WO2017075916A1 - 组装贴合设备 - Google Patents

组装贴合设备 Download PDF

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Publication number
WO2017075916A1
WO2017075916A1 PCT/CN2016/072108 CN2016072108W WO2017075916A1 WO 2017075916 A1 WO2017075916 A1 WO 2017075916A1 CN 2016072108 W CN2016072108 W CN 2016072108W WO 2017075916 A1 WO2017075916 A1 WO 2017075916A1
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WO
WIPO (PCT)
Prior art keywords
adsorption
optical sheet
reel
assembly
curved
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PCT/CN2016/072108
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English (en)
French (fr)
Inventor
梁超
Original Assignee
武汉华星光电技术有限公司
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Application filed by 武汉华星光电技术有限公司 filed Critical 武汉华星光电技术有限公司
Priority to US14/914,135 priority Critical patent/US9969126B2/en
Publication of WO2017075916A1 publication Critical patent/WO2017075916A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/80Rotatable transfer means for loading or unloading purposes, i.e. turret transfer means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/0073Optical laminates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2011/00Optical elements, e.g. lenses, prisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure

Definitions

  • the invention belongs to the field of automation equipment, and in particular to an assembly and bonding apparatus for assembling a laminated sheet element.
  • an optical sheet includes a diffusion sheet, a brightness enhancement sheet, a reflection sheet, and the like, which are all transported in a roll.
  • the optical sheet has endogenous stress during the bending of the optical sheet, and the inside and outside of the optical sheet Inconsistent surface extension and compression can cause the optical sheet to wrinkle unevenly, or even the peeling of the adhesive or the warpage of the optical sheet. In this way, the optical taste of the surface backlight module is affected, and the structural connection strength in the curved backlight module is weak, which ultimately affects the quality of the curved backlight module.
  • an object of the present invention is to provide an assembly and bonding apparatus for assembling an optical sheet to a curved backlight module, wherein the assembly and bonding apparatus includes: an adsorption device. For adsorbing a plurality of optical sheets; a transmission device located below the adsorption device, and for horizontally driving a plurality of curved backlight modules to be assembled with the bonded optical sheets; wherein, when the transmission device is to be When the curved backlight module is horizontally driven directly under the adsorption device, the adsorption device directly faces an optical sheet that is adsorbed to one of the curved backlight modules, and the adsorption device is adjacent to the transmission device, The adsorption device releases the adsorption of an optical sheet, and the desorbed optical sheet is assembled and attached to one of the curved backlight modules.
  • the adsorption device is capable of self-rotation; wherein the adsorption device spins when the transmission device horizontally drives one of the curved backlight modules directly below the adsorption device Turning to move the adsorbed optical sheet directly to one of the curved backlight modules.
  • the adsorption device is capable of moving up and down; wherein the adsorption device moves downward to bring the adsorption device close to the transmission.
  • the adsorption device moves upward to move the adsorption device away from the transmission device, and the transmission device is next to the transmission device.
  • the curved backlight module performs horizontal driving, and the adsorption device performs self-rotation; when the transmission device horizontally drives the next curved surface backlight module to directly below the adsorption device, the next optical light adsorbed by the adsorption device The sheet is facing the next curved surface backlight module, the adsorption device moves downward, and the adsorption device releases the adsorption of the next optical sheet, so that the next optical sheet that is desorbed is assembled and attached to The next curved surface backlight module.
  • the transmission device comprises: a transmission platform, which is driven along a horizontal direction and has a plurality of concave curved grooves; a plurality of curved positioning tools, wherein each curved positioning tool is placed in a corresponding curved groove Each surface positioning tool is used to carry and position one of the curved backlight modules.
  • the adsorption device includes: a reel and an adsorption groove and a driving assembly disposed in the reel; wherein the adsorption groove extends to a surface of the reel to adsorb an optical sheet on a surface of the reel
  • the drive assembly is configured to drive the reel for self-rotation and up and down motion.
  • the number of the adsorption tanks is plural, wherein the plurality of adsorption tanks are arranged along the circumference of the cross section of the reel, and each of the adsorption tanks adsorbs one optical sheet.
  • the plurality of adsorption grooves are connected to each other; wherein, when the transmission platform horizontally drives one of the curved backlight modules to directly below the reel, one of the plurality of adsorption grooves will adsorb one
  • the optical sheet is facing a curved surface backlight module, the driving assembly drives the reel to move downward, and one of the plurality of adsorption grooves releases the adsorption of an optical sheet adsorbed thereon, so that the desorption is desorbed.
  • An optical sheet assembly is attached to one of the curved backlight modules.
  • the plurality of adsorption grooves are each independent; wherein, when the transmission platform horizontally drives one of the curved backlight modules directly under the reel, one of the plurality of adsorption grooves will adsorb one The optical sheet faces a curved surface backlight module, and the driving assembly drives the reel to be transported downward And moving one of the plurality of adsorption grooves to release the adsorption of the one optical sheet adsorbed thereon, so that the desorbed optical sheet is assembled and attached to one of the curved backlight modules.
  • the driving assembly includes: a rotating motor and a vertical motion driving unit; wherein the rotating motor is configured to drive the reel to perform self-rotation, and the up-and-down motion driving unit is configured to drive the reel to move up and down.
  • the assembly and bonding apparatus of the present invention can maintain the stress direction of the optical sheet itself when assembling the bonded optical sheet, so that the optical sheet can better match the curvature of the curved backlight module, thereby Optical sheets do not exhibit undesirable phenomena such as wrinkles, detachment or warpage.
  • FIG. 1 is a schematic structural view of an assembly and bonding apparatus according to an embodiment of the present invention.
  • FIG. 2 is a schematic structural view of an adsorption device according to another embodiment of the present invention.
  • FIG. 1 is a schematic view showing the structure of an assembly bonding apparatus according to an embodiment of the present invention.
  • the curved backlight module in which the optical sheet is assembled and attached to the bonded optical sheet to be assembled by using the assembly bonding apparatus will be described as an example, and the assembly and bonding apparatus of the present invention is not limited to this.
  • an assembly and bonding apparatus includes an adsorption device 100 and a transmission 200.
  • the adsorption device 100 is for adsorbing a plurality of optical sheets 300.
  • the transmission device 200 is disposed below the adsorption device 100, or the transmission device 200 is disposed opposite to the adsorption device 100.
  • the transmission device 200 is configured to horizontally drive a plurality of curved backlight modules 400 to be assembled with the optical sheet, that is, the transmission device 200 can drive each curved backlight module 400 directly below the adsorption device 100 to make a curved backlight Module 400 is directly opposite an optical sheet 300.
  • the adsorption device 100 When the transmission device 200 horizontally drives a curved backlight module 400 directly below the adsorption device 100, the adsorption device 100 directs the adsorbed optical sheet 300 to the curved backlight module 400, and the adsorption device 100 approaches the transmission 200. The adsorption device 100 releases the adsorption of the one optical sheet 300, and assembles the desorbed optical sheet 300 to the one curved backlight module 400. Thus, the process of assembling and attaching an optical sheet 300 to a curved backlight module 400 is completed.
  • the adsorption device 100 After completing the assembly of an optical sheet 300 to a curved backlight module 400, the adsorption device 100 is remote from the transmission 200, and the transmission 200 performs horizontal transmission on the next curved backlight module 400; when the transmission 200 is to the next surface
  • the backlight module 400 is horizontally driven directly below the adsorption device 100
  • the next optical sheet 300 adsorbed by the adsorption device 100 faces the next curved backlight module 400
  • the adsorption device 100 is close to the transmission device 200
  • the adsorption device 100 is released to the next
  • the adsorption of the sheet of optical sheet 300 causes the next optical sheet 300 that has been desorbed to be assembled and attached to the next curved backlight module 400.
  • each of the optical sheets 300 adsorbed by the adsorption device 100 can be assembled and attached to the corresponding curved backlight module 400.
  • the adsorption device 100 is capable of self-rotation.
  • the transmission device 200 horizontally drives a curved backlight module 400 directly below the adsorption device 100
  • the adsorption device 100 directly rotates the adsorbed optical sheet 300 toward the one curved backlight module 400 by self-rotation.
  • each of the optical sheets 300 adsorbed by the adsorption device 100 can be assembled and attached to the corresponding curved backlight module 400 by the self-rotation of the adsorption device 100.
  • the adsorption device 100 is also capable of up and down movement; wherein, when the adsorption device 100 moves downward, the adsorption device 100 approaches the transmission device 200; When the 100 moves upward, the adsorption device 100 is remote from the transmission 200.
  • the transmission device 200 includes a transmission platform 210 and a plurality of curved surface positioning tools 220.
  • the transmission platform 210 is driven in the horizontal direction.
  • the transmission platform can be driven in a horizontal direction by a stepping motor (not shown), but the present invention is not limited thereto.
  • the surface of the transmission platform 210 has a plurality of concave curved grooves 211; wherein the curvature of the curved grooves 211 matches the curvature of the curved positioning tool 220.
  • Each curved surface positioning tool 220 is placed in a corresponding curved surface 211, and each curved positioning tool 220 is used to carry and position a curved backlight module 400.
  • the adsorption device 100 includes a reel 110 and an adsorption tank 120 and a drive assembly 130 disposed in the reel 110.
  • the reel 110 has a cylindrical shape as a whole and has a circular cross section.
  • the adsorption groove 120 is disposed in the reel 110 and extends to a surface (or a cylindrical surface) of the reel 110, and the adsorption groove 120 can adsorb the optical sheet 300 on the surface of the reel 110.
  • the drive assembly 130 is used to drive the reel 110 for self-rotation and up and down movement.
  • the number of the adsorption tanks 120 is eight, but the present invention is not limited thereto.
  • the number of the adsorption tanks 120 may be set according to actual conditions.
  • the eight adsorption grooves 120 are arranged along the circumference of the cross section of the reel 110, and each of the adsorption grooves 120 adsorbs one optical sheet 300.
  • the eight adsorption grooves 120 are mutually penetrated.
  • the eight adsorption grooves 120 are sucked together by the through pipes to adsorb eight optical sheets 300; and when the transmission platform 210 horizontally drives a curved backlight module 400 to the reel 110 Directly below, the reel 110 is self-rotating such that one of the eight adsorption slots 120 directs the adsorbed sheet of optical sheet 300 against a curved backlight module 400; the drive assembly 130 drives the reel 110 to move downwardly, bringing the reel 110 closer The transmission platform 210; one of the eight adsorption grooves 120 releases the adsorption of the one optical sheet 300 adsorbed thereon, and the desorbed optical sheet 300 is assembled and attached to a curved backlight module 400.
  • the drive assembly 130 includes a rotary motor 131 and an up-and-down motion drive unit (e.g., a cylinder) 132; wherein the rotary motor 131 is used to drive the reel 110 to rotate, and the drive unit (e.g., cylinder) 132 is moved up and down. It is used to drive the reel 110 to move up and down.
  • a rotary motor 131 is used to drive the reel 110 to rotate
  • the drive unit e.g., cylinder
  • FIG. 2 is a schematic structural view of an adsorption device according to another embodiment of the present invention.
  • the eight adsorption grooves 120 are independent of each other.
  • the driving platform 210 when the driving platform 210 horizontally drives a curved backlight module 400 directly below the reel 110.
  • An optical sheet 300 faces a curved backlight module 400; the driving assembly 130 drives the reel 110 to move downward to bring the reel 110 close to the transmission platform 210; one of the eight adsorption grooves 120 releases an optical sheet that is adsorbed thereon The adsorption of 300 causes the desorbed sheet of optical sheet 300 to be assembled and attached to a curved backlight module 400.
  • the assembly and bonding apparatus can maintain the stress direction of the optical sheet itself when assembling the laminated optical sheet (such as an optical film, an optical tape, a reflective sheet, etc.)
  • the optical sheet is better matched to the curvature of the curved backlight module, so that the optical sheet does not suffer from wrinkles, detachment or warpage.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Ophthalmology & Optometry (AREA)
  • Planar Illumination Modules (AREA)

Abstract

一种组装贴合设备,其包括:吸附装置(100),用于吸附多张光学片材(300);传动装置(200),位于吸附装置(100)的下方,且用于对多个曲面背光模块(400)进行水平传动;其中,当传动装置(200)将一个曲面背光模块(400)水平传动至吸附装置(100)的正下方时,吸附装置(100)将吸附的光学片材(300)正对曲面背光模块(400),吸附装置(100)靠近传动装置(200),吸附装置(100)解除对光学片材(300)的吸附,使光学片材(300)组装贴合到曲面背光模块(400),该设备在组装贴合光学片材(300)时,能够保持光学片材(300)自身的应力方向,使光学片材(300)更好地吻合曲面背光模块(400)的曲率,从而使光学片材(300)不会出现褶皱不平、脱落或翘曲等不良现象。

Description

组装贴合设备 技术领域
本发明属于自动化设备领域,具体地讲,涉及一种用于组装贴合片状元件的组装贴合设备。
背景技术
在传统的平面背光模块中,其光学片材的组装工艺通常是采用光学片材平面裁切和光学片材平面吸附的方式进行。一般而言,光学片材包含扩散片、增光片、反射片等,它们都是以卷料方式运送。
如果以与传统的平面背光模块中光学片材的组装工艺相同的方式对曲面背光模块进行组装,那么在对光学片材弯曲的过程中,光学片材存在内生应力,且光学片材的内外表面的延生与压缩不一致会导致光学片材褶皱不平,甚至发生连接胶的脱落或是光学片材的翘曲。这样,会影响曲面背光模块的光学品味,并且会使曲面背光模块中的结构连接强度较弱,最终影响到曲面背光模块的品质。
发明内容
为了解决上述现有技术存在的问题,本发明的目的在于提供一种组装贴合设备,用于将光学片材组装贴合到曲面背光模块,其中,所述组装贴合设备包括:吸附装置,用于吸附多张光学片材;传动装置,位于所述吸附装置的下方,且用于对多个待组装贴合光学片材的曲面背光模块进行水平传动;其中,当所述传动装置将一个所述曲面背光模块水平传动至所述吸附装置的正下方时,所述吸附装置将吸附的一张光学片材正对一个所述曲面背光模块,所述吸附装置靠近所述传动装置,所述吸附装置解除对一张光学片材的吸附,使被解除吸附的一张光学片材组装贴合到一个所述曲面背光模块。
进一步地,所述吸附装置能够进行自旋转;其中,当所述传动装置将一个所述曲面背光模块水平传动至所述吸附装置的正下方时,所述吸附装置自旋 转,以将吸附的一张光学片材正对一个所述曲面背光模块。
进一步地,所述吸附装置能够进行上下运动;其中,所述吸附装置向下运动,以使所述吸附装置靠近所述传动装置。
进一步地,在完成一张光学片材组装贴合到一个所述曲面背光模块之后,所述吸附装置向上运动,以使所述吸附装置远离所述传动装置,所述传动装置对下一个所述曲面背光模块进行水平传动,所述吸附装置进行自旋转;当所述传动装置将下一个所述曲面背光模块水平传动至所述吸附装置的正下方时,所述吸附装置吸附的下一张光学片材正对下一个所述曲面背光模块,所述吸附装置向下运动,所述吸附装置解除对下一张光学片材的吸附,使被解除吸附的下一张光学片材组装贴合到下一个所述曲面背光模块。
进一步地,所述传动装置包括:传动平台,沿着水平方向进行传动且具有多个下凹的曲面凹槽;多个曲面定位冶具,其中,每个曲面定位冶具置于对应的一个曲面凹槽中,每个曲面定位冶具用于承载且定位一个所述曲面背光模块。
进一步地,所述吸附装置包括:卷轴及设置在所述卷轴中的吸附槽和驱动组件;其中,所述吸附槽延伸至所述卷轴的表面,以将光学片材吸附在所述卷轴的表面;所述驱动组件用于驱动所述卷轴进行自旋转及上下运动。
进一步地,所述吸附槽的数量为多根,其中,所述多根吸附槽沿着所述卷轴的截面圆周等弧度设置,每根吸附槽吸附一张光学片材。
进一步地,所述多根吸附槽互相连通;其中,当所述传动平台将一个所述曲面背光模块水平传动至所述卷轴的正下方时,所述多根吸附槽之一将吸附的一张光学片材正对一个所述曲面背光模块,所述驱动组件驱动所述卷轴向下运动,所述多根吸附槽之一解除对其吸附的一张光学片材的吸附,使被解除吸附的一张光学片材组装贴合到一个所述曲面背光模块。
进一步地,所述多根吸附槽各自独立;其中,当所述传动平台将一个所述曲面背光模块水平传动至所述卷轴的正下方时,所述多根吸附槽之一将吸附的一张光学片材正对一个所述曲面背光模块,所述驱动组件驱动所述卷轴向下运 动,所述多根吸附槽之一解除对其吸附的一张光学片材的吸附,使被解除吸附的一张光学片材组装贴合到一个所述曲面背光模块。
进一步地,所述驱动组件包括:旋转马达及上下运动驱动单元;其中,所述旋转马达用于驱动所述卷轴进行自旋转,所述上下运动驱动单元用于驱动所述卷轴进行上下运动。
本发明的有益效果:本发明的组装贴合设备,其在组装贴合光学片材时,能够保持光学片材自身的应力方向,使光学片材更好地吻合曲面背光模块的曲率,从而使光学片材不会出现褶皱不平、脱落或翘曲等不良现象。
附图说明
通过结合附图进行的以下描述,本发明的实施例的上述和其它方面、特点和优点将变得更加清楚,附图中:
图1是根据本发明的实施例的组装贴合设备的结构示意图;
图2是根据本发明的另一实施例的吸附装置的结构示意图。
具体实施方式
以下,将参照附图来详细描述本发明的实施例。然而,可以以许多不同的形式来实施本发明,并且本发明不应该被解释为限制于这里阐述的具体实施例。相反,提供这些实施例是为了解释本发明的原理及其实际应用,从而使本领域的其他技术人员能够理解本发明的各种实施例和适合于特定预期应用的各种修改。
在附图中,为了清楚起见,夸大了层和区域的厚度。相同的标号在附图中始终表示相同的元件。
图1是根据本发明的实施例的组装贴合设备的结构示意图。在本实施例中,以利用组装贴合设备将光学片材组装贴合到待组装贴合光学片材的曲面背光模块为例进行说明,本发明的组装贴合设备并不局限运用于此。
参照图1,根据本发明的实施例的组装贴合设备包括:吸附装置100、传动装置200。
吸附装置100用于吸附多张光学片材300。传动装置200设置在吸附装置100的下方,或称传动装置200与吸附装置100相对设置。传动装置200用于对多个待组装贴合光学片材的曲面背光模块400进行水平传动,即传动装置200能够将每个曲面背光模块400传动到吸附装置100的正下方,以使一个曲面背光模块400与一张光学片材300正相对。
当传动装置200将一个曲面背光模块400水平传动至吸附装置100的正下方时,吸附装置100将吸附的一张光学片材300正对该一个曲面背光模块400,吸附装置100靠近传动装置200,吸附装置100解除对该一张光学片材300的吸附,使该被解除吸附的一张光学片材300组装贴合到该一个曲面背光模块400。这样,就完成了一张光学片材300组装贴合到一个曲面背光模块400的过程。
在完成了一张光学片材300组装贴合到一个曲面背光模块400之后,吸附装置100远离传动装置200,传动装置200对下一个曲面背光模块400进行水平传动;当传动装置200将下一个曲面背光模块400水平传动至吸附装置100的正下方时,吸附装置100吸附的下一张光学片材300正对下一个曲面背光模块400,吸附装置100靠近传动装置200,吸附装置100解除对下一张光学片材300的吸附,使被解除吸附的下一张光学片材300组装贴合到下一个曲面背光模块400。如此循环,即可将吸附装置100吸附的每张光学片材300都组装贴合到对应的曲面背光模块400。
进一步地,吸附装置100能够进行自旋转。这样,当传动装置200将一个曲面背光模块400水平传动至吸附装置100的正下方时,吸附装置100通过自旋转而将吸附的一张光学片材300正对该一个曲面背光模块400。这样,通过吸附装置100的自旋转,可将吸附装置100吸附的每张光学片材300都组装贴合到对应的曲面背光模块400。
为了能够使吸附装置100靠近或远离传动装置200,在本实施例中,吸附装置100还能够进行上下运动;其中,当吸附装置100向下运动时,吸附装置100靠近传动装置200;当吸附装置100向上运动时,吸附装置100远离传动装置200。
具体地,传动装置200包括:传动平台210以及多个曲面定位冶具220。
传动平台210沿着水平方向进行传动,在本实施例中,传动平台可利用一步进电机(未示出)来进行水平方向的传动,但本发明并不局限于此。传动平台210的表面具有多个下凹的曲面凹槽211;其中,该曲面凹槽211的曲率与曲面定位冶具220的曲率匹配。每个曲面定位冶具220置于对应的一个曲面凹槽211中,每个曲面定位冶具220用于承载且定位一个曲面背光模块400。
吸附装置100包括:卷轴110以及设置在卷轴110中的吸附槽120和驱动组件130。
卷轴110整体呈圆柱形,其截面形状为圆形。吸附槽120设置在卷轴110中并延伸至卷轴110的表面(或称柱面),吸附槽120能够将光学片材300吸附在卷轴110的表面。而驱动组件130用于驱动卷轴110进行自旋转及上下运动。
进一步地,在本实施例中,吸附槽120的数量八根,但本发明并不限制于此,例如,吸附槽120的数量可以根据实际情况设置。这八根吸附槽120沿着卷轴110的截面圆周等弧度设置,每根吸附槽120吸附一张光学片材300。
此外,在本实施例中,这八根吸附槽120互相贯通。这样,在对光学片材300进行吸附时,这八根吸附槽120通过贯通的管道抽压而一起吸附八张光学片材300;而当传动平台210将一个曲面背光模块400水平传动至卷轴110的正下方时,卷轴110自旋转,使这八根吸附槽120之一将吸附的一张光学片材300正对一个曲面背光模块400;驱动组件130驱动卷轴110向下运动,使卷轴110靠近传动平台210;这八根吸附槽120之一解除对其吸附的一张光学片材300的吸附,使被解除吸附的一张光学片材300组装贴合到一个曲面背光模块400。
此外,在本实施例中,驱动组件130包括旋转马达131及上下运动驱动单元(例如气缸)132;其中,旋转马达131用于驱动卷轴110进行自旋转,而上下运动驱动单元(例如气缸)132用于驱动卷轴110进行上下运动。
作为本发明的另一实施方式,图2是根据本发明的另一实施例的吸附装置的结构示意图。参照图2,与图1所示的吸附装置不同的是:八根吸附槽120各自独立。这样,在对光学片材300进行吸附时,这八根吸附槽120分别独立 抽压而各自吸附一张光学片材300;而当传动平台210将一个曲面背光模块400水平传动至卷轴110的正下方时,卷轴110自旋转,使这八根吸附槽120之一将吸附的一张光学片材300正对一个曲面背光模块400;驱动组件130驱动卷轴110向下运动,使卷轴110靠近传动平台210;这八根吸附槽120之一解除对其吸附的一张光学片材300的吸附,使被解除吸附的一张光学片材300组装贴合到一个曲面背光模块400。
综上所述,根据本发明的实施例的组装贴合设备,其在组装贴合光学片材(诸如光学膜片、光学胶带、反射片等)时,能够保持光学片材自身的应力方向,使光学片材更好地吻合曲面背光模块的曲率,从而使光学片材不会出现褶皱不平、脱落或翘曲等不良现象。
虽然已经参照特定实施例示出并描述了本发明,但是本领域的技术人员将理解:在不脱离由权利要求及其等同物限定的本发明的精神和范围的情况下,可在此进行形式和细节上的各种变化。

Claims (13)

  1. 一种组装贴合设备,用于将光学片材组装贴合到曲面背光模块,其中,所述组装贴合设备包括:
    吸附装置,用于吸附多张光学片材;
    传动装置,位于所述吸附装置的下方,且用于对多个待组装贴合光学片材的曲面背光模块进行水平传动;
    其中,当所述传动装置将一个所述曲面背光模块水平传动至所述吸附装置的正下方时,所述吸附装置将吸附的一张光学片材正对一个所述曲面背光模块,所述吸附装置靠近所述传动装置,所述吸附装置解除对一张光学片材的吸附,使被解除吸附的一张光学片材组装贴合到一个所述曲面背光模块。
  2. 根据权利要求1所述的组装贴合设备,其中,所述吸附装置能够进行自旋转;其中,当所述传动装置将一个所述曲面背光模块水平传动至所述吸附装置的正下方时,所述吸附装置自旋转,以将吸附的一张光学片材正对一个所述曲面背光模块。
  3. 根据权利要求2所述的组装贴合设备,其中,所述吸附装置能够进行上下运动;其中,所述吸附装置向下运动,以使所述吸附装置靠近所述传动装置。
  4. 根据权利要求3所述的组装贴合设备,其中,在完成一张光学片材组装贴合到一个所述曲面背光模块之后,所述吸附装置向上运动,以使所述吸附装置远离所述传动装置,所述传动装置对下一个所述曲面背光模块进行水平传动,所述吸附装置进行自旋转;
    当所述传动装置将下一个所述曲面背光模块水平传动至所述吸附装置的正下方时,所述吸附装置吸附的下一张光学片材正对下一个所述曲面背光模块,所述吸附装置向下运动,所述吸附装置解除对下一张光学片材的吸附,使被解除吸附的下一张光学片材组装贴合到下一个所述曲面背光模块。
  5. 根据权利要求4所述的组装贴合设备,其中,所述传动装置包括:
    传动平台,沿着水平方向进行传动且具有多个下凹的曲面凹槽;
    多个曲面定位冶具,其中,每个曲面定位冶具置于对应的一个曲面凹槽中,每个曲面定位冶具用于承载且定位一个所述曲面背光模块。
  6. 根据权利要求4所述的组装贴合设备,其中,所述吸附装置包括:卷轴及设置在所述卷轴中的吸附槽和驱动组件;其中,所述吸附槽延伸至所述卷轴的表面,以将光学片材吸附在所述卷轴的表面;所述驱动组件用于驱动所述卷轴进行自旋转及上下运动。
  7. 根据权利要求6所述的组装贴合装备,其中,所述吸附槽的数量为多根,其中,所述多根吸附槽沿着所述卷轴的截面圆周等弧度设置,每根吸附槽吸附一张光学片材。
  8. 根据权利要求7所述的组装贴合装备,其中,所述多根吸附槽互相连通;其中,当所述传动平台将一个所述曲面背光模块水平传动至所述卷轴的正下方时,所述多根吸附槽之一将吸附的一张光学片材正对一个所述曲面背光模块,所述驱动组件驱动所述卷轴向下运动,所述多根吸附槽之一解除对其吸附的一张光学片材的吸附,使被解除吸附的一张光学片材组装贴合到一个所述曲面背光模块。
  9. 根据权利要求7所述的组装贴合装备,其中,所述多根吸附槽各自独立;其中,当所述传动平台将一个所述曲面背光模块水平传动至所述卷轴的正下方时,所述多根吸附槽之一将吸附的一张光学片材正对一个所述曲面背光模块,所述驱动组件驱动所述卷轴向下运动,所述多根吸附槽之一解除对其吸附的一张光学片材的吸附,使被解除吸附的一张光学片材组装贴合到一个所述曲面背光模块。
  10. 根据权利要求6所述的组装贴合装备,其中,所述驱动组件包括:旋转马达及上下运动驱动单元;其中,所述旋转马达用于驱动所述卷轴进行自旋转,所述上下运动驱动单元用于驱动所述卷轴进行上下运动。
  11. 根据权利要求7所述的组装贴合装备,其中,所述驱动组件包括:旋 转马达及上下运动驱动单元;其中,所述旋转马达用于驱动所述卷轴进行自旋转,所述上下运动驱动单元用于驱动所述卷轴进行上下运动。
  12. 根据权利要求8所述的组装贴合装备,其中,所述驱动组件包括:旋转马达及上下运动驱动单元;其中,所述旋转马达用于驱动所述卷轴进行自旋转,所述上下运动驱动单元用于驱动所述卷轴进行上下运动。
  13. 根据权利要求9所述的组装贴合装备,其中,所述驱动组件包括:旋转马达及上下运动驱动单元;其中,所述旋转马达用于驱动所述卷轴进行自旋转,所述上下运动驱动单元用于驱动所述卷轴进行上下运动。
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