WO2017141865A1 - コンベヤ装置 - Google Patents
コンベヤ装置 Download PDFInfo
- Publication number
- WO2017141865A1 WO2017141865A1 PCT/JP2017/005108 JP2017005108W WO2017141865A1 WO 2017141865 A1 WO2017141865 A1 WO 2017141865A1 JP 2017005108 W JP2017005108 W JP 2017005108W WO 2017141865 A1 WO2017141865 A1 WO 2017141865A1
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- WO
- WIPO (PCT)
- Prior art keywords
- traveling
- unit
- travel
- gap
- traveling unit
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/94—Devices for flexing or tilting travelling structures; Throw-off carriages
- B65G47/96—Devices for tilting links or platform
- B65G47/962—Devices for tilting links or platform tilting about an axis substantially parallel to the conveying direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
- B65G47/38—Devices for discharging articles or materials from conveyor by dumping, tripping, or releasing load carriers
- B65G47/40—Devices for discharging articles or materials from conveyor by dumping, tripping, or releasing load carriers by tilting conveyor buckets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/06—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms
- B65G17/065—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms the load carrying surface being formed by plates or platforms attached to a single traction element
- B65G17/066—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms the load carrying surface being formed by plates or platforms attached to a single traction element specially adapted to follow a curved path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/32—Individual load-carriers
- B65G17/34—Individual load-carriers having flat surfaces, e.g. platforms, grids, forks
- B65G17/345—Individual load-carriers having flat surfaces, e.g. platforms, grids, forks the surfaces being equipped with a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/94—Devices for flexing or tilting travelling structures; Throw-off carriages
- B65G47/96—Devices for tilting links or platform
- B65G47/962—Devices for tilting links or platform tilting about an axis substantially parallel to the conveying direction
- B65G47/965—Devices for tilting links or platform tilting about an axis substantially parallel to the conveying direction tilting about a sided-axis, i.e. the axis is not located near the center-line of the load-carrier
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/32—Individual load-carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2207/00—Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
- B65G2207/18—Crossing conveyors
Definitions
- the present invention relates to a conveyor device for conveying an article, and more particularly to a conveyor device in which an article support such as a tray is provided in each of a plurality of traveling units and travels on a transportation path.
- a gap is generated between adjacent article supports, and the gap is covered with a cover or the like.
- a cover member is slidably attached to the lower side of an article support so as to cover a gap (gap) generated between the article supports of adjacent conveyor units.
- the article support is provided so as to be tiltable with respect to the traveling unit, and the article on the article support is directed toward a chute formed by a conveying device such as a slope or a roller conveyor having an inclined surface. It is configured to pay out. When the article on the article support is paid out to the chute, the gap complement member is tilted together with the article support.
- a conveying device such as a slope or a roller conveyor having an inclined surface. It is configured to pay out.
- the article support and the gap complementing member when the article support and the gap complementing member are tilted and travel along the curved part of the conveyance path (for example, when the article is paid out to the chute provided in the curved part of the conveyance path)
- the article support and the gap complementing member after tilting the article support and the gap complementing member to pay out the article with respect to the chute provided in the straight portion of the conveyance path, the article support and the gap complementing member are originally tilted due to some trouble. If the gap complement member is twisted, the gap complement member is in contact with the article support more than necessary, or there is an extra gap between the gap complement member and the article support. There was a problem that the gap complement member was damaged in the curved portion of the path.
- the present invention is a conveyor apparatus including a gap complement member that closes a gap generated between adjacent article supports, and can prevent breakage of the gap complement member that tilts together with the article support in a curved portion of a conveyance path. It is an object to provide a simple conveyor device.
- the conveyor device is a conveyor device that conveys an article, and is provided in each of the plurality of traveling units that support the article and travel along the article transport path.
- a gap formed between the article supports adjacent to each other along the traveling direction of the traveling unit.
- a gap complement member for closing, and the travel unit supports the article support and the gap complement member so as to be tiltable in the left-right direction with respect to the travel direction, and is connected to a travel unit adjacent to the travel direction.
- the gap complementing member is connected through a container, and the gap complementing member is supported by a running unit that supports the gap complementing member, and a travel that supports the gap complementing member.
- the traveling unit is mounted on a tilting shaft that extends in the traveling direction of the traveling unit and is supported by the traveling unit, closing a gap formed between the article support and the article support supported by the traveling unit traveling in front of the knit.
- the travel unit travels on a swing shaft that is supported so as to be tiltable in the left-right direction with respect to the travel direction, and that extends in the left-right direction with respect to the travel direction of the travel unit and is supported by the tilt shaft.
- the swinging shaft is supported from a position where a coupler for connecting the traveling unit that supports the tilting shaft and the traveling unit that travels in front thereof is provided.
- the travel unit is provided at a position shifted by a predetermined distance in the reverse direction with respect to the travel direction of the travel unit.
- the gap complement member is located with respect to the traveling direction of the traveling unit, with the swing shaft at a position shifted by a predetermined distance in the opposite direction to the traveling direction of the traveling unit from the coupler that connects the traveling units. Swings vertically.
- the predetermined distance on the swing shaft corresponds to a length of the traveling unit in a traveling direction.
- the position of the swing shaft with respect to the coupler is set according to the length of the traveling unit in the traveling direction.
- the predetermined distance on the swing shaft corresponds to a width of the article support.
- the position of the swing shaft relative to the coupler is set according to the width of the article support.
- the swing shaft supports the gap complement member above a rear end side of the tilt shaft, and the coupler is connected to the traveling units below the front end side of the tilt shaft. Are connected.
- the position of the swing shaft with respect to the coupler is set with reference to the tilt shaft.
- the fulcrum (swing shaft) when the gap complementing member swings in the vertical direction is shifted in the opposite direction from the travel direction of the travel unit from the coupler that connects the travel unit.
- a conveyor apparatus 10 as an example of an embodiment of the present invention will be described.
- the conveyance direction W of the article 12 to be conveyed by the conveyor device 10 (the traveling direction of the traveling unit 20) is the front-rear direction of the conveyor device 10, and is parallel to the conveyance direction W of the article 12.
- the intersecting direction will be described as the left-right direction of the conveyor device 10.
- the conveyor device 10 is provided corresponding to each of a plurality of trays 14 (an example of an “article support”) that supports the articles 12 and the plurality of trays 14. It is mainly composed of a plurality of infill plates 16 (an example of a “gap complement member”) that block gaps generated between them, and a plurality of travel units 20 that travel along the conveyance path H of the article 12.
- the article 12 is transported in the transport direction W along the transport path H while being placed on the tray 14.
- the tray 14 is configured to be able to support the article 12 on the article support surface 14a on the upper surface thereof, and a plurality of trays 14 are arranged in series along the transport direction W.
- the tray 14 is configured to be tiltable to the left and right with respect to the conveyance direction W by the driving force of the motor 26 provided below the tray 14 (only a state in which the tray 14 is tilted to the left is shown in FIG. 1).
- the tray 14 pays out the placed articles 12 to any one of the chutes 18 arranged along the transport path H by inclining the article support surface 14a on the upper surface from the horizontal state.
- the infill plate 16 is provided corresponding to each tray 14 so as to close a gap formed between two trays 14 arranged in the front and rear direction along the conveyance direction W (adjacent along the traveling direction of the traveling unit 20). ing.
- the infill plate 16 includes a tray 14 supported by the same traveling unit 20 as the traveling unit 20 that supports the infill plate 16, and a traveling unit that travels in front of the traveling unit 20 that supports the infill plate 16. 20 is provided so as to close a gap generated between the tray 14 and the tray 14 supported by the belt 20. Thereby, it is possible to prevent a part or the whole of the article 12 from falling into the gap between the trays 14.
- the infill plate 16 is tilted by the pressing force of the tray 14 when the corresponding tray 14 (the tray 14 supported by the travel unit 20 traveling in front of the travel unit 20 that supports the infill plate 16) is tilted.
- the infill plate 16 has the same size as the tray 14 in the width direction (direction intersecting the transport direction W), and the trays 14 are arranged in the front-rear direction along the transport direction W.
- the dimension is longer than the gap. Since the dimension of the infill plate 16 in the front-rear direction is longer than the gap between the trays 14, the infill plate 16 can be moved from the front end of the rear tray 14 (the tray 14 shown by the solid line on the right side in FIG. 3) to the front tray 14.
- the traveling unit 20 has a substantially rectangular flat plate shape whose longitudinal direction is along the conveyance direction W.
- the traveling unit 20 travels along a rail (not shown in FIG. 2) laid along the transport path H.
- the travel units 20 are connected by a coupler 22 between the travel units 20 that are lined up and down along the conveyance direction W (adjacent to the travel direction of the travel unit 20).
- the front end portion of the traveling unit 20 and the rear end portion of the traveling unit 20 are connected by the coupler 22.
- the traveling unit 20 main bodies connected by the coupler 22 are configured to be able to turn up and down and right and left around the coupler 22. Thereby, even when the series of traveling units 20 connected by the coupler 22 travels on the curved portion, the rising portion, and the descending portion in the transport path H, the travel unit 20 can travel along the shape of the transport path H.
- the traveling unit 20 supports the tray 14 and the infill plate 16 so as to be able to travel on the transport path H. Specifically, the traveling unit 20 supports the infill plate 16 on the front side in the transport direction W (the traveling direction of the traveling unit 20), and supports the tray 14 at the center. That is, the infill plate 16 is disposed in front of the tray 14 on the same traveling unit 20.
- the traveling unit 20 supports the tray 14 so as to be tiltable in the left-right direction with respect to the transport direction W (the traveling direction of the traveling unit 20) at the tilting portion 24.
- the tilting portion 24 is mainly provided with a tray support member 25 that supports the tray 14 and a motor 26 that rotates the tray support member 25.
- the tray support member 25 extends vertically from the lower surface of the tray 14 and is supported by a shaft (not shown) that is parallel to the transport direction W (the travel direction of the travel unit 20) and is rotated by the motor 26.
- the tray support member 25 is rotated around the axis P of the axis rotated by the motor 26 by the driving force of the motor 26.
- the tray support member 25 rotates around the axis P, the tray support member 25 rotates in the left-right direction with respect to the transport direction W (travel direction of the travel unit 20), and is supported by the tray support member 25.
- the 14 article support surfaces 14a are inclined in the left-right direction with respect to the transport direction W (travel direction of the travel unit 20).
- the travel unit 20 supports the infill plate 16 at the plate support portion 30 so as to be tiltable in the left-right direction with respect to the transport direction W (the travel direction of the travel unit 20).
- the plate support 30 is mainly provided with a plate support 34 that supports the infill plate 16 and a plate tilting shaft 32 (an example of a “tilt axis”) that supports the plate support 34 in a tiltable manner.
- the plate tilting shaft 32 is a rod-shaped body whose axial direction is along the conveyance direction W (extending in the traveling direction of the traveling unit 20).
- the plate tilting shaft 32 is supported at its rear side portion so as to be rotatable by the traveling unit 20.
- the plate tilting shaft 32 is disposed on the same axis as the axis P of the axis rotated by the motor 26 (axis for tilting the tray 14).
- the plate support member 34 is supported by the plate tilting shaft 32 at a portion in front of the portion where the traveling unit 20 supports the plate tilting shaft 32.
- the plate support member 34 rotates around the axial direction of the plate tilting shaft 32 when the infill plate 16 is tilted by the pressing force of the tray 14.
- the plate support member 34 is connected to the plate tilting shaft 32 and extends vertically upward, and branches from the upper end of the vertical portion 34a to the front side in the transport direction W. And a front extension 34b that extends.
- the plate support member 34 has a swing bar 38 (an example of a “swing shaft”) extending in the left-right direction with respect to the transport direction W (the travel direction of the travel unit 20) at the rear end of the front extension 34b.
- the plate support member 34 includes a spring 36 that extends vertically upward at the front end of the front extension 34b.
- the plate support member 34 supports the infill plate 16 from below by a spring 36 and a swing bar 38. Specifically, the plate support member 34 is urged from below the front side of the infill plate 16 by a spring 36, and supports the infill plate 16 by a swing bar 38 so as to swing vertically.
- the swing bar 38 extends in the left-right direction from the rear end portion of the front extension 34b of the plate support member 34 with respect to the transport direction W (the travel direction of the travel unit 20).
- the swing bar 38 supports the infill plate 16 so as to be swingable above the rear end side of the plate tilting shaft 32.
- the swing bar 38 is located at the rear center position of the infill plate 16 and is disposed along the rear end portion of the infill plate 16, and supports the rear end portion of the infill plate 16 so as to be swingable.
- the swing bar 38 is connected to the rear end portion of the infill plate 16 by being fitted into a bar fitting portion 38 a formed below the rear end portion of the infill plate 16.
- the bar fitting portion 38a is formed in a groove or a hole into which the swing bar 38 can be fitted.
- the infill plate 16 is urged from below by the spring 36 so that the front end thereof is pushed upward with the swing bar 38 as a fulcrum. Further, the infill plate 16 is pressed from above by the corresponding tray 14, and the front end portion thereof is pushed downward with the swing bar 38 as a fulcrum. In this way, the infill plate 16 swings up and down in the vertical direction with the swing bar 38 as a fulcrum.
- an axis for tilting the tray 14 (axis rotated by the motor 26), an axis for tilting the infill plate 16 (plate tilting shaft 32), are formed by different axes arranged on the same straight line (on the axis P) (not formed by the same axis).
- a region where the tray 14 and the infill plate 16 overlap in the vertical direction in the curved portion of the conveyance path H is compared with a case where the region overlaps the linear portion of the conveyance path H.
- one side (right side in FIG. 3) is small and the other side (left side in FIG. 3) is large.
- the infill plate 16 inclines the corresponding front tray 14 (the tray 14 supported by the traveling unit 20 traveling in front of the traveling unit 20 supporting the infill plate 16). Tilt by pressing force. That is, the infill plate 16 does not tilt in conjunction with the tilt of the rear tray 14 (the tray 14 supported by the same traveling unit 20 as the traveling unit 20 that supports the infill plate 16). Tilt independent of tray 14).
- the traveling units 20 adjacent to each other in the traveling direction of the traveling unit 20 travel with a predetermined angle.
- the predetermined angle is an angle determined from the length of the traveling unit 20 in the longitudinal direction and the radius of curvature of the traveling curve portion.
- the tilt position (tilt angle) of the tray 14 at the curved portion and the infill The tilt position (tilt angle) of the plate 16 shifts and the infill plate 16 is twisted. Specifically, when the tray 14 and the infill plate 16 are tilted inward (inner tilt side) with respect to the curved portion of the transport path H (inner tilt), the lower side of the infill plate 16 is bent greatly. Twists when the upper side bends gently.
- the infill plate 6 is twisted so as to be separated from the corresponding tray 14. It is. For this reason, when the conveyor device 10 runs along the curved portion of the transport path H, the tray 14 and the infill plate 16 are in contact with each other more than necessary, or are necessary between the tray 14 and the infill plate 16. The above gap occurs.
- the swing bar 38 is moved in the reverse direction (rearward) with respect to the transport direction W (travel direction of the travel unit 20) from the position where the coupler 22 is provided.
- the fulcrum when the infill plate 16 swings in the vertical direction (vertical direction) is a position shifted backward from the position where the coupler 22 is provided. That is, the fulcrum when the infill plate 16 swings is shifted rearward from the position where the traveling units 20 are connected to each other.
- a position shifted by a predetermined distance L from the position where the coupler 22 that connects the traveling unit 20 including the target swing bar 38 and the traveling unit 20 traveling in front thereof is provided.
- the swing bar 38 to be the object is disposed.
- the infill plate 16 swings in the vertical direction (vertical direction) with the position behind the position where the traveling units 20 are connected to each other as a fulcrum
- the infill plate 16 swings in the vertical direction (vertical direction). Twist farther than the fulcrum. Therefore, a deviation between the tilt position (tilt angle) of the tray 14 in the curved portion of the transport path H and the tilt position (tilt angle) of the infill plate 16 is corrected, and the tray 14 and the infill plate 16 interfere with each other. Instead, both can be tilted at the curve portion of the transport path H.
- the predetermined distance L is set according to the length of the traveling unit 20 in the traveling direction.
- the length of the traveling unit 20 in the traveling direction is the length in the longitudinal direction (front-rear direction) of the traveling unit 20, and the traveling unit travels backward from the coupler 22 that couples the traveling unit 20 traveling forward.
- the length to the coupler 22 which connects 20 is said.
- the predetermined distance L is preferably 5% to 20% of the length of the traveling unit 20 in the traveling direction.
- the infill plate 6 cannot come into contact with the tray 14, which causes a rattling problem.
- the predetermined distance L is larger than 20% of the length of the traveling unit 20 in the traveling direction (when the predetermined distance L is too long)
- the tray 14 gradually presses the infill plate 16.
- the twist of the infill plate 16 becomes strong, which is a problem.
- the predetermined distance L is set according to the width of the tray 14 or the infill plate 16.
- the width of the tray 14 or the infill plate 16 refers to the length of the tray 14 or the infill plate 16 in the width direction (direction intersecting the transport direction W). If the width of the infill plate 16 is wide, the effect of twisting becomes large, and if the width of the infill plate 16 is narrow, twisting is likely to occur. Therefore, the optimum predetermined distance L is set according to the width of the infill plate 16.
- a plate support member 34 that supports the infill plate 16 is provided on the rear end side of the plate tilting shaft 32, and The coupler 22 is provided below the front end side of the plate tilting shaft 32.
- the swing bar 38 supports the infill plate 16 above the rear end side of the plate tilting shaft 32.
- the coupler 22 couples the traveling units 20 below the front end side of the plate tilting shaft 32.
- the travel unit 20 travels from the coupler 22 that connects the travel unit 20 to the fulcrum (swing bar 38) when the infill plate 16 swings in the vertical direction (vertical direction).
- the position shifted by a predetermined distance L in the reverse direction (backward) with respect to the direction twisting of the infill plate 16 in the curved portion of the transport path H can be suppressed, and while tilting in the curved portion of the transport path H
- the deviation of the tilt position (tilt angle) between the traveling tray 14 and the infill plate 16 can be corrected. Therefore, the tray 14 and the infill plate 16 do not contact more than necessary, and an unnecessary gap does not occur between the tray 14 and the infill plate 16.
- the infill plate 16 is prevented from being damaged at the portion.
- the position of the rocking bar 38 with respect to the coupler 22 is set according to the length of the traveling unit 20 in the traveling direction or the width of the tray 14, the curved portion of the transport path H
- the twist of the infill plate 16 can be sufficiently suppressed, and the deviation between the tilt position (tilt angle) of the tray 14 when tilted at the curved portion and the tilt position (tilt angle) of the infill plate 16 is further increased. It can be corrected appropriately.
- the swing bar 38 is disposed above the rear end side of the plate tilting shaft 32, and the coupler 22 is disposed below the front end side of the plate tilting shaft 32.
- the twist of the infill plate 16 can be sufficiently suppressed, and the deviation between the tilt position (tilt angle) of the tray 14 when tilted at the curved portion and the tilt position (tilt angle) of the infill plate 16 is further increased. It can be corrected appropriately.
- the infill plate 16 is urged by the spring 36, but is not limited to such a configuration.
- the infill plate 16 is formed of an elastic material, If the gap is not generated between the tray 14 and the infill plate 16, the infill plate 16 may not be urged by the spring 36.
- the shape of the tray 14 and the infill plate 16 is not limited to the shape in the present embodiment, and any shape that can sufficiently exhibit the functions of the tray 14 and the infill plate 16 may be used.
- the predetermined distance L distance between the coupler 22 and the swing bar 38 is set according to the length of the traveling unit 20 in the traveling direction or the width of the tray 14 (infill plate 16).
- the length of the tray 14 (infill plate 16) in the longitudinal direction (the same direction as the transport direction W), the height from the traveling unit 20 to the swing bar 38 (the swing fulcrum of the infill plate 16) is not limited thereto. It may be set according to the degree.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Discharge Of Articles From Conveyors (AREA)
- Branching, Merging, And Special Transfer Between Conveyors (AREA)
- Intermediate Stations On Conveyors (AREA)
- Supplying Of Containers To The Packaging Station (AREA)
- Framework For Endless Conveyors (AREA)
Abstract
Description
上記構成では、間隙補完部材が、走行ユニットを連結する連結器より走行ユニットの走行方向に対して逆方向へ所定距離ずらした位置にある揺動軸を支点として、走行ユニットの走行方向に対して上下方向に揺動する。
上記構成では、走行ユニットの走行方向の長さに応じて、連結器に対する揺動軸の位置が設定される。
上記構成では、前記物品支持体の幅に応じて、連結器に対する揺動軸の位置が設定される。
上記構成では、連結器に対する揺動軸の位置を、傾倒軸を基準に設定する。
図3の破線で示すように、インフィルプレート16は、幅方向(搬送方向Wと交差する方向)にはトレイ14と同程度の寸法を有し、搬送方向Wに沿う前後方向にはトレイ14同士の間隙よりも長い寸法を有する。インフィルプレート16の前後方向の寸法がトレイ14同士の間隙よりも長いことにより、インフィルプレート16は、後方側のトレイ14(図3中右側の実線で示すトレイ14)の前端から前方側のトレイ14(図3中左側の仮想線で示すトレイ14)の後部下方にまでわたって広がることになり、トレイ14同士の間隙を前後方向から漏れなく塞ぐことができる。
なお、図3の右端に示すように、一連のトレイ14が搬送経路Hのカーブ部を走行する場合には、トレイ14の進行方向とインフィルプレート16の進行方向が交差する。そのため、トレイ14とインフィルプレート16とが鉛直方向に重なる領域が、搬送経路Hの直線部を走行する場合と比べて、幅方向左右のうち一方側(図3では右側)は小さく、他方側(図3では左側)は大きくなる。そこで、インフィルプレート16の幅方向左右部は、このような場合の間隙を漏れなく塞ぐために、幅方向中央部と比べて前後方向寸法が長く形成されている。
傾倒部24には、トレイ14を支持するトレイ支持材25と、トレイ支持材25を回動するモータ26と、が主に設けられている。
トレイ支持材25は、トレイ14の下面から鉛直方向に延設され、搬送方向W(走行ユニット20の走行方向)と平行であってモータ26によって回動される軸(図示せず)に支持される。トレイ支持材25は、モータ26の駆動力により、モータ26により回動される軸の軸線P周りに回動する。トレイ支持材25が軸線P周りに回動することで、トレイ支持材25が搬送方向W(走行ユニット20の走行方向)に対して左右方向に回動し、トレイ支持材25に支持されるトレイ14の物品支持面14aが搬送方向W(走行ユニット20の走行方向)に対して左右方向に傾斜する。
プレート支持部30には、インフィルプレート16を支持するプレート支持材34と、プレート支持材34を傾倒可能に支持するプレート傾倒シャフト32(「傾倒軸」の一例)と、が主に設けられている。
プレート傾倒シャフト32は、その軸方向が搬送方向Wに沿う(走行ユニット20の走行方向に延設される)棒状体である。プレート傾倒シャフト32は、その後方側部分が走行ユニット20により回動自在に支持される。また、プレート傾倒シャフト32は、モータ26により回動される軸(トレイ14を傾倒させるための軸)の軸線Pと同一軸線上に配置される。
プレート支持材34は、走行ユニット20がプレート傾倒シャフト32を支持する部分より前方側の部分で、プレート傾倒シャフト32に支持される。プレート支持材34は、インフィルプレート16がトレイ14の押圧力によって傾倒することによりプレート傾倒シャフト32の軸方向周りに回動する。
図2及び図4に示すように、プレート支持材34は、プレート傾倒シャフト32に接続されて鉛直上方に延びる鉛直部34aと、その鉛直部34aの上端部から搬送方向W前方側へ分岐して延びる前方延長部34bと、を有する。
また、プレート支持材34は、前方延長部34bの後端部に、搬送方向W(走行ユニット20の走行方向)に対して左右方向に延びる揺動バー38(「揺動軸」の一例)を備える。プレート支持材34は、前方延長部34bの前方端部に、鉛直上方に延びるスプリング36を備える。
また、図3に示すように、コンベヤ装置10においては、搬送経路Hのカーブ部におけるトレイ14とインフィルプレート16との鉛直方向に重なる領域が、搬送経路Hの直線部を走行する場合と比べて、幅方向左右のうち一方側(図3では右側)は小さく、他方側(図3では左側)は大きくなる。
さらに、コンベヤ装置10においては、インフィルプレート16が、対応する前方のトレイ14(インフィルプレート16を支持する走行ユニット20の前方を走行する走行ユニット20に支持されているトレイ14)が傾倒する際の押圧力により傾倒する。すなわち、インフィルプレート16は、自身の後方のトレイ14(インフィルプレート16を支持する走行ユニット20と同一の走行ユニット20により支持されているトレイ14)の傾倒に連動して傾倒しない(自身の後方のトレイ14と独立して傾倒する)。
以上のことから、コンベヤ装置10が搬送経路Hのカーブ部を走行する場合には、走行ユニット20の走行方向に隣接する走行ユニット20同士が所定の角度を保って走行する。ここで、所定の角度とは、走行ユニット20の長手方向の長さと、走行するカーブ部の曲率半径と、から決まる角度である。
そして、走行ユニット20同士が上記所定の角度を保った状態で、トレイ14及びインフィルプレート16が搬送経路Hのカーブ部において傾倒すると、当該カーブ部におけるトレイ14の傾倒位置(傾倒角度)と、インフィルプレート16の傾倒位置(傾倒角度)と、がずれ、インフィルプレート16が捻じられる。具体的には、トレイ14及びインフィルプレート16が搬送経路Hのカーブ部に対して内側(カーブ部の内径側)に傾倒する場合(内チルト)、インフィルプレート16は、その下辺が大きく曲がるとともにその上辺が緩やかに曲がることで捻じれる。また、トレイ14及びインフィルプレート16が搬送経路Hのカーブ部に対して外側(カーブ部の外径側)に傾倒する場合(外チルト)、インフィルプレート6は、対応するトレイ14と離れるように捻じれる。
このようなことから、コンベヤ装置10が搬送経路Hのカーブ部を走行する場合には、トレイ14とインフィルプレート16とが必要以上に接触し、或いは、トレイ14とインフィルプレート16との間に必要以上の間隙が生じる。
インフィルプレート16が、走行ユニット20同士を連結する位置より後方の位置を支点として鉛直方向(上下方向)に揺動することで、インフィルプレート16が、その鉛直方向(上下方向)に揺動する際の支点より遠くで捻じれる。そのため、搬送経路Hのカーブ部におけるトレイ14の傾倒位置(傾倒角度)と、インフィルプレート16の傾倒位置(傾倒角度)と、のズレが補正され、トレイ14とインフィルプレート16とを互いに干渉させることなく、搬送経路Hのカーブ部分において両者を傾倒させることができる。
上記所定距離Lが走行ユニット20の走行方向の長さの5%より短い場合(所定距離Lが短すぎる場合)には、内チルトを行うと、インフィルプレート6の捻じれが大きくなるとともにスプリング36が撓み過ぎるため問題となる。また、外チルトを行うと、インフィルプレート6がトレイ14と接触出来ずにガタつき問題となる。
一方、上記所定距離Lが走行ユニット20の走行方向の長さの20%より大きい場合(所定距離Lが長過ぎる場合)には、外チルトを行うと、トレイ14がインフィルプレート16を徐々に押さえるようになり、インフィルプレート16の捻じりが強くなるため問題となる。また、トレイ14を傾倒させるためのモータ26を設置する場所がなくなるため問題となる。
また、コンベヤ装置10においては、走行ユニット20の走行方向の長さ、或いはトレイ14の幅に応じて、連結器22に対する揺動バー38の位置が設定されることから、搬送経路Hのカーブ部分におけるインフィルプレート16の捻じれを充分に抑制でき、また、カーブ部分において傾倒させた際のトレイ14の傾倒位置(傾倒角度)と、インフィルプレート16の傾倒位置(傾倒角度)と、のズレをより適切に補正することができる。
さらに、コンベヤ装置10においては、揺動バー38をプレート傾倒シャフト32の後端側上方に配置し、連結器22をプレート傾倒シャフト32の前端側下方に配置することから、搬送経路Hのカーブ部分におけるインフィルプレート16の捻じれを充分に抑制でき、また、カーブ部分において傾倒させた際のトレイ14の傾倒位置(傾倒角度)と、インフィルプレート16の傾倒位置(傾倒角度)と、のズレをより適切に補正することができる。
また、トレイ14及びインフィルプレート16の形状は、本実施の形態における形状に限定されるものではなく、トレイ14及びインフィルプレート16の機能を充分に発揮できる形状であれば構わない。
さらに、上記所定距離L(連結器22と揺動バー38との距離)を走行ユニット20の走行方向の長さ、或いはトレイ14(インフィルプレート16)の幅に応じて設定しているが、これに限定されるものではなく、トレイ14(インフィルプレート16)の長手方向(搬送方向Wと同方向)の長さ、走行ユニット20から揺動バー38(インフィルプレート16の揺動支点)までの高さ等に応じて設定しても構わない。
Claims (4)
- 物品を搬送するコンベヤ装置であって、
前記物品の搬送経路に沿って走行する複数の走行ユニットと、
前記物品を支持し、前記複数の走行ユニットのそれぞれに設けられて前記搬送経路上を走行させられる物品支持体と、
前記物品支持体のそれぞれに対応して設けられ、前記走行ユニットの走行方向に沿って隣接する前記物品支持体同士の間に生じる間隙を塞ぐ間隙補完部材と、
を備え、
前記走行ユニットは、
その走行方向に対して左右方向に傾倒可能に前記物品支持体及び前記間隙補完部材を支持するとともに、
その走行方向に隣接する走行ユニットと連結器を介して連結され、
前記間隙補完部材は、
前記間隙補完部材を支持する走行ユニットに支持される物品支持体と、前記間隙補完部材を支持する走行ユニットの前方を走行する走行ユニットに支持される物品支持体と、の間に生じる間隙を塞ぎ、
前記走行ユニットの走行方向に延設されて前記走行ユニットに支持される傾倒軸に、前記走行ユニットの走行方向に対して左右方向に傾倒可能に支持されるとともに、
前記走行ユニットの走行方向に対して左右方向に延設されて前記傾倒軸に支持される揺動軸に、前記走行ユニットの走行方向に対して上下方向に揺動可能に支持され、
前記揺動軸は、前記傾倒軸を支持する前記走行ユニットとその前方を走行する走行ユニットとを連結する連結器が設けられている位置から、前記走行ユニットの走行方向に対して逆方向へ所定距離ずらした位置に設けられること
を特徴とするコンベヤ装置。 - 前記揺動軸における前記所定距離は、前記走行ユニットの走行方向の長さに応じたものであること
を特徴とする請求項1に記載のコンベヤ装置。 - 前記揺動軸における前記所定距離は、前記物品支持体の幅に応じたものであること
を特徴とする請求項1又は請求項2に記載のコンベヤ装置。 - 前記揺動軸は、前記傾倒軸の後端側上方で前記間隙補完部材を支持し、
前記連結器は、前記傾倒軸の前端側下方で前記走行ユニット同士を連結すること
を特徴とする請求項1から請求項3のいずれか1項に記載のコンベヤ装置。
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EP17753122.5A EP3418226B1 (en) | 2016-02-19 | 2017-02-13 | Conveyor device |
DK17753122.5T DK3418226T3 (da) | 2016-02-19 | 2017-02-13 | Transportindretning |
ES17753122T ES2848108T3 (es) | 2016-02-19 | 2017-02-13 | Dispositivo transportador |
CA3013893A CA3013893C (en) | 2016-02-19 | 2017-02-13 | Conveyor device |
CN201780011268.7A CN108698768B (zh) | 2016-02-19 | 2017-02-13 | 输送装置 |
US16/077,517 US10202245B1 (en) | 2016-02-19 | 2017-02-13 | Conveyor device |
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US10450142B1 (en) * | 2018-04-26 | 2019-10-22 | Intelligrated Headquarters, Llc | Conveyor carrier cart |
CN111038951B (zh) * | 2019-12-13 | 2024-10-01 | 立信染整机械(广东)有限公司 | 一种盐站中继站装置 |
CN111729851B (zh) * | 2020-03-25 | 2022-08-12 | 北京京东乾石科技有限公司 | 一种托盘组件、分拣机器人及仓储物流系统 |
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PL3418226T3 (pl) | 2021-05-31 |
CA3013893A1 (en) | 2017-08-24 |
EP3418226A4 (en) | 2019-10-09 |
US10202245B1 (en) | 2019-02-12 |
AU2017221546B2 (en) | 2021-09-16 |
US20190031448A1 (en) | 2019-01-31 |
JP2017145124A (ja) | 2017-08-24 |
ES2848108T3 (es) | 2021-08-05 |
JP6451661B2 (ja) | 2019-01-16 |
EP3418226B1 (en) | 2020-10-28 |
TW201730078A (zh) | 2017-09-01 |
DK3418226T3 (da) | 2021-02-01 |
EP3418226A1 (en) | 2018-12-26 |
RU2018133012A3 (ja) | 2020-04-10 |
SG11201806725XA (en) | 2018-09-27 |
RU2018133012A (ru) | 2020-03-19 |
RU2722346C2 (ru) | 2020-05-29 |
CA3013893C (en) | 2023-05-23 |
AU2017221546A1 (en) | 2018-08-23 |
TWI698384B (zh) | 2020-07-11 |
CN108698768B (zh) | 2020-06-23 |
CN108698768A (zh) | 2018-10-23 |
NZ744898A (en) | 2022-07-01 |
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