WO2016176964A1 - 显示面板、其封框胶固化方法及显示装置 - Google Patents

显示面板、其封框胶固化方法及显示装置 Download PDF

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Publication number
WO2016176964A1
WO2016176964A1 PCT/CN2015/092010 CN2015092010W WO2016176964A1 WO 2016176964 A1 WO2016176964 A1 WO 2016176964A1 CN 2015092010 W CN2015092010 W CN 2015092010W WO 2016176964 A1 WO2016176964 A1 WO 2016176964A1
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WIPO (PCT)
Prior art keywords
substrate
sealant
display panel
curing
panel according
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PCT/CN2015/092010
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English (en)
French (fr)
Inventor
张波
谭聪
詹成勇
栗芳芳
王凯
Original Assignee
京东方科技集团股份有限公司
合肥鑫晟光电科技有限公司
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Priority to US15/105,288 priority Critical patent/US20170139244A1/en
Publication of WO2016176964A1 publication Critical patent/WO2016176964A1/zh

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133504Diffusing, scattering, diffracting elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133509Filters, e.g. light shielding masks
    • G02F1/133512Light shielding layers, e.g. black matrix
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133509Filters, e.g. light shielding masks
    • G02F1/133514Colour filters
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2202/00Materials and properties
    • G02F2202/28Adhesive materials or arrangements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2203/00Function characteristic
    • G02F2203/11Function characteristic involving infrared radiation

Definitions

  • the present invention relates to the field of display, and in particular, to a display panel, a method for curing the sealant, and a display device.
  • the liquid crystal display panel is a pair of boxes formed by the array substrate 1 and the color filter substrate 2, as shown in FIG. 1, a sealed space formed by bonding the array substrate 1 and the color filter substrate 2 by using a sealant 5, and The liquid crystal is filled in the sealed space, and display is realized by controlling the liquid crystal molecules at the display region 3.
  • the sealing of the sealant 5 is a process step which is very important in the process of the liquid crystal display panel.
  • the curing process of the sealant is mainly divided into two steps: firstly, the liquid crystal display panel is pre-cured by ultraviolet light (UV), and then transferred to a heating furnace for high-temperature heat curing, thereby realizing the sealing of the sealant. Fully cured.
  • UV ultraviolet light
  • the narrow bezel technology has gradually become the mainstream of display.
  • a black matrix (BM) 4 needs to be disposed between the sealant 5 and the color filter substrate 2. Therefore, when the ultraviolet light is cured, the ultraviolet light cannot pass through the black matrix 4, so the ultraviolet light curing can only be selected from the slit of the metal wire 6 on the side of the array substrate 1, so that the ultraviolet light is used to block the frame.
  • the glue is pre-cured, due to the shielding of the ultraviolet light by the metal wire 6, the curing of the sealant is uneven and the curing is incomplete. After the heat curing of the mobile display panel, the sealant 5 is easily contacted with the liquid crystal in the case. Causes problems such as liquid crystal contamination and puncture.
  • the technical problem to be solved by the present invention is how to avoid the problem that the sealant is easily contacted with the liquid crystal when the ultraviolet light curing and the heat curing of the sealant are respectively performed, thereby causing liquid crystal pollution and puncture.
  • the technical solution of the present invention provides a display panel including a first substrate and a second substrate disposed opposite to each other, and further comprising a first substrate and a second substrate for bonding the first substrate and the second substrate.
  • the sealant structure comprises a sealant and a conversion unit, and the conversion unit is configured to convert infrared light irradiated onto the conversion unit into ultraviolet light when the sealant is cured.
  • the conversion unit includes an up-conversion material disposed in the sealant.
  • the upconverting material is uniformly doped in the sealant.
  • the conversion unit comprises a film made of an up-conversion material, the film is disposed between the second substrate and the sealant and projected on the second substrate and the frame The projections of the glue on the second substrate at least partially coincide.
  • a black matrix is further disposed between the second substrate and the film, a projection of the black matrix on the second substrate and a projection of the sealant on the second substrate At least partially coincide.
  • the conversion unit includes a plurality of up-conversion materials that up-convert the infrared light into the ultraviolet light.
  • the upconverting material comprises a matrix and rare earth ions doped in the matrix.
  • the matrix comprises a mixture of one or more of fluorides, oxides, sulfur-containing compounds, oxyfluorides, halides.
  • the rare earth ions include lanthanum (La), cerium (Ce), praseodymium (Pr), cerium (Nd), cerium (Pm), strontium (Sm), cerium (Eu), cerium (Gd), cerium One or more of (Tb), ⁇ (Dy), ⁇ (Ho), ⁇ (Er), ⁇ (Tm), ⁇ (Yb), ⁇ (Lu), ⁇ (Sc) and ⁇ (Y) ions the mix of.
  • the display panel further includes an energy diffusion layer disposed between the first substrate and the sealant, and a projection of the energy diffusion layer on the first substrate and the sealant The projections on the first substrate at least partially coincide.
  • the energy diffusion layer comprises a light scattering material.
  • the display panel is a liquid crystal display panel
  • the first substrate is an array base a plate
  • the second substrate being a color film substrate.
  • the present invention also provides a display device including any of the above display panels.
  • the present invention also provides a method for curing the sealant structure in the display panel of the present invention, characterized in that the conversion unit and the sealant are irradiated with infrared light, and are cured by up-conversion ultraviolet light.
  • the frame sealant structure is cured by infrared photothermal curing.
  • the conversion unit is irradiated with infrared light from the first substrate side.
  • the display panel provided by the present invention can realize thermal curing by using infrared light in a process step by providing a conversion unit in the sealant structure, and can also irradiate the frame sealant by the conversion unit.
  • the infrared light on the conversion unit is converted into ultraviolet light to achieve ultraviolet light curing, which avoids problems caused by incomplete curing due to ultraviolet curing and heat curing of the sealant, for example, sealing the plastic in the liquid crystal display panel. Contact with liquid crystal, causing problems such as liquid crystal contamination and puncture.
  • FIG. 1 is a schematic view showing a partial structure of a display panel in the prior art when subjected to ultraviolet light curing;
  • FIG. 2 is a cross-sectional view showing a partial structure of a display panel according to a first embodiment of the present invention
  • FIG 3 is a cross-sectional view showing a partial structure of a display panel according to a second embodiment of the present invention.
  • the sealant When the sealant is cured, the sealant is first cured by UV curing, and then thermally cured. Due to the shielding of the metal wire, the sealant after the UV pre-curing is prone to uneven curing and incompleteness. When the mobile display panel is thermally cured, it is pre-cured Incompletely sealing the frame rubber is easy to contact with the liquid crystal, causing problems such as liquid crystal contamination and puncture.
  • Embodiments of the present invention provide a display panel and a display device.
  • the display panel includes a first substrate and a second substrate disposed opposite to each other, and a sealant structure for bonding the first substrate and the second substrate, in the technical solution of the present invention, in the sealant structure Providing a conversion unit for converting infrared light (IR) irradiated onto the conversion unit to ultraviolet light (UV) when curing the sealant, so that thermal curing can be achieved by using infrared light or by converting unit
  • IR infrared light
  • UV ultraviolet light
  • the infrared light irradiated onto the conversion unit when the frame sealant is cured is converted into ultraviolet light to realize ultraviolet curing, and the complete curing of the sealant can be realized by using a one-step process, thereby avoiding the use of two steps in the prior art.
  • the liquid crystal contamination and puncture caused by the pre-cure does not completely move the display panel.
  • the display panel includes a first substrate 11 and a second substrate 22 disposed opposite to each other, and a sealant structure 8 for bonding the first substrate 11 and the second substrate 22, wherein
  • the sealant structure 8 includes a sealant 5 and a conversion unit 7 for converting infrared light (IR) irradiated onto the conversion unit 7 when the sealant 5 is cured.
  • IR infrared light
  • UV Ultraviolet light
  • UV which can promote the decomposition of the photosensitizer in the sealant 5 to release the catalyst free radicals, accelerate the photocuring of the sealant, and achieve thermal curing and photocuring in one step. The complete curing of the sealant 5 is finally completed.
  • the infrared light has a wavelength range of 0.75 ⁇ m to 1000 ⁇ m
  • the ultraviolet light has a wavelength range of 0.01 ⁇ m to 0.4 ⁇ m. It can be seen that the infrared light wavelength is greater than the ultraviolet light wavelength, so that the infrared light has a stronger penetration, so that the infrared light Light is more easily transmitted through the metal wire 6 to the sealant 5, and the infrared light has a certain thermal effect, enabling thermal curing.
  • infrared light (IR) irradiated onto the conversion unit 7 when the frame sealant 5 is cured is converted into infrared light (IR) when the frame sealant 5 is cured by providing the conversion unit 7 in the sealant structure 8 of the display panel.
  • UV ultraviolet light
  • UV in one step process, can use infrared light to complete thermal curing, or complete UV curing, avoiding the sealing of the sealant 5 When UV curing and heat curing are performed, liquid crystal contamination and puncture are likely to occur.
  • the display panel provided by the embodiment of the invention can complete the thermal curing and the ultraviolet curing in only one step when curing the sealing glue, thereby reducing the production time of the product, increasing the productivity, and avoiding the heat curing.
  • the first substrate 11 and the second substrate 22 are liable to cause a defect such as Mura due to incomplete relative displacement of the sealant 5 pre-cure.
  • the conversion unit 7 includes an up-conversion material disposed in the sealant 5, when the infrared light is transmitted through the metal wire 6 and
  • the up-converting material can convert the infrared light irradiated thereto into ultraviolet light, and the converted ultraviolet light is applied to the framed frame.
  • the glue 5 is UV-cured, and the unconverted infrared light thermally cures the sealant 5 by its thermal effect.
  • the up-conversion material may be more than one type.
  • the up-conversion material when the up-conversion material is one type, the up-conversion material directly converts infrared light irradiated thereto into ultraviolet light; In either case, one of the upconverting materials converts infrared light that is irradiated thereto into visible light, and the other converts the visible light into ultraviolet light.
  • the up-conversion material is uniformly doped in the sealant 5 to generate uniform ultraviolet light to uniformly seal the sealant.
  • the present invention also provides a second embodiment. As shown in FIG. 3, the infrared light is solidified from the side of the first substrate 11 to cure the frame sealant, and the up-conversion unit 7 is made of an up-conversion material.
  • the film is disposed on the second substrate 22 and the projection on the second substrate 22 at least partially coincides with the projection of the sealant 5 on the second substrate 22.
  • the film is capable of converting infrared light irradiated thereon into ultraviolet light, which can promote decomposition of the photosensitizer in the sealant 5, release catalyst free radicals, and accelerate photocuring of the sealant.
  • the one-step process realizes heat curing and light curing, and finally completes the complete curing of the sealant 5 .
  • the second substrate 22 is further provided with a black matrix 4, a projection of the black matrix 4 on the second substrate 22 and a projection of the sealant on the second substrate.
  • the film is disposed above the black matrix 4, of course, if the black matrix 4 is a block or slit-like structure, then A film may also be disposed under the black matrix 4, which is not limited herein.
  • the up-conversion materials in the above two embodiments are capable of realizing up-conversion luminescence, that is, anti-stokes, which is derived from Stokes' law.
  • the so-called Stokes law believes that materials can only be excited by high-energy light, emitting low-energy light.
  • a short-wavelength high-frequency excitation of low-frequency light with a long wavelength, such as ultraviolet light emits visible light, Or blue light excites yellow light, or visible light excites infrared light.
  • anti-Stokes luminescence that is, up-conversion luminescence.
  • the up-conversion material comprises a matrix and rare earth ions doped in the matrix, the matrix comprising a mixture of one or more of fluorides, oxides, sulfur-containing compounds, oxyfluorides, halides
  • the rare earth ions include lanthanum (La), cerium (Ce), praseodymium (Pr), cerium (Nd), cerium (Pm), cerium (Sm), cerium (Eu), cerium (Gd), cerium (Tb).
  • NaYF 4 is used as a matrix, and as a matrix material with the highest up-conversion luminescence efficiency, NaYF 4 can improve the luminescence efficiency while doping Yb 3+ ions as a sensitizer to enhance the absorption ability of the excited light.
  • the infrared light can be passed around the metal wire 6 to excite the up-conversion material, and the up-converting material is excited by the ultraviolet light to photo-cure the surrounding sealant 5 at the same time. Infrared light has a strong thermal effect, and the initial sealing of the sealant is simultaneously performed.
  • the up-conversion material is Er 3+ doped YF 3 :Yb 3+ and Er 3+ doped NaYF 4 , wherein the former is exposed to infrared light. Excitation, emitting green light of about 500 nm, the latter being excited by the green light, emitting ultraviolet light of 310 nm and 340 nm, so that the sealant 5 is photocured.
  • the infrared light is cured from the side of the first substrate 11 to cure the sealant 5, and the display panel further includes a first substrate 11 disposed thereon.
  • the energy diffusion layer 9 between the sealant 5 and the projection of the energy diffusion layer 9 on the first substrate 11 and the projection of the sealant on the first substrate 11 at least partially coincide.
  • the energy diffusion layer 9 can uniformly disperse the infrared light onto the sealant 5 to make the sealant cure uniformly.
  • the energy diffusion layer 9 includes a light scattering material that scatters the absorbed infrared light and then uniformly irradiates the sealant 5 .
  • the light scattering material comprises a surface scattering material and a bulk scattering material, and may be a light scattering material prepared by in-situ polymerization using polystyrene as a scattering material, or may be a polymethyl acrylate organic substance as a matrix.
  • a composite light-scattering material prepared by using a metal oxide such as a nano-Al2O3, SiO2 or CaO it is to be understood that a light-scattering material prepared by other methods may also be included in the energy-diffusion layer 9, which will not be described herein.
  • the invention is particularly applicable to liquid crystal display panels. Because the liquid crystal display panel particularly needs a good seal of the sealant, and a black matrix is usually disposed on the side of the color filter substrate to avoid light leakage, and the metal wire on one side of the array substrate blocks ultraviolet light, and the ultraviolet light is directly irradiated to the pre-curing. Therefore, when moving between the steps of the two-step method, the sealant is brought into contact with the liquid crystal, causing problems such as liquid crystal contamination and puncture.
  • An embodiment of the present invention further provides a display device, where the display device includes any of the above Kind of display panel.
  • a conversion unit is disposed in the frame sealant structure in the display panel, and is configured to convert infrared light that is irradiated onto the conversion unit when the frame sealant is cured into ultraviolet light, so that heat curing can be realized by using infrared light.
  • the infrared light irradiated onto the conversion unit when the frame sealant is cured can be converted into ultraviolet light by the conversion unit to realize ultraviolet curing, thereby avoiding the incomplete correlation with the curing of the sealant between the steps in the two-step method. Problems such as liquid crystal contamination and puncture in the liquid crystal display panel.
  • the embodiment of the invention further provides a method for curing the sealant structure in the display panel of the invention, characterized in that the conversion unit and the sealant are irradiated with infrared light, and the ultraviolet light is converted by up-conversion. Curing and infrared photothermal curing cure the sealant structure.
  • the heat curing can be realized by using infrared light, and the infrared light irradiated onto the conversion unit when the frame sealant is cured can be converted into ultraviolet light by the conversion unit to realize ultraviolet light curing, thereby avoiding two The problem of incomplete sealing of the sealant between the steps in the step method, such as liquid crystal contamination and puncture in the liquid crystal display panel.
  • the infrared light is preferably irradiated from the first substrate side. That is, when the display panel has an optional energy diffusion layer, an upconversion material film, and/or a black matrix, it is irradiated from the opposite side of the energy diffusion layer, that is, the up-conversion material film and the black matrix.

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Liquid Crystal (AREA)

Abstract

一种显示面板、其封框胶固化方法及显示装置,该显示面板包括相对设置的第一基板(11)和第二基板(22),以及用于粘合所述第一基板(11)和第二基板(22)的封框胶结构(8),所述封框胶结构(8)包括封框胶(5)和转换单元(7),所述转换单元(7)用于将固化所述封框胶(5)时照射的红外光转换为紫外光。显示面板通过在封框胶结构(8)中设置转换单元(7),通过一步工艺实现了光固化和热固化,避免了分别对封框胶(5)进行紫外光固化和热固化时,因预固化不完全封框胶(5)易与液晶接触,造成的液晶污染及穿刺等问题。

Description

显示面板、其封框胶固化方法及显示装置 技术领域
本发明涉及显示领域,尤其涉及一种显示面板、其封框胶固化方法及显示装置。
背景技术
液晶显示面板是由阵列基板1和彩膜基板2对盒,如图1所示,利用封框胶5将所述阵列基板1和彩膜基板2粘结形成的一个密闭空间,并在所述密闭空间中填充液晶,通过控制显示区域3处的液晶分子实现显示。其中,所述封框胶5固化是液晶显示面板对盒工艺中很重要的一个工艺步骤。
目前,封框胶的固化工艺主要分为两步:首先采用紫外光(UV)对液晶显示面板照射进行预固化,然后转移到加热炉中进行高温热固化,以此来实现对封框胶的完全固化。
随着人们对平板显示器要求的提高,窄边框技术逐渐成为显示的主流,在窄边框技术中,为了不产生漏光,在封框胶5与彩膜基板2之间需要设置黑矩阵(BM)4,这样在紫外光固化时,紫外光无法透过黑矩阵4,因此紫外光固化只能选择从阵列基板1侧的金属线6的缝隙中照射,这样,就导致了在利用紫外光对封框胶预固化时,由于金属线6对紫外光的遮挡,造成封框胶固化不均匀及固化不完全的问题,此后,移动显示面板进行热固化时,封框胶5容易与盒内液晶接触,造成液晶污染及穿刺等问题。
发明内容
(一)要解决的技术问题
本发明要解决的技术问题是如何避免在分别对封框胶进行紫外光固化和热固化时,封框胶易与液晶接触,造成液晶污染及穿刺等问题。
(二)技术方案
为解决上述技术问题,本发明的技术方案提供了一种显示面板,包括相对设置的第一基板和第二基板,其特征在于,还包括用于粘合所述第一基板和第二基板的封框胶结构,所述封框胶结构包括封框胶和转换单元,所述转换单元用于将固化所述封框胶时照射到所述转换单元上的红外光转换为紫外光。
优选地,所述转换单元包括设置在所述封框胶中的上转换材料。
更优选地,所述上转换材料均匀掺杂在所述封框胶中。
优选地,所述转换单元包括上转换材料制作而成的薄膜,所述薄膜设置在所述第二基板和所述封框胶之间且在所述第二基板上的投影与所述封框胶在所述第二基板上的投影至少部分重合。
更优选地,在所述第二基板和所述薄膜之间还设置有黑矩阵,所述黑矩阵在所述第二基板上的投影与所述封框胶在所述第二基板上的投影至少部分重合。
优选地,所述转换单元包括多种上转换材料,所述多种上转换材料将所述红外光逐级上转换为所述紫外光。
优选地,所述上转换材料包括基质和掺杂在所述基质中的稀土离子。
更优选地,所述基质包括氟化物、氧化物、含硫化合物、氟氧化物、卤化物中一种或几种的混合。
更优选地,所述稀土离子包括镧(La)、铈(Ce)、镨(Pr)、钕(Nd)、钷(Pm)、钐(Sm)、铕(Eu)、钆(Gd)、铽(Tb)、镝(Dy)、钬(Ho)、铒(Er)、铥(Tm)、镱(Yb)、镥(Lu)、钪(Sc)和钇(Y)离子中一种或几种的混合。
优选地,所述显示面板还包括设置在所述第一基板与所述封框胶之间的能量扩散层,且所述能量扩散层在所述第一基板上的投影与所述封框胶在所述第一基板上的投影至少部分重合。
更优选地,所述能量扩散层包括光散射材料。
优选地,所述显示面板是液晶显示面板,所述第一基板是阵列基 板,所述第二基板是彩膜基板。
为解决上述技术问题,本发明还提供了一种显示装置,包括上述任一的显示面板。
本发明还提供了一种对本发明的显示面板中所述封框胶结构进行固化的方法,其特征在于,用红外光照射所述转换单元和所述封框胶,通过上转换紫外光固化和红外光热固化对所述封框胶结构进行固化。
更优选地,从所述第一基板侧用红外光照射所述转换单元。
(三)有益效果
本发明提供的显示面板,通过在封框胶结构中设置转换单元,在一个工艺步骤中,既能利用红外光实现热固化,也能通过转换单元将固化所述封框胶时照射到所述转换单元上的红外光转换为紫外光实现紫外光固化,避免了分别对封框胶进行紫外光固化和热固化时,因预固化不完全导致的问题,例如在液晶显示面板中封框胶易与液晶接触,造成的液晶污染及穿刺等问题。
附图说明
图1是现有技术中的显示面板进行紫外光固化时的局部结构示意图;
图2是本发明第一种实施例提供的显示面板的局部结构剖面图;
图3是本发明第二种实施例提供的显示面板的局部结构剖面图。
附图标记
1-阵列基板  11-第一基板   2-彩膜基板  22-第二基板
3-显示区域  4-黑矩阵      5-封框胶    6-金属线
7-转换单元  8-封框胶结构  9-能量扩散层
具体实施方式
在封框胶固化时,首先对封框胶进行紫外光固化,然后进行热固化,由于金属线的遮挡,经过紫外光预固化之后的封框胶易出现固化不均匀及不完全等问题,这样移动显示面板进行热固化时,因预固化 不完全封框胶容易与液晶接触,造成液晶污染和刺穿等问题。
本发明实施例提供了一种显示面板及显示装置。该显示面板包括相对设置的第一基板和第二基板,以及用于粘合所述第一基板和第二基板的封框胶结构,在本发明的技术方案中,通过在封框胶结构中设置转换单元,用于将固化所述封框胶时照射到所述转换单元上的红外光(IR)转换为紫外光(UV),这样既能利用红外光实现热固化,也能通过转换单元将固化所述封框胶时照射到所述转换单元上的红外光转换为紫外光实现紫外光固化,利用一步工艺就能够实现封框胶的完全固化,从而避免了现有技术中利用两步工艺实现封框胶固化时,因预固化不完全移动显示面板造成的液晶污染及穿刺等问题。
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。
如图2及图3所示,该显示面板包括相对设置的第一基板11和第二基板22,以及用于粘合所述第一基板11和第二基板22的封框胶结构8,其中,所述封框胶结构8包括封框胶5和转换单元7,所述转换单元7用于将固化所述封框胶5时照射到所述转换单元7上的红外光(IR)转换为紫外光(UV),所述紫外光可以促进所述封框胶5内的光敏剂分解,释放出催化剂自由基,加速所述封框胶的光固化,一步工艺实现了热固化及光固化,最终完成所述封框胶5的完全固化。
需要说明的是,红外光波长范围为0.75μm~1000μm,紫外光波长范围为0.01μm~0.4μm,可见,红外光波长大于紫外光波长,这样,红外光具体更强的穿透性,使得红外光更加容易透过金属线6到达所述封框胶5,且红外光具有一定的热效应,能够实现热固化。
本发明实施例提供的显示面板,通过在显示面板的封框胶结构8中设置转换单元7,将固化所述封框胶5时照射到所述转换单元7上的红外光(IR)转换为紫外光(UV),在一步工艺中,既可以利用红外光完成热固化,也可以完成紫外光固化,避免了对所述封框胶5分别 进行紫外光固化和热固化时,容易造成的液晶污染及穿刺等问题。
本发明实施例提供的显示面板,在对封框胶进行固化时,仅用一步工艺即可完成热固化及紫外光固化,因此,还能够减少产品生产时间,提高产能,同时避免了热固化前移动显示面板,所述第一基板11和所述第二基板22容易因所述封框胶5预固化不完全发生相对位移而产生Mura等不良。
具体地,在本发明第一种实施例中,如图2所示,所述转换单元7包括设置在所述封框胶5中的上转换材料,当所述红外光透过金属线6和封框胶5照射到设置在所述封框胶5中的上转换材料时,所述上转换材料可以将照射到其上的红外光转换为紫外光,转换后的紫外光对所述封框胶5进行紫外光固化,未转换的红外光利用其热效应对所述封框胶5进行热固化。
可选的,所述上转换材料可以不止一种,比如,所述上转换材料为一种时,该上转换材料直接将照射到其上的红外光转换为紫外光;所述上转换材料为两种时,其中一种所述上转换材料将照射到其上的红外光转换为可见光,另外一种将所述可见光转换为紫外光。
优选地,所述上转换材料均匀的掺杂在所述封框胶5中,能够产生均匀的紫外光,使封框胶固化均匀。
本发明还提供了第二种实施例,如图3所示,所述红外光从所述第一基板11侧入射对所述封框胶固化,所述上转换单元7包括上转换材料制成的薄膜,所述薄膜设置在所述第二基板22上且在所述第二基板22上的投影与所述封框胶5在所述第二基板22上的投影至少部分重合。
所述薄膜能够将照射到其上的红外光转换为紫外光,所述紫外光可以促进所述封框胶5内的光敏剂分解,释放出催化剂自由基,加速所述封框胶的光固化,一步工艺实现了热固化及光固化,最终完成所述封框胶5的完全固化。
如图3所示,所述第二基板22上还设置有黑矩阵4,所述黑矩阵4在所述第二基板22上的投影与所述封框胶在所述第二基板上的投影至少部分重合,为避免所述黑矩阵4对光线的影响,优选地,所述薄膜设置所述黑矩阵4上方,当然,如果所述黑矩阵4为块状或狭缝状结构,那么所述薄膜也可以设置在所述黑矩阵4下方,这里不作限定。
需要说明的是,上述两种实施例中的上转换材料能够实现上转换发光,即反-斯托克斯发光(Anti-Stokes),其由斯托克斯定律而来。所谓斯托克斯定律认为材料只能受到高能量的光激发,发出低能量的光,换句话说,就是波长短的频率高的激发出波长长的频率低的光,比如紫外线激发发出可见光,或者蓝光激发出黄色光,或者可见光激发出红外线。但是后来发现,其实有些材料可以实现与上述定律正好相反的发光效果,这些材料激发发光称为反-斯托克斯发光,即上转换发光。
具体地,所述上转换材料包括基质和掺杂在所述基质中的稀土离子,所述基质包括氟化物、氧化物、含硫化合物、氟氧化物、卤化物中一种或几种的混合,所述稀土离子包括镧(La)、铈(Ce)、镨(Pr)、钕(Nd)、钷(Pm)、钐(Sm)、铕(Eu)、钆(Gd)、铽(Tb)、镝(Dy)、钬(Ho)、铒(Er)、铥(Tm)、镱(Yb)、镥(Lu)、钪(Sc)和钇(Y)离子中一种或几种的混合。
优选地,采用NaYF4作为基质,作为目前上转换发光效率最高的基质材料,NaYF4能够提高发光效率,同时掺杂Yb3+离子作为敏化剂,增强对受激发光的吸收能力。
在本发明提供的第一种实施例中,所述上转换材料为一种时,具体地,所述上转换材料为Gd3+离子掺杂增强的Y1.838-XGdXYb0.16Ho0.002O3(其中X=0.16,0.4,1.0,1.4,优选地X为1.0),其在976nm的红外光激发下可发出波长为309nm和315nm的紫外光,将其掺杂在所述封框胶5中,在红外光的照射下,红外光可绕过金属线6穿透至其下方激发上转换材料,所述上转换材料受激发出紫外光 将周围所述封框胶5进行光固化,同时红外光有较强的热效应,对封框胶同步进行初步热固化。
或者,所述上转换材料为两种时,具体地,所述上转换材料为Er3+掺杂的YF3:Yb3+和Er3+掺杂的NaYF4,其中,前者可受红外光激发,发出500nm左右的绿光,后者可受所述绿光激发,发出310nm和340nm的紫外光,使得所述封框胶5进行光固化。
更进一步地,如图2和3所示,所述红外光从所述第一基板11侧照射对所述封框胶5进行固化,所述显示面板还包括设置在所述第一基板11与所述封框胶5之间的能量扩散层9,且所述能量扩散层9在所述第一基板11的投影与所述封框胶在所述第一基板11上的投影至少部分重合。
当所述红外光照射到所述能量扩散层9时,所述能量扩散层9能够将所述红外光均匀的分散照射到所述封框胶5上,使封框胶固化均匀。
具体地,所述能量扩散层9包括光散射材料,所述光散射材料将吸收到的所述红外光进行散射,然后均匀的照射到所述封框胶5上。
其中,所述光散射材料包括面散射材料和体散射材料,可以是以聚苯乙烯为散射材料通过原位聚合法制备的光散射材料,也可以是以聚丙烯酸甲酯类有机物为基体,采用纳米Al2O3、SiO2和CaO等金属氧化物制备的复合光散射材料,可以理解的是,采用其他方法制备的光散射材料亦可以包括在所述能量扩散层9中,在此不作赘述。
本发明特别适用于液晶显示面板。因为液晶显示面板特别需要封框胶的良好密封,并在其彩膜基板一侧通常设置有黑矩阵以避免漏光,而其阵列基板一侧的金属线遮挡紫外光,阻碍紫外光直接照射预固化,从而在两步法的步骤之间移动时导致封框胶与液晶接触,造成液晶污染及穿刺等问题。
本发明实施例还提供了一种显示装置,该显示装置包括上述任一 种的显示面板。
所述显示面板中的封框胶结构中设置转换单元,用于将固化所述封框胶时照射到所述转换单元上的红外光转换为紫外光,这样既能利用红外光实现热固化,也能通过转换单元将固化所述封框胶时照射到所述转换单元上的红外光转换为紫外光实现紫外光固化,来避免与两步法中步骤之间封框胶固化不完全相关的问题,如在液晶显示面板中的液晶污染及穿刺等问题。
本发明实施例还提供了一种对本发明的显示面板中所述封框胶结构进行固化的方法,其特征在于,用红外光照射所述转换单元和所述封框胶,通过上转换紫外光固化和红外光热固化对所述封框胶结构进行固化。通过红外光照射,既能利用红外光实现热固化,也能通过转换单元将固化所述封框胶时照射到所述转换单元上的红外光转换为紫外光实现紫外光固化,来避免与两步法中步骤之间封框胶固化不完全相关的问题,如在液晶显示面板中的液晶污染及穿刺等问题。
红外光优选从第一基板侧照射。即当显示面板具有任选的能量扩散层、上转换材料薄膜和/或黑矩阵时,从能量扩散层一侧即上转换材料薄膜和黑矩阵的相反侧照射。
以上实施方式仅用于说明本发明,而并非对本发明的限制,有关技术领域的普通技术人员,在不脱离本发明的精神和范围的情况下,还可以做出各种变化和变型,因此所有等同的技术方案也属于本发明的范畴,本发明的专利保护范围应由权利要求限定。

Claims (15)

  1. 一种显示面板,包括相对设置的第一基板和第二基板,其特征在于,还包括用于粘合所述第一基板和第二基板的封框胶结构,所述封框胶结构包括封框胶和转换单元,所述转换单元用于将固化所述封框胶时照射到所述转换单元上的红外光转换为紫外光。
  2. 根据权利要求1所述的显示面板,其特征在于,所述转换单元包括设置在所述封框胶中的上转换材料。
  3. 根据权利要求2所述的显示面板,其特征在于,所述上转换材料均匀掺杂在所述封框胶中。
  4. 根据权利要求1所述的显示面板,其特征在于,所述转换单元包括上转换材料制作而成的薄膜,所述薄膜设置在所述第二基板和所述封框胶之间且在所述第二基板上的投影与所述封框胶在所述第二基板上的投影至少部分重合。
  5. 根据权利要求4所述的显示面板,其特征在于,在所述第二基板和所述薄膜之间还设置有黑矩阵,所述黑矩阵在所述第二基板上的投影与所述封框胶在所述第二基板上的投影至少部分重合。
  6. 根据权利要求1所述的显示面板,其特征在于,所述转换单元包括多种上转换材料,所述多种上转换材料将所述红外光逐级上转换为所述紫外光。
  7. 根据权利要求2~6任一项所述的显示面板,其特征在于,所述上转换材料包括基质和掺杂在所述基质中的稀土离子。
  8. 根据权利要求7所述的显示面板,其特征在于,所述基质包括氟化物、氧化物、含硫化合物、氟氧化物、卤化物中一种或几种的混合。
  9. 根据权利要求7所述的显示面板,其特征在于,所述稀土离子包括镧(La)、铈(Ce)、镨(Pr)、钕(Nd)、钷(Pm)、钐(Sm)、铕(Eu)、钆(Gd)、铽(Tb)、镝(Dy)、钬(Ho)、铒(Er)、铥(Tm)、镱(Yb)、镥(Lu)、钪(Sc) 和钇(Y)离子中一种或几种的混合。
  10. 根据权利要求1~6任一项所述的显示面板,其特征在于,所述显示面板还包括设置在所述第一基板与所述封框胶之间的能量扩散层,且所述能量扩散层在所述第一基板上的投影与所述封框胶在所述第一基板上的投影至少部分重合。
  11. 根据权利要求10所述的显示面板,其特征在于,所述能量扩散层包括光散射材料。
  12. 根据权利要求1所述的显示面板,其特征在于,所述显示面板是液晶显示面板,所述第一基板是阵列基板,所述第二基板是彩膜基板。
  13. 一种显示装置,其特征在于,包括权利要求1~10中任一项所述的显示面板。
  14. 一种对权利要求1所述的显示面板中所述封框胶结构进行固化的方法,其特征在于,用红外光照射所述转换单元和所述封框胶,通过上转换紫外光固化和红外光热固化对所述封框胶结构进行固化。
  15. 根据权利要求14所述的方法,其特征在于,从所述第一基板侧用红外光照射所述转换单元。
PCT/CN2015/092010 2015-05-07 2015-10-15 显示面板、其封框胶固化方法及显示装置 WO2016176964A1 (zh)

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