WO2016145932A1 - 手套摘取整理码放装置 - Google Patents

手套摘取整理码放装置 Download PDF

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Publication number
WO2016145932A1
WO2016145932A1 PCT/CN2016/000113 CN2016000113W WO2016145932A1 WO 2016145932 A1 WO2016145932 A1 WO 2016145932A1 CN 2016000113 W CN2016000113 W CN 2016000113W WO 2016145932 A1 WO2016145932 A1 WO 2016145932A1
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WO
WIPO (PCT)
Prior art keywords
glove
conveying
belt
box
temporary storage
Prior art date
Application number
PCT/CN2016/000113
Other languages
English (en)
French (fr)
Inventor
曹玉国
Original Assignee
淄博百泰自动化科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201520149187.1U external-priority patent/CN204489961U/zh
Priority claimed from CN201620089933.7U external-priority patent/CN205366201U/zh
Application filed by 淄博百泰自动化科技有限公司 filed Critical 淄博百泰自动化科技有限公司
Priority to MYPI2017100013A priority Critical patent/MY190482A/en
Priority to US15/558,995 priority patent/US10239646B2/en
Publication of WO2016145932A1 publication Critical patent/WO2016145932A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/50Stacking one article, or group of articles, upon another before packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/36Arranging and feeding articles in groups by grippers
    • B65B35/38Arranging and feeding articles in groups by grippers by suction-operated grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/56Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/20Applications of counting devices for controlling the feed of articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G13/00Roller-ways
    • B65G13/02Roller-ways having driven rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/10Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface
    • B65G15/12Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts
    • B65G15/14Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts the load being conveyed between the belts
    • B65G15/16Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts the load being conveyed between the belts between an auxiliary belt and a main belt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/03Stacking of articles by adding to the top of the stack from above
    • B65G57/04Stacking of articles by adding to the top of the stack from above by suction or magnetic devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged

Definitions

  • the invention belongs to the field of PVC, nitrile and latex glove production equipment, and particularly relates to a fully automatic device capable of automatically controlling the extraction, transportation, forward and reverse code placement and counting of gloves.
  • the production line of plastic gloves mainly includes PVC, nitrile and latex gloves.
  • Glove production line has two rows (commonly known as one-hand die line) or four rows of hand touch (commonly known as two-hand die line) continuous operation production, running speed of 120-180 / min.
  • Glove production process must go through several processes such as circulating hand mold dip, glove drying, glove semi-release, glove removal and packaging. As shown in Fig. 2, after the gloves are subjected to the semi-release process on the assembly line, the removed wrists may be of different lengths, so that the semi-release gloves enter the picking and packaging process, even if the gloves are taken at the same time, they are picked up.
  • the arrangement on the conveyor belt will also be inconsistent, unless it is manually adjusted, it will affect the quality of the next package.
  • the traditional glove picking device picks up the glove
  • the front and rear positions of the glove on the conveyor belt cannot be automatically adjusted, the glove arrangement is not neat, and the stacking efficiency is low.
  • the glove is picked up from the conveyor belt and placed into the stacking or packaging process, and the pneumatic picking mechanism is often used.
  • the pneumatic component has a high frequency of operation and is easily damaged, requiring frequent shutdown and maintenance, and high maintenance cost.
  • the general requirement for glove packaging is to hold 100 gloves in a box, and each 25 pieces of gloves need to be replaced with fingertips and wrists, which facilitates the neat stacking of the gloves.
  • two kinds of boxing methods are generally adopted: one is to rotate the glove by 180 for every 25 rotations by a rotating robot.
  • the way to complete the glove fingertips and wrists is replaced by stacking.
  • this method is used, the glove will rotate at high speed in the air, which will easily cause the loss of the glove to be lost, and the glove of the smashing will be shaken, and the problem of uneven arrangement will occur, which reduces the uniformity of the glove.
  • Another method is to complete the manual rotation by stacking the rollers.
  • the technical problem to be solved by the present invention is to provide a glove picking and arranging device, which can automatically complete the glove from picking to The whole process of transportation, stacking and counting, and high quality and efficiency.
  • the technical solution of the present invention is to provide a glove picking and arranging device, which comprises: a system control device and a forward and reverse palletizing transporting device; the system control device includes a sensing counter; system control The device is connected to and controls the front and back palletizing and transporting the fishing device; the front and back palletizing and transporting the fishing device comprises a temporary storage portion of the glove, and the temporary storage portion of the glove is connected to the transporting portion and/or the glove transporting portion;
  • the glove temporary storage portion includes at least one temporary storage group, each temporary storage group includes one or more longitudinally arranged transitional cartridge compartments, the upper end of the transitional cartridge compartment is open, and a compartment door capable of automatically opening and closing is disposed below the transitional compartment;
  • the glove receiving transport portion is disposed under the glove temporary storage portion; the glove picking transport portion includes a rotating box compartment, and the rotating box compartment is mounted on the first moving device; the upper end of the rotating box compartment is open, and the rotating box compartment is disposed below Automatic opening and closing of the warehouse door.
  • the glove receiving and transporting portion further comprises a rotating device
  • the rotating device comprises a box carousel, a rotary power transmission group, a rotating electric machine and a mounting frame
  • the rotating box bin is mounted on the box carousel, and is opened on the box carousel
  • the door of the rotating box compartment can be opened in the feeding opening
  • the box carousel is arranged on the mounting frame and can be freely rotated on the mounting frame
  • the rotating motor drives the box carousel and the rotating box to rotate by the rotating power transmission group.
  • the transition box or the rotating box magazine comprises a magazine body, and the door opening and closing mechanism is arranged on the magazine body;
  • the door opening and closing mechanism comprises an opening and closing power mechanism, a door hinge, a connecting rod and The beam;
  • the opening and closing power mechanism is mounted on the warehouse body, the telescopic shaft of the opening and closing power mechanism is connected to the beam, the beam hinged connecting rod, the other end of the connecting rod is hinged to the door hinge, and the door is installed in the warehouse body through the door hinge.
  • the lower part; the system control device can control the telescopic shaft of the opening and closing power mechanism to perform the pushing and retracting action, thereby driving the beam and the connecting rod to move, and the connecting rod drives the sliding door to rotate along the rotating shaft of the door hinge to realize the automatic opening and closing of the door.
  • the temporary storage group is a stacking and stacking device
  • the stacking and stacking device comprises a power mechanism and two sets of vertically arranged closed loop conveyors, and the power mechanism drives the adjacent sides of the two endless conveyor belts to be synchronously transmitted downward;
  • a plurality of pallets are fixed on the circulating conveyor belt; the pallets driven by the circulating conveyor belt can be docked between the two circulating conveyor belts to form a temporary glove supporting platform that moves downward; each temporary glove supporting platform and the storage above it
  • the object space constitutes a transition box.
  • the glove transport fishing portion comprises a transport box, a second moving device and a glove removing device, the transport box is mounted on the second mobile device; the front end of the second mobile device is located below the first mobile device; A glove-carrying device is provided at the end of the mobile device, and the glove-carrying device can take out the mites in the transport box.
  • the bottom plate and at least one side wall of the transport box compartment are strip-shaped grilles;
  • the glove-carrying device comprises a fishing power group and a fishing claw, the fishing claw is in the shape of a harpoon, and the fishing power group can drive the fishing claw to move up and down;
  • the fishing power group drives the fishing claw to be located at the lower portion.
  • the fishing claw is inserted under the bottom plate of the transport box, and the fishing power group can drive the claw upward.
  • the gloves are removed through the gap between the bottom and side walls of the transfer box compartment.
  • the method further comprises a conveying and placing device, the system control device is connected to and controls the conveying and placing device; the conveying and placing device comprises a glove conveying portion, and the glove conveying portion comprises an upper conveying belt and a lower conveying belt, and the conveying is carried out up and down Gloves formed between the bands
  • the transport space is clamped, the upper and lower conveyor belts are clamped and transported in the same direction; the glove transporting portion is docked with the temporary storage portion of the glove, and the glove transport portion can be gripped and transported and placed into the glove temporary portion by the motion inertia.
  • the glove conveying portion further comprises a lower pressing type guiding belt, the upper end of the lower pressing type guiding belt is connected with the end of the upper conveyor belt or coaxially mounted, and the lower end of the lower pressing type guiding belt is directed to the glove. Expected placement.
  • the method further comprises a correction conveying device, the system control device is connected to and controls the correction conveying device; the correction conveying device comprises a glove correction conveying portion; the glove correction conveying portion comprises a glove conveying mechanism and a glove position detecting mechanism; and the glove conveying mechanism comprises conveying power
  • the system control device is connected to and controls the correction conveying device;
  • the correction conveying device comprises a glove correction conveying portion;
  • the glove correction conveying portion comprises a glove conveying mechanism and a glove position detecting mechanism;
  • the glove conveying mechanism comprises conveying power
  • the device and the conveyor belt, the conveying power device and the conveyor belt constitute a picking belt set;
  • the glove position detecting mechanism is coupled to and controls the operation of the conveying power unit.
  • the glove placement portion is further included, and the correction conveying device or the glove conveying portion is connected to the temporary storage portion of the glove through the glove placing portion;
  • the glove placement portion includes a glove moving suction device capable of sucking and transferring the glove on the conveyor belt of the glove delivery mechanism, and The glove is placed in the temporary storage portion of the glove;
  • the glove placement portion includes a tiled placement belt and a glove moving suction device when the glove delivery portion is coupled to the glove temporary storage portion through the glove placement portion; the glove delivery portion conveys the glove to the tiled placement belt, The glove moving suction device can suck and transfer the glove placed on the flat belt and place the glove on the temporary storage portion of the glove;
  • the glove moving suction device comprises at least two structural forms:
  • the glove moving suction device comprises a reciprocating lifting suction cup set, and the reciprocating lifting suction cup group comprises one or more suction cups capable of reciprocating translation and lifting;
  • the glove moving suction device comprises an adsorption belt mechanism comprising a belt power roller, a belt belt, a vacuum chamber and a glove peeling plate, the belt power roller drives the belt belt running; the vacuum chamber is connected with the vacuum system; under the belt belt A glove peeling plate is provided, and the glove peeling plate is tangent to the perforated belt.
  • the conveyor belt set is taken at high speed, so that the removed gloves are laid flat; after the gloves are removed, the device can use the correction conveying device or the conveying device to realize the flat conveying operation of the gloves.
  • the gloves are stopped after the sensors are detected on the respective transmission belts, so that the wrists of the gloves can be placed on one line, which facilitates subsequent picking and placing operations.
  • the invention can adapt to the transportation of more than one glove, facilitates the single positioning or multiple alignment of the gloves, and the subsequent suction and discharge, and the production efficiency is extremely high.
  • the glove When the conveying device is used, the glove is transported through the clamping and conveying space between the upper and lower conveyor belts. After the glove generates the motion inertia, it is thrown from the clamping conveying space and falls directly to the glove where it is expected to be placed.
  • the device realizes point-to-point one-time in-situ delivery, so the gloves can be placed or stacked neatly without the aid of the alignment device. This design makes the structure of the device more concise and practical.
  • the glove conveying part of the conveying and placing device can be directly connected to the temporary storage part of the glove, or the temporary storage part of the glove can be connected by laying the conveyor belt, and the producer can freely select according to the production needs.
  • the above-mentioned structural combination method can not only realize the conveying operation of the single-row glove production line, but also can complete the conveying, tiling placement or stacking task of the multi-row glove production line, and the use mode is flexible, the adaptability is strong, and the production efficiency is doubled. .
  • the gloves in the process of counting the positive and negative codes are always in the warehouse during the temporary storage, rotation and transfer fishing. There is no high-speed rotation movement process of the robot, so that the gloves are not lost and the counting is accurate. On the other hand, the subsequent rotation process of the glove is relatively soothing, and the glove code is not easy to loose, which ensures the uniformity of the glove. And according to the setting of the system control device, the number of gloves per glove can be specified, 100 conventional boxes for gloves, and non-conventional code cartridges for non-100 pieces can be completed, and the operation is more flexible and convenient.
  • Figure 1 is a schematic view of the structure of the present invention
  • Figure 2 is a schematic view showing the structure of the glove removing device and the correcting conveying device (excluding the glove moving suction device);
  • Figure 3 is a top plan view of the glove position of Figure 2 in an uncorrected state (the arrow points to the direction of movement of the glove, and the dotted line indicated by the arrow is the aligned position where the glove is finally stopped);
  • FIG 4 is a schematic view showing the cooperation structure of the glove moving suction device and the correction conveying device of the present invention (the glove moving suction device adopts the structure 1);
  • FIG. 5 is a schematic view showing the cooperation structure of the glove moving suction device and the correction conveying device of the present invention (the glove moving suction device adopts the structure 2);
  • FIG 6 is a schematic view showing the cooperation structure of the glove moving suction device and the modified conveying device of the present invention (the glove moving suction device adopts the structure 3);
  • Figure 7 is a schematic structural view of a forward and reverse palletizing transport fishing device
  • Figure 8 is a schematic view showing the structure of the glove receiving and transporting portion
  • Figure 9 is a plan view of Figure 8.
  • Figure 10 is a schematic structural view of a glove transporting fishing portion
  • Figure 11 is a schematic view showing the structure of the direction A in Figure 10;
  • Figure 12 is a schematic view of the cooperation structure of the transport box and the glove-carrying device (the fishing claw is inserted into the transport box);
  • Figure 13 is a schematic structural view of the transition box or the rotating box in the first embodiment (the door open state);
  • Figure 14 is a schematic structural view of a transition box or a rotating box in the first embodiment (a closed state of the door);
  • Figure 15 is a schematic structural view of a stacking and stacking device in the second embodiment
  • Figure 16 is a schematic structural view of a glove conveying portion in the third embodiment
  • Figure 17 is a schematic view showing the structure of a glove transporting portion in which a push-down type guide belt is installed in the fourth embodiment
  • Figure 18 is a schematic view showing the structure of the temporary storage portion of the glove placement portion of the glove placement portion in the fifth embodiment (glove shifting)
  • the movable suction device adopts the structure 4);
  • Glove production line 1.1 glove production line; 1.2 hand mold; 1.3 gloves;
  • glove picking device 2.1 picking the rack; 2.2 picking up the motor; 2.3 picking the power transmission group; 2.4 picking the semi-circular roller; 2.5 glove detecting device;
  • Glove correction conveying part 3.1 conveying power device; 3.2 conveying belt; 3.3 glove position detecting mechanism;
  • glove moving suction device structure 1: 4.1 lifting power device; 4.2 slider; 4.3 frame; 4.4 lifting boom; 4.5 lifting frame; 4.6 linear guide; 4.7 suction cup; 4.8 reciprocating power unit;
  • Glove moving suction device structure 3: 6.1 belt hole belt; 6.2 vacuum chamber; 6.3 glove stripping plate; 6.4 belt power roller; 6.5 frame;
  • Glove conveying part 7.1 upper conveyor belt; 7.2 lower conveyor belt; 7.3 lower pressure guiding conveyor belt
  • Gloves pick up the transport part; 14. Glove transport and fishing part; 15. Gloves fishing device; 16, transition box bin; 17, transition box bin; 18, rotating motor; 19, belt; 20, rotating box bin; First mobile device; 22, transmission belt; 23, body frame; 24, box warehouse turntable; 25, mobile motor; 26, transport box warehouse; 27, fishing claw; 28, fishing power group; 29, second mobile device; , warehouse body; 31, box warehouse fixed plate; 32, opening and closing cylinder; 33, cylinder bearing; 34, telescopic shaft; 35, door hinge; 36, connecting rod; 37, warehouse door; 38, beam.
  • the present invention comprises a glove picking device 2, a correcting conveying device, a conveying and placing device, and a forward and reverse palletizing transporting and picking device.
  • the glove picking device 2 is connected to the front and back yards by a modified conveying device or a conveying and placing device. ⁇ Transport fishing device.
  • the system control device connects and controls the switching and operation of each of the above devices.
  • the transport placement device includes a glove transport portion 7.
  • the correction conveying device includes a glove correction conveying portion 3.
  • the forward and reverse palletizing transport fishing device includes a glove temporary storage portion 12, a glove receiving transport portion 13 and a glove transport fishing portion 14.
  • the glove correction conveying portion 3 is connected to the glove temporary storage portion 12 through the glove placement portion; the glove delivery portion 7 may be directly connected to the glove temporary storage portion 12, or the glove temporary storage portion 12 may be connected through the glove placement portion.
  • the upper arrow is the direction of movement of the glove production line.
  • the glove production line 1.1 has a plurality of hand molds 1.2 suspended from the lower part.
  • the hand mold 1.2 continuously produces the gloves 1.3 through the processes of dipping, material baking, etc., after the glove 1.3 is subjected to the semi-release process, the gloves 1.3 are taken off from the hand mold 1.2. Down, but the wrists of the gloves are different.
  • the glove picking device 2 comprises a set of picking frames 2.1, a picking motor 2.2, and a set of picking power transmission sets 2.3 (which can be used with transmission gears, belts or drive chains, etc.) Kind of transmission form), a pair of picking semi-circular rolls 2.4, a set of glove detecting device 2.5.
  • the motor 2.2 is removed by picking up the power transmission group 2.3, and the semi-circular roller 2.4 is taken for internal rotation.
  • the two semi-circular rolls 2.4 are in the waiting position, there is a passage for the glove 1.3 in the middle.
  • the rotation picking operation is started.
  • the surfaces of the two pick-up semi-circular rolls 2.4 are closely adhered, and the semi-circular rolls 2.4 are taken out to be exhausted, and the surface is provided with a venting groove.
  • an anti-static cloth is attached to the surface. All of the above are installed on the picking rack 2.1.
  • Embodiment 1 The glove picking device 2 is connected to the front and back palletizing transporting and picking device by the correcting conveying device.
  • the modified delivery device of the present invention includes a glove correction delivery portion 3.
  • the glove correction conveying portion 3 includes a glove conveying mechanism and a glove position detecting mechanism 3.3;
  • the glove conveying mechanism includes a conveying power device 3.1 and a conveying belt 3.2, the conveying power device 3.1 and the conveying belt 3.2 constitute a picking belt set;
  • the glove position detecting mechanism 3.3 is coupled to the system
  • the control device the system control device controls the operation of the delivery power device 3.1.
  • a glove position detecting mechanism 3.3 is mounted above the conveyor belt 3.2 for detecting whether the glove is in place, thereby controlling the conveying power unit 3.1 such that the glove wrist is in a line when the belt 3.2 is stopped. All of the above are installed on the picking rack 2.1.
  • the glove position detecting mechanism 3.3 is a machine vision system, or a photoelectric sensor, or a visual sensor, and the like, which can realize the position of detecting the glove, and is not limited by the embodiment.
  • the correction delivery device also includes a glove placement portion.
  • the glove placement portion includes a glove moving suction device that is capable of sucking and transporting the glove on the conveyor belt and placing the glove to the glove temporary portion 12.
  • the glove moving suction device 4 (structure 1) includes a frame 4.3, a lifting boom 4.4, a lifting power device 4.1, and a lifting frame 4.5.
  • One end of the lifting frame 4.5 is hinged to one end of the frame 4.3 by the lifting boom 4.4.
  • the other end of the frame 4.5 is connected to the other end of the frame 4.3 by the elevating power unit 4.1.
  • a reciprocating power unit 4.8 and a linear guide 4.6 are mounted on the lifting frame 4.5, and a slider 4.2 is disposed on the linear guide 4.6.
  • the reciprocating power unit 4.8 drives the slider 4.2 to reciprocate along the linear guide 4.6.
  • Slider 4.2 connects the suction cup 4.7.
  • the lifting frame 4.5 connects one end of the lifting power unit 4.1 toward the conveying belt 3.2 of the glove conveying mechanism, and the lifting frame 4.5 connects one end of the lifting rod 4.4 to the glove temporary storage portion 12.
  • the suction cup 4.7 is reciprocable along the linear guide 4.6.
  • the lifting power unit 4.1 causes the lifting frame 4.5 to drive the suction cup 4.7 down, sucking the glove on the conveyor belt 3.2, and then sucking the suction cup 4.7. Move up and along the linear guide 4.6 to the glove temporary storage portion 12, loosen the glove, and complete a conveying process.
  • the working process of the glove picking device 2 and the correcting conveying device is as follows:
  • the glove line 1.1 continuously transports the half-tie gloves 1.3 attached to the hand mold 1.2.
  • Gloves 1.3 will go through the semi-detachment process, and the wrists of the gloves will be different.
  • the detecting device 2.5 detects that the glove 1.3 or the hand mold 1.2 passes, the signal is transmitted to the system control device.
  • the take-up motor 2.2 starts running.
  • the motor 2.2 is taken to drive the pick-up power transmission group to move, so that the semi-circular roller 2.4 is taken for internal rotation.
  • the gloves 1.3 are taken out, and one or more gloves can be taken at a time.
  • the removed gloves 1.3 are dropped side by side on the conveyor belt 3.2, but the front and rear positions are different.
  • the conveying power unit 3.1 drives the conveying belt 3.2 to operate.
  • the wrist of the glove 1.3 contacts the conveyor belt 3.2, the glove 1.3 is driven to be conveyed forward on the conveyor belt 3.2.
  • the glove position detecting mechanism 3.3 has a signal output to the system control device, and the system control device transmits the corresponding power.
  • the device 3.1 is de-energized or decelerated, and the conveyor belt 3.2 stops transporting or decelerating the transport, thereby stopping the glove 1.3 to a fixed position.
  • the drive belt 3.2 stops conveying and the wrists of the glove 1.3 are all on one line.
  • the lifting power device 4.1 causes the lifting frame 4.5 to drive the suction cup 4.7 down, sucking and conveying.
  • the suction cup 4.7 ascends and moves along the linear guide 4.6 to the glove temporary portion 12 to release the glove.
  • the suction cup 4.7 releases the glove and returns along the linear guide 4.6 to move to the waiting position. Complete a transfer process and wait for the next set of gloves to be in place.
  • the structure of the conveying power unit 3.1 can be a conveying gear motor, an electromagnetic clutch and a belt driving roller. It can also be composed of a motorized drum and a conveyor belt driven roller.
  • the electric drum includes an integral electric drum built in the drum, and a split type electric drum driven by an external motor to drive the unpowered drum.
  • the structure of the glove moving suction device can also use the structure 2: the glove moving suction device 5 includes the first and second transmission groups.
  • the driving wheel 5.1 drives the driven wheel 5.2 to rotate through the chain or the timing belt to form a first transmission group
  • the driving wheel 5.3 drives the driven wheel 5.4 to rotate to form a second transmission group.
  • the driving wheel 5.1 and the driving wheel 5.3 are rotated by the same motor to ensure the synchronous operation of the chain or the timing belt of the first and second transmission groups.
  • more than one suction cup that is provided with two rotating shafts, the two rotating shafts being mounted on the first transmission group and the second transmission group, respectively.
  • the two drive sets are arranged along the conveying direction of the glove, and the front and rear positions of the two drive sets differ by the length of one suction cup.
  • the motor drives the two transmission groups to rotate, the chain or the timing belt will run synchronously, thereby driving the suction cup to make a reciprocating motion, and the suction cup is always placed with the suction surface facing downward, and does not reverse the upper and lower sides due to the reciprocating motion.
  • the linear speed of the chain or timing belt is the same as the linear speed of the conveyor belt 3.2, which makes it easier to transport the gloves synchronously.
  • Each suction cup is equidistantly mounted on two transmission groups, each of which can sequentially pass the waiting position and the upper portion of the glove temporary storage portion 12, and completes the suction of the gloves from the conveyor belt 3.2, and respectively releases them to the temporary storage groups of the glove temporary storage portion 12. Conveying operations. As shown in Fig. 5, a total of five suction cups are provided in the figure, namely suction cups 5.5, 5.6, 5.7, 5.8 and 5.9. When the suction cup 5.5 is in the waiting position of the glove on the conveyor belt 3.2, the suction cup 5.6 is just in the temporary storage group. Above 12.1, the suction cup 5.7 is just above the temporary storage group 12.2, and so on.
  • the structure of the glove moving suction device can also use the structure three: the glove moving suction device 6 includes an adsorption belt mechanism.
  • the entire set of suction belt mechanisms is mounted on the frame 6.5.
  • the adsorption belt mechanism includes belt power roller 6.4, belted belt 6.1, true Cavity 6.2 and glove stripping plate 6.3.
  • the belt power roller 6.4 drives the belted belt 6.1 to operate.
  • the vacuum chamber 6.2 is always connected to the vacuum system so that the perforated belt 6.1 has an adsorption function, and a glove peeling plate 6.3 is provided below the perforated belt 6.1, and the glove peeling plate 6.3 is tangent to the perforated belt 6.1.
  • the system control device controls the belted belt 6.1 to absorb the glove, and the belt power roller 6.4 drives the belted belt 6.1 to operate. Since the perforated belt 6.1 is always connected to the vacuum chamber 6.2, the perforated belt 6.1 always adsorbs the glove 1.3, and only when the glove 1.3 is shoveled away from the vacuum chamber 6.2 by the glove stripping plate 6.3, the perforated belt 6.1 loses the adsorption force, the glove 1.3 Naturally, it sinks on the glove temporary portion 12.
  • the forward and reverse palletizing transporting and fishing device of the present invention comprises a glove temporary storage portion 12, a glove receiving transport portion 13 and a glove transport fishing portion 14.
  • the system control device includes a sensing counter. The system control device connects and controls the specific operations of the glove temporary storage portion 12, the glove receiving transport portion 13 and the glove transport fishing portion 14, and the cooperation between the mechanisms.
  • the glove temporary storage portion 12 includes four temporary storage groups, and the number of the temporary storage groups should be set to be the same as the number of glove suction and discharge devices in the picking and stacking device.
  • Each of the temporary storage groups includes two longitudinally arranged transition box compartments 16 and 17, the upper end of the transitional cartridge compartment is open, and the compartment door of the transitional compartment is automatically opened and closed.
  • the number of suction cups 11 is large, not only should the number of groups of the temporary storage group be increased, but also the number of transition box positions should be appropriately increased, so that when the rotary cassette magazine 20 is operated on a long production line, the entire system can also be satisfied. Increased staging requirements to accommodate faster production speeds.
  • the glove receiving transport portion 13 is disposed below the glove temporary storage portion 12.
  • the glove access transport portion 13 includes a spin box 20 which is mounted on a rotating device and the rotating device is disposed on the first moving device 21.
  • the upper end of the spin box 20 is opened, and a door that can be automatically opened and closed is disposed below the spin box 20.
  • the rotating device comprises a box carousel 24, a rotary power transmission group, a rotating electric machine 18 and a mounting frame; the rotating box magazine 20 is mounted on the box carousel 24, and a magazine opening is opened on the box carousel 24, and the door of the box 20 is rotated.
  • the cartridge silo 24 can be opened on the mounting bracket and can be freely rotated on the mounting bracket; the rotary motor 18 drives the cassette reel 24 and the rotating cassette holder 20 to rotate by the rotary power transmission unit.
  • the rotary power transmission group is a belt transmission, and a structure such as a timing belt, a chain or a gear meshing may be selected, which is not limited to the embodiment.
  • the transition box compartment and the spin box compartment 20 have substantially the same structure. It comprises a magazine body 30, under which a door 37 that can be automatically disengaged is provided by a door opening and closing mechanism.
  • the door opening and closing mechanism includes an opening and closing power mechanism.
  • the opening and closing power mechanism adopts an opening and closing cylinder 32.
  • the door opening and closing mechanism further includes a magazine fixing plate 31, a cylinder holder 33, a door hinge 35, a link 36, and a beam 38.
  • the opening and closing cylinder 32 is mounted on the cartridge body 30 through the cartridge fixing plate 31 and the cylinder holder 33.
  • the telescopic shaft 34 of the opening and closing cylinder 32 is connected to the beam 38, and the two ends of the beam 38 respectively transfer a connecting rod 36, and the connecting rod 36
  • the other end hinges the door hinge 35, and the door 37 is mounted on the lower portion of the cartridge body 30 through the door hinge 35; when the number of gloves in the cartridge body 30 reaches a set number, the system control device causes the opening and closing cylinder 32 to be pushed out. And the retracting action, thereby driving the beam 38 and the connecting rod 36 to move, and the connecting rod 36 drives the door to rotate along the rotating shaft of the door hinge 35 to realize automatic opening and closing of the door 37.
  • the glove transport fishing portion 14 includes a transport case 26, a second moving device 29, and a glove loading device.
  • the transfer box compartment 26 is mounted on the second moving device 29; the front end of the second moving device 29 is located below the first moving device 21, and can be received when the transfer cassette bin 26 is located at the front end of the second moving device 29. It is preferred to rotate the glove in the box compartment 20.
  • a glove removing device 15 is provided at the end of the second moving device 29, and the glove removing device 15 can take out the mites in the transport box compartment 26.
  • the glove-carrying device 15 includes a fishing power set 28 and a fishing claw 27, and the fishing claw 27 has a harpoon shape, and the fishing power group 28 can drive the fishing claw 27 up and down.
  • the fishing power unit 28 drives the fishing claw 27 at the lower portion, and when the transfer box magazine 26 is at the end of the second moving device 29, the fishing claw 27 is inserted into the bottom plate of the transport box magazine 26.
  • the fishing power pack 28 can move the fishing claws 27 up and through the grille gaps of the bottom and side walls of the transport box compartment 26 to remove the gloves.
  • the glove picking device 15 can obtain sufficient time for the next step of loading and can be moved up to the optimum position for the worker to pack the box.
  • the first or second moving device includes a body frame 23, and a driving roller is respectively disposed at the front and rear ends of the body frame 23, and the driving belt 22 is set on the driving roller, and the mounting bracket is fixed on the transmission belt 22; one of the driving rollers
  • the moving motor 25 is connected; the opening and closing action of the door does not interfere with the belt 22.
  • the positive and negative palletizing operation of the glove includes the following steps:
  • the glove temporary storage part 12 sets S temporary storage groups, S ⁇ 1. Gloves are placed in the transition box 16 of the uppermost level of each temporary storage group.
  • the suction cup 11 cuts off the vacuum, and the glove is lowered by its own weight.
  • the suction cup 11 reciprocates back and forth.
  • the sensing counter detects that the number of gloves in the transition box 16 reaches a preset amount
  • the system control device controls the door of the transition box 16 to open, and the glove falls into the lower transition box 17 step by step. in.
  • the rotating box When the rotating box is located under a temporary storage group, the door of the transition box of the lowermost layer of the temporary storage group is opened, and the glove falls into the rotating box; the rotating box is adjusted by the rotating action, and the glove is lowered to In the transfer box.
  • the rotating box is adjusted to have a rotation angle of N°, and the number of movements of the rotating box to receive the glove from the transition box is n.
  • N [(-1) (n+1) +1] ⁇ 90
  • n is a transition from the rotating box.
  • Method 1 After the number of gloves is reversed and placed in the rotating box 20 to meet the requirement of one boxing, the number of gloves is once transferred to the transport box bin 26.
  • the specific operation method is: when the spin box 20 is located under the first temporary storage group, the door of the transition box 17 of the lowermost layer of the temporary storage group is opened, the glove falls into the rotating box 20; the rotating box 20 rotates After 180°, move to the bottom of the second temporary storage group, the door of the transition box 19 of the lowermost layer of the temporary storage group is opened, the glove falls into the rotating box compartment 20; after the rotating box compartment 20 is rotated by 180°, it moves to Below the third temporary storage group, ..., the door of the transition box 17 of the lowermost layer of the Sth temporary storage group is opened, and the glove falls into the spin box 20.
  • the system control device controls the door of the spin box 20 to open, and the glove falls into the lower transport bin 26 .
  • Each of the rotating box magazines 20 receives a small number of gloves, and after correcting the orientation of the gloves, it is immediately sent to the transport box compartment 26 until the number of forward and reverse stitching gloves in the transport box compartment 26 meets the requirements of one box loading.
  • the specific operation method is: when the spin box 20 is located under the first temporary storage group, the door of the transition box 19 of the lowermost layer of the temporary storage group is opened, and the glove falls into the rotating box 20; the rotating box 20 will One of the small gloves is delivered to the end of the first moving device 21, the system control device controls the door of the rotating box 20 to open, the glove falls into the transport box 26; the rotating box 20 moves to the second temporary storage Below the group, the door of the transition box 19 of the lowermost layer of the temporary storage group is opened, the glove falls into the rotating box compartment 20, and the rotating box compartment 20 conveys one of the small gloves to the end of the first moving device 21, rotating After the box 20 is rotated by 180°, the system control device controls the door of the rotating box 20 to open, and the glove falls into
  • the transport box compartment 26 is moved from the front end of the second moving device 29 to the end, and the fishing claw 27 is inserted under the bottom plate of the transport box compartment 26, and the power pack 28 is taken to drive the fishing.
  • the pawl 27 is moved up and through the grille gap of the bottom and side walls of the transport bin 26 to remove the glove and rise to the optimum position for the cartoning operation.
  • the step b of the production process of the glove picking up the stacking device can also adopt the following operation mode:
  • the spin box 20 When the spin box 20 is located below the first temporary storage group, the door of the transition box 19 of the lowermost layer of the temporary storage group is opened, and the glove falls into the rotating box 20; the rotating box 20 will be one of the small boxes
  • the system control device controls the rotating cassette magazine 20 to rotate 90° clockwise, and then the door of the rotating cassette magazine 20 is opened, and the glove is dropped into the transport box compartment 26, and then the rotating cassette compartment 20 continues.
  • the system control device controls the opening of the rotating box 20 and the glove falls to the transfer box.
  • the rear spin box 20 in the bin 26 continues to rotate 90° counterclockwise, so that it is repeated until the number of forward and reverse stitches accumulated in the transport bin 26 meets the need for a box.
  • the glove picking up the transport portion 13 may also not mount the rotating device, and the spin box 20 is directly mounted on the first moving device 21 and is linearly reciprocated along the first moving device 21. Or the glove is not attached to the transport portion 13, and the glove temporary storage portion 12 directly engages the glove transport fishing portion 14, or may be.
  • the temporary storage group of the glove temporary storage portion is the stacking and stacking device 8.
  • the stacking and stacking device 8 includes two sets of vertically disposed closed endless belts 8.1 and 8.4, and a power mechanism that drives the adjacent sides of the two endless belts to be synchronously conveyed downward.
  • a power mechanism that drives the adjacent sides of the two endless belts to be synchronously conveyed downward.
  • the endless conveyor belts 8.1 and 8.4 Several pallets are fixed on the top.
  • the two side supports 8.2 and 8.3, which are driven by the endless belts 8.1 and 8.4, can be aligned between the two endless conveyor belts to form a temporary glove support platform that moves downward at the same time.
  • Each temporary glove support platform and the storage space above it constitute a transition box compartment.
  • the power mechanism is a stepping motor or a speed regulating motor, which can realize intermittent downshift or slow down movement of the temporary glove support platform on the circulating conveyor belt to match the stacking operation of the glove.
  • the stacking and stacking device 8 can completely replace the temporary storage group of the opening and closing bin structure in the first embodiment.
  • Embodiment 3 In this embodiment, a transport placement device may be used instead of the correction transport device.
  • the glove picking device 2 is connected to the front and back palletizing transporting device by the transporting and placing device.
  • the glove conveying portion 7 includes an upper conveying belt 7.1 and a lower conveying belt 7.2, and a gripping conveying space for forming a glove between the upper and lower conveying belts.
  • the upper and lower conveyor belts hold and transport the gloves in the same direction.
  • the glove conveying portion 7 is capable of gripping conveyance and placing the glove on the glove temporary storage portion 12 by the motion inertia.
  • a plurality of exhaust ribs are provided on the upper conveyor belt 7.2 and/or the lower conveyor belt 7.2, and the exhaust ribs are arranged in parallel along the conveying direction of the upper and lower conveyor belts.
  • the exhaust rib has a square or circular cross section.
  • the upper conveyor belt or the lower conveyor belt comprises a plurality of parallel conveyor belts with gaps between the conveyor belts.
  • the conveyor belt has a square or circular cross section.
  • the device transports the glove through the clamping conveying space between the upper and lower conveyor belts. After the glove generates the motion inertia, the glove is thrown from the clamping conveying space and directly falls to the glove temporary storage portion 12, and the glove conveying portion 7 can be only one glove.
  • the picking device 2 is connected to convey a row of gloves; the width of the upper and lower conveyor belts can also be widened, and several rows of gloves can be transported at the same time. Since the device realizes point-to-point one-time in-situ delivery, the gloves can be placed or stacked neatly without the aid of an alignment device. Both the exhaust rib and the conveying belt can play the role of pre-pressing and exhausting the glove during the conveying process, which is more conducive to the operation of the stacking process in the next step.
  • the structure and operation mode of the equipment such as the glove picking device 2, the front and back palletizing and transporting the fishing device, and the temporary storage portion of the glove are the same as those of the first or second embodiment, and will not be described again.
  • Embodiment 4 As shown in FIG. 17, on the basis of Embodiment 3, a push-down guiding conveyor belt 7.3 is further included.
  • the upper end of the lower pressure type guide belt 7.3 is engaged or coaxially mounted with the end of the upper conveyor belt 7.1, and the lower end of the lower pressure type guide belt 7.3 is directed to the glove temporary storage portion 12.
  • the gloves thrown from the upper and lower conveyor belts can smoothly reach the predetermined position under the guiding action of the push-down guide conveyor belt 7.3; in addition, the synchronous or differential transmission movement of the lower-pressure guide conveyor belt 7.3 can also assist Or the role of damping.
  • Embodiment 5 As shown in FIG. 18, on the basis of Embodiment 3 or 4, the transport placement device further includes a glove placement portion, and the front and rear palletized transport and fishing device are connected through the glove placement portion.
  • the glove placement portion includes a tiled placement conveyor 10, a power mechanism 11 and a glove moving suction device.
  • the power mechanism 11 connects and drives the tiled placement belt 10 for conveying work.
  • the power mechanism 11 is a stepping motor or a speed regulating motor, which can realize the intermittent movement or the slow motion of the tiling and placing conveyor belt 10, so that the gloves can be arranged at equal intervals on the tiling and placing conveyor belt 10, which is convenient for the next step.
  • Adsorption Transport work is a stepping motor or a speed regulating motor
  • the glove moving suction device 9 comprises more than one suction cup 9.3, the suction cup 9.3 can be mounted on the reciprocating rail 9.1 by the lifting cylinder 9.2, or the suction cup 9.3 is mounted on the reciprocating rail 9.1, and the lifting cylinder 9.2 is mounted on the reciprocating rail to realize the suction cup group. Lift at the same time.
  • the suction cup 9.3 is capable of lifting and lowering and sucking and transporting the gloves placed on the conveyor belt 10 and placing the gloves into the glove temporary storage portion 12.
  • the glove moving suction device 9 adopts the structure 4 shown in FIG. 18, but is not limited to the embodiment, and the glove moving suction device can also adopt the structures one to three in the foregoing embodiment (only It is necessary to replace the conveyor belt 3.2 in Figure 4-6 with the conveyor belt 10 in a flat position. Make the right choices as needed.
  • the rest of the structure and operation mode are the same as those of the foregoing embodiment, and will not be described again.

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Abstract

手套摘取整理码放装置,属于PVC、丁腈、乳胶手套生产设备领域,包括手套摘取装置(2)、修正输送装置、输送摆放装置和正反码沓运输捞取装置,手套摘取装置(2)通过修正输送装置或者输送摆放装置连接正反码沓运输捞取装置,系统控制装置连接并控制上述各装置的开关和运行,从而能够自动完成手套从摘取到运输、码放、计数的全过程,且任务完成的质量和效率极高。

Description

手套摘取整理码放装置 技术领域
本发明属于PVC、丁腈、乳胶手套生产设备领域,具体涉及一种能够自动控制手套的摘取、运输、正反向码放和计数的全自动设备。
背景技术
现阶段塑胶手套生产线主要包括PVC、丁腈、乳胶手套等类型。手套生产流水线有双排(俗称单手模线)或四排手摸(俗称双手模线)连续运行生产,运行速度为120-180支/分。
手套生产过程要经过循环手模浸沾、手套烘干成型、手套半脱模、手套摘取包装等几道工序。如图2所示,手套在流水线上经过半脱模工序后,脱下的腕部会长短不一,这样半脱模手套进入摘取包装工序后,即便是同时摘取的手套,其在摘取传送带上的排布也会前后不一致,除非介入人力手动调整,否则势必影响到下一步的包装质量。
现在传统手套摘取设备摘取手套后,无法自动调整手套在传送带上的前后位置,手套排布不整齐,而且码放包装效率低。此外,在传统技术中,将手套从传送带上拿起并码放进入叠摞或包装工序,多采用气动抓取机构完成,气动元件动作频率高易损坏,需要经常停机检修,维护费用高。
手套包装的常规要求是一盒盛装100支手套,而且手套每25支需要把指尖及腕部交替换向摆放,这样有利于手套的整齐叠摞装盒。现有传统的手套包装设备,在手套完成计数后,一般采用两种装盒方式:一种是通过旋转机械手将手套每25支旋转180。的方式,完成手套指尖及腕部交替换向叠摞摆放。采用这种方法时,手套会在空中高速旋转,容易造成手套的掉落丢失,而且会使成沓的手套发生晃动,出现排布不齐的问题,降低了手套码放的整齐度。另一种方法是通过辊子夹取后,人工旋转叠放的方式完成。此种方法工作效率低,摆放整齐度取决于工人的认真程度,由于这种方式带来的劳动强度非常高,难以保证包装质量的稳定性。随着国际形势的发展,对于包装质量的要求日趋提高,所以现今手套生产企业都在寻求能够提高包装质量的新方案。
为改进现有手套包装设备的在摘取、运输、计数和码放方面的弊端,申请人研发出了本技术方案,能够解决上述问题。
发明内容
本发明所要解决的技术问题是提供一种手套摘取整理码放装置,能够自动完成手套从摘取到 运输、码放、计数的全过程,且高质高效。
为解决上述技术问题,本发明的技术方案是:提供一种手套摘取整理码放装置,其特征在于:包括系统控制装置和正反码沓运输捞取装置;系统控制装置包括传感计数器;系统控制装置连接并控制正反码沓运输捞取装置;所述正反码沓运输捞取装置包括手套暂存部分,手套暂存部分衔接手套接取运输部分和/或手套运输捞取部分;
手套暂存部分包括至少一个暂存组,每个暂存组包括一个以上纵向设置的过渡盒仓,过渡盒仓的上端敞口,过渡盒仓的下方设置能够自动开合的仓门;
手套接取运输部分设置在手套暂存部分的下方;手套接取运输部分包括旋转盒仓,旋转盒仓安装在第一移动装置上;旋转盒仓的上端敞口,旋转盒仓的下方设置能够自动开合的仓门。
优选的,手套接取运输部分还包括旋转装置,所述旋转装置包括盒仓转盘、旋转动力传动组、旋转电机和安装架;旋转盒仓安装在盒仓转盘上,在盒仓转盘上开设落料口,旋转盒仓的仓门能够在落料口中打开;盒仓转盘设置在安装架上并能在安装架上自由转动;旋转电机通过旋转动力传动组带动盒仓转盘和旋转盒仓转动。
优选的,所述的过渡盒仓或旋转盒仓包括仓体,在仓体上设置仓门开合机构;所述的仓门开合机构包括开合动力机构、仓门合页、连杆和横梁;开合动力机构安装在仓体上,开合动力机构的伸缩轴连接横梁,横梁铰接连杆,连杆的另一端铰接仓门合页,仓门通过仓门合页安装在仓体的下部;系统控制装置能够控制开合动力机构的伸缩轴作推出和收回动作,从而带动横梁和连杆运动,连杆带动仓门沿仓门合页的转轴旋转,实现仓门的自动开合。
优选的,暂存组为叠摞码放装置,所述叠摞码放装置包括动力机构和两组竖直设置的闭合式循环传送带,动力机构带动两个循环传送带的相邻侧面同步向下传送;在循环传送带上固定若干个托板;被循环传送带带动的两侧托板,能够在两条循环传送带之间对接,形成向下移动的临时手套支撑平台;每个临时手套支撑平台及其上方的储物空间构成一个过渡盒仓。
优选的,所述手套运输捞取部分包括转运盒仓、第二移动装置和手套捞取装置,转运盒仓安装在第二移动装置上;第二移动装置的前端位于第一移动装置的下方;第二移动装置的末端设置手套捞取装置,手套捞取装置能够将转运盒仓中的成沓手套取出。
优选的,转运盒仓的底板和至少一个侧壁为条状格栅;手套捞取装置包括捞取动力组和捞取爪,捞取爪呈鱼叉形,捞取动力组能够带动捞取爪上下移动;当转运盒仓位于第二移动装置前端时,捞取动力组带动捞取爪位于下部,当转运盒仓位于第二移动装置的末端时,捞取爪插入转运盒仓的底板下方,捞取动力组能带动捞取爪上移并穿过转运盒仓的底板和侧壁的格栅间隙,将手套捞取出。
优选的,还包括输送摆放装置,系统控制装置连接并控制输送摆放装置;所述输送摆放装置包括手套输送部分,所述手套输送部分包括上输送带和下输送带,上、下输送带之间形成手套的 夹持运输空间,上、下输送带夹持并同向输送手套;手套输送部分对接手套暂存部分,手套输送部分能够夹持输送并通过运动惯性将手套放置到手套暂存部分。
优选的,所述的手套输送部分还包括下压式导向输送带,下压式导向输送带的上端与上输送带的末端相衔接或者同轴安装,下压式导向输送带的下端指向手套的预期摆放位置。
优选的,还包括修正输送装置,系统控制装置连接并控制修正输送装置;所述修正输送装置包括手套修正输送部分;手套修正输送部分包括手套输送机构和手套位置检测机构;手套输送机构包括输送动力装置和传送皮带,输送动力装置与传送皮带组成摘取传送带组;手套位置检测机构联接并控制输送动力装置的运行。
优选的,还包括手套摆放部分,修正输送装置或手套输送部分通过手套摆放部分衔接手套暂存部分;
当修正输送装置通过手套摆放部分衔接手套暂存部分时,所述手套摆放部分包括手套移动吸取装置,所述手套移动吸取装置能够吸取和转运手套输送机构的传送皮带上的手套,并将手套放置到手套暂存部分;
当手套输送部分通过手套摆放部分衔接手套暂存部分时,所述手套摆放部分包括平铺摆放传送带和手套移动吸取装置;手套输送部分将手套输送到平铺摆放传送带上,所述手套移动吸取装置能够吸取和转运平铺摆放传送带上的手套,并将手套放置到手套暂存部分;
所述的手套移动吸取装置包括至少两种结构形式:
手套移动吸取装置包括往复移动式升降吸盘组,所述往复移动式升降吸盘组包括能够往复平移和升降的一只以上的吸盘;
或者手套移动吸取装置包括吸附皮带机构,吸附皮带机构包括皮带动力辊、带孔皮带、真空腔和手套剥落板,皮带动力辊带动带孔皮带运转;真空腔与真空系统相连;在带孔皮带下方设置手套剥落板,手套剥落板与带孔皮带相切。
与现有技术相比,本发明的有益效果是:
1、在摘取手套时,摘取传送带组高速运转,令摘下的手套平铺完好;摘取手套后,本装置可采用修正输送装置或者输送摆放装置实现手套的平整输送作业。
2、当采用修正输送装置时,手套分别在各传动带上经过传感器检测后停止,能够使手套腕部在一条线上,方便后续的吸取码放作业。本发明能够适应一只以上的手套的输送,方便手套的单只定位或多只对齐,以及后续吸取码放,生产效率极高。
3、当采用输送摆放装置时,通过上、下输送带之间的夹持输送空间运输手套,手套产生运动惯性后,从夹持输送空间抛出,直接落到手套预期摆放位置,由于本装置实现的是点对点一次性到位输送,因此无需对齐装置的辅助,也能将手套摆放或者叠摞整齐。此设计令装置结构更加简练、实用。
4、输送摆放装置的手套输送部分可以直接连接手套暂存部分,也可通过平铺摆放传送带连接手套暂存部分,生产者能够根据生产需要自由选择。并且,上述结构组合方式不但均能够实现单列手套生产线的输送作业,还能够对接完成多列手套生产线的输送、平铺摆放或叠摞任务,使用方式灵活,适应性强,生产效率翻倍提升。
5、正反码沓计数过程中的手套,在暂存、旋转和转运捞取过程中一直存在于仓体内,没有机械手的高速旋转移动过程,使手套不丢失,保证计数准确。另一方面,手套后续的运输旋转过程较为舒缓,手套码沓不易松散,保证了手套码放的整齐度。并且能够根据系统控制装置的设置规定每沓手套的数量,完成手套的100支常规装盒,以及非100支的非常规码沓装盒,作业更加灵活便捷。
附图说明
图1是本发明的结构示意图;
图2手套摘取装置和修正输送装置的结构示意图(不含手套移动吸取装置);
图3是图2手套位置未修正状态的俯视结构示意图(箭头指向为手套的运动方向,箭头所指的虚线位置为手套最终停止的对齐位置);
图4是本发明手套移动吸取装置与修正输送装置的配合结构示意图(手套移动吸取装置采用结构一);
图5是本发明手套移动吸取装置与修正输送装置的配合结构示意图(手套移动吸取装置采用结构二);
图6是本发明手套移动吸取装置与修正输送装置的配合结构示意图(手套移动吸取装置采用结构三);
图7是正反码沓运输捞取装置的结构示意图;
图8是手套接取运输部分的结构示意图;
图9是图8的俯视图;
图10是手套运输捞取部分的结构示意图;
图11是图10的A向结构示意图;
图12是转运盒仓与手套捞取装置的配合结构示意图(捞取爪插入转运盒仓中);
图13是实施例一中过渡盒仓或旋转盒仓的结构示意图(仓门打开状态);
图14是实施例一中过渡盒仓或旋转盒仓的结构示意图(仓门闭合状态);
图15是实施例二中叠摞码放装置的结构示意图;
图16是实施例三中手套输送部分的结构示意图;
图17是实施例四中安装了下压式导向输送带的手套输送部分的结构示意图;
图18是实施例五中输送摆放装置通过手套摆放部分连接手套暂存部分的结构示意图(手套移 动吸取装置采用结构四);
图中:
1、手套生产流水线:1.1手套生产线;1.2手模;1.3手套;
2、手套摘取装置:2.1摘取机架;2.2摘取电机;2.3摘取动力传动组;2.4摘取半圆辊;2.5手套检测装置;
3、手套修正输送部分:3.1输送动力装置;3.2传送皮带;3.3手套位置检测机构;
4、手套移动吸取装置(结构一):4.1升降动力装置;4.2滑块;4.3框架;4.4升降吊杆;4.5升降框架;4.6直线导轨;4.7吸盘;4.8往复动力装置;
5、手套移动吸取装置(结构二):5.1主动轮;5.2从动轮;5.3主动轮;5.4从动轮;5.5吸盘;5.6吸盘;5.7吸盘;5.8吸盘;5.9吸盘;
6、手套移动吸取装置(结构三):6.1带孔皮带;6.2真空腔;6.3手套剥落板;6.4皮带动力辊;6.5机架;
7、手套输送部分:7.1上输送带;7.2下输送带;7.3下压式导向输送带
8、叠摞码放装置:8.1循环传送带;8.2托板;8.3托板;8.4循环传送带;
9、手套移动吸取装置(结构四):9.1往复导轨;9.2升降气缸;9.3吸盘;
10、平铺摆放传送带:11、动力机构;
12、手套暂存部分:12.1暂存组;12.2暂存组;
13、手套接取运输部分;14、手套运输捞取部分;15、手套捞取装置;16、过渡盒仓;17、过渡盒仓;18、旋转电机;19、皮带;20、旋转盒仓;21、第一移动装置;22、传动带;23、机体框架;24、盒仓转盘;25、移动电机;26、转运盒仓;27、捞取爪;28、捞取动力组;29、第二移动装置;30、仓体;31、盒仓固定板;32、开合气缸;33、气缸支座;34、伸缩轴;35、仓门合页;36、连杆;37、仓门;38、横梁。
具体实施方式
如图1所示,本发明包括手套摘取装置2、修正输送装置、输送摆放装置和正反码沓运输捞取装置,手套摘取装置2通过修正输送装置或者输送摆放装置连接正反码沓运输捞取装置。系统控制装置连接并控制上述各装置的开关和运行。
其中,输送摆放装置包括手套输送部分7。
修正输送装置包括手套修正输送部分3。
正反码沓运输捞取装置包括手套暂存部分12、手套接取运输部分13和手套运输捞取部分14。
手套修正输送部分3通过手套摆放部分连接手套暂存部分12;手套输送部分7可以直接连接手套暂存部分12,也可通过手套摆放部分连接手套暂存部分12。
下面结合附图与具体实施方式对本发明作进一步详细描述。
如图2所示,上方箭头为手套生产流水线的运动方向。手套生产线1.1下部悬挂多个手模1.2,循环运转过程中手模1.2通过浸渍、物料烘烤等工序连续生产出手套1.3,手套1.3经半脱模工序后,手套1.3从手模1.2上半脱下来,但是手套腕部高低不一。
如图2和3所示,手套摘取装置2包括一套摘取机架2.1、一台摘取电机2.2、一套摘取动力传动组2.3(其可采用传动齿轮、传动带或传动链条等多种传动形式)、一对摘取半圆辊2.4、一套手套检测装置2.5。摘取电机2.2通过摘取动力传动组2.3,带动摘取半圆辊2.4做内旋转运动。两根摘取半圆辊2.4在等待位置时,中间有手套1.3的通道。当手套检测装置2.5检测到待摘取的手套1.3(或手模1.2)的通过数量达到设定数量时,开始旋转摘取工作。两根摘取半圆辊2.4表面紧密贴合,摘取半圆辊2.4为能够排气,表面上开有排气槽,为防止静电吸附手套,表面贴有防静电布。以上所述都安装在摘取机架2.1上。
实施例一:手套摘取装置2通过修正输送装置连接正反码沓运输捞取装置。
如图2和3所示,本发明所述的修正输送装置包括手套修正输送部分3。手套修正输送部分3包括手套输送机构和手套位置检测机构3.3;手套输送机构包括输送动力装置3.1和传送皮带3.2,输送动力装置3.1与传送皮带3.2组成摘取传送带组;手套位置检测机构3.3联接系统控制装置,系统控制装置控制输送动力装置3.1的运行。手套位置检测机构3.3安装在传送皮带3.2的上方,用于检测手套是否到位,从而控制输送动力装置3.1,使得传动皮带3.2停止时,手套腕部在一条线上。以上所述都安装在摘取机架2.1上。所述的手套位置检测机构3.3为机器视觉系统,或光电传感器,或视觉传感器等一切能够实现检测手套位置的元件,并不为实施例所限。
修正输送装置还包括手套摆放部分。所述手套摆放部分包括手套移动吸取装置,所述手套移动吸取装置能够吸取和转运传送皮带上的手套,并将手套放置到手套暂存部分12。如图4所示,手套移动吸取装置4(结构一)包括框架4.3、升降吊杆4.4、升降动力装置4.1和升降框架4.5,升降框架4.5的一端通过升降吊杆4.4铰接框架4.3的一端,升降框架4.5的另一端通过升降动力装置4.1连接框架4.3的另一端。在升降框架4.5上安装往复动力装置4.8和直线导轨4.6,在直线导轨4.6上设置滑块4.2,往复动力装置4.8带动滑块4.2沿直线导轨4.6往复运动。滑块4.2连接吸盘4.7。升降框架4.5连接升降动力装置4.1的一端朝向手套输送机构的传送皮带3.2,升降框架4.5连接升降吊杆4.4的一端衔接手套暂存部分12。吸盘4.7能够沿直线导轨4.6往复移动,当吸盘4.7位于传送皮带3.2上方并且当手套1.3到位时,升降动力装置4.1令升降框架4.5带动吸盘4.7下行,吸住传送皮带3.2上的手套,然后吸盘4.7上行并沿直线导轨4.6运动到手套暂存部分12,松开手套,完成一次输送过程。
手套摘取装置2和修正输送装置的工作过程如下:
如图2和3所示,手套生产线1.1不断将附着在手模1.2上的半脱手套1.3输送过来。手套1.3经过半脱工序后会,手套腕部会高低不一。
当检测装置2.5检测到手套1.3或手模1.2经过时,会将信号传递给系统控制装置。当通过数量达到设定值后,摘取电机2.2开始运行。摘取电机2.2带动摘取动力传动组运动,从而带动摘取半圆辊2.4做内旋转运动。当两根摘取半圆辊2.4表面紧密贴合时,开始摘取手套1.3,一次能够摘取一只或多只手套。摘下的手套1.3并排下落在传送皮带3.2上,但前后位置不一。
如图2所示,此时,输送动力装置3.1带动传送皮带3.2在运转。当手套1.3的腕部接触到传送皮带3.2时,会带动手套1.3平铺在传送皮带3.2上向前输送。
如图3所示,当四只手套中的任一只手套1.3被输送到手套位置检测机构3.3下方时,手套位置检测机构3.3有信号输出给系统控制装置,系统控制装置会将对应的输送动力装置3.1断电或减速,传送皮带3.2停止输送或减速输送,从而使手套1.3停止到固定位置。当多支手套都到位后,传动皮带3.2都停止输送,手套1.3的腕部就都在一条线上。
此时,如图4所示,吸盘4.7正处于等待位置,传动皮带3.2都停止输送时,当吸盘4.7位于传送皮带3.2上方时,升降动力装置4.1令升降框架4.5带动吸盘4.7下行,吸住传送皮带3.2上的手套,然后吸盘4.7上行并沿直线导轨4.6运动到手套暂存部分12,松开手套。吸盘4.7松开手套后沿直线导轨4.6返回,运动到等待位置。完成一次输送过程,等待下一组手套到位信号。
输送动力装置3.1的结构可采用输送减速电机、电磁离合器和输送带主动辊。也可由电动滚筒、输送带从动辊组成。所述电动滚筒包括电机内置于滚筒内的一体式电动滚筒,也包括由外置电机带动无动力滚筒转动的分体式电动滚筒。
如图5所示,手套移动吸取装置的结构还可使用结构二:手套移动吸取装置5包括第一和第二传动组。主动轮5.1通过链条或同步带带动从动轮5.2旋转形成第一传动组,主动轮5.3带动从动轮5.4旋转形成第二传动组。主动轮5.1与主动轮5.3由同一电机带动旋转,保证了第一和第二传动组的链条或同步带的同步运行。还包括一只以上的吸盘,所述吸盘设置两个转动轴,两个转动轴分别安装在第一传动组和第二传动组上。两个传动组沿手套的输送方向设置,并且两个传动组的前后位置相差一个吸盘的长度。当电机带动两个传动组转动时,链条或同步带会同步运行,从而带动吸盘做循环往复运动,而吸盘始终处于吸附面朝下的设置,不会因往复运动而反转上下面。链条或同步带的线速度与传送皮带3.2的线速度相同,更加方便手套的同步输送。
各吸盘等距离安装在两个传动组上,各吸盘能够顺序经过等待位置和手套暂存部分12的上方,并完成从传送皮带3.2上吸取手套,分别释放到手套暂存部分12各暂存组的输送作业。如图5所示,在本图中共设置有五只吸盘,分别是吸盘5.5、5.6、5.7、5.8和5.9,当吸盘5.5处于传送皮带3.2上手套的等待位置时,吸盘5.6正好在暂存组12.1上方,吸盘5.7正好处于暂存组12.2上方,以此类推。
如图6所示,手套移动吸取装置的结构还可使用结构三:手套移动吸取装6包括吸附皮带机构。整套吸附皮带机构安装于机架6.5上。吸附皮带机构包括皮带动力辊6.4、带孔皮带6.1、真 空腔6.2和手套剥落板6.3。皮带动力辊6.4带动带孔皮带6.1运转。真空腔6.2始终与真空系统相连,从而使带孔皮带6.1具有吸附作用,在带孔皮带6.1下方设置手套剥落板6.3,手套剥落板6.3与带孔皮带6.1相切。
传动皮带3.2输送过程中,系统控制装置控制带孔皮带6.1将手套吸附上后,皮带动力辊6.4带动带孔皮带6.1运转。因带孔皮带6.1与真空腔6.2一直相连,所以带孔皮带6.1一直吸附着手套1.3,只有当手套1.3被手套剥落板6.3铲起离开真空腔6.2时,带孔皮带6.1失去吸附力,手套1.3自然下沉落在手套暂存部分12上。
本发明所述的正反码沓运输捞取装置,包括手套暂存部分12、手套接取运输部分13和手套运输捞取部分14。系统控制装置包括传感计数器。系统控制装置连接并控制手套暂存部分12、手套接取运输部分13和手套运输捞取部分14的各个具体动作及机构间的配合作业。
如图7所示,手套暂存部分12包括四个暂存组,暂存组的数量设定应当与摘取叠放设备中手套吸放装置的数量相同。每个暂存组包括两个纵向设置的过渡盒仓16和17,过渡盒仓的上端敞口,过渡盒仓的下方设置能够自动开合的仓门。当吸盘11组数较多时,不但应当对应增加暂存组的组数,也应该适当增加过渡盒仓的数量,以使得旋转盒仓20在较长的生产线上作业时,也能令整套系统满足增大的暂存要求以适应更快的生产速度。
如图7所示,手套接取运输部分13设置在手套暂存部分12的下方。如图8和9所示,手套接取运输部分13包括一个旋转盒仓20,所述的旋转盒仓20安装在旋转装置上,旋转装置设置在第一移动装置21上。旋转盒仓20的上端敞口,旋转盒仓20的下方设置能够自动开合的仓门。旋转装置包括盒仓转盘24、旋转动力传动组、旋转电机18和安装架;旋转盒仓20安装在盒仓转盘24上,在盒仓转盘24上开设落料口,旋转盒仓20的仓门能够在落料口中打开;盒仓转盘24设置在安装架上并能在安装架上自由转动;旋转电机18通过旋转动力传动组带动盒仓转盘24和旋转盒仓20转动。在本实施例中,所述的旋转动力传动组为皮带传动,还可选取同步带、链条或齿轮啮合等结构,并不为本实施例所限。
如图13和14所示,在本实施例中,所述的过渡盒仓和旋转盒仓20的结构基本相同。其包括仓体30,在仓体30下方通过仓门开合机构设置能够自动对开的仓门37。所述的仓门开合机构包括开合动力机构,在本实施例中开合动力机构采用开合气缸32。仓门开合机构还包括盒仓固定板31、气缸支座33、仓门合页35、连杆36和横梁38。开合气缸32通过盒仓固定板31和气缸支座33安装在仓体30上,开合气缸32的伸缩轴34连接横梁38,横梁38的两端分别交接一个连杆36,连杆36的另一端铰接仓门合页35,仓门37通过仓门合页35安装在仓体30的下部;当仓体30中的手套数量达到设定数量后,系统控制装置令开合气缸32作推出和收回动作,从而带动横梁38和连杆36运动,连杆36带动仓门沿仓门合页35的转轴旋转,实现仓门37的自动开合。
如图10和11所示,手套运输捞取部分14包括转运盒仓26、第二移动装置29和手套捞取装 置15,转运盒仓26安装在第二移动装置29上;第二移动装置29的前端位于第一移动装置21的下方,以转运盒仓26位于第二移动装置29的前端时,能够承接到旋转盒仓20中下落的手套为宜。第二移动装置29的末端设置手套捞取装置15,手套捞取装置15能够将转运盒仓26中的成沓手套取出。
如图12所示,转运盒仓26的底板和前、后侧壁均设置为条状格栅形。手套捞取装置15包括捞取动力组28和捞取爪27,捞取爪27呈鱼叉形,捞取动力组28能够带动捞取爪27上下移动。当转运盒仓26位于第二移动装置29前端时,捞取动力组28带动捞取爪27位于下部,当转运盒仓26位于第二移动装置29的末端时,捞取爪27插入转运盒仓26的底板下方,捞取动力组28能带动捞取爪27上移并穿过转运盒仓26的底板和侧壁的格栅间隙,将手套取出。手套捞取装置15能为下一步的装盒争取到充足的时间,而且能够上移到适合工人装盒的最佳位置。
所述的第一或第二移动装置包括机体框架23,在机体框架23的前后两端分别设置传动辊,在所述传动辊上套装传动带22,安装架固定在传动带22上;其中一个传动辊连接移动电机25;仓门的开合动作不与传动带22发生干涉。
手套的正反码沓作业,包括如下步骤:
a.码沓:手套暂存部分12设置S个暂存组,S≥1。在每个暂存组最上层的过渡盒仓16中码放手套。吸盘11真空吸附手套达过渡盒仓16上方位置时,吸盘11切断真空,手套靠自身重量下降。吸盘11来回往复动作,当传感计数器检测到过渡盒仓16中手套数量到达预设的数量时,系统控制装置控制该过渡盒仓16的仓门打开,手套逐级落入下层过渡盒仓17中。
b.旋转输送:
当旋转盒仓位于一个暂存组下方时,该暂存组最下层的过渡盒仓的仓门打开,手套落入旋转盒仓中;旋转盒仓通过旋转动作调整手套朝向后,将手套下放至转运盒仓中。其中,旋转盒仓调整手套朝向的旋转角度为N°,旋转盒仓从过渡盒仓中承接手套的动作次数为n。
在本实施例中,当第一移动装置与第二移动装置同向设置时,取N=[(-1)(n+1)+1]×90,所述的n为旋转盒仓从过渡盒仓中承接手套的动作次数,即N={180,0,180,0,180……}
在本步骤中,可根据需要采用两种不同的运行方式:
方式一:在旋转盒仓20中正反向码放手套沓数至满足一次装盒的需求后,再将数沓手套一次性转运到转运盒仓26。具体运行方法为:当旋转盒仓20位于第一个暂存组下方时,该暂存组最下层的过渡盒仓17的仓门打开,手套落入旋转盒仓20中;旋转盒仓20旋转180°后,移动到第二个暂存组下方,该暂存组最下层的过渡盒仓17的仓门打开,手套落入旋转盒仓20中;旋转盒仓20旋转180°后,移动到第三个暂存组下方,……,第S个暂存组最下层的过渡盒仓17的仓门打开,手套落入旋转盒仓20中。此时,旋转盒仓20中正反向码放手套沓数已满足一次装盒的 需求,旋转盒仓20运动至第一移动装置21的末端,系统控制装置控制旋转盒仓20的仓门打开,手套下落至下方的转运盒仓26中。
方式二:旋转盒仓20每承接一小沓手套,修正好手套的朝向后,即刻送往转运盒仓26中,直至转运盒仓26内正反向码放手套沓数满足一次装盒的需求。具体运行方法为:当旋转盒仓20位于第一个暂存组下方时,该暂存组最下层的过渡盒仓17的仓门打开,手套落入旋转盒仓20中;旋转盒仓20将其中的一小沓手套输送到第一移动装置21的末端,系统控制装置控制该旋转盒仓20的仓门打开,手套下落至转运盒仓26中;旋转盒仓20移动到第二个暂存组下方,该暂存组最下层的过渡盒仓17的仓门打开,手套落入旋转盒仓20中,旋转盒仓20将其中的一小沓手套输送到第一移动装置21的末端,旋转盒仓20旋转180°后,系统控制装置控制该旋转盒仓20的仓门打开,手套下落至转运盒仓26中;如此周而复始,直至转运盒仓26内积累的正反向码放手套沓数满足一次装盒的需求。
c.转运捞取:
当转运盒仓26中叠摞至所需的手套数量时,转运盒仓26从第二移动装置29的前端移动到末端,捞取爪27插入转运盒仓26的底板下方,捞取动力组28带动捞取爪27上移并穿过转运盒仓26的底板和侧壁的格栅间隙,将手套捞取出并上升到适合装盒作业的最佳位置。
当第一移动装置与第二移动装置相互垂直设置时,取N=(-1)n×90,即N={90,-90,90,-90……}。此时,手套摘取整理码放装置的生产工艺的步骤b,还可采用如下运行方式:
当旋转盒仓20位于第一个暂存组下方时,该暂存组最下层的过渡盒仓17的仓门打开,手套落入旋转盒仓20中;旋转盒仓20将其中的一小沓手套输送到第一移动装置21的末端,系统控制装置控制该旋转盒仓20顺时针旋转90°,而后旋转盒仓20的仓门打开,手套下落至转运盒仓26中后旋转盒仓20继续顺时针旋转90°;旋转盒仓20移动到第二个暂存组下方,该暂存组最下层的过渡盒仓17的仓门打开,手套落入旋转盒仓20中,旋转盒仓20将其中的一小沓手套输送到第一移动装置21的末端,统控制装置控制该旋转盒仓20逆时针旋转90°,系统控制装置控制该旋转盒仓20的仓门打开,手套下落至转运盒仓26中后旋转盒仓20继续逆时针旋转90°,如此周而复始,直至转运盒仓26内积累的正反向码放手套沓数满足一次装盒的需求。
如果,使用厂家不需要手套交错摆放,手套接取运输部分13也可不安装旋转装置,旋转盒仓20直接安装在第一移动装置21上,并至沿第一移动装置21做直线往复运动。或者不安装手套接取运输部分13,手套暂存部分12直接衔接手套运输捞取部分14,亦可。
实施例二:在本实施例中,所述手套暂存部分的暂存组为叠摞码放装置8。
如图15所示,所述叠摞码放装置8包括两组竖直设置的闭合式循环传送带8.1和8.4,以及动力机构,动力机构带动两个循环传送带的相邻侧面同步向下传送。在所述循环传送带8.1和8.4 上固定若干个托板。被循环传送带8.1和8.4带动的两侧托板8.2和8.3,能够在两条循环传送带之间对齐,形成同时向下移动的临时手套支撑平台。每个临时手套支撑平台及其上方的储物空间构成一个过渡盒仓。所述动力机构为步进电机或调速电机,能够实现循环传送带上临时手套支撑平台的间歇性下移或缓速下移,以配合手套的叠摞作业。
叠摞码放装置8能够完全替换掉实施例一中开合仓体式结构的暂存组。
其余结构和运行方式与实施例一相同,不再赘述。
实施例三:在本实施例中,可用输送摆放装置替代修正输送装置。手套摘取装置2通过输送摆放装置连接正反码沓运输捞取装置。
如图16所示,本发明所述的输送摆放装置,其手套输送部分7包括上输送带7.1和下输送带7.2,上、下输送带之间形成手套的夹持运输空间。上、下输送带夹持并同向输送手套。手套输送部分7能够夹持输送并通过运动惯性将手套放置到手套暂存部分12上。
在上输送带7.2和/或下输送带7.2上设置若干根排气凸条,所述排气凸条沿上、下输送带的传输方向平行设置。所述排气凸条的截面为方形或圆形。或者,上输送带或下输送带包含若干根相互平行的输送分带,各输送分带之间存有间隙。所述输送分带的截面为方形或圆形。
本装置通过上、下输送带之间的夹持输送空间运输手套,手套产生运动惯性后,从夹持输送空间抛出,直接落到手套暂存部分12,手套输送部分7可以只与一条手套摘取装置2相衔接,输送一列手套;也可加宽上、下输送带的宽度,同时输送几列手套。由于本装置实现的是点对点一次性到位输送,因此无需对齐装置的辅助,也能将手套摆放或者叠摞整齐。排气凸条和输送分带均能起到输送过程中对手套预压排气的作用,更加有利于下一步叠摞包装工序的作业。
手套摘取装置2、正反码沓运输捞取装置以及手套暂存部分等设备的结构和运行方式与实施例一或二相同,不再赘述。
实施例四:如图17所示,在实施例三的基础上,还包括下压式导向输送带7.3。下压式导向输送带7.3的上端与上输送带7.1的末端相衔接或者同轴安装,下压式导向输送带7.3的下端指向手套暂存部分12。
从上、下输送带中抛出的手套,能够在下压式导向输送带7.3的导向作用下,顺利到达预定位置;此外,下压式导向输送带7.3的同步或差异传送运动还能起到助力或阻尼的作用。
其余结构和运行方式与实施例二或三相同,不再赘述。
实施例五:如图18所示,本实施例实在实施例三或四的基础上,输送摆放装置还包括手套摆放部分,并通过手套摆放部分衔接正反码沓运输捞取装置。所述手套摆放部分包括平铺摆放传送带10、动力机构11和手套移动吸取装置。在本实施例中,动力机构11连接并驱动平铺摆放传送带10进行输送作业。所述动力机构11为步进电机或调速电机,能够实现平铺摆放传送带10的间歇运动或缓速运动,令手套在平铺摆放传送带10上实现等距间隔排布,方便下一步的吸附转 运工作。所述手套移动吸取装置9包括一只以上的吸盘9.3,吸盘9.3可以通过升降气缸9.2安装在往复导轨9.1上,或吸盘9.3安装在往复导轨9.1上,往复导轨上安装升降气缸9.2实现吸盘组的同时升降。所述吸盘9.3能够往复升降并吸取和转运平铺摆放传送带10上的手套,并将手套放置到手套暂存部分12中。
在本实施例中,手套移动吸取装置9采用如图18所示的结构四,但并不为本实施例所限,手套移动吸取装置还可采用前述实施例中的结构一至三的形式(只需将图4-6中的传送皮带3.2替换为平铺摆放传送带10即可),均可实现作业要求。可根据需要进行合适的选择。其余结构和运行方式与前述实施例相同,不再赘述。
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。

Claims (10)

  1. 手套摘取整理码放装置,其特征在于:包括系统控制装置和正反码沓运输捞取装置;系统控制装置包括传感计数器;系统控制装置连接并控制正反码沓运输捞取装置;所述正反码沓运输捞取装置包括手套暂存部分,手套暂存部分衔接手套接取运输部分和/或手套运输捞取部分;
    手套暂存部分包括至少一个暂存组,每个暂存组包括一个以上纵向设置的过渡盒仓,过渡盒仓的上端敞口,过渡盒仓的下方设置能够自动开合的仓门;
    手套接取运输部分设置在手套暂存部分的下方;手套接取运输部分包括旋转盒仓,旋转盒仓安装在第一移动装置上;旋转盒仓的上端敞口,旋转盒仓的下方设置能够自动开合的仓门。
  2. 按照权利要求1所述的手套摘取整理码放装置,其特征在于:手套接取运输部分还包括旋转装置,所述旋转装置包括盒仓转盘、旋转动力传动组、旋转电机和安装架;旋转盒仓安装在盒仓转盘上,在盒仓转盘上开设落料口,旋转盒仓的仓门能够在落料口中打开;盒仓转盘设置在安装架上并能在安装架上自由转动;旋转电机通过旋转动力传动组带动盒仓转盘和旋转盒仓转动。
  3. 按照权利要求1所述的手套摘取整理码放装置,其特征在于:所述的过渡盒仓或旋转盒仓包括仓体,在仓体上设置仓门开合机构;所述的仓门开合机构包括开合动力机构、仓门合页、连杆和横梁;开合动力机构安装在仓体上,开合动力机构的伸缩轴连接横梁,横梁铰接连杆,连杆的另一端铰接仓门合页,仓门通过仓门合页安装在仓体的下部;系统控制装置能够控制开合动力机构的伸缩轴作推出和收回动作,从而带动横梁和连杆运动,连杆带动仓门沿仓门合页的转轴旋转,实现仓门的自动开合。
  4. 按照权利要求1所述的手套摘取整理码放装置,其特征在于:暂存组为叠摞码放装置,所述叠摞码放装置包括动力机构和两组竖直设置的闭合式循环传送带,动力机构带动两个循环传送带的相邻侧面同步向下传送;在循环传送带上固定若干个托板;被循环传送带带动的两侧托板,能够在两条循环传送带之间对接,形成向下移动的临时手套支撑平台;每个临时手套支撑平台及其上方的储物空间构成一个过渡盒仓。
  5. 按照权利要求1所述的手套摘取整理码放装置,其特征在于:所述手套运输捞取部分包括转运盒仓、第二移动装置和手套捞取装置,转运盒仓安装在第二移动装置上;第二移动装置的前端位于第一移动装置的下方;第二移动装置的末端设置手套捞取装置,手套捞取装置能够将转运盒仓中的成沓手套取出。
  6. 按照权利要求5所述的手套摘取整理码放装置,其特征在于:转运盒仓的底板和至少一个侧壁为条状格栅;手套捞取装置包括捞取动力组和捞取爪,捞取爪呈鱼叉形,捞取动力组能够带动捞取爪上下移动;当转运盒仓位于第二移动装置前端时,捞取动力组带动捞取爪位于下部,当 转运盒仓位于第二移动装置的末端时,捞取爪插入转运盒仓的底板下方,捞取动力组能带动捞取爪上移并穿过转运盒仓的底板和侧壁的格栅间隙,将手套捞取出。
  7. 按照权利要求1所述的手套摘取整理码放装置,其特征在于:还包括输送摆放装置,系统控制装置连接并控制输送摆放装置;所述输送摆放装置包括手套输送部分,所述手套输送部分包括上输送带和下输送带,上、下输送带之间形成手套的夹持运输空间,上、下输送带夹持并同向输送手套;手套输送部分对接手套暂存部分,手套输送部分能够夹持输送并通过运动惯性将手套放置到手套暂存部分。
  8. 按照权利要求7所述的手套摘取整理码放装置,其特征在于:所述的手套输送部分还包括下压式导向输送带,下压式导向输送带的上端与上输送带的末端相衔接或者同轴安装,下压式导向输送带的下端指向手套的预期摆放位置。
  9. 按照权利要求1所述的手套摘取整理码放装置,其特征在于:还包括修正输送装置,系统控制装置连接并控制修正输送装置;所述修正输送装置包括手套修正输送部分;手套修正输送部分包括手套输送机构和手套位置检测机构;手套输送机构包括输送动力装置和传送皮带,输送动力装置与传送皮带组成摘取传送带组;手套位置检测机构联接并控制输送动力装置的运行。
  10. 按照权利要求7或者9所述的手套摘取整理码放装置,其特征在于:还包括手套摆放部分,修正输送装置或手套输送部分通过手套摆放部分衔接手套暂存部分;
    当修正输送装置通过手套摆放部分衔接手套暂存部分时,所述手套摆放部分包括手套移动吸取装置,所述手套移动吸取装置能够吸取和转运手套输送机构的传送皮带上的手套,并将手套放置到手套暂存部分;
    当手套输送部分通过手套摆放部分衔接手套暂存部分时,所述手套摆放部分包括平铺摆放传送带和手套移动吸取装置;手套输送部分将手套输送到平铺摆放传送带上,所述手套移动吸取装置能够吸取和转运平铺摆放传送带上的手套,并将手套放置到手套暂存部分;
    所述的手套移动吸取装置包括至少两种结构形式:
    手套移动吸取装置包括往复移动式升降吸盘组,所述往复移动式升降吸盘组包括能够往复平移和升降的一只以上的吸盘;
    或者手套移动吸取装置包括吸附皮带机构,吸附皮带机构包括皮带动力辊、带孔皮带、真空腔和手套剥落板,皮带动力辊带动带孔皮带运转;真空腔与真空系统相连;在带孔皮带下方设置手套剥落板,手套剥落板与带孔皮带相切。
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