WO2016158577A1 - 透明導電シート、タッチパネルモジュールおよびタッチパネル装置 - Google Patents
透明導電シート、タッチパネルモジュールおよびタッチパネル装置 Download PDFInfo
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- WO2016158577A1 WO2016158577A1 PCT/JP2016/059032 JP2016059032W WO2016158577A1 WO 2016158577 A1 WO2016158577 A1 WO 2016158577A1 JP 2016059032 W JP2016059032 W JP 2016059032W WO 2016158577 A1 WO2016158577 A1 WO 2016158577A1
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- adhesive layer
- sensitive adhesive
- conductive
- touch panel
- conductive layer
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/14—Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
Definitions
- the present invention relates to a transparent conductive sheet, a touch panel module, and a touch panel device. Snippet
- a display with a touch panel that enables an operation by touching an image display surface is widely used in smartphones, tablet terminals, notebook computers, ticket vending machines, ATMs, and the like.
- the touch panel has a resistive film type that detects the position of the screen pressed by a finger or pen by measuring the voltage change, and a sensor that detects the weak current generated when you touch the screen with your finger, that is, the change in capacitance (charge).
- a capacitance method that senses and touches the touched position is known.
- an ITO film indium tin oxide
- the response speed the time from when the fingertip is touched until the position is detected
- an electrode made of a transparent metal oxide such as an ITO film
- an electrode formed by arranging a large number of grids made of band-shaped conductive regions formed using a metal material such as metal fine particles is adopted.
- a method for reducing the surface resistance has also been proposed (for example, Patent Document 1).
- Patent Document 1 it is important to prevent corrosion of the belt-like conductive region, ensure cohesive strength of the pressure-sensitive adhesive layer, and prevent peeling and coloring in a high-temperature and high-humidity environment.
- a (meth) acrylic acid ester copolymer containing a (meth) acrylic acid ester monomer as a main monomer component and not containing a carboxyl group-containing monomer (A ), A (meth) acrylic acid ester monomer and a nitrogen atom-containing copolymerizable monomer as monomer components, and a (meth) acrylic acid ester copolymer containing no carboxyl group-containing monomer A transparent conductive film laminate comprising a pressure-sensitive adhesive layer made of an acrylic pressure-sensitive adhesive composition containing B) has been proposed (Patent Document 2).
- the present invention has been made in view of the above circumstances, and a transparent conductive sheet excellent in transparency, durability, and moisture resistance of the pressure-sensitive adhesive layer while suppressing deterioration of electrical characteristics, and using the same It is an object of the present invention to provide a touch panel module and a touch panel device manufactured in the above manner.
- the transparent conductive sheet of the present invention includes at least a conductive layer using a metal material as a conductive substance, and an adhesive layer that is in contact with the conductive layer and includes one or more types of polymers.
- Body and 35 mass% or more based on the total weight of the haze value at the time of the thickness of the adhesive layer is 100 ⁇ m is equal to or less than 1.0.
- the touch panel module of the present invention includes at least a conductive layer using a metal material as a conductive substance and an adhesive layer in contact with the conductive layer, and the adhesive layer has a weight average molecular weight Mw exceeding 100,000 and 2 million.
- the following are copolymerizable monomer components: alkyl methacrylate having a linear or branched alkyl group having 1 to 9 carbon atoms, alkyl (meth) acrylate having a cyclic alkyl group having 5 to 9 carbon atoms, and carbon number
- An acrylic copolymer comprising one or more hydrophobic monomers selected from the group consisting of alkyl (meth) acrylates having 10 to 20 alkyl groups, wherein the hydrophobicity in the copolymerization monomer component of the acrylic copolymer
- the total blending ratio of the adhesive monomer is 35% by mass or more with respect to the total mass of the acrylic copolymer, and the thickness of the pressure-sensitive adhesive layer is 100 ⁇ m. Haze
- the touch panel device of the present invention includes at least an image display device, a conductive layer provided on the image display surface side of the image display device, and a conductive layer using a metal material as a conductive substance, and an adhesive layer in contact with the conductive layer,
- the pressure-sensitive adhesive layer has a weight average molecular weight Mw of more than 100,000 and not more than 2 million, and as a copolymerization monomer component, an alkyl methacrylate having a linear or branched alkyl group having 1 to 9 carbon atoms, Acrylic copolymer comprising at least one hydrophobic monomer selected from the group consisting of alkyl (meth) acrylates having -9 cyclic alkyl groups and alkyl (meth) acrylates having 10 to 20 carbon atoms In the copolymer monomer component of the acrylic copolymer, the total blending ratio of hydrophobic monomers is relative to the total mass of the acrylic copolymer. Te is 35 wt% or more, a haze
- the transparent conductive sheet excellent also in transparency, durability, and moisture resistance of an adhesive layer, and the touch panel module and touch panel produced using this An apparatus can be provided.
- FIG. 3 is an enlarged plan view showing an example when the conductive region shown in FIGS. 1 and 2 is enlarged.
- It is a schematic cross section which shows an example of the cross-section of the transparent conductive sheet of this invention.
- It is a schematic cross section which shows the other example of the cross-section of the transparent conductive sheet of this invention.
- the transparent conductive sheet of the present embodiment includes at least a conductive layer using a metal material as a conductive substance and an adhesive layer that comes into contact with the conductive layer.
- the pressure-sensitive adhesive layer has an alkyl methacrylate having a weight average molecular weight Mw of more than 100,000 and not more than 2 million, and having a linear or branched alkyl group having 1 to 9 carbon atoms as a copolymerization monomer component, Acrylic polymer containing one or more hydrophobic monomers selected from the group consisting of alkyl (meth) acrylates having a cyclic alkyl group having 5 to 9 carbon atoms and alkyl (meth) acrylates having an alkyl group having 10 to 20 carbon atoms
- the total blending ratio of the hydrophobic monomer in the copolymer monomer component of the acrylic copolymer is 35% by mass or more based on the total mass of the acrylic copolymer,
- the haze value when the thickness is 100 ⁇ m is
- the copolymerization monomer component of the acrylic copolymer contained in the pressure-sensitive adhesive layer includes an alkyl methacrylate having a linear or branched alkyl group having 1 to 9 carbon atoms (hereinafter referred to as “hydrophobic monomer a1”).
- An alkyl (meth) acrylate having a cyclic alkyl group having 5 to 9 carbon atoms hereinafter sometimes referred to as “hydrophobic monomer a2”
- hydrophobic monomer b One or more hydrophobic monomers selected from the group consisting of alkyl (meth) acrylates (hereinafter sometimes referred to as “hydrophobic monomer b”) are selected.
- these monomers are hydrophobic monomers having a hydrophobic alkyl group in the molecule, moisture in the air can be prevented from being absorbed by the adhesive layer. For this reason, if the blending ratio of one or more hydrophobic monomers selected from the group consisting of the hydrophobic monomer a1, the hydrophobic monomer a2 and the hydrophobic monomer b in the copolymerization monomer component is large, it comes into contact with the pressure-sensitive adhesive layer. The metal element constituting the conductive layer is difficult to be ionized by contact with water molecules absorbed by the pressure-sensitive adhesive layer.
- the hydrophobic monomer a1 Since the hydrophobic monomer a1 has a lower polarity than the acrylic acid esters in which the ⁇ -position is hydrogen due to the contribution of the ⁇ -position methyl group, the monomer types having the same carbon number alkyl group are compared. In addition to making the resulting polymer more hydrophobic, the polymer chain has a large steric hindrance and suppresses the permeation and diffusion of water molecules in the pressure-sensitive adhesive layer. Can do. Moreover, the hydrophobic monomer a2 can make the obtained polymer richer in hydrophobicity by the contribution of a moderately bulky cyclic alkyl group. Moreover, the hydrophobic monomer b can make the obtained polymer richer in hydrophobicity due to the contribution of a long-chain alkyl group having a large hydrophobicity.
- the total blending ratio of the hydrophobic monomer in the copolymerization monomer component is 35% by mass or more with respect to the total mass of the acrylic copolymer. And is preferably 40% by mass or more, and more preferably 50% by mass or more.
- the upper limit of the blending ratio may be 100% by mass, but is 97% by mass or less from the viewpoint of balancing both the suppression of migration and wet heat whitening and other properties required as an adhesive layer. Preferably there is.
- examples of the alkyl methacrylate having a linear or branched alkyl group having 1 to 9 carbon atoms include methyl methacrylate, ethyl methacrylate, propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, Examples include i-butyl methacrylate, t-butyl methacrylate, pentyl methacrylate, n-hexyl methacrylate, heptyl methacrylate, n-octyl methacrylate, 2-ethylhexyl methacrylate, nonyl methacrylate, and isononyl methacrylate.
- n-butyl methacrylate is preferable.
- alkyl (meth) acrylate (hydrophobic monomer a2) having a cyclic alkyl group having 5 to 9 carbon atoms include cyclopentyl (meth) acrylate, cyclohexyl (meth) acrylate, cycloheptyl (meth) acrylate, and the like.
- cyclohexyl (meth) acrylate is preferable, and cyclohexyl methacrylate is particularly preferable.
- alkyl (meth) acrylate (hydrophobic monomer b) having an alkyl group having 10 to 20 carbon atoms examples include n-decyl (meth) acrylate, iso-decyl (meth) acrylate, undecyl (meth) acrylate, and lauryl.
- the copolymerization monomer component of the acrylic copolymer other monomers other than the hydrophobic monomers a1, a2, and b are appropriately used as necessary.
- Other monomers are not particularly limited.
- a carboxyl group-containing monomer such as acrylic acid may be included, but from the viewpoint of metal corrosiveness, it must be 1% by mass or less with respect to the total mass of the acrylic copolymer, and 0.5% by mass or less. It is preferable that it is not used.
- hydrophilic monomer having a hydroxyl group, an amide group, or the like is used as another monomer such as 2-hydroxyethyl (meth) acrylate or (meth) acrylamide
- the hydrophilicity in the copolymerization monomer component of the acrylic copolymer is used. If the blending ratio of the functional monomer is too large, the suppression of migration and moist heat whitening of the pressure-sensitive adhesive layer may be insufficient. For this reason, 15 mass% or less is preferable and, as for the mixture ratio of the hydrophilic monomer in the copolymerization monomer component of an acryl-type copolymer, 10 mass% or less is more preferable.
- the weight average molecular weight Mw of the acrylic copolymer contained in the pressure-sensitive adhesive layer needs to exceed 100,000. Thereby, excellent durability can be secured.
- the weight average molecular weight Mw is preferably 150,000 or more, and more preferably 200,000 or more.
- the upper limit value of the weight average molecular weight Mw is not particularly limited from the viewpoint of durability, but from the viewpoint of suppressing practical problems such as a high viscosity of the acrylic copolymer and poor handleability. Is 2 million or less, and preferably 1.8 million or less.
- the weight average molecular weight Mw means the weight average molecular weight calculated
- GPC gel permeation chromatography
- the polymer component contained in the pressure-sensitive adhesive layer includes at least an acrylic copolymer having a weight average molecular weight Mw of more than 100,000 and not more than 2 million (hereinafter sometimes referred to as “main component polymer”). If it is, it may be comprised only from the main component polymer, and may be comprised from the main component polymer and the other polymer.
- the other polymer include an acrylic copolymer having a weight average molecular weight Mw and a constituent monomer composition different from that of the main component polymer, and a non-acrylic polymer having a basic molecular structure different from that of the main component polymer.
- the blending ratio of the other polymer in the total polymer component is too large, the influence of the other polymer dominates the main component polymer in determining the characteristics of the pressure-sensitive adhesive layer.
- the blending ratio is preferably 30% by mass or less, more preferably 10% by mass or less, and still more preferably 4% by mass or less.
- other polymers whose monomer composition is significantly different from the main component polymer for example, acrylic copolymers or non-acrylic polymers having a glass transition temperature of 50 ° C. or higher
- are compatible with the main component polymer are compatible with the main component polymer. Is not sufficient, and there is a possibility of increasing the haze of the pressure-sensitive adhesive layer.
- the weight average molecular weight Mw of the other polymer is 100,000 or less, the durability tends to be lowered, and (ii) the other polymer has a molecular structure that is more hydrophilic than the main component polymer. In some cases, it may be difficult to suppress migration and moist heat whitening. For this reason, even when other polymers are used in combination with the main component polymer, it is desirable not to use other polymers corresponding to the above (i) and (ii), or to reduce the blending ratio as much as possible.
- the pressure-sensitive adhesive layer may contain a trace amount of a polymerization initiator (residual polymerization initiator) remaining without contributing to the polymerization reaction, in addition to the polymer component such as the main component polymer.
- a polymerization initiator residual polymerization initiator
- the residual amount of the residual polymerization initiator contained in the pressure-sensitive adhesive layer is preferably 500 ppm or less, more preferably 300 ppm or less, further preferably 200 ppm or less, and substantially 0 ppm or less than the detection limit. preferable.
- the residual amount means the total amount of each residual polymerization initiator.
- the residual polymerization initiator include thermal polymerization initiators and photopolymerization initiators described later.
- the method for forming the pressure-sensitive adhesive layer is not particularly limited. Usually, a coating liquid containing a polymer component such as a main component polymer is applied to the surface of a support (also referred to as “separator”), and a volatile component is applied.
- the pressure-sensitive adhesive layer can be formed by drying and curing for a certain period as necessary. It does not restrict
- a pressure-sensitive adhesive layer may be formed by applying a coating liquid containing a polymer component such as a main component polymer and, if necessary, a reactive diluent to the surface of the support and irradiating active energy rays. it can.
- a solution containing a polymer component such as a main component polymer, a photopolymerization initiator and, if necessary, a polyfunctional monomer, a crosslinking agent, and an organic solvent was applied to the surface of the support, dried, and bonded to the adherend. Then, an adhesive layer can also be formed by irradiating an active energy ray.
- the reactive diluent is a chemical species having a polymerizable functional group such as a vinyl group, and refers to a chemical species having a relatively low molecular weight such as a monomer or an oligomer. Specifically, the monomer seed
- the active energy rays include ultraviolet rays, visible rays, infrared rays, and electron beams.
- the active energy ray having an illuminance of 1 to 200 mW / cm 2 is usually irradiated with an integrated light amount of 300 to 1000 mJ / cm 2 .
- the polymerization rate by irradiation is preferably 90 to 100%. The polymerization rate can be determined by measuring the amount of residual monomer by gas chromatography.
- the thickness of the pressure-sensitive adhesive layer can be appropriately selected, but is usually about 5 to 200 ⁇ m.
- known supports can be used as long as the coating layer can be formed.
- the surface of the support may have releasability.
- a coating layer is formed on the surface having the releasability.
- the support body in which the surface has releasability is peeled from an adhesive layer beforehand before use.
- the pressure-sensitive adhesive used for forming the pressure-sensitive adhesive layer can be produced, for example, by the following procedure. First, an organic solvent and a raw material monomer containing one or more hydrophobic monomers selected from the group consisting of a hydrophobic monomer a1, a hydrophobic monomer a2 and a hydrophobic monomer b are charged into a reaction vessel, and nitrogen gas or the like is not charged. After heating to a predetermined temperature in an active gas atmosphere, a thermal polymerization initiator is added and allowed to react for a predetermined time. The thermal polymerization reaction is desirably allowed to proceed sufficiently so that unreacted raw material monomers do not remain.
- thermal polymerization initiators used in the thermal polymerization reaction, known thermal polymerization initiators can be used, and examples thereof include organic peroxides, organic hydroperoxides, organic peroxyketals, and azo compounds. .
- examples of the organic peroxides include dicumyl peroxide, di-tert-butyl peroxide, tert-butyl cumyl peroxide, dilauroyl peroxide, dibenzoyl peroxide, diacetyl peroxide, and didecanoyl peroxide.
- examples thereof include oxide, diisononanoyl peroxide, and 2-methylpentanoyl peroxide.
- Organic hydroperoxides include tert-butyl hydroperoxide, cumyl hydroperoxide, 2,5-dimethyl-2,5-dihydroperoxyhexane, p-methane hydroperoxide, diisopropylbenzene hydroperoxide. -Oxides and the like can be exemplified.
- the organic peroxyketals include 1,1-bis (tert-hexylperoxy) -3,3,5-trimethylcyclohexane, 1,1-bis (tert-hexylperoxy) cyclohexane, 1,1- Bis (tert-butylperoxy) 3,3,5-trimethylcyclohexane is the azo compound.
- 2,2′-Azobisisobutyronitrile 2,2′-azobis-2,4-dimethylvaleronitrile , 2,2′-azobiscyclohexylnitrile, 1,1′-azobis (cyclohexane-1-carbonitrile), 2-phenylazo-4-methoxy-2,4-dimethylvaleronitrile, dimethyl-2,2′-azo Examples thereof include bisisobutyrate.
- polymerization initiators can be used in the range of 0.0001 parts by mass to 5 parts by mass with respect to 100 parts by mass of the raw material monomer.
- the reaction conditions such as the type and amount of the thermal polymerization initiator, the reaction time, the reaction temperature, etc. are adjusted or adjusted appropriately by using a chain transfer agent.
- the chain transfer agent include methyl mercaptan, n-dodecyl mercaptan, 2-mercaptoethanol, mercaptoisobutyl alcohol, thioglycerol, methyl thioglycolate, ⁇ -methylstyrene dimer and the like.
- a crosslinking agent such as an isocyanate crosslinking agent or an epoxy crosslinking agent may be appropriately used for the adhesive.
- the blending amount of the crosslinking agent in the pressure-sensitive adhesive can be in the range of 0.01 to 20.0 parts by mass with respect to 100 parts by mass of the acrylic copolymer.
- isocyanate crosslinking agents examples include isocyanate monomers such as tolylene diisocyanate, chlorophenylene diisocyanate, hexamethylene diisocyanate, tetramethylene diisocyanate, isophorone diisocyanate, diphenylmethane diisocyanate, hydrogenated diphenylmethane diisocyanate, and trimethylolpropane.
- urethane prepolymer type isocyanates obtained by adding an isocyanate compound to known polyether polyols, polyester polyols, acrylic polyols, polybutadiene polyols, polyisoprene polyols, and the like can be used.
- Epoxy crosslinking agents include bisphenol A epichlorohydrin type epoxy resin, ethylene glycidyl ether, polyethylene glycol diglycidyl ether, glycerin diglycidyl ether, glycerin triglycidyl ether, 1,6-hexanediol glycidyl ether, trimethylolpropane triglycidyl.
- Examples include ether, diglycidyl aniline, diamine glycidyl amine, N, N, N ′, N′-tetraglycidyl-m-xylylenediamine, 1,3-bis (N, N′-diamine glycidylaminomethyl) cyclohexane, and the like. .
- additives such as an ultraviolet absorber, an antioxidant, and an antifoaming agent, and other polymers other than the main component polymer can be further added to the adhesive as necessary.
- the conductive layer contains a metal material, and its layer structure is not particularly limited as long as it has conductivity.
- a metal having a diameter of several nanometers to several hundreds of nanometers and a length of about 1 ⁇ m to several hundreds of micrometers.
- Conductive layer composed of an assembly of nanowires, metal film or conductive layer formed by patterning a film containing metal components such as metal fine particles with a diameter of several nanometers to several hundred nanometers into a predetermined shape, a diameter of several tens of ⁇ m
- a conductive layer using a metal wire of about several hundred ⁇ m as it is can be exemplified.
- metal nanowires or metal fine particles are used in forming the conductive layer, a solution or paste containing these metal materials in a dispersed manner can be used.
- a known conductive metal can be used as appropriate, and examples thereof include Ag, Cu, and Au, and Ag is particularly preferable.
- the binder component or the like is used for maintaining and forming the shape of the conductive layer. The other components may be further included.
- the conductive layer is provided in contact with the adhesive layer.
- the conductive layer is provided in contact with at least one surface of the pressure-sensitive adhesive layer (hereinafter referred to as “conductive layer forming surface”), but is provided so as to substantially cover the entire surface of the conductive layer forming surface without any gap. Instead, it is provided so as to cover a part of the conductive layer forming surface and to form a predetermined pattern shape.
- the pattern shape is not particularly limited as long as both the transparency in the whole plane direction necessary for functioning as a touch panel device and the sensing function can be compatible.
- the coverage of the conductive layer on the conductive layer forming surface can be selected as appropriate as long as the function as a touch panel device can be secured. For example, it is in the range of 0.1% to 70%, preferably in the range of 1% to 50%. Of these, it can be appropriately selected within the range of 2% to 40%.
- pattern shapes include those exemplified in the following (i) to (iii) in a plane space composed of a first direction and a second direction orthogonal to the first direction.
- a substantially square conductive region is electrically connected to a vertex of one conductive region and a vertex of another conductive region along the first direction (for example, two vertices are partially A pattern shape (for example, JP 2012-79257 A) in which a plurality of conductive region rows formed by arranging a plurality of rows so as to overlap each other so as to connect two vertices are arranged along the second direction.
- each conductive region has a pattern shape formed by arranging strip-shaped wiring so as to form a lattice pattern (for example, FIG. 3 of JP 2012-33147 A). Etc.).
- a plurality of rows of strip-like conductive regions whose longitudinal direction is parallel to the first direction are arranged along the second direction, and each of the conductive regions is arranged so that the strip-like wiring forms a grid. (For example, the pattern shape illustrated in FIGS. 7 and 8 of JP-A-2014-198811).
- the method for forming the conductive layer is not particularly limited, and a known method may be used as it is, or may be appropriately arranged and used, or two or more known methods may be used in combination.
- a support with a conductive layer can be produced by the methods exemplified in the following (A) to (C).
- a known film forming method such as sputtering, vacuum deposition, or electroless plating.
- the photoresist film is exposed and developed to form a resist pattern, and the metal film exposed from the resist pattern is etched and selectively removed. Finally, the photoresist film remaining on the patterned metal film (conductive layer) is removed. Thereby, a support body with a conductive layer can be obtained.
- (B) A method of forming a conductive layer on a support surface by printing a solution or paste containing metal nanowires or metal fine particles in a predetermined pattern shape (for example, see JP 2012-79257 A).
- a solution or paste containing metal nanowires or metal fine particles in a predetermined pattern shape for example, see JP 2012-79257 A.
- known printing such as offset printing, letterpress printing, intaglio printing, screen printing, ink jet printing and the like can be used.
- a photosensitive layer is formed by applying a photosensitive composition containing silver halide and a binder to the surface of the support, and then exposing and developing the photosensitive layer to form a predetermined pattern shape.
- a method for forming a conductive layer having a conductive layer see, for example, JP-A-2014-198811).
- a solution containing metal nanowires in a dispersed manner is applied to the surface of the first support (the surface having releasability), then dried, and further subjected to pressure treatment, so that a solid film shape is obtained.
- a conductive film is formed.
- a heat-sensitive adhesive for example, polyurethane-based adhesive
- a heat-sensitive adhesive that does not exhibit tackiness at normal temperature but develops tackiness upon heating is screen-printed on the surface of the second support so as to have a predetermined pattern shape. Form using. Thereby, the 2nd support body with a heat-sensitive adhesive layer is obtained.
- the first support with a conductive film and the second support with a heat-sensitive adhesive layer are heated and pressurized by a roll laminating method or the like so that the conductive film and the heat-sensitive adhesive layer are in close contact with each other.
- a roll laminating method or the like so that the conductive film and the heat-sensitive adhesive layer are in close contact with each other.
- the second support by peeling the second support from the first support, only the part corresponding to the pattern shape of the heat-sensitive adhesive layer of the conductive film provided on the surface of the first support is directed to the heat-sensitive adhesive layer side. Transition.
- a conductive film (conductive layer) having a pattern shape obtained by inverting the pattern shape of the heat-sensitive adhesive layer is formed on the surface of the first support.
- a transparent conductive sheet can be produced by the procedure described above.
- the support body with an adhesive layer which prepared the adhesive layer which comprises the transparent conductive sheet of this embodiment on the surface of a support body is prepared.
- the support with the conductive layer and the support with the pressure-sensitive adhesive layer are bonded together while being pressed by a roll laminating method or the like.
- the pressure-sensitive adhesive layer may be heated as necessary as long as the performance of the pressure-sensitive adhesive layer does not deteriorate.
- the laminated body A by which the support body, the electroconductive layer, the adhesive layer, and the support body were laminated
- the support body in contact with the conductive layer from the laminate A the conductive layer, the pressure-sensitive adhesive layer, and the support body are transferred by transferring the conductive layer to the surface of the pressure-sensitive adhesive layer.
- a laminate B laminated in this order can be obtained.
- the laminated body C which provided the protective layer in the surface by which the conductive layer of the laminated body B was provided can also be obtained. Furthermore, after peeling the support body contacted with the pressure-sensitive adhesive layer from the laminate A, the first support body, the first conductive layer, and the pressure-sensitive adhesive layer are further bonded to a support body with a conductive layer. And the laminated body D which laminated
- the support used for forming the conductive layer and the protective layer members of the same material as the support used for forming the pressure-sensitive adhesive layer can be used.
- the laminate A, the laminate B, the laminate C, or the laminate D can be used as the transparent conductive sheet of this embodiment.
- a support with a pressure-sensitive adhesive layer may be used as a support in the methods exemplified in the above (A) to (C), and the conductive layer may be directly formed on the surface of the pressure-sensitive adhesive layer.
- the process of forming the conductive layer it is preferable to select a conductive layer forming process that does not significantly deteriorate the adhesive properties of the pressure-sensitive adhesive layer surface.
- transparent conductive sheets having various layer structures can be obtained by appropriately combining various manufacturing processes and intermediate members.
- FIG. 1 and FIG. 2 are schematic plan views showing an example of the transparent conductive sheet of the present embodiment, specifically, an example showing the pattern shape of the conductive layer.
- the X direction and the Y direction indicated by arrows are directions orthogonal to each other.
- the square conductive region 100A (100) is partially divided in the X direction from the vertex of one conductive region 100A and the vertex of the other conductive region 100A.
- a conductive layer 20 ⁇ / b> A (20) having a pattern shape in which a plurality of conductive region rows 110 ⁇ / b> A (110) formed by arranging a plurality of rows in an overlapping manner is arranged along the Y direction.
- extraction electrode portions 112 are further provided on both ends in the X direction of the conductive region row 110 ⁇ / b> A (110).
- each conductive region row 110 shown in FIGS. 1 and 2 is a sensor composed of a printed wiring board (not shown) or the like via a lead wiring (not shown). Connected to the part.
- the conductive region 100 shown in FIGS. 1 and 2 may be a transparent solid film-like member, but may further have a secondary structure as illustrated in FIG.
- FIG. 3 is an enlarged plan view showing an example when the conductive region 100 shown in FIGS. 1 and 2 is enlarged.
- the conductive region 100 has a secondary structure in which strip-like wirings 102 are arranged in a grid pattern.
- the conductive layer 20 usually includes a plurality of conductive regions 100 and is connected to each other between at least two conductive regions 100 selected from the plurality of conductive regions 100. It is arrange
- the line width at the narrowest line width is not particularly limited, but can be in the range of 10 nm to 1000 ⁇ m, for example.
- the lower limit of the line width is preferably 100 nm or more, more preferably 500 nm or more, further preferably 1 ⁇ m or more, and the upper limit of the line width is preferably 200 ⁇ m, more preferably 50 ⁇ m or less, and even more preferably 10 ⁇ m or less.
- the gap length at the shortest distance between the two electrically insulated conductive regions 100 is not particularly limited, but can be in the range of 1 ⁇ m to 5000 ⁇ m, for example.
- the lower limit of the shortest distance is preferably 5 ⁇ m or more, more preferably 10 ⁇ m or more, further preferably 50 ⁇ m or more, and the upper limit of the shortest distance is preferably 1000 ⁇ m, more preferably 500 ⁇ m or less, and even more preferably 10 ⁇ m or less.
- the thickness of the conductive layer 20 is not particularly limited, but can be selected from the range of, for example, 10 nm to 1000 ⁇ m from the viewpoint of conductivity and transparency.
- the lower limit of the thickness is preferably 50 nm or more, more preferably 100 nm or more, and the upper limit of the thickness is preferably 100 ⁇ m or less, more preferably 10 ⁇ m or less, and most preferably 5 ⁇ m or less.
- FIG. 4 to 7 are schematic cross-sectional views showing an example of the cross-sectional structure of the transparent conductive sheet of the present embodiment.
- the cross-section between A1 and A2 in FIG. 1 or B1 in FIG. It is a figure which shows an example of the cross-sectional structure in the part in which the conductive layer 20 exists between B2.
- the transparent conductive sheet 10C (10) shown in FIG. 4 has a layer structure in which the substrate 40, the adhesive layer 30, and the conductive layer 20 are laminated in this order
- the transparent conductive sheet 10D shown in FIG. (10) has a layer structure in which the first base material 40A (40), the pressure-sensitive adhesive layer 30, the conductive layer 20, and the second base material 40B (40) are laminated in this order.
- the transparent conductive sheet 10F (10) shown in FIG. 7 the first substrate 40A (40) and the first substrate 40B Adhesive layer 30A (30), first conductive layer 20C (20), third substrate 40C (40), second The conductive layer 20D (20), a second adhesive layer 30B (30), a second substrate 40B has a stacked layer structure in this order.
- the transparent conductive sheet 10 of the present embodiment is not limited to the layer structure illustrated in FIGS. 4 to 7 as long as it includes at least one conductive layer 20 and one adhesive layer 30, respectively. As illustrated in FIG. 7, the conductive layer 20 and / or the pressure-sensitive adhesive layer 30 may be included in two or more layers. Moreover, although the transparent conductive sheet 10 of this embodiment may be comprised only from the conductive layer 20 and the adhesive layer 30, from a practical viewpoint, such as the handleability of the transparent conductive sheet 10, it is usually 1 It is particularly preferable that the substrate 40 includes more than one layer.
- the base material 40 when the transparent conductive sheet 10 is produced, the support used for forming the conductive layer 20 and the pressure-sensitive adhesive layer 30, the protection formed by applying a protective layer forming solution or bonding a protective sheet, etc. A layer etc. can be mentioned.
- the substrate 40 is a member located on the outermost surface of the transparent conductive sheet 10, in other words, when the substrate 40 is the substrate 40 in FIG. 4 and the substrates 40A and 40B in FIGS.
- the surface on the side in contact with the agent layer 30 or the conductive layer 20 may have releasability.
- the transparent conductive sheet 10 when assembling the touch panel device or the touch panel module, the transparent conductive sheet 10 is used in a state in which the base material 40 having a surface-releasing property is peeled off.
- the substrate 40 to be peeled may be a transparent member or an opaque member. In other cases, the substrate 40 is transparent.
- Various members are used.
- the second conductive layer 20A is rotated 90 degrees in the XY plane with respect to the first conductive layer 20A, and each conductive region 100A constituting the second conductive layer 20A is In the conductive layer 20A, the conductive layer 20A is disposed so as to be positioned in a substantially square non-conductive region 130 surrounded by four conductive regions 100A.
- the two conductive layers 20B are used in combination. In this case, the second conductive layer 20B is arranged to rotate 90 degrees in the XY plane with respect to the first conductive layer 20B.
- the conductive layer 20 of the first transparent conductive sheet 10C and the conductive layer 20 of the second transparent conductive sheet 10C may be obtained.
- the transparent conductive sheet 10D shown in FIG. when assembling a touch panel device or a touch panel module using the transparent conductive sheet 10E shown in FIG. 6, the first conductive layer 20C and the second conductive layer 20D may be arranged as described above.
- the touch panel device includes an image display device, a conductive layer using a metal material as a conductive substance provided on the image display surface side of the image display device, and an adhesive layer in contact with the conductive layer.
- the configuration is not particularly limited as long as it is included, and the touch panel module of the present embodiment includes a conductive layer using a metal material as a conductive substance and a pressure-sensitive adhesive layer in contact with the conductive layer. If so, the configuration is not particularly limited. However, in the touch panel device and the touch panel module, the same conductive layer and pressure-sensitive adhesive layer as the transparent conductive sheet of the present embodiment are used.
- FIG. 8 is a schematic cross-sectional view showing an example of the touch panel device of the present embodiment, and specifically, a schematic cross-sectional view showing an example of the touch panel device manufactured using the transparent conductive sheet 10F shown in FIG. .
- the transparent conductive sheet 10 ⁇ / b> F is bonded to the image display surface side 212 of the image display device 210 via the first fixing adhesive layer 220.
- a transparent protective layer 240 is bonded to the side of the transparent conductive sheet 10F opposite to the side on which the image display device 210 is disposed via a second fixing adhesive layer 230.
- the image display device a known image display device such as a liquid crystal display device, an organic EL display device, or a plasma display device can be used.
- the transparent protective layer 240 include a hard plastic substrate such as a glass substrate and a polycarbonate substrate, a soft resin layer whose surface is hard-coated, a sapphire substrate, and the like.
- known pressure-sensitive adhesives can be used as appropriate, but pressure-sensitive adhesives having high transmittance with respect to wavelengths in the visible light region are used.
- the touch panel module of the present embodiment a member that can substantially assemble the touch panel device by bonding or fixing to the image display surface of the image display device in the touch panel device can be mentioned.
- the touch panel module includes a sensor unit including a printed wiring board connected to the conductive layer 20 as illustrated in FIGS. 1 to 7, a lead wiring for connecting the sensor unit and the conductive layer 20, etc. May further be included.
- a member including a laminate in which the transparent conductive sheet 10F, the second fixing adhesive layer 230, and the transparent protective layer 240 are stacked in this order corresponds to the touch panel module 300. .
- the touch panel device of this embodiment When manufacturing the touch panel device of this embodiment, you may form in order the layer which functions as a touch panel on the image display surface of an image display device using the transparent conductive sheet of this embodiment.
- the touch panel module of the present embodiment which is a modularized member as described above, is prepared in advance, the touch panel module can be substantially simply attached to the image display surface of the image display device. A touch panel device can be manufactured.
- the touch panel device of the present embodiment is particularly preferably a capacitive touch panel device, but may be another type touch panel device.
- the touch panel device of the present embodiment can be used for everything from a small screen having a diagonal line (screen size) of several inches to a large screen having several tens of inches or more than a hundred inches, such as a smartphone. It can be used in the screen size.
- the use of the touch panel device according to the present embodiment is not particularly limited. For example, a smartphone, a mobile phone, a notebook computer, a display monitor for a personal computer, a tablet terminal, a ticket vending machine, an ATM, having a screen size of about several inches to several tens of inches.
- the touch panel device of the present embodiment is not a conductive layer using a metal oxide such as ITO as a conductive substance, but a touch panel using a conductive layer using a metal material having a resistance lower than that of ITO. Since this function is implemented, it is suitable for applications that require a large screen display.
- the diagonal length of the transparent conductive sheet, the touch panel module and the touch panel device of the present embodiment is preferably 8 inches or more, more preferably 12 inches or more, and 15 inches or more. Is more preferable.
- the upper limit of the diagonal length is not particularly limited, but is preferably 500 inches or less, and more preferably 300 inches or less, from a practical viewpoint such as handleability.
- the pattern shape of the heat-sensitive adhesive layer formed by pattern printing was a pattern shape (negative pattern shape) obtained by inverting the pattern shape shown in FIG.
- the negative pattern shape is the pattern shape of the conductive layer 20A shown in FIG. 1 to be finally formed, and the length of one side of the square conductive region 100A is 4 mm, and between the adjacent conductive regions 100A in the X direction.
- the connection part 120 having a line width of 350 ⁇ m was selected.
- a first support with a conductive film and a second support having a heat-sensitive adhesive layer patterned in a negative pattern shape are obtained by combining a conductive film and a heat-sensitive adhesive layer.
- the laminating conditions at this time were a metal heating roll temperature of 110 ° C., a roll nip pressure (linear pressure) of 30 kN / m, and a conveying speed of 5 m / min of the two superposed substrates passing between the pair of rolls. .
- the second support is peeled off from the laminated body, whereby the conductive pattern having the pattern shown in FIG. 1 is formed on the first support.
- the conductive layer of the obtained support with a conductive layer was observed with a microscope.
- the conductive layer was not damaged by the peeling step of peeling the second support, and the conductive film in the region that was in contact with the heat-sensitive adhesive layer was All were transferred to the second support side, and did not remain on the first support side.
- the resistance value and the light transmittance were measured, and each value was ⁇ 10% from the average value. Only the support with conductive layer within the range was selected and used for the production of transparent conductive sheets of Examples and Comparative Examples described later.
- MMA methyl methacrylate
- BMA butyl methacrylate
- 2EHMA 2-ethylhexyl methacrylate
- CHA cyclohexyl acrylate
- CHMA cyclohexyl methacrylate
- LA lauryl acrylate
- SA stearyl acrylate
- IDMA iso-decyl methacrylate
- LMA lauryl methacrylate
- SMA stearyl methacrylate
- HLC-8120 manufactured by Tosoh Corporation
- Column: G7000HXL manufactured by Tosoh Corporation
- GMHXL manufactured by Tosoh Corporation
- G2500HXL manufactured by Tosoh Corporation
- Trimethylolpropane-added tolylene diisocyanate-based crosslinking agent (Coronate L: manufactured by Nippon Polyurethane Industry Co., Ltd.) with a solid content ratio (based on 100 parts by mass of polymer component of polymer A1) is 0.3.
- the coating liquid obtained by blending parts by mass was applied on a third support (polyethylene terephthalate (PET) film having a thickness of 100 ⁇ m) so that the thickness after drying was 50 ⁇ m, dried, and then a PET separator ( A PET film having a thickness of 25 ⁇ m was laminated to prepare a support with an adhesive layer.
- PET polyethylene terephthalate
- the separator of the support with the adhesive layer is peeled to expose the adhesive layer, and the support with the conductive layer and the support with the adhesive layer are formed into the conductive layer of the support with the conductive layer.
- the surfaces were bonded so that the surface on which the pressure-sensitive adhesive layer of the support with the pressure-sensitive adhesive layer was formed faced each other.
- the laminating is performed using the same laminator as that used for the production of the support with the conductive layer.
- the laminating conditions at this time are a roll nip pressure (linear pressure) of 30 kN / m and a pair.
- the conveying speed of the two superposed substrates passing between the rolls was 5 m / min. 1 and the layer structure shown in FIG. 5 (first substrate 40A (third support) / adhesive layer 30 / conductive layer 20A / second substrate 40B (first support).
- a transparent conductive sheet having) was obtained.
- Example 2 to Example 17 Comparative Example 1 to Comparative Example 6> A transparent conductive sheet was obtained in the same manner as in Example 1 except that the polymer component used for forming the pressure-sensitive adhesive layer was changed to the contents shown in Table 2.
- the transparent conductive sheets of the examples and the comparative examples are each provided with one piece located on one end side in the Y direction in FIG.
- the lead electrode portions 112 provided at both ends of the conductive region row 110A were connected to a tester, and the line resistance (k ⁇ ) was measured.
- the wire resistance is the resistance value Ri in the initial state after producing the transparent conductive sheet, and the transparent conductive sheet after measuring the resistance value Ri in a high temperature and high humidity environment (temperature 80 ° C., humidity 80%).
- Resistance value Rw after standing for 240 hours and resistance value Rd after leaving the transparent conductive sheet having been measured for resistance value Ri in a high temperature and low humidity environment (temperature 80 ° C., humidity 10%) for 240 hours, was measured.
- the value change rate RCd (%) was determined.
- the results are shown in Table 2.
- Formula (1) RCw 100 ⁇ (Rw ⁇ Ri) / Ri
- RCd 100 ⁇ (Rd ⁇ Ri) / Ri
- Transparency was evaluated by measuring haze (%) according to JIS K 7361 using a haze meter (HM-150 type, manufactured by Murakami Color Research Laboratory). The results are shown in Table 2. The evaluation criteria for the results shown in Table 2 are as follows. Haze is 1.0 or less: Good haze is more than 1.0 and less than 1.5: Slightly bad haze is 1.5 or more: Poor
- the evaluation criteria for the results shown in Table 2 are as follows. A: The difference in haze value before and after the wet heat test is 3.0 or less. (Triangle
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Abstract
Description
本発明の透明導電シートは、導電性物質として金属材料を用いた導電層と、導電層と当接すると共に1種類以上のポリマーを含む粘着剤層と、を少なくとも備え、1種類以上のポリマーのうちの少なくとも1種のポリマーが、重量平均分子量Mwが10万を超え200万以下であり、共重合モノマー成分として、炭素数1~9の直鎖状又は分岐鎖状のアルキル基を有するアルキルメタクリレート、炭素数5~9の環状アルキル基を有するアルキル(メタ)アクリレートおよび炭素数10~20のアルキル基を有するアルキル(メタ)アクリレートからなる群より選択される1種以上の疎水性モノマーを含むアクリル系共重合体であり、アクリル系共重合体の共重合モノマー成分における、疎水性モノマーの合計の配合割合が、アクリル系共重合体の総質量に対して35質量%以上であり、粘着剤層の厚さを100μmとした際のヘイズ値が1.0以下であることを特徴とする。
(i)略正方形状の導電領域を、第一方向に沿って、一の導電領域の頂点と他の導電領域の頂点とが電気的に接続される(たとえば、2つの頂点同士が部分的に重なりあう、2つの頂点を接続する接続部が設けられるなど)ように複数並べることで形成される導電領域列を、第二方向に沿って複数列配置したパターン形状(たとえば、特開2012-79257号公報に開示される図6等に例示されるパターン形状など)。
(ii)上記のパターン形状(i)において、各々の導電領域が、帯状の配線を格子状を成すように配置することで形成されたパターン形状(たとえば、特開2012-33147号公報の図3等に例示されるパターン形状など)。
(iii)長手方向が第一方向と平行を成す帯状の導電領域が、第二方向に沿って複数列配置されると共に、各々の導電領域が、帯状の配線を格子状を成すように配置することで形成されたパターン形状(たとえば、特開2014-198811号公報の図7、8等に例示されるパターン形状など)。
この場合、パターニングは、金属膜上にフォトレジスト膜をさらに形成した後、フォトレジスト膜を露光・現像処理してレジストパターンを形成し、レジストパターンから露出する金属膜をエッチングして選択的に除去し、最後にパターニングされた金属膜(導電層)上に残るフォトレジスト膜を除去する。これにより導電層付きの支持体を得ることができる。
印刷方法としては、オフセット印刷、凸版印刷、凹版印刷、スクリーン印刷、インクジェット印刷等、公知の印刷を利用することができる。なお、印刷後に必要に応じて、加熱処理や加圧処理を行ってもよい。
1.金属ナノワイヤーの準備
導電層の形成に用いる金属ナノワイヤーとしては、Y.Sun、B.Gates、B.Mayers、& Y.Xia,“Crystalline silver nanowires by soft solution processing” 、Nano letters 、(2002)、2(2) 165~168に記載されるポリオールを用いた方法の後、ポリビニルピロリドン(PVP)の存在下で、エチレングリコールに硫酸銀を溶解し、これを還元することによって合成された銀ナノワイヤーを用いた。すなわちCambrios Technologies Corporation 米国仮出願第60/815,627号に記載される修正されたポリオール方法によって、合成された銀ナノワイヤーを用いた。
金属ナノワイヤーとして、上記方法で合成された短軸径約70nm~80nm、アスペクト比100以上の銀ナノワイヤーを水性媒体中に0.5%w/v含有する水分散体(Cambrios Technologies Corporation社製、ClearOhmTM, Ink-A AQ)を、スロットダイ塗工機を使用し、第一支持体(厚み188μm。片面がハードコートされた高透明PETフィルム(HF1C22-188))のハードコート面上にウェット厚み20μmに塗布、乾燥した後に、圧力2000kN/m2で加圧処理を行い均一な導電膜を形成した。これにより導電膜付きの支持体を得た。
また、CRISVON NT-810-45(DIC社製ポリウレタン樹脂、45%溶液)100質量部をメチルエチルケトン 62.5質量部、トルエン 62.5質量部に溶解させた感熱接着剤溶液を準備した。そして、この感熱接着剤溶液を、表面が離型性を有する第二支持体(厚み23μmのPETフィルム(帝人デュポンフィルム社製テイジンテトロンフィルムG2))上に、グラビア印刷法にてパターン印刷を行い、塗膜を乾燥させることで厚み0.5μm~0.8μm程度の感熱接着剤層を形成した。なお、パターン印刷により形成される感熱接着剤層のパターン形状は、図1に示すパターン形状を反転させたパターン形状(ネガティブパターン形状)とした。ここで、ネガティブパターン形状は、最終的に形成される図1に示す導電層20Aのパターン形状として、正方形状の導電領域100Aの一辺の長さが4mm、X方向において隣り合う導電領域100A間の接続部120の線幅が350μmとなるものを選択した。
次に、導電膜付きの第一支持体と、ネガティブパターン形状でパターン形成された感熱接着剤層を有する第二支持体とを、導電膜と感熱接着剤層とが互いに向き合うように重ねた状態で、ラミネーターを構成する一対の対向配置されたロール(金属製加熱ロールおよび耐熱シリコンロール)間を挿通させることで加熱加圧し、導電膜付きの支持体と感熱接着剤層を有する支持体とを貼り合せた。なお、この際のラミネート条件は、金属製加熱ロール温度110℃、ロールニップ圧(線圧)30kN/m、一対のロール間を通過する重ね合わされた2枚の支持体の搬送速度5m/分とした。続いて、貼り合せにより得られた積層体の温度が室温程度まで下がった時点で、積層体から第二支持体を剥離することにより、第一支持体上に、図1に示すパターン形状の導電膜(導電層20A)が残った導電層付き支持体を得た。
粘着剤層の作製に用いるポリマーの合成には、以下に示すモノマーを用いた。
MMA:メチルメタクリレート
BMA:ブチルメタクリレート
2EHMA:2-エチルへキシルメタクリレート
<疎水性モノマーa2>
CHA:シクロヘキシルアクリレート
CHMA:シクロヘキシルメタクリレート
LA:ラウリルアクリレート
SA:ステアリルアクリレート
IDMA:iso-デシルメタクリレート
LMA:ラウリルメタクリレート
SMA:ステアリルメタクリレート
BA:n-ブチルアクリレート
2EHA:2-エチルヘキシルアクリレート
2HEA:2-ヒドロキシエチルアクリレート
2HEMA:2-ヒドロキシエチルメタクリレート
撹拌機、還流冷却器、温度計及び窒素道入管を備えた反応装置に、LA:70質量部、2EHA:25質量部および2HEA:5質量部、酢酸エチル:100質量部を仕込み、窒素ガスを導入しながら70℃に昇温した。次いで、熱重合開始剤AIBN(アゾビスイソブチロニトリル)の0.1質量部を撹拌下に添加し、10時間反応させ、酢酸エチル:150質量部で希釈しアクリル系共重合体(ポリマーA1)の酢酸エチル溶液を得た。このポリマーA1の重量平均分子量Mw、合成に用いたモノマーの組成、主要な重合条件を表1に示す。
ポリマーの合成に用いたモノマーの組成を表1に示した内容に変更した以外はポリマーA1の合成例と同様にして合成を行った。これらポリマーの重量平均分子量Mw、合成に用いたモノマーの組成、主要な重合条件を表1に示す。
なお、表1に示す各ポリマーの重量平均分子量Mwは、ゲルパーミエーションクロマトグラフィ(GPC)を用いて、標準ポリスチレン換算による重量平均分子量Mwとして求めた。測定条件を以下に示す。
-測定条件-
装置:HLC-8120(東ソー(株)製)
カラム:G7000HXL(東ソー(株)製)
GMHXL(東ソー(株)製)
G2500HXL(東ソー(株)製)
サンプル濃度:1.5mg/ml(テトラヒドロフランで希釈)
移動相溶媒:テトラヒドロフラン
流速:1.0ml/min
カラム温度:40℃
<実施例1>
ポリマーA1に対し、トリメチロールプロパン付加トリレンジイソシアネート系架橋剤(コロネートL:日本ポリウレタン工業(株)社製)を、固形分比(ポリマーA1のポリマー成分100質量部に対して)で0.3質量部配合してなる塗工液を、第三支持体(厚さ100μmのポリエチレンテレフタレート(PET)フィルム)上に乾燥後の厚さ50μmになるように塗布し、乾燥させた後、PETセパレータ(厚さ25μmのPETフィルム)をラミネートし、粘着剤層付き支持体を作製した。
粘着剤層の形成に用いたポリマー成分を表2に示した内容に変更した以外は、実施例1と同様にして透明導電シートを得た。
各実施例および比較例の透明導電シートの外観を目視観察したところ、比較例5,6を除き全面が透明であった。また、各実施例および比較例の透明導電シートや、この透明導電シートの作製に用いた粘着剤層については、抵抗値変化率、粘着剤層の透明性、耐久性および耐湿熱白化性について評価した。以下に詳細を示す。
導電層を構成する金属材料のマイグレーションに起因する抵抗値の変化を評価するために、各実施例および各比較例の透明導電シートについて、図1中のY方向の一端側に位置する1本の導電領域列110Aの両端に設けられた引出し電極部112をテスターに接続して、線抵抗(kΩ)を測定した。
・式(1) RCw=100×(Rw-Ri)/Ri
・式(2) RCd=100×(Rd-Ri)/Ri
◎:抵抗値変化率RCが1%以下である。
○:抵抗値変化率RCが1%を超え2%以下である。
△:抵抗値変化率RCが2%を超え5%以下である。
×:抵抗値変化率RCが5%を超える。
粘着剤層に起因する透明導電シートの透明性を評価するために、各実施例および比較例の粘着剤層形成用の塗工液を用いて、厚さ1mmのガラス基板の片面に乾燥後の厚さが100μmの粘着剤層を形成した評価用サンプルを準備した。
ヘイズが1.0以下である:良好
ヘイズが1.0を超え1.5未満である:やや不良
ヘイズが1.5以上である:不良
各実施例および各比較例の透明導電シートの作製に用いた粘着剤層付き支持体を50mm×60mmに裁断した試験片のPETセパレーターを剥離し、露出した粘着面を、イソプロピルアルコールで表面を拭いたガラス基板の表面に貼り合せた評価サンプルを作製した。次に、この評価サンプルを、温度50℃、圧力5atmにて20分間オートクレーブ処理を行った。次いで、オートクレーブ処理後の評価サンプルを1時間室温で静置した後、温度85℃、湿度85%環境下に500時間置き、その後、温度23℃、湿度65%環境下に1時間静置し、これを目視観察した。
○:試験後に発泡やウキ、ハガレの発生がない。
×:試験後に発泡やウキ、ハガレの発生がある。
各実施例および各比較例の透明導電シートの作製に用いた粘着剤層付き支持体を50mm×60mmに裁断した試験片のPETセパレーターを剥離し、露出した粘着面を、イソプロピルアルコールで表面を拭いたガラス基板の表面に貼り合せた評価サンプルを作製した。次に、この評価サンプルを、温度50℃、圧力5atmにて20分間オートクレーブ処理を行った。次いで、オートクレーブ処理後の評価サンプルを1時間室温で静置した後、温度85℃、湿度85%環境下に500時間置き、その後、温度23℃、湿度65%環境下に1時間静置下した。そして、これら一連の湿熱試験前後における評価サンプルのヘイズ値を、ヘイズメーターHM-150(村上色彩研究所(株)製)を用いてJIS K 7361に準拠して測定した。これにより粘着剤層の白化を評価した。結果を表2に示す。
○:湿熱試験前後のヘイズ値の差が3.0以下である。
△:湿熱試験前後のヘイズ値の差が3.0を超え5.0以下である。
×:湿熱試験前後のヘイズ値の差が5.0を超える。
20、20A,20B、20C、20D :導電層
30、30A、30B :粘着剤層
40、40A、40B、40C :基材
100、100A、100B :導電領域
102 :配線
110、110A、110B :導電領域列
112 :引出し電極部
120 :接続部
130 :非導電領域
200 :タッチパネル装置
210 :画像表示装置
212 :画像表示面
220、230 :固定用粘着層
240 :透明保護層
300 :タッチパネルモジュール
Claims (3)
- 導電性物質として金属材料を用いた導電層と、
前記導電層と当接すると共に1種類以上のポリマーを含む粘着剤層と、を少なくとも備え、
前記1種類以上のポリマーのうちの少なくとも1種のポリマーが、重量平均分子量Mwが10万を超え200万以下であり、共重合モノマー成分として、炭素数1~9の直鎖状又は分岐鎖状のアルキル基を有するアルキルメタクリレート、炭素数5~9の環状アルキル基を有するアルキル(メタ)アクリレートおよび炭素数10~20のアルキル基を有するアルキル(メタ)アクリレートからなる群より選択される1種以上の疎水性モノマーを含むアクリル系共重合体であり、
前記アクリル系共重合体の共重合モノマー成分における、前記疎水性モノマーの合計の配合割合が、前記アクリル系共重合体の総質量に対して35質量%以上であり、
前記粘着剤層の厚さを100μmとした際のヘイズ値が1.0以下であることを特徴とする透明導電シート。 - 導電性物質として金属材料を用いた導電層と、
前記導電層と当接する粘着剤層と、を少なくとも備え、
前記粘着剤層は、重量平均分子量Mwが10万を超え200万以下であり、共重合モノマー成分として、炭素数1~9の直鎖状又は分岐鎖状のアルキル基を有するアルキルメタクリレート、炭素数5~9の環状アルキル基を有するアルキル(メタ)アクリレートおよび炭素数10~20のアルキル基を有するアルキル(メタ)アクリレートからなる群より選択される1種以上の疎水性モノマーを含むアクリル系共重合体を含み、
前記アクリル系共重合体の共重合モノマー成分における、前記疎水性モノマーの合計の配合割合が、前記アクリル系共重合体の総質量に対して35質量%以上であり、
前記粘着剤層の厚さを100μmとした際のヘイズ値が1.0以下であることを特徴とするタッチパネルモジュール。 - 画像表示装置と、
前記画像表示装置の画像表示面側に設けられ、導電性物質として金属材料を用いた導電層および前記導電層と当接する粘着剤層と、を少なくとも備え、
前記粘着剤層は、重量平均分子量Mwが10万を超え200万以下であり、共重合モノマー成分として、炭素数1~9の直鎖状又は分岐鎖状のアルキル基を有するアルキルメタクリレート、炭素数5~9の環状アルキル基を有するアルキル(メタ)アクリレートおよび炭素数10~20のアルキル基を有するアルキル(メタ)アクリレートからなる群より選択される1種以上の疎水性モノマーを含むアクリル系共重合体を含み、
前記アクリル系共重合体の共重合モノマー成分における、前記疎水性モノマーの合計の配合割合が、前記アクリル系共重合体の総質量に対して35質量%以上であり、
前記粘着剤層の厚さを100μmとした際のヘイズ値が1.0以下であることを特徴とするタッチパネル装置。
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