WO2016045013A1 - 绿能环控纤维、其制法及以该纤维制成的织品 - Google Patents
绿能环控纤维、其制法及以该纤维制成的织品 Download PDFInfo
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- WO2016045013A1 WO2016045013A1 PCT/CN2014/087310 CN2014087310W WO2016045013A1 WO 2016045013 A1 WO2016045013 A1 WO 2016045013A1 CN 2014087310 W CN2014087310 W CN 2014087310W WO 2016045013 A1 WO2016045013 A1 WO 2016045013A1
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- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
- D01F1/106—Radiation shielding agents, e.g. absorbing, reflecting agents
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/02—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D01F6/04—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins
- D01F6/06—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins from polypropylene
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/16—Physical properties antistatic; conductive
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/02—Cross-sectional features
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2505/00—Industrial
- D10B2505/18—Outdoor fabrics, e.g. tents, tarpaulins
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/12—Technologies relating to agriculture, livestock or agroalimentary industries using renewable energies, e.g. solar water pumping
Definitions
- the invention relates to a green energy environmental control fiber, a preparation method thereof and a fabric made of the fiber, and is applied to an organic environment control agricultural industry such as an agricultural plant green energy environmental control greenhouse and a plant green energy environmental control factory, or the like.
- environmental control equipment such as health care green energy environmental control fabrics, indoor air quality green energy environmental control fabrics, fume green energy environmental control fabrics, geophysical green energy environmental control fabrics, defogging green energy environmental control fabrics, air clean Green energy environmental control fabrics, environmental pollution control green energy environmental control fabrics, etc.
- green energy in the environment such as solar energy, solar thermal energy, wind energy, hydropower, geothermal energy and other renewable energy
- the various types of green energy radiation waves in the fiber material receiving environment produce free electron effects, through the interior of the fiber composed of photovoltaic materials, Thermoelectric materials and piezoelectric materials increase the natural energy of green energy radiation waves and act on various types of catalyst materials in fabric fibers, effectively improving the various functions of the catalyst materials, so that the catalyst fibers and products can be beneficial to plant growth through green energy.
- Patent No. 5,690,922 the fiber is added with a metal phosphate and a metal hydroxide to have a deodorizing function.
- functional materials in the fiber can only achieve benefits in an effective space without an effective increase.
- some manufacturers have developed LED lights to emit light that is beneficial to the growth of blue light and red light plants for planting fruits and vegetables, the use of LED lights requires electricity and is expensive, and relatively high cost, not only produces Energy consumption problems, and can not prevent pests and diseases, still have to rely on pesticides or biological control or need to install additional mesh isolation pests or nets or closed plastic sheds, glass greenhouses, etc., but still can not effectively achieve environmental control efficacy.
- the inventors believe that it is necessary to make good use of green energy that exists in nature and is endless, and to convert green energy into a suitable crop growing environment. For example, using green energy, making good use of sunlight in green energy, converting or increasing sunlight into light waves needed for plant growth, increasing the yield of organic net crops; receiving green energy in fiber materials through the crystal band effect in fiber materials.
- the effectiveness of the catalytic material in the post-amplifying fiber material not only converts the sunlight and increases the required light, but also reduces the humidity of the air, which is beneficial to plant growth and can prevent plant diseases and remove environmental pollutants.
- it can be combined with the use of natural plant essential oils to prevent insect pests, thereby achieving the purpose of organic cultivation.
- the above is the concept and research engine of the present invention, and is also an agricultural green energy environmental control material that is worthy of active research and development, and a technology that can achieve true organic agricultural planting production and environmental pollution control, and current energy consumption for organic agricultural environmental control materials and food production. Such errors and problems can be improved.
- the first object of the present invention is to provide an environmental control fiber and a fabric thereof which use green energy to increase the growth of organic agricultural plants, and control the special material properties of the fiber to increase the light wave required for plant growth and transfer harmful light waves or increase Irradiating the light wave time, decomposing the moisture in the air to make the water molecules fine (water oxygen and anion), can absorb water more effectively, generate far infrared rays to provide plant growth light waves and remove environmental pollutants, thereby promoting sunlight and water in the environment. , air and soil increase the quality and quantity of organic plant production.
- the fiber is made of a polyolefin-based material
- the photoelectric material light-storing long-lasting fluorescent phosphorescent material
- a photoelectric effect capable of generating electromagnetic radiation waves is contained therein, and has a light-converting light-storing function and can cause stress.
- a piezoelectric material having a piezoelectric effect in which a field and an electric field are coupled, a thermoelectric material capable of receiving external thermal radiation to generate far infrared rays, and an acceleration The catalyst material for the reaction rate.
- the fiber When the fiber receives external green energy such as solar photovoltaic energy, the desired spectrum of plant growth (400-700 nm wavelength light) is generated by the action of a photoelectric material (such as a long-lasting fluorescent phosphorescent material), which will convert harmful ultraviolet light to plants. It is the 400-700 nm wavelength light required for plant growth, and the light storage energy is used for plant growth at night to promote plant growth.
- a photoelectric material such as a long-lasting fluorescent phosphorescent material
- the light storage energy is used for plant growth at night to promote plant growth.
- an infrared energy wave having a plant growth wavelength of 4 to 14 ⁇ m is generated in the environment by the action of the thermoelectric material.
- the piezoelectric material When the fiber receives the external green energy such as wind energy, the piezoelectric material generates piezoelectricity in the environment, and the hydraulic energy of the humidity in the air is decomposed to generate water and oxygen anions, so that the rainforest ecology is generated in the environment, and the plant is provided with more effective water. Absorption.
- the catalytic material generates resonance by photoelectric effect, thermoelectric effect and piezoelectric effect to increase the energy to activate the activity of free electrons, and to stimulate the catalytic activity of the electron hole energy level activity in the material, so that the catalytic material is more effectively produced. Act to remove environmental contaminant materials.
- a second object of the present invention is to provide a green energy ring control fiber and a fabric thereof having the function of removing biological contaminants.
- the technical means is that the green energy-controlled fiber inside the first object contains a catalytic material capable of removing biological pollutants in the environment. Through the arrangement of the catalyst material, the green energy-controlled fiber and its fabric have the functions of inhibiting biological pollution sources in the environment, thereby achieving the effects of inhibiting environmental pollution sources such as fungi, bacteria and viruses. purpose.
- a third object of the present invention is to provide a green energy loop control fiber and a fabric thereof having the function of removing chemical pollutants from the environment.
- the technical means for the first purpose of the green energy ring control fiber is internally mixed with a catalyst material having the function of removing chemical pollutants, and has the functions of removing formaldehyde HCHO, total volatile organic compounds TVOCs, carbon monoxide CO, carbon dioxide CO 2 and ozone.
- O 3 acetic acid, acetaldehyde, ammonia, positive and negative ions (F - , Cl - , NO 3 - , PO 4 3- , SO 4 2- , NH 4 + ) and other chemical pollutants.
- a fourth object of the present invention is to provide a green energy loop control fiber having a function of removing physical pollutants from the environment.
- the technical means is that the fiber inside the first object contains a catalytic material having a physical pollution source in a sedimentation environment, and has a physical activity source of air in a sedimentation environment to the ground, such as pollen, PM 2.5 , PM 10 and the like.
- a fifth object of the present invention is to provide a green energy ring-controlled fiber having fentanyl insect-repellent.
- the technical means is that the fiber of the first four items mentioned above contains a natural plant essential oil with anti-insect effect, and the material contains the effect of avoiding insects to achieve the effect of controlling insects, and can produce fentanyl for plant growth. .
- a sixth object of the present invention is to provide a safe green energy ring-controlled fiber having a flame-resistant and conductive antistatic function.
- the technical means is to add materials containing fireproof materials and conductive antistatic functions to the fibers in the above five items, so that the fibers have a safety function.
- a seventh object of the present invention is to provide a safe green energy to which the present invention is applied.
- the fabric of the ring-controlled fiber the fabric of which can be used to assist the cultivation of agricultural plants, green energy, environmental control greenhouses, fabrics for plant green energy control plants, plant grating green energy control fabrics, used in various environments in life.
- Figure 1 is a schematic view showing a first embodiment of the manufacturing method of the present invention.
- FIG. 2 is a schematic view of a second embodiment of the manufacturing method of the present invention.
- Figure 3 is a schematic view showing a third embodiment of the manufacturing method of the present invention.
- Figure 4 is a schematic cross-sectional view showing the fiber produced by the present invention.
- Fig. 5 is a schematic view showing the fiber woven into an agricultural net produced by the present invention and its use.
- the green energy ring-controlled fiber developed by the invention generates energy conduction ability when the fiber receives the external green energy, generates photoelectricity through the photoelectric material, generates piezoelectricity by the piezoelectric material, and generates amplitude by the thermoelectric material (far infrared material).
- Resonance activates the energy-stimulated excitation of the catalytic material, and increases the energy catalysis of the electron-cavity energy level, which can effectively improve the efficiency of the pollutants in the catalytic catalytic environment, and generate light of 400-700 nm wavelength (such as far-infrared rays with a wavelength of 4 to 14 ⁇ m).
- decomposition of moisture (humidity) in the air produces water oxygen anions.
- the fiber woven fabric 20 of the present invention has a resonance friction amplifying effect and can produce an environmental control function, and the fabric 20 can be used as an organic agricultural green energy ring control fabric or a plant grating green energy environmental control fabric for assisting planting of plants. Please refer to Figure 5 as shown.
- the fabric made of the fiber of the invention can be further applied to the health care green energy environment control fabric, the indoor air quality green energy environment control fabric (such as the air conditioner green energy ring control network), the soot equipment green energy environment control fabric (such as removing the oil smoke green energy) Environmental control network), geophysical green-green environmental control fabrics (such as geophysical planting nets planted under the soil and planted on the soil), defogging green energy-controlled fabrics (such as washing tower defogging green energy ring control network) ), air clean green energy ring control fabric (such as air cleaner green energy ring control network), screen window green energy ring control fabric (such as screen window ventilation green energy ring control network) and environmental pollution control green energy environmental control fabric (such as washing The equipment removes screens or fabrics for industrial equipment such as TVOCS, positive and negative ions.
- the indoor air quality green energy environment control fabric such as the air conditioner green energy ring control network
- soot equipment green energy environment control fabric such as removing the oil smoke green energy) Environmental control network
- the fibers of the present invention are made of a polyolefine (such as polypropylene and polyethylene, and hydrocarbons are selected to reduce environmentally harmful materials), photovoltaic materials, piezoelectric materials, thermoelectric materials, and catalysts.
- the material is processed into a processing material by twin-screw air-cooling granulation, melt-kneading, and the processed material is made into a fiber by a melt-spinning processing technique.
- the fabric woven by the fiber receives natural energy such as external sunlight, air flow, heat energy, fiber vibration friction, air humidity, etc., and photoelectricity of the photoelectric material, piezoelectric effect of the piezoelectric material, and thermoelectric effect of the thermoelectric material. infrared).
- thermoelectric effect piezoelectric effect, photocatalytic effect, redox effect, free electron effect, catalytic effect and slow release effect
- the natural energy is increased to act on the catalytic material, so that the catalytic material can fully exert its performance, and the weight of each material
- the ratio can be adjusted according to the needs of the user.
- the main concept of the invention is to integrate the photoelectric material, the piezoelectric material, the thermoelectric material and the catalytic material into the fiber, so that the catalyst material in the fiber can generate an increasing effect when the fiber receives the natural energy.
- the far-infrared rays having a wavelength range of 4 to 14 ⁇ m and the moisture (humidity) in the air are generated in the environment to generate water-oxygen anions.
- the light effect is increased to increase plant growth and limit the wavelength of sunlight at wavelengths of 400-700 nm and increase the nighttime brightness of long afterglow.
- the third is to reduce the plant diseases caused by the suppression of biological pollution sources such as total bacteria and mold in the air.
- Fourth achieve the removal of chemicals in the air pollution (e.g. air vaporous contaminants HCHO, TVOCs, O 3, CO , CO 2, SO X, NO X, C X H Y, HCl, CS 2, CFC S, C m H n X x , etc.) to reduce chemical pollution, or to achieve the function of sedimentation physical pollution such as airborne particulate pollen, PM 2.5 , PM 10 and other suspended particles.
- air pollution e.g. air vaporous contaminants HCHO, TVOCs, O 3, CO , CO 2, SO X, NO X, C X H Y, HCl, CS 2, CFC S, C m H n X x , etc.
- the fifth achieves the effect of avoiding insects and protects plants from pest damage and infectious diseases.
- Sixth, it achieves safe green energy-controlled fiber with flameproof, antistatic and conductive functions.
- the green energy environmental control fiber of the invention has excellent effect and can be used for weaving the fabric to be applied to the agricultural green energy environmental control greenhouse room, the plant grating green energy ring control fabric, etc. and can be applied to various environmental green energy rings.
- Control fabric equipment such as health care green energy environmental control fabric, indoor air quality green energy environmental control fabric, fume green energy control fabric, defogging green energy environmental control fabric, geotextile green energy environmental control fabric, air clean green energy ring Control fabrics, screens, green energy-controlled fabrics and environmental pollution control green energy environmental control fabrics, etc., for agricultural, industrial, fishing, animal husbandry and the people's death.
- the invention produces a green energy ring-controlled fiber, and the photoelectric effect of the photoelectric material used is that electromagnetic radiation wave (such as ultraviolet light) is irradiated to the material, and photon absorption excites the free electron effect, mainly for accumulating long-lasting fluorescent phosphorescent material to generate photoelectric Having a light-converting light-storing functional material; basically having Zn 2 SiO 4 , CaSiO 3 , SiO 2 , TiO 2 , (SrBaMg) 3 Si 2 O 7 , CaWO 4 , MgWO 4 , LiAl 5 O 8 : Mn 4+ , CaAl 2 O 4 :Eu 2+ , Dy 3+ , CaAl 12 O 19 :Mn 4+ , SrAl 2 O 4 :Eu 2+ , Dy 3+ , Sr 4 Al 14 O 25 :Eu 2+ , Dy 3+ , SrAl 12 O 19 :Eu 2+ , Dy 3+ , BaMg 2 Al
- the invention produces a green energy ring-controlled fiber, and the piezoelectric effect of the piezoelectric material used is due to a special arrangement between atoms in the crystal lattice, and a coupling effect between the stress field and the electric field.
- Piezoelectric materials are basically quartz, cadmium sulfide, zinc oxide, aluminum nitride, ferroelectric crystal, barium titanate crystal, lithium niobate, barium strontium citrate, barium strontium silicate crystal, potassium dihydrogen phosphate, ammonium dihydrogen phosphate , lead hydrogen phosphate, lead strontium phosphate crystal, barium titanate crystal, barium titanate ceramic, lead zirconate titanate PZT and the like.
- thermoelectric material used is a far-infrared material which receives external thermal radiation and can generate far-infrared rays having a wavelength of 4-14 ⁇ m on the spectrum, and the wavelength is larger than the wavelength of visible light, and is a kind of strong heat effect.
- "Thermal induction" can.
- thermoelectric material composition is substantially Al 2 O 3 , ZrO 2 , MgO, TiO 2 , SiO 2 , ZrC, SiC, B 4 C, TaC, TiB 2 , ZrB 2 , CrB 2 , TiSi 2 , MoSi 2 , WSi 2 , Si 3 N 4 , TiN, Fe 2 O, high temperature bamboo charcoal, preparation of charcoal, medical stone, Guiyang stone, volcanic rock, jade.
- the invention produces a green energy ring-controlled fiber
- the catalyst material used is a catalyst, which can accelerate the chemical reaction rate by providing another reaction energy with lower activation energy, and the quality, composition and chemical properties of itself participate in the chemical A substance that remains unchanged before and after the reaction.
- the catalytic material components are mainly catalytic metals such as gold, platinum, palladium, rhodium, silver, iron, copper, titanium, nickel, tungsten, zinc, manganese, lanthanum, cerium, lanthanum, cerium, lanthanum, molybdenum, chromium, lanthanum, cerium, ⁇ , ⁇ , ⁇ , carbon nanotubes, etc.
- oxidizing metal catalysts such as cerium oxide, zinc oxide, silicon oxide, titanium oxide, aluminum oxide, iron oxide, palladium oxide, magnesium oxide, zirconium oxide, nickel oxide, tin oxide, manganese oxide , chromium oxide, cerium oxide, cerium oxide, cerium oxide, and the like.
- the invention produces green energy circulation control fiber, and the natural plant essential oil used is tea tree oil, bitter oil, lemon oil, wintergreen oil, eucalyptus oil, clove oil, peppermint oil, case leaf oil, citronella oil, pheasant pepper oil, Sage oil, eucalyptus oil, rose oil, jasmine oil, geranium oil, rose geranium oil, ylang-ylang oil, mastic oil, hoarfrost oil, rosemary oil, permanent flower oil, thyme oil, pine oil, cedar oil , Juniper oil, sandalwood oil, basil oil, lime oil, orange oil, orange oil, bitter orange oil, bitter orange leaf oil, neroli oil, foreign citrus oil, pheasant pepper oil, myrrh oil, cattle Knee grass oil, white layer oil, ginger oil, etc.
- the natural plant essential oil used is tea tree oil, bitter oil, lemon oil, wintergreen oil, eucalyptus oil, clove oil, peppermint oil, case leaf oil, cit
- the invention manufactures green energy ring control fiber, and the flame retardant fireproof materials used are antimony trioxide, magnesium hydroxide, red phosphorus, molybdenum compound, zinc borate, zinc stannate, decabromodiphenyl ether, octabromo ether, silicone , carbon black and so on.
- the invention manufactures green energy ring control fiber, and the conductive antistatic material used is polyether, quaternary ammonium salt, sulfonate, betaine, conductive carbon black, carbon fiber, metal fiber, nickel-plated metal carbon fiber, nano carbon tube.
- the basic characteristics of the green energy ring-control fiber green energy ring-controlled fiber of the invention using polyolefine (Polyolefine), photoelectric material, piezoelectric material, thermoelectric material and catalytic material, and depending on the proportion of each material and the structural strength requirement, whether to add or not Rubber elastic material (such as Ethylene-Propylene-Diene Monomer (EPDM)), which is melt-kneaded together to form a polyolefin-based functional material, and then the granular polyene functionality The material is melt-spun to form a fiber having a Danny number of 50 to 50,000 den.
- Polyolefine Polyolefine
- photoelectric material piezoelectric material
- thermoelectric material and catalytic material and depending on the proportion of each material and the structural strength requirement, whether to add or not Rubber elastic material (such as Ethylene-Propylene-Diene Monomer (EPDM)
- EPDM Ethylene-Propylene-Diene Monomer
- the first polyolefin may be polypropylene (melt flow rate (MFR) ranging from 0.1 to 50 g/10 min, or the first polyolefin may be polyethylene (melt flow rate (Melt flow)
- MFR melting flow rate
- the characteristics of the photovoltaic material are light storage (3000-0.32 mcd/m 2 ) particle size distribution: 10 to 0.1 ⁇ m; the characteristics of the piezoelectric material are: piezoelectric coefficient (10 - 12 C/N) 0.1 to 1000, particle size distribution: 10 to 0.1 ⁇ m.
- thermoelectric material The characteristics of the thermoelectric material are: the emissivity of far-infrared rays having a wavelength range of 4 to 14 ⁇ m is 0.85 to 0.99%, and the particle size distribution is 10 to 0.1 ⁇ m, three. Ethylene propylene acrylate (EPDM) (with Mooney viscosity (ML1+4, 125 ° C) 20 to 70).
- EPDM Ethylene propylene acrylate
- ML1+4, 125 ° C Mooney viscosity 20 to 70.
- at least two ribs 11 are integrally formed on the surface of the fiber 10. The length of the rib 11 extends along the axial direction of the fiber, and the top of the rib 11 extends in a curve as viewed from a cross section of the fiber. In the example of FIG. 4, the two ribs 11 are smoothly connected to each other.
- the curvature 12 of the curvature when the fiber receives the outside sunlight, the interaction of the photovoltaic material 30, the piezoelectric material 31, the thermoelectric material 32 and the catalytic material 33 in the fiber converts the daylight Color light required for plant growth, by the curvature of the ribs 11 and is scattered out of the irradiation to the plant, in order to promote plant growth.
- the basic feature of the method for producing the green energy-controlled fiber of the present invention to achieve the above first to fourth objects is mainly to prepare 70% to 95% by weight of a poly-thick material such as poly.
- a poly-thick material such as poly.
- Propylene chips or polyethylene chips (Melt flow rate (MFR) ranging from 0.1 to 50 g/10 min) (the following respective examples of the present invention have a melt flow rate of 5 g/10 min and account for 70% or 80%) % by weight of polypropylene as an example), 1% to 10% by weight of photovoltaic material (the following examples of the invention are 10% by weight of photovoltaic material, particle size distribution: 0.3 ⁇ m, for example) 1% to 5% by weight of piezoelectric material (the following embodiments of the invention are 2% by weight of piezoelectric material, particle size distribution: 1 ⁇ m, for example), and 1% to 5% by weight of thermoelectricity Materials (the following embodiments of the invention are 2% by weight of thermoelectric
- the granulation temperature is increased from 160 ° C to 250 ° C; when the polyethylene is a substrate, the granulation temperature is 260 ° C to 350 ° C. Further, a plurality of granular base materials are formed (the average particle diameter of the granular base material is smaller than 2-10mm), the plurality of granular base materials are passed through a single screw extruder to make the processed material by spinning, cooling, heat stretching and heat setting, wherein the polypropylene is used as a substrate, and the wire is drawn. The temperature is raised from 160 ° C to 250 ° C; when the polyethylene is used as the substrate, the spinning temperature is 260 ° C to 350 ° C.
- the subsequent cooling temperature is -20 to 50 ° C
- the draw ratio is 3 to 8 times
- the hot water is extended.
- the temperature is 80-120 ° C
- the take-up speed is 40-180 rpm.
- Propylene is used as a substrate, and its granulation processing temperature is 180 ° C / 200 ° C / 210 ° C / 220 ° C / 230 ° C / 240 ° C, and its fiber spinning temperature is 200 ° C / 210 ° C / 220 ° C / 230 ° C / 240 ° C / 250 ° C
- the cooling temperature is 25 ° C
- the hot water extension temperature is 100 ° C
- the drafting ratio is 6 times
- the winding speed is 120 rpm.
- the aforementioned melt drawing is the addition
- the material is heated and melted, and the molten material is extruded from the spinning hole into the cooling water, and is cooled at a constant speed while being cooled in the cooling water, and then hot-rolled at a multiple speed of hot water, and the material melt is fine at this stage.
- Simultaneous solidification forms fibers and winds the fibers.
- the spinnable polymer obtained in the polymerization step is extruded from the pores of the spinneret at a temperature higher than the melting point, cooled and refined into a filamentous solid, and simultaneously wound.
- the basic characteristics of the method for producing the green energy ring control fiber of the present invention to achieve the green energy control fiber containing the insect-repellent effect of the fifth item mainly preparing 65% to 94% by weight.
- Percentage of the polyolefin material (the corresponding embodiment of the present invention is exemplified by a melt flow rate of 5 g/10 min and 80% by weight of polypropylene), and secondly, a photovoltaic material is prepared in an amount of 1 to 5% by weight.
- the basic feature of the method for manufacturing the safe green energy ring control fiber to achieve the foregoing sixth object (safe green energy ring control fiber with flameproof and conductive antistatic function), mainly preparing 55%. ⁇ 92% by weight of the polyolefin material (the corresponding examples of the present invention below are exemplified by a melt flow rate of 5 g/10 min and 70% by weight of polypropylene).
- the photoelectric material 1 to 5% by weight of the piezoelectric material, 1 to 5% by weight of the thermoelectric material, 1 to 5% by weight of the catalytic material, and depending on the fiber ductility, strength and hardness.
- rubber elastic material 1 to 5% by weight of 5% to 25% by weight in the embodiment of the invention, 2% by weight of the photoelectric material, particle size distribution: 0.3 ⁇ m; piezoelectric material 2% by weight , particle size distribution: 1 ⁇ m; thermoelectric material 2% by weight, particle size distribution: 1 ⁇ m; catalytic material accounted for 3% by weight, particle size distribution: 0.3 ⁇ m
- rubber elastic material such as EPDM-Ethylene-Propylene- Diene Monomer (EPDM) accounts for 3% by weight (its Mooney viscosity is 60), that is, 12% by weight of photoelectric materials, piezoelectric materials, thermoelectric materials, catalytic materials and rubber elastic materials (EPDM) are used as examples.
- thermoelectric material containing alumina Al 2 O 3 35.92%, magnesium oxide MgO 33.86%, Iron oxide Fe 2 O16.10%, titanium dioxide TiO 2 12.26% and silica SiO 2 2.86% oxide
- catalyst material gold 30% / titanium oxide 30% / Zinc oxide 40%
- the above materials are cooled and granulated by twin-screw mixing air (granulation temperature: 180 ° C / 200 ° C / 210 ° C / 220 ° C / 230 ° C / 240 ° C) to make a plurality of granular base materials as a kneading material. (average particle size is about 5mm), and the processed material of the granular base material is subjected to single-screw mixing temperature of 200 ° C / 210 ° C / 220 ° C / 230 ° C / 240 ° C / 250 ° C, and then the molten material is drawn.
- the fibers were cooled by cooling at 25 ° C, hot stretching at 100 ° C, and winding at 120 rpm.
- the test results of the present invention are as follows.
- Example 1 For the tensile strength and tear strength test results of Example 1, please refer to Table 1: As the photoelectric material, piezoelectric material, thermoelectric material, catalytic material and EPDM content are more, the tensile strength will gradually decrease, but The required strength is still maintained, so that the photoelectric material, the piezoelectric material, the thermoelectric material, the catalytic material and the EPDM added by the present invention account for 20-30% of the total weight (the example of Table 1 is added by 20%). The light storage effect (Sr 4 Al 14 O 25 :Eu 2+ , Dy 3+ blue-green light 488 nm) has a benefit of 956 minutes.
- the wavelength of 400-520 nm increased the growth of plant roots and stems, and absorbed the most chlorophyll and carotenoids, and had the greatest impact on photosynthesis.
- the wavelength of 610 to 720 nm promotes photosynthesis and plant growth rate (CaAl 12 O 19 : Mn 4 + red light 656 nm).
- the results of the far-infrared emissivity test of Example 1 are shown in Table 2.
- the average emissivity of the far-infrared rays at 50 ° C of 3-15 ⁇ m was 0.968.
- the average emissivity of the far-infrared rays of 3-15 ⁇ m in the environment of 5 ° C is 0.918.
- Example 4 The results of the negative ion experiment of Example 1 are shown in Table 4: the fiber woven fabric of the present invention was tested; under dynamic friction, 2858 negative ions (/cc) in the air were increased.
- the washing fastness test results of the first embodiment are shown in Table 5: the washing fastness test, the good fastness is maintained before and after the test, and the amount of negative ions generated is not reduced by washing.
- test results of the green energy-controlled fiber fabric of the first embodiment for the removal of contaminants are shown in Table 6, Table 7, and Table 8.
- Example 1 The antibacterial test result of Example 1 was 99.9% inhibition rate (R%), as shown in Table 9.
- the processed material is then melted by a single screw (mixing temperature of 200 ° C / 210 ° C / 220 ° C / 230 ° C / 240 ° C / 250 ° C) to form a melt processed material, and then the melt processed material is cooled, cooled at 25 ° C
- the fiber was formed by heat stretching at 100 ° C and winding at 120 rpm.
- the repellent test result repellent rate (90.3%), please refer to Table 12:
- Example 13 The results of the essential oil component-gas chromatography mass spectrometer (GC/MS) of Example 2 are shown in Table 13.
- the tested product is placed in a 1 cubic meter sealed test box, and the tested product is turned on for 1 hour.
- the essential oil components of this product are shown in Table 13.
- Test method connected to gas chromatography mass spectrometer (GC/MS) detection.
- the processed material is then melted by a single screw (mixing temperature of 200 ° C / 210 ° C / 220 ° C / 230 ° C / 240 ° C / 250 ° C) to form a melt processed material, and then the melt processed material is cooled, cooled at 25 ° C
- the fiber was formed by heat stretching at 100 ° C and winding at 120 rpm.
- the toxic gas content test result of the third embodiment in compliance with the regulations.
- For toxic gas content please refer to Table 15: The Toxic Gas value in this report refers to the toxic gas content produced by the combustion test for 4 minutes.
- the smoke concentration test result of the third embodiment in compliance with the regulations. Please refer to Table 18: D m is the maximum value of the measured smoke concentration within 4 minutes of the test time of the test sample. ABD0031 (2005) Issue: F specification requires that, under flaming or flameless test conditions, the maximum smoke concentration within 4 minutes of the test time should not exceed the specifications listed in Table 19.
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Abstract
Description
Claims (10)
- 一种绿能环控纤维的制法,其采用作为基材的聚烯类材料、能产生电磁辐射波的光电效应的光电材料、能致使应力场与电场产生耦合的压电效应的压电材料、能接收到外在热辐射而产生远红外线的热电材料及能加快化学反应速率的触媒材料为一配方材料,将所述配方材料熔融混练之后再熔融抽丝制成纤维。
- 如请求项1所述的制法,其中,所述聚烯类材料占70~95%重量百分比,其熔融流率范围为0.1~50g/10min;所述光电材料占1%~10%重量百分比的、所述压电材料占1%~5%重量百分比的、所述热电材料占1%~5%重量百分比、所述触媒材料占1%~5%重量百分比,且配合添加橡胶弹性材料占1%~5%重量百分比。
- 如请求项1所述的制法,其中,所述配方材料更包含1~10%重量百分比的具趋避虫类功效的天然植物精油及1%~5%重量百分比的橡胶弹性材料;所述聚烯类材料占65~94%重量百分比,其熔融流率范围为0.1~50g/10min;所述光电材料占1%~5%重量百分比;所述压电材料占1%~5%重量百分比;所述热电材料占1%~5%重量百分比;所述触媒材料占1%~5%重量百分比。
- 如请求项1所述的制法,其中,所述配方材料更包含有占1~5%重量百分比的具趋避虫类功效的天然植物精油、占1~10%重量百分比的防火材料、占1~5%重量百分比的导电抗静电材料及1%~5%重量百分比的橡胶弹性材料;所述聚烯类材料占55~92%重量百分比;所述光电材料占1%~5%重量百分比;所述压电材料占1%~5%重量百分比;所述热电材料占1%~5%重量百分比;所述触媒材料占1%~5%重量百分比。
- 如请求项4所述的制法,其中,所述防火材料选自氢氧化镁、三氧化二锑、红磷、钼化合物、硼酸锌、锡酸锌、十溴二苯醚、八溴醚、有机硅及炭黑至少其中一种;所述导电抗静电材料选自导电炭黑、聚醚类、季铵盐类、磺酸盐、甜菜碱类、碳纤维、金属纤维、镀镍金属碳纤维及纳米碳管至少其中一种。
- 如请求项1~5任一项所述的制法,其中,所述聚烯类材料选自聚丙烯及聚乙烯其中一种;所述光电材料选自Zn2SiO4、CaSiO3、SiO2、TiO2、 (SrBaMg)3Si2O7、CaWO4、MgWO4、LiAl5O8:Mn4+、CaAl2O4:Eu2+,Dy3+、CaAl12O19:Mn4+、SrAl2O4:Eu2+,Dy3+、Sr4Al14O25:Eu2+,Dy3+、SrAl12O19:Eu2+,Dy3+、BaMg2Al16O27、CeMgAl11O19、MgAl2O4、GdAlO3、Y2O3、YVO4、SrB4O7F、MgGa2O4、MgGa2O4、BeO、MgO、Al2O3、MgAl2O4、GeO2SnO2ZnO、Sc2O3、La2O3、Sm2O3、Gd2O3、Dy2O3、ZrO2、CdS及WO3至少其中一种;所述压电材料选自石英、硫化镉、氧化锌、氮化铝、铁电晶体、钛酸钡晶体、铌酸锂、铌酸钽、铌酸锶钡晶体、磷酸二氢钾、磷酸二氢铵、磷酸氢铅、磷酸氘铅晶体、钛酸铋晶体、钛酸钡陶瓷及锆钛酸铅至少其中一种;所述热电材料选自Al2O3、ZrO2、MgO、TiO2、SiO2、ZrC、SiC、B4C、TaC、TiB2、ZrB2、CrB2、TiSi2、MoSi2、WSi2、Si3N4、Fe2O、高温竹炭、备长炭、麦饭石、桂阳石、火山岩及玉石至少其中一种;所述触媒材料选自金、铂、钯、铑、银、铁、铜、钛、镍、钨、锌、锰、锗、铋、钌、锇、铱、钼、铬、镧、铈、镨、钕、钷、纳米碳管、氧化锗、氧化锌、氧化硅、氧化钛、氧化铝、氧化铁、氧化钯、氧化镁、氧化锆、氧化镍、氧化锡、氧化锰、氧化铬、氧化铈、氧化钕及氧化钇至少其中一种。
- 一种以如请求项1所述的制法所制成的绿能环控纤维,所述纤维以所述聚烯类材料为基材,而于内部混含有所述光电材料、所述压电材料、所述热电材料及所述触媒材料;当所述纤维接收外界的能量时,通过所述光电材料产生光电效应、所述压电材料产生压电效应及所述热电材料产生波幅共振而将能量增幅以活化激发所述触媒材料,增进所述触媒材料的效能。
- 如请求项7所述的纤维,其中,所述纤维的丹尼数为50~50000den。
- 如请求项7所述的纤维,其中,所述纤维表面一体成形有至少两个凸条,所述凸条长度沿着所述纤维的轴向延伸,且由所述纤维横断面观察,所述凸条顶部呈曲线延伸。
- 一种以如请求项7所述的纤维制成的织品,所述织品选自辅助培植农业植物绿能环控温室之用的织品、植物绿能环控工厂之用的织品、植物光栅绿能环控织品,应用于生活中各类环境控制设备之用的织品、健康照护绿能环控织品、室内空气品质绿能环控织品、油烟绿能环控织品、地工植生绿能环控织品、除雾绿能环控织品、空气清净绿能环控织品、环境污染防治绿能环控织品其中一种。
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US15/513,876 US10562020B2 (en) | 2014-09-24 | 2014-09-24 | Method for manufacturing environment-controlling fibers |
EP14902688.2A EP3199673B1 (en) | 2014-09-24 | 2014-09-24 | Green-energy environmental control fiber, manufacturing method thereof and fabric made therefrom |
CA2961956A CA2961956C (en) | 2014-09-24 | 2014-09-24 | Environment-controlling fibers, method manufacturing the same and fabrics using the same |
PCT/CN2014/087310 WO2016045013A1 (zh) | 2014-09-24 | 2014-09-24 | 绿能环控纤维、其制法及以该纤维制成的织品 |
ES14902688T ES2822594T3 (es) | 2014-09-24 | 2014-09-24 | Fibra de control ambiental de energía verde, el método de fabricación de la misma y tela hecha de la misma |
JP2017516963A JP6694878B2 (ja) | 2014-09-24 | 2014-09-24 | グリーンエネルギー環境制御繊維、その製造方法および該繊維で製造した織物 |
PT149026882T PT3199673T (pt) | 2014-09-24 | 2014-09-24 | Fibra de controle ambiental de energia verde, método de fabricação e tecidos feitos pelo mesmo |
PL14902688T PL3199673T3 (pl) | 2014-09-24 | 2014-09-24 | Włókna do kontrolowania środowiska na podstawie zielonej energii, sposób ich wytwarzania oraz wykonana z nich tkanina |
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CN108193325A (zh) * | 2017-12-27 | 2018-06-22 | 江西嘉捷信达新材料科技有限公司 | 含锆耐高温碳化硅纤维及其制备方法 |
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PL3199673T3 (pl) | 2020-12-28 |
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EP3199673A4 (en) | 2018-11-21 |
JP2017530265A (ja) | 2017-10-12 |
ES2822594T3 (es) | 2021-05-04 |
CA2961956A1 (en) | 2016-03-31 |
JP6694878B2 (ja) | 2020-05-20 |
US10562020B2 (en) | 2020-02-18 |
EP3199673B1 (en) | 2020-08-05 |
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US20170282173A1 (en) | 2017-10-05 |
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