WO2016187926A1 - 一种餐厨废弃物智能化处理设备及其运行方法 - Google Patents

一种餐厨废弃物智能化处理设备及其运行方法 Download PDF

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Publication number
WO2016187926A1
WO2016187926A1 PCT/CN2015/082883 CN2015082883W WO2016187926A1 WO 2016187926 A1 WO2016187926 A1 WO 2016187926A1 CN 2015082883 W CN2015082883 W CN 2015082883W WO 2016187926 A1 WO2016187926 A1 WO 2016187926A1
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oil
debris
tank
water
box
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PCT/CN2015/082883
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English (en)
French (fr)
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孟行健
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安徽天健环保股份有限公司
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Publication of WO2016187926A1 publication Critical patent/WO2016187926A1/zh

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  • the invention relates to an oil-water separation device and a running method thereof, in particular to a kitchen waste intelligent processing device and a running method thereof.
  • Anhui Tianjian Water Treatment Equipment Co., Ltd. (hereinafter referred to as the company) caters to the policy and market demand, as “Hefei Food Wastewater Treatment Engineering Technology Center”, “Hefei City Enterprise Technology Center”, “Hefei City Staff Innovation Studio”, vigorously Develop special equipment for catering wastewater treatment.
  • Hefei Food Wastewater Treatment Engineering Technology Center “Hefei City Enterprise Technology Center”
  • Hefei City Staff Innovation Studio vigorously Develop special equipment for catering wastewater treatment.
  • the increasingly tense of land resources, and the increasingly high utilization rate of underground space resources research on the treatment of food and beverage wastewater, as well as intelligent and efficient equipment for improving oil separation and upgrading Research on safety, stability, and technological innovation will become more urgent and necessary, and have far-reaching social significance.
  • the grid box ie, the debris separation box
  • the mud discharge function is not strong enough. It is easy to cause sludge deposition to be difficult to remove; 3. A large amount of grease is attached to the wall of the equipment box and cannot be cleaned; 4. The water after separation of oil and water will still bring out some oil.
  • the company has designed a new sixth-generation product, the structure in the general direction remains unchanged, but the specific details adopt a completely different structure from the industry, and this innovative technology is also in the patent search of the State Intellectual Property Office.
  • the consultation center national science and technology search unit PSCC-QI-7.5-01-06-20
  • PSCC-QI-7.5-01-06-20 made a new search
  • the search report number is G1503955
  • the commission date is April 15, 2015.
  • the search report indicates that the innovative technology designed by the company is creative in accordance with the provisions of Article 22, paragraph 3 of the Patent Law.
  • this application has been adjusted to some extent in conjunction with the recommendations in the search report.
  • the present invention provides a kitchen waste intelligent processing device and a running method thereof, which can solve the following technical problems: 1. A large amount of sludge and scum are collected in a grill box (ie, a debris separating box). Can not be cleaned, affecting the process and quality of the equipment; 2. A large amount of grease is attached to the wall of the equipment box and cannot be cleaned; 3. The water after separation of the oil and water will still bring out some oil.
  • a kitchen waste intelligent processing device provided with an inlet pipe for receiving kitchen waste water, the device comprising a debris cleaning machine (4), a sludge collection box (1) ), oil collection box (2), oil scraper (3), outlet pipe (7), oil drum (6); debris cleaning machine (4) including debris separation box (41), filter (43),
  • the debris separation box (41) is provided with an opening (410), and the filter screen (43) is installed on the opening (410).
  • the filter screen (43) separates the kitchen waste water into a solid residue left on the filter screen (43).
  • the sewage of the object and the flow filter (43); the sludge collection tank (1) is installed below the sieve (43) for collecting the sewage, the upper part of the oil collection tank (2) and the sludge collection tank (1) Upper part of the connection;
  • the debris cleaning machine (4) also includes auger (42), debris conveyor (44), auger motor (45); debris conveyor (44) is connected to the debris separation box (41), and debris transportation
  • the channel (44) is provided with a debris outlet (440); one end of the auger (42) extends Inside the debris separation box (41) and positioned on one side of the debris separation box (41), the other end of the auger (42) passes through the opposite side of the debris separation box (41) and protrudes into the debris
  • the conveyor (44) is electrically connected to the auger motor (45) after passing through the debris conveyor (44); the auger motor (45) drives the auger (42) to push the debris out of the debris Export (440);
  • the oil collection tank (2) has an inclined plate (210), one end of the inclined plate (210) is located at the bottom of the oil collecting box (2), and the other end of the inclined plate (210) is located at the top of the oil collecting box (2);
  • the oil scraper (3) includes at least one scraper (32), a driving device for driving the scraper (32), a funnel-shaped oil collecting groove (37), and an oil collecting groove (37) mounted on the inclined plate (210).
  • the driving device comprises at least one chain (31), a driving wheel (35), a driven wheel one (33), a driven wheel two (34), a oil scraping motor; the oil scraping motor drives the driving wheel (35) to pass
  • the chain (31) drives the driven wheel one (33) and the driven wheel two (34) to drive, a part of the chain (31) is located above the inclined plate (210), and another part of the chain (31) is located above the oil collecting box (2);
  • One end of the squeegee (32) is fixed on the chain (31), the other end of the squeegee (32) can be extended into the oil collecting box (2), and the squeegee (32) is driven from the oil collecting box by the chain (31) (2) the inner scraping oil is transported through the inclined plate (210) into the oil collecting tank (37);
  • the oil drum (6) is located at the outlet of the oil collecting tank (37) for collecting oil;
  • the outlet pipe (7) is U-shaped, one end of the outlet pipe (7) extends into the bottom of the oil collection tank (2), and the other end of the outlet pipe (7) serves as the water outlet of the device and over the oil collection box (2
  • the vertical height of the water outlet of the device from the bottom of the oil collection tank (2) is equal to the initial liquid level of the oil collection tank (2).
  • the screen (43) has a "" shape to allow the debris separation tank (41) to have three effluent faces.
  • the apparatus further includes a kitchen waste bin (5), and the kitchen waste bin (5) is installed below the debris outlet (440) for collecting the sundries.
  • the sludge collection tank (1) has a baffle (11), the high end of the baffle (11) is introduced into the sewage, and the lower section of the baffle (11) is provided with at least one A sludge collection tank (12); at the bottom of the oil collection tank (2), at least one sludge collection tank 2 is disposed.
  • the oil collecting box (2) is internally provided with a plurality of partitions (21), and the plurality of partitions (21) divide the inside of the oil collecting box (2) into several stages of a side by side layout in a height-grading manner.
  • the oil collection sub-tank (22) communicates with the bottoms of two adjacent oil collection sub-tanks (22); the upper portion of the oil collection sub-tank (22) in the first position communicates with the upper portion of the sludge collection tank (1); the chain ( 31)
  • the number is several, and each oil collection sub-tank (22) corresponds to at least one a chain (31), a part of each chain (31) is located above the inclined plate (210), and another part of each chain (31) is located above the corresponding oil collecting sub-tank (22), and each chain (31) drives itself
  • the scraper (32) scrapes the oil from the corresponding oil collecting sub-tank (22) through the inclined plate (210) and reaches the oil collecting tank (37); the outlet pipe (7) extends into the oil collecting sub-tank at the end The bottom of (22).
  • each oil collection sub-tank (22) is provided with an access port, the inspection port being sealed by a float ball (23), the position of the service port being higher than the height of the water outlet of the device.
  • the apparatus further includes a self-temperature control device installed at the inclined plate (210) for thermostating the temperature at the inclined plate (210) within a certain range.
  • the debris separation box (41), the auger (42), the sieve (43), and the debris conveying path (44) are all made of a stainless steel material.
  • the squeegee (32) is a PTFE plate resistant to corrosion, high temperature, and acid and alkali.
  • the invention also provides a method for operating the above-mentioned kitchen waste intelligent processing device, the operation method comprising the following steps:
  • the debris separation box (41) receives the kitchen waste water from the inlet pipe, and the sieve (43) separates the kitchen waste water into the debris and the flow filter (43) left on the sieve (43). Sewage
  • the auger motor (45) drives the auger (42) to push the debris out of the debris outlet (440);
  • the sewage is collected in a sludge collection tank (1), oil is collected on the water surface of the sewage, and sludge in the sewage is deposited to the bottom;
  • the sewage in the sludge collection tank (1) After the sewage in the sludge collection tank (1) passes for a first predetermined time, it overflows into the first oil collection sub-tank (22), and the oil is collected on the sewage surface of the first oil collection sub-tank (22), and the oil is collected.
  • the sludge in the sewage of the sub-tank (22) is deposited to the bottom, and the water separated in the sewage of the oil collecting sub-tank (22) flows through the bottom of the corresponding partition (21) to the adjacent oil collecting sub-tank (22) ) and separate oil and water separation;
  • the oil-scraping motor is started to cause the scraper (32) to scrape oil from the oil collection tank (2) through the chain (31) through the inclined plate (210).
  • the oil is transported into the oil collecting tank (37), and the oil finally reaches the oil drum (6) through the funnel-shaped oil collecting tank (37).
  • the design of the debris cleaning machine (4) solves the technical problems that the grid box (ie, the debris separation box) contains a large amount of sludge and scum, which cannot be cleaned and affects the process and quality of the equipment. Because the auger (42) can push the kitchen waste water from one side of the debris separation box (41) to the opposite side of the debris separation box (41), in the process, the water in the debris can be very Good filtration through the filter (43), the impurities will not contain a lot of water. Therefore, the kitchen garbage can (5) can collect relatively dry debris, in contrast, it will not collect a large amount of sludge and scum in the debris separation box (41), and optimize the equipment process to some extent. Its corresponding quality.
  • the sludge in the sewage can be well collected in the sludge collection tank (12), and the sludge collection tank (12) can be opened.
  • the sludge in the sludge collection tank (12) is discharged to solve the technical problem that the sludge discharge function is not strong enough, and the sludge deposition is difficult to be eliminated.
  • the sewage from the sludge collection tank (1) overflows to the oil collection tank (2) for oil-water separation, and the sludge collection tank 2 of the oil collection tank (2) can be used for sludge collection and treatment again to solve the mud discharge function. Not strong enough, it is easy to cause technical problems that are difficult to eliminate sludge deposition.
  • Scraper (32) solves the technical problem that a large amount of grease is attached to the wall of the equipment box and cannot be cleaned.
  • the water outlet of the water outlet pipe (7) may be closed first, and after the second predetermined time, the water outlet of the water outlet pipe (7) may be opened, or the squeegee (32) may be opened after the operation is completed.
  • the water outlet of the outlet pipe (7) can also be used to open the water outlet of the outlet pipe (7) while the squeegee (32) is running. Therefore, the structural design of the outlet pipe (7) solves the technical problem that the water after the separation of the oil and water will bring out some oil, and is very convenient to use.
  • FIG. 1 is a schematic structural view of a debris cleaning machine 4 for a kitchen waste intelligent processing apparatus according to a preferred embodiment of the present invention.
  • FIG. 2 is a schematic structural view of another perspective view of the debris cleaning machine 4 of FIG. 1.
  • FIG. 3 is a schematic structural view of a sludge collection box 1 of a kitchen waste intelligent processing apparatus according to a preferred embodiment of the present invention.
  • FIG. 4 is a schematic structural view of an oil collection box 2 of a kitchen waste intelligent processing apparatus according to a preferred embodiment of the present invention.
  • FIG. 5 is a schematic structural diagram of a scraper 3 of a kitchen waste intelligent processing apparatus according to a preferred embodiment of the present invention.
  • the kitchen waste intelligent processing device provided by the preferred embodiment of the present invention is provided with an inlet pipe and a water outlet for receiving kitchen waste water, and the kitchen waste intelligent processing device removes impurities from the kitchen waste water and treats the kitchen waste water.
  • the sewage after removing the impurities is separated by oil and water.
  • the separated water can flow into the municipal sewage project through the water outlet as desired, and the separated oil is sent to the refinery for refining treatment, and the impurities are processed by the fertilizer of the biological fertilizer factory.
  • the kitchen waste intelligent processing equipment includes sludge collection box 1, oil collection box 2, oil scraper 3, debris cleaning machine 4, kitchen garbage bin 5, oil drum 6 , water outlet pipe 7.
  • the debris cleaning machine 4 includes a debris separating box 41, auger 42, a screen 43, a debris conveying path 44, and auger motor 45.
  • the debris separation box 41 is provided with an opening 410, and the screen 43 is mounted on the opening 410.
  • the screen 43 separates the kitchen waste water into the waste material remaining on the screen 43 and the sewage of the flow filter 43, and the screen 43 has a "" shape so that the debris separation tank 41 has three sewage discharge faces.
  • the debris conveying path 44 is in communication with the debris separating box 41, and the debris conveying path 44 is provided with a debris outlet 440.
  • One end of the auger 42 extends in the debris separation box 41 and is positioned on one side of the debris separation box 41, and the other end of the auger 42 passes through the opposite side of the debris separation box 41 and projects into the debris conveying.
  • the inside of the channel 44 is electrically connected to the auger motor 45 after passing through the debris conveying path 44.
  • the auger motor 45 drives the auger 42 to push the debris out of the debris exit 440.
  • a kitchen waste bin 5 is installed below the debris outlet 440 for collecting the debris.
  • the auger 42 is a key application in the sundries cleaning machine 4, because the auger 42 can flip the sundries while running, and can transfer the sundries.
  • the moving track of the sundries is similar to the spiral walking, so the combination is ")
  • the shape of the screen 43 can exert the maximum effect, and the moisture in the debris can be filtered as quickly as possible. Therefore, the cooperation between the screen 43 having the shape of """ and the auger 42 is also a major point of the present invention.
  • the design of the debris cleaning machine 4 solves the technical problem that the grid box (ie, the debris separation box) has a large amount of sludge and scum which cannot be cleaned, which affects the process flow and quality of the equipment.
  • the agitator 42 can push the kitchen waste water from one side of the debris separation box 41 to the opposite side of the debris separation box 41, in the process, the water in the debris can pass through the sieve 43 well. Filtration, debris does not contain a lot of water. Therefore, the kitchen garbage can 5 can collect relatively dry debris, and in comparison, does not collect a large amount of sludge and scum in the debris separation box 41, and optimizes the equipment to some extent. Process flow, providing its corresponding quality. Therefore, the inlet pipe is installed as far as possible on the opposite side of the debris separation box 41 away from the debris outlet 440.
  • the sludge collection tank 1 is installed below the screen 43 for collecting the sewage.
  • the sludge collection tank 1 has a deflector 11 into which the high-end end of the deflector 11 is introduced.
  • the lower section of the plate 11 is provided with at least one sludge collecting tank 12.
  • the sludge in the sewage can be well collected in the sludge collection tank 12, and the sludge collection tank 12 can be opened to the sludge collection tank 12
  • the sludge is discharged to solve the technical problem that the sludge discharge function is not strong enough, which is easy to cause sludge deposition to be difficult to eliminate.
  • the oil collection tank 2 has an inclined plate 210, and at the bottom is provided at least one sludge collecting tank 2, and an upper portion of the oil collecting tank 2 communicates with an upper portion of the sludge collecting tank 1.
  • the upper portion of the sludge collecting tank 1 is provided with an output port 13 through which the communication with the upper portion of the oil collecting tank 2 is realized.
  • the oil scraper 3 includes at least one squeegee 32, a driving device for driving the squeegee 32, and a funnel-shaped oil concentrating groove 37.
  • the oil collecting groove 37 is installed at the end of the inclined plate 210, and the driving device includes at least one chain 31, a driving wheel 35, a driven wheel 33, a driven wheel 2, and a scraping motor.
  • the scraping motor drives the driving wheel 35 to drive the driven wheel 33 and the driven wheel 2 through the chain 31.
  • a part of the chain 31 is located above the inclined plate 210, and another part of the chain 31 is located above the oil collecting box 2.
  • One end of the squeegee 32 is fixed on the chain 31, and the other end of the squeegee 32 can be extended into the oil collecting box 2.
  • the squeegee 32 is scraped from the oil collecting box 2 by the transmission of the chain 31 to transport the oil through the inclined plate 210 to The oil collection tank 37 is inside.
  • the squeegee 32 solves the technical problem that a large amount of grease adheres to the wall of the equipment box and cannot be cleaned.
  • the oil drum 6 is located at the outlet of the oil collecting tank 37 for collecting oil.
  • the outlet pipe 7 is substantially U-shaped, a section of the outlet pipe 7 extends into the bottom of the oil collection tank 2, and the other end of the outlet pipe 7 serves as the water outlet of the apparatus and over the oil collection tank 2, the water outlet of the equipment is away from the oil
  • the vertical height of the bottom of the collection bin 2 is equal to the initial liquid level of the oil collection tank 2.
  • water outlet pipe 7 can be discharged according to the hydraulic principle, so in the follow-up
  • the outlet pipe 7 always draws the water located at the bottom of the oil collection tank 2, and the water at the bottom of the oil collection tank 2 is separated by the oil and water, so that the water quality of the entire equipment can be well ensured.
  • the water outlet of the water outlet pipe 7 may be closed first, and after a period of time (the second predetermined time as follows), the water outlet of the water outlet pipe 7 may be opened again, or after the operation of the squeegee 32 is completed.
  • the water outlet of the water outlet pipe 7 When the water outlet of the water outlet pipe 7 is opened, the water outlet of the water outlet pipe 7 can be opened while the squeegee 32 is operating. Therefore, the structural design of the outlet pipe 7 solves the technical problem that the water after the separation of the oil and water will bring out some oil, and is very convenient to use.
  • One end of the outlet pipe 7 over the oil collection box 2 can be inserted into at least one pipe by a plug-in structure, and the pipe is used to adjust the liquid level of the oil collection tank 2. For example, when the liquid level in the oil collection tank 2 needs to be lowered below the initial liquid level, the pipeline can be inserted into the outlet pipe 7 to continuously flow the liquid under the initial liquid level.
  • One side of the oil collection box 2 may be provided with an inspection port, and the inspection port is sealed by a float ball 23, and the position of the inspection port is higher than the height of the water outlet of the device, when the water collecting box 2 is on the water surface When there is too much oil, the oil can be discharged by withdrawing the inspection port through the float ball 23.
  • the oil collecting box 2 is internally provided with a plurality of partitions 21, and the plurality of partitions 21 divide the inside of the oil collecting box 2 into a plurality of oil collecting sub-tanks 22 arranged side by side in a row with a height decreasing rule, and adjacent The bottoms of the two oil collection sub-tanks 22 communicate.
  • the upper portion of the oil collecting sub-tank 22 located in the first position communicates with the upper portion of the sludge collecting tank 1.
  • the number of the chains 31 is several, and each of the oil collecting sub-tanks 22 corresponds to at least one chain 31, and a part of each chain 31 is located above the inclined plate 210, and another part of each chain 31 is located above the corresponding oil collecting sub-tank 22. .
  • Each of the chains 31 drives the scraper 32 on itself to scrape the oil from the corresponding oil collecting sub-tank 22 through the inclined plate 210 to reach the oil collecting groove 37.
  • the water inlet of the outlet pipe 7 extends into the bottom of the oil collection sub-tank 22 at the end.
  • each of the oil collection sub-tanks 22 may be provided with an access port that is sealed by a float ball 23.
  • the number of the sludge collection tanks 2 may be several, and at least one sludge collection tank 2 is disposed at the bottom of each of the oil collection sub-tanks 22.
  • the oil collecting sub-tank 22 of the side-by-side layout is further cooperated to solve the technical problem that the sludge discharging function is not strong enough, which is easy to cause sludge deposition to be difficult to be eliminated, and at the same time solves the technical problem that a large amount of grease is attached to the equipment box wall and cannot be cleaned. .
  • the apparatus may also include a self-temperature control device mounted at the sloping plate 210 for tilting
  • the temperature at the plate 210 is thermostated to a certain range.
  • the oil does not accumulate on the inclined plate 210 in a large amount, making the blade 32 difficult to operate.
  • the specific installation location of the self-regulating device is required and is not optional. If the self-temperature control device is in the oil collection box 2, the oil floating on the water surface is not easily scraped. If it is installed on the inclined plate 210, the oil can be conveniently controlled to be in a soft solid state, that is, the liquid does not flow everywhere. It does not seem to be hard to scratch the hard solid.
  • the apparatus of the present invention operates in a relatively harsh environment. Therefore, the debris separation box 41, the auger 42, the screen 43, and the debris conveying path 44 are made of stainless steel as much as possible, and the squeegee 32 can be corrosion resistant. High temperature resistant, acid and alkali resistant PTFE plates.
  • the running method includes the following steps:
  • the debris separation box 41 receives the kitchen waste water from the water inlet pipe, and the filter screen 43 solid-liquid separates the kitchen waste water into the waste material left on the filter screen 43 and the sewage of the flow filter 43;
  • the auger motor 45 drives the auger 42 to push the debris out of the debris outlet 440 into the kitchen waste bin 5;
  • the sewage is collected in the sludge collection tank 1 through the deflector 11, the oil is collected on the water surface of the sewage, and the sludge in the sewage is deposited into the sludge collection tank 12;
  • the sewage in the sludge collection tank 1 After the sewage in the sludge collection tank 1 passes through a first predetermined time, it overflows into the first oil collection sub-tank 22, and the oil is collected in the sewage water surface of the first oil collection sub-tank 22, and the oil collection sub-tank 22 is in the sewage.
  • the sludge is deposited into the sludge collecting tank 2, and the water separated in the sewage of the oil collecting sub-tank 22 flows through the bottom of the corresponding partition 21 to the adjacent oil collecting sub-tank 22 and is separated again by oil and water;
  • the water at the bottom of the oil collecting sub-tank 22 at the end is discharged through the water outlet pipe 7;
  • the oil scraping motor is started to cause the scraper 32 to scrape the oil from the oil collection tank 2 through the transmission of the chain 31 to the oil collecting tank 37 through the inclined plate 210.
  • the oil finally reaches the oil drum 6 through the funnel-shaped oil collecting tank 37.
  • the oil drum 6 can be designed in the outer casing of the device.
  • the equipment handles oil water more efficiently, and the effluent oil content is really less than 50mg/l.
  • the equipment of the invention meets the requirements of the following standards and specifications, namely the urban construction industry standard of the People's Republic of China, "oil separation and upgrading integrated equipment” (CJ/T410-2012), “Design Code for Building Water Supply and Drainage” (GB50015-2003), Inlet and outlet requirements for wastewater discharge into urban sewer water quality standards CJ3082-1999:
  • the oil separation lifting equipment should be able to handle the influent temperature ⁇ 5 ° C, the oil content ⁇ 300 ml / l, and the density of the animal and vegetable oils at the oil temperature ⁇ 5 ° C is 0.9 g / cm 3 ⁇ 0.95 g / Food waste water with cm 3 and SS concentration ⁇ 285 mg/L;
  • Effluent water quality The oil content in the discharged water treated by the oil separation lifting equipment shall comply with the concentration of the highest allowable discharge of grease in the urban sewers in CJ3082-1999 and CJ/T410-2012.
  • the grease is quickly separated and collected into the oil separation and drainage device
  • the sludge such as rice grains is quickly precipitated into the mud collecting device
  • the grid box ie, the debris separation box
  • the grid box contains a large amount of sludge and scum, which cannot be cleaned, affecting the process and quality of the equipment; Insufficient function, easy to cause sludge deposition It is difficult to eliminate; 3.
  • a large amount of grease is attached to the wall of the equipment box and cannot be cleaned; 4.
  • the water after separation of the oil and water will still bring out some oil.

Abstract

一种餐厨废弃物智能化处理设备,其包括杂物清理机(4)、污泥收集箱(1)、油收集箱(2)、刮油机(3)、油桶(6)、出水管(7)。杂物清理机(4)包括杂物分离箱(41)、绞龙(42)、滤网(43)、杂物输送道(44)、绞龙电机(45)。油收集箱(2)具有一个倾斜板(210)。刮油机(3)包括至少一个刮板(32)、驱动刮板(32)的驱动装置、呈漏斗形的油聚集槽(37)。驱动装置包括至少一条链条(31)、主动轮(35)、从动轮一(33)、从动轮二(34)、刮油电机。链条(31)的一部分位于倾斜板(210)上方,链条(31)的另一部分位于油收集箱(2)上方。刮板(32)通过链条(31)的传动从油收集箱(2)内刮起油经倾斜板(210)的运输至油聚集槽(37)内。出水管(7)长度较长的一侧伸入油收集箱(2)底部,长度较短的一侧翻越出油收集箱(2)且高度低于油收集箱(2)的液面高度。还公开了该设备的运行方法。

Description

一种餐厨废弃物智能化处理设备及其运行方法 技术领域
本发明涉及一种油水分离设备及其运行方法,尤其涉及一种餐厨废弃物智能化处理设备及其运行方法。
背景技术
当前,随着城镇化建设的日益加快,土地资源的日益紧张,地下空间资源的利用率越来越高。在生活中,地下厨房的使用频率也越来越高,地下厨房废水的处理与污水排放问题也日益突出。厨房废水排放不同于普通的污水排放,首先需要进行油水分离,还需要清除杂物和污泥,污水排放还需要达到《城市污水排入下水道水质标准》的规定要求,否则对排水管网和后续的污水处理站都将带来不利的影响。
安徽天健水处理设备有限公司(以下简称本公司)迎合政策及市场需求,作为“合肥市餐饮废水处理工程技术中心”、“合肥市企业技术中心”、“合肥市职工创新工作室”,大力研发餐饮废水处理专项设备。在当前城镇化建设的日益加快,土地资源的日益紧张,地下空间资源的利用率越来越高的社会大环境下,针对餐饮废水的处理研究,以及针对提高隔油提升一体化设备智能、高效、安全稳定、技术创新方面的课题研究将显得更为迫切与必要,且具有深远的社会意义。
2013年,由本公司主编的行业标准《隔油提升一体化设备》CJ/T410-2012在全国的发布实施,随着本公司主导的餐饮废水处理设备细分行业的快速发展,特别是2012年以来,全国各地如雨后春笋般的涌现出众多隔油设备生产厂家,如南京奥麦、上海蒙克、沈阳金利洁、哈尔滨恒通、天津金誉源、广州洁能、广州朗洁,合肥硬派、合肥特威达等等,还有进口品牌也比较多,知名的有:亚科、TECE、科赛尔等。这些国内的隔油设备厂家,大多是仿制进口设备款式和本公司款式,采用低价位冲击市场,给行业健康发展带来一定的影响。
作为行业的领跑者,本公司必须始终领跑在技术的前列,为此必须不断的进行研 发和改进,隔油提升一体化设备在经历过第一代初创型、第二代非对称优化设计改型后,市场仿冒的日益增多,市场竞争日益激烈,为了继续领跑市场,研发中心立项进行第三代新型全自动隔油提升一体化设备的创新设计与应用项目。
目前现有产品的主要问题及不足:1.格栅箱(即杂物分离箱)内集有大量污泥及浮渣,无法清理,影响设备工艺流程及品质;2.排泥功能不够强,易造成污泥沉积难以排除;3.设备箱壁内附着大量油脂,无法清理;4.油水分离后的水还是会带出一些油。
对此,本公司设计出了赞新的第六代产品,大方向上的构架保持不变,但是具体细节采用与本行业内完全不同的结构,针对此创新科技也在国家知识产权局专利检索咨询中心(国家级科技检索单位PSCC-QI-7.5-01-06-20)做了查新,检索报告的编号为G1503955,名称:餐厨废水分体组合式全自动油水分离设备及其运行方法,委托日期为2015年4月15号。检索报告中指出本公司设计的创新科技具备创造性符合专利法第22条第3款的规定,另外,本申请结合检索报告中的建议又做了一定程度上的调整。
发明内容
有鉴于此,本发明提供一种餐厨废弃物智能化处理设备及其运行方法,其能解决如下技术问题:1.格栅箱(即杂物分离箱)内集有大量污泥及浮渣,无法清理,影响设备工艺流程及品质;2.设备箱壁内附着大量油脂,无法清理;3.油水分离后的水还是会带出一些油。
本发明是通过以下技术方案实现的:一种餐厨废弃物智能化处理设备,其设置有接收餐厨废水的进水管,所述设备包括杂物清理机(4)、污泥收集箱(1)、油收集箱(2)、刮油机(3)、出水管(7)、油桶(6);杂物清理机(4)包括杂物分离箱(41)、滤网(43),杂物分离箱(41)开设有开口(410),滤网(43)安装在开口(410)上,滤网(43)将餐厨废水固液分离成遗留在滤网(43)上的杂物和流过滤网(43)的污水;污泥收集箱(1)安装在滤网(43)的下方用于收集所述污水,油收集箱(2)的上部与污泥收集箱(1)的上部连通;
其中:
杂物清理机(4)还包括绞龙(42)、杂物输送道(44)、绞龙电机(45);杂物输送道(44)与杂物分离箱(41)连通,杂物输送道(44)设置有杂物出口(440);绞龙(42)的一端延伸在 杂物分离箱(41)内且定位在杂物分离箱(41)的一侧上,绞龙(42)的另一端穿出杂物分离箱(41)的相对另一侧并伸入杂物输送道(44)内,且在穿出杂物输送道(44)后与绞龙电机(45)电性连接;绞龙电机(45)驱动绞龙(42)将所述杂物推出杂物出口(440);
油收集箱(2)具有一个倾斜板(210),倾斜板(210)的一端位于的油收集箱(2)底部,倾斜板(210)的另一端位于油收集箱(2)的顶部;
刮油机(3)包括至少一个刮板(32)、驱动刮板(32)的驱动装置、呈漏斗形的油聚集槽(37);油聚集槽(37)安装在倾斜板(210)的尽头,所述驱动装置包括至少一条链条(31)、主动轮(35)、从动轮一(33)、从动轮二(34)、刮油电机;所述刮油电机驱动主动轮(35)通过链条(31)带动从动轮一(33)、从动轮二(34)传动,链条(31)的一部分位于倾斜板(210)上方,链条(31)的另一部分位于油收集箱(2)上方;刮板(32)的一端固定在链条(31)上,刮板(32)的另一端能延伸入油收集箱(2)内,刮板(32)通过链条(31)的传动从油收集箱(2)内刮起油经倾斜板(210)的运输至油聚集槽(37)内;
油桶(6)位于油聚集槽(37)的出口处用于收集油;
出水管(7)呈U型,出水管(7)的一端伸入油收集箱(2)的底部,出水管(7)的另一端作为所述设备的出水口且翻越出油收集箱(2),所述设备的出水口距离油收集箱(2)底部的垂直高度等于油收集箱(2)的初始液面高度。
作为上述方案的进一步改进,滤网(43)呈“︶”形状使杂物分离箱(41)具有三个出污水的面。
作为上述方案的进一步改进,所述设备还包括餐厨垃圾桶(5),餐厨垃圾桶(5)安装在杂物出口(440)的下方用于收集所述杂物。
作为上述方案的进一步改进,污泥收集箱(1)具有一个导流板(11),导流板(11)的高位端引入所述污水,导流板(11)的低位段设置有至少一个污泥收集槽一(12);油收集箱(2)的底部设置有至少一个污泥收集槽二。
作为上述方案的进一步改进,油收集箱(2)内部设置有若干隔板(21),若干隔板(21)以高度逐次降低规律将油收集箱(2)内部分割成一字并排布局的若干级油收集子箱(22),且相邻两个油收集子箱(22)的底部相通;位于首位的油收集子箱(22)的上部与污泥收集箱(1)的上部连通;链条(31)的数量为若干条,每个油收集子箱(22)上方均对应至少一条 链条(31),每条链条(31)的一部分位于倾斜板(210)上方,每条链条(31)的另一部分位于相应油收集子箱(22)上方,每条链条(31)带动自身上的刮板(32)从相应油收集子箱(22)内刮起油经倾斜板(210)的运输到达油聚集槽(37)内;出水管(7)伸入位于末尾的油收集子箱(22)的底部。
优选地,每个油收集子箱(22)的一侧开设有检修口,所述检修口通过一个浮球(23)密封,所述检修口的位置高于所述设备的出水口的高度。
作为上述方案的进一步改进,所述设备还包括自控温装置,所述自控温装置安装在倾斜板(210)处用于将倾斜板(210)处的温度恒温在一定范围内。
作为上述方案的进一步改进,杂物分离箱(41)、绞龙(42)、滤网(43)、杂物输送道(44)均采用不锈钢材料制成。
作为上述方案的进一步改进,刮板(32)为耐腐蚀、耐高温、耐酸碱的四氟板。
本发明还提供上述餐厨废弃物智能化处理设备的运行方法,所述运行方法包括以下步骤:
对油收集箱(2)内加水,并加水至所述设备的出水口能够出水;
杂物分离箱(41)接收来自所述进水管的餐厨废水,滤网(43)将餐厨废水固液分离成遗留在滤网(43)上的杂物和流过滤网(43)的污水;
启动绞龙电机(45),绞龙电机(45)驱动绞龙(42)将所述杂物推出杂物出口(440);
所述污水收集在污泥收集箱(1)内,油聚集于所述污水的水面上,所述污水中的污泥沉积至底部;
污泥收集箱(1)内的污水经过一个第一预定时间后,溢出至首位的油收集子箱(22)内,油聚集于首位的油收集子箱(22)的污水水面上,油收集子箱(22)的污水中的污泥沉积至底部,油收集子箱(22)的污水中分离出的水经由相应隔板(21)的底部流经至相邻的油收集子箱(22)内并再次油水分离;
位于末尾的油收集子箱(22)的底部的水经由出水管(7)排出;
油收集箱(2)的油水分离经过一个第二预定时间后,启动刮油电机使刮板(32)通过链条(31)的传动从油收集箱(2)内刮起油经倾斜板(210)的运输至油聚集槽(37)内,油通过呈漏斗形的油聚集槽(37)最终到达油桶(6)内。
本发明的有益效果如下。
1.杂物清理机(4)的设计解决格栅箱(即杂物分离箱)内集有大量污泥及浮渣,无法清理,影响设备工艺流程及品质的技术问题。因为通过绞龙(42)可以推动餐厨废水从杂物分离箱(41)的一侧移动至杂物分离箱(41)的相对另一侧,在此过程中,杂物中的水可以很好的通过滤网(43)过滤,杂物不会含量大量水分。故,餐厨垃圾桶(5)能收集到比较干燥的杂物,相比之下不会在杂物分离箱(41)内集大量污泥及浮渣,一定程度上优化设备工艺流程,提供其相应品质。
2.经过导流板(11)的长距离倾斜导流,所述污水中的污泥能很好的聚集在污泥收集槽一(12)内,打开污泥收集槽一(12)即可将污泥收集槽一(12)内的污泥排出,解决排泥功能不够强,易造成污泥沉积难以排除的技术问题。
3.污泥收集箱(1)的污水溢出至油收集箱(2)进行油水分离,同时油收集箱(2)的污泥收集槽二能进行再次污泥收集处理,再次配合解决排泥功能不够强,易造成污泥沉积难以排除的技术问题。
4.刮板(32)解决设备箱壁内附着大量油脂,无法清理的技术问题。
5.一字并排布局的若干级油收集子箱(22)又再进一步配合解决排泥功能不够强,易造成污泥沉积难以排除的技术问题,同时配合解决设备箱壁内附着大量油脂,无法清理的技术问题。
6.油收集箱(2)在使用前,先对油收集箱(2)内加水至油收集箱(2)的初始液面,由于出水管(7)的出水口距离油收集箱(2)底部的垂直高度等于油收集箱(2)的初始液面高度,出水管(7)的入水口位于油收集箱(2)的底部肯定是位于初始液面下的,因此,继续加水出水管(7)就能够根据液压原理而出水,故在后续处理污水时,能保证出水管(7)永远吸取位于油收集箱(2)底部的水,而油收集箱(2)底部的水是经过油水分离的,因而能很好的保证整个设备的出水品质。在后续处理污水时,可以先封闭出水管(7)的出水口,等经过第二预定时间后,再开启出水管(7)的出水口,或者可以等刮板(32)运行完毕之后再开启出水管(7)的出水口,也可以刮板(32)在运行的同时,开启出水管(7)的出水口进行出水。故,出水管(7)的结构设计解决油水分离后的水还是会带出一些油的技术问题,而且使用起来非常方便。
附图说明
图1为本发明较佳实施方式提供的餐厨废弃物智能化处理设备的杂物清理机4的结构示意图。
图2为图1中杂物清理机4的另一视角的结构示意图。
图3为本发明较佳实施方式提供的餐厨废弃物智能化处理设备的污泥收集箱1的结构示意图。
图4为本发明较佳实施方式提供的餐厨废弃物智能化处理设备的油收集箱2的结构示意图。
图5为本发明较佳实施方式提供的餐厨废弃物智能化处理设备的刮油机3的结构示意图。
主要符号说明
绞龙电机 45                         杂物输送道 44
绞龙 42                             滤网 43
杂物分离箱 41                       开口 410
杂物清理机 4                        杂物出口 440
餐厨垃圾桶 5                        污泥收集箱 1
导流板 11                           污泥收集槽一 12
输出口 13                           出水管 7
隔板 21                             油收集子箱 22
油收集箱 2                          刮油机 3
链条 31                             刮板 32
从动轮一 33                         从动轮二 34
主动轮 35                           油聚集槽 37
浮球 23                             倾斜板 210
油桶 6
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施实例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。
本发明较佳实施方式提供的餐厨废弃物智能化处理设备设置有接收餐厨废水的进水管与出水口,餐厨废弃物智能化处理设备对餐厨废水去除杂物,并对餐厨废水去除杂物后的污水进行油水分离。分离出的水可以通过出水口随心所欲地流入市政排污工程,而分离出的油则交由炼油厂进行炼油处理,杂物则交由生物肥料厂肥料加工处理。
请一并参阅图1至图4,餐厨废弃物智能化处理设备包括污泥收集箱1、油收集箱2、刮油机3、杂物清理机4、餐厨垃圾桶5、油桶6、出水管7。
请一并参阅图1及图2,杂物清理机4包括杂物分离箱41、绞龙42、滤网43、杂物输送道44、绞龙电机45。杂物分离箱41开设有开口410,滤网43安装在开口410上。滤网43将餐厨废水固液分离成遗留在滤网43上的杂物和流过滤网43的污水,滤网43呈“︶”形状使杂物分离箱41具有三个出污水的面。
杂物输送道44与杂物分离箱41连通,杂物输送道44设置有杂物出口440。绞龙42的一端延伸在杂物分离箱41内且定位在杂物分离箱41的一侧上,绞龙42的另一端穿出杂物分离箱41的相对另一侧并伸入杂物输送道44内,且在穿出杂物输送道44后与绞龙电机45电性连接。绞龙电机45驱动绞龙42将所述杂物推出杂物出口440。餐厨垃圾桶5安装在杂物出口440的下方用于收集所述杂物。绞龙42在杂物清理机4中属于关键的应用,因为绞龙42在运行时,能一边翻动杂物,还能将杂物传输,杂物的移动轨迹类似螺旋行走,因此结合呈“︶”形状的滤网43才能发挥最大的效果,能尽快滤干杂物中的水份,因此,呈“︶”形状的滤网43与绞龙42之间的配合也是本发明的一大要点。
杂物清理机4的设计解决格栅箱(即杂物分离箱)内集有大量污泥及浮渣,无法清理,影响设备工艺流程及品质的技术问题。因为通过绞龙42可以推动餐厨废水从杂物分离箱41的一侧移动至杂物分离箱41的相对另一侧,在此过程中,杂物中的水可以很好的通过滤网43过滤,杂物不会含量大量水分。故,餐厨垃圾桶5能收集到比较干燥的杂物,相比之下不会在杂物分离箱41内集大量污泥及浮渣,一定程度上优化设备 工艺流程,提供其相应品质。因此,所述进水管尽量安装在杂物分离箱41远离杂物出口440的相对一侧上。
请结合图3,污泥收集箱1安装在滤网43的下方用于收集所述污水,污泥收集箱1具有一个导流板11,导流板11的高位端引入所述污水,导流板11的低位段设置有至少一个污泥收集槽一12。经过导流板11的长距离倾斜导流,所述污水中的污泥能很好的聚集在污泥收集槽一12内,打开污泥收集槽一12即可将污泥收集槽一12内的污泥排出,解决排泥功能不够强,易造成污泥沉积难以排除的技术问题。
请结合图4及图5,油收集箱2具有一个倾斜板210,且底部设置有至少一个污泥收集槽二,油收集箱2的上部与污泥收集箱1的上部连通。在本实施方式中,污泥收集箱1的上部开设有输出口13,通过输出口13实现与油收集箱2上部的连通。污泥收集箱1的污水溢出至油收集箱2进行油水分离,同时油收集箱2的污泥收集槽二能进行再次污泥收集处理,再次配合解决排泥功能不够强,易造成污泥沉积难以排除的技术问题。
刮油机3包括至少一个刮板32、驱动刮板32的驱动装置、呈漏斗形的油聚集槽37。油聚集槽37安装在倾斜板210的尽头,所述驱动装置包括至少一条链条31、主动轮35、从动轮一33、从动轮二34、刮油电机。所述刮油电机驱动主动轮35通过链条31带动从动轮一33、从动轮二34传动,链条31的一部分位于倾斜板210上方,链条31的另一部分位于油收集箱2上方。刮板32的一端固定在链条31上,刮板32的另一端能延伸入油收集箱2内,刮板32通过链条31的传动从油收集箱2内刮起油经倾斜板210的运输至油聚集槽37内。刮板32解决设备箱壁内附着大量油脂,无法清理的技术问题。油桶6位于油聚集槽37的出口处用于收集油。
出水管7大致呈U型,出水管7的一段伸入油收集箱2底部,出水管7的另一端作为所述设备的出水口且翻越出油收集箱2,所述设备的出水口距离油收集箱2底部的垂直高度等于油收集箱2的初始液面高度。油收集箱(2)在使用前,先对油收集箱2内加水至油收集箱2的初始液面,由于出水管7的出水口距离油收集箱2底部的垂直高度等于油收集箱2的初始液面高度,出水管7的入水口位于油收集箱2的底部肯定是位于初始液面下的。因此,继续加水出水管7就能够根据液压原理而出水,故在后续 处理污水时,能保证出水管7永远吸取位于油收集箱2底部的水,而油收集箱2底部的水是经过油水分离的,因而能很好的保证整个设备的出水品质。在后续处理污水时,可以先封闭出水管7的出水口,等经过一段时间(如下文的第二预定时间)后,再开启出水管7的出水口,或者可以等刮板32运行完毕之后再开启出水管7的出水口,也可以刮板32在运行的同时,开启出水管7的出水口进行出水。故,出水管7的结构设计解决油水分离后的水还是会带出一些油的技术问题,而且使用起来非常方便。
出水管7翻越出油收集箱2的一端可采用插接式结构插接有至少一节管道,管道用于调节油收集箱2的液面高度。如当油收集箱2内的液面高度需要降到初始液面以下时,即可在出水管7上插接上管道,使初始液面下的液体持续流出。
油收集箱2的一侧可开设有检修口,所述检修口通过一个浮球23密封,所述检修口的位置高于所述设备的出水口的高度,当油收集箱2内水面上的油太多时,即可通过浮球23撤离检修口而排出油。
在本实施方式中,油收集箱2内部设置有若干隔板21,若干隔板21以高度逐次降低规律将油收集箱2内部分割成一字并排布局的若干级油收集子箱22,且相邻两个油收集子箱22的底部相通。位于首位的油收集子箱22的上部与污泥收集箱1的上部连通。链条31的数量为若干条,每个油收集子箱22上方均对应至少一条链条31,每条链条31的一部分位于倾斜板210上方,每条链条31的另一部分位于相应油收集子箱22上方。每条链条31带动自身上的刮板32从相应油收集子箱22内刮起油经倾斜板210的运输到达油聚集槽37内。出水管7的入水口伸入位于末尾的油收集子箱22的底部。
当然,每个油收集子箱22的一侧可开设有检修口,所述检修口通过一个浮球23密封。所述污泥收集槽二的数量可为若干个,每个油收集子箱22的底部设置有至少一个污泥收集槽二。
一字并排布局的若干级油收集子箱22又再进一步配合解决排泥功能不够强,易造成污泥沉积难以排除的技术问题,同时配合解决设备箱壁内附着大量油脂,无法清理的技术问题。
所述设备还可包括自控温装置,所述自控温装置安装在倾斜板210处用于将倾斜 板210处的温度恒温在一定范围内。这样,油不会大量聚集在倾斜板210上,使刮板32难以运行。所述自控温装置的具体安装地点是有要求的,不是随便选的。所述自控温装置如果处于油收集箱2内,会导致漂浮于水面的油不容易刮起,如果安装在倾斜板210上,可以方便控制油处于柔软固态态,即不会似液态到处流动,也不会似较硬的固态难以刮动。
本发明的设备处在比较恶劣的环境下工作,因此,杂物分离箱41、绞龙42、滤网43、杂物输送道44尽可能的采用不锈钢材料制成,刮板32可为耐腐蚀、耐高温、耐酸碱的四氟板。
餐厨废弃物智能化处理设备在运行时,其运行方法包括以下步骤:
对油收集箱2内加水,并加水至所述设备的出水口能够出水;
杂物分离箱41接收来自所述进水管的餐厨废水,滤网43将餐厨废水固液分离成遗留在滤网43上的杂物和流过滤网43的污水;
启动绞龙电机45,绞龙电机45驱动绞龙42将所述杂物推出杂物出口440至餐厨垃圾桶5内;
所述污水通过导流板11收集在污泥收集箱1内,油聚集于所述污水的水面上,所述污水中的污泥沉积至污泥收集槽一12内;
污泥收集箱1内的污水经过一个第一预定时间后,溢出至首位的油收集子箱22内,油聚集于首位的油收集子箱22的污水水面上,油收集子箱22的污水中的污泥沉积至污泥收集槽二内,油收集子箱22的污水中分离出的水经由相应隔板21的底部流经至相邻的油收集子箱22内并再次油水分离;
位于末尾的油收集子箱22的底部的水经由出水管7排出;
油收集箱2的油水分离经过一个第二预定时间后,启动刮油电机使刮板32通过链条31的传动从油收集箱2内刮起油经倾斜板210的运输至油聚集槽37内,油通过呈漏斗形的油聚集槽37最终到达油桶6内。
为了设备的美观,可以将油桶6设计在设备的外壳内。
本发明设备的总体设计目标:
1.工艺更新设计,确保设备内部层流的实现,保障油水分离效果;
2.新增油脂聚结装置,解决乳化油处理难题;
3.新增小型杂物分离装置,简化杂物分离装置,提高杂物分离效率;
4.优化污泥收集分离沉淀箱,排泥更彻底;
5.设备整体外无桶及管阀;
6.集油排油装置优化创新设计,使排油更便捷高效;
7.新增保温措施;
8.设备处理油水效率更高,出水含油率真正小于50mg/l
9.设备控制系统更优化,按流程控制。
本发明的设备符合以下标准、规范的要求,即中华人民共和国城镇建设行业标准《隔油提升一体化设备》(CJ/T410-2012)、《建筑给水排水设计规范》(GB50015-2003)、《污水排入城市下水道水质标准》CJ3082-1999的进、出水要求:
1.进水水质:隔油提升设备应能处理进水温度≥5℃、油脂含量≤300ml/l、所含动植物油品密度在油温≥5℃时为0.9g/cm3~0.95g/cm3、SS浓度≤285mg/L的餐饮废水;
2.出水水质:经隔油提升设备处理后的排出水中含油量应符合CJ3082-1999和CJ/T410-2012中油脂最高允许排入城市下水管道的浓度。
综上所述,本发明的优点如下:
1.排泥的便捷和高效设计让设备的隐患更底,设备的安全无故障运行时间更长;
2.采用自动刮板式排油,不再害怕浮渣问题;
3.增加加热功能,可保证油脂随时排放便捷;
4.进入设备内的油污废水自动分离;
5.油脂快速分离聚集到隔油排油装置内;
6.饭粒等污泥快速沉淀到集泥排泥装置;
7.稳定性强,油水分离效果优,油脂除去率可达99%以上;
8.有效的避免了水流量变化而导致的液位差问题;
9.解决了浮渣凝结难以清理的问题,自动排油效果好,管理简便。
本实施例解决了现有产品的四大技术问题:1.格栅箱(即杂物分离箱)内集有大量污泥及浮渣,无法清理,影响设备工艺流程及品质;2.排泥功能不够强,易造成污泥沉积 难以排除;3.设备箱壁内附着大量油脂,无法清理;4.油水分离后的水还是会带出一些油。
以上内容是结合具体的附图对本发明所作的详细说明,不能认定本发明具体实施仅限于这些说明。对于本发明所属技术领域的技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单替换和变更,都应当视为属于本发明由所提交的权利要求书确定的发明保护范围。

Claims (10)

  1. 一种餐厨废弃物智能化处理设备,其设置有接收餐厨废水的进水管,所述设备包括杂物清理机(4)、污泥收集箱(1)、油收集箱(2)、刮油机(3)、出水管(7)、油桶(6);杂物清理机(4)包括杂物分离箱(41)、滤网(43),杂物分离箱(41)开设有开口(410),滤网(43)安装在开口(410)上,滤网(43)将餐厨废水固液分离成遗留在滤网(43)上的杂物和流过滤网(43)的污水;污泥收集箱(1)安装在滤网(43)的下方用于收集所述污水,油收集箱(2)的上部与污泥收集箱(1)的上部连通;
    其特征在于:
    杂物清理机(4)还包括绞龙(42)、杂物输送道(44)、绞龙电机(45);杂物输送道(44)与杂物分离箱(41)连通,杂物输送道(44)设置有杂物出口(440);绞龙(42)的一端延伸在杂物分离箱(41)内且定位在杂物分离箱(41)的一侧上,绞龙(42)的另一端穿出杂物分离箱(41)的相对另一侧并伸入杂物输送道(44)内,且在穿出杂物输送道(44)后与绞龙电机(45)电性连接;绞龙电机(45)驱动绞龙(42)将所述杂物推出杂物出口(440);
    油收集箱(2)具有一个倾斜板(210),倾斜板(210)的一端位于的油收集箱(2)底部,倾斜板(210)的另一端位于油收集箱(2)的顶部;
    刮油机(3)包括至少一个刮板(32)、驱动刮板(32)的驱动装置、呈漏斗形的油聚集槽(37);油聚集槽(37)安装在倾斜板(210)的尽头,所述驱动装置包括至少一条链条(31)、主动轮(35)、从动轮一(33)、从动轮二(34)、刮油电机;所述刮油电机驱动主动轮(35)通过链条(31)带动从动轮一(33)、从动轮二(34)传动,链条(31)的一部分位于倾斜板(210)上方,链条(31)的另一部分位于油收集箱(2)上方;刮板(32)的一端固定在链条(31)上,刮板(32)的另一端能延伸入油收集箱(2)内,刮板(32)通过链条(31)的传动从油收集箱(2)内刮起油经倾斜板(210)的运输至油聚集槽(37)内;
    油桶(6)位于油聚集槽(37)的出口处用于收集油;
    出水管(7)呈U型,出水管(7)的一端伸入油收集箱(2)的底部,出水管(7)的另一端作为所述设备的出水口且翻越出油收集箱(2),所述设备的出水口距离油收集箱(2)底部的垂直高度等于油收集箱(2)的初始液面高度。
  2. 根据权利要求1所述的餐厨废弃物智能化处理设备,其特征在于:滤网(43)呈“︶”形状使杂物分离箱(41)具有三个出污水的面。
  3. 根据权利要求1所述的餐厨废弃物智能化处理设备,其特征在于:所述设备还包括餐厨垃圾桶(5),餐厨垃圾桶(5)安装在杂物出口(440)的下方用于收集所述杂物。
  4. 根据权利要求1所述的餐厨废弃物智能化处理设备,其特征在于:污泥收集箱(1)具有一个导流板(11),导流板(11)的高位端引入所述污水,导流板(11)的低位段设置有至少一个污泥收集槽一(12);油收集箱(2)的底部设置有至少一个污泥收集槽二。
  5. 根据权利要求1所述的餐厨废弃物智能化处理设备,其特征在于:油收集箱(2)内部设置有若干隔板(21),若干隔板(21)以高度逐次降低规律将油收集箱(2)内部分割成一字并排布局的若干级油收集子箱(22),且相邻两个油收集子箱(22)的底部相通;位于首位的油收集子箱(22)的上部与污泥收集箱(1)的上部连通;链条(31)的数量为若干条,每个油收集子箱(22)上方均对应至少一条链条(31),每条链条(31)的一部分位于倾斜板(210)上方,每条链条(31)的另一部分位于相应油收集子箱(22)上方,每条链条(31)带动自身上的刮板(32)从相应油收集子箱(22)内刮起油经倾斜板(210)的运输到达油聚集槽(37)内;出水管(7)伸入位于末尾的油收集子箱(22)的底部。
  6. 根据权利要求5所述的餐厨废弃物智能化处理设备,其特征在于:每个油收集子箱(22)的一侧开设有检修口,所述检修口通过一个浮球(23)密封,所述检修口的位置高于所述设备的出水口的高度。
  7. 根据权利要求1所述的餐厨废弃物智能化处理设备,其特征在于:所述设备还包括自控温装置,所述自控温装置安装在倾斜板(210)处用于将倾斜板 (210)处的温度恒温在一定范围内。
  8. 根据权利要求1所述的餐厨废弃物智能化处理设备,其特征在于:杂物分离箱(41)、绞龙(42)、滤网(43)、杂物输送道(44)均采用不锈钢材料制成。
  9. 根据权利要求1所述的餐厨废弃物智能化处理设备,其特征在于:刮板(32)为耐腐蚀、耐高温、耐酸碱的四氟板。
  10. 一种根据权利要求5所述的餐厨废弃物智能化处理设备的运行方法,其特征在于:所述运行方法包括以下步骤:
    对油收集箱(2)内加水,并加水至所述设备的出水口能够出水;
    杂物分离箱(41)接收来自所述进水管的餐厨废水,滤网(43)将餐厨废水固液分离成遗留在滤网(43)上的杂物和流过滤网(43)的污水;
    启动绞龙电机(45),绞龙电机(45)驱动绞龙(42)将所述杂物推出杂物出口(440);
    所述污水收集在污泥收集箱(1)内,油聚集于所述污水的水面上,所述污水中的污泥沉积至底部;
    污泥收集箱(1)内的污水经过一个第一预定时间后,溢出至首位的油收集子箱(22)内,油聚集于首位的油收集子箱(22)的污水水面上,油收集子箱(22)的污水中的污泥沉积至底部,油收集子箱(22)的污水中分离出的水经由相应隔板(21)的底部流经至相邻的油收集子箱(22)内并再次油水分离;
    位于末尾的油收集子箱(22)的底部的水经由出水管(7)排出;
    油收集箱(2)的油水分离经过一个第二预定时间后,启动刮油电机使刮板(32)通过链条(31)的传动从油收集箱(2)内刮起油经倾斜板(210)的运输至油聚集槽(37)内,油通过呈漏斗形的油聚集槽(37)最终到达油桶(6)内。
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