WO2016109992A1 - 一种用于uv固化的有机硅组合物 - Google Patents

一种用于uv固化的有机硅组合物 Download PDF

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WO2016109992A1
WO2016109992A1 PCT/CN2015/071408 CN2015071408W WO2016109992A1 WO 2016109992 A1 WO2016109992 A1 WO 2016109992A1 CN 2015071408 W CN2015071408 W CN 2015071408W WO 2016109992 A1 WO2016109992 A1 WO 2016109992A1
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silicone
parts
curing
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陈维
张学超
王建斌
陈田安
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烟台德邦先进硅材料有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/12Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/20Polysiloxanes containing silicon bound to unsaturated aliphatic groups
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J151/00Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
    • C09J151/08Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds

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  • the invention relates to a silicone composition for UV curing, belonging to the fields of chemical industry and electronics.
  • the UV-curable silicone resin material is energy-saving and has a faster curing speed than conventional silicone materials. Compared with ordinary UV-curable organic resins, it has better temperature resistance, weather resistance and yellowing resistance. Therefore, the UV-curable silicone material can be used in a release coating (release agent), a fiber coating, an electronic packaging material, a film material, and the like.
  • photocurable silicone systems consist primarily of three components: a photosensitive polysiloxane (silicone prepolymer), a photoinitiator, and a reactive diluent.
  • a photosensitive polysiloxane silicone prepolymer
  • a photoinitiator silicon dioxide
  • a reactive diluent e.g., a reactive diluent
  • other fillers or auxiliaries may be added depending on the particular application.
  • the reactive diluent means a small molecule of an active monomer having an acryloyloxy group.
  • Conventional non-silicone monomers including monofunctional, difunctional, trifunctional and tetrafunctional monomers. As the number of reactive groups increases, the curing activity of the monomers increases, and the hardness of the cured materials increases.
  • Monofunctional monomers such as isobornyl acrylate (IBOA), hydroxyethyl acrylate, and isobutyl acrylate, generally have the disadvantages of high volatility and strong odor.
  • Bifunctional monomers such as tripropylene glycol diacrylate (TPGDA), 1,6-hexanediol diacrylate (HDDA), etc.
  • TPGDA tripropylene glycol diacrylate
  • HDDA 1,6-hexanediol diacrylate
  • the trifunctional monomer generally has a large viscosity and a high activity, but is highly irritating to the human body. Higher functionality monomers are also available in commercial products with a smaller range of applications.
  • the above monomers are inferior in compatibility with the UV-curable silicone resin system, and some of the monomers become cloudy after being mixed with the silicone component. Some monomers, although transparent after mixing with the silicone component, It turns white immediately after curing and cannot be used as an optically transparent material.
  • the above monomers have high volatility and are highly biotoxic. It is difficult to meet the requirements for electrical performance, heat resistance, and yellowing resistance in the field of electronic packaging.
  • Another disadvantage of the conventional non-silicone system UV-curing adhesive formulation is that due to the presence of a large number of double bonds in the system, the density change causes a large shrinkage during the UV-induced radical polymerization, and the shrinkage is 2 %about.
  • the silicone system for UV curing is more effective than the conventional UV-curable resin system. Therefore, the UV curing system of silicone is generally carried out in a nitrogen atmosphere, and the required curing energy is high.
  • the technical problem to be solved by the present invention is to provide a silicone composition for UV curing, which has excellent mechanical properties for the existing UV curing adhesive, such as large shrinkage, heavy odor, high toxicity, easy cracking and the like. It is safe and environmentally friendly, with high transparency, high strength and low shrinkage.
  • a silicone composition for UV curing characterized in that it consists of the following raw materials by weight:
  • the present invention can also be improved as follows.
  • the polysiloxane having a UV-reactive functional group at a double end has a molecular weight of 1,000 to 100,000, and the molecular formula is:
  • R 1 , R 2 , R 3 , R 4 , R 5 and R 6 each represent a hydrocarbyl group having 1 to 10 C atoms, and R 1 , R 2 , R 3 , R 4 , R 5 and R 6
  • the hydrocarbyl groups represented are the same or different,
  • A represents a group having UV photocuring activity, and the group has an acryloyloxy group or a methacryloyloxy group, and the group represented by A includes one or more of the following structures:
  • R 7 represents an alkylene group having 1 to 10 C atoms, or R 7 represents an alkylene group having an oxygen atom spacing between carbon atoms, and examples of R 7 include: an alkylene group such as a methylene group or an ethylene group Base, propylene, 1-methylethylene, 1,4-butylene, 1-methyl-1,3-propylene, 2-methyl-1,3-propylene, 1,1 - one or more of dimethyl-ethylene and pentylene; arylene, such as phenylene; alkylene group, such as -CH 2 -CH 2 -CH 2 -OCH 2 -CH 2 -CH 2 -;
  • R 1 , R 2 , R 3 , R 4 , R 5 and R 6 each represent one or more of an alkyl group, an aryl group, an alkenyl group and an alkynyl group having 1 to 10 C atoms.
  • methyl, ethyl, propyl 1-methylethyl, butyl, 1-methylpropyl, 2-methylpropyl, 1,1-dimethylethyl, pentyl, 1 -methylbutyl, 1-ethylpropyl, 2-methylbutyl, 3-methylbutyl, 1,2-dimethylpropyl, 2,2-dimethylpropyl, hexyl, giga Base, octyl, decyl, decyl, cyclopentyl, cyclohexyl, methylcyclohexyl, phenyl, naphthyl, tolyl, xylyl, benzyl, phenethyl, vinyl, allyl, One or more of a propenyl group, a styryl group, a phenylpropenyl group, an ethynyl group, a propynyl group;
  • the R 7 represents an alkylene group having 1 to 6 C atoms, or an alkylene group having an oxygen atom spacing between carbon atoms.
  • R 1 , R 2 , R 3 , R 4 , R 5 and R 6 each represent one or more of an alkyl group, an aryl group, an alkenyl group and an alkynyl group having 1 to 6 C atoms.
  • an alkyl group an aryl group, an alkenyl group and an alkynyl group having 1 to 6 C atoms.
  • a methyl group an ethyl group, a propyl group, a butyl group, a pentyl group, an octyl group, a cyclopentyl group, and a phenyl group.
  • the R 7 represents an alkylene group having 1 to 4 C atoms, or an alkylene group having an oxygen atom spacing between carbon atoms.
  • the silicone resin having a UV-reactive functional group has the following formula: [R 1 R 2 R 3 SiO 1/2 ] a [SiO 2 ] b [A-SiO 3/2 ] c ,
  • R 1 , R 2 , R 3 and A are as described above.
  • the UV-active silicone oligomer refers to a small molecule polysiloxane containing one or several acryloxypropyl or methacryloxypropyl groups directly bonded to a silicon atom for participation in UV Photoinitiated free radical polymerization with a viscosity of 1-500 mPa.s.
  • a silicone acrylate and silicone methyl group for UV curing resins See Chinese Patent 201310518918.0 "A silicone acrylate and silicone methyl group for UV curing resins".
  • the specification of the method for preparing acrylate monomer, the partial structure is as follows:
  • the radical photoinitiator is benzoin, benzoin derivative, benzilyl, benzoyl derivative, acetophenone, acetophenone derivative, benzophenone, benzophenone derivative One or more of a substance, a thioxanthone or a thioxanthone derivative.
  • the radical photoinitiator is benzophenone, 1-hydroxycyclohexyl phenyl ketone (trade name Irgacure 184, Ciba Specialty Chemicals Inc.), 2,2-dimethylhydroxyacetophenone (trade name) Darocure 1173, Ciba Specialty Chemicals Inc.), 2,2 dimethyl- ⁇ -hydroxy p-isopropylacetophenone (trade name: Darocure 1116, Merck & Co., Inc.), 1-hydroxycyclohexyl benzophenone, 2- Methyl-1-(4-methylthiophenyl)-2-morpholinyl-1-propanone (trade name) Irgacure 907, Beijing Yingli Technology Development Co., Ltd.), 2-hydroxy-2-methyl-1 phenyl-1-propanone, isopropyl thioxanthone, benzoin ether (trade name VIcure 10, BEHRINGER TECHNOLOGY CO., LTD.) One or several of them.
  • An advantage of the present invention is that the components of the formulation system have similar polarities, and no blushing occurs before or after curing, and a UV-curable silicone material having high transparency can be obtained, which is particularly suitable for use. Applications in the field of optics.
  • a second advantage of the present invention is that by adjusting the amount of the silicone resin having a UV-reactive functional group, a high-strength UV-curable silicone material having an adjustable performance within a certain range can be obtained.
  • a third advantage of the present invention is that by adjusting the amount of UV-active silicone oligomers, UV-curable silicone materials having different viscosities can be obtained.
  • a fourth advantage of the present invention is that a silicone light-resistant silicone material having low shrinkage, good temperature resistance, and yellowing resistance can be obtained by utilizing the characteristics of the silicone resin and the linear body.
  • Example 1a is an infrared spectrum of a terminal hydrogen polysiloxane prepared in Example 1 of the present invention
  • Figure 1b is an infrared spectrum of the polysiloxane DA-1 prepared in Example 1 of the present invention.
  • Example 2 is an infrared spectrum diagram of a silicone resin MA-2 prepared in Example 2 of the present invention
  • Example 3 is an infrared spectrum of a silicone oligomer TM-3 prepared in Example 3 of the present invention.
  • Figures 1a and 1b are infrared spectra of terminal hydrogen polysiloxane and DA-1, respectively.
  • Infrared spectrum (cm -1 ) of the terminal hydrogen polysiloxane 2963, 2127, 1413, 1258, 1014, 910, 864, 788, 701, 659.
  • Infrared spectrum (cm -1 ) of DA-1 2962, 1729, 1687, 1408, 1297, 1258, 1192, 1013, 864, 790, 702, 661.
  • a typical characteristic peak of a Si-H group is present at 2127 cm -1 .
  • Fig. 1b the peak of the Si-H group disappears, and a characteristic absorption peak of the acrylate group and the methylene group appears, which proves that the above-mentioned addition reaction occurs.
  • the vinyl MQ resin used in Table 1 was a commercial silicone MQ solid resin, which was purchased from Shanghai Jian Orange Co., Ltd. and had a vinyl content of 2% by weight.
  • the fumed silica model is R974. According to the representation in the field of rubber and plastic formulations, the amounts of the components in Table 1 are all parts by mass (phr).
  • the DA-1 was simply UV-cured, and the tensile strength was low, and there was almost no practical use. Reinforcing with a vinyl MQ resin is intended to improve its mechanical properties, but the vinyl group of the vinyl MQ resin cannot form an effective crosslink therewith, so that the surface of the resulting cured product is severely sticky.
  • fumed silica is added, the transparency of the system is lowered.
  • the silicone resin MA-2 is used to enhance the system, and it is possible to obtain a product with high tensile strength while achieving high optical transparency.

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Abstract

本发明涉及一种用于UV固化的有机硅组合物,由如下重量份的原料组成:100份双端具有UV活性官能团的聚硅氧烷,10-30份具有UV活性官能团的有机硅树脂,5-10份具有UV活性的有机硅低聚体,0.1-10份自由基光引发剂。本发明提供一种用于UV固化的有机硅组合物,此有机硅组合物的机械性能优异、安全环保,具有高度透明性、高强度和低收缩率。

Description

一种用于UV固化的有机硅组合物 技术领域
本发明涉及一种用于UV固化的有机硅组合物,属于化工、电子领域。
背景技术
UV固化的有机硅树脂材料,与传统有机硅材料相比,其固化方式节能,且固化速度快。而与普通UV固化有机树脂相比,则有较好的耐温性、耐候性、耐黄变性。因此,UV固化有机硅材料可以用在离形涂料(隔离剂)、光纤涂料、电子封装材料、膜材料等方面。
一般来讲,光固化有机硅体系主要由3种组分组成:光敏性的聚硅氧烷(有机硅预聚物)、光引发剂和活性稀释剂。另外根据具体的用途,还可添加其它填料或助剂。
其中,活性稀释剂是指小分子的具有丙烯酰氧基的活性单体。传统的非有机硅类单体,包括单官能、双官能、三官能及四官能单体,随着活性基团数量的提高,单体的固化活性逐渐提高,固化得到的材料硬度也逐渐增大。单官能单体,如丙烯酸异冰片酯(IBOA),丙烯酸羟乙酯,丙烯酸异丁酯,普通存在挥发性高,气味浓重的缺点。双官能基单体,如二缩三丙二醇二丙烯酸酯(TPGDA)、1,6-己二醇二丙烯酸酯(HDDA)等,刺激性较小,溶解力强,活性高,对基材的粘接力大。而三官能单体的粘度一般很大,活性高,但是对人体有较大的刺激性。更高官能度的单体也有商品化产品,其应用范围则更小。
上述单体与以UV固化的有机硅树脂体系相容性差,有的单体在与有机硅组分混合后即变浑浊。有的单体,在与有机硅组分混合后虽然透明,但是 固化后立即变白,无法作为光学透明材料使用。
另外,上述单体的挥发性高,生物毒性大。难以满足在应用于电子封装领域中对电气性能及耐热性、耐黄变性的要求。
传统的非有机硅体系的UV固化胶粘剂配方的另一个缺点是,由于体系中存在有大量的双键,在UV光引发的自由基聚合过程中,密度变化引起较大的收缩,收缩率为2%左右。
另外,由于有机硅本身的透氧性较高,用于UV固化的有机硅体系,相比普通的UV固化树脂体系受到氧气阻聚的效应更明显。因此,有机硅的UV固化体系一般是在氮气气氛中进行,且需要的固化能量较高。
发明内容
本发明所要解决的技术问题是,针对现有UV固化胶粘剂收缩率大、气味重、毒性高、易开裂等缺点,提供一种用于UV固化的有机硅组合物,本组合物的机械性能优异、安全环保,具有高度透明性、高强度和低收缩率。
本发明解决上述技术问题的技术方案如下:一种用于UV固化的有机硅组合物,其特征在于,由如下重量份的原料组成:
1)100份双端具有UV活性官能团的聚硅氧烷;
2)10-30份具有UV活性官能团的有机硅树脂;
3)5-10份具有UV活性的有机硅低聚体;
4)0.1-10份自由基光引发剂。
在上述技术方案的基础上,本发明还可以做如下改进。
进一步,所述双端具有UV活性官能团的聚硅氧烷的分子量为1000-100000,其分子通式为:
Figure PCTCN2015071408-appb-000001
其中,R1、R2、R3、R4、R5和R6分别代表具有1~10个C原子的烃基基团,R1、R2、R3、R4、R5和R6代表的烃基基团相同或不同,
A代表具有UV光固化活性的基团,该基团中具有丙烯酰氧基或甲基丙烯酰氧基,A代表的基团包括下列结构中的一种或几种:
Figure PCTCN2015071408-appb-000002
R7代表具有1~10个C原子的亚烃基团,或R7代表在碳原子之间有氧原子间隔的亚醚基,R7的实例包括:亚烷基,例如亚甲基、亚乙基、亚丙基、1-甲基亚乙基、1,4-亚丁基、1-甲基-1,3-亚丙基、2-甲基-1,3-亚丙基、1,1-二甲基-亚乙基、亚戊基中的一种或几种;亚芳基,如苯撑;亚醚基,如-CH2-CH2-CH2-OCH2-CH2-CH2-;
进一步,所述R1、R2、R3、R4、R5和R6分别代表具有1~10个C原子的烷基、芳基、链烯基、炔基中的一种或几种,例如:甲基、乙基、丙基、1-甲基乙基、丁基、1-甲基丙基、2-甲基丙基、1,1-二甲基乙基、戊基、1-甲基丁基、1-乙基丙基、2-甲基丁基、3-甲基丁基、1,2-二甲基丙基、2,2-二甲基丙基、己基、庚基、辛基、壬基、癸基、环戊基、环己基、甲基环己基、苯基、萘基、甲苯基、二甲苯基、苄基、苯乙基、乙烯基、烯丙基、丙烯基、苯乙烯基、苯丙烯基、乙炔基、丙炔基中的一种或几种;
所述R7代表具有1~6个C原子的亚烃基,或在碳原子之间有氧原子间隔的亚醚基。
进一步,所述R1、R2、R3、R4、R5和R6分别代表具有1~6个C原子的烷基、芳基、链烯基、炔基中的一种或几种,例如:甲基、乙基、丙基、丁基、戊基、辛基、环戊基、苯基中的一种或几种。
所述R7代表具有1~4个C原子的亚烃基,或在碳原子之间有氧原子间隔的亚醚基。
进一步,所述具有UV活性官能团的有机硅树脂具有如下通式: [R1R2R3SiO1/2]a[SiO2]b[A-SiO3/2]c,
其中,R1、R2、R3和A代表的结构如上所述,
a、b和c分别代表有机硅树脂中结构单元所占的摩尔分数,a+b+c=1,且0<c<1。
进一步,所述具有UV活性的有机硅低聚体指含有一个或几个与硅原子直接相连的丙烯酰氧丙基或甲基丙烯酰氧丙基的小分子聚硅氧烷,用于参与UV光引发的自由基聚合反应,粘度为1-500mPa.s,这些小分子聚硅氧烷的结构及制备方法参见中国专利201310518918.0《一种用于UV固化树脂的有机硅丙烯酸酯和有机硅甲基丙烯酸酯单体的制备方法》公开的说明书,部分结构如下所示:
Figure PCTCN2015071408-appb-000003
进一步,所述自由基光引发剂为苯偶姻、苯偶姻衍生物、苯偶酰基、苯偶酰基衍生物、苯乙酮、苯乙酮衍生物、二苯甲酮、二苯甲酮衍生物、硫杂蒽酮、硫杂蒽酮衍生物中的一种或几种。
进一步,所述自由基光引发剂为二苯甲酮、1-羟基环己基苯基酮(商品名Irgacure 184,Ciba Specialty Chemicals Inc.)、2,2-二甲基羟基苯乙酮(商品名Darocure 1173,Ciba Specialty Chemicals Inc.)、2,2二甲基-α-羟基对异丙基苯乙酮(商品名Darocure 1116,Merck&Co.,Inc.)、1-羟基环己基苯酮、2-甲基-1-(4-甲硫基苯基)-2-吗啉基-1-丙酮(商品名 Irgacure 907,北京英力科技发展有限公司)、2-羟基-2-甲基-1苯基-1-丙酮、异丙基硫杂蒽酮、安息香醚(商品名VIcure 10,百灵威科技有限公司)中的一种或几种。
本发明的有益效果是:
本发明的一个优点是配方体系中各组分的极性相近,无论在固化前还是固化后,都不会出现发白现象,能得到具有高透明性的UV光固化有机硅材料,特别适用于光学领域的应用。
本发明的第二个优点是通过调节具有UV活性官能团的有机硅树脂的量,能得到在一定范围内性能可调节的高强度UV光固化有机硅材料。
本发明的第三个优点是通过调节具有UV活性的有机硅低聚体的量,可以得到具有不同粘度的、操作性不同的UV光固化有机硅材料。
本发明的第四个优点是利用有机硅树脂及线性体的特性,能得到具有低收缩率的、耐温性好、耐黄变的UV光固化有机硅材料。
附图说明
图1a为本发明实施例1制备的端氢聚硅氧烷的红外谱图;
图1b为本发明实施例1制备的聚硅氧烷DA-1的红外谱图;
图2为本发明实施例2制备的有机硅树脂MA-2的红外谱图;
图3为本发明实施例3制备的有机硅低聚体TM-3的红外谱图;
具体实施方式
以下对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。
实施例1双端具有UV活性官能团的聚硅氧烷DA-1的合成
向5-L三口瓶中加入粘度为10Pa.s的端氢聚硅氧烷(Si-H含量为0.003%)2000g,1,6-己二醇二丙烯酸酯20g,正庚烷500mL,含量为 5000ppm的铂-乙烯基聚硅氧烷配合物1g,配以机械搅拌和温度计、置于加热油浴中,加热至70℃搅拌反应5小时。停止加热及搅拌,将反应混合物减压蒸馏除去溶剂,得到无色透明的双端具有UV活性官能团的聚硅氧烷DA-1。
图1a和1b分别是端氢聚硅氧烷及DA-1的红外谱图。端氢聚硅氧烷的红外谱图(cm-1):2963,2127,1413,1258,1014,910,864,788,701,659。DA-1的红外谱图(cm-1):2962,1729,1687,1408,1297,1258,1192,1013,864,790,702,661。在图1a中,2127cm-1处有Si-H基团的典型特征峰。而在图1b中,Si-H基团的峰消失,且出现丙烯酸酯基以及亚甲基的特征吸收峰,证明发生了上述加成反应。
实施例2具有UV活性官能团的有机硅树脂MA-2的合成
向5-L三口瓶中加入248.35g甲基丙烯酰氧丙基三甲氧基硅烷、1065.54g四甲氧基硅烷、162.38g六甲基二硅氧烷、310g硫酸水溶液(2wt%)、1500mL正庚烷,配以机械搅拌、温度计、dean-stark管和冷凝管、接收瓶,将混合物在室温下搅拌2小时后,液体温度升高到40℃,此时将油浴加热温度升高到70℃,搅拌反应2小时后,继续升温蒸馏生成的甲醇,直到液体温度升至80℃,停止搅拌与加热,待反应混合物降至室温后,向反应产物中加入7.09g氢氧化钾、1500mL正庚烷以及30mL水,继续升温油浴温度至80℃,并保温搅拌8小时。停止加热及搅拌,静置过夜。将反应混合物以水洗至中性,减压蒸馏除去溶剂,得到总质量为750.43g(产率为98.4%)透明的无色不挥发性液体硅树脂,粘度为20Pa.s,折射率为1.4103,命名为MA-2.
MA-2的红外谱图(图2)(cm-1):2960,2927,2856,1732,1408,1252,1186,1051,863,838,755,690,其理论结构式如下:
Figure PCTCN2015071408-appb-000004
实施例3具有UV活性的有机硅低聚体TM-3的合成
向一个配有恒压漏斗、磁力搅拌、氮气保护的500mL的三口瓶中,加入117.16g(0.5mol)丙烯酰氧丙基三甲氧基硅烷,0.15g三氟甲磺酸,0.15g BHT,加热至50℃,通过恒压漏斗向反应瓶中滴加198.35g(1.5mol)乙酰氧基三甲基硅烷。滴加完成后,搅拌反应2小时,升温到80℃,将生成的乙酸甲酯蒸出。反应完毕后,将反应产物转移到分液漏斗中,加150mL正庚烷,以每次100mL水洗6次,得到中性的溶液。减压旋转蒸发得到189.27g丙烯酰氧丙基三(三甲基硅氧基)硅烷,命名为TM-3,产率为92.6%。红外谱图(cm-1):2945,2841,1725,1638,1487,1408,1296,1263,1187,1079,985,810,671,611。
Figure PCTCN2015071408-appb-000005
实施例4UV固化有机硅材料配方及固化实验
为了说明本发明的有益成果,通过配方进行对比实验,配方组成及固化后性能见表1。
表1中所使用的乙烯基MQ树脂是商品化的有机硅MQ固体树脂,采购自上海建橙公司,其乙烯基含量为2wt%。气相法二氧化硅型号为R974。根据橡塑配方领域的表示方法,表1中各组分的量均为质量份数(phr)。
按表1中的比例对各组分充分混合后,根据GB/T528-2009要求制作片材,将混合物在模具内流平。在高压汞灯下进行UV光固化;
根据GB/T528-2009要求制作哑铃状硅胶样件,用拉力机测试拉伸强度;
表1
Figure PCTCN2015071408-appb-000006
从表1可以看出,在使用1质量份的光引发剂1173情况下,单纯对DA-1进行UV光固化,其拉伸强度很低,几乎没有实际用途。使用乙烯基MQ树脂进行补强,目的是提高其机械性能,但是乙烯基MQ树脂的乙烯基无法与之形成有效交联,故得到的固化产物表面严重发粘。而加入气相法二氧化硅后,体系透明性下降。采用有机硅树脂MA-2对于体系进行增强,能在实现高度光学透明的同时,得到拉伸强度很高的产品。
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (6)

  1. 一种用于UV固化的有机硅组合物,其特征在于,由如下重量份的原料组成:
    1)100份双端具有UV活性官能团的聚硅氧烷;
    2)10-30份具有UV活性官能团的有机硅树脂;
    3)5-10份具有UV活性的有机硅低聚体;
    4)0.1-10份自由基光引发剂。
  2. 根据权利要求1所述的有机硅组合物,其特征在于,所述双端具有UV活性官能团的聚硅氧烷的分子量为1000-100000,其分子通式为:
    Figure PCTCN2015071408-appb-100001
    其中,R1、R2、R3、R4、R5和R6分别代表具有1~10个C原子的烃基基团,R1、R2、R3、R4、R5和R6代表的烃基基团相同或不同,
    A代表具有UV光固化活性的基团,该基团中具有丙烯酰氧基或甲基丙烯酰氧基,A代表的基团包括下列结构中的一种或几种:
    Figure PCTCN2015071408-appb-100002
    R7代表具有1~10个C原子的亚烃基团,或R7代表在碳原子之间有氧原子间隔的亚醚基。
  3. 根据权利要求2所述的有机硅组合物,其特征在于,所述R1、R2、R3、R4、R5和R6分别代表具有1~10个C原子的烷基、芳基、链烯基、炔基中的一种或几种。
  4. 根据权利要求2-3任一所述的有机硅组合物,其特征在于,所述具有UV活性官能团的有机硅树脂具有如下通式:[R1R2R3SiO1/2]a[SiO2]b[A-SiO3/2]c,
    其中,R1、R2和R3代表的结构如权利要求2或权利要求3所述,
    A代表的基团如权利要求2所述,
    a、b和c分别代表有机硅树脂中结构单元所占的摩尔分数,a+b+c=1,且0<c<1。
  5. 根据权利要求4所述的有机硅组合物,其特征在于,所述具有UV活性的有机硅低聚体指含有一个或几个与硅原子直接相连的丙烯酰氧丙基或甲基丙烯酰氧丙基的小分子聚硅氧烷,粘度为1-500mPa.s。
  6. 根据权利要求5所述的有机硅组合物,其特征在于,所述自由基光引发剂为苯偶姻、苯偶姻衍生物、苯偶酰基、苯偶酰基衍生物、苯乙酮、苯乙酮衍生物、二苯甲酮、二苯甲酮衍生物、硫杂蒽酮、硫杂蒽酮衍生物中的一种或几种。
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