WO2017002444A1 - リチウム二次電池 - Google Patents
リチウム二次電池 Download PDFInfo
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- WO2017002444A1 WO2017002444A1 PCT/JP2016/063442 JP2016063442W WO2017002444A1 WO 2017002444 A1 WO2017002444 A1 WO 2017002444A1 JP 2016063442 W JP2016063442 W JP 2016063442W WO 2017002444 A1 WO2017002444 A1 WO 2017002444A1
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Definitions
- the present invention relates to a lithium secondary battery, and more particularly to a lithium secondary battery using metallic lithium as a negative electrode active material.
- Lithium secondary batteries are widely used for reasons such as high energy density, and are mounted as power sources in portable electronic devices such as mobile phones, digital cameras, and notebook computers.
- lithium secondary batteries are being developed as a power source for hybrid vehicles or electric vehicles, or as a power storage power source for natural energy generation such as sunlight and wind power from the viewpoints of energy resource depletion and global warming.
- Lithium secondary batteries are required to have higher capacity and longer life in order to expand the use of these power sources.
- lithium secondary batteries charge and discharge by moving lithium ions between the positive electrode and the negative electrode.
- the positive electrode active materials of lithium secondary batteries are currently lithium metal oxides such as lithium cobalt oxide (LiCoO 2 ), lithium manganate (LiMn 2 O 4 ), lithium nickelate (LiNiO 2 ), and lithium iron phosphate (LiFePO 4 ). 4 ) Lithium-containing metal oxides or metal phosphorous oxides have been put into practical use or are being developed for commercialization.
- a carbon material such as graphite or lithium titanium oxide (Li 4 Ti 5 O 12 ) is used.
- a separator for preventing an internal short circuit is interposed between the positive electrode and the negative electrode each containing the active materials.
- a microporous thin film made of polyolefin is generally used.
- metallic lithium has a large amount of electricity per unit weight of 3.86 Ah / g. Therefore, in order to realize a high-capacity lithium secondary battery having the highest theoretical energy density, research using metallic lithium as a negative electrode active material has been advanced again.
- lithium grows in a dendrite shape from the negative electrode surface of metallic lithium during repeated charging and discharging.
- Lithium grown in a dendritic state has a problem of causing an internal short circuit through the separator interposed between the positive electrode and the negative electrode to reach the positive electrode.
- Japanese Patent Laid-Open No. 4-206267 discloses a non-aqueous electrolyte secondary battery using LiCoO 2 as a main active material of a positive electrode and a material (for example, manganese dioxide) that can be discharged from the beginning as a secondary active material. It is disclosed.
- the inert coating on the surface of the metallic lithium of the negative electrode is not removed, lithium will be deposited unevenly on the surface of the metallic lithium of the negative electrode.
- the deposited lithium on the negative electrode surface grows in a dendrite shape, penetrates the separator, reaches the positive electrode, and causes an internal short circuit.
- a material that can be discharged from the beginning as a secondary active material (eg, manganese dioxide) is used as the active material of the positive electrode.
- a secondary active material eg, manganese dioxide
- the active material of the positive electrode is used as the active material of the positive electrode.
- lithium can be released from the metallic lithium of the negative electrode as lithium ions.
- the release of lithium removes an inert film such as lithium carbonate or lithium hydroxide formed on the surface of the metallic lithium of the negative electrode immediately after battery assembly.
- lithium ions are reduced and deposited on the metal lithium surface of the negative electrode in a good state. Therefore, lithium can be prevented from growing in a dendrite shape from the surface of the metallic lithium of the negative electrode.
- the invention described in the above publication pays attention only to discharging at the first time in charging / discharging immediately after the battery assembly, and does not scrutinize the release behavior of lithium ions from the metallic lithium of the negative electrode at the first discharging. For this reason, the growth of lithium dendrite from the metallic lithium of the negative electrode cannot always be sufficiently suppressed or prevented.
- An object of the present invention is to provide a lithium secondary battery that suppresses or prevents the growth of lithium dendrite and has a high capacity and excellent charge / discharge cycle characteristics.
- a lithium secondary battery comprising a positive electrode, a negative electrode, a separator, and an electrolyte solution
- the positive electrode includes a first active material and a second active material capable of inserting and extracting lithium, respectively, and the first active material is a battery with the negative electrode immediately after assembly of a lithium secondary battery.
- the second active material is in a state where lithium can be occluded in a battery reaction with the negative electrode immediately after assembly of a lithium secondary battery
- the negative electrode includes a lithium metal as an active material
- the separator is provided with a lithium secondary battery having a structure in which pores are three-dimensionally regularly arranged.
- a lithium secondary battery having high capacity and excellent charge / discharge cycle characteristics can be provided by suppressing or preventing the growth of lithium dendrite by the action described in detail later.
- FIG. 1 is a cross-sectional view showing a lithium secondary battery according to an embodiment.
- the lithium secondary battery according to the embodiment includes a positive electrode, a negative electrode, a separator, and an electrolytic solution.
- the positive electrode includes a first active material and a second active material capable of inserting and extracting lithium, respectively.
- the first active material is in a state in which lithium can only be desorbed in the battery reaction with the negative electrode immediately after the assembly of the lithium secondary battery, that is, in the first charge / discharge cycle.
- the second active material is in a state where lithium can be occluded in the battery reaction with the negative electrode immediately after the assembly of the lithium secondary battery, that is, in the first charge / discharge cycle.
- the negative electrode contains metallic lithium as an active material.
- the separator has a structure in which holes are regularly arranged three-dimensionally.
- lithium is suppressed or prevented from growing in a dendrite shape from the negative electrode, and the lithium is in a dendrite shape. It is possible to prevent the occurrence of an internal short circuit between the positive and negative electrodes, and to provide a lithium secondary battery that has high reliability and excellent charge / discharge cycle characteristics. At the same time, a high-capacity lithium secondary battery can be provided by using metallic lithium as the negative electrode active material.
- lithium grows in a dendrite shape from the surface of the metallic lithium of the negative electrode by the following mechanism during a charge / discharge cycle.
- the positive electrode is an active material in a state (complete discharge state) in which lithium can be released in the battery reaction with the negative electrode immediately after the lithium secondary battery is assembled, that is, in the first charge / discharge cycle.
- LiCoO 2 LiCoO 2
- the first time in the charge / discharge cycle starts from charging between the positive electrode and the negative electrode.
- lithium in the positive electrode active material for example, LiCoO 2
- the lithium ions move to the negative electrode side through the pores of the separator impregnated with the electrolytic solution.
- the lithium ions further move from the electrolytic solution to the surface of the metallic lithium of the negative electrode, and are reduced and deposited on the surface.
- an inactive film such as lithium carbonate or lithium oxide is formed on the surface of the metal lithium. Therefore, lithium is likely to be deposited unevenly on the surface of metallic lithium of the negative electrode. Specifically, lithium is locally and unevenly deposited without being dispersed and deposited on the metal lithium surface.
- the local lithium deposition site becomes the growth base point of the lithium dendrite, and lithium grows in a dendrite shape. .
- the growth of lithium dendrite is further facilitated by subsequent charge / discharge cycles. Therefore, since the growth of lithium dendrite proceeds, it breaks through the separator and reaches the positive electrode, causing an internal short circuit.
- each positive electrode includes a first active material and a second active material capable of inserting and extracting lithium as a positive electrode active material.
- the first active material is in a state in which lithium can be removed in the battery reaction with the negative electrode immediately after the lithium secondary battery is assembled, and the second active material is lithium in the battery reaction with the negative electrode immediately after the lithium secondary battery is assembled. It is a state that can be occluded. For this reason, the battery reaction proceeds at a rate limited to the second active material that is capable of occluding lithium in the battery reaction with the negative electrode. That is, the first charge / discharge cycle starts from discharge.
- lithium is desorbed (released) as ions from the metal lithium surface of the negative electrode.
- the separator disposed opposite to the negative electrode has a structure in which a large number of holes are arranged in a three-dimensional order. For this reason, lithium release occurs from a number of locations (a number of points) on the surface of the metallic lithium facing a number of regularly arranged vacancies in the separator. At this time, fine holes having a certain depth are regularly opened in many places after lithium is released from the surface of the metal lithium. A large number of micropores having a certain depth and having regularity are confirmed from SEM photographs of the surface of metallic lithium.
- a large number of micro holes having a regular depth with regularity is a phenomenon that occurs for the first time by combining the execution of the first discharge and a separator having a structure in which a large number of holes are arranged three-dimensionally.
- the release of lithium from the surface of the metal lithium destroys and removes the inactive film on the surface of the metal lithium, so that the surface modification is performed so that the surface of the metal lithium is uniformly activated.
- the first active material lithium which is in a state capable of detaching lithium mainly in the battery reaction with the negative electrode, is ionized, and the lithium ion impregnates the electrolytic solution. It passes through the arrayed vacancies and moves to the negative electrode side, and lithium ions are reduced and deposited from the electrolytic solution onto the metal lithium surface of the negative electrode.
- lithium does not precipitate over the entire surface of the metallic lithium of the negative electrode, but preferentially in a large number of micropores of a certain depth having the regularity opened on the surface of the metallic lithium. Precipitate.
- lithium deposited in a large number of micropores on the surface of the metal lithium is preferentially released, and the micropores are opened again.
- Lithium is preferentially deposited in the micropores.
- a large number of fine holes having a certain depth are opened on the surface of the lithium metal of the negative electrode, and at the time of charging, lithium is preferentially reduced and deposited in the fine holes.
- the opening portions of the numerous micropores function as a site for the lithium reduction deposition during charging.
- the lithium ions dissolved in the electrolytic solution are not locally and unevenly reduced and deposited on the surface of the metallic lithium, but are dispersed and deposited on the openings of a large number of micropores. Therefore, even if lithium grows in a dendrite shape at the reduction precipitation site, a certain amount of lithium is reduced and deposited on the negative electrode surface at the time of charging, so that the dendrite growth base points can be dispersed in a number of locations. This can significantly reduce the degree of dendrite growth itself.
- the lithium secondary battery according to the embodiment it is possible to effectively prevent the growth of lithium dendrite in a long-term charge / discharge cycle and the accompanying internal short circuit between the positive electrode and the negative electrode. Therefore, metallic lithium having a characteristic that the amount of electricity per unit weight is as large as 3.86 Ah / g can be safely used as the negative electrode active material. As a result, a highly reliable and high performance lithium secondary battery having a high capacity and excellent charge / discharge cycle characteristics can be provided.
- the positive electrode includes a positive electrode current collector and a positive electrode layer including a positive electrode active material formed on one or both surfaces of the positive electrode current collector.
- the positive electrode current collector can be a metal plate or a metal foil.
- the metal plate or metal foil is preferably made of a material that does not evaporate or decompose under the influence of heat, for example, a metal such as aluminum, titanium, iron, nickel, copper, or an alloy thereof.
- the positive electrode active material includes a first active material and a second active material capable of inserting and extracting lithium, respectively.
- the positive electrode active material includes a first active material and a second active material.
- the positive electrode active material including such a first active material and a second active material includes two forms described below.
- the first active material and the second active material are lithium-containing compounds.
- the first active material is a lithium-containing compound that can release lithium in the battery reaction with the negative electrode immediately after the assembly of the lithium secondary battery, that is, in the first charge / discharge cycle.
- the second active material is a lithium-containing compound from which lithium is partially removed, which can occlude lithium in the battery reaction with the negative electrode immediately after assembly of the lithium secondary battery, that is, in the first charge / discharge cycle.
- each lithium-containing compound include lithium-containing metal oxides such as lithium cobalt oxide, lithium manganese oxide, lithium nickel oxide, and lithium vanadium oxide, or lithium-containing metal phosphates such as lithium phosphate.
- Each of the lithium-containing compounds of the first active material and the second active material has a) a form in which elements constituting the lithium-containing compound are the same as each other, and b) among elements constituting the lithium-containing compound. , And at least one metal element excluding lithium is different from each other.
- the first active material and the second active material are both the above-described lithium-containing metal oxide or lithium-containing metal phosphate having the same constituent elements.
- the first active material is a lithium-containing metal oxide or lithium-containing metal oxide having a stoichiometric composition
- the second active material has a composition in which lithium is removed from the stoichiometric composition.
- the amount of lithium (Li) released is variously defined by the type and amount of the second active material.
- the first active material and the second active material are both lithium cobalt oxides having the same constituent elements, and the first active material is represented by the chemical formula: LiCoO 2 .
- Two active materials are represented by the chemical formula: Li 1-x CoO 2 .
- x is the amount of lithium (Li) released from the lithium cobalt oxide.
- Preferred x is 0 ⁇ x ⁇ 0.6. More preferable x is 0.1 ⁇ x ⁇ 0.5.
- the second active material represented by the chemical formula: Li 1-x CoO 2 used in the form a) can be obtained, for example, by the following method.
- a positive electrode slurry is prepared by adding a solvent to an active material represented by LiCoO 2 , a conductive material, and a binder. This slurry is applied to a current collector and dried to form a positive electrode layer, thereby producing a desired positive electrode.
- the positive electrode containing the working electrode LiCoO 2 as an active material is used as the working electrode, and the positive electrode layer of the positive electrode is arranged in the outer package so that the positive electrode layer of the positive electrode faces the counter electrode, and a separator is interposed between the working electrode and the counter electrode.
- a reference electrode made of lithium metal is disposed in the exterior body in close proximity to the working electrode, the separator, and the counter electrode.
- Each terminal of the working electrode, the counter electrode, and the reference electrode is extended to the outside.
- a non-aqueous electrolyte is accommodated in the exterior body so as to fill the entire interior, and the cell is assembled.
- the cell is charged with a predetermined constant current up to a predetermined capacity in terms of the mass of the positive electrode active material.
- lithium (Li) of the positive electrode active material LiCoO 2
- the cell is disassembled, and the positive electrode containing Li 1-x CoO 2 as the second active material is taken out.
- a positive electrode mixture containing Li 1-x CoO 2 as a second active material is obtained by peeling and pulverizing the positive electrode layer of the positive electrode.
- the first active material and the second active material are lithium-containing metal oxides or lithium-containing metal phosphates different from each other in at least one metal element excluding lithium.
- the first active material and the second active material are preferably close to each other in plateau voltage.
- plateau voltages are close to each other means that the voltage difference is 0.3 V or less.
- the first active material is a lithium-containing metal oxide or lithium-containing metal oxide having a stoichiometric composition
- the second active material is different from the first active material. It is a lithium-containing metal oxide or lithium-containing metal phosphate having a composition from which lithium is eliminated.
- the first active material is lithium cobalt oxide (chemical formula: LiCoO 2 )
- the second active material is lithium nickel oxide (chemical formula: Li 1-x NiO 2 ).
- x is the amount of lithium (Li) released from the lithium nickel oxide.
- Preferred x is 0 ⁇ x ⁇ 0.5. More preferable x is 0.1 ⁇ x ⁇ 0.4.
- the second active material represented by the chemical formula: Li 1-x NiO 2 used in the form b) is obtained by the same method as the second active material represented by the chemical formula: Li 1-x CoO 2 described above. be able to.
- the second active material is preferably contained in the positive electrode, that is, the positive electrode active material in a proportion of 2% by mass to 95% by mass with respect to the total amount of the first active material and the second active material.
- the second active material is contained in the positive electrode active material in the above ratio, a sufficient amount of lithium can be released as lithium ions from the metal lithium of the negative electrode during the first discharge. For this reason, by the above-mentioned action, the growth of lithium dendrite can be effectively suppressed or prevented in a long charge / discharge cycle, and an internal short circuit accompanying the growth of lithium dendrite can be prevented.
- the positive electrode in a high energy density lithium secondary battery including a metal lithium negative electrode, the positive electrode can be maintained at a reaction potential (discharge average potential) suitable for use of the secondary battery.
- the ratio of the second active material to the total amount of the first active material and the second active material is more preferably 5% by mass to 50% by mass, and further preferably 5% by mass to 20% by mass.
- the first active material is a lithium-containing compound capable of inserting and extracting lithium
- the second active material is a lithium-free compound capable of inserting and extracting lithium.
- lithium-free compounds include manganese dioxide or vanadium pentoxide.
- the first active material is the above-described lithium-containing metal oxide or lithium-containing metal phosphorus oxide having a stoichiometric composition
- the second active material is a lithium-free compound such as an oxide.
- the first active material is lithium cobalt oxide (chemical formula: LiCoO 2 )
- the second active material is manganese dioxide (chemical formula: MnO 2 ).
- the second active material is preferably included in the positive electrode, that is, the positive electrode active material, in a proportion of 5% by mass to 50% by mass with respect to the total amount of the first active material and the second active material.
- the positive electrode can be maintained at a reaction potential (discharge average potential) suitable for use of the secondary battery.
- the ratio of the second active material to the total amount of the first active material and the second active material is more preferably 5% by mass to 20% by mass, and still more preferably 8% by mass to 15% by mass.
- the second active material is involved in the charge / discharge reaction in the same manner as the first active material after the first discharge.
- a lithium-containing metal oxide or a lithium-containing metal phosphide is used as the second active material.
- Lithium-containing metal oxide or lithium-containing metal phosphide is more resistant to occlusion / desorption of lithium during charge / discharge than the non-lithium-containing compound such as manganese dioxide used in the form 2) Therefore, stable charge / discharge cycle characteristics can be exhibited over a long period of time.
- the positive electrode layer may further contain a conductive material and a binder in addition to the positive electrode active material.
- the conductive material is not particularly limited, and known or commercially available materials can be used.
- Examples of the conductive material include carbon black such as acetylene black and ketjen black, activated carbon, and graphite.
- the binder is not particularly limited, and a known or commercially available one can be used.
- the binder include, for example, polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE), polyvinyl pyrrolidone (PVP), polyvinyl chloride (PVC), polyethylene (PE), polypropylene (PP), and ethylene-propylene copolymer.
- PVDF polyvinylidene fluoride
- PTFE polytetrafluoroethylene
- PVP polyvinyl pyrrolidone
- PVC polyvinyl chloride
- PE polyethylene
- PP polypropylene
- ethylene-propylene copolymer ethylene-propylene copolymer.
- SBR styrene butadiene rubber
- PVA polyvinyl alcohol
- CMC carboxymethyl cellulose
- the mixing ratio of the positive electrode active material, the conductive material, and the binder contained in the positive electrode layer is 85% by mass to 98% by mass of the positive electrode active material and 1% by mass to 10% of the conductive material with respect to the total amount of these components. It is preferable that the content of the binder is 1% by mass or more and 5% by mass or less.
- the negative electrode includes, for example, a negative electrode current collector and a lithium metal foil that is a negative electrode active material formed on one or both surfaces of the negative electrode current collector.
- the negative electrode current collector is not particularly limited, and a known or commercially available one can be used.
- a rolled foil or electrolytic foil made of copper or a copper alloy can be used.
- the separator has a hole structure connected by a three-dimensionally arranged bottleneck structure. That is, the separator has a bottleneck structure in which large macro holes are connected by small communication holes.
- the separator preferably has a porosity of 70% or more and 90% or less. When taking the most regular structure (close-packed structure), the porosity is 75% or more and 80% or less.
- a separator having such a structure and holes is referred to as 3DOM.
- the 3DOM separator is a porous film made of, for example, a fluororesin such as polytetrafluoroethylene or an engineering plastic such as polyimide.
- the pore diameter of the 3DOM separator is preferably 0.05 ⁇ m or more and 3 ⁇ m or less.
- the hole diameter in the range of 0.05 ⁇ m or more and 3 ⁇ m or less, in the first discharge, micropores with appropriate diameters following the same hole diameter range can be opened on the metal lithium surface of the negative electrode, and charge and discharge after the first discharge The lithium dendrite growth can be more effectively suppressed or prevented when the above is repeated.
- the porosity is in the range of 70% or more and 90% or less, an appropriate amount of electrolytic solution can be held by the separator, and at the same time, the mechanical strength can be maintained.
- a more preferable pore diameter is 0.1 ⁇ m or more and 2 ⁇ m or less, and a porosity is 75% or more and 80% or less.
- 3DOM separator has the following action in addition to the action at the time of the first discharge described above. (1) Since a large amount of electrolytic solution can be impregnated in the 3DOM separator, high ionic conductivity is obtained as compared with a conventional separator. (2) The lithium ions can be sufficiently retained and diffused by the finely uniform vacancies. (3) The lithium ion current distribution can be made uniform. As a result, a lithium secondary battery having high rate characteristics and excellent cycle characteristics can be obtained.
- 3DOM separator can be easily manufactured by a method using monodispersed spherical inorganic fine particles as a template.
- the particle size of the monodispersed spherical inorganic fine particles used as a template during production the pore size of the porous film can be easily controlled from the micro order to the nano order.
- the firing temperature and firing time of the monodispersed spherical inorganic fine particle aggregate the size of the communication hole can be easily controlled, and a 3DOM separator having desired characteristics can be easily produced. .
- the film thickness of the 3DOM separator is not particularly limited, but is preferably 20 to 500 ⁇ m.
- the electrolytic solution (for example, a nonaqueous electrolytic solution) includes a nonaqueous solvent and an electrolyte.
- the nonaqueous solvent contains a cyclic carbonate and a chain carbonate as main components.
- the cyclic carbonate is preferably at least one selected from ethylene carbonate (EC), propylene carbonate (PC), and butylene carbonate (BC).
- the chain carbonate is preferably at least one selected from dimethyl carbonate (DMC), diethyl carbonate (DEC), ethyl methyl carbonate (EMC), and the like.
- the electrolyte is not particularly limited, and lithium salt electrolytes generally used in lithium secondary batteries can be used.
- LiPF 6 LiAsF 6 , LiBF 4 , LiCF 3 SO 3 , LiN (C m F 2m + 1 SO 2 ) (C n F 2n + 1 SO 2 ) (m and n are integers of 1 or more), LiC ( C p F 2p + 1 SO 2 ) (C q F 2q + 1 SO 2) (C r F 2r + 1 SO 2) (p, q, r is an integer of 1 or more), lithium difluoro (oxalato) borate Can be used.
- These electrolytes may be used alone or in combination of two or more.
- this electrolyte is dissolved in a non-aqueous solvent at as high a concentration as possible.
- concentration of the electrolyte with respect to the nonaqueous solvent should be 0.1 to 1.5 mol / L, preferably 0.5 to 1.5 mol / L, from the temperature characteristics of the viscosity and conductivity of the electrolyte. Is desirable.
- the shape of the lithium secondary battery according to the embodiment is not particularly limited, and examples thereof include a coin type, a button type, a sheet type, a laminated type, a cylindrical type, a rectangular shape, and a flat type.
- FIG. 1 is a cross-sectional view illustrating an example of a stacked lithium secondary battery.
- the laminated lithium secondary battery 1 includes a bag-shaped exterior body 2 made of a laminate film.
- An electrode group 3 having a laminated structure is accommodated in the exterior body 2.
- the laminate film has a structure in which a plurality of (for example, two) plastic films are laminated with a metal foil such as an aluminum foil sandwiched between the films. Of the two plastic films, one of the plastic films is a heat-fusible resin film.
- the exterior body 2 is formed by stacking two laminated films so that the heat-fusible resin films face each other, housing the electrode group 3 between these laminated films, and placing two laminated film portions around the electrode group 3 together.
- the electrode group 3 is housed in an airtight manner by heat-sealing each other and sealing.
- the electrode group 3 includes a positive electrode 4, a negative electrode 5, and a separator 6 interposed between the positive electrode 4 and the negative electrode 5, the negative electrode 5 being positioned in the outermost layer, and the separator 6 between the negative electrode 5 and the inner surface of the outer package 2.
- the positive electrode 4 includes a positive electrode current collector 41 and positive electrode layers 42 and 42 formed on both surfaces of the current collector 41.
- the negative electrode 5 includes a negative electrode current collector 51 and negative electrode layers 52 and 52 made of metallic lithium and formed on both surfaces of the current collector 51.
- Each positive electrode current collector 41 has a positive electrode lead 7 extending from, for example, the left side surface of the positive electrode layer 42. Each positive electrode lead 7 is bundled on the tip side in the outer package 2 and joined to each other. One end of the positive electrode tab 8 is joined to the joint portion of the positive electrode lead 7, and the other end extends to the outside through the sealing portion of the exterior body 2.
- Each negative electrode current collector 51 has a negative electrode lead 9 extending from, for example, the right side surface of the negative electrode layer 52. Each negative electrode lead 9 is bundled on the front end side in the exterior body 2 and joined to each other. One end of the negative electrode tab 10 is joined to the joint portion of the negative electrode lead 9, and the other end extends to the outside through the sealing portion of the exterior body 2. The electrolytic solution is injected into the exterior body 2. The injection
- Example 1 Preparation of positive electrode 85% by mass of lithium iron phosphate as the first active material as the positive electrode active material, 4.5% by mass of manganese dioxide as the second active material, 6.1% by mass of acetylene black as the conductive material, and solid as the binder Appropriate amount to 2.7% by mass (solid content conversion) of acrylic copolymer solution having a concentration of 40% by mass and 1.8% by mass (converted to solid content) of a carboxymethyl cellulose aqueous solution having a solid content concentration of 2% by mass as a thickener.
- a positive electrode slurry was prepared by stirring and kneading while adding ion-exchanged water.
- the positive electrode slurry was applied to one surface of a current collector made of an aluminum foil having a thickness of about 0.02 mm, and then dried at 70 ° C. for 10 minutes. Thereafter, the dried coating film was pressed to a density of 1.8 g / cc to form a positive electrode layer on one side of the current collector to produce a positive electrode.
- a tripolar evaluation cell was assembled using the positive electrode obtained as a working electrode.
- the evaluation cell includes an exterior body made of, for example, polypropylene having a cylindrical shape sealed at both ends.
- a circular plate-shaped working electrode cut out from the positive electrode and a circular plate-shaped counter electrode having a dimension larger than the working electrode are arranged so that the positive electrode layer of the positive electrode faces the counter electrode.
- a separator is interposed between them. The working electrode, the separator, and the counter electrode are overlapped, and the overlapping direction is parallel to the cylindrical portion of the exterior body.
- the reference electrode has a rectangular plate shape, and is disposed in the exterior body so as to be close to the working electrode, the separator, and the counter electrode so that the rectangular plate surface is parallel to the overlapping direction.
- Each terminal of a working electrode and a counter electrode is each extended outside from the sealing part which the exterior body opposes.
- the terminal of the reference electrode extends to the outside from the cylindrical portion of the exterior body.
- the non-aqueous electrolyte is accommodated in the exterior body so as to fill the entire interior.
- the counter electrode and the reference electrode are made of lithium metal.
- the separator is made of a polyimide 3DOM separator (hole diameter of about 0.3 ⁇ m, porosity of about 80%, film thickness of 50 ⁇ m).
- the evaluation cell was assembled in a glove box under an argon gas atmosphere.
- Example 2 A positive electrode was produced by the same method as in Example 1 except that the positive electrode slurry prepared by the following method was used, and an evaluation cell similar to that in Example 1 was assembled using the positive electrode as a working electrode.
- the positive electrode slurry is composed of 71.6% by mass of lithium iron phosphate as the first active material as the positive electrode active material, 17.9% by mass of manganese dioxide as the second active material, and 6.1% by mass of acetylene black as the conductive material. 2.7% by mass of an acrylic copolymer solution having a solid content concentration of 40% by mass as a binder (in terms of solid content), and 1.8% by mass of a carboxymethyl cellulose aqueous solution having a solid content concentration of 2% by mass (solid) It was prepared by stirring and kneading while adding an appropriate amount of ion-exchanged water.
- Example 3 85.5% by mass of lithium cobalt oxide as the first active material as the positive electrode active material, 4.5% by mass of manganese dioxide as the second active material, 3% by mass of acetylene black and 3% by mass of graphite as the conductive material,
- a positive electrode slurry was prepared by stirring and kneading while adding an appropriate amount of N-methyl-2-pyrrolidone to 4% by mass (in terms of solid content) of a polyvinylidene fluoride solution having a solid content concentration of 12% by mass as a binder.
- the positive electrode slurry was applied to one surface of a current collector made of an aluminum foil having a thickness of about 0.02 mm, and then dried at 100 ° C. for 10 minutes. Thereafter, the dried coating film was pressed so as to have a density of 3.3 g / cc to form a positive electrode layer on one side of the current collector to produce a positive electrode. Further, an evaluation cell similar to that in Example 1 was assembled using the positive electrode as a working electrode.
- Example 4 A positive electrode was produced in the same manner as in Example 3 except that the positive electrode slurry prepared by the following method was used, and an evaluation cell similar to that in Example 1 was assembled using the positive electrode as a working electrode.
- the positive electrode slurry is composed of 72% by mass of lithium cobalt oxide as the first active material as the positive electrode active material, 18% by mass of manganese dioxide as the second active material, 3% by mass of acetylene black and 3% by mass of graphite as the conductive material, It was prepared by stirring and kneading while adding an appropriate amount of N-methyl-2-pyrrolidone to 4% by mass (in terms of solid content) of a polyvinylidene fluoride solution having a solid content concentration of 12% by mass as a binder.
- Example 3 89.4% by mass of lithium iron phosphate as the positive electrode active material, 6.1% by mass of acetylene black as the conductive material, and 2.7% by mass of the acrylic copolymer solution having a solid concentration of 40% by mass as the binder (solid content) Conversion), as a thickener, except that the positive electrode slurry was prepared by stirring and kneading while adding an appropriate amount of ion-exchanged water to 1.8% by mass (in terms of solid content) of a carboxymethylcellulose aqueous solution having a solid content concentration of 2% by mass.
- a positive electrode was produced in the same manner as in Example 1, and an evaluation cell similar to that in Example 1 was assembled using the positive electrode as a working electrode. That is, the separator of the evaluation cell is made of a 3 DOM separator made of polyimide (the pore diameter is about 0.3 ⁇ m, the porosity is about 80%, the film thickness is 50 ⁇ m) as in Example 1.
- the battery was first discharged to 2.0 V with a current of 0.1 C, and then charged to 4.3 V with a current of 0.2 C.
- the charge / discharge cycle test was repeated 100 times, discharging to 2.0 V with a current of 2 C.
- charge / discharge performance evaluation using the evaluation cells of Examples 1 and 2 and Comparative Examples 1 and 3 is charge / discharge using the evaluation cell of Examples 3 and 4 and Comparative Example 2 at a voltage of 4.2 V during charging. Performance evaluations differ from each other in that the voltage during charging is 4.3V.
- the initial discharge capacity, the discharge capacity at the second cycle, and the discharge capacity at the 100th cycle were measured by such charge / discharge performance evaluation.
- the results are shown in Table 1 below.
- the “ratio of the second active material” in the following Table 1 indicates the ratio of the second active material to the total amount of the first active material and the second active material.
- the first active material LiFePO 4 or LiCoO 2
- the first active material LiFePO 4 or LiCoO 2
- the positive electrode active material composed of a second active material (MnO 2 ) in a state capable of occluding lithium in the reaction and a 3 DOM separator
- the synergistic effect thereof can cause an unexpected effect, that is, the 100th cycle. But high discharge capacity can be developed.
- Example 5 ⁇ Preparation of Positive Electrode Containing LiCoO 2 as First Active Material> 90% by mass of LiCoO 2 as a positive electrode active material, 3% by mass of acetylene black as a conductive material and 3% by mass of graphite, and 4% by mass of a polyvinylidene fluoride solution having a solid content concentration of 12% by mass as a binder (in terms of solid content) ) was stirred and kneaded while adding an appropriate amount of N-methyl-2-pyrrolidone to prepare a positive electrode slurry.
- the positive electrode slurry was applied to one surface of a current collector made of an aluminum foil having a thickness of about 0.02 mm, and then dried at 100 ° C. for 10 minutes. Thereafter, the dried coating film was pressed so as to have a density of 3.3 g / cc to form a positive electrode layer on one side of the current collector, thereby producing a positive electrode containing LiCoO 2 as the first active material.
- the positive electrode layer was peeled from the positive electrode containing LiCoO 2 as the first active material and pulverized to obtain a positive electrode layer mixture containing LiCoO 2 as the second active material. Further, the positive electrode layer was peeled from the positive electrode containing Li 0.6 CoO 2 as the second active material, and pulverized to obtain a positive electrode layer mixture containing Li 0.6 CoO 2 as the second active material.
- the obtained two positive electrode layer mixtures contain the active material, the conductive material, and the binder in the same mass ratio as in the production of the positive electrode containing LiCoO 2 as the first active material.
- the positive electrode layer mixture containing LiCoO 2 as the first active material and the positive electrode layer mixture containing Li 0.6 CoO 2 as the second active material were mixed at a mass ratio of 9: 1 to mix for the positive electrode layer A mixture was prepared.
- a positive electrode slurry was prepared by stirring and kneading while adding an appropriate amount of N-methyl-2-pyrrolidone to the mixture.
- the positive electrode slurry was applied to one surface of a current collector made of an aluminum foil having a thickness of about 0.02 mm, and then dried at 100 ° C. for 10 minutes.
- Example 2 An evaluation cell similar to that of Example 1 was assembled using the obtained positive electrode as a working electrode.
- Example 6 The positive electrode layer mixture containing LiCoO 2 obtained in Example 5 as the first active material and the positive electrode layer mixture containing Li 0.6 CoO 2 as the second active material were mixed at a mass ratio of 7: 3. A positive electrode was produced in the same manner as in Example 5 except that the positive electrode layer mixture was prepared, and an evaluation cell similar to that in Example 1 was assembled using the obtained positive electrode as a working electrode.
- Example 7 ⁇ Preparation of Positive Electrode Containing LiMn 2 O 4 as First Active Material> 90% by mass of LiMn 2 O 4 as a positive electrode active material, 3% by mass of acetylene black as a conductive material and 3% by mass of graphite, and 4% by mass of a polyvinylidene fluoride solution having a solid content concentration of 12% by mass as a binder (solid A positive electrode slurry was prepared by stirring and kneading while adding an appropriate amount of N-methyl-2-pyrrolidone.
- the positive electrode slurry was applied to one surface of a current collector made of an aluminum foil having a thickness of about 0.02 mm, and then dried at 100 ° C. for 10 minutes. Thereafter, the dried coating film was pressed to a density of 2.8 g / cc to form a positive electrode layer on one side of the current collector to produce a positive electrode containing LiMn 2 O 4 as the first active material. .
- Example 1 ⁇ Preparation of Positive Electrode Containing Li 0.2 Mn 2 O 4 as Second Active Material> A cell similar to Example 1 described above was constructed except that the positive electrode containing LiMn 2 O 4 as the first active material was used as the working electrode and graphite was used as the counter electrode. The cell was charged at a constant current of 0.1 C to a capacity of 100 mAh / g in terms of the mass of the positive electrode active material. Thereafter, the cell was disassembled, and the positive electrode containing Li 0.2 Mn 2 O 4 as the second active material was taken out.
- the positive electrode layer was peeled from the positive electrode containing LiMn 2 O 4 as the first active material and pulverized to obtain a positive electrode layer mixture containing LiMn 2 O 4 as the first active material. Further, the positive electrode layer was peeled off from the positive electrode containing Li 0.2 Mn 2 O 4 as the second active material, and pulverized to obtain a positive electrode layer mixture containing Li 0.2 Mn 2 O 4 as the second active material. .
- the obtained two mixture for positive electrode layers contains the active material, the conductive material, and the binder in the same mass ratio as that for producing the positive electrode containing LiMn 2 O 4 as the first active material.
- a positive electrode layer mixture containing LiMn 2 O 4 as a first active material and a positive electrode layer mixture containing Li 0.2 Mn 2 O 4 as a second active material were mixed at a mass ratio of 9: 1.
- a mixed mixture for the positive electrode layer was prepared.
- a positive electrode slurry was prepared by stirring and kneading while adding an appropriate amount of N-methyl-2-pyrrolidone to the mixture.
- the positive electrode slurry was applied to one surface of a current collector made of an aluminum foil having a thickness of about 0.02 mm, and then dried at 100 ° C. for 10 minutes.
- Example 2 An evaluation cell similar to that of Example 1 was assembled using the obtained positive electrode as a working electrode.
- Example 8 A mass of 7: 3 for the positive electrode layer mixture containing LiMn 2 O 4 obtained in Example 7 as the first active material and the positive electrode layer mixture containing Li 0.2 Mn 2 O 4 as the second active material A positive electrode was produced in the same manner as in Example 7 except that a mixture for positive electrode layer was prepared by mixing at a ratio, and an evaluation cell similar to that in Example 1 was assembled using the obtained positive electrode as a working electrode. .
- Example 9 The positive electrode layer mixture containing LiCoO 2 obtained in Example 5 as the first active material and the positive electrode layer mixture containing Li 0.2 Mn 2 O 4 obtained in Example 7 as the second active material were 9 A positive electrode was produced in the same manner as in Example 5 except that the mixture for positive electrode layer was prepared by mixing at a mass ratio of 1: 1. Note that the two positive electrode layer mixtures contain the active material, the conductive material, and the binder in the same mass ratio. Then, the evaluation cell similar to Example 1 was assembled using the obtained positive electrode as a working electrode.
- Example 10 The positive electrode layer mixture containing LiCoO 2 obtained in Example 5 as the first active material and the positive electrode layer mixture containing Li 0.2 Mn 2 O 4 obtained in Example 7 as the second active material 7 :
- a positive electrode was produced in the same manner as in Example 5 except that the mixture for positive electrode layer was prepared by mixing at a mass ratio of 3: and the same evaluation as in Example 1 was performed using the obtained positive electrode as a working electrode. The cell was assembled.
- Example 11 92% by mass of LiNi 0.5 Co 0.2 Mn 0.3 O 2 as a positive electrode active material, 2.5% by mass of acetylene black as a conductive material and 2.5% by mass of graphite, and a solid content concentration of 12% by mass as a binder.
- a positive electrode slurry was prepared by stirring and kneading while adding an appropriate amount of N-methyl-2-pyrrolidone to 3% by mass (in terms of solid content) of a vinylidene chloride solution. Subsequently, the positive electrode slurry was applied to one surface of a current collector made of an aluminum foil having a thickness of about 0.02 mm, and then dried at 100 ° C. for 10 minutes.
- the dried coating film is pressed so as to have a density of 2.5 g / cc to form a positive electrode layer on one side of the current collector, and LiNi 0.5 Co 0.2 Mn 0.3 O 2 is contained as a first active material.
- a positive electrode was produced.
- a positive electrode layer mixture containing LiNi 0.5 Co 0.2 Mn 0.3 O 2 as a first active material is peeled off from the positive electrode containing LiNi 0.5 Co 0.2 Mn 0.3 O 2 as a first active material and pulverized. Obtained.
- a positive electrode layer mixture containing LiNi 0.5 Co 0.2 Mn 0.3 O 2 as the first active material and a positive electrode layer mixture containing Li 0.6 CoO 2 obtained in Example 5 as the second active material were combined into 9
- a positive electrode was prepared in the same manner as in Example 5 except that a mixture for positive electrode layer was prepared by mixing at a mass ratio of 1: 1, and the same evaluation as in Example 1 was performed using the obtained positive electrode as a working electrode. The cell was assembled.
- Example 12 The positive electrode layer mixture containing LiNi 0.5 Co 0.2 Mn 0.3 O 2 obtained in Example 11 as the first active material and the Li 0.6 CoO 2 mixture obtained in Example 5 as the second active material.
- a positive electrode was produced in the same manner as in Example 5 except that a positive electrode layer mixture was prepared by mixing the agent at a mass ratio of 7: 3.
- Example 1 was conducted using the obtained positive electrode as a working electrode. A similar evaluation cell was assembled.
- the initial discharge capacity, the discharge capacity at the second cycle, and the discharge capacity at the 100th cycle were measured by such charge / discharge performance evaluation.
- the results are shown in Table 2 below.
- the “ratio of the second active material” in Table 2 below indicates the ratio of the second active material to the total amount of the first active material and the second active material.
- the first active material and the second active material have the same constituent elements, and the first active material is a lithium-containing metal oxide having a stoichiometric composition, the second active material, and the second active material.
- the evaluation cells of Examples 5 to 8 using a positive electrode active material, which is a lithium-containing metal oxide having a composition in which lithium is removed from the stoichiometric composition, and using a 3 DOM separator have a high discharge capacity even at the 100th cycle. It can be seen that
- the first active material and the second active material are different from each other in at least one metal element excluding lithium
- the first active material is a lithium-containing metal oxide having a stoichiometric composition
- the second active material is chemically
- the evaluation cells of Examples 9 to 12 using a positive electrode active material that is a lithium-containing metal oxide having a composition in which lithium is removed from the stoichiometric composition and using a 3DOM separator have a high discharge capacity even at the 100th cycle. I understand.
- Example 13 An evaluation cell similar to that in Example 1 was assembled except that the positive electrode obtained in Example 2 and a polyimide 3DOM separator having a pore diameter of about 0.1 ⁇ m, a porosity of about 80%, and a film thickness of 50 ⁇ m were used. .
- Example 14 An evaluation cell similar to that of Example 1 was assembled except that the positive electrode obtained in Example 2 and a polyimide 3DOM separator having a pore diameter of about 0.5 ⁇ m, a porosity of about 80%, and a film thickness of 50 ⁇ m were used. .
- Example 15 An evaluation cell similar to that of Example 1 was assembled except that the positive electrode obtained in Example 2 and a polyimide 3DOM separator having a pore diameter of about 1 ⁇ m, a porosity of about 80%, and a film thickness of 50 ⁇ m were used.
- Example 16 An evaluation cell similar to that of Example 1 was assembled except that the positive electrode obtained in Example 2 and a polyimide 3DOM separator having a pore diameter of about 3 ⁇ m, a porosity of about 80%, and a film thickness of 50 ⁇ m were used.
- Example 17 An evaluation cell similar to that of Example 1 was assembled except that the positive electrode obtained in Example 5 and a polyimide 3DOM separator having a pore diameter of about 0.1 ⁇ m, a porosity of about 80%, and a film thickness of 50 ⁇ m were used. .
- Example 18 An evaluation cell similar to that of Example 1 was assembled except that the positive electrode obtained in Example 5 and a polyimide 3DOM separator having a pore diameter of about 0.5 ⁇ m, a porosity of about 80%, and a film thickness of 50 ⁇ m were used. .
- Example 19 An evaluation cell similar to that of Example 1 was assembled except that the positive electrode obtained in Example 5 and a polyimide 3DOM separator having a pore diameter of about 1 ⁇ m, a porosity of about 80%, and a film thickness of 50 ⁇ m were used.
- Example 20 An evaluation cell similar to that in Example 1 was assembled except that the positive electrode obtained in Example 5 and a polyimide 3DOM separator having a pore diameter of about 3 ⁇ m, a porosity of about 80%, and a film thickness of 50 ⁇ m were used.
- the charge / discharge performance evaluation was performed using the obtained evaluation cells of Examples 13 to 20.
- the charge / discharge cycle test is repeated 100 times, first discharging to 2.0V with a current of 0.1C, then charging to 4.3V with a current of 0.2C, and discharging to 2.0V with a current of 0.2C. It was.
- the initial discharge capacity, the discharge capacity at the second cycle, and the discharge capacity at the 100th cycle were measured by such charge / discharge performance evaluation.
- the results are shown in Table 3 below.
- the “ratio of the second active material” in Table 3 below indicates the ratio of the second active material to the total amount of the first active material and the second active material.
- Example 3 As apparent from Table 3, the same positive electrode active material as in Example 2 was used, the porosity and film thickness were made constant (80%, 50 ⁇ m), and the pore diameter was shaken in the range of 0.1 to 3.0 ⁇ m.
- the evaluation cells of Examples 13 to 16 using a 3DOM separator and the positive electrode active material similar to that of Example 5 were used, the porosity and film thickness were made constant (80%, 50 ⁇ m), and the pore diameter was 0.1. It can be seen that the evaluation cells of Examples 17 to 20 using the 3DOM separator shaken in the range of ⁇ 3.0 ⁇ m also have a high discharge capacity even at the 100th cycle.
- a power source for a hybrid vehicle or an electric vehicle, or a power storage power source for natural energy generation such as solar or wind power which suppresses or prevents the growth of lithium dendrite and has a high capacity and excellent charge / discharge cycle characteristics.
- a highly reliable and high performance lithium secondary battery suitable for the above can be provided.
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Abstract
Description
正極と、負極と、セパレータと、電解液とを備えるリチウム二次電池であって、
前記正極は、それぞれリチウムを吸蔵および脱離することが可能な第1の活物質および第2の活物質を含み、前記第1の活物質はリチウム二次電池の組立直後の前記負極との電池反応においてリチウムを脱離のみし得る状態であり、前記第2の活物質はリチウム二次電池の組立直後の前記負極との電池反応においてリチウムを吸蔵し得る状態であり、
前記負極は、金属リチウムを活物質として含み、かつ
前記セパレータは、空孔が三次元規則配列した構造を有するリチウム二次電池が提供される。
正極は、正極集電体と、この正極集電体の一方または両方の表面に形成された正極活物質を含む正極層とを備える。
負極は、例えば負極集電体と、当該負極集電体の一方または両方の表面に形成された負極活物質であるリチウム金属箔とを備える。
セパレータは、三次元的に配列したボトルネック構造で連結された空孔構造を有する。すなわち、当該セパレータは大きなマクロ孔が小さな連通孔で連結されたボトルネック構造を有する。セパレータは、空孔率が70%以上90%以下であることが好ましい。最も規則的な構造(最密充填構造)をとる場合、空孔率は75%以上80%以下になる。このような構造と空孔を有するセパレータを3DOMという。3DOMセパレータは、例えばポリテトラフルオロエチレンのようなフッ素樹脂またはポリイミドのようなエンジニアリングプラスチックから作られる多孔質膜である。
電解液(例えば非水電解液)は、非水溶媒および電解質を含む。
(正極の作製)
正極活物質として第1の活物質であるリン酸鉄リチウム85質量%、第2の活物質である二酸化マンガン4.5質量%、導電材としてアセチレンブラック6.1質量%、結着剤として固形分濃度が40質量%のアクリル系共重合体溶液2.7質量%(固形分換算)および増粘剤として固形分濃度2質量%のカルボキシメチルセルロース水溶液1.8質量%(固形分換算)に適量のイオン交換水を加えながら撹拌、混練することにより正極スラリーを調製した。
得られた正極を作用極として用いて3極式評価セルを組立てた。評価セルは、両端封止円筒形状を有する例えばポリプロピレンからなる外装体を備えている。外装体内には、正極から切出した円形板状の作用極と当該作用極より寸法の大きい円形板状の対極とが正極の正極層が対極と対向するように配置し、それら作用極と対極の間にセパレータを介在している。作用極、セパレータおよび対極が重ね合され、その重ね合せ方向が外装体の円筒部と平行している。参照極は、矩形板状をなし、外装体内に作用極、セパレータおよび対極の上方に近接して当該矩形板状表面が前記重ね合せ方向と平行するように配置されている。作用極および対極の各端子は、外装体の対向する封止部からそれぞれ外部に延出されている。参照極の端子は、外装体の円筒部から外部に延出されている。非水電解液は、前記外装体内にその内部全体を満たすように収容されている。
以下の方法で調製した正極スラリーを用いた以外、実施例1と同様の方法により正極を作製し、さらに当該正極を作用極として用いて実施例1と同様な評価セルを組立てた。
正極活物質として第1の活物質であるリチウムコバルト酸化物85.5質量%、第2の活物質である二酸化マンガン4.5質量%、導電材としてアセチレンブラック3質量%および黒鉛3質量%、結着剤として固形分濃度12質量%のポリフッ化ビニリデン溶液4質量%(固形分換算)に適量のN-メチル-2-ピロリドンを加えながら撹拌、混練することにより正極スラリーを調製した。
以下の方法で調製した正極スラリーを用いた以外、実施例3と同様の方法により正極を作製し、さらに当該正極を作用極として用いて実施例1と同様な評価セルを組立てた。
実施例2と同様な正極を用い、かつ実施例1と同様な評価セルを組立てるにあたり、セパレータをポリイミド製3DOMセパレータに代えて延伸ポリエチレンフィルム(空孔率約40%)を用いた。
実施例4と同様な正極を用い、かつ実施例1と同様な評価セルを組立てるにあたり、セパレータをポリイミド製3DOMセパレータに代えて延伸ポリエチレンフィルム(空孔率約40%)を用いた。
正極活物質としてリン酸鉄リチウム89.4質量%、導電材としてアセチレンブラック6.1質量%、結着剤として固形分濃度40質量%のアクリル系共重合体溶液2.7質量%(固形分換算)、増粘剤として固形分濃度2質量%のカルボキシメチルセルロース水溶液1.8質量%(固形分換算)に適量のイオン交換水を加えながら撹拌、混練することにより正極スラリーを調製した以外、実施例1と同様の方法により正極を作製し、さらに当該正極を作用極として用いて実施例1と同様な評価セルを組立てた。すなわち、評価セルのセパレータは実施例1と同様にポリイミド製3DOMセパレータ(空孔の孔径約0.3μm、空孔率約80%、膜厚50μm)からなる。
得られた実施例1,2および比較例1,3の評価セルを用いて充放電性能評価を行なった。最初に0.1Cの電流で2.0Vまで放電し、その後0.2Cの電流で4.2Vまで充電し、0.2Cの電流で2.0Vまで放電する、充放電サイクル試験を100回繰り返した。
<LiCoO2を第1の活物質として含む正極の作製>
正極活物質であるLiCoO2を90質量%、導電材であるアセチレンブラック3質量%および黒鉛3質量%、結着剤である固形分濃度12質量%のポリフッ化ビニリデン溶液4質量%(固形分換算)に適量のN-メチル-2-ピロリドンを加えながら撹拌、混練することにより正極スラリーを調製した。つづいて、厚さ約0.02mmのアルミニウム箔からなる集電体の一方の面に前記正極スラリーを塗布した後、100℃で10分間乾燥した。その後、乾燥した塗布膜を密度が3.3g/ccになるようにプレス処理して集電体の片面に正極層を形成してLiCoO2を第1の活物質として含む正極を作製した。
前記LiCoO2を第1の活物質として含む正極を作用極、グラファイトを対極とした以外、前述した実施例1と同様なるセルを構築した。当該セルを正極の活物質の質量換算で110mAh/gの容量まで0.1Cの定電流充電を実施した。その後、セルを解体してLi0.6CoO2を第2の活物質として含む正極を取出した。
前記LiCoO2を第1の活物質として含む正極から正極層を剥離し、粉砕してLiCoO2を第2の活物質として含む正極層用合剤を得た。また、前記Li0.6CoO2を第2の活物質として含む正極から正極層を剥離し、粉砕してLi0.6CoO2を第2の活物質として含む正極層用合剤を得た。なお、得られた2つの正極層用合剤は活物質、導電材および結着剤がLiCoO2を第1の活物質として含む正極の作製時と同様な質量割合で含まれている。
実施例5で得たLiCoO2を第1の活物質として含む正極層用合剤とLi0.6CoO2を第2の活物質として含む正極層用合剤とを7:3の質量比率で混合して正極層用混合合剤を調製した以外、実施例5と同様な方法で正極を作製し、得られた正極を作用極として用いて実施例1と同様な評価セルを組立てた。
<LiMn2O4を第1の活物質として含む正極の作製>
正極活物質であるLiMn2O4を90質量%、導電材であるアセチレンブラック3質量%および黒鉛3質量%、結着剤である固形分濃度12質量%のポリフッ化ビニリデン溶液4質量%(固形分換算)に適量のN-メチル-2-ピロリドンを加えながら撹拌、混練することにより正極スラリーを調製した。つづいて、厚さ約0.02mmのアルミニウム箔からなる集電体の一方の面に前記正極スラリーを塗布した後、100℃で10分間乾燥した。その後、乾燥した塗布膜を密度が2.8g/ccになるようにプレス処理して集電体の片面に正極層を形成してLiMn2O4を第1の活物質として含む正極を作製した。
前記LiMn2O4を第1の活物質として含む正極を作用極、グラファイトを対極とした以外、前述した実施例1と同様なるセルを構築した。当該セルを正極の活物質の質量換算で100mAh/gの容量まで0.1Cの定電流充電を実施した。その後、セルを解体してLi0.2Mn2O4を第2の活物質として含む正極を取出した。
前記LiMn2O4を第1の活物質として含む正極から正極層を剥離し、粉砕してLiMn2O4を第1の活物質として含む正極層用合剤を得た。また、前記Li0.2Mn2O4を第2の活物質として含む正極から正極層を剥離し、粉砕してLi0.2Mn2O4を第2の活物質として含む正極層用合剤を得た。なお、得られた2つの正極層用合剤は活物質、導電材および結着剤はLiMn2O4を第1の活物質として含む正極の作製時と同様な質量割合で含まれている。
実施例7で得たLiMn2O4を第1の活物質として含む正極層用合剤とLi0.2Mn2O4を第2の活物質として含む正極層用合剤とを7:3の質量比率で混合して正極層用混合合剤を調製した以外、実施例7と同様な方法で正極を作製し、得られた正極を作用極として用いて実施例1と同様な評価セルを組立てた。
実施例5で得たLiCoO2を第1の活物質として含む正極層用合剤と実施例7で得たLi0.2Mn2O4を第2の活物質として含む正極層用合剤とを9:1の質量比率で混合して正極層用混合合剤を調製した以外、実施例5と同様な方法で正極を作製した。なお、2つの正極層用合剤は活物質、導電材および結着剤は同様な質量割合で含まれている。その後、得られた正極を作用極として用いて実施例1と同様な評価セルを組立てた。
実施例5で得たLiCoO2を第1の活物質として含む正極層用合剤と実施例7で得たLi0.2Mn2O4を第2の活物質として含む正極層用合剤とを7:3の質量比率で混合して正極層用混合合剤を調製した以外、実施例5と同様な方法で正極を作製し、得られた正極を作用極として用いて実施例1と同様な評価セルを組立てた。
正極活物質であるLiNi0.5Co0.2Mn0.3O2を92質量%、導電材であるアセチレンブラック2.5質量%および黒鉛2.5質量%、結着剤である固形分濃度12質量%のポリフッ化ビニリデン溶液3質量%(固形分換算)に適量のN-メチル-2-ピロリドンを加えながら撹拌、混練することにより正極スラリーを調製した。つづいて、厚さ約0.02mmのアルミニウム箔からなる集電体の一方の面に前記正極スラリーを塗布した後、100℃で10分間乾燥した。その後、乾燥した塗布膜を密度が2.5g/ccになるようにプレス処理して集電体の片面に正極層を形成してLiNi0.5Co0.2Mn0.3O2を第1の活物質として含む正極を作製した。
実施例11で得たLiNi0.5Co0.2Mn0.3O2を第1の活物質として含む正極層用合剤と実施例5で得たLi0.6CoO2を第2の活物質として含む正極層用合剤とを7:3の質量比率で混合して正極層用混合合剤を調製した以外、実施例5と同様な方法で正極を作製し、得られた正極を作用極として用いて実施例1と同様な評価セルを組立てた。
実施例2で得た正極、および空孔径が約0.1μm、空孔率が約80%、膜厚が50μmのポリイミド製3DOMセパレータを使用した以外、実施例1と同様な評価セルを組立てた。
実施例2で得た正極、および空孔径が約0.5μm、空孔率が約80%、膜厚が50μmのポリイミド製3DOMセパレータを使用した以外、実施例1と同様な評価セルを組立てた。
実施例2で得た正極、および空孔径が約1μm、空孔率が約80%、膜厚が50μmのポリイミド製3DOMセパレータを使用した以外、実施例1と同様な評価セルを組立てた。
実施例2で得た正極、および空孔径が約3μm、空孔率が約80%、膜厚が50μmのポリイミド製3DOMセパレータを使用した以外、実施例1と同様な評価セルを組立てた。
実施例5で得た正極、および空孔径が約0.1μm、空孔率が約80%、膜厚が50μmのポリイミド製3DOMセパレータを使用した以外、実施例1と同様な評価セルを組立てた。
実施例5で得た正極、および空孔径が約0.5μm、空孔率が約80%、膜厚が50μmのポリイミド製3DOMセパレータを使用した以外、実施例1と同様な評価セルを組立てた。
実施例5で得た正極、および空孔径が約1μm、空孔率が約80%、膜厚が50μmのポリイミド製3DOMセパレータを使用した以外、実施例1と同様な評価セルを組立てた。
実施例5で得た正極、および空孔径が約3μm、空孔率が約80%、膜厚が50μmのポリイミド製3DOMセパレータを使用した以外、実施例1と同様な評価セルを組立てた。
Claims (10)
- 正極と、負極と、セパレータと、電解液とを備えるリチウム二次電池であって、
前記正極は、それぞれリチウムを吸蔵および脱離することが可能な第1の活物質および第2の活物質を含み、前記第1の活物質は前記リチウム二次電池の組立直後の前記負極との電池反応においてリチウムを脱離のみし得る状態であり、前記第2の活物質は前記リチウム二次電池の組立直後の前記負極との電池反応においてリチウムを吸蔵し得る状態であり、
前記負極は、金属リチウムを活物質として含み、かつ
前記セパレータは、空孔が三次元規則配列した構造を有するリチウム二次電池。 - 前記第1の活物質および前記第2の活物質は、リチウム含有化合物であり、前記第1の活物質はリチウム二次電池の組立直後の前記負極との電池反応においてリチウムを脱離のみし得るリチウム含有化合物で、前記第2の活物質はリチウム二次電池の組立直後の前記負極との電池反応においてリチウムを吸蔵し得る、リチウムが一部抜けたリチウム含有化合物である請求項1記載のリチウム二次電池。
- 前記第1の活物質および前記第2の活物質の各リチウム含有化合物は、それらのリチウム含有化合物を構成する元素が互いに同じである請求項2記載のリチウム二次電池。
- 前記第1の活物質および前記第2の活物質の各リチウム含有化合物は、それらのリチウム含有化合物を構成する元素のうち、リチウムを除く少なくとも1つの金属元素が互いに異なる請求項2記載のリチウム二次電池。
- 前記リチウム含有化合物は、リチウム含有金属酸化物またはリチウム含有金属リン化物である請求項2ないし4いずれか1項記載のリチウム二次電池。
- 前記第2の活物質は、前記第1の活物質および前記第2の活物質の合量に対して2質量%以上95質量%以下の割合で前記正極に含まれる請求項2ないし5いずれか1項記載のリチウム二次電池。
- 前記第1の活物質は、リチウム含有化合物であり、前記第2の活物質はリチウム未含有化合物である請求項1記載のリチウム二次電池。
- 前記リチウム含有化合物は、リチウム含有金属酸化物またはリチウム含有金属リン化物であり、前記リチウム未含有化合物は二酸化マンガンまたは五酸化バナジウムである請求項7記載のリチウム二次電池。
- 前記第2の活物質は、前記第1の活物質および前記第2の活物質の合量に対して5質量%以上50質量%以下の割合で前記正極に含まれる請求項7または8記載のリチウム二次電池。
- 前記セパレータは、前記空孔が互いに連通され、前記空孔の径が0.05μm以上3μm以下であり、かつ空孔率が70%以上90%以下である請求項1ないし9いずれか1項記載のリチウム二次電池。
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JP2002042893A (ja) * | 2000-07-31 | 2002-02-08 | Nissan Motor Co Ltd | 非水電解質リチウムイオン二次電池 |
US8911902B2 (en) * | 2010-07-06 | 2014-12-16 | Samsung Sdi Co., Ltd. | Nickel-based positive electrode active material, method of preparing the same, and lithium battery using the nickel-based positive electrode active material |
JP5708610B2 (ja) * | 2012-10-04 | 2015-04-30 | 日産自動車株式会社 | リチウムイオン電池 |
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2016
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- 2016-04-28 JP JP2016556333A patent/JP6163613B2/ja active Active
- 2016-04-28 CN CN201680038358.0A patent/CN107851834A/zh active Pending
- 2016-04-28 KR KR1020187002962A patent/KR20180036715A/ko not_active Application Discontinuation
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JPH04206267A (ja) * | 1990-11-29 | 1992-07-28 | Sanyo Electric Co Ltd | 非水電解液二次電池 |
JPH11297362A (ja) * | 1998-04-13 | 1999-10-29 | Matsushita Electric Ind Co Ltd | 非水電解質二次電池とその製造法および電池の状態検知方法 |
JP2011060539A (ja) * | 2009-09-09 | 2011-03-24 | Tokyo Metropolitan Univ | 二次電池用セパレーターおよびこれを用いたリチウム二次電池 |
WO2013084368A1 (ja) * | 2011-12-09 | 2013-06-13 | 公立大学法人首都大学東京 | リチウム二次電池用セパレータ及びその製造方法 |
JP2014022150A (ja) * | 2012-07-17 | 2014-02-03 | Furukawa Battery Co Ltd:The | 非水電解質二次電池 |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2019067710A (ja) * | 2017-10-04 | 2019-04-25 | 株式会社Gsユアサ | 非水電解質蓄電素子及びその製造方法 |
JP7003547B2 (ja) | 2017-10-04 | 2022-02-04 | 株式会社Gsユアサ | 非水電解質蓄電素子及びその製造方法 |
JP7376409B2 (ja) | 2020-03-27 | 2023-11-08 | 古河電池株式会社 | リチウムイオン電池、およびリチウムイオン電池の製造方法 |
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JPWO2017002444A1 (ja) | 2017-07-06 |
JP6163613B2 (ja) | 2017-07-12 |
US20180198120A1 (en) | 2018-07-12 |
CN107851834A (zh) | 2018-03-27 |
KR20180036715A (ko) | 2018-04-09 |
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