WO2017029999A1 - 熱収縮性ポリエステル系フィルムおよび包装体 - Google Patents
熱収縮性ポリエステル系フィルムおよび包装体 Download PDFInfo
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- WO2017029999A1 WO2017029999A1 PCT/JP2016/072901 JP2016072901W WO2017029999A1 WO 2017029999 A1 WO2017029999 A1 WO 2017029999A1 JP 2016072901 W JP2016072901 W JP 2016072901W WO 2017029999 A1 WO2017029999 A1 WO 2017029999A1
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- film
- shrinkage
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- stretching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C61/00—Shaping by liberation of internal stresses; Making preforms having internal stresses; Apparatus therefor
- B29C61/06—Making preforms having internal stresses, e.g. plastic memory
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0018—Combinations of extrusion moulding with other shaping operations combined with shaping by orienting, stretching or shrinking, e.g. film blowing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/022—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
- B29C48/9135—Cooling of flat articles, e.g. using specially adapted supporting means
- B29C48/914—Cooling of flat articles, e.g. using specially adapted supporting means cooling drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/02—Wrappers or flexible covers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/181—Acids containing aromatic rings
- C08G63/183—Terephthalic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F3/00—Labels, tag tickets, or similar identification or indication means; Seals; Postage or like stamps
- G09F3/02—Forms or constructions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/008—Wide strips, e.g. films, webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2203/00—Decoration means, markings, information elements, contents indicators
- B65D2203/02—Labels
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2367/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2467/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2467/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
Definitions
- the present invention relates to a heat-shrinkable polyester film and a package. Specifically, the present invention is suitable for labeling and banding applications for binding lunch containers and the like. The present invention relates to a heat-shrinkable polyester film with little distortion and the like.
- a film that greatly shrinks in the width direction is widely used.
- the film When used as a banding film that binds bottle label films or lunch boxes, etc., the film must be annularly attached to the bottle or lunch container and then heat shrunk in the circumferential direction.
- an annular body is formed so that the width direction of the film is the circumferential direction, and then the annular body is cut into a predetermined length and handed to a bottle or a lunch box. Must be worn with a cover.
- shrink film As one of the demands for shrink film, it is required that there is no difference in shrink properties in the width direction of the film.
- a film roll that has been formed and wound is unwound, slit to a predetermined width, and wound up again as a slit roll. That is, when there is a difference in shrinkage physical properties in the film width direction, a slit roll having a different shrinkage rate depending on the slit position is obtained.
- the shrinkage rate in the direction perpendicular to the main shrinkage direction that is, in the width direction differs for each slit roll
- the shrinkage rate in the width direction is closely related to the height of the label or banding film when used in labels or banding film applications. For this reason, labels and banding films with different heights can be obtained depending on the roll used.
- a small variation in shrinkage in the width direction is ideal for making the height of the label and banding film uniform for each slit roll.
- the variation in shrinkage in the width direction is thought to be caused by neck-in during longitudinal stretching.
- a stress toward the center of the film also acts in the width direction.
- the force applied in the width direction is particularly large near the end of the film, and the width of the film is reduced during stretching.
- This reduction in width that is, shrinkage is called neck-in
- the shrinkage rate in the width direction is smaller near the end of the film than in the vicinity of the center, and it is considered that variation in the film width direction occurs.
- the cause of the increase in the molecular orientation angle near the edge of the film is thought to be because neck-in occurs during longitudinal stretching.
- the influence of the neck-in is small near the center of the film, so the molecular orientation angle is small and the vicinity of the film end.
- the influence of the force in the width direction is large, and the force in the width direction acts in addition to the force in the longitudinal direction due to the longitudinal stretching, so that the molecular chain is inclined and the molecular orientation angle is increased.
- a small molecular orientation angle from the center to the edge of the film is ideal for distortion after shrinkage.
- a method of trimming a portion affected by the force in the width direction at the neck-in can be considered as a process after longitudinal stretching.
- a product there is a problem that the margin is reduced and the cost is increased.
- Patent Document 1 describes a film having a high shrinkage in the longitudinal direction and a wide product width by stretching an unstretched film at least twice in the width direction and then stretching in the longitudinal direction. ing.
- the method described in Patent Document 1 requires a large-scale facility for biaxial stretching, and there is a problem that costs increase.
- the object of the present invention is to have a sufficient heat shrinkage property in the main shrinkage direction, which is the longitudinal direction, to have a small variation in the film width direction of the shrinkage rate in the width direction, and a small molecular orientation angle.
- the object is to provide a heat-shrinkable polyester-based film that is less prone to wrinkles and distortion.
- a heat-shrinkable polyester film characterized by satisfying the following requirements (1) to (4).
- Hot water shrinkage in the main film shrinkage direction is 50% or more when treated in 98 ° C. hot water for 10 seconds.
- Samples are taken every 100 mm in the film width direction. Variation when hot water shrinkage in the direction perpendicular to the film main shrinkage direction is obtained when treated in warm water for 10 seconds is 5% or less.
- Absolute value of molecular orientation angle is 15 degrees or less.
- a package comprising a label derived from the heat-shrinkable polyester film according to any one of the first to third items at least on a part of an outer periphery of a package object.
- the heat-shrinkable polyester film of the present invention not only requires a high shrinkage ratio in the longitudinal direction, but also has a small variation in the width direction of the shrinkage ratio in the direction perpendicular to the main shrinkage direction, that is, the width direction, and the molecular orientation angle. It is a small film no matter where it is measured in the film width direction. Since the variation in the width direction of the shrinkage rate in the direction orthogonal to the main shrinkage direction is small, the variation in the height of the label or banding film is extremely small regardless of the position of the slit film. In addition, since the molecular orientation angle is small, wrinkles and distortion after shrinkage are unlikely to occur, and a good finish can be obtained.
- contraction is shown.
- contraction is shown.
- the configuration of the heat-shrinkable polyester film according to the present invention will be described in detail.
- a film is normally obtained by conveying using a roll etc. and extending
- the conveyance direction of a film is called a longitudinal direction
- the direction orthogonal to the said longitudinal direction is called a film width direction. Therefore, the width direction of the heat-shrinkable polyester film shown below is a direction orthogonal to the roll unwinding direction
- the film longitudinal direction refers to a direction parallel to the roll unwinding direction.
- the main shrinkage direction in the heat-shrinkable polyester film obtained in Examples and Comparative Examples is the longitudinal direction.
- the polyester used for the heat-shrinkable polyester film of the present invention has an ethylene terephthalate unit as a main constituent component, and the ethylene terephthalate unit is preferably 50 mol% or more in 100 mol% of the polyester constituent unit. .
- the ethylene terephthalate unit is preferably 65 mol% or more, more preferably 70 mol% or more in 100 mol% of the polyester constituent unit.
- the upper limit of the ethylene terephthalate unit is preferably 90% or less.
- dicarboxylic acid components constituting the polyester of the present invention include aromatic dicarboxylic acids such as isophthalic acid, naphthalenedicarboxylic acid and orthophthalic acid, aliphatic dicarboxylic acids such as adipic acid, azelaic acid, sebacic acid and decanedicarboxylic acid, And alicyclic dicarboxylic acid.
- the content is preferably less than 3 mol% (in 100 mol% of the dicarboxylic acid component).
- the polyester does not contain a trivalent or higher polyvalent carboxylic acid (for example, trimellitic acid, pyromellitic acid, and anhydrides thereof).
- a trivalent or higher polyvalent carboxylic acid for example, trimellitic acid, pyromellitic acid, and anhydrides thereof.
- diol component constituting the polyester examples include aliphatic diols such as ethylene glycol, 1,3-propanediol, 1,4-butanediol, neopentyl glycol, hexanediol, and alicyclic compounds such as 1,4-cyclohexanedimethanol.
- aromatic diols such as diol and bisphenol A.
- the total of at least one monomer component that can be an amorphous component in 100 mol% of the polyhydric alcohol component or 100 mol% of the polyvalent carboxylic acid component in the total polyester resin is less than 2%.
- the required shrinkage rate cannot be obtained, resulting in insufficient shrinkage during shrinkage finishing.
- the amorphous monomer component is 2% or more, preferably 3% or more, more preferably 4% or more, and particularly preferably 5% or more.
- Examples of the monomer that can be an amorphous component include neopentyl glycol, 1,4-cyclohexanedimethanol, isophthalic acid, 1,4-cyclohexanedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, 2,2-diethyl 1, 3-propanediol, 2-n-butyl-2-ethyl-1,3-propanediol, 2,2-isopropyl-1,3-propanediol, 2,2-di-n-butyl-1,3-propane Examples include diol and hexanediol. Among these, neopentyl glycol, 1,4-cyclohexanedimethanol or isophthalic acid is preferably used. It is also preferable to use ⁇ -caprolactone.
- amorphous polymer specifically refers to a case where there is no endothermic peak due to melting as measured by a DSC differential scanning calorimeter. Amorphous polymers are substantially not crystallized and cannot be in a crystalline state, or have a very low crystallinity even when crystallized.
- the “crystalline polymer” is not the above “amorphous polymer”, that is, a case where it has an endothermic peak due to melting as measured by a DSC differential scanning calorimeter.
- a crystalline polymer is one that can be crystallized at elevated temperatures, has a crystallizable property, or has already been crystallized.
- the stereoregularity of the polymer is low, the target property of the polymer is poor, the polymer has a large side chain, the polymer has many branches, and the intermolecular molecules
- an amorphous polymer is obtained.
- crystallization may proceed sufficiently to become a crystalline polymer.
- the polymer may be crystalline or amorphous, and therefore, in the present invention, the expression “unit derived from a monomer that can be an amorphous component” is used. Using.
- the monomer unit in the present invention is a repeating unit constituting a polymer derived from one polyhydric alcohol molecule and one polycarboxylic acid molecule, and in the case of ⁇ -caprolactone, a lactone A structural unit obtained by ring opening is shown.
- the monomer unit consisting of terephthalic acid and ethylene glycol is the main monomer unit constituting the polymer
- the monomer unit consisting of isophthalic acid and ethylene glycol the monomer unit consisting of terephthalic acid and neopentyl glycol, terephthalic acid and 1.4-cyclohexane
- a monomer unit composed of dimethanol, a monomer unit composed of isophthalic acid and butanediol, and the like can be cited as a monomer-derived unit that can be the amorphous component.
- various additives as required, for example, waxes, antioxidants, antistatic agents, crystal nucleating agents, viscosity reducing agents, heat stability
- An agent, a coloring pigment, an anti-coloring agent, an ultraviolet absorber and the like can be added.
- fine particles as a lubricant for improving the workability (slidability) of the film.
- the fine particles any one can be selected.
- inorganic fine particles silica, alumina, titanium dioxide, calcium carbonate, kaolin, barium sulfate, etc.
- organic fine particles for example, acrylic resin Examples thereof include particles, melamine resin particles, silicone resin particles, and crosslinked polystyrene particles.
- the average particle diameter of the fine particles is in the range of 0.05 to 3.0 ⁇ m (when measured with a Coulter counter) and can be appropriately selected as necessary.
- the above particles into the resin forming the heat-shrinkable polyester film for example, it can be added at any stage for producing the polyester resin, but it can be added at the esterification stage or transesterification reaction. After completion, it is preferable to add as a slurry dispersed in ethylene glycol or the like at a stage before the start of the polycondensation reaction, and proceed with the polycondensation reaction.
- a method of blending a slurry of particles dispersed in ethylene glycol or water using a vented kneading extruder and a polyester resin material, or a dried particle and a polyester resin material using a kneading extruder It is also preferable to carry out by a method of blending and the like.
- the heat-shrinkable polyester film of the present invention can be subjected to corona treatment, coating treatment, flame treatment or the like in order to improve the adhesion of the film surface.
- the heat shrinkable film of the present invention may be a single layer or a laminated film in which resin layers having different resin compositions are laminated.
- a laminated film When making a laminated film, it can be produced by a known method used for producing a laminated film, and examples thereof include a feed block method and a multi-manifold method.
- a feed block method For example, in the case of a co-extrusion method, various resin mixtures forming a layer are melted individually with an extruder, merged in a T-die mold equipped with a multi-manifold system, extruded, and stretched with a stretching device.
- a laminated film can be obtained.
- the form of the laminated film is not particularly limited.
- the laminated form of the A / B two-type two-layer structure, the B / A / B two-type three-layer structure, and the C / A / B three-type three-layer structure is not particularly limited.
- the laminated form of the A / B two-type two-layer structure, the B / A / B two-type three-layer structure, and the C / A / B three-type three-layer structure Is mentioned.
- the heat-shrinkable polyester film of the present invention has a main shrinkage direction calculated from the length before and after shrinkage in the main shrinkage direction of the film when treated for 10 seconds in 98 ° C. warm water without load.
- the heat shrinkage rate in a certain longitudinal direction that is, hot water heat shrinkage rate of 98 ° C.
- Thermal shrinkage rate ⁇ (length before shrinkage ⁇ length after shrinkage) / length before shrinkage ⁇ ⁇ 100 (%) (1)
- the lower limit of the hot water heat shrinkage in the longitudinal direction at 98 ° C. is more preferably 55% or more, and further preferably 60% or more.
- the heat-shrinkable polyester film of the present invention is obtained by collecting samples every 100 mm in the film width direction, and with respect to the film main shrinkage direction when all samples are treated in 98 ° C. warm water for 10 seconds.
- the variation when the hot water shrinkage rate in the orthogonal direction is obtained is 5% or less.
- the method for measuring the variation in the hot water shrinkage rate in the direction orthogonal to the main shrinkage direction will be described in detail in Examples.
- the label or banding film When the variation in shrinkage in the direction perpendicular to the main shrinkage direction is 5% or more, when used as a label or banding film, the label or banding film has a different height depending on the position in the width direction of the film used. It will be obtained and is not preferable.
- the upper limit of the variation in shrinkage rate in the direction orthogonal to the main shrinkage direction is more preferably 4.5% or less, and even more preferably 4% or less.
- the lower limit of the variation in shrinkage rate in the direction orthogonal to the main shrinkage direction is smaller, it is difficult to reduce to 0% due to neck-in at the time of longitudinal stretching. Is the limit. Even if the variation of the shrinkage rate in the direction orthogonal to the main shrinkage direction is 3%, there is substantially no problem.
- the heat-shrinkable polyester film of the present invention has a refractive index in the longitudinal direction which is the main shrinkage direction represented by the following formula (2) and a refractive index in the width direction which is a direction perpendicular to the main shrinkage direction.
- the difference is preferably 0.06 or more.
- Refractive index difference (refractive index in the main contraction direction) ⁇ (refractive index in the direction orthogonal to the main contraction direction) (2)
- the molecules are not oriented in the longitudinal direction and the direction perpendicular to the longitudinal direction, or the molecules are in both the longitudinal direction and the direction perpendicular to the longitudinal direction.
- the required shrinkage cannot be obtained because the molecules are not oriented in the longitudinal direction of the main contraction direction.
- the direction is perpendicular to the main contraction direction.
- the lower limit of the difference in refractive index is more preferably 0.065 or more, and further preferably 0.070 or more.
- the heat-shrinkable polyester film of the present invention needs to have an absolute value of molecular orientation angle of 15 degrees or less.
- the absolute value of the molecular orientation angle is larger than 15 degrees, it is not preferable because distortion occurs when wound around a container such as a lunch box.
- the upper limit of the absolute value of the molecular orientation angle is more preferably 13 degrees or less, and further preferably 12 degrees or less.
- the absolute value of the molecular orientation angle is better as it approaches 0 degrees, but even if it is 1 degree, there is no particular problem. A detailed method for measuring the molecular orientation angle will be described later.
- the thickness of the heat-shrinkable polyester film of the present invention is not particularly limited, but is preferably 5 to 100 ⁇ m, more preferably 10 to 95 ⁇ m as a heat-shrinkable film for labeling or banding.
- the heat-shrinkable polyester film of the present invention is not limited in terms of its production method.
- the above-described polyester raw material is melt-extruded by an extruder to form an unstretched film, and the unstretched film The film can be obtained by stretching by the method shown below.
- the polyester raw material is preferably dried using a dryer such as a hopper dryer or a paddle dryer, or a vacuum dryer. After the polyester raw material is dried in such a manner, it is melted at a temperature of 200 to 300 ° C. and extruded into a film using an extruder.
- a dryer such as a hopper dryer or a paddle dryer, or a vacuum dryer.
- the polyester raw material is melted at a temperature of 200 to 300 ° C. and extruded into a film using an extruder.
- any existing method such as a T-die method or a tubular method can be employed.
- an unstretched film can be obtained by quenching the extruded sheet-like molten resin.
- a method of rapidly cooling the molten resin a method of obtaining a substantially unoriented resin sheet by casting the molten resin on a rotating drum from a die and rapidly solidifying it can be suitably employed.
- the obtained unstretched film is stretched in the longitudinal direction under predetermined conditions, and the heat-shrinkable polyester film of the present invention can be obtained.
- preferable stretching for obtaining the heat-shrinkable polyester film of the present invention will be described in detail in consideration of the difference from the stretching method of the conventional heat-shrinkable polyester film.
- a normal heat-shrinkable polyester film is produced by stretching an unstretched film in the direction in which it is desired to shrink.
- the film is uniaxially stretched in the longitudinal direction, which is the main shrinkage direction.
- the unstretched film is led to a longitudinal stretching machine in which a plurality of roll groups are continuously arranged, and after heating the film to a predetermined temperature on a preheating roll (low speed roll), a preheating roll A low temperature roll (high speed roll) having a speed higher than that of the preheating roll is provided downstream of the film, and the film is stretched in the longitudinal direction due to the difference in speed between the low speed roll and the high speed roll.
- a preheating roll low temperature roll (high speed roll) having a speed higher than that of the preheating roll
- the stretching distance the distance from the point where the film is separated from the low-speed roll to the point where the film is in contact with the high-speed roll.
- the range in which the force in the width direction due to neck-in affects increases.
- the range in which the force in the width direction due to the neck-in affects is reduced by reducing the stretching distance.
- the heating is performed only on the preheating roll, and the film is passed through the low-speed roll and the high-speed roll (for example, the low-speed roll passes the upper part of the film and the high-speed roll passes the lower part of the roll).
- the stretching distance becomes extremely short.
- the stretching distance is preferably 100 mm or less. More preferably, it is 80 mm or less, More preferably, it is 60 mm or less.
- the draw ratio in the longitudinal direction is preferably 2.5 times or more and 7 times or less.
- the draw ratio in the longitudinal direction is less than 2.5 times, it is difficult to obtain a necessary shrinkage rate, and thickness unevenness in the film longitudinal direction becomes large.
- the upper limit of the longitudinal stretching ratio is higher than 7 times, neck-in increases, variation in the shrinkage in the width direction increases, the orientation angle increases, and it becomes difficult to stretch in the longitudinal direction (so-called breakage occurs). This is not preferable. More preferably, they are 2.7 times or more and 6.5 times or less, More preferably, they are 3 times or more and 6 times or less.
- the stretching in the longitudinal direction may employ multistage stretching. That is, for example, in the case of two-stage stretching, a roll (medium-speed roll) that is faster than the low-speed roll and slower than the high-speed roll is placed between the low-speed roll and the high-speed roll. The second stretch is performed between the medium speed roll and the high speed roll.
- the stretching distance is inevitably longer, so the upper limit of the total stretch ratio that combines the first and second stages of stretching. Is preferably 6 times or less. More preferably, it is 5.5 times or less, and further preferably 5.0 times or less.
- the total stretching distance including the first-stage stretching distance and the second-stage stretching distance is preferably 200 mm or less. More preferably, it is 180 mm or less, More preferably, it is 160 mm or less.
- the packaging body of the present invention is formed by heat-shrinking a banding film (and a label) obtained from the heat-shrinkable polyester film of the present invention covering at least a part of the outer periphery of the packaging object.
- the packaging object include plastic containers such as bento (including PET bottles for beverages, various bottles, cans, confectionery), paper boxes, and the like.
- the banding film (and label) is heat-shrinked by about 5 to 70%. Adhere closely to the package. Note that the banding film (and the label) to be covered with the packaging object may be printed or may not be printed.
- the banding film (and label) can be produced by rolling a rectangular film in the longitudinal direction and overlaying the edges to adhere to form a label, or by rolling a film wound up in a roll shape. It is rounded in the direction and the ends are overlapped and adhered to the film, and the tube-shaped body is cut to form a label.
- the method for adhering the films can be performed using a known method such as fusing sealing, solvent adhesion, adhesion with a hot-melt adhesive, or adhesion with an energy ray curable adhesive.
- Table 1 shows the composition of the raw materials used in the Examples and Comparative Examples
- Table 2 shows the ratio of the mixed raw materials used in each layer
- Table 3 shows the film production conditions and evaluation results in the Examples and Comparative Examples.
- film means a film sample before heat shrinking.
- Tg glass transition point
- DSC220 differential scanning calorimeter
- Heat shrinkage hot water heat shrinkage
- the molecular orientation axis in the present invention is the most when viewed on the XY plane of the film when the longitudinal direction of the film is the X axis, the width direction of the film is the Y axis, and the thickness direction of the film is the Z axis direction.
- a direction in which the degree of molecular orientation is large is referred to as a molecular orientation axis.
- the molecular orientation angle means an angle at which the molecular orientation axis when the molecular orientation axis is measured is deviated from the film longitudinal direction or the film width direction.
- a rectangular sample of longitudinal direction ⁇ width direction 140 mm ⁇ 100 mm is collected from the film.
- the molecular orientation angle (angle in the molecular orientation axis direction) of the cut film sample is measured with a molecular orientation angle measuring device (MOA-6004) manufactured by Oji Scientific Instruments.
- the molecular orientation angle is set to 0 degree in the longitudinal direction of the film.
- the direction of the molecular orientation axis is smaller than 45 degrees with respect to the longitudinal direction, the difference from 0 degree is obtained, and from 90 degrees when larger than 45 degrees. Find the difference.
- the molecular orientation angle measurement by the above method was performed on all rectangular samples collected at a pitch of 10 cm from one edge to the other edge in the film width direction.
- the absolute value of the orientation angle ”.
- FIG. 3 shows the banding film and the bento container after shrinking as viewed from the side.
- the distance from the floor where the lunch box is placed to the end of the banding film is assumed to be H.
- R was defined as the difference between the maximum value Hmax and the minimum value Hmin when H was measured at a 5 mm pitch in the circumferential direction of the lunch box.
- the standard was as follows: ⁇ : 0 mm ⁇ R ⁇ 5 mm ⁇ : 5mm ⁇ R ⁇ 10mm ⁇ : 10mm ⁇ R ⁇ Preparation of polyester raw material>
- Synthesis example 1 In a stainless steel autoclave equipped with a stirrer, a thermometer and a partial reflux condenser, 100 mol% of dimethyl terephthalate (DMT) as a dicarboxylic acid component and 100 mol% of ethylene glycol (EG) as a polyhydric alcohol component, Charge ethylene glycol to a molar ratio 2.2 times that of dimethyl terephthalate, 0.05 mol% of zinc acetate (based on the acid component) as a transesterification catalyst, 0.225 mol of antimony trioxide as a polycondensation catalyst % (Based on the acid component) was added, and the ester exchange reaction was carried out while distilling off the produced methanol out of the system. Thereafter, a polycondensation reaction was performed at 280 ° C. under a reduced pressure condition of 26.7 Pa to obtain a polyester 1 having an intrinsic viscosity of 0.75 dl / g.
- the composition is shown in Table 1.
- Synthesis Examples 2-4 In the same manner as in Synthesis Example 1, polyesters 2 to 4 shown in Table 1 were obtained.
- SiO2 Siliconicia 266 manufactured by Fuji Silysia Co., Ltd .; average particle size 1.5 ⁇ m
- NPG is neopentyl glycol
- BD is 1,4-butanediol
- DEG is by-product diethylene glycol.
- the intrinsic viscosities of each polyester were 2: 0.75 dl / g, 3: 1.20 dl / g, and 4: 1.20 dl / g, respectively.
- Each polyester was appropriately formed into a chip shape.
- Example 1 The above-mentioned polyester 1, polyester 2, polyester 3 and polyester 4 were mixed at a mass ratio of 25: 5: 60: 10 (mixed raw material A) and charged into an extruder. Thereafter, the mixed resin was melted at 280 ° C., extruded from a T-die, wound around a rotating metal roll cooled to a surface temperature of 30 ° C., and rapidly cooled to obtain an unstretched film having a thickness of 42 ⁇ m. The Tg of the unstretched film was 75 ° C.
- the unstretched film is led to a longitudinal stretching machine in which a plurality of roll groups are continuously arranged, heated in a preheated roll shape until the film temperature reaches 80 ° C., and then stretched in the longitudinal direction by one-stage stretching of a roll stretching method.
- the film was stretched longitudinally so that the thickness of the film after stretching was 3.5 times 12 ⁇ m. At this time, the stretching distance was 31 mm.
- the film was cooled with a cooling roll set at a surface temperature of 25 ° C. and then wound into a roll.
- the properties of the obtained film were evaluated by the above methods. The evaluation results are shown in Table 3. As a result of the evaluation, the film had sufficient shrinkage and good shrinkage finish.
- Example 2 Same as Example 1, except that the draw ratio in the longitudinal direction was 4.5 times and the extrusion amount was adjusted from the T-die of the mixed resin melted so that the thickness of the film after stretching in the longitudinal direction was 12 ⁇ m. It was. As a result of the evaluation, the film had sufficient shrinkage and good shrinkage finish.
- Example 3 Same as Example 1, except that the draw ratio in the longitudinal direction was 5.5 times and the extrusion amount was adjusted from a T-die of a mixed resin melted so that the thickness of the film after stretching in the longitudinal direction was 12 ⁇ m. It was. As a result of the evaluation, the film had sufficient shrinkage and good shrinkage finish.
- Example 4 The same as in Example 1, except that the stretching ratio in the longitudinal direction was 6 times and the extrusion amount was adjusted from the T-die of the mixed resin melted so that the thickness of the film after stretching in the longitudinal direction was 12 ⁇ m. . As a result of the evaluation, the film had sufficient shrinkage and good shrinkage finish.
- Example 5 The same procedure as in Example 1 was performed except that the first-stage stretching was 1.3 times and the second-stage stretching was 2.7 times by the roll-stretching two-stage stretching. At this time, the first-stage stretching distance was 160 mm, and the second-stage stretching distance was 31 mm. As a result of the evaluation, the film had sufficient shrinkage and good shrinkage finish.
- Example 6 Example 2 was the same as Example 2 except that the first-stage stretching was 1.5 times and the second-stage stretching was 3.0 times by two-stage roll stretching. At this time, the first-stage stretching distance was 160 mm, and the second-stage stretching distance was 31 mm. As a result of the evaluation, the film had sufficient shrinkage and good shrinkage finish.
- Example 7 Example 3 was the same as Example 3 except that the first-stage stretching was 1.9 times and the second-stage stretching was 2.9 times by roll-stretching two-stage stretching. At this time, the first-stage stretching distance was 160 mm, and the second-stage stretching distance was 31 mm. As a result of the evaluation, the film had sufficient shrinkage and good shrinkage finish.
- Example 8 The above-mentioned polyester 1, polyester 2 and polyester 3 were mixed at a mass ratio of 70: 5: 25 (mixed raw material B) to obtain a resin mixture for the skin layer.
- the above-mentioned polyester 1, polyester 2, polyester 3 and polyester 4 were mixed at a mass ratio of 5: 5: 66: 24 (mixed raw material C) to obtain a resin mixture for the core layer.
- the above-described resin mixture for each layer of the skin layer and the core layer was coextruded at a temperature of 280 ° C. using a T-die mold equipped with a two-layer multi-manifold using two twin-screw extruders, and promptly It cooled with the cooling roll and produced the sheet
- the sheet was heated to 80 ° C. and longitudinally stretched so that the stretching ratio in the longitudinal direction was 4.5 times and the total thickness of the stretched film was 12 ⁇ m by one-stage stretching of a roll stretching method.
- Example 9 The above-mentioned polyester 1, polyester 2 and polyester 3 were mixed at a mass ratio of 70: 5: 25 (mixed raw material B) to obtain a resin mixture for the skin layer.
- the above-mentioned polyester 1, polyester 2, polyester 3 and polyester 4 were mixed at a mass ratio of 5: 5: 66: 24 (mixed raw material C) to obtain a resin mixture for the core layer.
- the above-mentioned resin mixture for each layer of the skin layer and the core layer was coextruded at a temperature of 280 ° C. using a T-die mold equipped with a three-layer multi-manifold using two twin-screw extruders, and promptly It cooled with the cooling roll and produced the sheet
- the film was cooled with a cooling roll and then wound into a roll.
- the properties of the obtained film were evaluated by the above methods. The evaluation results are shown in Table 3. As a result of the evaluation, the film had sufficient shrinkage and good shrinkage finish.
- Example 1 After heating to a film temperature of 75 ° C in the form of a preheated roll, while heating the film between the low-speed roll and the high-speed roll with an infrared heater, the film is stretched 4.5 times in the longitudinal direction using the roll speed difference.
- the film of Example 1 was the same as Example 1 except that the film was longitudinally stretched to 12 ⁇ m. At this time, the stretching distance was 300 mm.
- the variation in the shrinkage ratio in the width direction was large, wrinkles were generated in the banding film after shrinkage, distortion occurred, and the film was inferior in finish.
- Example 2 After heating to a film temperature of 75 ° C in the form of a preheated roll, while heating the film between the low-speed roll and the high-speed roll with an infrared heater, the film is stretched 4.5 times in the longitudinal direction using the roll speed difference.
- Example 8 was the same as Example 8 except that the film was stretched longitudinally so as to have a thickness of 12 ⁇ m. At this time, the stretching distance was 300 mm.
- the variation in the shrinkage ratio in the width direction was large, wrinkles were generated in the banding film after shrinkage, distortion occurred, and the film was inferior in finish.
- Example 3 After heating to a film temperature of 75 ° C in the form of a preheated roll, while heating the film between the low-speed roll and the high-speed roll with an infrared heater, the film is stretched 4.5 times in the longitudinal direction using the roll speed difference.
- This film was the same as Example 9 except that the film was longitudinally stretched so as to have a thickness of 12 ⁇ m. At this time, the stretching distance was 300 mm.
- Example 2 was the same as in Example 2 except that the stretching distance was 250 mm. As a result of the evaluation, the variation in the shrinkage ratio in the width direction was large, wrinkles were generated in the banding film after shrinkage, distortion occurred, and the film was inferior in finish.
- the heat-shrinkable polyester film of the present invention has excellent properties as described above, it can be suitably used for labeling and banding for binding lunch containers and the like.
- a package such as a lunch box used as a bottle or a banding film obtained by using the heat-shrinkable polyester film of the present invention as a label has a beautiful appearance.
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Abstract
Description
1.下記要件(1)~(4)を満たすことを特徴とする熱収縮性ポリエステル系フィルム。
(1)98℃の温水中で10秒間に亘って処理した場合におけるフィルム主収縮方向の温湯収縮率が50%以上
(2)フィルム幅方向100mmごとに試料を採取し、全ての試料について98℃の温水中で10秒間に亘って処理した場合におけるフィルム主収縮方向に対して直交する方向の温湯収縮率を求めたときのバラツキが5%以下
(3)分子配向角の絶対値が15度以下
(4)下式で示される屈折率差が0.06以上
屈折率差=(主収縮方向の屈折率)―(主収縮方向に対して直交する方向の屈折率)
2.ネオペンチルグリコール、シクロヘキサンジメタノール、イソフタル酸のうち少なくとも一種をポリエステル原料樹脂に使用していることを特徴とする上記第1に記載の熱収縮性ポリエステル系フィルム。
3.主収縮方向がフィルム長手方向であることを特徴とする上記1又は2に記載の熱収縮性ポリエステル系フィルム。
4.上記第1~3のいずれかに記載の熱収縮性ポリエステル系フィルムに由来するラベルを包装対象物の少なくとも外周の一部に有することを特徴とする包装体。
2:フィルム
3:シワ
4:弁当容器(蓋部)
5:弁当容器(胴部)
6:フィルム
本発明の熱収縮性ポリエステル系フィルムは、98℃の温水中で無荷重状態で10秒間に亘って処理したときに、収縮前後の長さから、下式1により算出したフィルムの主収縮方向である長手方向の熱収縮率(すなわち、98℃の温湯熱収縮率)が、50%以上である。
熱収縮率={(収縮前の長さ-収縮後の長さ)/収縮前の長さ}×100(%)・・・式
(1)
屈折率差=(主収縮方向の屈折率)―(主収縮方向に対して直交する方向の屈折率)・・・式(2)
通常の熱収縮性ポリエステル系フィルムは、収縮させたい方向に未延伸フィルムを延伸することによって製造される。本発明では主収縮方向である長手方向に一軸延伸する。通常の長手方向に一軸延伸する場合、未延伸フィルムを複数のロール群が連続的に配置した縦延伸機に導き、予熱ロール上(低速ロール)でフィルムを所定の温度まで加熱した後、予熱ロールの下流に予熱ロールよりも速度の速い低温ロール(高速ロール)を設けて、低速ロールと高速ロールの速度差によってフィルムを長手方向に延伸する。この時、低速ロールからフィルムが離れる地点から、高速ロールにフィルムが接する地点までの距離を延伸距離と呼ぶが、延伸距離と縦延伸時のネックインには密接な関係があり、延伸距離が長いほどネックインによる幅方向の力が影響する範囲が大きくなる。本発明ではこの延伸距離を小さくすることでネックインによる幅方向の力が影響する範囲を小さくした。
[Tg(ガラス転移点)]
示差走査熱量分析装置(セイコー電子工業株式会社製、DSC220)を用いて、JIS-K7121-1987に基づいて求めた。未延伸フィルム5mgをサンプルパンに入れ、パンのふたをし、窒素ガス雰囲気下で-40℃から120℃に10℃/分の昇温速度で昇温して測定し、昇温プロファイルを得た。ガラス転移温度以下のベースラインの延長線と遷移部における最大傾斜を示す接線との交点の温度をガラス転移温度とした。
ポリエステル0.2gをフェノール/1,1,2,2-テトラクロルエタン(60/40(重量比))の混合溶媒50ml中に溶解し、30℃でオストワルド粘度計を用いて測定した(単位:dl/g)。
フィルムを10cm×10cmの正方形に裁断し、98±0.5℃の温水中に無荷重状態で10秒間浸漬して熱収縮させた後、25℃±0.5℃の水中に10秒間浸漬し、水中から引き出してフィルムの縦および横方向の寸法を測定し、下記式(1)にしたがって、それぞれ熱収縮率を求めた。熱収縮率の大きい方向を主収縮方向とした。
熱収縮率={(収縮前の長さ-収縮後の長さ)/収縮前の長さ}×100(%) 式1
フィルム幅方向(主収縮方向に対して直交する方向)で一方の端縁からもう一方の端縁まで10cm×10cmの正方形のサンプルを10cmピッチで採取し、上記式(1)に従い、各サンプルの幅方向の収縮率を測定した。前記方法により測定した各サンプルの幅方向の収縮率につき、その最大値と最小値の差を収縮率のバラツキとした。
本発明における分子配向軸とは、フィルムの長手方向をX軸、フィルムの幅方向をY軸、フィルムの厚み方向をZ軸方向とした場合に、フィルムのXY平面上で見た場合に、最も分子配向度が大きい方向を分子配向軸と称する。そして、分子配向角とは上記分子配向軸を測定した場合の分子配向軸が、フィルム長手方向又はフィルム幅方向からずれてくる角度を意味する。分子配向角の測定方法としては、まずフィルムから長手方向×幅方向=140mm×100mmの矩形のサンプルを採取する。切り出したフィルムサンプルについて分子配向角(分子配向軸方向の角度)を王子計測機器株式会社製の分子配向角測定装置(MOA-6004)で測定する。分子配向角は、フィルムの長手方向の角度を0度とし、上記分子配向軸の方向が、長手方向を基準として45度より小さい時は0度からの差、45度より大きい時は90度からの差を求める。前記方法による分子配向角測定を、フィルム幅方向において一方の端縁からもう一方の端縁まで10cmピッチで採取した矩形サンプルの全てについて行い、その絶対値が最大となるものを本発明における「分子配向角の絶対値」とした。
各試料フィルムを23℃、65%RHの雰囲気中で2時間以上放置した後、アタゴ社製の「アッベ屈折計4T型」を用いて、ナトリウムD線(波長:589.3nm)における屈折率を、フィルムの主収縮方向および主収縮方向に対して直交する方向のそれぞれについて求めた。そして下式(3)の通り、主収縮方向(フィルム長手方向)の屈折率から、主収縮方向に対して直交する方向(フィルム幅方向)の屈折率を引いた値を「屈折率の差」とした。
屈折率差=(主収縮方向の屈折率)―(主収縮方向に対して直交する方向の屈折率)・・・式(3)
弁当のプラスチック容器(辺 150×150mm、高さ100mm)に対して、容器の胴部と蓋部をフィルムが結束するように、幅50mmのフィルムを容器の周方向をフィルムの収縮方向にして巻き付け、220℃で溶断シール後、設定温度90℃のシュリンクトンネルにて加熱収縮させた。収縮仕上り性の評価においては、シワとゆがみの2点において評価した。シワに関しては、図2において、弁当容器の辺方向に入る長さ5cm以上のシワの個数で判断し、基準は下記のようにした
○:0~4個
△: 5~14個
×: 15個以上
○:0mm ≦ R < 5mm
△: 5mm ≦ R < 10mm
×: 10mm ≦ R
<ポリエステル原料の調製>
撹拌機、温度計および部分環流式冷却器を備えたステンレススチール製オートクレーブに、ジカルボン酸成分としてジメチルテレフタレート(DMT)100モル%と、多価アルコール成分としてエチレングリコール(EG)100モル%とを、エチレングリコールがモル比でジメチルテレフタレートの2.2倍になるように仕込み、エステル交換触媒として酢酸亜鉛を0.05モル%(酸成分に対して)、重縮合触媒として三酸化アンチモン0.225モル%(酸成分に対して)を添加し、生成するメタノールを系外へ留去しながらエステル交換反応を行った。その後、280℃で26.7Paの減圧条件のもとで重縮合反応を行い、固有粘度0.75dl/gのポリエステル1を得た。組成を表1に示す。
合成例1と同様の方法により、表1に示すポリエステル2~4を得た。ポリエステル2の製造の際には、滑剤としてSiO2(富士シリシア社製サイリシア266;平均粒径1.5μm)をポリエステルに対して7200ppmの割合で添加した。なお、表中、NPGはネオペンチルグリコール、BDは1,4-ブタンジオール、DEGは副生成物のジエチレングリコールである。各ポリエステルの固有粘度は、それぞれ、2:0.75dl/g,3:1.20dl/g,4:1.20dl/gであった。なお、各ポリエステルは、適宜チップ状にした。
上記したポリエステル1、ポリエステル2、ポリエステル3およびポリエステル4を質量比25:5:60:10で混合して(混合原料A)押出機に投入した。しかる後、その混合樹脂を280℃で溶融させてTダイから押出し、表面温度30℃に冷却された回転する金属ロールに巻き付けて急冷することにより、厚さが42μmの未延伸フィルムを得た。未延伸フィルムのTgは75℃であった。当該未延伸フィルムを複数のロール群が連続的に配置した縦延伸機に導き、予熱ロール状でフィルム温度80℃になるまで加熱した後に、ロール延伸法の1段延伸によって長手方向の延伸倍率を3.5倍、延伸後のフィルムの厚さが12μmになるように縦延伸した。この時延伸距離は31mmであった。縦延伸後は表面温度25℃に設定された冷却ロールで冷却し、次いでロール状に巻き取った。得られたフィルムの特性を上記の方法により評価した。評価結果を表3に示す。評価の結果、十分な収縮性を有し、収縮仕上がり性が良いフィルムであった。
長手方向の延伸倍率を4.5倍とし、長手方向への延伸後のフィルムの厚さが12μmになるように溶融させた混合樹脂のTダイから押出し量を調整した以外は実施例1と同様とした。評価の結果、十分な収縮性を有し、収縮仕上がり性が良いフィルムであった。
長手方向の延伸倍率を5.5倍とし、長手方向への延伸後のフィルムの厚さが12μmになるように溶融させた混合樹脂のTダイから押出し量を調整した以外は実施例1と同様とした。評価の結果、十分な収縮性を有し、収縮仕上がり性が良いフィルムであった。
長手方向の延伸倍率を6倍とし、長手方向への延伸後のフィルムの厚さが12μmになるように溶融させた混合樹脂のTダイから押出し量を調整した以外は実施例1と同様とした。評価の結果、十分な収縮性を有し、収縮仕上がり性が良いフィルムであった。
ロール延伸方式の二段延伸によって一段目の延伸を1.3倍、2段目の延伸を2.7倍にした以外は実施例1と同様とした。この時の一段目の延伸距離を160mm、二段目の延伸距離を31mmであった。評価の結果、十分な収縮性を有し、収縮仕上がり性が良いフィルムであった。
〔実施例6〕
ロール延伸方式の二段延伸によって一段目の延伸を1.5倍、2段目の延伸を3.0倍にした以外は実施例2と同様とした。この時の一段目の延伸距離を160mm、二段目の延伸距離を31mmであった。評価の結果、十分な収縮性を有し、収縮仕上がり性が良いフィルムであった。
〔実施例7〕
ロール延伸方式の二段延伸によって一段目の延伸を1.9倍、2段目の延伸を2.9倍にした以外は実施例3と同様とした。この時の一段目の延伸距離を160mm、二段目の延伸距離を31mmであった。評価の結果、十分な収縮性を有し、収縮仕上がり性が良いフィルムであった。
〔実施例8〕
上記したポリエステル1、ポリエステル2およびポリエステル3を質量比70:5:25で混合して(混合原料B)、スキン層用の樹脂混合物とした。上記したポリエステル1、ポリエステル2、ポリエステル3およびポリエステル4を質量比5:5:66:24で混合して(混合原料C)、コア層用の樹脂混合物とした。上記、スキン層およびコア層の各層用の樹脂混合物を、2台の2軸押出機を使用して2層マルチマニホールドを備えたTダイ金型を用いて280℃の温度で共押出し、速やかに冷却ロールで冷却し、スキン層/コア層の2層のシートを作製した。この時、スキン層とコア層の厚み比がスキン層:コア層=2:8となるように共押出しした。次いで、当該シートを80℃に加熱し、ロール延伸法の一段延伸によって長手方向の延伸倍率を4.5倍、延伸後のフィルムの総厚さが12μmとなるように縦延伸した。この時延伸距離は31mmであった。縦延伸後は冷却ロールで冷却し、次いでロール状に巻き取った。得られたフィルムの特性を上記の方法により評価した。評価結果を表3に示す。評価の結果、十分な収縮性を有し、収縮仕上がり性が良いフィルムであった。
〔実施例9〕
上記したポリエステル1、ポリエステル2およびポリエステル3を質量比70:5:25で混合して(混合原料B)、スキン層用の樹脂混合物とした。上記したポリエステル1、ポリエステル2、ポリエステル3およびポリエステル4を質量比5:5:66:24で混合して(混合原料C)、コア層用の樹脂混合物とした。上記、スキン層およびコア層の各層用の樹脂混合物を、2台の2軸押出機を使用して3層マルチマニホールドを備えたTダイ金型を用いて280℃の温度で共押出し、速やかに冷却ロールで冷却しスキン層/コア層/スキン層の3層のシートを作製した。この時、スキン層とコア層の厚み比がスキン層:コア層:スキン層=1:8:1となるように共押出しした。次いで、当該シートを80℃に加熱し、ロール延伸法の一段延伸によって長手方向の延伸倍率を4.5倍、延伸後のフィルムの総厚さが12μmとなるように縦延伸した。この時延伸距離は31mmであった。縦延伸後は冷却ロールで冷却し、次いでロール状に巻き取った。得られたフィルムの特性を上記の方法により評価した。評価結果を表3に示す。評価の結果、十分な収縮性を有し、収縮仕上がり性が良いフィルムであった。
予熱ロール状でフィルム温度75℃になるまで加熱した後に、赤外線ヒーターで低速ロールと高速ロールの間のフィルムを加熱しながら、ロールの速度差を利用して長手方向に4.5倍、延伸後のフィルムが12μmとなるように縦延伸した以外は実施例1と同様とした。この時、延伸距離は300mmであった。評価の結果、幅方向の収縮率のばらつきが大きく、収縮後のバンディングフィルムにシワが生じ、ゆがみが発生して仕上り性に劣るフィルムであった。
[比較例2]
予熱ロール状でフィルム温度75℃になるまで加熱した後に、赤外線ヒーターで低速ロールと高速ロールの間のフィルムを加熱しながら、ロールの速度差を利用して長手方向に4.5倍、延伸後のフィルムが12μmとなるように縦延伸した以外は実施例8と同様とした。この時、延伸距離は300mmであった。評価の結果、幅方向の収縮率のばらつきが大きく、収縮後のバンディングフィルムにシワが生じ、ゆがみが発生して仕上り性に劣るフィルムであった。
[比較例3]
予熱ロール状でフィルム温度75℃になるまで加熱した後に、赤外線ヒーターで低速ロールと高速ロールの間のフィルムを加熱しながら、ロールの速度差を利用して長手方向に4.5倍、延伸後のフィルムが12μmとなるように縦延伸した以外は実施例9と同様とした。この時、延伸距離は300mmであった。評価の結果、幅方向の収縮率のばらつきが大きく、収縮後のバンディングフィルムにシワが生じ、ゆがみが発生して仕上り性に劣るフィルムであった。
[比較例4]
延伸距離を250mmにした以外は実施例2と同様とした。評価の結果、幅方向の収縮率のばらつきが大きく、収縮後のバンディングフィルムにシワが生じ、ゆがみが発生して仕上り性に劣るフィルムであった。
Claims (4)
- 下記要件(1)~(4)を満たすことを特徴とする熱収縮性ポリエステル系フィルム。(1)98℃の温水中で10秒間に亘って処理した場合におけるフィルム主収縮方向の温湯収縮率が50%以上
(2)フィルム幅方向100mmごとに試料を採取し、全ての試料について98℃の温水中で10秒間に亘って処理した場合におけるフィルム主収縮方向に対して直交する方向の温湯収縮率を求めたときのバラツキが5%以下
(3)分子配向角の絶対値が15度以下
(4)下式で示される屈折率差が0.06以上
屈折率差=(主収縮方向の屈折率)―(主収縮方向に対して直交する方向の屈折率) - ネオペンチルグリコール、シクロヘキサンジメタノール、イソフタル酸のうち少なくとも一種をポリエステル原料樹脂に使用していることを特徴とする請求項1に記載の熱収縮性ポリエステル系フィルム。
- 主収縮方向がフィルム長手方向であることを特徴とする請求項1又は2に記載の熱収縮性ポリエステル系フィルム。
- 請求項1~3のいずれかに記載の熱収縮性ポリエステル系フィルムに由来するラベルを包装対象物の少なくとも外周の一部に有することを特徴とする包装体。
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CN112789156A (zh) | 2018-10-08 | 2021-05-11 | 伊士曼化工公司 | 由树脂共混物制成的可结晶可收缩膜和可热成形片材 |
CN115439475B (zh) * | 2022-11-07 | 2023-03-24 | 欣灵电气股份有限公司 | 基于物联网技术的一种快速热收缩节能控制系统 |
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