WO2016111041A1 - 工作装置 - Google Patents
工作装置 Download PDFInfo
- Publication number
- WO2016111041A1 WO2016111041A1 PCT/JP2015/074822 JP2015074822W WO2016111041A1 WO 2016111041 A1 WO2016111041 A1 WO 2016111041A1 JP 2015074822 W JP2015074822 W JP 2015074822W WO 2016111041 A1 WO2016111041 A1 WO 2016111041A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- drive
- working
- machine tool
- operator
- nut runner
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1656—Programme controls characterised by programming, planning systems for manipulators
- B25J9/1664—Programme controls characterised by programming, planning systems for manipulators characterised by motion, path, trajectory planning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J13/00—Controls for manipulators
- B25J13/02—Hand grip control means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J13/00—Controls for manipulators
- B25J13/08—Controls for manipulators by means of sensing devices, e.g. viewing or touching devices
- B25J13/085—Force or torque sensors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
- B25J19/06—Safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/10—Programme-controlled manipulators characterised by positioning means for manipulator elements
- B25J9/106—Programme-controlled manipulators characterised by positioning means for manipulator elements with articulated links
- B25J9/1065—Programme-controlled manipulators characterised by positioning means for manipulator elements with articulated links with parallelograms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
- B23P19/065—Arrangements for torque limiters or torque indicators in screw or nut setting machines
- B23P19/066—Arrangements for torque limiters or torque indicators in screw or nut setting machines by electrical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/0019—End effectors other than grippers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53039—Means to assemble or disassemble with control means energized in response to activator stimulated by condition sensor
- Y10T29/53061—Responsive to work or work-related machine element
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/534—Multiple station assembly or disassembly apparatus
- Y10T29/53417—Means to fasten work parts together
Definitions
- the present invention relates to a machine tool.
- Patent Document 1 discloses a fastening device as a conventional machine tool.
- This fastening device includes a nut runner as a working means, a link mechanism, a driving means, and a current coordinate detecting means. Further, this fastening device can be recognized as including a storage unit and a control unit.
- the nut runner has an action part that can act on the workpiece. More specifically, the nut runner has a rotation shaft that can be driven to rotate, and the action portion can engage the fastener with the workpiece.
- the link mechanism enables the nut runner to move while holding the nut runner.
- the driving means drives the link mechanism to move the nut runner.
- the current coordinate detection means detects the current coordinates of the nut runner.
- the storage means stores target coordinates for positioning the nut runner so that the acting portion of the nut runner acts on the workpiece.
- the control means controls the driving means to move the nut runner from the current coordinates to the target coordinates.
- the control means controls all of the movement of the machining means from the current coordinates to the target coordinates, and the linear movement of the action portion in the target coordinates and the rotation of the rotation axis.
- this type of machine device is a robot in which the operator is not involved in the machine work at all. For this reason, the machine tool of this type is large in size as a whole, and the manufacturing cost is likely to increase.
- the present invention has been made in view of the above-described conventional situation, and it is an object to be solved to provide a machine tool that can realize downsizing and can reduce the manufacturing cost.
- the machine tool of the present invention a machine means having an action portion that can act on the workpiece, A link mechanism that enables movement of the working means while holding the working means; Drive means for driving the link mechanism to move the work means; Current coordinate detection means for detecting current coordinates of the machining means; Storage means for storing target coordinates for positioning the working means for causing the action portion to act on the workpiece; Control means for controlling the drive means to move the working means from the current coordinates to the target coordinates, Provided in the working means, further comprising a continuous stop detection means for generating a continuation signal if the operator's operation input is continuously performed, and generating a stop signal if the operation input is not continuously performed,
- the control means has a drive continuation stop unit that drives the drive means by the continuation signal and stops the drive means by the stop signal.
- the machine means is provided with continuous stop detecting means, and the control means has a drive continuous stop section. For this reason, if the operator continuously inputs the operation during the movement of the working means from the current coordinates to the target coordinates, the continuous stop detecting means generates a continuation signal, and the drive continuation stop portion is driven by the continuation signal. Continue to drive the means. For this reason, since the operator can move the working means to the target coordinates as long as the operation input is continuously performed, the operator does not need to memorize the target coordinates, and the load on the operator is small. .
- this machine tool involves the operator during the movement of the machine means from the current coordinates to the target coordinates. Even if the operator is involved in the work, if the operation input is not continuously performed, the driving means stops without running away, so that the safety of the operator is ensured. For this reason, this machine tool does not require a partition or the like for isolating the worker from the work.
- this machine tool can be miniaturized and the manufacturing cost can be reduced.
- the machine tool of the present invention may further include an operating force detection unit that is provided in the machine unit and detects an operator's operation force. And it is preferable that the control means has a first drive speed changing section that changes the drive speed of the drive means by the output signal of the operating force detection means.
- the drive speed of the drive means changes according to the operating force exerted on the work means by the operator. For example, if the operator operates the machining means with a strong operating force, the driving speed of the driving means increases, and if the operator operates the machining means with a weak operating force, the driving speed of the driving means decreases. For this reason, in this machine tool, an operator who is not accustomed to a certain work can perform the work carefully and spend time to get used to the work. Conversely, if the worker gets used to the same work, the work can be completed early.
- the machine tool of the present invention may further include an operating state detecting unit that detects a physical quantity that operates the driving unit. And it is preferable that a control means has a 2nd drive speed change part which changes the drive speed of a drive means with the output signal of an operation state detection means.
- the drive speed of the drive means changes according to the physical quantity for operating the drive means.
- the drive means employs a servo motor
- the current value of the current supplied to the servo motor can be detected by the operating state detection means. If the current value exceeds the threshold value, it is considered that the working means interferes with some obstacle and the torque of the servo motor is increased. For this reason, in that case, the driving speed can be lowered or stopped.
- the drive means employs a hydraulic pump
- the flow rate of the pressure oil supplied to the hydraulic pump can be detected by the operating state detection means.
- the drive means employs an air cylinder
- the flow rate of the pressurized air supplied to the air cylinder can be detected by the operating state detection means.
- the control means preferably has a brake part for controlling the driving means so that the machining means converges to the target coordinates when the machining means is located in the vicinity of the target coordinates. In this case, the working means can be smoothly moved from the current coordinates to the target coordinates.
- the control means preferably has a positioning portion that generates a positioning signal when the machining means converges to the target coordinates. In this case, it can be confirmed that the machining means is positioned at the target coordinates. For this reason, for example, the operator can operate the work means based on this confirmation, and the storage means can record the work work.
- the working means has a rotation shaft that can be driven to rotate, the action portion can engage the fastener, and the action portion can be fastened to the workpiece by rotating the rotation shaft while moving straight in the axial direction.
- a nut runner is preferred. In this case, it is possible to perform a work operation for fastening the fastener to the workpiece by the nut runner.
- the working means is preferably a servo press that has a rotating shaft that can be rotationally driven by a servomotor, and the action portion can move straight in the axial direction by the rotation of the rotating shaft and press against the workpiece.
- a work such as crimping or press fitting of the workpiece can be performed by the servo press.
- FIG. 1 is a side view of a fastening device that is a machine tool according to the first embodiment.
- FIG. 2 is a plan view of the fastening device of the first embodiment.
- FIG. 3 is a block diagram of the fastening device according to the first embodiment.
- FIG. 4 is a schematic perspective view illustrating a teaching state according to the fastening device of the first embodiment.
- FIG. 5 is a part of a flowchart of the fastening device according to the first embodiment.
- FIG. 6 is a part of a flowchart of the fastening device according to the first embodiment.
- FIG. 7 is a part of a flowchart of the fastening device according to the first embodiment.
- FIG. 1 is a side view of a fastening device that is a machine tool according to the first embodiment.
- FIG. 2 is a plan view of the fastening device of the first embodiment.
- FIG. 3 is a block diagram of the fastening device according to the first embodiment.
- FIG. 8 is a schematic perspective view illustrating target coordinates of each position according to the fastening device of the first embodiment.
- FIG. 9 is a graph showing the relationship between the target coordinates and the current supplied to the first and second servomotors in the fastening device of the first embodiment.
- FIG. 10 is a side view of a pressurizing device that is a working device of the second embodiment.
- FIG. 11 is a block diagram of the fastening device of the third embodiment.
- FIG. 12 is a part of a flowchart of the fastening device according to the third embodiment.
- Embodiments 1 to 3 embodying the present invention will be described below with reference to the drawings.
- Example 1 The machine tool of Example 1 is a fastening device. As shown in FIGS. 1 and 2, the fastening device includes a base 1, a link mechanism 3, first and second servomotors 5 and 7, and a known nut runner 9.
- the workpiece W can be positioned and fixed on the base 1.
- the base 1 is provided with an origin confirmation base 11.
- a recess 11a is formed into which the socket 9d of the nut runner 9 can be inserted from above.
- the base 1 is provided with a link mechanism 3.
- the first hinge 13 is fixed to the side surface of the base 1.
- the first hinge 13 has a horizontal arm 15 that can swing about a swing axis O1 that extends vertically.
- the horizontal arm 15 extends horizontally.
- a second hinge 17 is fixed to the tip of the horizontal arm 15.
- the second hinge 17 has first and second links 19 and 21 and a damper 23 that can swing around a swing axis O2 that extends vertically.
- the first link 19 extends in parallel with the second link 19 above the second link 21.
- the first link 19 is provided on the second hinge 17 so as to be swingable up and down by a pin 17a.
- the second link 21 is provided on the second hinge 17 so as to be swingable up and down by a pin 17b.
- the damper 23 has a main body 23 a that can swing up and down on the second hinge 17, and a rod 23 b that can swing up and down by a pin 19 a at the tip of the first link 19.
- a mounting bracket 25 extending vertically is provided at the tip of the first and second links 19 and 21.
- the first link 19 and the mounting bracket 25 can swing up and down by a pin 25a, and the second link 21 and the mounting bracket 25 can swing up and down by a pin 25b.
- These second hinge 17, first and second links 19, 21, damper 23 and mounting bracket 25 constitute a parallel link mechanism 27.
- the nut runner 9 extending vertically is fixed to the mounting bracket 25 via an idle rotation mechanism (not shown).
- the nut runner 9 is a known one, and this is a working means.
- a stopper (not shown) is provided between the second hinge 17 and the first and second links 19 and 21.
- the first and second links 19 and 21 have a rising end that is horizontal by a stopper.
- the first and second links 19 and 21 are positioned at the rising end when the operator releases their hands from the nut runner 9 by the damper 23.
- the link mechanism 3 enables the nut runner 9 to move three-dimensionally while holding the nut runner 9.
- a first servomotor 5 capable of horizontally rotating the horizontal arm 15 is provided on the upper portion of the first hinge 13 of the link mechanism 3.
- the first servo motor 5 is provided with a first position sensor 5a.
- a second servo motor 7 capable of horizontally rotating the parallel link mechanism 27 is provided on the second hinge 17.
- the second servomotor 7 is provided with a second position sensor 7a.
- the first and second position sensors 5a and 7a can detect the current coordinates of the nut runner 9 on the xy plane.
- the first and second servo motors 5 and 7 correspond to drive means.
- the first and second position sensors 5a and 7a correspond to current coordinate detection means.
- the raising and lowering of the nut runner 9 by the parallel link mechanism 27 is performed manually. That is, the nut runner 9 is positioned on the horizontal xy plane by the first and second servo motors 5 and 7 and is manually lifted and lowered in the z-axis direction orthogonal to the xy plane.
- the nut runner 9 has a main body 9a incorporating a servo motor and a speed reducer, and a handle portion 9b positioned below the main body 9a and gripped by an operator.
- a rotating shaft 9c that can be driven to rotate is projected from the lower end of the handle portion 9b, and a socket 9d is fixed to the lower end of the rotating shaft 9c.
- the socket 9d can be engaged with a bolt head or a nut fastener C (see FIG. 4).
- a handle SW 29 is provided on the handle portion 9 b of the nut runner 9.
- the handle SW29 is present at a position where the operator grips the nut runner 9 to move and rotate the socket 9d.
- the main body 9 a and the handle portion 9 b are lowered manually by the operator, and the socket 9 d can screw the fastener C to the workpiece W.
- the socket 9d is an action part.
- the handle SW29 is a continuous stop detection means.
- a force sensor 33 is provided on the handle portion 9b of the nut runner 9.
- the force sensor 33 can detect the operation force of the operator.
- the force sensor 33 corresponds to the operating force detection means.
- the nut runner 9 is provided with an operation lamp 35 and a tightening completion lamp 37 as shown in FIG.
- the fastening device includes a controller 41 and a storage device 43. Connected to the controller 41 are the servo motor of the nut runner 9, the first and second servo motors 5 and 7, the first and second position sensors 5 a and 7 a, the handle SW 29, the force sensor 33, the operation lamp 35 and the tightening completion lamp 37. Has been.
- the controller 41 stores a program that can execute the flowcharts shown in FIGS.
- the storage device 43 can store a plurality of target coordinates for positioning the nut runner 9 so that the socket 9d of the nut runner 9 acts on the workpiece W.
- the operator moves the nut runner 9 while grasping the handle SW29, inserts the socket 9d into the recess 11a, and then inserts the socket 9d into the fastener C on the workpiece W sequentially.
- each target coordinate is taught. For example, if the socket 9d is in the recess 11a, the current coordinate P (x, y) of the nut runner 9 there is the origin O (x0, y0).
- the current coordinate P (x, y) is set to the A position (x1, y1). Further, at the place where the fastener C is next screwed to the workpiece W, the current coordinate P (x, y) is set to the B position (x2, y2). Further, at the place where the fastener C is next screwed to the workpiece W, the current coordinate P (x, y) is set to the C position (x3, y3).
- each target coordinate is not an actual three-dimensional coordinate in which the socket 9d is screwed to the fastener C on the workpiece W, but the value of the actual coordinate in the z-axis direction is set to 0, and the parallel link mechanism 27 is on the xy plane obtained by correcting the horizontal displacement by 27 in the x-axis direction and the y-axis direction. It should be noted that the order of each target coordinate can be changed after each target coordinate is stored in the storage device 43.
- the storage device 43 shown in FIG. 3 can also record the target tightening torque and the result tightening torque at each target coordinate.
- This fastening device operates according to the flowcharts of FIGS. 5 to 7 when the operation switch is turned on.
- initial setting is performed in step S1.
- the servo motor of the nut runner 9, the first and second servo motors 5 and 7, the first and second position sensors 5a and 7a, the handle SW 29, the force sensor 33, the operation lamp 35, the tightening completion lamp 37, etc. are checked. Done.
- Each target coordinate is stored in the storage device 43 by a personal computer (PC).
- step S2 the operator moves the nut runner 9 while grasping the handle portion 9b together with the handle SW29, and returns the origin O by inserting the socket 9d into the recess 11a. In this state, a reset signal is transmitted to the controller 41, and the controller 41 is reset in step S3.
- step S4 the operator inputs a model selection signal for specifying the fastening work. Thereby, in step S5, the operation lamp 35 is turned on.
- step S6 a signal from the handle SW 29 is awaited and a signal from the force sensor 33 is awaited.
- step S7 it is determined whether or not there is a continuation signal of the handle SW29. If YES here, during the movement of the nut runner 9 from the current coordinates P (x, y) to, for example, the A position (x1, y1), the operator continuously holds the handle SW29, and the handle SW29 Transmits a continuation signal to the controller 41. For this reason, the controller 41 continues to drive the first and second servomotors 5 and 7 in step S8. Therefore, as long as the operator holds the handle SW29 continuously, the nut runner 9 can be brought close to the A position (x1, y1), so that the operator stores the A position (x1, y1). There is no need and the load on the operator is small.
- step S7 the operator suddenly releases the handle SW29 during the movement of the nut runner 9 from the current coordinates P (x, y) to the A position (x1, y1), and the handle SW29. Transmits a stop signal to the controller 41. Therefore, the controller 41 stops the first and second servo motors 5 and 7 in step S9. Then, the process returns to step S6.
- this fastening device involves an operator during the movement of the nut runner 9 from the current coordinates P (x, y) to the A position (x1, y1).
- Steps S6 to S9 correspond to the drive continuation stop unit.
- step S10 it is determined whether or not the current coordinate P (x, y) is near the A position (x1, y1). At this time, for example, as shown in FIG. 8, if a circle with a constant radius centered on the A position (x1, y1) is hypothesized, and the current coordinate P (x, y) is located within this circle, the current coordinate If it is determined that P (x, y) is near the A position (x1, y1) and the current coordinates P (x, y) are located outside this circle, the current coordinates P (x, y) are x1, y1) Judge that it is not near.
- step S11 brake-control the first and second servomotors 5 and 7.
- the brake control is performed by supplying a current value (A) to the first and second servomotors 5 and 7 so that the brakes are generated in the first and second servomotors 5 and 7 as the target coordinates approach. ).
- Steps S10 and S11 correspond to a brake part. If NO here, the process returns to the step S6. In this way, the nut runner 9 can be smoothly moved from the current coordinate P (x, y) to the A position (x1, y1).
- step S12 it is determined whether or not the operator's operating force input from the force sensor 33 exceeds a predetermined first reference force Fs. If the operating force exceeds the first reference force Fs (YES), the process proceeds to step S13, and the first and second servo motors 5 and 7 are accelerated. On the other hand, if the operating force is below the first reference force Fs (NO), the process proceeds to step S14, and the first and second servo motors 5 and 7 are decelerated. For example, in the acceleration control of the first and second servomotors 5 and 7, as shown in FIG. 9, the current value (A) energized to the first and second servomotors 5 and 7 is increased.
- step S14 the deceleration control of the first and second servomotors 5 and 7 decreases the current value (A) applied to the first and second servomotors 5 and 7.
- step S15 it is determined whether or not the operator's operating force is less than a predetermined second reference force Ff. If the operating force is less than the second reference force Ff (YES), the process proceeds to step S16, and the first and second servo motors 5 and 7 are decelerated. On the other hand, if the operating force exceeds the second reference force Ff (NO), the process proceeds to step S17, and the first and second servo motors 5 and 7 are accelerated. After executing step S17, the process returns to step S6. Steps S12 to S17 correspond to the first drive speed changing unit.
- this fastening device when the operator operates the nut runner 9 with a strong operating force, the drive speed of the first and second servo motors 5 and 7 increases, and the operator operates the nut runner 9 with a weak operating force. Then, the drive speeds of the first and second servo motors 5 and 7 are reduced. For this reason, in this fastening device, an operator who is not accustomed to a certain fastening work can perform the fastening work carefully over time and get used to the fastening work. On the contrary, if the worker gets used to the same fastening work, the fastening work can be completed early.
- step S18 it is determined whether or not the current coordinates P (x, y) are in the A position (x1, y1). If "YES” here, the process proceeds to a step S19 to lock-control the first and second servomotors 5 and 7. In the lock control, for example, as shown in FIG. 9, the current value (A) energized to the first and second servomotors 5 and 7 is maximized. If NO here, the process returns to the step S6.
- step S19 After step S19 is executed, the operation lamp 35 is turned off in step S20.
- the operator can confirm that the nut runner 9 is positioned by this, and know that it is time to lower the nut runner 9.
- Steps S18 and S19 correspond to the positioning unit.
- step S21 the operator manually lowers the nut runner 9.
- the lock control is released. Further, the process waits until the socket 9d is pressed upward from the workpiece W at a certain pressure or higher.
- step S23 if the handle SW29 is continuously gripped at this time, the rotating shaft 9c rotates so that the fastener C can be fastened with the target tightening torque. As a result, the socket 9d can screw the fastener C into the workpiece W at the A position (x1, y1).
- step S24 it is determined whether or not the resultant tightening torque is within the reference range. If the result tightening torque is within the reference range (YES), the process proceeds to step S25, and this is recorded in the storage device 43. If the result tightening torque is not within the reference range (NO), the process proceeds to step S26 and an alarm is issued, and then the process proceeds to step S25 and this is recorded in the storage device 43. In step S ⁇ b> 27, the resultant tightening torque is output from the nut runner 9 when the fastener C is actually fastened.
- step S28 one-position end processing is performed. For example, the fastening at the A position (x1, y1) is completed. Thereafter, in step S29, it is determined whether or not another position still remains. If “YES” here, the process returns to the step S6. In this way, similar fastening is also performed at the B position (x2, y2), the C position (x3, y3), and the like. If “NO” in the step S29, the comprehensive determination is output in a step S30, and the process returns to the step S1 so as to perform the fastening operation of the designated model number.
- the nut runner 9 moves to each target coordinate while assisting the operator.
- the raising and lowering of the nut runner 9 and the rotation of the socket 9d are based on operator input.
- the fastening device can be downsized and the manufacturing cost can be reduced.
- the working device of the second embodiment is a pressurizing device that employs a known servo press 10 as a working means.
- Servo press 10 incorporates a servo motor, a speed reducer, and a rotating shaft (not shown), and the rotating shaft is driven to rotate by the servo motor.
- the action portion 10a can move straight in the axial direction by the rotation of the rotating shaft and press against the workpiece.
- the base 1, the link mechanism 3, the first and second servo motors 5 and 7, the first and second position sensors 5a and 7a, the handle SW 29, the force sensor 33, the controller 41, and the storage device 43 are the same as the fastening device of the first embodiment. It is.
- the servo press 10 can perform work operations such as caulking of the workpiece and press-fitting. And also in this pressurization apparatus, size reduction can be implement
- a current sensor 61 is further provided in the controller 41 in the fastening device of the first embodiment.
- the current sensor 61 corresponds to an operating state detection unit.
- the current sensor 61 can detect the current value of the current that flows through the first and second servomotors 5 and 7.
- the controller 41 stores a program that can execute the flowcharts shown in FIGS.
- Other configurations of the third embodiment are the same as those of the first embodiment. For this reason, the same code
- step S31 initial setting is performed in the same manner as in step S1 shown in FIG.
- each target coordinate is memorize
- each target coordinate can be stored in the storage device 43 more easily without using a PC.
- step S9 the process up to step S9 is the same as in the first embodiment.
- step S41 it is determined whether or not the current value detected by the current sensor 61 exceeds a predetermined current reference value A1. If the current value is smaller than the current reference value A1 (YES), the process proceeds to step S10. Steps S10 and S11 are the same as in the first embodiment.
- step S41 If it is determined in step S41 that the current value is equal to or greater than the current reference value A1 (NO), the process proceeds to step S42.
- step S42 it is determined whether or not the over time during which the current value continuously exceeds the current reference value A1 is greater than a predetermined first reference time T1. If the overtime is equal to or shorter than the first reference time T1 (NO), the current value has increased instantaneously. For example, it can be determined that there is no obstacle on the moving path of the nut runner 9. Therefore, the process returns to step 9.
- step S42 if the overtime is larger than the first reference time T1 (YES), for example, it is considered that an obstacle is present on the moving path of the nut runner 9, so the process proceeds to step 43.
- step S43 it is determined whether or not the over time exceeds a predetermined second reference time T2. If the overtime is equal to or longer than the second reference time T2 (NO), it is considered that there are still obstacles on the moving path of the nut runner 9, so the process proceeds to step S8, and the first and second servos The motors 5 and 7 are stopped.
- step S43 if the overtime is smaller than the second reference time T2 in step S43 (YES), the process proceeds to step S44, and the first and second servo motors 5 and 7 are decelerated. Then, the process returns to step S9. Steps S8 and S41 to 44 correspond to the second drive speed changing unit. Other steps are the same as those in the first embodiment.
- the working means according to the present invention is not limited to the nut runner 9 of the first and third embodiments and the servo press 10 of the second embodiment. Various things can be adopted.
- the parallel link mechanism 27 of the first to third embodiments may not be used, but a link rail that extends vertically and a slider that slides on the guide rail may be used. it can.
- the drive source is used only as the drive means for horizontally swinging the horizontal arm 15 and the first and second links 19 and 21.
- the drive means is used for raising and lowering the work means. Sources can also be employed. These drive sources are not limited to servo motors, and stepping motors, servo cylinders, and the like can also be employed.
- the target coordinates are the coordinates (x, y) on the xy plane, but the target coordinates may be three-dimensional coordinates (x, y, z).
- the first and second position sensors 5a and 7a are provided in the servo press 10 in order to detect the current coordinates P (x, y) of the nut runner 9 and the servo press 10, but the nut A position sensor may be provided in the runner 9 or the servo press 10 to detect these current coordinates. Further, a camera capable of photographing the working means may be provided in the work place, and the current coordinates of the working means may be detected by this camera.
- the present invention can be used for fastening devices, pressurizing devices, and the like.
- Continuous stop detection means (handle SW) S6 to 9: Driving continuation stop unit 33: Operating force detection means (force sensor) S12 to 17: First driving speed changing unit 61: Operating state detecting means (current sensor) S8, 41 to 44 ... second drive speed changing unit S10, 11 ... brake unit S18, 19 ... positioning unit 9c ... rotating shaft 9 ... nut runner 10 ... servo press
Abstract
Description
前記工作手段を保持しつつ前記工作手段の移動を可能とするリンク機構と、
前記工作手段を移動させるために前記リンク機構を駆動する駆動手段と、
前記工作手段の現在座標を検出する現在座標検出手段と、
前記作用部を前記ワークに対して作用させるために前記工作手段を位置させる目標座標を記憶する記憶手段と、
前記工作手段を前記現在座標から前記目標座標まで移動させるために前記駆動手段を制御する制御手段とを備え、
前記工作手段に設けられ、作業者の操作入力が継続的に行われていれば継続信号を生じ、前記操作入力が継続的に行われていなければ停止信号を生じる継続停止検知手段をさらに備え、
前記制御手段は、前記継続信号によって前記駆動手段を駆動し、前記停止信号によって前記駆動手段を停止させる駆動継続停止部を有することを特徴とする。
実施例1の工作装置は締結装置である。この締結装置は、図1及び図2に示すように、基台1と、リンク機構3と、第1、2サーボモータ5、7と、公知のナットランナー9とを備えている。
実施例2の工作装置は、図10に示すように、工作手段として公知のサーボプレス10を採用した加圧装置である。
実施例3の締結装置では、図11に示すように、実施例1の締結装置におけるコントローラ41内に電流センサ61がさらに設けられている。電流センサ61が作動状態検知手段に相当する。電流センサ61は、第1、2サーボモータ5、7に通電する電流の電流値検知可能である。また、コントローラ41には、図12、6、7に示すフローチャートを実行可能なプログラムが格納されている。実施例3のその他の構成は実施例1と同様である。このため、実施例1と同一の構成については同一の符号を付して説明を簡略又は省略する。
9d、10a…作用部(9d…ソケット)
9、10…工作手段(9…ナットランナー、10…サーボプレス)
3…リンク機構
5、7…駆動手段(第1、2サーボモータ)
P(x,y)…現在座標
5a、7a…現在座標検出手段(第1、2位置センサ)
A(x1,y1)、B(x2,y2)、C(x3,y3)…目標座標
43…記憶手段(記憶装置)
41…制御手段(コントローラ)
29…継続停止検知手段(ハンドルSW)
S6~9…駆動継続停止部
33…操作力検知手段(力センサ)
S12~17…第1駆動速度変更部
61…作動状態検知手段(電流センサ)
S8、41~44…第2駆動速度変更部
S10、11…ブレーキ部
S18、19…位置決め部
9c…回転軸
9…ナットランナー
10…サーボプレス
Claims (7)
- ワークに対して作用可能な作用部を有する工作手段と、
前記工作手段を保持しつつ前記工作手段の移動を可能とするリンク機構と、
前記工作手段を移動させるために前記リンク機構を駆動する駆動手段と、
前記工作手段の現在座標を検出する現在座標検出手段と、
前記作用部を前記ワークに対して作用させるために前記工作手段を位置させる目標座標を記憶する記憶手段と、
前記工作手段を前記現在座標から前記目標座標まで移動させるために前記駆動手段を制御する制御手段とを備え、
前記工作手段に設けられ、作業者の操作入力が継続的に行われていれば継続信号を生じ、前記操作入力が継続的に行われていなければ停止信号を生じる継続停止検知手段をさらに備え、
前記制御手段は、前記継続信号によって前記駆動手段を駆動し、前記停止信号によって前記駆動手段を停止させる駆動継続停止部を有することを特徴とする工作装置。 - 前記工作手段に設けられ、前記作業者の操作力を検知する操作力検知手段をさらに備え、
前記制御手段は、前記操作力検知手段の出力信号によって前記駆動手段の駆動速度を変更する第1駆動速度変更部を有する請求項1記載の工作装置。 - 前記駆動手段を作動させる物理量を検知する作動状態検知手段をさらに備え、
前記制御手段は、前記作動状態検知手段の出力信号によって前記駆動手段の駆動速度を変更する第2駆動速度変更部を有する請求項1又は2記載の工作装置。 - 前記制御手段は、前記工作手段が前記目標座標近傍に位置すれば前記工作手段が前記目標座標に収束するように前記駆動手段を制御するブレーキ部を有する請求項1乃至3のいずれか1項記載の工作装置。
- 前記制御手段は、前記工作手段が前記目標座標に収束すれば位置決め信号を生じる位置決め部を有する請求項4記載の工作装置。
- 前記工作手段は、回転駆動可能な回転軸を有し、前記作用部は締結具を係合可能であり、前記作用部が軸方向に直進しつつ前記回転軸の回転によって前記締結具を前記ワークに対して締結可能なナットランナーである請求項1乃至5のいずれか1項記載の工作装置。
- 前記工作手段は、サーボモータによって回転駆動可能な回転軸を有し、前記作用部が前記回転軸の回転によって軸方向に直進して前記ワークに対して押圧可能なサーボプレスである請求項1乃至5のいずれか1項記載の工作装置。
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