WO2016151797A1 - Mounting device and mounting method - Google Patents

Mounting device and mounting method Download PDF

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Publication number
WO2016151797A1
WO2016151797A1 PCT/JP2015/059108 JP2015059108W WO2016151797A1 WO 2016151797 A1 WO2016151797 A1 WO 2016151797A1 JP 2015059108 W JP2015059108 W JP 2015059108W WO 2016151797 A1 WO2016151797 A1 WO 2016151797A1
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WO
WIPO (PCT)
Prior art keywords
mounting
component
suction
suction operation
feature
Prior art date
Application number
PCT/JP2015/059108
Other languages
French (fr)
Japanese (ja)
Inventor
康平 杉原
秀徳 後藤
Original Assignee
富士機械製造株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 富士機械製造株式会社 filed Critical 富士機械製造株式会社
Priority to PCT/JP2015/059108 priority Critical patent/WO2016151797A1/en
Priority to JP2017507245A priority patent/JP6673900B2/en
Publication of WO2016151797A1 publication Critical patent/WO2016151797A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components

Definitions

  • the present invention relates to a mounting apparatus and a mounting method.
  • an LED chip is made to emit light, its light emission center is recognized, an outer shape reference coordinate with respect to the coordinates of the light emission center is image-recognized, and the LED chip is positioned at a bonding position on the substrate based on the outer shape reference coordinate.
  • an LED chip is made to emit light, its light emission center is recognized, an outer shape reference coordinate with respect to the coordinates of the light emission center is image-recognized, and the LED chip is positioned at a bonding position on the substrate based on the outer shape reference coordinate.
  • Patent Document 1 the light emission center of the light emitting element can be accurately positioned at a predetermined position on the substrate.
  • the present invention has been made in view of such a problem, and a main object of the present invention is to provide a mounting apparatus and a mounting method that can further suppress the adsorption displacement of a component having a characteristic portion formed on the upper surface.
  • the present invention adopts the following means in order to achieve the main object described above.
  • the mounting apparatus of the present invention is A mounting head that has one or more suction nozzles for picking up the components and mounts the picked-up components on a substrate; The mounting head is controlled so that the first component is mounted by the general-purpose suction operation, and the predetermined restraint suction different from the general-purpose suction operation is performed when the feature component having the predetermined feature portion formed on the upper surface is mounted.
  • the first component is mounted by a general-purpose suction operation, and the mounting process is performed by a predetermined restraining suction operation different from the general-purpose suction operation when mounting a feature component having a predetermined feature portion formed on the upper surface.
  • the suppression suction operation different from the general-purpose suction operation it is possible to further suppress the suction shift of the characteristic component having the characteristic portion formed on the upper surface.
  • the control unit may perform the suppression adsorption operation that applies a negative pressure to the adsorption nozzle at a timing that is slower than the general-purpose adsorption operation, and the acceleration that is slower than the general-purpose adsorption operation.
  • the mounting head may be controlled so as to perform any one or more of the restraining suction operations for moving the feature parts after suction.
  • a negative pressure may be supplied to a suction nozzle before the suction nozzle comes into contact with a component.
  • a mounting head may move a component that is not a feature component and a feature component with the same acceleration. In such a mounting apparatus, the components are easily displaced. In this apparatus, it is possible to further suppress the adsorption deviation of the characteristic parts by further delaying the timing at which the negative pressure is applied to the adsorption nozzle and the movement acceleration after the adsorption.
  • the mounting apparatus of the present invention includes an imaging unit capable of imaging the upper surface of the component, and a mounting table on which the component is mounted, and the control unit is configured to mount the characteristic component on the mounting table before mounting. After the upper surface of the characteristic part is imaged by the imaging unit on the mounting table and the characteristic part is recognized, the characteristic part is mounted by the suppression suction operation different from the pre-placement suction operation.
  • the mounting head may be controlled to process.
  • the characteristic part since the part is moved to the mounting table and the position of the characteristic part of the characteristic part is recognized on the mounting table, the characteristic part can be recognized more accurately.
  • this apparatus performs the suppression suction operation after recognizing the feature portion, it is possible to further suppress the suction displacement of the feature component.
  • the “pre-placement suction operation” and the “general suction operation” may be the same operation or different operations.
  • the mounting apparatus of the present invention is A mounting head that has one or more suction nozzles for picking up the components and mounts the picked-up components on a substrate; An imaging unit capable of imaging the upper surface of the component; A mounting table for mounting the components; A feature part having a predetermined feature portion formed on the upper surface is placed on the mounting table by the pre-mounting suction operation, and the upper surface of the feature part is imaged by the imaging unit on the mounting table to recognize the feature portion. Later, a control unit that controls the mounting head so as to mount the characteristic component with a predetermined restraining suction operation different from the pre-placement suction operation described above, It is good also as a thing provided.
  • a feature part having a predetermined feature portion formed on the upper surface is placed on the placement table by an adsorption operation before placement, and the upper surface of the feature component is imaged by the imaging unit on the placement table, and then the feature portion is recognized.
  • the characteristic component is mounted by a predetermined restraining suction operation different from the pre-mounting suction operation.
  • the suppression suction operation different from the pre-mounting suction operation it is possible to further suppress the suction displacement of the characteristic component having the characteristic portion formed on the upper surface.
  • the characteristic part since the part is moved to the mounting table and the position of the characteristic part of the characteristic part is recognized on the mounting table, the characteristic part can be recognized more accurately.
  • this apparatus performs the suppression suction operation after recognizing the feature portion, the feature component can be sucked at a more accurate position of the feature portion.
  • the control unit applies the negative suction pressure to the suction nozzle at a timing slower than the pre-placement suction operation described above
  • the mounting head may be controlled to perform any one or more of the restraining suction operations in which the feature parts are moved after suction at a slower acceleration than the pre-placement suction operation described above.
  • a negative pressure may be supplied to a suction nozzle before the suction nozzle comes into contact with a component.
  • a mounting head may move a component that is not a feature component and a feature component with the same acceleration. In such a mounting apparatus, the components are easily displaced. In this apparatus, it is possible to further suppress the adsorption deviation of the characteristic parts by further delaying the timing at which the negative pressure is applied to the adsorption nozzle and the movement acceleration after the adsorption.
  • the mounting apparatus of the present invention includes an imaging unit capable of imaging the upper surface of the component, and the control unit images the upper surface of the characteristic component by the imaging unit and recognizes the characteristic unit, and then performs the suction.
  • the mounting head may be controlled by the suppression suction operation in which a negative pressure is applied to the suction nozzle after the nozzle abuts on the characteristic part.
  • a negative pressure is applied before the suction nozzle abuts on a component
  • the position of the component may be shifted due to the suction nozzle sucking up a characteristic component.
  • the suction shift can be further suppressed.
  • this apparatus performs the suppression suction operation after recognizing the feature portion, the feature component can be sucked at a more accurate position of the feature portion.
  • the mounting apparatus of the present invention includes an imaging unit capable of imaging the upper surface of the component, a supply unit that supplies the component, a mounting table that includes the suction unit that mounts the component and sucks the mounted component, The control unit controls the mounting head to suck the characteristic component from the supply unit by the restraining suction operation, and images the upper surface of the characteristic component on the mounting table by the imaging unit.
  • the mounting head is controlled so that the characteristic part is mounted by a post-mounting suction operation different from the general-purpose suction operation or the suppression suction operation. Also good.
  • the characteristic component is adsorbed from the supply unit by the suppression adsorption operation, and after the characteristic part is recognized on the mounting table, the characteristic component is mounted by the general-purpose adsorption operation or the post-installation adsorption operation.
  • difference of the components in a mounting base can be suppressed with the suction part of a mounting base.
  • difference of the characteristic components in a supply part can be suppressed by suppression adsorption
  • the “post-mounting suction operation” and the “general suction operation” may be the same operation or different operations.
  • the mounting apparatus of the present invention is A mounting head that has one or more suction nozzles for picking up the components and mounts the picked-up components on a substrate;
  • An imaging unit capable of imaging the upper surface of the component;
  • the suction nozzle touches the feature component.
  • a control unit that controls the mounting head in a suppression suction operation that applies a negative pressure to the suction nozzle after contact; It is good also as a thing provided.
  • the mounting process is performed by a suppression adsorption operation in which a negative pressure is applied to the adsorption nozzle after the adsorption nozzle comes into contact with the characteristic part.
  • a negative pressure is applied before the suction nozzle abuts on a component, the position of the component may be shifted due to the suction nozzle sucking up a characteristic component.
  • the suction shift can be further suppressed.
  • this apparatus performs the suppression suction operation after recognizing the feature portion, the feature component can be sucked at a more accurate position of the feature portion.
  • the mounting method of the present invention is: A mounting method having one or more suction nozzles for sucking a component and mounting the sucked component on a substrate, The mounting head is controlled so that the first component is mounted by the general-purpose suction operation, and the predetermined restraint suction different from the general-purpose suction operation is performed when the feature component having the predetermined feature portion formed on the upper surface is mounted. Controlling the mounting head to perform mounting processing in motion; Is included.
  • FIG. 1 is a schematic explanatory diagram illustrating an example of a mounting system 10.
  • FIG. An explanatory view showing the outline of the composition of mounting device.
  • the flowchart showing an example of a mounting process routine. Explanatory drawing of adsorption
  • FIG. 1 is a schematic explanatory diagram illustrating an example of the mounting system 10.
  • FIG. 2 is an explanatory diagram illustrating the outline of the configuration of the mounting apparatus 11.
  • FIG. 3 is a block diagram illustrating an electrical connection relationship of the mounting apparatus 11.
  • the mounting system 10 is a system that executes a mounting process related to a process of mounting a component on the board S, for example.
  • the mounting system 10 includes a mounting device 11 and a management computer 50.
  • a plurality of mounting apparatuses 11 that perform a mounting process for mounting components on a substrate S are arranged from upstream to downstream.
  • FIG. 1 only one mounting apparatus 11 is shown for convenience of explanation.
  • the left-right direction (X-axis), the front-rear direction (Y-axis), and the up-down direction (Z-axis) are as shown in FIGS.
  • the mounting apparatus 11 includes a board transfer unit 12, a mounting unit 13, a pressure applying unit 27, a component supply unit 14, a parts camera 15, a mounting table 18, and a control device 40.
  • the substrate transport unit 12 is a unit that carries in, transports, fixes and unloads the substrate S at the mounting position.
  • the substrate transport unit 12 has a pair of conveyor belts provided at intervals in the front-rear direction of FIG. 1 and spanned in the left-right direction. The board
  • substrate S is conveyed by this conveyor belt.
  • the mounting apparatus 11 has a feature part 61 on the upper surface side in addition to the normal component P that can grasp the shape of the component by imaging from the lower surface side and does not need to recognize the upper surface side.
  • the component 60 is mounted.
  • the characteristic component 60 has a characteristic portion 61 that requires recognition (also referred to as upper surface recognition) of its position, shape, and the like from the upper surface side, and an abutment surface 62 that is an upper surface that abuts at the time of collection.
  • the feature unit 61 may be, for example, a light emitter that emits light. That is, the characteristic component 60 may be an LED component having an upper portion formed of a transparent resin having light transmittance.
  • the normal part P and the characteristic part 60 are collectively referred to as “parts”.
  • the mounting unit 13 collects components from the component supply unit 14 and arranges them on the substrate S fixed to the substrate transport unit 12.
  • the mounting unit 13 includes a head moving unit 20, a mounting head 22, and a suction nozzle 24.
  • the head moving unit 20 includes a slider that is guided by the guide rail and moves in the XY directions, and a motor that drives the slider.
  • the mounting head 22 is detachably mounted on the slider and is moved in the XY direction by the head moving unit 20.
  • One or more suction nozzles 24 are detachably mounted on the lower surface of the mounting head 22.
  • the suction nozzle 24 is a collection member that collects components using pressure, and is detachably attached to the mounting head 22.
  • the mounting head 22 incorporates a Z-axis motor 23, and the height of the suction nozzle 24 is adjusted along the Z-axis by the Z-axis motor.
  • the mounting head 22 includes a rotating device that rotates (spins) the suction nozzle 24 by a drive motor (not shown), and can adjust the angle of the component sucked by the suction nozzle 24.
  • the mark camera 25 is, for example, an imaging device that can image the substrate S and components from above.
  • the mark camera 25 is disposed on the lower surface side of the mounting head 22 (or slider), and moves in the XY directions as the mounting head 22 moves.
  • the mark camera 25 has an imaging region 26 (see FIG. 2) below, images a reference mark attached to the substrate S and used for grasping the position of the substrate S, and outputs the image to the control device 40. Further, the mark camera 25 images the upper surface of the feature component 60 and outputs the image to the control device 40.
  • the pressure applying unit 27 is a unit that supplies a negative pressure and a positive pressure required for the operation of the apparatus.
  • the pressure applying unit 27 includes a vacuum pump 28, an electromagnetic valve 29, an intake port 30, and an air pipe 27a (see FIG. 1).
  • the air pipe 27 a is connected to either the vacuum pump 28 or the intake port 30 via the electromagnetic valve 29.
  • the pressure applying unit 27 applies a negative pressure to the air pipe 27 a when the electromagnetic valve 29 is operated so as to communicate with the vacuum pump 28, and the air pipe when the electromagnetic valve 29 is operated so as to communicate with the intake port 30.
  • a positive pressure is applied to 27a.
  • the suction nozzle 24 is connected to the tip of the air pipe 27a.
  • the component supply unit 14 has a plurality of feeders 32 each having a reel 33 detachably attached to a mounting portion 31 disposed on the front side of the mounting apparatus 11.
  • a tape 34 is wound around each reel 33, and a plurality of components are held on the tape 34 along the longitudinal direction of the tape 34.
  • the tape 34 is unwound from the reel 33 toward the rear, and is sent out to a sampling position 36 (see FIG. 2) where it is sucked by the suction nozzle 24 with the components exposed.
  • the component supply unit 14 includes a tray unit 35 having a tray on which a plurality of components are arranged and placed.
  • the parts camera 15 is disposed between the board transfer unit 12 and the component supply unit 14.
  • the imaging range of the parts camera 15 is above the parts camera 15.
  • the mounting table 18 is disposed between the substrate transport unit 12 and the component supply unit 14 and beside the parts camera 15.
  • the mounting table 18 is supported so that the upper surface on which the component is mounted is horizontal, and is used as a temporary mounting table for the characteristic component 60.
  • the characteristic component 60 is mounted on the mounting table 18, its posture is likely to be stabilized as compared with the case where the characteristic component 60 is stored in the storage portion of the tape 34.
  • the mounting table 18 may be formed in such a size that the maximum number of characteristic components 60 that are attracted to the mounting head 22 at a time can be mounted.
  • the control device 40 is configured as a microprocessor centered on a CPU 41, and includes a ROM 42 that stores a processing program, an HDD 43 that stores various data, a RAM 44 that is used as a work area, an external device and an electrical device. An input / output interface 45 for exchanging signals is provided, and these are connected via a bus 46.
  • the control device 40 outputs control signals to the substrate transport unit 12, the mounting unit 13, the component supply unit 14, the parts camera 15, and the pressure applying unit 27, and signals from the mounting unit 13, the component supply unit 14, and the parts camera 15. Enter.
  • the management computer (PC) 50 is a computer that manages information of each device of the mounting system 10.
  • the management PC 50 includes a control device configured as a microprocessor centered on a CPU.
  • the control device includes a ROM that stores processing programs, an HDD that stores various data, a RAM used as a work area, and an external device. It has an input / output interface for exchanging electrical signals with it.
  • the management PC 50 includes an input device 52 such as a keyboard and a mouse for an operator to input various commands, and a display 54 for displaying various information.
  • FIG. 4 is a flowchart illustrating an example of a mounting process routine executed by the CPU 41 of the control device 40.
  • This routine is stored in the HDD 43 of the control device 40, and is executed by a start instruction from the operator.
  • a case where the normal component P and the characteristic component 60 are mounted on the substrate S by the suction nozzle 24 will be described.
  • the CPU 41 of the control device 40 first acquires mounting job information from the management computer 50 (step S100).
  • the mounting job information includes information about the mounting order of components, the type of component to be mounted, and information on a suction nozzle that sucks the component.
  • the CPU 41 performs the transporting and fixing process of the substrate S (step S110), and sets the parts to be attracted (step S120).
  • the CPU 41 determines, based on the mounting job information, whether the part sucked by the suction nozzle 24 is the normal part P or the characteristic part 60 (step S130).
  • the CPU 41 causes the normal component P to be sucked and moved by the general-purpose sucking operation (Step S140), and the normal component P is arranged at the mounting position of the substrate S (Step S200). .
  • FIG. 5 is an explanatory view of the suction operation
  • FIG. 5 (a) is an explanatory view of the suction operation of the normal part P
  • FIG. 5 (b) is an explanatory view of the suction operation of the characteristic part 60.
  • the CPU 41 performs the suction nozzle on the normal component P accommodated in the tape 34 in a state where negative pressure is applied to the suction nozzle 24 as a general-purpose suction operation.
  • the normal part P is sampled by bringing 24 into contact therewith. Further, as a general-purpose suction operation, the CPU 41 moves the suction nozzle 24 sucking the normal component P at the acceleration ⁇ 1 after sucking the normal component P to the suction nozzle 24.
  • the CPU 41 controls the mounting head 22 so as to pass over the parts camera 15, corrects the suction position deviation based on the imaging result of the parts camera 15, and places the normal component P on the substrate S.
  • the normal part P is sucked up when the suction nozzle 24 approaches the normal part P.
  • the adsorption position shift of P may occur.
  • the suction position shift of the normal part P may occur due to the acceleration.
  • the suction position deviation can be corrected by the imaging result of the parts camera 15, so that the normal part P is collected from the tape 34 with a negative pressure applied, or the normal part P is normally used with a relatively large acceleration ⁇ 1.
  • the part P can be moved.
  • the CPU 41 causes the feature part 60 to be sucked and moved by the pre-placement suction operation (step S150), and the process goes to the placement table 18.
  • the characteristic component 60 is placed (step S160).
  • the characteristic part 60 has a characteristic part 61 on the upper surface side, and it is necessary to mount it on the substrate S more accurately so that the position of the optical axis does not shift. In the tape 34, the posture of the characteristic component 60 may not be stable.
  • the CPU 41 recognizes the position of the characteristic part 61 in a state where the characteristic part 60 is once placed on the mounting table 18 and the posture of the characteristic part 60 is stabilized, and the position of the characteristic part 61 is determined based on the recognized position. It is assumed that the characteristic component 60 is mounted on the substrate S so that is in the correct position. In the mounting process of the characteristic component 60, the CPU 41 brings the suction nozzle 24 into contact with the characteristic component 60 accommodated in the tape 34 in a state where a negative pressure is applied to the suction nozzle 24 as a pre-mounting suction operation. The part 60 is collected. Further, as shown in FIG.
  • the CPU 41 moves the suction nozzle 24 sucking the characteristic component 60 at an acceleration ⁇ 2 after sucking the characteristic component 60 to the suction nozzle 24 as the pre-mounting suction operation.
  • the sampling of the feature component 60 from the tape 34 may be performed by the pre-mounting suction operation that is the same operation as the general-purpose suction operation described above. Good. That is, the acceleration ⁇ 1 and the acceleration ⁇ 2 may be different, but may be the same.
  • the CPU 41 causes the mark camera 25 to capture an image of the characteristic component 60 on the mounting table 18, and executes processing for recognizing the position of the characteristic portion 61 (step S170).
  • the captured image may be binarized to determine a pixel value region corresponding to the feature 61 and obtain the coordinates of the feature 61. In this way, the CPU 41 can obtain the exact position (coordinates) of the feature 61 on the mounting table 18.
  • the CPU 41 determines whether or not the recognition processing of the feature section 61 has been completed based on whether or not it has been performed on all of the feature components 60 on the mounting table 18 (step S180), and the recognition processing. If is not completed, the process of step S170 is executed.
  • the CPU 41 causes the feature part 60 to be sucked and moved by a predetermined restraining suction operation that further suppresses the positional deviation of the feature part 60 (step S190).
  • the characteristic component 60 is arranged at the mounting position (step S200).
  • step S ⁇ b> 190 the CPU 41 performs position correction using the recognition result of the feature unit 61 and causes the feature component 60 to be sucked.
  • the CPU 41 applies the negative pressure to the suction nozzle 24 after the suction nozzle 24 is brought into contact with the characteristic component 60 as the suppression suction operation. Then, the characteristic part 60 is collected.
  • the CPU 41 moves the suction nozzle 24 sucking the characteristic component 60 at an acceleration ⁇ 3 slower than the accelerations ⁇ 1 and ⁇ 2 after sucking the characteristic component 60 to the suction nozzle 24 as the suppression suction operation.
  • the CPU 41 sucks and moves the feature component 60 under a condition that further suppresses the suction position shift.
  • the CPU 41 determines whether or not the mounting process by the mounting apparatus 11 for the current board S has been completed (step S210). If the mounting process for the current board S has not been completed, the processes after step S120 are executed. To do. In other words, the CPU 41 sets a part to be sucked next, and picks and moves the part under the suction condition according to the set part. On the other hand, when the mounting process of the current substrate S is completed in step S210, the CPU 41 discharges the substrate S that has been mounted (step S220), and determines whether the production is completed (step S230). When the production is not completed, the CPU 41 executes the processes after step S110. That is, the CPU 41 transports and fixes a new substrate S, and executes the processes after step S120. On the other hand, when the production is completed in step S230, the CPU 41 ends this routine as it is.
  • the mounting head 22 of this embodiment corresponds to the mounting head of the present invention
  • the mark camera 25 corresponds to the imaging unit
  • the mounting table 18 corresponds to the mounting table
  • the control device 40 corresponds to the control unit.
  • an example of the mounting method of the present invention is also clarified by describing the operation of the mounting apparatus 11.
  • the normal component P (first component) is mounted by the general-purpose suction operation, while the general-purpose suction operation is performed when the characteristic component 60 having the characteristic portion 61 formed on the upper surface is processed.
  • Mounting processing is performed with a predetermined restraining suction operation different from the suction operation.
  • the control device 40 applies a negative pressure to the suction nozzle 24 at a timing later than that of the general-purpose suction operation, and suppresses suction that moves the feature component 60 after suction at a slower acceleration than that of the general-purpose suction operation. Do the operation.
  • the suction position of the component is likely to shift, such as sucking up the component.
  • the mounting head moves the normal component P and the characteristic component 60 at the same acceleration, the mounting device is likely to cause the component suction position shift.
  • the mounting apparatus 11 moves the characteristic part 60 to the mounting table 18 and recognizes the position of the characteristic part 61 of the characteristic part 60 on the mounting table 18, the mounting part 11 can recognize the characteristic part 61 more accurately. Furthermore, since the mounting apparatus 11 performs the suppression suction operation after recognizing the feature portion 61, the suction position shift of the feature component 60 can be further suppressed. Furthermore, the mounting apparatus 11 places the characteristic component 60 on the mounting table 18 by the pre-mounting suction operation, recognizes the characteristic portion 61 on the mounting table 18, and then performs a suppression suction operation different from the pre-mounting suction operation. The characteristic component 60 is mounted.
  • the mounting apparatus 11 performs the suppression suction operation after recognizing the feature portion 61, the feature component 60 can be sucked at a more accurate position of the feature portion 61.
  • the control device 40 can further suppress the suction position shift of the characteristic component 60 by further delaying the timing at which the negative pressure is applied to the suction nozzle 24 and the movement acceleration after the suction. Furthermore, in the mounting apparatus 11, since the negative pressure is applied to the suction nozzle 24 after the suction nozzle 24 abuts on the characteristic component 60, the suction position shift can be further suppressed.
  • the control device 40 applies a negative pressure to the suction nozzle 24 at a timing later than the general-purpose suction operation or the pre-mounting suction operation, and at a slower acceleration than the general-purpose suction operation.
  • either one of the processes may be omitted.
  • this mounting apparatus it is possible to further suppress the adsorption position shift by delaying either one of the negative pressure application timing and the movement acceleration.
  • the negative pressure is applied to the suction nozzle 24 after the suction nozzle 24 comes into contact with the characteristic component 60.
  • the negative pressure is applied to the suction nozzle 24 at a later timing than the general-purpose suction operation. It is good also as what gives to. Since the tip of the suction nozzle 24 when the suction nozzle 24 comes close to the characteristic component 60 has a smaller negative pressure than the general-purpose suction operation, the suction position shift can be further suppressed.
  • the control device 40 sucks and moves the feature component 60 by the suppression suction operation different from the general-purpose suction operation of the normal component P, and the feature component by the suppression suction operation different from the suction operation before placing the feature component 60.
  • 60 is moved by suction, but either one may be satisfied.
  • the pre-mounting suction operation and the suppression suction operation may be set to the same condition.
  • the general-purpose suction operation and the suppression suction operation may be set to the same condition.
  • the mounting table 18 is provided, and the position of the feature unit 61 is recognized on the mounting table 18.
  • the present invention is not particularly limited thereto, and the mounting of the characteristic component 60 on the mounting table 18 is omitted. May be.
  • the control device 40 recognizes the characteristic portion 61 on the feeder 32 without being mounted on the mounting table 18.
  • Implementation processing may be performed.
  • the position recognition processing of the characteristic portion 61 is performed on the feeder 32, and the suppression suction operation under a slower condition than the general-purpose suction operation may be performed on the feeder 32 when the feature component 60 is suctioned.
  • the mounting apparatus 11 may not include the mounting table 18.
  • the characteristic component 60 is mounted on the planar mounting table 18.
  • the mounting device 11 includes the suction unit 19 that sucks the mounted component. It is good also as what is provided with the mounted mounting base 18B.
  • FIG. 6 is an explanatory diagram of a suction operation in the mounting apparatus 11B including the mounting table 18B in which the suction part 19 is formed.
  • a slit-like suction portion 19 that is sufficiently narrower than the characteristic component 60 is formed on the mounting surface on which the characteristic component 60 is mounted.
  • the suction part 19 is connected to the pressure applying unit 27 and is supplied with negative pressure and positive pressure.
  • the control device 40 may control the mounting head 22 so as to suck the characteristic component 60 from the component supply unit 14 by the suppression suction operation.
  • the control device 40 picks up the feature component 60 after the upper surface of the feature component 60 is imaged by the mark camera 25 on the placement table 18B and recognizes the feature portion 61, the control device 40 is different from the restraining suction operation.
  • the mounting head 22 may be controlled so that the characteristic component 60 is mounted by a suction operation.
  • the post-mounting suction operation may be the same as or different from the general-purpose suction operation and / or the pre-mounting suction operation.
  • the suppression suction operation may have a slower negative pressure supply timing to the suction nozzle 24 than the post-mounting suction operation, or may have a slower movement acceleration after the suction.
  • the suction position 19 of the mounting table 18B can suppress the displacement of the suction position of the characteristic component 60 on the mounting table 18B. For this reason, when the suction part 19 can sufficiently fix the characteristic component 60, the suppression suction operation can be omitted on the mounting table 18 ⁇ / b> B.
  • the suppression suction operation it is possible to suppress the suction position shift of the characteristic component 60 in the component supply unit 14.
  • the upper surface side of the feature component 60 is imaged, and the position correction is performed using the result of recognizing the position of the feature component 60 (feature portion 61).
  • the processed image may be used for other processing.
  • the characteristic part 61 is described as the characteristic part 60 that is a light emitter.
  • the characteristic part 61 is not particularly limited as long as it is a part that needs to image the characteristic part 61 from the upper surface side. It may be a part.
  • the present invention has been described as the mounting apparatus 11.
  • a mounting method may be used, or a program that a computer executes the above-described processing may be used.
  • the present invention can be used for an apparatus for performing a mounting process in which components are arranged on a substrate.

Abstract

In a mounting device (11), mounting processing is carried out on a normal component P (first component) by a mounting unit (13) via a general-purpose adsorption operation, and, furthermore, when carrying out mounting processing on a characteristic component (60), on an upper surface of which a characteristic part (61) is formed, the mounting processing is carried out by the mounting unit (13) via a predetermined inhibition adsorption operation that is different from the general-purpose adsorption operation. In such case, the mounting device (11) carries out the inhibition adsorption operation, which imparts negative pressure to an adsorption nozzle (24) more slowly than in the general-purpose adsorption operation, and which, after adsorption, moves the characteristic component (60) with an acceleration that is slower than that in the general-purpose adsorption operation.

Description

実装装置及び実装方法Mounting apparatus and mounting method
 本発明は、実装装置及び実装方法に関する。 The present invention relates to a mounting apparatus and a mounting method.
 従来、実装装置としては、LEDチップを発光させその発光中心を認識し、この発光中心の座標に対する外形基準座標を画像認識し、この外形基準座標に基づいてLEDチップを基板上のボンディング位置に位置決めするものが提案されている(例えば、特許文献1参照)。この装置では、発光素子の発光中心を基板上の所定位置に高精度に位置決めすることができるとしている。 Conventionally, as a mounting apparatus, an LED chip is made to emit light, its light emission center is recognized, an outer shape reference coordinate with respect to the coordinates of the light emission center is image-recognized, and the LED chip is positioned at a bonding position on the substrate based on the outer shape reference coordinate. Have been proposed (see, for example, Patent Document 1). In this apparatus, the light emission center of the light emitting element can be accurately positioned at a predetermined position on the substrate.
特開2000-150970号公報JP 2000-150970 A
 しかしながら、特許文献1の実装装置では、発光中心の座標に基づいて基板上の所定位置に位置決めするものではあるが、部品の吸着については検討されていなかった。このため、この装置では、部品の吸着時に部品がずれてしまうことがあった。 However, in the mounting apparatus disclosed in Patent Document 1, although positioning is performed at a predetermined position on the substrate based on the coordinates of the light emission center, component adsorption has not been studied. For this reason, in this apparatus, the components may be displaced when the components are attracted.
 本発明は、このような課題に鑑みなされたものであり、特徴部が上面に形成された部品の吸着ずれをより抑制することができる実装装置及び実装方法を提供することを主目的とする。 The present invention has been made in view of such a problem, and a main object of the present invention is to provide a mounting apparatus and a mounting method that can further suppress the adsorption displacement of a component having a characteristic portion formed on the upper surface.
 本発明は、上述の主目的を達成するために以下の手段を採った。 The present invention adopts the following means in order to achieve the main object described above.
 本発明の実装装置は、
 部品を吸着する1以上の吸着ノズルを有し該吸着した部品を基板上へ実装処理する実装ヘッドと、
 第1の部品を汎用吸着動作で実装処理するよう前記実装ヘッドを制御する一方、所定の特徴部が上面に形成された特徴部品を実装処理する際には前記汎用吸着動作と異なる所定の抑制吸着動作で実装処理するよう前記実装ヘッドを制御する制御部と、
 を備えたものである。
The mounting apparatus of the present invention is
A mounting head that has one or more suction nozzles for picking up the components and mounts the picked-up components on a substrate;
The mounting head is controlled so that the first component is mounted by the general-purpose suction operation, and the predetermined restraint suction different from the general-purpose suction operation is performed when the feature component having the predetermined feature portion formed on the upper surface is mounted. A control unit for controlling the mounting head so as to perform mounting processing by operation;
It is equipped with.
 この装置では、第1の部品を汎用吸着動作で実装処理する一方、所定の特徴部が上面に形成された特徴部品を実装処理する際には汎用吸着動作と異なる所定の抑制吸着動作で実装処理する。この装置では、汎用吸着動作と異なる抑制吸着動作を行うことによって、特徴部が上面に形成された特徴部品の吸着ずれをより抑制することができる。 In this apparatus, the first component is mounted by a general-purpose suction operation, and the mounting process is performed by a predetermined restraining suction operation different from the general-purpose suction operation when mounting a feature component having a predetermined feature portion formed on the upper surface. To do. In this apparatus, by performing the suppression suction operation different from the general-purpose suction operation, it is possible to further suppress the suction shift of the characteristic component having the characteristic portion formed on the upper surface.
 本発明の実装装置において、前記制御部は、前記汎用吸着動作に比して遅いタイミングで負圧を前記吸着ノズルに付与する前記抑制吸着動作、及び、前記汎用吸着動作に比して遅い加速度で前記特徴部品の吸着後の移動を行う前記抑制吸着動作のうちいずれか1以上を行うよう前記実装ヘッドを制御するものとしてもよい。一般的に、実装装置では、部品に吸着ノズルが当接する前に吸着ノズルに負圧を供給することがある。また、一般的に、実装装置において、実装ヘッドは、特徴部品ではない部品と特徴部品とを同じ加速度で移動することがある。このような実装装置では、部品のずれが生じやすい。この装置では、吸着ノズルへ負圧を付与するタイミングや、吸着後の移動加速度をより遅くすることによって、特徴部品の吸着ずれをより抑制することができる。 In the mounting apparatus according to the aspect of the invention, the control unit may perform the suppression adsorption operation that applies a negative pressure to the adsorption nozzle at a timing that is slower than the general-purpose adsorption operation, and the acceleration that is slower than the general-purpose adsorption operation. The mounting head may be controlled so as to perform any one or more of the restraining suction operations for moving the feature parts after suction. Generally, in a mounting apparatus, a negative pressure may be supplied to a suction nozzle before the suction nozzle comes into contact with a component. In general, in a mounting apparatus, a mounting head may move a component that is not a feature component and a feature component with the same acceleration. In such a mounting apparatus, the components are easily displaced. In this apparatus, it is possible to further suppress the adsorption deviation of the characteristic parts by further delaying the timing at which the negative pressure is applied to the adsorption nozzle and the movement acceleration after the adsorption.
 本発明の実装装置は、前記部品の上面を撮像可能な撮像部と、前記部品を載置する載置台と、を備え、前記制御部は、前記特徴部品を載置前吸着動作で前記載置台へ載置させ、前記載置台上で前記特徴部品の上面を前記撮像部で撮像し前記特徴部を認識したのちには、前記載置前吸着動作と異なる前記抑制吸着動作で前記特徴部品を実装処理するよう前記実装ヘッドを制御するものとしてもよい。この装置では、載置台へ部品を移動し、載置台上で特徴部品の特徴部の位置を認識するため、特徴部をより正確に認識することができる。更に、この装置は、特徴部を認識したあとに抑制吸着動作を行うため、特徴部品の吸着ずれを更に抑制することができる。ここで、「載置前吸着動作」と「汎用吸着動作」とは、同じ動作であってもよいし、異なる動作であってもよい。 The mounting apparatus of the present invention includes an imaging unit capable of imaging the upper surface of the component, and a mounting table on which the component is mounted, and the control unit is configured to mount the characteristic component on the mounting table before mounting. After the upper surface of the characteristic part is imaged by the imaging unit on the mounting table and the characteristic part is recognized, the characteristic part is mounted by the suppression suction operation different from the pre-placement suction operation. The mounting head may be controlled to process. In this apparatus, since the part is moved to the mounting table and the position of the characteristic part of the characteristic part is recognized on the mounting table, the characteristic part can be recognized more accurately. Furthermore, since this apparatus performs the suppression suction operation after recognizing the feature portion, it is possible to further suppress the suction displacement of the feature component. Here, the “pre-placement suction operation” and the “general suction operation” may be the same operation or different operations.
 あるいは、本発明の実装装置は、
 部品を吸着する1以上の吸着ノズルを有し該吸着した部品を基板上へ実装処理する実装ヘッドと、
 前記部品の上面を撮像可能な撮像部と、
 前記部品を載置する載置台と、
 所定の特徴部が上面に形成された特徴部品を載置前吸着動作で前記載置台へ載置させ、前記載置台上で前記特徴部品の上面を前記撮像部で撮像し前記特徴部を認識したのちには、前記載置前吸着動作と異なる所定の抑制吸着動作で前記特徴部品を実装処理するよう前記実装ヘッドを制御する制御部と、
 を備えたものとしてもよい。
Alternatively, the mounting apparatus of the present invention is
A mounting head that has one or more suction nozzles for picking up the components and mounts the picked-up components on a substrate;
An imaging unit capable of imaging the upper surface of the component;
A mounting table for mounting the components;
A feature part having a predetermined feature portion formed on the upper surface is placed on the mounting table by the pre-mounting suction operation, and the upper surface of the feature part is imaged by the imaging unit on the mounting table to recognize the feature portion. Later, a control unit that controls the mounting head so as to mount the characteristic component with a predetermined restraining suction operation different from the pre-placement suction operation described above,
It is good also as a thing provided.
 この装置では、所定の特徴部が上面に形成された特徴部品を載置前吸着動作で載置台へ載置させ、載置台上で特徴部品の上面を撮像部で撮像し特徴部を認識したのちに、載置前吸着動作と異なる所定の抑制吸着動作で特徴部品を実装処理する。この装置では、載置前吸着動作と異なる抑制吸着動作を行うことによって、特徴部が上面に形成された特徴部品の吸着ずれをより抑制することができる。また、この装置では、載置台へ部品を移動し、載置台上で特徴部品の特徴部の位置を認識するため、特徴部をより正確に認識することができる。更に、この装置は、特徴部を認識したあとに抑制吸着動作を行うため、より正確な特徴部の位置で特徴部品を吸着することができる。 In this apparatus, a feature part having a predetermined feature portion formed on the upper surface is placed on the placement table by an adsorption operation before placement, and the upper surface of the feature component is imaged by the imaging unit on the placement table, and then the feature portion is recognized. In addition, the characteristic component is mounted by a predetermined restraining suction operation different from the pre-mounting suction operation. In this apparatus, by performing the suppression suction operation different from the pre-mounting suction operation, it is possible to further suppress the suction displacement of the characteristic component having the characteristic portion formed on the upper surface. Further, in this apparatus, since the part is moved to the mounting table and the position of the characteristic part of the characteristic part is recognized on the mounting table, the characteristic part can be recognized more accurately. Furthermore, since this apparatus performs the suppression suction operation after recognizing the feature portion, the feature component can be sucked at a more accurate position of the feature portion.
 撮像部と載置台とを備えた態様の本発明の実装装置において、前記制御部は、前記載置前吸着動作に比して遅いタイミングで負圧を前記吸着ノズルに付与する前記抑制吸着動作、及び、前記載置前吸着動作に比して遅い加速度で前記特徴部品の吸着後の移動を行う前記抑制吸着動作のうちいずれか1以上を行うよう前記実装ヘッドを制御するものとしてもよい。一般的に、実装装置では、部品に吸着ノズルが当接する前に吸着ノズルに負圧を供給することがある。また、一般的に、実装装置において、実装ヘッドは、特徴部品ではない部品と特徴部品とを同じ加速度で移動することがある。このような実装装置では、部品のずれが生じやすい。この装置では、吸着ノズルへ負圧を付与するタイミングや、吸着後の移動加速度をより遅くすることによって、特徴部品の吸着ずれをより抑制することができる。 In the mounting device according to the aspect of the invention including the imaging unit and the mounting table, the control unit applies the negative suction pressure to the suction nozzle at a timing slower than the pre-placement suction operation described above, In addition, the mounting head may be controlled to perform any one or more of the restraining suction operations in which the feature parts are moved after suction at a slower acceleration than the pre-placement suction operation described above. Generally, in a mounting apparatus, a negative pressure may be supplied to a suction nozzle before the suction nozzle comes into contact with a component. In general, in a mounting apparatus, a mounting head may move a component that is not a feature component and a feature component with the same acceleration. In such a mounting apparatus, the components are easily displaced. In this apparatus, it is possible to further suppress the adsorption deviation of the characteristic parts by further delaying the timing at which the negative pressure is applied to the adsorption nozzle and the movement acceleration after the adsorption.
 本発明の実装装置は、前記部品の上面を撮像可能な撮像部、を備え、前記制御部は、前記特徴部品の上面を前記撮像部で撮像し前記特徴部を認識したのちには、前記吸着ノズルが前記特徴部品に当接してから負圧を前記吸着ノズルに付与する前記抑制吸着動作で前記実装ヘッドを制御するものとしてもよい。一般に、実装装置では、吸着ノズルが部品へ当接する前に負圧が付与されると、吸着ノズルが特徴部品を吸い上げるなどして部品の位置がずれることがある。この装置では、吸着ノズルが特徴部品に当接してから負圧を吸着ノズルに付与するため、吸着ずれをより抑制することができる。また、この装置は、特徴部を認識したあとに抑制吸着動作を行うため、より正確な特徴部の位置で特徴部品を吸着することができる。 The mounting apparatus of the present invention includes an imaging unit capable of imaging the upper surface of the component, and the control unit images the upper surface of the characteristic component by the imaging unit and recognizes the characteristic unit, and then performs the suction. The mounting head may be controlled by the suppression suction operation in which a negative pressure is applied to the suction nozzle after the nozzle abuts on the characteristic part. In general, in a mounting apparatus, if a negative pressure is applied before the suction nozzle abuts on a component, the position of the component may be shifted due to the suction nozzle sucking up a characteristic component. In this apparatus, since the negative pressure is applied to the suction nozzle after the suction nozzle comes into contact with the characteristic part, the suction shift can be further suppressed. Moreover, since this apparatus performs the suppression suction operation after recognizing the feature portion, the feature component can be sucked at a more accurate position of the feature portion.
 本発明の実装装置は、前記部品の上面を撮像可能な撮像部と、部品を供給する供給部と、前記部品を載置し該載置された部品を吸引する吸引部を備える載置台と、を備え、前記制御部は、前記供給部から前記特徴部品を前記抑制吸着動作で吸着するよう前記実装ヘッドを制御する一方、前記載置台上で前記特徴部品の上面を前記撮像部で撮像し前記特徴部を認識したのちに前記特徴部品を吸着する際には、前記汎用吸着動作又は前記抑制吸着動作と異なる載置後吸着動作で前記特徴部品を実装処理するよう前記実装ヘッドを制御するものとしてもよい。この装置では、供給部から特徴部品を抑制吸着動作で吸着する一方、載置台上で特徴部を認識したのちには汎用吸着動作又は載置後吸着動作で特徴部品を実装処理する。この装置では、載置台の吸引部により載置台での部品の吸着ずれを抑制することができる。この装置では、抑制吸着動作により供給部での特徴部品の吸着ずれを抑制することができる。ここで、「載置後吸着動作」と「汎用吸着動作」とは、同じ動作であってもよいし、異なる動作であってもよい。 The mounting apparatus of the present invention includes an imaging unit capable of imaging the upper surface of the component, a supply unit that supplies the component, a mounting table that includes the suction unit that mounts the component and sucks the mounted component, The control unit controls the mounting head to suck the characteristic component from the supply unit by the restraining suction operation, and images the upper surface of the characteristic component on the mounting table by the imaging unit. When picking up the characteristic part after recognizing the characteristic part, the mounting head is controlled so that the characteristic part is mounted by a post-mounting suction operation different from the general-purpose suction operation or the suppression suction operation. Also good. In this apparatus, the characteristic component is adsorbed from the supply unit by the suppression adsorption operation, and after the characteristic part is recognized on the mounting table, the characteristic component is mounted by the general-purpose adsorption operation or the post-installation adsorption operation. In this apparatus, the adsorption | suction shift | offset | difference of the components in a mounting base can be suppressed with the suction part of a mounting base. In this apparatus, the adsorption | suction shift | offset | difference of the characteristic components in a supply part can be suppressed by suppression adsorption | suction operation | movement. Here, the “post-mounting suction operation” and the “general suction operation” may be the same operation or different operations.
 あるいは、本発明の実装装置は、
 部品を吸着する1以上の吸着ノズルを有し該吸着した部品を基板上へ実装処理する実装ヘッドと、
 前記部品の上面を撮像可能な撮像部と、
 所定の特徴部が上面に形成された特徴部品を実装処理する際に、前記特徴部品の上面を前記撮像部で撮像し前記特徴部を認識したのちには、前記吸着ノズルが前記特徴部品に当接してから負圧を前記吸着ノズルに付与する抑制吸着動作で前記実装ヘッドを制御する制御部と、
 を備えたものとしてもよい。
Alternatively, the mounting apparatus of the present invention is
A mounting head that has one or more suction nozzles for picking up the components and mounts the picked-up components on a substrate;
An imaging unit capable of imaging the upper surface of the component;
When mounting a feature part having a predetermined feature portion formed on the upper surface, after the upper surface of the feature component is imaged by the imaging unit and the feature portion is recognized, the suction nozzle touches the feature component. A control unit that controls the mounting head in a suppression suction operation that applies a negative pressure to the suction nozzle after contact;
It is good also as a thing provided.
 この装置では、特徴部品の上面を撮像し特徴部を認識したのちには、吸着ノズルが特徴部品に当接してから負圧を吸着ノズルに付与する抑制吸着動作で実装処理する。一般に、実装装置では、吸着ノズルが部品へ当接する前に負圧が付与されると、吸着ノズルが特徴部品を吸い上げるなどして部品の位置がずれることがある。この装置では、吸着ノズルが特徴部品に当接してから負圧を吸着ノズルに付与するため、吸着ずれをより抑制することができる。また、この装置は、特徴部を認識したあとに抑制吸着動作を行うため、より正確な特徴部の位置で特徴部品を吸着することができる。 In this apparatus, after imaging the upper surface of the characteristic part and recognizing the characteristic part, the mounting process is performed by a suppression adsorption operation in which a negative pressure is applied to the adsorption nozzle after the adsorption nozzle comes into contact with the characteristic part. In general, in a mounting apparatus, if a negative pressure is applied before the suction nozzle abuts on a component, the position of the component may be shifted due to the suction nozzle sucking up a characteristic component. In this apparatus, since the negative pressure is applied to the suction nozzle after the suction nozzle comes into contact with the characteristic part, the suction shift can be further suppressed. Moreover, since this apparatus performs the suppression suction operation after recognizing the feature portion, the feature component can be sucked at a more accurate position of the feature portion.
 本発明の実装方法は、
 部品を吸着する1以上の吸着ノズルを有し該吸着した部品を基板上へ実装処理する実装方法であって、
 第1の部品を汎用吸着動作で実装処理するよう前記実装ヘッドを制御する一方、所定の特徴部が上面に形成された特徴部品を実装処理する際には前記汎用吸着動作と異なる所定の抑制吸着動作で実装処理するよう前記実装ヘッドを制御するステップ、
 を含むものである。
The mounting method of the present invention is:
A mounting method having one or more suction nozzles for sucking a component and mounting the sucked component on a substrate,
The mounting head is controlled so that the first component is mounted by the general-purpose suction operation, and the predetermined restraint suction different from the general-purpose suction operation is performed when the feature component having the predetermined feature portion formed on the upper surface is mounted. Controlling the mounting head to perform mounting processing in motion;
Is included.
 この方法では、上述した実装装置と同様に、特徴部品を実装処理する際には汎用吸着動作と異なる抑制吸着動作を行うことによって、特徴部が上面に形成された特徴部品の吸着ずれをより抑制することができる。なお、この実装方法において、上述した実装装置の種々の態様を採用してもよいし、また、上述した実装装置の各機能を実現するようなステップを追加してもよい。 In this method, similarly to the above-described mounting apparatus, when a feature component is mounted, a suppression suction operation different from the general-purpose suction operation is performed, thereby further suppressing the adsorption deviation of the feature component formed on the upper surface. can do. In this mounting method, various aspects of the mounting device described above may be adopted, and steps for realizing each function of the mounting device described above may be added.
実装システム10の一例を表す概略説明図。1 is a schematic explanatory diagram illustrating an example of a mounting system 10. FIG. 実装装置11の構成の概略を表す説明図。An explanatory view showing the outline of the composition of mounting device. 実装装置11の電気的な接続関係を表すブロック図。The block diagram showing the electrical connection relation of the mounting apparatus. 実装処理ルーチンの一例を表すフローチャート。The flowchart showing an example of a mounting process routine. 吸着動作の説明図。Explanatory drawing of adsorption | suction operation | movement. 吸引部19を備える載置台18Bでの吸着動作の説明図。Explanatory drawing of adsorption | suction operation | movement with the mounting base 18B provided with the suction part 19. FIG.
 本発明の好適な実施形態を図面を参照しながら以下に説明する。図1は、実装システム10の一例を表す概略説明図である。図2は、実装装置11の構成の概略を表す説明図である。図3は、実装装置11の電気的な接続関係を表すブロック図である。実装システム10は、例えば、部品を基板Sに実装する処理に関する実装処理を実行するシステムである。この実装システム10は、実装装置11と、管理コンピュータ50とを備えている。実装システム10は、部品を基板Sに実装する実装処理を実施する複数の実装装置11が上流から下流に配置されている。図1では、説明の便宜のため実装装置11を1台のみ示している。なお、本実施形態において、左右方向(X軸)、前後方向(Y軸)及び上下方向(Z軸)は、図1、2に示した通りとする。 Preferred embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a schematic explanatory diagram illustrating an example of the mounting system 10. FIG. 2 is an explanatory diagram illustrating the outline of the configuration of the mounting apparatus 11. FIG. 3 is a block diagram illustrating an electrical connection relationship of the mounting apparatus 11. The mounting system 10 is a system that executes a mounting process related to a process of mounting a component on the board S, for example. The mounting system 10 includes a mounting device 11 and a management computer 50. In the mounting system 10, a plurality of mounting apparatuses 11 that perform a mounting process for mounting components on a substrate S are arranged from upstream to downstream. In FIG. 1, only one mounting apparatus 11 is shown for convenience of explanation. In the present embodiment, the left-right direction (X-axis), the front-rear direction (Y-axis), and the up-down direction (Z-axis) are as shown in FIGS.
 実装装置11は、図1~3に示すように、基板搬送ユニット12と、実装ユニット13と、圧力付与ユニット27と、部品供給ユニット14と、パーツカメラ15と、載置台18と、制御装置40とを備えている。基板搬送ユニット12は、基板Sの搬入、搬送、実装位置での固定、搬出を行うユニットである。基板搬送ユニット12は、図1の前後に間隔を開けて設けられ左右方向に架け渡された1対のコンベアベルトを有している。基板Sはこのコンベアベルトにより搬送される。 As shown in FIGS. 1 to 3, the mounting apparatus 11 includes a board transfer unit 12, a mounting unit 13, a pressure applying unit 27, a component supply unit 14, a parts camera 15, a mounting table 18, and a control device 40. And. The substrate transport unit 12 is a unit that carries in, transports, fixes and unloads the substrate S at the mounting position. The substrate transport unit 12 has a pair of conveyor belts provided at intervals in the front-rear direction of FIG. 1 and spanned in the left-right direction. The board | substrate S is conveyed by this conveyor belt.
 この実装装置11は、図1に示すように、下面側からの撮像により部品の形状などが把握可能であり上面側の認識が不要な通常部品Pのほか、上面側に特徴部61を有する特徴部品60を実装処理する。特徴部品60は、上面側からその位置や形状などを認識(上面認識とも称する)することを要する特徴部61と、採取時に当接する上面である当接面62とを有する。特徴部61は、例えば、発光する発光体であるものとしてもよい。即ち、この特徴部品60は、光透過性を有する透明な樹脂により上部が形成されたLED部品であるものとしてもよい。なお、通常部品P及び特徴部品60は、「部品」と総称する。 As shown in FIG. 1, the mounting apparatus 11 has a feature part 61 on the upper surface side in addition to the normal component P that can grasp the shape of the component by imaging from the lower surface side and does not need to recognize the upper surface side. The component 60 is mounted. The characteristic component 60 has a characteristic portion 61 that requires recognition (also referred to as upper surface recognition) of its position, shape, and the like from the upper surface side, and an abutment surface 62 that is an upper surface that abuts at the time of collection. The feature unit 61 may be, for example, a light emitter that emits light. That is, the characteristic component 60 may be an LED component having an upper portion formed of a transparent resin having light transmittance. The normal part P and the characteristic part 60 are collectively referred to as “parts”.
 実装ユニット13は、部品を部品供給ユニット14から採取し、基板搬送ユニット12に固定された基板Sへ配置するものである。実装ユニット13は、ヘッド移動部20と、実装ヘッド22と、吸着ノズル24とを備えている。ヘッド移動部20は、ガイドレールに導かれてXY方向へ移動するスライダと、スライダを駆動するモータとを備えている。実装ヘッド22は、スライダに取り外し可能に装着されており、ヘッド移動部20によりXY方向へ移動する。実装ヘッド22の下面には、1以上の吸着ノズル24が取り外し可能に装着されている。吸着ノズル24は、圧力を利用して部品を採取する採取部材であり、実装ヘッド22に取り外し可能に装着される。実装ヘッド22は、Z軸モータ23を内蔵しており、このZ軸モータによってZ軸に沿って吸着ノズル24の高さを調整する。また、実装ヘッド22は、図示しない駆動モータによって吸着ノズル24を回転(自転)させる回転装置を備え、吸着ノズル24に吸着された部品の角度を調整可能となっている。 The mounting unit 13 collects components from the component supply unit 14 and arranges them on the substrate S fixed to the substrate transport unit 12. The mounting unit 13 includes a head moving unit 20, a mounting head 22, and a suction nozzle 24. The head moving unit 20 includes a slider that is guided by the guide rail and moves in the XY directions, and a motor that drives the slider. The mounting head 22 is detachably mounted on the slider and is moved in the XY direction by the head moving unit 20. One or more suction nozzles 24 are detachably mounted on the lower surface of the mounting head 22. The suction nozzle 24 is a collection member that collects components using pressure, and is detachably attached to the mounting head 22. The mounting head 22 incorporates a Z-axis motor 23, and the height of the suction nozzle 24 is adjusted along the Z-axis by the Z-axis motor. The mounting head 22 includes a rotating device that rotates (spins) the suction nozzle 24 by a drive motor (not shown), and can adjust the angle of the component sucked by the suction nozzle 24.
 マークカメラ25は、例えば、基板Sや部品を上方から撮像可能な撮像装置である。マークカメラ25は、実装ヘッド22(又はスライダ)の下面側に配設されており、実装ヘッド22の移動に伴ってXY方向へ移動する。このマークカメラ25は、下方が撮像領域26(図2参照)であり、基板Sに付され基板Sの位置把握に用いられる基準マークを撮像し、その画像を制御装置40へ出力する。また、マークカメラ25は、特徴部品60の上面を撮像し、その画像を制御装置40へ出力する。 The mark camera 25 is, for example, an imaging device that can image the substrate S and components from above. The mark camera 25 is disposed on the lower surface side of the mounting head 22 (or slider), and moves in the XY directions as the mounting head 22 moves. The mark camera 25 has an imaging region 26 (see FIG. 2) below, images a reference mark attached to the substrate S and used for grasping the position of the substrate S, and outputs the image to the control device 40. Further, the mark camera 25 images the upper surface of the feature component 60 and outputs the image to the control device 40.
 圧力付与ユニット27は、装置の動作に要する負圧及び正圧を供給するユニットである。この圧力付与ユニット27は、真空ポンプ28と、電磁弁29と、吸気口30と、エアー配管27a(図1参照)とを備えている。エアー配管27aは、電磁弁29を介して真空ポンプ28及び吸気口30のいずれか一方に接続される。圧力付与ユニット27は、真空ポンプ28と連通するように電磁弁29が操作されるとエアー配管27aに負圧が付与され、吸気口30と連通するように電磁弁29が操作されるとエアー配管27aに正圧が付与される。エアー配管27aの先には、吸着ノズル24が接続されている。 The pressure applying unit 27 is a unit that supplies a negative pressure and a positive pressure required for the operation of the apparatus. The pressure applying unit 27 includes a vacuum pump 28, an electromagnetic valve 29, an intake port 30, and an air pipe 27a (see FIG. 1). The air pipe 27 a is connected to either the vacuum pump 28 or the intake port 30 via the electromagnetic valve 29. The pressure applying unit 27 applies a negative pressure to the air pipe 27 a when the electromagnetic valve 29 is operated so as to communicate with the vacuum pump 28, and the air pipe when the electromagnetic valve 29 is operated so as to communicate with the intake port 30. A positive pressure is applied to 27a. The suction nozzle 24 is connected to the tip of the air pipe 27a.
 部品供給ユニット14は、リール33を備えた複数のフィーダ32が実装装置11の前側に配設された装着部31に着脱可能に取り付けられている。各リール33には、テープ34が巻き付けられ、テープ34には、複数の部品がテープ34の長手方向に沿って保持されている。このテープ34は、リール33から後方に向かって巻きほどかれ、部品が露出した状態で、吸着ノズル24で吸着される採取位置36(図2参照)に送り出される。この部品供給ユニット14は、部品を複数配列して載置するトレイを有するトレイユニット35を備えている。 The component supply unit 14 has a plurality of feeders 32 each having a reel 33 detachably attached to a mounting portion 31 disposed on the front side of the mounting apparatus 11. A tape 34 is wound around each reel 33, and a plurality of components are held on the tape 34 along the longitudinal direction of the tape 34. The tape 34 is unwound from the reel 33 toward the rear, and is sent out to a sampling position 36 (see FIG. 2) where it is sucked by the suction nozzle 24 with the components exposed. The component supply unit 14 includes a tray unit 35 having a tray on which a plurality of components are arranged and placed.
 パーツカメラ15は、基板搬送ユニット12と部品供給ユニット14との間に配設されている。このパーツカメラ15の撮像範囲は、パーツカメラ15の上方である。パーツカメラ15は、部品を吸着した吸着ノズル24がパーツカメラ15の上方を通過する際、吸着ノズル24に吸着された部品を下方から撮像し、その画像を制御装置40へ出力する。 The parts camera 15 is disposed between the board transfer unit 12 and the component supply unit 14. The imaging range of the parts camera 15 is above the parts camera 15. When the suction nozzle 24 that sucks a part passes above the part camera 15, the parts camera 15 captures the part sucked by the suction nozzle 24 from below and outputs the image to the control device 40.
 載置台18は、基板搬送ユニット12と部品供給ユニット14との間で且つパーツカメラ15の横に配設されている。この載置台18は、部品が載置される上面が水平になるよう支持されており、特徴部品60の仮置き台として用いられる。特徴部品60は、載置台18に載置されると、テープ34の収容部に収容された場合に比してその姿勢が安定しやすい。この載置台18は、実装ヘッド22に1度に吸着する特徴部品60の最大数の特徴部品60を載置可能な大きさで形成されているものとしてもよい。 The mounting table 18 is disposed between the substrate transport unit 12 and the component supply unit 14 and beside the parts camera 15. The mounting table 18 is supported so that the upper surface on which the component is mounted is horizontal, and is used as a temporary mounting table for the characteristic component 60. When the characteristic component 60 is mounted on the mounting table 18, its posture is likely to be stabilized as compared with the case where the characteristic component 60 is stored in the storage portion of the tape 34. The mounting table 18 may be formed in such a size that the maximum number of characteristic components 60 that are attracted to the mounting head 22 at a time can be mounted.
 制御装置40は、図3に示すように、CPU41を中心とするマイクロプロセッサとして構成されており、処理プログラムを記憶するROM42、各種データを記憶するHDD43、作業領域として用いられるRAM44、外部装置と電気信号のやり取りを行うための入出力インタフェース45などを備えており、これらはバス46を介して接続されている。この制御装置40は、基板搬送ユニット12、実装ユニット13、部品供給ユニット14、パーツカメラ15、圧力付与ユニット27へ制御信号を出力し、実装ユニット13や部品供給ユニット14、パーツカメラ15からの信号を入力する。 As shown in FIG. 3, the control device 40 is configured as a microprocessor centered on a CPU 41, and includes a ROM 42 that stores a processing program, an HDD 43 that stores various data, a RAM 44 that is used as a work area, an external device and an electrical device. An input / output interface 45 for exchanging signals is provided, and these are connected via a bus 46. The control device 40 outputs control signals to the substrate transport unit 12, the mounting unit 13, the component supply unit 14, the parts camera 15, and the pressure applying unit 27, and signals from the mounting unit 13, the component supply unit 14, and the parts camera 15. Enter.
 管理コンピュータ(PC)50は、実装システム10の各装置の情報を管理するコンピュータである。管理PC50は、CPUを中心とするマイクロプロセッサとして構成された制御装置を備えており、この制御装置は、処理プログラムを記憶するROM、各種データを記憶するHDD、作業領域として用いられるRAM、外部装置と電気信号のやり取りを行うための入出力インタフェースなどを備えている。この管理PC50は、作業者が各種指令を入力するキーボード及びマウス等の入力装置52と、各種情報を表示するディスプレイ54とを備えている。 The management computer (PC) 50 is a computer that manages information of each device of the mounting system 10. The management PC 50 includes a control device configured as a microprocessor centered on a CPU. The control device includes a ROM that stores processing programs, an HDD that stores various data, a RAM used as a work area, and an external device. It has an input / output interface for exchanging electrical signals with it. The management PC 50 includes an input device 52 such as a keyboard and a mouse for an operator to input various commands, and a display 54 for displaying various information.
 次に、こうして構成された本実施形態の実装システム10の動作、具体的には、実装装置11の実装処理について説明する。図4は、制御装置40のCPU41により実行される実装処理ルーチンの一例を表すフローチャートである。このルーチンは、制御装置40のHDD43に記憶され、作業者による開始指示により実行される。ここでは、吸着ノズル24で通常部品Pや特徴部品60を基板Sに実装する場合について説明する。このルーチンを開始すると、制御装置40のCPU41は、まず、実装ジョブ情報を管理コンピュータ50から取得する(ステップS100)。実装ジョブ情報には、部品の実装順、実装する部品の種別、部品を吸着する吸着ノズルの情報などが含まれている。 Next, the operation of the mounting system 10 of this embodiment configured as described above, specifically, the mounting process of the mounting apparatus 11 will be described. FIG. 4 is a flowchart illustrating an example of a mounting process routine executed by the CPU 41 of the control device 40. This routine is stored in the HDD 43 of the control device 40, and is executed by a start instruction from the operator. Here, a case where the normal component P and the characteristic component 60 are mounted on the substrate S by the suction nozzle 24 will be described. When this routine is started, the CPU 41 of the control device 40 first acquires mounting job information from the management computer 50 (step S100). The mounting job information includes information about the mounting order of components, the type of component to be mounted, and information on a suction nozzle that sucks the component.
 次に、CPU41は、基板Sの搬送及び固定処理を行い(ステップS110)、吸着する部品を設定する(ステップS120)。次に、CPU41は、吸着ノズル24に吸着する部品が通常部品Pと特徴部品60とのいずれであるかを実装ジョブ情報に基づいて判定する(ステップS130)。吸着する部品が通常部品Pであるときには、CPU41は、汎用吸着動作により通常部品Pの吸着、移動処理を実行させ(ステップS140)、基板Sの実装位置に通常部品Pを配置させる(ステップS200)。 Next, the CPU 41 performs the transporting and fixing process of the substrate S (step S110), and sets the parts to be attracted (step S120). Next, the CPU 41 determines, based on the mounting job information, whether the part sucked by the suction nozzle 24 is the normal part P or the characteristic part 60 (step S130). When the component to be sucked is the normal component P, the CPU 41 causes the normal component P to be sucked and moved by the general-purpose sucking operation (Step S140), and the normal component P is arranged at the mounting position of the substrate S (Step S200). .
 図5は、吸着動作の説明図であり、図5(a)が通常部品Pの吸着動作の説明図、図5(b)が特徴部品60の吸着動作の説明図である。図5(a)に示すように、通常部品Pの実装処理では、CPU41は、汎用吸着動作として、吸着ノズル24に負圧を付与した状態で、テープ34に収容された通常部品Pに吸着ノズル24を当接させて、通常部品Pを採取させる。また、CPU41は、汎用吸着動作として、吸着ノズル24に通常部品Pを吸着したあと、通常部品Pを吸着している吸着ノズル24を加速度α1で移動させる。このとき、CPU41は、パーツカメラ15上を通過するように実装ヘッド22を制御し、パーツカメラ15の撮像結果に基づいて、吸着位置ずれを補正して通常部品Pを基板Sに配置する。一般に、負圧を吸着ノズル24に与えた状態でテープ34に収容された通常部品Pを採取しようとすると、吸着ノズル24が通常部品Pに近接した際に通常部品Pを吸い上げるなどして通常部品Pの吸着位置ずれが生じる場合がある。また、比較的大きい加速度で通常部品Pを移動すると、その加速により通常部品Pの吸着位置ずれが生じる場合がある。通常部品Pの実装処理では、吸着位置ずれをパーツカメラ15の撮像結果により補正可能であるため、負圧を与えた状態でテープ34から通常部品Pを採取したり、比較的大きい加速度α1で通常部品Pの移動を行うことができる。 FIG. 5 is an explanatory view of the suction operation, FIG. 5 (a) is an explanatory view of the suction operation of the normal part P, and FIG. 5 (b) is an explanatory view of the suction operation of the characteristic part 60. As shown in FIG. 5A, in the mounting process of the normal component P, the CPU 41 performs the suction nozzle on the normal component P accommodated in the tape 34 in a state where negative pressure is applied to the suction nozzle 24 as a general-purpose suction operation. The normal part P is sampled by bringing 24 into contact therewith. Further, as a general-purpose suction operation, the CPU 41 moves the suction nozzle 24 sucking the normal component P at the acceleration α1 after sucking the normal component P to the suction nozzle 24. At this time, the CPU 41 controls the mounting head 22 so as to pass over the parts camera 15, corrects the suction position deviation based on the imaging result of the parts camera 15, and places the normal component P on the substrate S. In general, when an attempt is made to collect the normal part P stored in the tape 34 with negative pressure applied to the suction nozzle 24, the normal part P is sucked up when the suction nozzle 24 approaches the normal part P. The adsorption position shift of P may occur. Further, when the normal part P is moved with a relatively large acceleration, the suction position shift of the normal part P may occur due to the acceleration. In the mounting process of the normal part P, the suction position deviation can be corrected by the imaging result of the parts camera 15, so that the normal part P is collected from the tape 34 with a negative pressure applied, or the normal part P is normally used with a relatively large acceleration α1. The part P can be moved.
 一方、ステップS130で、吸着ノズル24に吸着する部品が特徴部品60であるときには、CPU41は、載置前吸着動作で特徴部品60の吸着、移動処理を実行させ(ステップS150)、載置台18へ特徴部品60を載置させる(ステップS160)。特徴部品60は、その上面側に特徴部61があり、その光軸の位置がずれないように、より正確に基板S上へ実装することを要する。テープ34では、特徴部品60の姿勢が安定しないことがある。このため、CPU41は、特徴部品60を一旦、載置台18に載置させて特徴部品60の姿勢を安定させた状態で特徴部61の位置を認識し、認識した位置に基づき特徴部61の位置が正しい位置になるように特徴部品60を基板Sに実装させるものとする。特徴部品60の実装処理では、CPU41は、載置前吸着動作として、吸着ノズル24に負圧を付与した状態で、テープ34に収容された特徴部品60に吸着ノズル24を当接させて、特徴部品60を採取させる。また、CPU41は、図5(b)に示すように、載置前吸着動作として、吸着ノズル24に特徴部品60を吸着したあと、特徴部品60を吸着している吸着ノズル24を加速度α2で移動させる。なお、特徴部品60の正確な吸着を載置台18上で行うことから、テープ34からの特徴部品60の採取は、上述した汎用吸着動作と同じ動作である載置前吸着動作で行うものとしてもよい。即ち、加速度α1と加速度α2とは、異なっていてもよいが、同じであってもよい。 On the other hand, when the part sucked by the suction nozzle 24 is the characteristic part 60 in step S130, the CPU 41 causes the feature part 60 to be sucked and moved by the pre-placement suction operation (step S150), and the process goes to the placement table 18. The characteristic component 60 is placed (step S160). The characteristic part 60 has a characteristic part 61 on the upper surface side, and it is necessary to mount it on the substrate S more accurately so that the position of the optical axis does not shift. In the tape 34, the posture of the characteristic component 60 may not be stable. For this reason, the CPU 41 recognizes the position of the characteristic part 61 in a state where the characteristic part 60 is once placed on the mounting table 18 and the posture of the characteristic part 60 is stabilized, and the position of the characteristic part 61 is determined based on the recognized position. It is assumed that the characteristic component 60 is mounted on the substrate S so that is in the correct position. In the mounting process of the characteristic component 60, the CPU 41 brings the suction nozzle 24 into contact with the characteristic component 60 accommodated in the tape 34 in a state where a negative pressure is applied to the suction nozzle 24 as a pre-mounting suction operation. The part 60 is collected. Further, as shown in FIG. 5B, the CPU 41 moves the suction nozzle 24 sucking the characteristic component 60 at an acceleration α2 after sucking the characteristic component 60 to the suction nozzle 24 as the pre-mounting suction operation. Let In addition, since accurate suction of the feature component 60 is performed on the mounting table 18, the sampling of the feature component 60 from the tape 34 may be performed by the pre-mounting suction operation that is the same operation as the general-purpose suction operation described above. Good. That is, the acceleration α1 and the acceleration α2 may be different, but may be the same.
 次に、CPU41は、載置台18上の特徴部品60をマークカメラ25により撮像させ、特徴部61の位置を認識する処理を実行させる(ステップS170)。この処理では、例えば、撮像した画像を二値化処理し、特徴部61に該当する画素値の領域を判定し、特徴部61の座標を求めるものとしてもよい。このようにして、CPU41は、載置台18上での特徴部61の正確な位置(座標)を求めることができる。次に、CPU41は、特徴部61の認識処理が終了したか否かを、載置台18上にある特徴部品60のすべてに対して行ったか否かに基づいて判定し(ステップS180)、認識処理が終了していないときには、ステップS170の処理を実行させる。 Next, the CPU 41 causes the mark camera 25 to capture an image of the characteristic component 60 on the mounting table 18, and executes processing for recognizing the position of the characteristic portion 61 (step S170). In this process, for example, the captured image may be binarized to determine a pixel value region corresponding to the feature 61 and obtain the coordinates of the feature 61. In this way, the CPU 41 can obtain the exact position (coordinates) of the feature 61 on the mounting table 18. Next, the CPU 41 determines whether or not the recognition processing of the feature section 61 has been completed based on whether or not it has been performed on all of the feature components 60 on the mounting table 18 (step S180), and the recognition processing. If is not completed, the process of step S170 is executed.
 一方、特徴部61の認識処理が終了したときには、CPU41は、特徴部品60の位置ずれをより抑制する所定の抑制吸着動作で特徴部品60の吸着、移動処理を実行させ(ステップS190)、基板Sの実装位置に特徴部品60を配置させる(ステップS200)。なお、ステップS190において、CPU41は、上記特徴部61の認識結果を用いて位置補正を行って特徴部品60の吸着処理を行わせる。特徴部品60の実装処理では、図5(b)に示すように、CPU41は、抑制吸着動作として、特徴部品60に吸着ノズル24を当接させたあと、吸着ノズル24に負圧を付与して、特徴部品60を採取させる。また、CPU41は、抑制吸着動作として、吸着ノズル24に特徴部品60を吸着したあと、特徴部品60を吸着している吸着ノズル24を加速度α1,α2よりも遅い加速度α3で移動させる。このように、CPU41は、特徴部61の正確な位置を認識したあとは、吸着位置ずれをより抑制する条件で特徴部品60を吸着、移動させるのである。 On the other hand, when the recognition process of the feature part 61 is completed, the CPU 41 causes the feature part 60 to be sucked and moved by a predetermined restraining suction operation that further suppresses the positional deviation of the feature part 60 (step S190). The characteristic component 60 is arranged at the mounting position (step S200). In step S <b> 190, the CPU 41 performs position correction using the recognition result of the feature unit 61 and causes the feature component 60 to be sucked. In the mounting process of the characteristic component 60, as shown in FIG. 5B, the CPU 41 applies the negative pressure to the suction nozzle 24 after the suction nozzle 24 is brought into contact with the characteristic component 60 as the suppression suction operation. Then, the characteristic part 60 is collected. Further, the CPU 41 moves the suction nozzle 24 sucking the characteristic component 60 at an acceleration α3 slower than the accelerations α1 and α2 after sucking the characteristic component 60 to the suction nozzle 24 as the suppression suction operation. Thus, after recognizing the exact position of the feature portion 61, the CPU 41 sucks and moves the feature component 60 under a condition that further suppresses the suction position shift.
 続いて、CPU41は、現基板Sの実装装置11による実装処理が完了したか否かを判定し(ステップS210)、現基板Sの実装処理が完了していないときには、ステップS120以降の処理を実行する。即ち、CPU41は、次に吸着する部品を設定し、設定した部品に応じた吸着条件で吸着、移動させる。一方、ステップS210で現基板Sの実装処理が完了したときには、CPU41は、実装完了した基板Sを排出させ(ステップS220)、生産完了したか否かを判定する(ステップS230)。生産完了していないときには、CPU41は、ステップS110以降の処理を実行する。即ち、CPU41は、新たな基板Sを搬送、固定し、ステップS120以降の処理を実行する。一方、ステップS230で生産完了したときには、CPU41は、そのままこのルーチンを終了する。 Subsequently, the CPU 41 determines whether or not the mounting process by the mounting apparatus 11 for the current board S has been completed (step S210). If the mounting process for the current board S has not been completed, the processes after step S120 are executed. To do. In other words, the CPU 41 sets a part to be sucked next, and picks and moves the part under the suction condition according to the set part. On the other hand, when the mounting process of the current substrate S is completed in step S210, the CPU 41 discharges the substrate S that has been mounted (step S220), and determines whether the production is completed (step S230). When the production is not completed, the CPU 41 executes the processes after step S110. That is, the CPU 41 transports and fixes a new substrate S, and executes the processes after step S120. On the other hand, when the production is completed in step S230, the CPU 41 ends this routine as it is.
 ここで、本実施形態の構成要素と本発明の構成要素との対応関係を明らかにする。本実施形態の実装ヘッド22が本発明の実装ヘッドに相当し、マークカメラ25が撮像部に相当し、載置台18が載置台に相当し、制御装置40が制御部に相当する。なお、本実施形態では、実装装置11の動作を説明することにより本発明の実装方法の一例も明らかにしている。 Here, the correspondence between the components of the present embodiment and the components of the present invention will be clarified. The mounting head 22 of this embodiment corresponds to the mounting head of the present invention, the mark camera 25 corresponds to the imaging unit, the mounting table 18 corresponds to the mounting table, and the control device 40 corresponds to the control unit. In the present embodiment, an example of the mounting method of the present invention is also clarified by describing the operation of the mounting apparatus 11.
 以上説明した実施形態の実装装置11では、通常部品P(第1の部品)を汎用吸着動作で実装処理する一方、特徴部61が上面に形成された特徴部品60を実装処理する際には汎用吸着動作と異なる所定の抑制吸着動作で実装処理する。このとき、制御装置40は、汎用吸着動作に比して遅いタイミングで負圧を吸着ノズル24に付与し、汎用吸着動作に比して遅い加速度で特徴部品60の吸着後の移動を行う抑制吸着動作行う。一般的に、実装装置では、部品に吸着ノズルが当接する前に吸着ノズル24に負圧を供給すると、部品を吸い上げるなど、部品の吸着位置ずれが生じやすい。また、実装装置は、通常部品Pと特徴部品60とを同じ加速度で実装ヘッドが移動すると、部品の吸着位置ずれが生じやすい。この実装装置11では、吸着ノズル24へ負圧を付与するタイミングや、吸着後の移動加速度をより遅くすることによって、特徴部品60の吸着位置ずれをより抑制することができる。 In the mounting apparatus 11 of the above-described embodiment, the normal component P (first component) is mounted by the general-purpose suction operation, while the general-purpose suction operation is performed when the characteristic component 60 having the characteristic portion 61 formed on the upper surface is processed. Mounting processing is performed with a predetermined restraining suction operation different from the suction operation. At this time, the control device 40 applies a negative pressure to the suction nozzle 24 at a timing later than that of the general-purpose suction operation, and suppresses suction that moves the feature component 60 after suction at a slower acceleration than that of the general-purpose suction operation. Do the operation. In general, in a mounting apparatus, if a negative pressure is supplied to the suction nozzle 24 before the suction nozzle comes into contact with the component, the suction position of the component is likely to shift, such as sucking up the component. In addition, when the mounting head moves the normal component P and the characteristic component 60 at the same acceleration, the mounting device is likely to cause the component suction position shift. In the mounting apparatus 11, it is possible to further suppress the displacement of the adsorption position of the characteristic component 60 by further delaying the timing at which the negative pressure is applied to the adsorption nozzle 24 and the movement acceleration after the adsorption.
 また、実装装置11は、載置台18へ特徴部品60を移動し、載置台18上で特徴部品60の特徴部61の位置を認識するため、特徴部61をより正確に認識することができる。更に、実装装置11は、特徴部61を認識したあとに抑制吸着動作を行うため、特徴部品60の吸着位置ずれを更に抑制することができる。更に、実装装置11は、特徴部品60を載置前吸着動作で載置台18へ載置させ、載置台18上で特徴部61を認識したのちに、載置前吸着動作と異なる抑制吸着動作で特徴部品60を実装処理する。このように、実装装置11は、特徴部61を認識したあとに抑制吸着動作を行うため、より正確な特徴部61の位置で特徴部品60を吸着することができる。また、制御装置40は、吸着ノズル24へ負圧を付与するタイミングや、吸着後の移動加速度をより遅くすることによって、特徴部品60の吸着位置ずれをより抑制することができる。更にまた、実装装置11では、吸着ノズル24が特徴部品60に当接してから負圧を吸着ノズル24に付与するため、吸着位置ずれをより抑制することができる。 Further, since the mounting apparatus 11 moves the characteristic part 60 to the mounting table 18 and recognizes the position of the characteristic part 61 of the characteristic part 60 on the mounting table 18, the mounting part 11 can recognize the characteristic part 61 more accurately. Furthermore, since the mounting apparatus 11 performs the suppression suction operation after recognizing the feature portion 61, the suction position shift of the feature component 60 can be further suppressed. Furthermore, the mounting apparatus 11 places the characteristic component 60 on the mounting table 18 by the pre-mounting suction operation, recognizes the characteristic portion 61 on the mounting table 18, and then performs a suppression suction operation different from the pre-mounting suction operation. The characteristic component 60 is mounted. Thus, since the mounting apparatus 11 performs the suppression suction operation after recognizing the feature portion 61, the feature component 60 can be sucked at a more accurate position of the feature portion 61. Further, the control device 40 can further suppress the suction position shift of the characteristic component 60 by further delaying the timing at which the negative pressure is applied to the suction nozzle 24 and the movement acceleration after the suction. Furthermore, in the mounting apparatus 11, since the negative pressure is applied to the suction nozzle 24 after the suction nozzle 24 abuts on the characteristic component 60, the suction position shift can be further suppressed.
 なお、本発明は上述した実施形態に何ら限定されることはなく、本発明の技術的範囲に属する限り種々の態様で実施し得ることはいうまでもない。 It should be noted that the present invention is not limited to the above-described embodiment, and it goes without saying that the present invention can be implemented in various modes as long as it belongs to the technical scope of the present invention.
 例えば、上述した実施形態では、制御装置40は、汎用吸着動作や載置前吸着動作より遅いタイミングで負圧を吸着ノズル24に付与すると共に、汎用吸着動作に比して遅い加速度で特徴部品60の吸着後の移動を行う抑制吸着動作行うものとしたが、このいずれか一方の処理を省略してもよい。この実装装置では、負圧付与のタイミング及び移動加速度のいずれか一方を遅くすることにより、吸着位置ずれをより抑制することができる。 For example, in the above-described embodiment, the control device 40 applies a negative pressure to the suction nozzle 24 at a timing later than the general-purpose suction operation or the pre-mounting suction operation, and at a slower acceleration than the general-purpose suction operation. However, either one of the processes may be omitted. In this mounting apparatus, it is possible to further suppress the adsorption position shift by delaying either one of the negative pressure application timing and the movement acceleration.
 上述した実施形態では、特徴部品60に吸着ノズル24が当接してから吸着ノズル24に負圧を付与するものとしたが、例えば、汎用吸着動作に比して遅いタイミングで負圧を吸着ノズル24に付与するものとしてもよい。特徴部品60に吸着ノズル24が近接したときの吸着ノズル24の先端は、汎用吸着動作に比してより小さな負圧となるため、吸着位置ずれをより抑制することはできる。 In the above-described embodiment, the negative pressure is applied to the suction nozzle 24 after the suction nozzle 24 comes into contact with the characteristic component 60. For example, the negative pressure is applied to the suction nozzle 24 at a later timing than the general-purpose suction operation. It is good also as what gives to. Since the tip of the suction nozzle 24 when the suction nozzle 24 comes close to the characteristic component 60 has a smaller negative pressure than the general-purpose suction operation, the suction position shift can be further suppressed.
 上述した実施形態では、制御装置40は、通常部品Pの汎用吸着動作と異なる抑制吸着動作で特徴部品60を吸着移動させると共に、特徴部品60の載置前吸着動作と異なる抑制吸着動作で特徴部品60を吸着移動させるものとしたが、いずれか一方を満たすものとしてもよい。例えば、通常部品Pの汎用吸着動作と異なる抑制吸着動作で特徴部品60を吸着移動させる際には、載置前吸着動作と抑制吸着動作とを同じ条件としてもよい。また、載置前吸着動作と異なる抑制吸着動作で特徴部品60を吸着移動させる際には、汎用吸着動作と抑制吸着動作とを同じ条件としてもよい。 In the embodiment described above, the control device 40 sucks and moves the feature component 60 by the suppression suction operation different from the general-purpose suction operation of the normal component P, and the feature component by the suppression suction operation different from the suction operation before placing the feature component 60. 60 is moved by suction, but either one may be satisfied. For example, when the feature component 60 is attracted and moved by a suppression suction operation different from the general-purpose suction operation of the normal component P, the pre-mounting suction operation and the suppression suction operation may be set to the same condition. In addition, when the feature component 60 is moved by suction with a suppression suction operation different from the pre-mounting suction operation, the general-purpose suction operation and the suppression suction operation may be set to the same condition.
 上述した実施形態では、載置台18を備え、特徴部61の位置認識を載置台18上で行うものとしたが、特にこれに限定されず、載置台18への特徴部品60の載置を省略してもよい。例えば、フィーダ32のテープ34の収容部内で、特徴部品60の姿勢が安定していれば、制御装置40は、載置台18に載置することなく、フィーダ32上で特徴部61の認識を行い実装処理してもよい。この実装装置では、フィーダ32上で特徴部61の位置認識処理を行うものとし、フィーダ32上で特徴部品60の吸着時に汎用吸着動作よりも遅い条件の抑制吸着動作を行うものとすればよい。なお、実装装置11は、載置台18を備えないものとしてもよい。 In the above-described embodiment, the mounting table 18 is provided, and the position of the feature unit 61 is recognized on the mounting table 18. However, the present invention is not particularly limited thereto, and the mounting of the characteristic component 60 on the mounting table 18 is omitted. May be. For example, if the posture of the characteristic component 60 is stable in the accommodating portion of the tape 34 of the feeder 32, the control device 40 recognizes the characteristic portion 61 on the feeder 32 without being mounted on the mounting table 18. Implementation processing may be performed. In this mounting apparatus, the position recognition processing of the characteristic portion 61 is performed on the feeder 32, and the suppression suction operation under a slower condition than the general-purpose suction operation may be performed on the feeder 32 when the feature component 60 is suctioned. The mounting apparatus 11 may not include the mounting table 18.
 上述した実施形態では、平面状の載置台18に特徴部品60を載置するものとしたが、図6に示すように、実装装置11は、載置された部品を吸引する吸引部19が形成された載置台18Bを備えるものとしてもよい。図6は、吸引部19が形成された載置台18Bを備える実装装置11Bでの吸着動作の説明図である。この載置台18Bは、特徴部品60の載置される載置面に、特徴部品60よりも十分幅の狭いスリット状の吸引部19が形成されている。この吸引部19は、圧力付与ユニット27に接続されており、負圧及び正圧が供給されるものとする。この実装装置11Bでは、制御装置40は、部品供給ユニット14から特徴部品60を抑制吸着動作で吸着するよう実装ヘッド22を制御するものとしてもよい。一方、制御装置40は、載置台18B上で特徴部品60の上面をマークカメラ25で撮像し特徴部61を認識したのちに特徴部品60を吸着する際には、抑制吸着動作と異なる載置後吸着動作で特徴部品60を実装処理するよう実装ヘッド22を制御するものとしてもよい。載置後吸着動作は、例えば、汎用吸着動作及び/又は載置前吸着動作と同じとしてもよいし、異なるものとしてもよい。抑制吸着動作は、載置後吸着動作に比して、吸着ノズル24への負圧供給タイミングが遅いものとしてもよいし、吸着後の移動加速度が遅いものとしてもよい。この実装装置11Bでは、載置台18Bの吸引部19により載置台18Bでの特徴部品60の吸着位置ずれを抑制することができる。このため、吸引部19が十分に特徴部品60を固定できる場合には、載置台18B上では、抑制吸着動作を省略することができる。また、フィーダ32上では、抑制吸着動作を行うことにより、部品供給ユニット14での特徴部品60の吸着位置ずれを抑制することができる。なお、実装装置11Bでは、フィーダ32上及び載置台18B上のいずれにおいても抑制吸着動作を行ってもよい。 In the above-described embodiment, the characteristic component 60 is mounted on the planar mounting table 18. However, as illustrated in FIG. 6, the mounting device 11 includes the suction unit 19 that sucks the mounted component. It is good also as what is provided with the mounted mounting base 18B. FIG. 6 is an explanatory diagram of a suction operation in the mounting apparatus 11B including the mounting table 18B in which the suction part 19 is formed. In the mounting table 18 </ b> B, a slit-like suction portion 19 that is sufficiently narrower than the characteristic component 60 is formed on the mounting surface on which the characteristic component 60 is mounted. The suction part 19 is connected to the pressure applying unit 27 and is supplied with negative pressure and positive pressure. In this mounting apparatus 11B, the control device 40 may control the mounting head 22 so as to suck the characteristic component 60 from the component supply unit 14 by the suppression suction operation. On the other hand, when the control device 40 picks up the feature component 60 after the upper surface of the feature component 60 is imaged by the mark camera 25 on the placement table 18B and recognizes the feature portion 61, the control device 40 is different from the restraining suction operation. The mounting head 22 may be controlled so that the characteristic component 60 is mounted by a suction operation. For example, the post-mounting suction operation may be the same as or different from the general-purpose suction operation and / or the pre-mounting suction operation. The suppression suction operation may have a slower negative pressure supply timing to the suction nozzle 24 than the post-mounting suction operation, or may have a slower movement acceleration after the suction. In this mounting apparatus 11B, the suction position 19 of the mounting table 18B can suppress the displacement of the suction position of the characteristic component 60 on the mounting table 18B. For this reason, when the suction part 19 can sufficiently fix the characteristic component 60, the suppression suction operation can be omitted on the mounting table 18 </ b> B. Further, on the feeder 32, by performing the suppression suction operation, it is possible to suppress the suction position shift of the characteristic component 60 in the component supply unit 14. In addition, in the mounting apparatus 11B, you may perform suppression adsorption | suction operation | movement in any on the feeder 32 and the mounting base 18B.
 上述した実施形態では、特徴部品60の上面側を撮像し、特徴部品60(特徴部61)の位置を認識した結果を用いて位置補正を行うものとしたが、特にこれに限定されず、撮像した画像を他の処理に用いてもよい。また、上述した実施形態では、特徴部61が発光体である特徴部品60として説明したが、上面側から特徴部61を撮像することを要する部品であれば、特にこれに限定されず、他の部品としてもよい。 In the above-described embodiment, the upper surface side of the feature component 60 is imaged, and the position correction is performed using the result of recognizing the position of the feature component 60 (feature portion 61). The processed image may be used for other processing. In the above-described embodiment, the characteristic part 61 is described as the characteristic part 60 that is a light emitter. However, the characteristic part 61 is not particularly limited as long as it is a part that needs to image the characteristic part 61 from the upper surface side. It may be a part.
 上述した実施形態では、本発明を実装装置11として説明したが、例えば、実装方法としてもよいし、上述した処理をコンピュータが実行するプログラムとしてもよい。 In the above-described embodiment, the present invention has been described as the mounting apparatus 11. However, for example, a mounting method may be used, or a program that a computer executes the above-described processing may be used.
 本発明は、部品を基板上に配置する実装処理を行う装置に利用可能である。 The present invention can be used for an apparatus for performing a mounting process in which components are arranged on a substrate.
10 実装システム、11,11B 実装装置、12 基板搬送ユニット、13 実装ユニット、14 部品供給ユニット、15 パーツカメラ、18,18B 載置台、19 吸引部、20 ヘッド移動部、22 実装ヘッド、23 Z軸モータ、24 吸着ノズル、25 マークカメラ、26 撮像領域、27 圧力付与ユニット、27a 配管、28 真空ポンプ、29 電磁弁、30 吸気口、31 装着部、32 フィーダ、33 リール、34 テープ、35 トレイユニット、36 採取位置、40 制御装置、41 CPU、42 ROM、43 HDD、44 RAM、45 入出力インタフェース、46 バス、50 管理コンピュータ、52 入力装置、54 ディスプレイ、60 特徴部品、61 特徴部、62 当接面、P 通常部品、S 基板。 10 mounting system, 11, 11B mounting device, 12 substrate transport unit, 13 mounting unit, 14 component supply unit, 15 parts camera, 18, 18B mounting table, 19 suction unit, 20 head moving unit, 22 mounting head, 23 Z axis Motor, 24 suction nozzle, 25 mark camera, 26 imaging area, 27 pressure application unit, 27a piping, 28 vacuum pump, 29 solenoid valve, 30 intake port, 31 mounting part, 32 feeder, 33 reel, 34 tape, 35 tray unit , 36 sampling position, 40 control device, 41 CPU, 42 ROM, 43 HDD, 44 RAM, 45 I / O interface, 46 bus, 50 management computer, 52 input device, 54 display, 60 feature parts, 61 feature part, 62 Contact surface, P usually parts, S substrate.

Claims (9)

  1.  部品を吸着する1以上の吸着ノズルを有し該吸着した部品を基板上へ実装処理する実装ヘッドと、
     第1の部品を汎用吸着動作で実装処理するよう前記実装ヘッドを制御する一方、所定の特徴部が上面に形成された特徴部品を実装処理する際には前記汎用吸着動作と異なる所定の抑制吸着動作で実装処理するよう前記実装ヘッドを制御する制御部と、
     を備えた実装装置。
    A mounting head that has one or more suction nozzles for picking up the components and mounts the picked-up components on a substrate;
    The mounting head is controlled so that the first component is mounted by the general-purpose suction operation, and the predetermined restraint suction different from the general-purpose suction operation is performed when the feature component having the predetermined feature portion formed on the upper surface is mounted. A control unit for controlling the mounting head so as to perform mounting processing by operation;
    Mounting device.
  2.  前記制御部は、前記汎用吸着動作に比して遅いタイミングで負圧を前記吸着ノズルに付与する前記抑制吸着動作、及び、前記汎用吸着動作に比して遅い加速度で前記特徴部品の吸着後の移動を行う前記抑制吸着動作のうちいずれか1以上を行うよう前記実装ヘッドを制御する、請求項1に記載の実装装置。 The control unit is configured to apply a negative pressure to the suction nozzle at a timing slower than the general-purpose suction operation, and after the suction of the characteristic component at a slower acceleration than the general-purpose suction operation. The mounting apparatus according to claim 1, wherein the mounting head is controlled so as to perform any one or more of the restraining suction operations for moving.
  3.  請求項1又は2に記載の実装装置であって、
     前記部品の上面を撮像可能な撮像部と、
     前記部品を載置する載置台と、を備え、
     前記制御部は、前記特徴部品を載置前吸着動作で前記載置台へ載置させ、前記載置台上で前記特徴部品の上面を前記撮像部で撮像し前記特徴部を認識したのちには、前記載置前吸着動作と異なる前記抑制吸着動作で前記特徴部品を実装処理するよう前記実装ヘッドを制御する、実装装置。
    The mounting apparatus according to claim 1 or 2,
    An imaging unit capable of imaging the upper surface of the component;
    A mounting table for mounting the component;
    The control unit places the characteristic component on the mounting table by the pre-mounting suction operation, and after the upper surface of the characteristic component is imaged by the imaging unit on the mounting table and recognizes the characteristic unit, A mounting apparatus that controls the mounting head so as to mount the characteristic component by the restraining suction operation different from the pre-placement suction operation.
  4.  部品を吸着する1以上の吸着ノズルを有し該吸着した部品を基板上へ実装処理する実装ヘッドと、
     前記部品の上面を撮像可能な撮像部と、
     前記部品を載置する載置台と、
     所定の特徴部が上面に形成された特徴部品を載置前吸着動作で前記載置台へ載置させ、前記載置台上で前記特徴部品の上面を前記撮像部で撮像し前記特徴部を認識したのちには、前記載置前吸着動作と異なる所定の抑制吸着動作で前記特徴部品を実装処理するよう前記実装ヘッドを制御する制御部と、
     を備えた実装装置。
    A mounting head that has one or more suction nozzles for picking up the components and mounts the picked-up components on a substrate;
    An imaging unit capable of imaging the upper surface of the component;
    A mounting table for mounting the components;
    A feature part having a predetermined feature portion formed on the upper surface is placed on the mounting table by the pre-mounting suction operation, and the upper surface of the feature part is imaged by the imaging unit on the mounting table to recognize the feature portion. Later, a control unit that controls the mounting head so as to mount the characteristic component with a predetermined restraining suction operation different from the pre-placement suction operation described above,
    Mounting device.
  5.  前記制御部は、前記載置前吸着動作に比して遅いタイミングで負圧を前記吸着ノズルに付与する前記抑制吸着動作、及び、前記載置前吸着動作に比して遅い加速度で前記特徴部品の吸着後の移動を行う前記抑制吸着動作のうちいずれか1以上を行うよう前記実装ヘッドを制御する、請求項3又は4に記載の実装装置。 The control unit is configured to apply the suppression suction operation that applies a negative pressure to the suction nozzle at a timing slower than the pre-placement suction operation described above, and the characteristic component at a slower acceleration than the pre-placement suction operation. The mounting apparatus according to claim 3, wherein the mounting head is controlled so as to perform any one or more of the restraining suction operations for performing movement after suction.
  6.  請求項1~5のいずれか1項に記載の実装装置であって、
     前記部品の上面を撮像可能な撮像部、を備え、
     前記制御部は、前記特徴部品の上面を前記撮像部で撮像し前記特徴部を認識したのちには、前記吸着ノズルが前記特徴部品に当接してから負圧を前記吸着ノズルに付与する前記抑制吸着動作で前記実装ヘッドを制御する、実装装置。
    The mounting apparatus according to any one of claims 1 to 5,
    An imaging unit capable of imaging the upper surface of the component;
    The control unit applies the negative pressure to the suction nozzle after the suction nozzle comes into contact with the feature part after the upper surface of the feature part is imaged by the imaging unit and the feature part is recognized. A mounting apparatus that controls the mounting head by a suction operation.
  7.  請求項1又は2に記載の実装装置であって、
     前記部品の上面を撮像可能な撮像部と、
     部品を供給する供給部と、
     前記部品を載置し該載置された部品を吸引する吸引部を備える載置台と、を備え、
     前記制御部は、前記供給部から前記特徴部品を前記抑制吸着動作で吸着するよう前記実装ヘッドを制御する一方、前記載置台上で前記特徴部品の上面を前記撮像部で撮像し前記特徴部を認識したのちに前記特徴部品を吸着する際には、前記汎用吸着動作又は前記抑制吸着動作と異なる載置後吸着動作で前記特徴部品を実装処理するよう前記実装ヘッドを制御する、実装装置。
    The mounting apparatus according to claim 1 or 2,
    An imaging unit capable of imaging the upper surface of the component;
    A supply unit for supplying parts;
    A mounting table including a suction unit that mounts the component and sucks the mounted component;
    The control unit controls the mounting head to suck the characteristic component from the supply unit by the suppression suction operation, while imaging the upper surface of the characteristic component on the mounting table by the imaging unit. A mounting apparatus that controls the mounting head so as to mount the feature component by a post-mounting suction operation different from the general-purpose suction operation or the suppression suction operation when the feature component is suctioned after being recognized.
  8.  部品を吸着する1以上の吸着ノズルを有し該吸着した部品を基板上へ実装処理する実装ヘッドと、
     前記部品の上面を撮像可能な撮像部と、
     所定の特徴部が上面に形成された特徴部品を実装処理する際に、前記特徴部品の上面を前記撮像部で撮像し前記特徴部を認識したのちには、前記吸着ノズルが前記特徴部品に当接してから負圧を前記吸着ノズルに付与する抑制吸着動作で前記実装ヘッドを制御する制御部と、
     を備えた実装装置。
    A mounting head that has one or more suction nozzles for picking up the components and mounts the picked-up components on a substrate;
    An imaging unit capable of imaging the upper surface of the component;
    When mounting a feature part having a predetermined feature portion formed on the upper surface, after the upper surface of the feature component is imaged by the imaging unit and the feature portion is recognized, the suction nozzle touches the feature component. A control unit that controls the mounting head in a suppression suction operation that applies a negative pressure to the suction nozzle after contact;
    Mounting device.
  9.  部品を吸着する1以上の吸着ノズルを有し該吸着した部品を基板上へ実装処理する実装方法であって、
     第1の部品を汎用吸着動作で実装処理するよう前記実装ヘッドを制御する一方、所定の特徴部が上面に形成された特徴部品を実装処理する際には前記汎用吸着動作と異なる所定の抑制吸着動作で実装処理するよう前記実装ヘッドを制御するステップ、
     を含む実装方法。
    A mounting method having one or more suction nozzles for sucking a component and mounting the sucked component on a substrate,
    The mounting head is controlled so that the first component is mounted by the general-purpose suction operation, and the predetermined restraint suction different from the general-purpose suction operation is performed when the feature component having the predetermined feature portion formed on the upper surface is mounted. Controlling the mounting head to perform mounting processing in motion;
    Implementation method including
PCT/JP2015/059108 2015-03-25 2015-03-25 Mounting device and mounting method WO2016151797A1 (en)

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