to 8, for example, which can be individually identified.
- the receiving device 2 is attached to the driver's seat 102 of the truck 101.
- FIG. 11 shows an electrical block diagram of the receiving device 2.
- the receiving device 2 includes a receiving circuit 81, a notification processing circuit 82, a notification device 83, a power source 87, and a power switch 89.
- the reception circuit 81 can receive the detection result transmitted by the transmission circuit 75 (see FIG. 8) of the looseness detection device 1.
- the transmission circuit 75 is for wireless transmission
- the reception circuit 81 has an antenna 85 as shown in FIG.
- a connection connector such as an electric wire or an optical cable is provided.
- the notification processing circuit 82 processes the detection result received by the reception circuit 81 and converts it into a signal that can be notified by the notification device 83.
- the alarm 83 notifies the detection result of looseness with light and / or sound that can be perceived by humans.
- the alarm device 83 is, for example, a display device such as a liquid crystal panel, and is provided at a position that is easy for the driver to visually recognize. It is preferable that the notification device 83 informs which one of the looseness detection devices 1, 1,... Further, the alarm 83 can notify the detection result of the looseness step by step so that the looseness can be discriminated such as whether the load-clamping belt 91 is not loosened, starts to loosen or is loosened. It is preferable.
- the number of the identification number of the detection device 1 that has detected the looseness and the image of the level meter indicating the looseness are displayed on the liquid crystal panel serving as the notification device 83.
- the alarm 83 may be a speaker that notifies by voice that looseness has occurred.
- the power supply 87 is a circuit for receiving power for operation from the power supply of the track 101, for example.
- the power switch 89 is for turning on / off the supply of power to each circuit.
- the driver can know the occurrence of looseness. Since the driver can identify which looseness detection device 1 has transmitted, the driver can quickly identify the loosened tightening belt 91. In addition, since the degree of looseness is indicated in steps by the alarm 83, the driver can reliably know that the load-carrying belt 91 has started to loosen even in an environment where vibrations are likely to occur. Can do. Therefore, the driver can retighten the load-clamping belt 91 before it is greatly loosened, and can reliably prevent the collapse of the load.
- the slack detection device 1 immediately activates the alarm 67 when slack is detected. Therefore, the driver who has come down to the position of the loading platform of the truck 101 after getting out of the driver's seat 102 finds the looseness detection device 1 in which the alarm 67 is operating, and thereby identifies the loosening tightening belt 91 more quickly. can do.
- the looseness detection system may include a relay device for relaying signals between the looseness detection device 1 and the reception device 2.
- Loosening detection device 1 (see FIGS. 1 and 5) according to the embodiment of the present invention and loosening detection devices 1a and 1b (see FIGS. 6, 7, and 5) according to other embodiments described above. 9), the looseness detection devices 1, 1a, 1b themselves are attached to the load-carrying belt 91, but the present invention is not limited to this.
- the looseness detection device 1c of the tightening member of the modified example illustrated in FIGS. 12 and 13 the looseness detection device 1c of the tightness member is attached to the tilt 101a (see FIG. 12) of the track 101. can do.
- the looseness detection device 1 c of the modified example replaces the attachment member 11 with the attachment member 511 with respect to the above-described looseness detection device 1 of the present embodiment, and also includes a looseness detector 12 (12 1 , 12 2 ) is replaced with a slack detector 512 (512 1 , 512 2 ), and the slack detector 12 (12 1 , 12 2 ) is attached to the tilt 101a (see FIG. 12) of the track 101 via the support BR. Except for the point, it has the same configuration as the looseness detection device 1 of the present embodiment.
- the same reference numerals are given to the configuration corresponding to the configuration of the slack detection device 1 of the present embodiment among the configurations of the slack detection device 1c of the modified example, and the detailed description thereof is omitted.
- the tilt 101a is an example of an actual configuration corresponding to the “loading platform” in the present invention.
- the attachment member 511 is configured as a metal rectangular annular member, and a looseness detector 512 (512 1 , 512 2) is provided on one of the four side surfaces constituting the attachment member 511. ) Is concluded.
- the said fastening surface of the slack detector 512 (512 1, 512 2) mounting member 511 is fastened, the fastening member such as bolts BLT for fastening the slack detector 512 (512 1, 512 2) are inserted An insertion hole (not shown) is formed.
- the support BR is configured as a metal bracket having a substantially U shape in a side view, and fastening flanges for fastening to the tilt 101 a of the track 101 are provided at both ends on the opening side. ing.
- the bottom surface of the support BR is fixed by a looseness detector 512 (512 1 , 512 2 ) by a fastening member such as a bolt BLT, more specifically, the bottom surface of the case 13 (the fixing portion 51 is fixed).
- the surface opposite to the formed side) is configured as a fastening surface to be fastened.
- the looseness detector 512 (512 1 , 512 2 ) is fastened to the bottom surface of the support tool BR.
- the attachment member 511 is fastened to the head of the contact 531 (531 1 , 531 2 ) of the looseness detector 512 (512 1 , 512 2 ).
- the support BR is fastened to the tilt 101a of the track 101 by a fastening member such as a bolt.
- the load clamping belt 91 is inserted into the attachment member 511 of the slack detection device 1c attached to the tilt 101a of the track 101, and the load clamping belt 91 is tightened in this state, thereby tightening the load. Fixing of the load to the loading platform is completed in a state where the looseness of the belt 91 can be detected.
- the load-clamping belt 91 is moved through the attachment member 511 to detect the looseness detector 512 (512 1 , 512 1 ,.
- the mode of contacting 512 2 ) is an example of an implementation configuration corresponding to “the looseness detector is in contact with the load-clamping member” in the present invention.
- the looseness detection device 1c of such a modified example since the looseness detection device 1c is attached to the tilt 101a of the truck 100 on which the load is loaded, all the tension of the load-clamping belt 91 is detected as a looseness detector 512 (512 1 , 512 2 ). Thereby, the looseness of the load-clamping belt 91 can be detected with high sensitivity. As a result, the looseness of the load-clamping belt 91 can be detected more reliably.
- the looseness detection device 1c of the above-described modification is directly attached to the tilt 101a of the track 101.
- the present invention is not limited to this.
- the looseness detection device 1c may be indirectly attached to the tilt 101a of the track 101 via a load-clamping belt, a load-clamping rope, a load-clamping chain, or the like that is directly attached to the tilt 101a of the track 101.
- the place where the looseness detection device 1c is attached is not limited to the tilt 101a of the truck 101, but may be any place such as a vehicle body as long as it is on the truck 101 side.
- the mounting member 511 is fastened to the head of the contact 531 (531 1 , 531 2 ) by a fastening member such as a bolt BLT.
- a fastening member such as a bolt BLT.
- the attachment member 511 and the contactor 531 (531 1 , 531 2 ) may be integrated by welding, or the attachment member 511 and the contactor 531 (531 1 , 531 2 ) may be integrally formed.
- the support tool BR is attached to the tilt 101a of the track 101 by a fastening member such as a bolt BLT, but this is not a limitation.
- a fastening member such as a bolt BLT
- the looseness detection device 1c is attached to the tilt 101a of the track 101 using the support BR, but the present invention is not limited thereto. Any configuration may be used as long as the slack detecting device 1c can be attached to the tilt 101a of the track 101.
- the slack detecting device 1c has the mounting member 11 as in the slack detecting device 1, and the mounting member 11 is used to loosen.
- the detection apparatus 1c may be configured to be attached to the tilt 101a of the track 101.
- This embodiment shows an example of a form for carrying out the present invention. Therefore, the present invention is not limited to the configuration of the present embodiment.
- 1, 1a, 1b, 1c is slack detecting device Nishime member
- 2 is the receiving device
- the 12 1, 12a 1, 12w 1 - 512 1 first loosening detector 12 2 - 12a 2 ⁇ 12w 2 ⁇ 512 2 is a second looseness detector
- 13 is a case
- 21 is a support
- 22 is an end arm
- 23 is an arm tip piece
- 25 ⁇ 25v ⁇ 25w is a central arm
- 26 is a slit.
- 27, 27v and 27w are mounting portions, 28 is a mounting hole, 29 is an opening, 31 and 531 are contacts, 31 1 and 31w 1 and 531 1 are first contacts, and 31 2 and 31w 2 and 531 2 the second contactor, is 33 ⁇ 33a ⁇ 33w 1 ⁇ 33w 2 guide axis 34 groove, 35 washer, 36 1 a first spring 36 2 a second spring, 37 ⁇ 37w guide tube , 38 is a flange, 39 is a contact portion, 41 is a male screw, 42 is a stopper, 3 groove 45 is retaining ring, the fixed portion 51, 52 screw hole, 55 the lid, the printed wiring board 61, 62 sensor, the 62 1 ⁇ 62 w 1 first sensor, 62 2 ⁇ 62 w 2 is Second sensor 63, 63w 1 , 63w 2 is an operation unit, 65 is a wireless transmission / reception module, 66 is a power switch, 67 is an alarm, 68 is a relay, 69 is a timer,
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Abstract
Description
緩み検出器12は複数あるので、いずれも同様に組み立てる。
緩み検出装置1は、第1のセンサ621、第2のセンサ622、検出結果処理回路71、出力部73、電源79、及び電源スイッチ66を備えている。検出結果処理回路71は、センサ621、622の接点の開閉状態から荷締ベルト91の緩みの発生を検出し、検出結果を出力部73に出力する。
Claims (16)
- 荷を固定する長尺状の荷締部材の緩みを検出するための荷締部材の緩み検出装置であって、
前記荷締部材の途中に取付可能な取付部材と、
前記取付部材に設けられ、前記荷締部材の緩みを検出するための複数の緩み検出器とを備えることを特徴とする荷締部材の緩み検出装置。 - 前記複数の緩み検出器は、各々の検出感度が異なっていることを特徴とする請求項1に記載の荷締部材の緩み検出装置。
- 前記取付部材が、前記荷締部材を交互に掛け渡す3本の腕と、前記3本の腕を支持する支持体を有しており、
前記複数の緩み検出器が、前記3本の腕の内の中央の中央部腕に設けられていて、
前記緩み検出器が、前記荷締部材に接触して前記荷締部材に対して垂直方向に移動するようガイドされている接触子と、前記接触子を前記荷締部材側に付勢する弾性体と、前記接触子に係わり合って前記荷締部材の緩みを検出するセンサとを備えることを特徴とする請求項1又は2に記載の荷締部材の緩み検出装置。 - 前記取付部材が、前記荷締部材を交互に掛け渡す3本の腕と、前記3本の腕を支持する支持体を有しており、
前記複数の緩み検出器が、前記3本の腕の内の中央の中央部腕に設けられていて、
前記緩み検出器が、前記荷締部材に接触して前記荷締部材に対して垂直方向に移動するようガイドされている接触子と、前記接触子を前記荷締部材側に付勢する弾性体と、前記接触子に係わり合って前記荷締部材の緩みを検出するセンサとを備え、
前記複数の緩み検出器が、各々異なる弾性定数の前記弾性体を有していることで、各々の検出感度が異なっていることを特徴とする請求項2に記載の荷締部材の緩み検出装置。 - 前記支持体及び/又は前記中央部腕が、弾性を有していることを特徴とする請求項3又は4に記載の荷締部材の緩み検出装置。
- 前記複数の緩み検出器が、前記荷締部材の長手方向に沿うように、前記中央部腕に配列されていることを特徴とする請求項3から5のいずれかに記載の荷締部材の緩み検出装置。
- 前記接触子が、前記荷締部材の長手方向に直交する横方向に亘って接触する形状に形成されていることを特徴とする請求項6に記載の荷締部材の緩み検出装置。
- 前記複数の緩み検出器が、前記荷締部材の長手方向に直交する横方向に沿うように、前記中央部腕に配列されていることを特徴とする請求項3から5のいずれかに記載の荷締部材の緩み検出装置。
- 前記複数の緩み検出器が、同心円状に前記中央部腕に配列されていることを特徴とする請求項3から5のいずれかに記載の荷締部材の緩み検出装置。
- 前記センサが、前記荷締部材が緩んでいるときと張力が加えられているときの前記接触子の位置に対応して接点の開閉状態が切り替わるスイッチであることを特徴とする請求項3から9のいずれかに記載の荷締部材の緩み検出装置。
- 荷を固定する長尺状の荷締部材の緩みを検出するための荷締部材の緩み検出装置であって、
前記荷締部材に取付可能な取付部材と、
前記荷締部材の緩みを検出するよう構成された緩み検出器と、
を備え、
該緩み検出器が、前記荷締部材に接触する接触子と、該接触子が前記荷締部材に対して垂直方向に移動するようガイドするガイド部と、前記接触子に係わり合って前記荷締部材の緩みを検出するセンサと、を有しており、前記接触子の移動に伴って前記荷締部材の緩みを検出するよう構成されていることを特徴とする荷締部材の緩み検出装置。 - 前記緩み検出器が、一つの前記接触子に複数の前記センサが係わり合うよう構成されていることを特徴とする請求項3から11のいずれかに記載の荷締部材の緩み検出装置。
- 前記荷締部材の緩み検出装置が、前記荷が積載される荷台に取り付けられていることを特徴とする請求項1から12のいずれかに記載の荷締部材の緩み検出装置。
- 前記緩み検出器の検出結果を外部に有線又は無線で送信する送信回路を備えることを特徴とする請求項1から13のいずれかに記載の荷締部材の緩み検出装置。
- 前記複数の緩み検出器の内の少なくとも1つが、装置の電源スイッチを兼ねていることを特徴とする請求項1から14のいずれかに記載の荷締部材の緩み検出装置。
- 請求項14又は15に記載された荷締部材の緩み検出装置と、
前記荷締部材の緩み検出装置の前記送信回路が送信した検出結果を受信する受信回路、報知器、及び、前記受信回路が受信した検出結果を前記報知器に報知させる報知処理回路を有する受信装置とを、
備えることを特徴とする荷締部材の緩み検出システム。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP17756370.7A EP3421958A4 (en) | 2016-02-23 | 2017-02-17 | LOAD FASTENING ELEMENT LOOSENING DETECTION DEVICE, AND LOAD FIXING ELEMENT LOOSENING DETECTION SYSTEM |
JP2018501634A JP6469306B2 (ja) | 2016-02-23 | 2017-02-17 | 荷締部材の緩み検出装置、及び荷締部材の緩み検出システム |
CN201780004958.XA CN108431568A (zh) | 2016-02-23 | 2017-02-17 | 货物勒紧构件的松弛检测装置和货物勒紧构件的松弛检测系统 |
KR1020187021296A KR20180102101A (ko) | 2016-02-23 | 2017-02-17 | 짐 체결 부재의 이완 검출 장치, 및 짐 체결 부재의 이완 검출 시스템 |
US16/078,127 US20190064019A1 (en) | 2016-02-23 | 2017-02-17 | Load-fastening member loosening detection device, and load-fastening member loosening detection system |
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JP2016-031673 | 2016-02-23 | ||
JP2016031673 | 2016-02-23 |
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PCT/JP2017/005894 WO2017145931A1 (ja) | 2016-02-23 | 2017-02-17 | 荷締部材の緩み検出装置、及び荷締部材の緩み検出システム |
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US (1) | US20190064019A1 (ja) |
EP (1) | EP3421958A4 (ja) |
JP (1) | JP6469306B2 (ja) |
KR (1) | KR20180102101A (ja) |
CN (1) | CN108431568A (ja) |
WO (1) | WO2017145931A1 (ja) |
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WO2021215094A1 (ja) * | 2020-04-24 | 2021-10-28 | 日本電産コパル電子株式会社 | ベルト緩み検知装置 |
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JP6469306B2 (ja) | 2019-02-13 |
CN108431568A (zh) | 2018-08-21 |
EP3421958A1 (en) | 2019-01-02 |
EP3421958A4 (en) | 2019-03-13 |
KR20180102101A (ko) | 2018-09-14 |
US20190064019A1 (en) | 2019-02-28 |
JPWO2017145931A1 (ja) | 2018-10-18 |
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