WO2016125644A1 - 熱伝導性導電性接着剤組成物 - Google Patents
熱伝導性導電性接着剤組成物 Download PDFInfo
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- WO2016125644A1 WO2016125644A1 PCT/JP2016/052245 JP2016052245W WO2016125644A1 WO 2016125644 A1 WO2016125644 A1 WO 2016125644A1 JP 2016052245 W JP2016052245 W JP 2016052245W WO 2016125644 A1 WO2016125644 A1 WO 2016125644A1
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- Prior art keywords
- epoxy resin
- adhesive composition
- conductive
- acid
- curing agent
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J9/00—Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
- C09J9/02—Electrically-conducting adhesives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
- C09J163/04—Epoxynovolacs
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
- H01B1/22—Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/08—Metals
- C08K2003/0806—Silver
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/001—Conductive additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2463/00—Presence of epoxy resin
Definitions
- the present invention relates to a thermally conductive conductive adhesive composition, and more specifically, is used as a bonding material (die bond material) for bonding a semiconductor element to a lead frame, a substrate, etc., and has high heat dissipation and stable conductivity.
- the present invention relates to a thermally conductive conductive adhesive composition that exhibits high adhesive strength.
- LED elements having the advantages of longer life, smaller size and lower power consumption than incandescent bulbs are widely used in various fields such as lighting, mobile phones, liquid crystal panels, automobiles, traffic lights, street lamps, and image display devices. Progressing rapidly.
- a bonding material (die bonding material) for die bonding usually uses a high heat dissipation bonding material in order to efficiently diffuse the heat generated from the semiconductor element. Although it depends on the application, it is usually necessary for the bonding material to have a function of efficiently releasing heat generated from the semiconductor element to the substrate and the housing, and high heat dissipation is required.
- conductive adhesives In response to this situation, in recent years, isotropic conductive adhesives (hereinafter simply referred to as “conductive adhesives”) have attracted attention as potential alternative materials to replace high-temperature lead solder and gold-tin solder. Yes.
- the conductive adhesive is composed of metal particles having a function such as conductivity (for example, silver, nickel, copper, aluminum, gold) and an organic adhesive having an adhesive function (for example, epoxy resin, silicone resin, acrylic resin, urethane resin). ), And various metal particles and organic adhesives are used.
- Conductive adhesives are easy to use because they are liquid at room temperature, and are lead-free and low-priced, so they are promising alternatives to high-temperature lead solder and gold-tin solder, and the market is expected to expand significantly. Yes.
- a conductive adhesive as an alternative material for solder is required to have high heat dissipation as well as conductivity. Since the organic adhesive which is the raw material of the conductive adhesive basically has a lower thermal conductivity than that of the metal, a heat radiating function is provided by blending a heat conductive filler. The focus of technical development on conductive adhesives is how to reduce the thermal resistance of conductive adhesives and effectively release the generated heat.
- a conductive adhesive with improved thermal conductivity for example, in Patent Document 1, as a solid component in a composition, at least an average fiber diameter of 0.1 to 30 ⁇ m, an aspect ratio of 2 to 100, an average 5 to 80% by weight of pitch-based graphitized carbon fiber filler having a fiber length of 0.2 to 200 ⁇ m, true density of 2.0 to 2.5 g / cc, and 15 to 90% by weight of fine metal particle filler having an average particle size of 0.001 to 30 ⁇ m.
- a highly heat conductive composition comprising 5 to 50% by weight of a binder resin has been proposed.
- Patent Document 2 an epoxy resin is used as a base resin, a phenolic curing agent is used as a curing agent, a urethane-modified epoxy resin is used as a flexibility imparting agent, and gold, silver, copper, Conductive compositions containing powders of iron, aluminum, aluminum nitride, alumina, crystalline silica and the like have been proposed.
- patent document 3 it consists of at least 1 sort (s) selected from the group which consists of a resin component, a highly heat conductive fibrous filler, and silver, gold
- An adhesive containing a high thermal conductive spherical filler comprising 0.1 to 20 parts by volume of the high thermal conductive fibrous filler and 10 to 200 volumes of the high thermal conductive spherical filler with respect to 100 parts by volume of the resin component. A part-containing adhesive has been reported.
- Patent Document 4 discloses a solvent-free liquid silver paste composition containing 85 to 95% by weight of a bisphenol-type epoxy resin, a liquid aromatic amine as a curing agent, and silver powder, such as a chip constituting a semiconductor device.
- a high thermal conductive adhesive used for bonding a heating element to a heat radiating body such as a REIT frame has been reported.
- the present applicant is a thermally conductive conductive adhesive composition containing (A) conductive filler, (B) epoxy resin, and (C) curing agent, and (A) conductive
- the filler is a submicron silver fine powder, and the blending amount of the silver fine powder is 75 to 94% by mass with respect to the total amount of the heat conductive conductive adhesive composition, and (B) an epoxy resin Is blended in an amount of 5 to 20% by mass based on the total amount of the heat conductive conductive adhesive composition, and (C) the curing agent is represented by the general formula (I), (II) or (III) ( And the compounding amount of the compound is 0.4 to 2.4 mol equivalent as an active hydrogen equivalent with respect to 1 mol equivalent of the epoxy group of (B) epoxy resin.
- the thermally conductive conductive adhesive composition is uncured or It reported a thermally conductive electrically conductive adhesive composition which is a state of curing (Patent Document
- the object of the present invention is to provide a thermally conductive conductive adhesive composition that is used as a die bond material, has high heat dissipation and stable conductivity, and exhibits high adhesive force.
- thermoly conductive conductive adhesive composition that has high heat dissipation and stable conductivity and additionally exhibits high adhesive strength.
- the thermally conductive conductive adhesive composition of the present invention (hereinafter simply referred to as “adhesive composition”) includes the above-mentioned (A) conductive filler, (B) epoxy resin, (C) curing agent, and (D) It contains an organic solvent as an essential component.
- A conductive filler
- B epoxy resin
- C curing agent
- D It contains an organic solvent as an essential component.
- the reason why the adhesive composition of the present invention exhibits high heat dissipation is not necessarily clear, but since the adhesive composition has a retarded curing rate, the conductive property into the epoxy resin, which is a binder resin.
- the degree of dispersion of the conductive filler is higher than usual, and as a result, the necking of the conductive filler is promoted, and the dispersed conductive fillers are fused to each other during heat curing to transport heat.
- the present invention contains more silver powder, which is a conductive filler having a high thermal conductivity than usual, but the problem of a decrease in adhesive force caused by an increase in the blending amount of the conductive filler is specified in the present invention.
- This is solved by using (B) an epoxy resin and (C) a curing agent.
- each component of (A) conductive filler, (B) epoxy resin, (C) curing agent, and (D) solvent will be described in detail.
- (A) Submicron (that is, less than 1 ⁇ m) silver fine powder is used for the conductive filler.
- the average particle size of the silver fine powder is preferably 300 to 900 nm, and more preferably 400 to 800 nm.
- the average particle size is less than 300 nm, the cohesive force of the silver fine powder becomes strong, the dispersibility is remarkably reduced, and the silver fine powder aggregates immediately after the preparation of the adhesive composition or excessively during heat curing. There is a possibility that the crystals are sintered and sufficient conductivity and thermal conductivity cannot be obtained.
- the thickness exceeds 900 nm not only the number of silver fine powders in the epoxy resin is decreased, but there is a possibility that sufficient conductivity and thermal conductivity cannot be obtained because appropriate crystal growth cannot be obtained by sintering.
- the average particle diameter of silver fine powder (A) which is a conductive filler is obtained by the following method. That is, a part of the adhesive composition is extracted, and it is photographed with a field emission scanning electron microscope (JMS-6700F, manufactured by JEOL Datum Co., Ltd.). 100 silver particles are randomly extracted from the agent composition, their projected area equivalent circle diameter (outer diameter) is measured, and the average value thereof is taken as the average particle diameter of the silver fine powder.
- JMS-6700F field emission scanning electron microscope
- the shape of the silver fine powder is not particularly limited, and examples thereof include a spherical shape, a flake shape, a foil shape, and a dendritic shape, but generally a flake shape or a spherical shape is selected.
- silver particles whose surface is coated with silver, or a mixture thereof can be used as the silver fine powder.
- Silver fine powder can obtain a commercial item, or can be produced using a well-known method.
- the method for producing the silver fine powder is not particularly limited, and may be any method such as a mechanical pulverization method, a reduction method, an electrolysis method, and a gas phase method.
- the surface of the submicron silver fine powder used for the conductive filler is preferably coated with a coating agent, and the coating agent preferably contains a carboxylic acid.
- the coating agent containing carboxylic acid By using the coating agent containing carboxylic acid, the heat dissipation of the adhesive composition can be further improved.
- the curing agent used in the present invention has the effect of detaching the coating agent from the surface of the silver fine powder, coupled with the retarding property of the curing rate of the adhesive composition of the present invention. It is conceivable that this is to further promote the fusion between the conductive fillers.
- the carboxylic acid contained in the coating agent is not particularly limited, and examples thereof include monocarboxylic acid, polycarboxylic acid, and oxycarboxylic acid.
- Examples of the monocarboxylic acid include carbon such as acetic acid, propionic acid, butyric acid, valeric acid, caprylic acid, caproic acid, capric acid, lauric acid, myristic acid, palmitic acid, stearic acid, arachidic acid, behenic acid, and lignoceric acid. Examples thereof include aliphatic monocarboxylic acids of 1 to 24.
- carbon numbers such as oleic acid, linoleic acid, ⁇ -linolenic acid, ⁇ -linolenic acid, dihomo- ⁇ -linolenic acid, elaidic acid, arachidonic acid, erucic acid, nervonic acid, stearidonic acid, eicosapentaenoic acid, docosahexaenoic acid, etc. 4-24 unsaturated aliphatic carboxylic acids may be used.
- aromatic monocarboxylic acids having 7 to 12 carbon atoms such as benzoic acid and naphthoic acid can also be used.
- polycarboxylic acid examples include aliphatic polycarboxylic acids having 2 to 10 carbon atoms such as oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, azelaic acid, and sebacic acid; maleic acid, fumaric acid, and itacone Examples thereof include aliphatic unsaturated polycarboxylic acids having 4 to 14 carbon atoms such as acid, sorbic acid and tetrahydrophthalic acid; aromatic polycarboxylic acids such as phthalic acid and trimellitic acid.
- oxycarboxylic acid examples include aliphatic hydroxymonocarboxylic acids such as glycolic acid, lactic acid, oxybutyric acid, and glyceric acid; aromatic hydroxymonocarboxylic acids such as salicylic acid, oxybenzoic acid, and gallic acid; tartaric acid, citric acid, Examples thereof include hydroxypolycarboxylic acids such as malic acid.
- the coating agent for treating the surface of the silver fine powder may contain a higher fatty acid having 10 or more carbon atoms or a derivative thereof in order to reduce aggregation of the silver fine powder.
- higher fatty acids include lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid, linoleic acid, linolenic acid, and lignoceric acid.
- higher fatty acid derivatives include higher fatty acid metal salts, higher fatty acid esters, and higher fatty acid amides.
- the carboxylic acid contained in the coating agent may be a mixture of two or more of the carboxylic acids.
- carboxylic acids described above higher fatty acids which are saturated or unsaturated fatty acids having 12 to 24 carbon atoms are preferred.
- a known method such as a method of stirring and kneading both in a mixer, a method of impregnating the silver fine powder with a carboxylic acid solution and volatilizing the solvent is used. Just do it.
- the blending amount of the (A) conductive filler is usually in the range of 80 to 96 mass% with respect to the total amount of the adhesive composition of the present invention. If the blending amount is less than 80% by mass, stable conductivity, thermal conductivity and adhesive strength may not be obtained. If it exceeds 96% by mass, it is difficult to maintain low viscosity and sufficient adhesive strength. There is a risk of becoming. Preferably, it is 83 to 90% by mass, and optimally 84 to 88% by mass.
- conductive fillers can be used in combination as long as the effects of the present invention are not impaired.
- a conductive filler is not particularly limited as long as it has conductivity, but metals, carbon nanotubes, and the like are preferable.
- metal any metal powder treated as a general conductor can be used.
- nickel, copper, silver, gold, aluminum, chromium, platinum, palladium, tungsten, molybdenum, etc., alloys composed of two or more of these metals, coated products of these metals, or compounds of these metals are good conductive materials. The thing etc. which have property are mentioned.
- the epoxy resin is a compound having two or more epoxy groups in one molecule, and a liquid epoxy resin is used.
- liquid epoxy resins include those obtained by condensation of epichlorohydrin with polyhydric phenols such as bisphenols and polyhydric alcohols, such as bisphenol A type, brominated bisphenol A type, hydrogenated bisphenol.
- glycidyl ester type epoxy resins obtained by condensation of epichlorohydrin with carboxylic acids such as phthalic acid derivatives and fatty acids
- glycidyl amine type epoxy resins obtained by reaction of epichlorohydrin with amines, cyanuric acids and hydantoins
- various Examples thereof include, but are not limited to, epoxy resins modified by various methods.
- the epoxy resin includes at least a bisphenol type epoxy resin and a novolac type epoxy resin.
- a bisphenol type epoxy resin and a novolac type epoxy resin in combination, it prevents a decrease in adhesive force caused by an increase in the amount of silver fine powder, which is a conductive filler, and provides high thermal conductivity and stable conductivity. Can be brought.
- the bisphenol type epoxy resin include bisphenol A type, brominated bisphenol A type, hydrogenated bisphenol A type, bisphenol F type, bisphenol S type, bisphenol AF type, and bisphenol AD type. Among these, bisphenol A type and bisphenol F type epoxy resins are preferably used.
- the novolac type epoxy resin includes epoxy resins such as bisphenol A novolak type, phenol novolak type, and cresol novolak type. Of these, phenol novolac type and cresol novolac type epoxy resins are preferably used.
- the blending amount of the epoxy resin is usually preferably 0.3 to 4.0% by mass with respect to the total amount of the adhesive composition of the present invention. If the blending amount is less than 0.3% by mass, the adhesive strength is weakened and the connection reliability may be lowered. If it exceeds 4.0% by mass, it is difficult to form a network by sintering the conductive filler. Therefore, there is a possibility that stable conductivity and thermal conductivity cannot be obtained. More preferably, it is used in an amount of 0.4 to 3.7% by mass.
- (C) Diaminodiphenyl sulfone and / or a derivative thereof is used as the curing agent.
- the curing agent include compounds represented by the following general formula (I), (II) or (III), and among these, 4,4′-diaminodiphenylsulfone and 3, 3'-diaminodiphenyl sulfone is preferably used.
- the lower alkyl group includes a linear, branched or cyclic alkyl group having 1 to 6 carbon atoms, and of these, 1 to 3 linear or branched alkyl groups are preferred, and methyl or ethyl groups are particularly preferred.
- the effect of this invention is not impaired, you may use together other well-known hardening
- the blending amount of (C) curing agent is 0.4 to 2.4 mol equivalent, preferably 0.5 to 2.0 mol equivalent as active hydrogen equivalent with respect to 1 mol equivalent of epoxy group in (B) epoxy resin.
- the blending amount of the curing agent is less than 0.4 mol equivalent as an active hydrogen equivalent, the curing may be insufficient and the heat resistance may be inferior, and the thermal conductivity may decrease even when the curing is sufficient. If it exceeds 2.4 mol equivalent, curing may be insufficient and heat resistance may be inferior, and even if curing is sufficient, high elasticity required as an adhesive may not be obtained.
- the active hydrogen equivalent in the present invention is calculated from the number of active hydrogens on the nitrogen of the amino group in the compound used in the curing agent, and since the compound has two amino groups in one molecule, Has 4 of them. Therefore, the active hydrogen equivalent per 1 mol of the compound used in the curing agent of the present invention is 4 mol equivalent.
- the organic solvent is not particularly limited as long as it is usually used in an epoxy adhesive composition, and examples thereof include butyl carbitol, butyl carbitol acetate, ethyl carbitol, ethyl carbitol acetate, and 2,4-diethyl alcohol.
- Organic solvents such as 1,5-pentanediol, 2,4-dimethyl-1,5-pentanediol, butyl cellosolve, butyl cellosolve acetate, ethyl cellosolve, ethyl cellosolve acetate, ⁇ -butyrolactone, isophorone, glycidyl phenyl ether, triethylene glycol dimethyl ether Illustrated. Of these, butyl carbitol acetate, 2,4-diethyl-1,5-pentanediol, and 2,4-dimethyl-1,5-pentanediol are preferred.
- the organic solvent may be used alone or in combination of two or more.
- the blending amount of the organic solvent is not limited and may be appropriately determined, but is generally 3 to 17% by mass, preferably 5%, based on the total amount of the adhesive composition of the present invention. -15% by mass, and optimally 9-15% by mass.
- a curing accelerator can be blended in the adhesive composition of the present invention.
- Curing accelerators include imidazoles such as 2-phenyl-4,5-dihydroxymethylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole, 2-methyl-4-methylimidazole, 1-cyano-2-ethyl-4-methylimidazole, etc. , Tertiary amines, triphenylphosphine, urea compounds, phenols, alcohols, carboxylic acids and the like. Only one type of curing accelerator may be used, or two or more types may be used in combination.
- the blending amount of the curing accelerator is not limited and may be appropriately determined. However, when used, it is generally 0.1 to 2.0 mass with respect to the total amount of the adhesive composition of the present invention. %.
- the adhesive composition of the present invention does not impair the effects of the present invention as other additives such as antioxidants, ultraviolet absorbers, tackifiers, dispersants, coupling agents, toughness imparting agents, elastomers, etc. It can mix
- the adhesive composition of the present invention can be obtained by mixing and stirring the above components (A), (B), (C), (D) and other components in any order.
- a dispersion method methods such as a two-roll, three-roll, sand mill, roll mill, ball mill, colloid mill, jet mill, bead mill, kneader, homogenizer, and propellerless mixer can be employed.
- the adhesive composition of the present invention is useful as a bonding material (die bond material) for adhering a semiconductor element to the surface of a supporting base material such as a lead frame or a substrate.
- the adhesive composition is applied to the surface of the supporting base material. Adhesion is achieved by applying, placing a semiconductor element thereon and heating and curing. In this case, heating and curing are usually performed under conditions of 180 to 250 ° C. and 10 to 300 minutes.
- the adhesive composition of the present invention can be applied to a support base material made of a wide range of materials such as a support base material plated with gold, silver, nickel, palladium or an alloy thereof on the surface of copper or a copper alloy material. Is possible.
- the volume resistance value of the adhesive composition was measured. On the glass support substrate, the adhesive composition is applied so that the film thickness after curing is about 0.03 mm with a width of 5 mm and a length of 50 mm, and is heated and cured in the same manner as described above. A sample for measuring volume resistance was prepared. With respect to this sample, a volume resistance value ( ⁇ ⁇ cm) was measured using a resistor [“HIOKI3540” (trade name), manufactured by Hioki Electric Co., Ltd.] (trade name). The results are shown in Table 1. 3.
- thermal conductivity of the adhesive composition was measured.
- the thermal conductivity ⁇ (W / m ⁇ K) is determined by thermal diffusion in accordance with ASTM-E1461 using a laser flash method thermal constant measuring device (“TC-7000” (trade name), manufactured by ULVAC-RIKO).
- the specific gravity d at room temperature is calculated by a pycnometer method, and the room temperature is measured in accordance with JIS-K7123 using a differential scanning calorimeter (“DSC7020” (trade name), manufactured by Seiko Denshi Kogyo Co., Ltd.).
- the specific heat Cp at was measured and calculated by the following formula. The results are shown in Table 1.
- ⁇ a ⁇ d ⁇ Cp
- the adhesive composition of the present invention has high heat dissipation and stable conductivity and exhibits high adhesive strength.
Abstract
Description
そこで、本出願人は、本願より先に、(A)導電性フィラー、(B)エポキシ樹脂、(C)硬化剤を含む熱伝導性導電性接着剤組成物であって、(A)導電性フィラーは、サブミクロンの銀微粉であり、かつ、該銀微粉の配合量は、前記熱伝導性導電性接着剤組成物の全体量に対して75~94質量%であり、(B)エポキシ樹脂の配合量は、前記熱伝導性導電性接着剤組成物の全体量に対して5~20質量%であり、(C)硬化剤は、一般式(I)、(II)又は(III)(省略)で表される化合物であり、かつ、該化合物の配合量は、(B)エポキシ樹脂のエポキシ基1mol当量に対して活性水素当量として0.4~2.4mol当量であり、熱硬化時の(A)導電性フィラーの焼結開始前に、前記熱伝導性導電性接着剤組成物が未硬化又は半硬化の状態であることを特徴とする熱伝導性導電性接着剤組成物を報告した(特許文献5)。
すなわち、本発明は、
(A)導電性フィラー
(B)エポキシ樹脂
(C)硬化剤
(D)有機溶剤
を含む熱伝導性導電性接着剤組成物であって、
(A)導電性フィラーは、サブミクロンの銀微粉であり、かつ、(A)導電性フィラーの配合量は、(B)エポキシ樹脂の配合量との質量比で、(A)/(B)=96.0/4.0~99.5/0.5であり、
(B)エポキシ樹脂は、少なくともビスフェノール型エポキシ樹脂とノボラック型エポキシ樹脂とを含み、
(C)硬化剤は、ジアミノジフェニルスルホン及び/又はその誘導体であり、かつ、(C)硬化剤の配合量は、(B)エポキシ樹脂のエポキシ基1mol当量に対して活性水素当量として、0.4~2.4mol当量である熱伝導性導電性接着剤組成物である。
以下、(A)導電性フィラー、(B)エポキシ樹脂、(C)硬化剤、(D)溶剤の各成分について詳細に説明する。
A.接着剤組成物の作製
表1に記載された各材料を三本ロールにて混練し、表1に示す組成の接着剤組成物を作製した(各材料の数値は接着剤組成物の総質量に対する質量%を表す。)。使用した材料は下記のとおりである。
[導電性フィラー]
・フレーク状銀粉(コーティング剤ステアリン酸で表面処理したもの。平均粒子径d50:500nm、田中貴金属工業社製)
[エポキシ樹脂]
・ビスフェノールF型エポキシ樹脂(「EPICLON 831-S」(商品名)、大日本インキ化学工業社製、室温で液状、エポキシ当量=169g/eq)
・ビスフェノールA型エポキシ樹脂(「EPICLON 850-S」(商品名)、大日本インキ化学工業社製、室温で液状、エポキシ当量=188g/eq)
・フェノールノボラック型エポキシ樹脂(「EPALLOY 8330」(商品名)、Emerald Performance Materials社製、室温で液状、エポキシ当量=177g/eq)
・クレゾールノボラック型エポキシ樹脂(「EPICLON N-665」(商品名)、大日本インキ化学工業社製、室温で液状、エポキシ当量=207g/eq)
[硬化剤]
・4,4’―ジアミノジフェニルスルホン(分子量248.3、東京化成工業社製)
・3,3’―ジアミノジフェニルスルホン(分子量248.3、東京化成工業社製)
[添加剤]
・2-フェニルー4-メチルー5-ヒドロキシメチルイミダゾール(「キュアゾール 2P4MHZ」(商品名)、四国化成工業社製)
[溶剤]
・ブチルカルビトールアセテート(関東化学社製)
・2,4-ジエチルー1,5-ペンタンジオール(「日香MARS」(商品名)、日本香料薬品社製)
・2,4-ジメチルー1,5-ペンタンジオール(日本香料薬品社製)
1.ダイシェア強度の測定
前記接着剤組成物の接着強度を評価するため、該接着剤組成物のダイシェア強度を測定した。銀めっきした銅リードフレームに、硬化後の膜厚が約25mmとなるように前記接着剤組成物を塗布し、この上に5×5mmのシリコンチップ(厚さ:0.625mm)をマウントし、60℃で30分間加熱処理して含有する溶剤を揮発させた後、大気雰囲気下で210℃で180分間、硬化してダイシェア強度測定用の試料を作製した。この試料について、ダイシェア強度測定器[「Dageシリーズ4000」(商品名)、ノードソン社製]を用いて、せん断速度0.2mm/sec、23℃の条件でダイシェア強度(N/5mm□)を測定した。結果を表1に示す。
2.体積抵抗値の測定
前記接着剤組成物の導電性を評価するため、該接着剤組成物の体積抵抗値を測定した。ガラス支持基材上に、5mm幅で50mmの長さで、硬化後の膜厚が約 0.03mmとなるように前記接着剤組成物を塗布し、前記と同様にして加熱、硬化を行い、体積抵抗値測定用の試料を作製した。この試料について、抵抗器[「HIOKI3540」(商品名)、日置電機社製](商品名)を用いて、体積抵抗値(μΩ・cm)を測定した。結果を表1に示す。
3.熱伝導率の測定
前記接着剤組成物の熱伝導性を評価するため、該接着剤組成物の熱伝導率を測定した。熱伝導率λ(W/m・K)は、レーザーフラッシュ法熱定数測定装置 (「TC-7000」(商品名)、ULVAC-RIKO社製)を用いてASTM-E1461に準拠して熱拡散aを測定し、ピクノメーター法により室温での比重dを算出し、また、示差走査熱量測定装置 (「DSC7020」(商品名)、セイコー電子工業社製)を用いてJIS-K7123に準拠して室温での比熱Cpを測定して、以下の式により算出した。結果を表1に示す。
λ=a×d×Cp
Claims (5)
- (A)導電性フィラー
(B)エポキシ樹脂
(C)硬化剤
(D)有機溶剤
を含む熱伝導性導電性接着剤組成物であって、
(A)導電性フィラーは、サブミクロンの銀微粉であり、かつ、(A)導電性フィラーの配合量は、(B)エポキシ樹脂の配合量との質量比で、(A)/(B)=96.0/4.0~99.5/0.5であり、
(B)エポキシ樹脂は、少なくともビスフェノール型エポキシ樹脂とノボラック型エポキシ樹脂とを含み、
(C)硬化剤は、ジアミノジフェニルスルホン及び/又はその誘導体であり、かつ、(C)硬化剤の配合量は、(B)エポキシ樹脂のエポキシ基1mol当量に対して活性水素当量として、0.4~2.4mol当量である熱伝導性導電性接着剤組成物。 - (B)エポキシ樹脂に含まれるビスフェノール型エポキシ樹脂とノボラック型エポキシ樹脂の質量比は、ビスフェノール型エポキシ樹脂/ノボラック型エポキシ樹脂=40/60~80/20である請求項1に記載の熱伝導性導電性接着剤組成物。
- (A)導電性フィラーに用いるサブミクロンの銀微粉は、その表面がカルボン酸を含むコーティング剤で被覆されているものである請求項1~3のいずれか1項に記載の熱伝導性導電性接着剤組成物。
- (B) エポキシ樹脂の配合量は、熱伝導性導電性接着剤組成物の全体量に対して、0.3~4.0質量%である請求項1~4のいずれか1項に記載の熱伝導性導電性接着剤組成物。
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US15/547,390 US10266730B2 (en) | 2015-02-02 | 2016-01-27 | Thermally and electrically conductive adhesive composition |
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CN201680008131.1A CN107207935B (zh) | 2015-02-02 | 2016-01-27 | 导热性导电性粘接剂组合物 |
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CN107207935B (zh) | 2021-02-12 |
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MY178276A (en) | 2020-10-07 |
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