WO2016110001A1 - 一种一体化破碎机 - Google Patents

一种一体化破碎机 Download PDF

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Publication number
WO2016110001A1
WO2016110001A1 PCT/CN2015/073419 CN2015073419W WO2016110001A1 WO 2016110001 A1 WO2016110001 A1 WO 2016110001A1 CN 2015073419 W CN2015073419 W CN 2015073419W WO 2016110001 A1 WO2016110001 A1 WO 2016110001A1
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WIPO (PCT)
Prior art keywords
feeding
crushing
chassis
long arm
wide
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PCT/CN2015/073419
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English (en)
French (fr)
Inventor
王建军
李军
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深圳中城绿建科技有限公司
新疆科立机械设备有限公司
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Publication of WO2016110001A1 publication Critical patent/WO2016110001A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • B02C21/02Transportable disintegrating plant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/02Feeding devices
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F5/00Dredgers or soil-shifting machines for special purposes
    • E02F5/30Auxiliary apparatus, e.g. for thawing, cracking, blowing-up, or other preparatory treatment of the soil

Definitions

  • the present invention relates to mechanical devices, and more particularly to an integrated crusher.
  • the conventional crusher mainly includes a feed hopper 101, a feeding device 102, a crushing device 103, a magnetic separator 104, a discharging device 105, a bypass device 106, and a bypass.
  • the conveyor 107, the traveling device 108, and the like must use separate charging equipment during use, for example, an excavator, a loader, etc., to pour materials (construction waste, ore, sand, etc.) from a high place into a hopper.
  • the feeding device enters the crushing device, and the crushing device is broken and sent out through the belt conveyor.
  • the iron material is sucked away by the magnetic separator and discharged laterally.
  • the object of the present invention is to provide an integrated crusher which is energy-saving, environmentally-friendly, efficient and flexible in use in an integrated operation of feeding and crushing.
  • An integrated crusher comprising a traveling device, a power device, a crushing device and a discharging device, further comprising a feeding long arm excavating device integrally provided on the traveling device, a feeding wide-mouth shovel, and The material in the feed shovel is transferred to a conveyor within the crushing device.
  • the traveling device comprises a crawler type chassis, a crawler belt disposed on two sides of the crawler type chassis, and a rotatable chassis disposed on the crawler type chassis, wherein the rotatable chassis is integrally provided with a convenient base
  • the feed long arm excavation device for feeding the wide-mouth shovel feed.
  • the feed wide-mouth shovel is disposed below the front end of the crawler chassis, and the feed wide-mouth shovel is located directly below or on one side of the feed long arm excavation device.
  • the crushing device comprises a crushed earth screen disposed at the front end of the crushing device, and a bypass output belt disposed under the crushed earth mesh Device.
  • the slag screen is composed of a set of parallel iron bars, and each of the iron bars is arranged in an inclined shape.
  • the feeding long arm excavating device is a two-stage or multi-stage feeding long arm bucket device or a feeding long arm bucket device.
  • the discharge device is disposed at a rear end of the crushing device, and the discharge device is configured as a foldable discharge belt conveyor or a retractable discharge belt conveyor.
  • a magnetic separation device disposed above the discharge device.
  • the rotatable chassis is further provided with a driving operation room, and the driving operation room is connected with the power device.
  • the present invention includes a traveling device, a power device, a crushing device, and a discharging device, and further includes a feeding long arm excavating device integrally provided on the traveling device, a feeding wide-mouth shovel, and The material in the feed shovel is transferred to a conveyor within the crushing device.
  • the feeding long arm excavating device, the feeding wide-mouth shovel and the conveying device are integrally arranged on the traveling device, thereby realizing automatic feeding of the crushing device, thereby effectively reducing environmental pollution, reducing equipment production cost and improving equipment operation efficiency, and Reduced operator and reduced energy consumption.
  • the invention realizes the integration of feeding and crushing Industry, energy saving, high efficiency, flexible operation.
  • FIG. 1A is a schematic structural view of a prior art
  • 1B is a schematic view of a side structure of the prior art
  • Figure 3 is a schematic top plan view of the present invention.
  • Figure 4 is a schematic rear view of the present invention.
  • Figure 5 is a schematic front view of the present invention.
  • the integrated crusher is composed of an integrated long arm excavation device 1, a traveling device 5, a power device 7, a crushing device 9, a magnetic separation device 10, and a discharging device 11, respectively.
  • the feeding long arm excavating device may be configured as a feeding long arm bucket device or a feeding long arm bucket device, wherein the long arm of the feeding long arm bucket device or the feeding long arm bucket device may be set It is a two-stage long arm or a three-section long arm, so that the feed long arm excavation device has a longer digging radius.
  • the excavating device provided by the long arm, it is ensured that the excavating device will feed the material, for example Construction waste, ore, sand and gravel are dug to a designated location, and the feed radius can be increased to achieve high efficiency feeding, thereby effectively utilizing the efficiency of the crusher.
  • material for example Construction waste, ore, sand and gravel
  • the main functions of the separate loading equipment and the crushing equipment are integrated into one, and the function of automatically loading materials is realized on one device, which is convenient for transportation, movement and walking, and can be realized by one person.
  • Excavation, loading and crusher work, and control of walking or spinning.
  • the integrated crusher is further provided with a feeding wide-mouth shovel 2, and the feeding wide-mouth shovel 2 is connected to the crushing device 9 through the feeding conveying belt in the conveying device 3, so that the digging device digging the material into the shovel The feed is wide-mouthed in the shovel 2, and then conveyed to the crushing device 9 by the feed conveyor belt in the conveying device 3 for crushing.
  • a rotatable chassis 6 is fixedly disposed on the traveling device 5, wherein, as shown in FIG. 4, the traveling device 5 is provided with a crawler chassis 12, and a left crawler belt 13 and a right crawler belt 14 fixed to both sides of the crawler chassis.
  • the rotatable chassis 6 is fixedly disposed on the crawler chassis 12.
  • the feeding long arm excavating device 1, the power device 7, the crushing device 9 and the magnetic selecting device 10 are fixedly mounted on the rotatable chassis 6; thus, the rotatable setting is adopted because the equipment chassis sits on the crawler chassis
  • the receiving part is a rotatable undercarriage system, which can theoretically realize 360-degree rotation, so that the loading interface is enlarged, the fan shape can be advanced forward, the working surface is enlarged, and the crushing efficiency is greatly improved.
  • the feed wide-mouth shovel is located directly below or on one side of the feed long arm excavation device, thereby facilitating the feeding of the wide-mouth shovel.
  • the crushing device can be set as a crushing device such as a smashing type, a counter-breaking, a cone-breaking, and a double-toothed roller breaking.
  • the front end of the crushing device 9 is further provided with a slag screen, and a bypass output belt device 8 is fixedly disposed below the slag screen, and the slag screen may be composed of a set of parallel iron bars.
  • the iron bar nets are arranged in a slanting manner, and the materials are input from the high end of the screen through the feeding belt, and the material slag smaller than the grid gap leaks from the screen mesh, and enters the bypass output belt to be sent out, which is larger than the material of the grid gap.
  • the large piece slides into the crushing device for crushing.
  • the gap of the screen can be exchanged according to actual needs.
  • the screen is arranged in the form of iron bars in parallel, which is vertically inclined, the feeding end is high, and the large material slides into the crushing device by gravity; the slag screen is used to leak the slag screen in the flow to the bypass.
  • Output belt device 8 and then It is transported to the outside through the bypass output belt unit 8, thereby removing the debris in the stream, thereby improving the crushing efficiency and prolonging the service life of the parts of the crusher which are easily lost.
  • the discharge device 11 is provided as a foldable discharge belt conveyor, and the foldable discharge belt conveyor is fixedly disposed at the rear end of the crushing device 9, so that when not in use, it can be folded up by folding, when in use Only when deployed, the rear conveyor belt is designed to be foldable. It is easy to migrate and carry after folding, expand the service radius after unfolding, and fold back when not needed to reduce space occupation.
  • the magnetic separation device 10 is fixedly disposed above the foldable discharge belt conveyor, so that the iron material in the material is sucked away by the magnetic separation device 10 above the discharge belt conveyor, and is transferred to the side to be removed, thereby Recycling of iron materials is more environmentally friendly.
  • the rotatable chassis is also fixedly provided with a driving operation room 4, and the driving operation room 4 is connected with the power unit 7, so that the excavating feeding system, the crawler moving system and the same can be controlled by the operation of the person in the driving operation room 4.
  • the crushing system saves human resources, improves work efficiency, improves system coordination, and can also use external remote control to flexibly control the work of the crusher, and will not be described here.
  • the driver When the integrated crusher is in operation, the driver operates the equipment to move to the material stacking place; firstly, the belt conveyor that folds the rear end, that is, the discharging device is unfolded into a continuous plane; then the feeding long arm excavating device operates the material continuously.
  • the belt conveyor to the front of the crushing device;
  • the slag soil leaking through the front screen is sent out by the following bypass belt conveyor, and the bulk material slides into the working space of the crushing device for crushing; the crushed material is output through the belt conveyor at the rear end, at this time, the folded portion has been Fully unfolded in advance, or the telescopic part is fully unfolded; during the output process, the iron material in the material is sucked away by the magnetic separator above the discharge belt conveyor and transferred to the side to be removed; during operation, the driver can operate the present
  • the device is rotated at a certain angle on the rotatable chassis to process the front sector
  • the material inside, after the processing of the fan-shaped part continues to move forward, and continues to process the material of the new sector.
  • the improved integrated crusher has the technical effect of energy saving, and the process of “excavating-lifting-moving-feeding” of the original excavator or loader is improved to be realized by the bucket of the integrated machine.
  • the simplified process of excavation - "intrusion” or “direct shoveling” eliminates the lifting action, eliminating the movement of the excavator, replacing the power requirements of the original two devices with one engine, greatly reducing the power Consumption.
  • the improved integrated crusher has an efficient technical effect. It improves the process of “excavation-lifting-moving-feeding” of the original excavator or loader into a simplified process of “excavation-intrusion” or “direct shoveling” by the bucket of the all-in-one machine.
  • the action of lifting is omitted, the movement of the excavator is omitted, the continuous feeding is realized in the feeding section, the feeding efficiency is accelerated, and the crushing capacity can realize the design capability of the crushing device, so that the moving crusher reaches full load.
  • the improved integrated crusher has environmentally friendly technical effects. It improves the process of “excavation-lifting-moving-feeding” of the original excavator or loader into a simplified process of “excavation-intrusion” or “direct shoveling” by the bucket of the all-in-one machine.
  • the utility model avoids the large amount of dust generated when the material is dropped from a high place after the bucket is lifted, and reduces the pollution of the dust to the surrounding environment.

Abstract

一种一体化破碎机包括行走装置(5)、动力装置(7)、破碎装置(9)、和排料装置(11),还包括一体设置在行走装置(5)上的进料长臂挖扒装置(1)、进料广口地铲(2),以及用于将进料广口地铲(2)内的物料传送到破碎装置(9)的传送装置(3)。该破碎机将进料长臂挖扒装置(1)、进料广口地铲(2)以及传送装置(3)一体设置到行走装置(5)上,实现破碎装置(9)自动进料,有效减少环境污染、降低设备生产成本、提高设备作业效率,减少了操作人员,降低了能耗。

Description

一种一体化破碎机 技术领域
本发明涉及机械装置,尤其涉及一种一体化破碎机。
背景技术
现有技术中,如图1A和图1B所示,传统破碎机主要包括进料斗101、进料装置102、破碎装置103、磁选机104、排料装置105、旁路装置106、旁路输送机107、行走装置108等部分,在使用过程中必须使用独立的装料设备,例如,挖掘机、装载机等将物料(建筑垃圾、矿石、砂石等)从高处倒入进料斗,再从进料装置进入到破碎装置,破碎装置破碎后通过排料的带式输送机送出,在送出途中,铁物质由磁选机吸走并横向排出。由于此类破碎机与挖掘机采用分体设置,因此,在作业过程中须将物料(建筑垃圾、矿石、砂石等)从高处倒入破碎装置的进料斗中进行破碎,此种方式,势必造成大量扬尘发生,将对周边空气质量带来很大的影响。此外由于物料在挖掘——提升——移动——投料的过程中比较耗时,因此也将使得破碎装置的破碎效率受到严重制约,同时,由于破碎机机体部分与履带底盘部分不能实现旋转,其工作过程的方向与底盘履带方向一致,只有通过移动履带来改变方向,使用不方便。
发明内容
本发明的目的在于提供了一种进料与破碎一体化作业,具有节能、环保、高效且使用灵活的一体化破碎机。
为达此目的,本发明采用以下技术方案:
一种一体化破碎机,包括行走装置、动力装置、破碎装置和排料装置,还包括一体设置在所述行走装置上的进料长臂挖扒装置、进料广口地铲、以及用于所述进料广口地铲内的物料传送到所述破碎装置内的传送装置。
其中,所述行走装置包括履带式底盘、设置在所述履带式底盘两侧的履带,以及设置在所述履带式底盘上的可旋转底架,所述可旋转底架上一体设置有便于所述进料广口地铲进料的进料长臂挖扒装置。
其中,所述履带式底盘前端的下方设置有所述进料广口地铲,且所述进料广口地铲位于所述进料长臂挖扒装置的正下方或一侧。
其中,所述履带式底盘的后端设置有所述破碎装置,所述破碎装置包括设置在破碎装置前端的碎渣土筛网、以及设置在所述碎渣土筛网下方的旁路输出皮带装置。
其中,所述碎渣土筛网由一组并列的铁棍网组成,且各所述铁棍网呈倾斜状排布。
其中,所述进料长臂挖扒装置为两段式或多段式的进料长臂挖斗装置或进料长臂扒斗装置。
其中,所述排料装置设置在破碎装置的后端,且所述排料装置设置为可折叠出料皮带机或可伸缩式出料皮带机。
其中,还包括设置在所述排料装置上方的磁选装置。
其中,所述可旋转底架上还设置有驾驶操作室,所述驾驶操作室与所述动力装置相连接。
本发明的有益效果:本发明包括行走装置、动力装置、破碎装置和排料装置,还包括一体设置在所述行走装置上的进料长臂挖扒装置、进料广口地铲、以及用于所述进料广口地铲内的物料传送到所述破碎装置内的传送装置。将进料长臂挖扒装置、进料广口地铲以及传送装置一体设置到行走装置上,进而实现破碎装置自动进料,进而有效减少环境污染、降低设备生产成本、提高设备作业效率,且减少了操作人员,降低了能耗。本发明实现了进料与破碎一体化作 业,使得节能环保、效率高、操作使用灵活。
附图说明
图1A为现有技术的结构示意图;
图1B为现有技术的侧面结构示意图;
图2为本发明的右视结构示意图;
图3为本发明的俯视结构示意图;
图4为本发明的后视结构示意图;
图5为本发明的前视结构示意图。
图中:1.进料长臂挖扒装置、2.进料广口地铲、3.传送装置、4.驾驶操作室、5.行走装置、6.可旋转底架、7.动力装置、8.旁路输出皮带装置、9.破碎装置、10.磁选装置、11.排料装置、12.履带式底盘、13.左履带、14.右履带、101.进料斗、102.进料装置、103.破碎装置、104.磁选机、105.排料装置、106.旁路装置、107.旁路输送机、108.行走装置。
具体实施方式
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。
如图2-5所示,一体化破碎机分别由一体化设置的进料长臂挖扒装置1、行走装置5、动力装置7、破碎装置9、磁选装置10和排料装置11组成,其中,进料长臂挖扒装置可以设置为进料长臂挖斗装置或进料长臂扒斗装置,其中,进料长臂挖斗装置或进料长臂扒斗装置的长臂可以设置为两段式长臂或三段式长臂,从而使进料长臂挖扒装置具有更长的挖扒半径,如此,使用长臂设置的挖扒装置,可以确保挖扒装置将物料,例如,建筑垃圾、矿石、砂石等挖扒到指定的位置,并且,可以增大进料半径,实现高效率进料,从而有效发挥破碎机的效率。
并且,通过一体化,即将分别独立的装载设备和破碎设备的主要功能融合为一体,在一个设备上实现了自动装载物料的功能,方便运送、移动和行走,并可以由一个人实现对进料挖掘、装载和破碎机工作、以及行走或旋转的控制。
并且,一体化破碎机还设置有一进料广口地铲2,进料广口地铲2通过传送装置3中的进料传送皮带与破碎装置9连接,如此,挖扒装置将物料挖扒进入进料广口地铲2内,再通过传送装置3中的进料传送皮带输送到破碎装置9中进行破碎。
并且,行走装置5上还固定设置一可旋转底架6,其中,如图4所示,行走装置5设置履带式底盘12、以及与履带式底盘两侧固定的左履带13和右履带14,可旋转底架6固定设置在履带式底盘12上。同时,进料长臂挖扒装置1、动力装置7、破碎装置9和磁选装置10均固定安装在可旋转底架6上;如此,采用可旋转设置,因为设备底架坐在履带底盘之上,其承接处是可旋转底盘系统,理论上可以实现360度旋转,使其上料界面扩大,可以扇形向前推进,作业面增大,破碎效率得以大幅度提高。作为优选,进料广口地铲位于所述进料长臂挖扒装置的正下方或一侧,以此更加方便进料广口地铲的进料。
其中,破碎装置可以设置为颚式破、反击破、圆锥破、双齿辊破等方式的破碎装置。或者,破碎装置9的前端还设置一碎渣土筛网,并且,碎渣土筛网的下方还固定设置有一旁路输出皮带装置8,碎渣筛网可由一组并列的铁棍网组成,各铁棍网呈倾斜状设置,物料经进料皮带从筛网高端投入,小于网格间隙的物料碎渣从筛网漏下,进入到下方的旁路输出皮带送出,大于网格间隙的物料大块滑入破碎装置进行破碎。筛网的间隙可以根据实际需要进行调换。如此,筛网设置为铁棍并行组成,呈竖向倾斜式,进料端高,大料靠重力滑入破碎装置内;碎渣土筛网用于将物流中的碎渣筛漏到旁路输出皮带装置8中,再 通过旁路输出皮带装置8输送到外部,从而去除物流中的碎渣土,从而提高破碎效率并延长破碎机易损耗部件的使用寿命。
或者,排料装置11设置为一可折叠出料皮带机,可折叠出料皮带机固定设置在破碎装置9的后端,如此,在不使用时,可以通过折叠的方式收起,在使用时才展开使用,后端输送带设计为可折叠式。折叠后易于迁移和搬运,展开后扩大服务半径,不用时折回可减少空间占用。
又或者,磁选装置10固定设置在可折叠出料皮带机的上方,如此,物料中的铁质材料由出料皮带机上方的磁选装置10吸走,并传输到侧面卸掉,从而可以对铁质材料进行回收利用,更加环保。
或者,可旋转底架上还固定设置有一驾驶操作室4,驾驶操作室4与动力装置7连接,如此,通过驾驶操作室4内的人员操作,可以同时控制挖掘进料系统、履带移动系统和破碎系统,节约了人力资源,提高了工作效率,提高了系统的协调性,也可以采用外部遥控操作,以此灵活控制破碎机的工作,在此不做赘述。
一体化破碎机在作业时,驾驶员操作本设备移动到物料堆放地;先将后端折叠的皮带机,即排料装置展开成连续的平面;然后操作进料长臂挖扒装置将物料连续扒入进料广口地铲中,或直接操作设备向前行进,在行进过程中通过广口地铲将物料直接铲入,推送物料进入进料皮带上,由皮带机传送到破碎装置前端;通过前端筛网漏下的碎渣土由下面的旁路皮带机送出,大块物料滑入破碎装置的工作空间内进行破碎;破碎后的物料经过后端的皮带机输出,此时,折叠部分已提前全部展开,或伸缩部分全部展开;在输出过程中,物料中的铁质材料由出料皮带机上方的磁选机吸走,并传输到侧面卸掉;在工作时,驾驶员可以操作本设备,使其在可旋转底架上旋转一定的角度,处理前面扇形区域 内的物料,待扇形部分处理完再不断向前移动,继续处理新的扇形区域的物料。
如此,改进后的一体化破碎机具有节能的技术效果,其将原有挖掘机或装载机的“挖掘——提升——移动——投料”的流程,改进为由一体机的挖斗实现“挖掘——扒入”或“直接铲入”的简化流程,省去了提升的动作,省去了挖掘机移动的动作,由一部发动机替代了原来两个设备的动力需求,大大减少了动力消耗。
并且,改进后的一体化破碎机具有高效的技术效果。其将原有挖掘机或装载机的“挖掘——提升——移动——投料”的流程,改进为由一体机的挖斗实现“挖掘——扒入”或“直接铲入”的简化流程,省去了提升的动作,省去了挖掘机移动的动作,使投料环节实现连续进料,加快了投料效率,使破碎能力可以实现破碎装置的设计能力,使移动破碎机达到满负荷。
并且,改进后的一体化破碎机具有环保的技术效果。其将原有挖掘机或装载机的“挖掘——提升——移动——投料”的流程,改进为由一体机的挖斗实现“挖掘——扒入”或“直接铲入”的简化流程,避免了挖斗提升后从高处投放物料下落时产生的大量扬尘,减少了粉尘对周边环境的污染。
以上结合具体实施例描述了本发明的技术原理。这些描述只是为了解释本发明的原理,而不能以任何方式解释为对本发明保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式,这些方式都将落入本发明的保护范围之内。

Claims (9)

  1. 一种一体化破碎机,包括行走装置(5)、动力装置(7)、破碎装置(9)和排料装置(11),其特征在于:还包括一体设置在所述行走装置(5)上的进料长臂挖扒装置(1)、进料广口地铲(2)、以及用于所述进料广口地铲(2)内的物料传送到所述破碎装置(9)内的传送装置(3)。
  2. 根据权利要求1所述的一种一体化破碎机,其特征在于:所述行走装置(5)包括履带式底盘(12)、设置在所述履带式底盘(12)两侧的履带(13、14),以及设置在所述履带式底盘(12)上的可旋转底架(6),所述可旋转底架(6)上一体设置有便于所述进料广口地铲(2)进料的进料长臂挖扒装置(1)。
  3. 根据权利要求2所述的一种一体化破碎机,其特征在于:所述履带式底盘(12)前端的下方设置有所述进料广口地铲(2),且所述进料广口地铲(2)位于所述进料长臂挖扒装置(1)的正下方或一侧。
  4. 根据权利要求3所述的一种一体化破碎机,其特征在于:所述履带式底盘(12)的后端设置有所述破碎装置(9),所述破碎装置(9)包括设置在破碎装置(9)前端的碎渣土筛网、以及设置在所述碎渣土筛网下方的旁路输出皮带装置(8)。
  5. 根据权利要求4所述的一种一体化破碎机,其特征在于:所述碎渣土筛网由一组并列的铁棍网组成,且各所述铁棍网呈倾斜状排布。
  6. 根据权利要求1所述的一种一体化破碎机,其特征在于:所述进料长臂挖扒装置(1)为两段式或多段式的进料长臂挖斗装置或进料长臂扒斗装置。
  7. 根据权利要求1所述的一种一体化破碎机,其特征在于:所述排料装置(11)设置在破碎装置(9)的后端,且所述排料装置(11)设置为可折叠出料皮带机或可伸缩式出料皮带机。
  8. 根据权利要求7所述的一种一体化破碎机,其特征在于:还包括设置在 所述排料装置(11)上方的磁选装置(10)。
  9. 根据权利要求2所述的一种一体化破碎机,其特征在于:所述可旋转底架(6)上还设置有驾驶操作室(4),所述驾驶操作室(4)与所述动力装置(7)相连接。
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