WO2016041522A1 - 电连接器及其半成品 - Google Patents

电连接器及其半成品 Download PDF

Info

Publication number
WO2016041522A1
WO2016041522A1 PCT/CN2015/089964 CN2015089964W WO2016041522A1 WO 2016041522 A1 WO2016041522 A1 WO 2016041522A1 CN 2015089964 W CN2015089964 W CN 2015089964W WO 2016041522 A1 WO2016041522 A1 WO 2016041522A1
Authority
WO
WIPO (PCT)
Prior art keywords
terminals
metal
joint
row
base
Prior art date
Application number
PCT/CN2015/089964
Other languages
English (en)
French (fr)
Inventor
蔡周贤
Original Assignee
蔡周贤
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 蔡周贤 filed Critical 蔡周贤
Priority to US15/512,338 priority Critical patent/US10205289B2/en
Publication of WO2016041522A1 publication Critical patent/WO2016041522A1/zh

Links

Images

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/60Contacts spaced along planar side wall transverse to longitudinal axis of engagement
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6581Shield structure
    • H01R13/6585Shielding material individually surrounding or interposed between mutually spaced contacts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2107/00Four or more poles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending

Definitions

  • the present invention relates to an electrical connector, and more particularly to an electrical connector that facilitates assembly of an automated machine.
  • the plastic seat when the plastic seat is combined with the terminal, it is in a single shape.
  • manual work is required, so that the manual assembly fails to achieve the automatic operation. It takes time and labor.
  • a vibrating machine is used to place a single type of plastic seat and terminal on the assembly machine by vibration. This requires an increase in the vibration machine process and the vibration machine cost.
  • the main object of the present invention is to provide an electrical connector in which an insulating base body is fixedly provided with at least one metal material piece, and each of the at least one metal material piece is provided with an electroless plating layer to expose the insulating base body.
  • the at least one metal piece can be connected to a strip to achieve the convenience of manufacturing assembly process.
  • Another main object of the present invention is to provide an electrical connector, wherein the insulating base can be connected to a strip by combining at least two metal slabs with at least two symmetrical grooves to achieve the convenience of manufacturing assembly process. Sex.
  • Another main object of the present invention is to provide a semi-finished product of an electrical connector, the insulating body of which can be connected to a strip by at least one metal piece to achieve the convenience of manufacturing assembly process.
  • the present invention provides an electrical connector including: an insulating base body having a base and a joint portion, the joint portion being provided with at least one joint surface; and at least one row of terminals, each A row of terminals are arranged and connected to a strip, the strip and the row of terminals are stamped from the same metal sheet, and the row of terminals is fixed to the insulating base and then separated from the strip, the terminal is provided with a a contact portion and a pin, the contact portion exposing the joint surface, the first pin extending outside the insulating seat; wherein the strip is integrally connected to at least one metal piece and fixedly coupled to the insulating seat, the at least One end of the metal piece is disconnected from the strip to form an electroless plating layer to expose the insulating seat, and the at least one metal piece is retained and fixed to the insulating seat.
  • the present invention further provides an electrical connector comprising: an insulating base body having a base and a joint portion, the joint portion being provided with at least one joint surface; and at least one row of terminals, each row of terminals being Arranged and connected to a strip, the strip and the row of terminals are stamped from the same metal sheet, the row of terminals is fixed to the insulating base and then separated from the strip, the terminal is provided with a contact portion and a a pin, the contact portion exposing the joint surface, the pin extending outside the insulating seat; wherein the strip is provided with at least one metal piece coupled to the insulating seat, the insulating seat body is at least one metal The web is separated from the strip to form at least one groove, and the at least one groove is open to the outside of the edge of the insulating seat.
  • the present invention further provides a semi-finished product of an electrical connector, comprising: an insulating base body provided with a base and a joint portion, the joint portion is provided with at least one joint surface; and a row of terminals, the row of terminals Fixed to the insulating base, the terminal is provided with a contact portion and a pin, the contact portion exposing the joint surface, the pin protrudes from the base body outside the insulating seat; a strip, the strip and the one The row of terminals is stamped from the same metal sheet, and the strip is separated from the row of terminals, and the strip is integrally connected with at least one metal piece fixedly coupled to the insulating base.
  • the present invention has the following advantages:
  • the insulating seat can be connected to a strip by the at least two metal sheets to achieve the convenience of manufacturing assembly process.
  • the insulating seat can be connected to a strip by combining at least two metal slabs by the at least two symmetrical grooves to achieve the convenience of manufacturing assembly process.
  • the insulating seat can be connected to a strip by at least one metal piece to achieve the convenience of manufacturing assembly process.
  • Figure 1 is an exploded perspective view of a first embodiment of the present invention.
  • Figure 2 is a perspective assembled view of the first embodiment of the present invention.
  • Figure 3 is a side cross-sectional view showing a first embodiment of the present invention.
  • Figure 4 is a front elevational view of the first embodiment of the present invention.
  • Figure 5 is a partially exploded perspective view of the first embodiment of the present invention.
  • Fig. 5A is a perspective view of a metal web 911 according to the first embodiment of the present invention.
  • Fig. 5B is a perspective view of a metal web 921 of the first embodiment of the present invention.
  • Figure 6 is a perspective view showing the manufacturing assembly flow of the first embodiment of the present invention.
  • Fig. 7 is a perspective view showing the manufacturing assembly flow of the first embodiment of the present invention.
  • Figure 8 is a perspective view showing the manufacturing assembly flow of the first embodiment of the present invention.
  • Figure 9 is a perspective view showing the manufacturing assembly flow of the first embodiment of the present invention.
  • Figure 10 is a perspective view showing the manufacturing assembly flow of the first embodiment of the present invention.
  • Figure 11 is a perspective view showing the manufacturing assembly flow of the first embodiment of the present invention.
  • Figure 12 is a perspective view showing the manufacturing assembly flow of the first embodiment of the present invention.
  • Figure 13 is a perspective view showing the manufacturing assembly flow of the first embodiment of the present invention.
  • Figure 14 is a perspective view showing the manufacturing assembly flow of the first embodiment of the present invention.
  • Figure 15 is a perspective view showing the manufacturing assembly flow of the first embodiment of the present invention.
  • Figure 16 is a perspective view showing the manufacturing assembly flow of the first embodiment of the present invention.
  • Figure 17 is a perspective view showing the manufacturing assembly flow of the first embodiment of the present invention.
  • Figure 18 is a perspective view showing the manufacturing assembly flow of the first embodiment of the present invention.
  • Figure 19 is a perspective view showing the manufacturing assembly flow of the first embodiment of the present invention.
  • Fig. 19A is a perspective view showing a manufacturing assembly flow of another embodiment of the first embodiment of the present invention.
  • Fig. 19B is a perspective view showing a manufacturing assembly flow of another embodiment of the first embodiment of the present invention.
  • Figure 19C is a perspective view of a manufacturing assembly flow of another embodiment of the first embodiment of the present invention.
  • Figure 19D is a perspective view of a manufacturing assembly flow of another embodiment of the first embodiment of the present invention.
  • Figure 19E is a perspective view of a manufacturing assembly flow of another embodiment of the first embodiment of the present invention.
  • Figure 19F is a perspective view of a manufacturing assembly flow of another embodiment of the first embodiment of the present invention.
  • Figure 19G is a perspective view of a manufacturing assembly flow of another embodiment of the first embodiment of the present invention.
  • Figure 19H is a perspective view of a manufacturing assembly flow of another embodiment of the first embodiment of the present invention.
  • Figure 19I is a perspective view of a manufacturing assembly flow of another embodiment of the first embodiment of the present invention.
  • Figure 19J is a perspective view of a manufacturing assembly flow of another embodiment of the first embodiment of the present invention.
  • Figure 19K is a perspective view of a manufacturing assembly flow of another embodiment of the first embodiment of the present invention.
  • Figure 19L is a perspective view of a manufacturing assembly flow of another embodiment of the first embodiment of the present invention.
  • Figure 19M is a perspective view of a manufacturing assembly flow of another embodiment of the first embodiment of the present invention.
  • Figure 19N is a perspective view of a manufacturing assembly flow of another embodiment of the first embodiment of the present invention.
  • Figure 19O is a plan view showing a manufacturing assembly flow of still another embodiment of the first embodiment of the present invention.
  • Fig. 19P is a perspective view showing a manufacturing assembly flow of still another embodiment of the first embodiment of the present invention.
  • Figure 19Q is a perspective view showing a manufacturing assembly flow of still another embodiment of the first embodiment of the present invention.
  • Figure 20 is a partially exploded perspective view showing a second embodiment of the present invention.
  • Figure 21 is a partial perspective assembled view of a second embodiment of the present invention.
  • Figure 22 is a partial perspective assembled view of a second embodiment of the present invention.
  • Figure 23 is an exploded perspective view showing a third embodiment of the present invention.
  • Figure 24 is a perspective assembled view of a third embodiment of the present invention.
  • Figure 25 is a front cross-sectional view showing a third embodiment of the present invention.
  • Figure 26 is a side sectional view showing a third embodiment of the present invention.
  • Figure 27 is a perspective view showing the manufacturing assembly flow of the third embodiment of the present invention.
  • Figure 28 is a perspective view showing the manufacturing assembly flow of the third embodiment of the present invention.
  • Figure 29 is a perspective view showing the manufacturing assembly flow of the third embodiment of the present invention.
  • Figure 30 is a perspective view showing the manufacturing assembly flow of the third embodiment of the present invention.
  • Figure 31 is a perspective view showing the manufacturing assembly flow of the third embodiment of the present invention.
  • Figure 31A is a perspective view showing a manufacturing assembly flow of a third embodiment of the present invention.
  • Figure 32 is a perspective view showing the manufacturing assembly flow of the third embodiment of the present invention.
  • Figure 33 is a perspective view showing the manufacturing assembly flow of the third embodiment of the present invention.
  • Figure 34 is a perspective view showing the manufacturing assembly flow of the third embodiment of the present invention.
  • Figure 35 is a perspective view showing the manufacturing assembly flow of the third embodiment of the present invention.
  • Figure 36 is a perspective view showing the manufacturing assembly flow of the third embodiment of the present invention.
  • Figure 37 is a perspective view showing the manufacturing assembly flow of the third embodiment of the present invention.
  • Figure 38 is a perspective view showing the manufacturing assembly flow of the third embodiment of the present invention.
  • Figure 39 is a perspective view showing the manufacturing assembly flow of the third embodiment of the present invention.
  • Figure 40 is a perspective view showing the manufacturing assembly flow of the third embodiment of the present invention.
  • Figure 41 is a perspective view showing the manufacturing assembly flow of the third embodiment of the present invention.
  • Figure 41A is an exploded perspective view showing another embodiment of the third embodiment of the present invention.
  • Figure 41B is a perspective view showing a manufacturing assembly flow of another embodiment of the third embodiment of the present invention.
  • 41C is a perspective view of a manufacturing assembly flow of another embodiment of the third embodiment of the present invention.
  • Figure 41D is a perspective view of a manufacturing assembly flow of another embodiment of the third embodiment of the present invention.
  • 41E is a perspective view of a manufacturing assembly flow of another embodiment of the third embodiment of the present invention.
  • Figure 42 is a partially exploded perspective view showing a fourth embodiment of the present invention.
  • Figure 43 is a partial perspective assembled view of a fourth embodiment of the present invention.
  • Figure 44 is an exploded perspective view showing a fifth embodiment of the present invention.
  • Figure 45 is a partial perspective assembled view of a fifth embodiment of the present invention.
  • Figure 46 is an exploded perspective view showing a sixth embodiment of the present invention.
  • Figure 46A is a perspective view of a metal web 911 according to a sixth embodiment of the present invention.
  • Figure 46B is a perspective view of a metal web 921 of a sixth embodiment of the present invention.
  • Figure 47 is a front elevational view of a sixth embodiment of the present invention.
  • Figure 48 is a side sectional view showing a sixth embodiment of the present invention.
  • Figure 49 is a perspective view showing the manufacturing assembly flow of the sixth embodiment of the present invention.
  • Figure 50 is a perspective view showing the manufacturing assembly flow of the sixth embodiment of the present invention.
  • Figure 51 is a perspective view showing the manufacturing assembly flow of the sixth embodiment of the present invention.
  • Figure 52 is a partially exploded perspective view showing a seventh embodiment of the present invention.
  • Figure 53 is a partial perspective assembled view of a seventh embodiment of the present invention.
  • Figure 54 is a plan view showing the manufacturing assembly flow of the eighth embodiment of the present invention.
  • Figure 55 is a front elevational view showing the manufacturing assembly flow of the eighth embodiment of the present invention.
  • Figure 56 is a plan view showing the manufacturing assembly flow of the eighth embodiment of the present invention.
  • Figure 57 is a plan view showing the manufacturing assembly flow of the ninth embodiment of the present invention.
  • Figure 58 is a front elevational view showing the manufacturing assembly flow of the ninth embodiment of the present invention.
  • Figure 59 is a plan view showing the manufacturing assembly flow of the ninth embodiment of the present invention.
  • Figure 60 is a perspective view showing the manufacturing assembly flow of the tenth embodiment of the present invention.
  • Figure 60A is a plan view showing the manufacturing assembly flow of the tenth embodiment of the present invention.
  • Figure 61 is a perspective view showing the manufacturing assembly flow of the tenth embodiment of the present invention.
  • Figure 62 is a perspective view showing the manufacturing assembly flow of the eleventh embodiment of the present invention.
  • Figure 62A is a plan view showing the manufacturing assembly flow of the eleventh embodiment of the present invention.
  • Figure 63 is a perspective view showing the manufacturing assembly flow of the eleventh embodiment of the present invention.
  • Figure 64 is a perspective view showing the manufacturing assembly flow of the twelfth embodiment of the present invention.
  • Figure 65 is a perspective view showing the manufacturing assembly flow of the twelfth embodiment of the present invention.
  • the present embodiment is a C-TYPE USB (Universal Serial Bus, USB for short) electrical connection base, which includes an insulating base 30 , two rows of terminals 40 , a metal casing 60 , and a metal a partition 70, and two grounding strips 80, wherein:
  • the insulating base 30 is made of a plastic material and is provided with a base 33 and a joint portion 34.
  • the front end of the base 33 is convexly provided with the joint portion 34 in the shape of a tongue.
  • the joint portion 34 has a corresponding area of a large area.
  • the thickness of the base 33 is larger than that of the joint portion 34.
  • the rear portion of the joint portion 34 is thicker than the front portion, and the rear portion of the joint surface has two grounded convex surfaces.
  • the two grounded convex surfaces are disposed outside the base. There is a concave surface 307.
  • the insulating base body 30 is provided with a first base body 31 and a second base body 32.
  • the first and second base bodies 31 and 32 are respectively embedded in the row of the first terminals 40.
  • the first base body 31 is formed with a joint portion and an upper portion of the base.
  • the second base body 32 is formed with a joint portion and a lower portion of the base.
  • the front end of the joint portion of the first seat body 31 is convex downward.
  • the front edge of the joint portion 34 is formed to have a full height and a convex surface 313 is formed on the contact surface.
  • the front end of the joint portion of the first base body 31 is provided with a row of eight card slots 315 and a card slot 314 is disposed on each side thereof.
  • the convex surface 313 is provided with a row of four retaining grooves 316.
  • the two sides of the joint portion of the first base body 31 are respectively provided with a notch 317 and a contact surface is provided.
  • Block 318 the engaging portion 32 on both sides of the middle of the second base member is provided with a respective recess 323, the first two 31, 32 in the base body
  • a card slot 35 is defined in each of the left and right sides of the vertical surface of the concave surface 307.
  • the two rows of terminals 40 are respectively embedded and formed with the first and second bases 31 and 32 such that the abutting faces of the joint portions of the first and second seats 31 and 32 respectively form two rows of recessed holes 308 and both
  • the pedestals are respectively formed with a row of perforations 309.
  • the terminal 40 is integrally stamped and bent with an extending portion 41, a fixing portion 42 and a pin 43.
  • the upper and lower portions of the fixing portion 42 are embedded in the base and fixed.
  • 309 is a fixing portion 42 of a terminal 40.
  • the extending portion 41 is connected to the front end of the fixing portion 42 and extends to the engaging portion.
  • the inner surface of the extending portion 41 is embedded and the flat portion is fixed and the outer portion of the extending portion is exposed outside the joint portion.
  • the contact portion 44 is formed so that the extension portion 41 is fixed and non-ballistic.
  • Each recess 308 corresponds to an extension portion 41 of a terminal 40.
  • the pin 43 is connected to the rear end of the fixing portion 42 and extends outside the base portion. And the end section is horizontal, the pins 43 of the row of terminals 40 of the first base body 31 are located on the outer side and the last sections are horizontally arranged in a row, and the pins 43 of the row of terminals 40 of the second block body 31 are located.
  • the inner side and the last end are vertically arranged in two rows, and the contact portions 44 of the two rows of terminals 40 are respectively located at the joint portion 34.
  • the contact faces of the two rows of terminals 40 are the same contact interface, and the contact circuit numbers of the two contact interfaces are arranged in opposite directions, and the length of the contact portion 44 of each row of terminals 40 is 4 long and 8 short.
  • the lengths of the contact portions 44 of the two rows of terminals are oppositely arranged in opposite directions, and the front ends of the terminals 40 of the eight shorter contact portions of the second base body 32 are upwardly convexly provided with the engaging convex portions 46 protruding. Above the front end, the front ends of the terminals 40 of the four longer contact portions are horizontally protruded from the front end.
  • a front plate 72 is disposed on the left and right sides of the front side of the metal partition plate 70. Abutting edges 72 are disposed between the two side plates 71.
  • the left and right sides of the metal partition plate 17 are respectively provided with a recessed card slot 73 and
  • An electroless plating section 76 has an opening 74 in the middle, two notches 77 at the rear end and two pins 75 extending downward.
  • the metal partition plate 70 is assembled between the first and second base bodies 31 and 32.
  • the latching plate 71 is engaged with the latching groove 314 of the first base body 31 and the abutting front edge 72 abuts against the trailing edge of the convex surface 313.
  • the opening 74 is engaged with the protrusion 318 and is forwardly restricted as a metal partition 70.
  • the second base 31 is engaged with the notch 77 at the rear end of the metal partition 70 as a rearward limit of the metal partition 70.
  • the latching projections 46 of the terminals 40 of the eight shorter contact portions of the second base 32 are engaged with the slots 315 of the first base body 31, and the front ends of the terminals 40 of the four longer contact portions are engaged with the
  • the groove 316, the front edge of the joint portion of the second base 32 is flush with the convex surface 313, and the notches 317 and 323 of the first and second seats 31 and 32 are aligned with the card of the metal partition 70.
  • the slot 73, the two pins 75 of the metal partition 70 extend out of the insulating base 30.
  • the grounding piece 80 is made of a metal material having first and second plates 81 and 82 in a stepped shape, and the first and second plates 81 and 82 are vertical pieces 85 and are convexly formed on both sides.
  • the locking portion 83, the upper portion of the upper end of the vertical piece 85 is connected to the second plate 82, and the two sides are respectively formed with an electroless plating section 84.
  • the two grounding pieces 80 are assembled on the two concave surfaces of the insulating base 30 in the up and down direction. 307, the second plate piece 82 is bonded to the outer surface of the base 33, and the first plate piece 81 is bonded to the grounding convex surface of the joint portion 33, and the locking portion 83 is locked to the card slot 35.
  • the metal casing 60 covers the insulating base 30.
  • the metal casing 30 abuts against the base 33 and is locked.
  • the inner front portion forms a connecting groove 61 to cover the joint portion 34, which can be electrically connected to the male portion.
  • the socket portion is inserted, the joint portion 34 is horizontally located at an intermediate height of the connecting groove 61 and extends forward.
  • the inlet of the connecting groove 61 faces forward, and the two symmetric faces of the joint portion 34 form a symmetrical space, and the connecting groove 61
  • the shape is vertically symmetrical and bilaterally symmetrical and has a circular arc shape on both sides and is close to a rectangle.
  • the connecting groove and the joint portion can be connected to the electrical connector in both directions.
  • the metal casing 60 is provided with a rear plate 62 at the insulating seat.
  • the rear side of the body 30 is provided with a locking piece 63 and a second connecting piece 64.
  • the locking piece 63 is bent and locked to the left and right lower ends of the insulating base 30, and the connecting piece 64 is vertical.
  • the front end of the metal casing 60 is provided with two electroless plating sections 68.
  • the present embodiment is characterized in that a metal material piece 911 is disposed on each side of the base of the first base body 31, and the two metal material pieces 911 are respectively located at two outer sides of the row of terminals 40 and the row of terminals 40. Separately, one end of the two metal strips 911 is provided with a hook 913 for locking the base of the first base body 31, and the other end is provided with an electroless plating layer 912 to expose the rear end of the base of the first base body 31; A metal material piece 921 is disposed on each side of the base of the second base body 32. The two metal material pieces 921 are respectively located at two outer sides of the row of terminals 40 and are separated from the row of terminals 40. One end of the piece 921 is provided with a hook 923 for locking the base of the first base 32, and the other end is provided with an electroless plating section 922 to expose the left and right sides of the base of the second base 32.
  • FIG. 6 to FIG. 19 is a manufacturing assembly process of the embodiment.
  • the row of terminals 40 and the two metal strips 911 are arranged and connected to a strip 91 and then
  • the body 31 is embedded and molded, and as described above, the two metal strips 911 and the strip 91 have the same height;
  • the row of terminals 40 and the two metal strips 921 are arranged in a strip 92 and then Seat 31 immersed and formed into a shape, as described above, the two metal web 921 and the strip 92 have the same height;
  • the metal separator 70 is press-formed and connected to a strip 93 on the left and right sides as in the foregoing configuration;
  • the ground strip 80 Press forming, as described above, the upper ends of the vertical sheets 85 are connected to a strip 94, and the strips 91, 92, 93, 94 are provided with guide holes 901 for assembly with an automatic assembly machine.
  • the pins 43 of the row of terminals 40 on the first base body 31 are bent to be vertical.
  • the row of terminals 40 are separated from the strip 91, but the first block 31 is still Connected to the strip 91 by the two metal strips 911; the legs 43 of the row of terminals 40 on the second base 32 are bent to be vertical, and the row of terminals 40 is separated from the strip 92.
  • the second body 32 is still connected to the strip 92 by the two metal strips 921; after the two ground strips 80 are assembled to the first and second bases 31, the strip 94 is separated from the strip 94.
  • each of the upper ends of the vertical sheets 85 has an electroless plating section 84 on each side.
  • the metal spacer 70 is then assembled to the interface of the first body 31 , and the opening 74 is engaged with the bump 318 .
  • the tape 93 is moved forward to partially engage the card 71 of the metal spacer 70 into the card slot 314.
  • the strip 93 is then separated from the metal separator 70 such that the left and right sides of the metal separator 70 each have an electroless plating section 76.
  • the contact surface of the second base 32 is placed on the interface of the first base 31 to sandwich the metal partition 70.
  • the second base 31 is engaged with the rear end of the metal partition 70. Notch 77.
  • the tape 92 is moved forward to advance the second body 32 to complete the combination of the first body 31, the metal separator 70 and the second body 32.
  • the card of the metal separator 70 is completed.
  • the latching projection 46 of the terminal 40 of the eight shorter contact portions of the second base 32 is engaged with the latching slot 315 of the first base body 31, and the four longer contact portions are fully engaged.
  • the front end of the terminal 40 is joined to the recess 316.
  • the front edge of the joint of the second base 32 is flush with the convex surface 316, and the notches 317 and 323 of the first and second bases 31 and 32 are
  • the card slot 73 of the metal spacer 70 is aligned.
  • the strip 92 is then cut along the edge of the second body 32 to bring the strip 92 and the second seat.
  • the body 32 is separated.
  • the two metal chips 921 are respectively located on the outer sides of the row of terminals 40 and are separated from the row of terminals 40.
  • the two metal chips 921 each form an electroless plating layer 922 to expose the second seat.
  • the base 32 of the body 32 is on the left and right sides.
  • the metal casing 60 is then assembled.
  • the metal casing 60 is joined to a strip 95 after stamping.
  • the metal casing 60 is assembled to fit the first and second seats 31, 32.
  • the tape 91 is cut along the edge of the first body 31 to separate the tape 91 from the first body 31.
  • the two metal chips 911 are respectively located on both outer sides of the row of terminals 40 and The rows of terminals 40 are separated, and the two metal strips 911 each form an electroless plated section 912 to expose the rear end of the base of the first block.
  • the rear plate 62 of the metal casing 60 is bent to be vertically behind the insulating base 30 , and the locking piece 63 is bent and locked to the left and right lower ends of the insulating base 30 .
  • the strip 95 is finally separated from the metal casing 60.
  • the front end of the metal casing 60 is a two-electroless plating section 68, as shown in FIG.
  • the first seat body 31, the second seat body 32, the metal partition plate 70, the grounding piece 80 and the metal outer casing 60 can all be used in the automatic assembly machine. Guided delivery for automated assembly, saving labor costs and improving efficiency and yield, while summarizing the following advantages:
  • the insulating seat can be connected to a strip by the at least two metal sheets to achieve the convenience of manufacturing assembly process.
  • the insulating seat can be connected to a strip by at least one metal piece to achieve the convenience of manufacturing assembly process.
  • FIG. 19A to FIG. 19N it is another embodiment of the present embodiment, which manufactures an assembly stream.
  • the process is substantially the same as that of FIG. 6 to FIG. 19, wherein the difference is as shown in FIG. 19A.
  • the first and second seats 31 and 32 are vertically assembled in reverse, and the row of terminals is completed when the upper and lower terminals are stamped and plated.
  • the 40 and the two metal strips 911 are arranged and connected to a strip 91 and then embedded and formed with the first base body 31.
  • the two metal strips 911 are buried on the left and right sides of the rear end of the first base body 31.
  • the front, left, right and upper sides of the material piece 911 are fixed and fixed to the first body 31, and only the lower part is open and not buried.
  • the first seat body 31 is connected to the through hole 312 provided with the up-and-down direction from above.
  • the through hole 312 is narrower than the metal piece 921 and penetrates to the rear end of the first base 31, and the other row of the terminal 40 and the two metal pieces 921 are arranged and connected to a strip 92.
  • the second body 32 is buried and formed on the left and right sides of the second body 32.
  • the four sides of the metal piece 921 and the second body 32 are buried and fixed, only the upper part is The opening is not buried, and the second body 32 is connected to the underside of the metal piece 921 from the through hole 322 provided with the up-down direction, and the through hole 322 is Through a narrow and a degree of about 31 to a side of the second base plate 921 than the metal material.
  • the jig is inserted into the through hole 322 to urge the two metal pieces 921 from the upper and lower directions, and the strip 92 is separated from the second base 32.
  • the two metal pieces 921 are self-contained.
  • the second base 32 is detached, and the left and right sides of the base of the second base 32 are respectively formed with a recess 321 which is recessed in the up-and-down direction and respectively located at two outer sides of the row of terminals 40.
  • the upper surface of the two recesses 321 is open to the outside.
  • the left and right side edges of the second base 32 are open to the outside, and the through hole 322 passes through the lower surface of the second base 32 to the recess 321 .
  • the jig is inserted into the through hole 312 to urge the two metal pieces 911 from the upper and lower directions, and the strip 91 is separated from the first base 31.
  • the two metal pieces 911 are self-assembled.
  • the first body 31 is detached, and the left and right sides of the base of the first base 31 are respectively formed with a recess 311 which is recessed in the up-and-down direction and respectively located at two outer sides of the row of terminals 40.
  • the opening is open to the outside of the rear end edge of the second base 31, and the through hole 312 penetrates from the upper surface of the first base 31 to the recess 311.
  • the through hole 322 of the second body 31 of the above-mentioned implementation may also be designed to be wider than the metal piece 921, but only communicates up to the inner end of the metal piece 921 without passing through the second block.
  • the left and right sides of the body 31 are such that the fixture extends from the through hole 322 and from the side edge of the second body 31 to apply the two-point force to open the metal piece 921, and the through hole of the first body 31
  • the implementation of 312 is also the same.
  • a second embodiment of the present invention is substantially the same as the first embodiment.
  • the difference is that the first body 31 of the embodiment is provided with a row of terminal slots 36 and two metal material slots 37.
  • the row of terminals 40 and the two metal strips 911 are arranged and connected to the strip 91 and assembled to the row of terminal slots 36 and the two metal strip slots 37, and the pins 43 of the row of terminals 40 are connected.
  • the strip is disconnected from the strip 91 and bent.
  • the first block 31 is still joined to the strip 91 by the two metal sheets 911.
  • the metal strips 911 each form an electroless plated section 912 that exposes the rear end of the base of the first block 31.
  • a third embodiment of the present invention is a C-TYPE USB electrical connection male body, which comprises an insulating base 30, two rows of terminals 40, a metal casing 60, and a metal partition. 70, and two grounding strips 80, wherein:
  • the insulating base 30 is made of a plastic material and includes a base and a joint portion 38.
  • the base is provided with a first seat body 31 and a second seat body 32.
  • the first and second seats 31 are respectively
  • Each of the outer surfaces of the 32 is provided with a concave surface 301, and each of the connecting surfaces is provided with a concave surface 302.
  • the front ends of the two are respectively provided with a set of connecting portions 303, and a locking portion 304 is respectively disposed on both sides of the two sides to the upper limit position and
  • the joint portion 38 is a set of frame body, and the inner shape thereof is vertically symmetrical and bilaterally symmetrical and has two sides of a circular arc shape, and a set of joint portions 381 are sleeved at the rear end to sleeve the socket.
  • the upper portion of the insulating substrate 382 is an insulating substrate 382.
  • the rear portion of the two insulating substrates 382 is a groove separated by a row of spaced spacers.
  • the opposite surfaces of the two insulating substrates 382 are two joint surfaces 383.
  • the connecting groove 384 and the engaging portion 38 can be connected to the electrical connector in both directions.
  • the two rows of terminals 40 are respectively formed by embedding the first and second bases 31 and 32.
  • the terminal 40 is integrally stamped and bent with an extending portion 41, a fixing portion 42 and a pin 43.
  • the fixing portion 42 and the base The seat is fixed, and the extending portion 43 is connected to the front end of the fixing portion 42 and protrudes from the partitioning groove of the insulating substrate 382 of the engaging portion 38 located in front of the base.
  • the extending portion 43 has a flat elastic arm and can be bounced up and down.
  • the front portion is folded back to protrude a contact portion 44.
  • the reverse portion is short and does not spring.
  • the contact portion 44 protrudes from the joint surface 383 to the connecting groove 384, and the contact portions 44 of the two rows of terminals 40 respectively protrude.
  • the two joint faces of the joint portion 38 are vertically aligned, the contact portions 44 of the two rows of terminals 40 are the same contact interface, and the contact circuit numbers of the two contact interfaces are arranged
  • the metal partition plate 70 is assembled on the concave surface 302 of the abutting surface of the first and second base bodies 31 and 32 and is positioned between the upper and lower base bodies 31 and 32.
  • the elastic pin 710 is disposed on the left and right sides of the pin 75
  • the elastic latch 711 is disposed on the left and right sides of the connecting slot 384.
  • the two elastic latches 711 are in contact with the metal housing 60 and from the engaging portion 38.
  • the left and right openings 388 extend into the connecting slot 384, and the two pins 75 extend out of the insulating base 30.
  • the two grounding strips 80 respectively combine the concave surface 301 fixed on the outer surface of the upper and lower base bodies 31, 32 and the concave surface 385 on the upper and lower surfaces of the joint portion 38.
  • the grounding strip 80 has a plate shape, and the front portion is provided with a large The opening is a second elastic arm 89, and a protruding elastic piece 87 is elastically abutted against the metal outer casing 60 at the rear portion, and the front end is bent and provided with three convex contact portions 86, and the two sides of the rear portion are bent and protruded.
  • a latching portion 88 is disposed. The latching portion 88 and the latching portion 86 are opposite to the elastic piece 87.
  • the latching portions 88 of the two grounding terminals 80 are respectively engaged with the first and second seats 31 and 32.
  • the locking portion 304 is respectively made to the upper limit position and the lower limit position, and the contact portions 86 of the two grounding terminals 80 are respectively passed by the upper and lower openings 386 of the engaging portion 38 to protrude from the front portion of the two engaging surfaces 83 to be located at the connection.
  • the contact portion 44 of the terminal 40 protrudes toward the connecting groove 84 from the contact portion 86 of the grounding piece 80.
  • the metal casing 60 is sleeved to cover the insulating base 30.
  • the front shape of the metal casing 60 is also approximately square and symmetrical, and the sides are arc-shaped.
  • the metal casing 60 is covered by the rear end of the insulating seat 30. After the entry, the convex ring 387 of the joint portion 38 is blocked and flush.
  • a feature of the present embodiment is that a metal strip 911 is disposed on each side of the first base body 31.
  • the two metal strips 911 are respectively located at two outer sides of the row of terminals 40 and are separated from the row of terminals 40.
  • One end of the two metal material piece 911 is provided with a hook 913 (such as FIG. 27) to lock the first seat body 31 and the other end is provided with an electroless plating layer 912 to expose the rear end of the first seat body 31;
  • a metal strip 921 is disposed on each side of the base of the base 32.
  • the two metal strips 921 are respectively located on the outer sides of the row of terminals 40 and are separated from the row of terminals 40.
  • One end of the two metal strips 921 Each of the hooks 923 (shown in FIG. 31A) is provided with a base of the first base 32, and the other end is provided with an electroless plating section 922 to expose the left and right sides of the base of the second base 32.
  • FIG. 27 to FIG. 41 Please refer to FIG. 27 to FIG. 41 for the manufacturing process of the embodiment:
  • the terminal when the terminal is stamped and plated, the row of terminals 40 and the two metal strips 911 are connected and connected to a strip 91 (see FIG. 27) and then embedded and molded with the first block 31.
  • the grounding piece 80 is press-formed, and the engaging portion 88 is connected to a strip 94 as in the foregoing configuration.
  • Each strip of the manufacturing process is provided with a guiding hole 901 to match the position of the automatic assembly machine. Delivery to automated operations.
  • the pins 43 of the row of terminals 40 on the first base 31 are disconnected from the strip 91.
  • the first block 31 is still connected by the two metal sheets 911.
  • the tape 91 is assembled to the concave surface 301 of the first base 31.
  • the engaging portion 88 is bent to engage the locking portion 304 at the lower end of the first base body 31.
  • the lower ends of the two engaging portions 88 each have an electroless plating section.
  • the first body 31 is combined with a row of terminals 40 and a grounding strip 80.
  • the second base 32 is coupled to a row of terminals 40 and a grounding strip 80 in a manner substantially as described with reference to FIGS. 27 to 30.
  • the second base 32 is connected by a metal foil 921.
  • the metal separator 70 is prepared to be assembled, and the metal separator 70 is press-formed, and the elastic buckle 710 on the left and right sides is connected to a tape 93 as in the above configuration.
  • the metal spacer 70 is then assembled to the concave surface 302 of the joint surface of the second base 31.
  • the strip 93 is then separated from the metal separator 70, and the second half of the strip 92 is separated, such that the elastic snaps 710 on the left and right sides of the metal spacer 70 each have an electroless plating section 712.
  • the contact surface of the first base 31 is placed on the interface of the first base 31 to sandwich the metal partition 70.
  • the strip 91 is then separated, and the second metal strip 911 is bonded to the first base 31 and has an electroless plating section 912 at the rear end.
  • the first and second seats 31 and 32 are prepared.
  • the rear end assembles a metal casing 60 which is joined to a strip 95 after the stamping is completed.
  • the metal casing 60 is pushed forward to abut only the rear sections of the first and second seats 31, 32.
  • the strip 92 is then separated from the second base 32.
  • the two metal sheets 921 The two metal strips 921 are respectively formed on an outer side of the row of terminals 40, and the two metal strips 921 are formed with an electroless plating layer 922 to expose both sides of the second base body 32.
  • the two ends 31 and 32 are assembled at the front end of the joint portion 38.
  • the joint portion 38 is plastic injection molded. As with the above configuration, the sleeve portion 381 of the joint portion 38 can fit over the sleeve portion of the first and second seats 31 and 32. 303.
  • the engaging portion 38 is front and rear at the front ends of the first and second seats 31, 32.
  • the metal casing 60 is pushed forward again, and the elastic arm 89 of the grounding piece 80 is flattened so that the three-contact portion 86 passes through the three openings 386 to the connecting groove in the joint portion 38.
  • the metal casing 60 is pushed forward again by the convex ring 387 and is flush.
  • the strip 95 is finally separated from the metal casing 60.
  • the rear end of the metal casing 60 is a two-electroless plating section 68.
  • FIG. 41A to FIG. 41E another embodiment of the present embodiment is substantially the same as FIG. 23, and the difference is that the left and right sides of the base of the first base 31 are formed in a vertical direction as shown in FIG. 41A.
  • the recessed grooves 311 are respectively located at the outer sides of the row of terminals 40.
  • the two recesses 311 are open to the outside and open to the rear end of the second base 31.
  • the left and right sides of the second block 32 are open to the left and right sides of the second block 32.
  • Each of the two recesses 321 is formed on the outer side of the row of terminals 40.
  • the two recesses 321 are open to the outside and open to the left and right sides of the second base 32.
  • the manufacturing assembly process is substantially the same as that of FIG. 27 to FIG. 41, wherein the difference is that, as shown in FIG. 41B, when the terminal stamping and plating are completed, the row of terminals 40 and the two metal chips 911 are arranged and connected to a strip 91 and then
  • the first body 31 is buried and formed, wherein the two metal pieces 911 are buried on the left and right sides of the rear end of the first base 31, and the front, left, right and lower sides of the metal piece 911 are first and fourth.
  • the body 31 is fixed and buried, and only the upper portion is open and unembedded; as shown in FIG. 41C, another row of terminals 40 and two metal chips 921 are arranged and connected to a strip 92 and then buried with the second block 32.
  • the two metal material pieces 921 are buried on the left and right sides of the second base body 32.
  • the four sides of the metal material piece 921 and the second base body 31 are buried and fixed, and only the lower surface is open and not buried.
  • the jig is applied upwardly along the rear end of the first seat body 31 to eject the two metal strips 911, and the strip 91 is separated from the first base body 31.
  • the sheet 911 is detached from the first base body 31.
  • the left and right sides of the base of the first base body 31 are respectively formed with a recess 311 which is recessed in the up-and-down direction and respectively located on both outer sides of the row of terminals 40.
  • the two metal strips 921 are pulled downward along the two side edges of the second base 32, and the strip 92 is separated from the second base 32.
  • the metal strip 921 is detached from the second base 32, and the left and right sides of the second base 32 are respectively formed with a recess 321 which is recessed in the up-and-down direction and respectively located at both outer sides of the row of terminals 40.
  • a fourth embodiment of the present invention is substantially the same as the third embodiment.
  • the difference is that the first body 31 of the embodiment is provided with a row of terminal slots 36 and two metal material slots 37 .
  • the row of terminals 40 and the two metal strips 911 are arranged and connected to the strip 91 and assembled to the row of terminal slots 36 and the two metal strip slots 37, and the pins 43 of the row of terminals 40 are connected.
  • the strip 91 is disconnected and bent, and the first block 31 is still joined to the strip 91 by the two metal sheets 911.
  • a fifth embodiment of the present invention is substantially the same as the third embodiment.
  • the difference is that the base 39 of the embodiment is an integrally formed plastic seat, and the metal separator is not provided.
  • the grounding piece is provided with two rows of terminal slots 36 for assembling two rows and one row of terminals 40.
  • One of the upper rows of terminal slots 36 is provided with a metal material groove 37 on each side thereof, and a cavity is formed in the base 39.
  • the slot is filled with a rear plug 310.
  • the row of terminals 40 and the two metal strips 911 are arranged and connected to the strip 91 and assembled to the upper row of terminal slots 36 and the two metal strip slots 37, and the pins 43 of the row of terminals 40 are connected.
  • the strip 91 is disconnected and bent, and the base 39 is still joined to the strip 91 by the two metal web 911.
  • a sixth embodiment of the present invention is an HDMI (High Definition Multimedia Interface, HDMI) electrical connection base including an insulating base 30, two rows of terminals 40, and a metal casing. 60, of which:
  • the insulating base 30 is made of a plastic material and is provided with a base 33 and a joint portion 34.
  • the front end of the base 33 is convexly provided with the joint portion 34 in the shape of a tongue.
  • the joint portion 34 has a corresponding area of a large area. For the two joint faces, the thickness of the base 33 is larger than that of the joint portion 34.
  • the joint portion 34 is wide and narrow, and the left and right lower portions are beveled.
  • the insulating seat body 30 is provided with a first seat that is superposed on top of each other.
  • the first body and the second body 32 are respectively embedded and formed by the first and second bases 31 and 32.
  • the first base 31 is formed with a joint portion and an upper portion of the base.
  • the second base body 32 is formed with a joint portion and a lower portion of the base.
  • the front end of the joint portion of the first base body 31 protrudes downward to form the entire height of the front edge of the joint portion 33 and form a convex surface 313 on the joint surface. And a row of 9 card slots 315.
  • the two rows of terminals 40 are respectively formed by a row of 10 terminals and the first base body 31, and a row of 9 terminals and the second base body 32 are buried and formed.
  • the terminal 40 is integrally stamped and bent with an extension portion. 41.
  • a fixing portion 42 and a pin 43 are partially fixed to the first base body 31 (the second base body 32).
  • the extending portion 41 is connected to the front end of the fixing portion 42. Extending to the joint portion 34, the inner surface of the extending portion 41 is embedded and fixed, and the outer surface of the extending portion is exposed to the outer surface of the joint portion to form a contact portion 44. Therefore, the extending portion 41 is fixed and cannot be bounced, and the pin 43 is connected.
  • the rear end of the fixing portion 42 extends out of the base and the end portion is vertical.
  • the contact portions 44 of the two rows of terminals 40 are respectively located on the two joint faces of the joint portion 34 and are laterally shifted.
  • the contact of the two rows of terminals 40 is The portions 44 are not the same contact interface, and the front ends of the nine terminals 40 of the second base 32 are upwardly convexly provided with engaging projections 46 protruding above the front end of the second base 32.
  • the metal casing 60 covers the insulating base 30.
  • the metal casing 30 abuts against the base 33 and is locked.
  • the inner front portion forms a connecting groove 61 to cover the joint portion 34, which can be electrically connected to the male portion.
  • the socket portion is inserted, the joint portion 34 is horizontally located at an intermediate height of the connecting groove 61 and extends forward.
  • the inlet of the connecting groove 61 faces forward, and the two joint faces of the joint portion 34 form an asymmetrical space, and the connecting groove 61
  • the shape of the upper and lower sides is a beveled edge 67.
  • the metal casing 60 is provided with a rear plate 62 behind the insulating base 30, and two vertical plates are disposed downwardly on the left and right sides. 64.
  • the upper and lower plates are pierced and protruded inwardly and provided with two elastic buckles 65.
  • the left and right plate faces are pierced and protruded inwardly to provide two grounding elastic pieces 66.
  • the present embodiment is characterized in that a metal material piece 911 is disposed on each side of the base of the first base body 31, and the two metal material pieces 911 are respectively located at two outer sides of the row of terminals 40 and the row of terminals 40. Separately, one end of the two metal strips 911 is provided with a hook 913 for locking the base of the first base body 31, and the other end is provided with an electroless plating layer 912 to expose the rear end of the base of the first base body 31; A metal material piece 921 is disposed on each side of the base of the second base body 32. The two metal material pieces 921 are respectively located at two outer sides of the row of terminals 40 and are separated from the row of terminals 40. One end of the piece 921 is provided with a hook 923 for locking the base of the first seat 32 and the other end is provided with an electroless plating section. 922 exposes the left and right sides of the base of the second base body 32.
  • FIG. 49 and FIG. 50 a brief description of the manufacturing process of the embodiment is shown in FIG. 49 and FIG. 50 .
  • the row of terminals 40 and the two metal strips 911 are arranged and connected to one strip. 91 is further embedded and molded with the first body 31.
  • the row of terminals 40 and the two metal chips 921 are arranged in series with a strip 92 and then embedded and molded with the first body 32 as described above. .
  • the pins 43 of the row of terminals 40 on the first base 31 are disconnected from the strip 91.
  • the first block 31 is still connected by the two metal pieces 911.
  • the strip 91 disconnects the pin 43 of the row of terminals 40 on the second block 32 from the strip 92.
  • the second block 32 is still connected to the material by the two metal sheets 921.
  • the strips 91 and 92 are provided with the guide holes 901 and can be assembled with the automatic assembly machine, which can facilitate the automatic assembly of the first seat body 31, the second seat body 32 and the metal shell 60.
  • the metal casing 60 can also be attached to a strip prior to manufacture.
  • a seventh embodiment of the present invention is substantially the same as the sixth embodiment.
  • the difference is that the first and second bases 31 and 32 of the embodiment are respectively provided with a row of terminal slots 36 and two.
  • the row of terminals 40 and the two metal strips 911 are connected to the row of terminal slots 36 and the two metal strip slots 37 of the first base 32. Then, the pin 43 of the row of terminals 40 is disconnected from the strip 91 and bent.
  • the first block 31 is still connected to the strip 91 by the two metal pieces 911, and the two metal pieces 911 and the material are After the strips 91 are separated, the two metal strips 911 each form an electroless plating layer to expose the rear end of the base of the first base body 31; the row of terminals 40 and the two metal strips 921 are arranged and connected to the strip 92 to be assembled.
  • the row of terminal slots 36 and the two metal strip slots 37 of the second base 32 are further disconnected from the strip 92 of the row of terminals 40 and bent, and the second block 32 is still borrowed.
  • the two metal sheets 921 are joined to the strip 92. When the two metal sheets 921 are separated from the strip 91, the two metal sheets 921 each form an electroless plating layer to expose the base of the second base 32. rear end.
  • FIG. 54 to FIG. 57 it is an eighth embodiment of the present invention, which is substantially the same as the first embodiment.
  • the present embodiment is a MICRO USB 3.0 female socket, which includes an insulating base 30 and a The row of terminals 40 and a metal casing 60, wherein:
  • the insulating base 30 is made of a plastic material and is provided with a base 33 and a joint portion 34.
  • the front end of the base 33 is convexly provided with the joint portion 34 in the shape of a tongue.
  • the lower surface of the joint portion 34 is a joint.
  • the base 33 has a larger thickness than the joint portion 34.
  • the row of terminals 40 and the insulating base body 30 are embedded and molded or assembled.
  • the row of terminals 40 includes two sets of five terminals 40.
  • the terminal 40 is integrally stamped and bent with an extending portion 41 and a fixing portion. 42 and a pin 43 , the fixing portion 42 is fixed to the base, and the extending portion 41 is connected to the front end of the fixing portion 42 and extends to the engaging portion 34 .
  • the inner surface of the extending portion 41 is flatly fixed to the engaging portion 34 and the extending portion
  • the outer portion of the 41 is exposed to form a contact portion 44, so that the extending portion 41 is fixed and cannot be bounced.
  • the metal casing 60 covers the insulating base 30.
  • the metal casing 30 abuts against the base 33 and is locked.
  • the inner front portion forms a connecting groove 61 to cover the joint portion 34, which can be electrically connected to the male portion.
  • the socket portion is inserted, and the joint portion 34 is horizontally located at an intermediate height of the connecting groove 61 and extends forward, and the inlet of the connecting groove 61 faces forward.
  • This embodiment is substantially identical in manufacturing assembly to the first embodiment, as shown in FIG. 54, that is, the row of terminals 40 and the strip 91 are stamped from a metal sheet, the row of terminals 40 and the strip. After the metal piece 911 connected to the 91 is buried or molded or assembled, the pin 43 of the row of terminals 40 is separated from the tape by the metal strip 911 and The insulating base 30 is fixedly coupled. As shown in FIG. 55, when the cutting strip 91 is separated from the insulating base 30, the metal piece 921 is located in the middle of the row of terminals 40 and is separated from the row of terminals 40. The metal web 921 forms an unelectroplated layer section to expose the rear end of the base of the insulating base 30.
  • FIG. 57 to FIG. 59 it is a ninth embodiment of the present invention, which is substantially the same as the eighth embodiment.
  • the difference is that the present embodiment is shown in FIG. 59, and is inserted into the through hole 312 of the insulating base.
  • the metal strip 911 is opened to separate the strip 91 from the insulating base 30.
  • the middle end of the base of the insulating base 30 forms a recess 311 which is recessed in the up-and-down direction, and the recess 311 is below the recess 311.
  • the opening is open to the outside and is open to the outside of the rear end edge of the second base 31.
  • the through hole 312 passes through the upper surface of the first base 31 to the recess 311.
  • FIG. 60, FIG. 60A and FIG. 61 are the tenth embodiment of the present invention, which is substantially the same as the first embodiment, and the difference is that as shown in FIG. 60 and FIG. 60A, the strip 92 of the present embodiment is two.
  • the metal strips 921 are integrally connected to the fixing portions 42 of the terminals 40 of the row of terminals 40.
  • the metal strips 911 are buried on the two sides of the base of the second base 32.
  • the 921 is at the same height as the strip 92, and the end of the pin 43 of the row of terminals 40 is horizontal and connected by a bridge 96.
  • the bridge 96 and the pins 43 of the row of terminals 40 are separated from the strip 92. As shown in FIG.
  • the metal strip 921 forms an electroless plated section 922 exposing the left and right sides of the rear end of the base of the insulating base 30, and the electroless plated section 922 of the metal piece 921 It is at a different height from the horizontal portion of the end of the pin 43 of the row of terminals 40.
  • the strip 91, the two metal strips 911, the row of terminals 40 and the first base body 31 are disposed in the same manner as described above, because the end portions of the pins 43 of the row of terminals 40 of the first block body 31 are vertical. Therefore, it is not necessary to set the bridge 96 to be connected.
  • the end portions of the pins 43 of the row of terminals 40 of the second base 32 are horizontal and connected by the bridge 96, so that the final stage of the pins 43 of the row of terminals 40 can be uniformly leveled during the assembly process.
  • the two-side terminals integrally connected to the two metal pieces 911 (921) are ground terminals, so that the two metal pieces 911 (921) do not affect the functionality if they come into contact with the metal case 60.
  • the two metal material piece 911 (921) is integrally connected with the terminals on both sides of the row of terminals 40, and the metal material piece and the insulating seat body can be reinforced and fixed, and the terminals are stable in stamping, electroplating, embedding or assembly, and the semi-finished products are assembled.
  • the process can be more stable and easy to manufacture.
  • the insulating metal body 30 of the design metal foil 911 (921) may be slightly recessed to avoid contact with the metal casing 60.
  • the two metal material piece 911 may also be disposed to remain at the front end of the insulating seat body 30, depending on design requirements.
  • FIG. 62, FIG. 62A and FIG. 63 it is an eleventh embodiment of the present invention, which is substantially the same as the tenth embodiment.
  • the two metal strips 911 of the strip 92 of the present embodiment are the same.
  • the fixing portions 42 of the two terminals 40 of the row of terminals 40 are integrally connected to each other, and the difference is that the two metal chips 911 are buried on the left and right sides of the base of the second base 32, as shown in FIG.
  • the two metal strips 921 are located on the left and right sides of the base of the insulating base 30, and the metal strip 921 forms an electroless plating section 922 to expose the insulation.
  • the base of the base 30 is on the left and right sides.
  • the strip 91, the two metal sheets 911, the row of terminals 40, and the first base 31 are arranged in the same manner as the tenth embodiment.
  • FIG. 64 and FIG. 65 it is a twelfth embodiment of the present invention, which is substantially the same as the third embodiment, and the difference is that as shown in FIG. 64, two rows of terminals 40 are buried with the first body.
  • the side terminal 40 wherein the two metal strips 911 are connected to the strip 91 at one end, and the other end is integrally connected with the fixing portion 42 of the terminals 40 of the row of terminals 40, as shown in FIG. 65, and the second block.
  • the two ends of the terminal 40 of the row of terminals 40 are connected to the strips 92, and the other ends are integrally connected with the fixing portions 42 of the terminals 40 of the rows of the terminals 40.
  • the two-terminal terminals integrally connected to the two metal pieces 911 (921) are ground terminals, so that the functionality is not affected.

Abstract

一种电连接器,包括有:一绝缘座体(30),其设有一基座(33)及一接合部(34),该接合部设有至少一接合面;及至少一排端子(40),每一排端子排列连接于一料带(91),该料带与该一排端子是由同一金属片冲压而成,该一排端子固定于该绝缘座体后再与该料带分开,该端子设有一接触部(44)及一接脚(43),该接触部露出该接合面,该第一接脚伸出该绝缘座体外;该料带一体连接至少一金属料片(911)地与该绝缘座体固定连结,该至少一金属料片一端与该料带断开而形成一无电镀层断面(912)露出该绝缘座体,且该至少一金属料片留存固定于该绝缘座体。该电连接器使得制造组装过流程的更加方便。

Description

电连接器及其半成品 技术领域
本发明涉及一种电连接器,特别是指一种有利于自动机台作业组装的电连接器。
背景技术
按,对于电连接器的制造,当塑胶座结合端子后皆成单颗型态,当再进入下一个组装作业时则需采人工作业,如此人工作业组装未能达到一贯自动化作业,较为耗工费时;另外,亦有采用振动机台,藉由振动方式将单颗型态的塑胶座及端子置入组装机台上,如此则需增加振动机台流程及振动机台成本。
为了改善电连接器的组装作业,使更加有利于自动机台作业组装,发明人不断改良研发精益求精,终于开发出本发明。
发明内容
本发明的主要目的在于提供一种电连接器,其绝缘座体固定设有分开的至少一金属料片,该至少一金属料片各设有一无电镀层断面露出该绝缘座体,该绝缘座体藉由该至少一金属料片可连接于一料带,达到制造组装过流程的方便性。
本发明的另一主要目的在于提供一种电连接器,其绝缘座体藉由至少二左右对称的凹槽可结合至少二金属料片而可连接于一料带,达到制造组装过流程的方便性。
本发明的另一主要目的在于提供一种电连接器的半成品,其绝缘座体藉由至少一金属料片而可连接于一料带,达到制造组装过流程的方便性。
为达上述目的,本发明提供一种电连接器,其包括有:一绝缘座体,其设有一基座及一接合部,该接合部设有至少一接合面;及至少一排端子,每一排端子是排列连接于一料带,该料带与该一排端子是由同一金属片冲压而成,该一排端子固定于该绝缘座体后再与该料带分开,该端子设有一 接触部及一接脚,该接触部露出该接合面,该第一接脚伸出该绝缘座体外;其特征在于该料带一体连接至少一金属料片与该绝缘座体固定连结,该至少一金属料片一端与该料带断开而形成一无电镀层断面露出该绝缘座体,且该至少一金属料片留存固定于该绝缘座体。
本发明再提供一种电连接器,其包括有:一绝缘座体,其设有一基座及一接合部,该接合部设有至少一接合面;及至少一排端子,每一排端子是排列连接于一料带,该料带与该一排端子是由同一金属片冲压而成,该一排端子固定于该绝缘座体后再与该料带分开,该端子设有一接触部及一接脚,该接触部露出该接合面,该接脚伸出该绝缘座体外;其特征在于该料带设有至少一金属料片与该绝缘座体连结,该绝缘座体将该至少一金属料片脱开而与该料带分离后而形成至少一凹槽,该至少一凹槽于该绝缘座体边缘呈对外开放。
本发明再提供一种电连接器的半成品,其包括有:一绝缘座体,其设有一基座及一接合部,该接合部设有至少一接合面;及一排端子,该一排端子固定于该绝缘座体,该端子设有一接触部及一接脚,该接触部露出该接合面,该接脚自该基座伸出该绝缘座体外;一料带,该料带与该一排端子是由同一金属片冲压而成,其特征在于该料带与该一排端子分开,且该料带一体连接有至少一金属料片与该绝缘座体固定连结。
藉由以上构造,本发明具有以下优点:
1.该绝缘座体藉由该至少二金属料片可连接于一料带,达到制造组装过流程的方便性。
2.该绝缘座体藉由该至少二左右对称的凹槽可结合至少二金属料片而可连接于一料带,达到制造组装过流程的方便性。
3.该绝缘座体藉由至少一金属料片而可连接于一料带,达到制造组装过流程的方便性。
附图说明
本发明的上述及其他目的、优点和特色由以下较佳实施例的详细说明 中并参考附图当可更加明白,其中:
图1是本发明第一实施例的立体分解图。
图2是本发明第一实施例的立体组合图。
图3是本发明第一实施例的侧视剖面图。
图4是本发明第一实施例的前视图。
图5是本发明第一实施例的部分立体分解图。
图5A是本发明第一实施例的金属料片911的立体图。
图5B是本发明第一实施例的金属料片921的立体图。
图6是本发明第一实施例的制造组装流程的立体图。
图7是本发明第一实施例的制造组装流程的立体图。
图8是本发明第一实施例的制造组装流程的立体图。
图9是本发明第一实施例的制造组装流程的立体图。
图10是本发明第一实施例的制造组装流程的立体图。
图11是本发明第一实施例的制造组装流程的立体图。
图12是本发明第一实施例的制造组装流程的立体图。
图13是本发明第一实施例的制造组装流程的立体图。
图14是本发明第一实施例的制造组装流程的立体图。
图15是本发明第一实施例的制造组装流程的立体图。
图16是本发明第一实施例的制造组装流程的立体图。
图17是本发明第一实施例的制造组装流程的立体图。
图18是本发明第一实施例的制造组装流程的立体图。
图19是本发明第一实施例的制造组装流程的立体图。
图19A是本发明第一实施例的另一实施的制造组装流程的立体图。
图19B是本发明第一实施例的另一实施的制造组装流程的立体图。
图19C是本发明第一实施例的另一实施的制造组装流程的立体图。
图19D是本发明第一实施例的另一实施的制造组装流程的立体图。
图19E是本发明第一实施例的另一实施的制造组装流程的立体图。
图19F是本发明第一实施例的另一实施的制造组装流程的立体图。
图19G是本发明第一实施例的另一实施的制造组装流程的立体图。
图19H是本发明第一实施例的另一实施的制造组装流程的立体图。
图19I是本发明第一实施例的另一实施的制造组装流程的立体图。
图19J是本发明第一实施例的另一实施的制造组装流程的立体图。
图19K是本发明第一实施例的另一实施的制造组装流程的立体图。
图19L是本发明第一实施例的另一实施的制造组装流程的立体图。
图19M是本发明第一实施例的另一实施的制造组装流程的立体图。
图19N是本发明第一实施例的另一实施的制造组装流程的立体图。
图19O是本发明第一实施例的再一实施的制造组装流程俯视图。
图19P是本发明第一实施例的再一实施的制造组装流程立体图。
图19Q是本发明第一实施例的再一实施的制造组装流程立体图。
图20是本发明第二实施例的部分立体分解图。
图21是本发明第二实施例的部分立体组合图。
图22是本发明第二实施例的部分立体组合图。
图23是本发明第三实施例的立体分解图。
图24是本发明第三实施例的立体组合图。
图25是本发明第三实施例的前视剖面图。
图26是本发明第三实施例的侧视剖面图。
图27是本发明第三实施例的制造组装流程的立体图。
图28是本发明第三实施例的制造组装流程的立体图。
图29是本发明第三实施例的制造组装流程的立体图。
图30是本发明第三实施例的制造组装流程的立体图。
图31是本发明第三实施例的制造组装流程的立体图。
图31A是本发明第三实施例的制造组装流程的立体图。
图32是本发明第三实施例的制造组装流程的立体图。
图33是本发明第三实施例的制造组装流程的立体图。
图34是本发明第三实施例的制造组装流程的立体图。
图35是本发明第三实施例的制造组装流程的立体图。
图36是本发明第三实施例的制造组装流程的立体图。
图37是本发明第三实施例的制造组装流程的立体图。
图38是本发明第三实施例的制造组装流程的立体图。
图39是本发明第三实施例的制造组装流程的立体图。
图40是本发明第三实施例的制造组装流程的立体图。
图41是本发明第三实施例的制造组装流程的立体图。
图41A是本发明第三实施例的另一实施的立体分解图。
图41B是本发明第三实施例的另一实施的制造组装流程的立体图。
图41C是本发明第三实施例的另一实施的制造组装流程的立体图。
图41D是本发明第三实施例的另一实施的制造组装流程的立体图。
图41E是本发明第三实施例的另一实施的制造组装流程的立体图。
图42是本发明第四实施例的部分立体分解图。
图43是本发明第四实施例的部分立体组合图。
图44是本发明第五实施例的立体分解图。
图45是本发明第五实施例的部分立体组合图。
图46是本发明第六实施例的立体分解图。
图46A是本发明第六实施例的金属料片911的立体图。
图46B是本发明第六实施例的金属料片921的立体图。
图47是本发明第六实施例的前视图。
图48是本发明第六实施例的侧视剖面图。
图49是本发明第六实施例的制造组装流程的立体图。
图50是本发明第六实施例的制造组装流程的立体图。
图51是本发明第六实施例的制造组装流程的立体图。
图52是本发明第七实施例的部分立体分解图。
图53是本发明第七实施例的部分立体组合图。
图54是本发明第八实施例的制造组装流程的俯视图。
图55是本发明第八实施例的制造组装流程的前视图。
图56是本发明第八实施例的制造组装流程的俯视图。
图57是本发明第九实施例的制造组装流程的俯视图。
图58是本发明第九实施例的制造组装流程的前视图。
图59是本发明第九实施例的制造组装流程的俯视图。
图60是本发明第十实施例的制造组装流程的立体图。
图60A是本发明第十实施例的制造组装流程的俯视图。
图61是本发明第十实施例的制造组装流程的立体图。
图62是本发明第十一实施例的制造组装流程的立体图。
图62A是本发明第十一实施例的制造组装流程的俯视图。
图63是本发明第十一实施例的制造组装流程的立体图。
图64是本发明第十二实施例的制造组装流程的立体图。
图65是本发明第十二实施例的制造组装流程的立体图。
具体实施方式
请参阅图1至图5,本实施例为一C-TYPE USB(Universal Serial Bus,简称USB)电连接母座,其包括有一绝缘座体30、二排端子40、一金属外壳60、一金属隔板70、及二接地片80,其中:
该绝缘座体30为塑胶材质且设有一基座33及一接合部34,该基座33前端凸出设有呈舌板状的该接合部34,该接合部34较大面积的两对应面为二接合面,该基座33的厚度较接合部34为大,该接合部34后段较前段为厚而使二接合面后段呈二接地凸面,该二接地凸面至基座的外面设有凹面307,该绝缘座体30设有上下叠合的一第一座体31及一第二座体32,该第一、二座体31、32分别与该一排第一端子40埋入射出成型,该第一座体31成型有接合部及基座的上方部位,该第二座体32成型有接合部及基座的下方部位,该第一座体31的接合部前端向下凸出而形成该接合部34前缘全部高度且于相接面形成一凸面313,该第一座体31的接合部前端设有一排8个卡槽315且两侧各设有一卡槽314,该凸面313设有一排4个让位凹槽316,第一座体31的接合部中段两侧各设有一凹口317且相接面上设有一凸块318,该第二座体32的接合部中段两侧各设有一凹口323,该第一、二座体31、32的基座在 该凹面307的竖直面左右侧各设有一卡槽35。
该二排端子40分别与第一、二座体31、32埋入射出成型,使得该第一、二座体31、32的接合部的相接面各形成二排凹孔308且两者的基座各形成一排穿孔309,该端子40一体冲压弯折设有一延伸部41、一固定部42及一接脚43,该固定部42的部分上下面皆埋入基座固定,每一穿孔309为一端子40的固定部42穿过,该延伸部41连接于该固定部42前端并延伸至接合部,该延伸部41内面埋入接合部平贴固定且该延伸部外面露出接合部外面而形成一接触部44,故该延伸部41为固定不可弹动,每一凹孔308对应一端子40的延伸部41,该接脚43连接于该固定部42后端并伸出基座外且末段呈水平,该第一座体31的一排端子40的接脚43位于外侧且末段呈水平且呈一排排列,该第二座体31的一排端子40的接脚43位于内侧且末段呈竖直且呈前后二排排列,该二排端子40的接触部44分别位于该接合部34的两接合面且上下对齐,该二排端子40的接触部44为相同的接触介面,且二接触介面的接点电路序号相互为反向排列,每一排端子40的接触部44长度呈4长8短,且该二排端子的接触部44的长度为相互反向排列对应,该第二座体32的8个较短接触部的端子40的前端向上凸起设有卡接凸部46凸出于前端上方,4个较长接触部的端子40的前端呈水平凸出于前端。
该金属隔板70的前端左右侧各向前凸设有一卡板71,该二卡板71之间设有抵接前缘72,该金属隔板17左右侧各设有一凹陷的卡槽73及一无电镀层断面76,中间设有一开口74,后端设有二个凹口77及向下延伸设有二接脚75。
该金属隔板70组装于该第一、二座体31、32之间,卡板71卡接于第一座体31的卡槽314且抵接前缘72抵止于凸面313后缘,该开口74卡接该凸块318并作为金属隔板70向前的限位,该第二座体31卡接金属隔板70后端的凹口77而作为金属隔板70向后的限位,该第二座体32的8个较短接触部的端子40的卡接凸部46卡入该第一座体31的卡槽315,该4个较长接触部的端子40的前端接合于该让位凹槽316,该第二座体32的接合部前缘接合齐平于该凸面313,该第一、二座体31、32的凹口317、323皆对齐应该金属隔板70的卡 槽73,该金属隔板70的二接脚75伸出该绝缘座体30外。
该接地片80为金属材质设有呈阶梯形状的第一、二板片81、82,第一、二板片81、82间呈竖直片85且两侧各凸出设有呈倒刺状的卡定部83,竖直片85上端中段连接第二板片82而两侧则各呈一无电镀层断面84,该二接地片80依上下方向组装设置于该绝缘座体30的二凹面307,第二板片82贴合基座33的外面,第一板片81贴合该接合部33的接地凸面,该卡定部83卡定于卡槽35。
该金属外壳60包覆该绝缘座体30,该金属外壳30与基座33抵接并卡定且其内前段形成一连接槽61包覆该接合部34,其可供一电连接公头的套接部插入,该接合部34呈水平位于该连接槽61的中间高度且向前延伸,该连接槽61的入口朝前,该接合部34的两对称面形成对称空间,该连接槽61的形状呈上下对称且左右对称且呈两侧圆弧形而接近长方形,如此,该连接槽和该接合部可正反双向对接一电连接器,该金属外壳60设有一后板62位于该绝缘座体30后方,左右侧各设有一卡定片63及二接板片64,该卡定片63弯折卡定于该绝缘座体30的左右侧下端,该接板片64呈竖直,另外该金属外壳60前端设有二无电镀层断面68。
本实施例的特征在于该第一座体31的基座的两侧分开各设有一金属料片911,该二金属料片911分别位于该一排端子40的两外侧且与该一排端子40分开,该二金属料片911一端各设有一卡勾913卡定该第一座体31的基座且另一端各设有一无电镀层断面912露出该第一座体31的基座后端;该第二座体32的基座的两侧分开各设有一金属料片921,该二金属料片921分别位于该一排端子40的两外侧且与该一排端子40分开,该二金属料片921一端各设有一卡勾923卡定该第一座体32的基座且另一端各设有一无电镀层断面922露出该第二座体32的基座左右侧。
请参阅图6至图19,为本实施例的制造组装流程,请参阅图6,端子冲压及电镀完成时,该一排端子40及二金属料片911排列连接于一料带91再与第一座体31埋入射出成型而如前述构造,该二金属料片911与该料带91呈相同高度;该一排端子40及二金属料片921排列连接于一料带92再与第二座体 31埋入射出成型而如前述构造,该二金属料片921与该料带92呈相同高度;该金属隔板70冲压成型而如前述构造时左右侧连接于一料带93;该接地片80冲压成型而如前述构造时竖直片85二侧上端连接于一料带94,该料带91、92、93、94皆设有导位孔901而可配合自动组装机台作组装,如此该第一座体31、第二座体32、金属隔板70、接地片80皆可利用料带在自动组装机台的导位输送达到自动化组装。
请参阅图7,弯折该第一座体31上的一排端子40的接脚43而呈竖直,此时该一排端子40虽与料带91分开,然而该第一座体31仍藉由二金属料片911而连接于料带91;弯折该第二座体32上的一排端子40的接脚43而呈竖直,此时该一排端子40虽与料带92分开,然而该第二座体32仍藉由二金属料片921而连接于料带92;将二接地片80组装于第一、二座体31后即与料带94分开,此时如图5所示,竖直片85上端两侧各呈一无电镀层断面84。
请参阅图8,接着将该金属隔板70组装于第一座体31的相接面,该开口74卡接该凸块318。
请参阅图9,接着向前移动料带93使该金属隔板70的卡板71部分卡入卡槽314。
请参阅图10,接着将料带93与金属隔板70分开,如此金属隔板70左右侧各呈一无电镀层断面76。
请参阅图11,接着将第二座体32的相接面放于第一座体31的相接面而将金属隔板70包夹,该第二座体31卡接金属隔板70后端的凹口77。
请参阅图12,接着将料带92位于第二座体32后方的部分分开。
请参阅图13,接着向前移动料带92使该第二座体32前移而完成第一座体31、金属隔板70及第二座体32组合,此时金属隔板70的卡板71完全卡入卡槽314,该第二座体32的8个较短接触部的端子40的卡接凸部46卡入该第一座体31的卡槽315,该4个较长接触部的端子40的前端接合于该让位凹槽316,该第二座体32的接合部前缘接合齐平于该凸面316,该第一、二座体31、32的凹口317、323皆对齐金属隔板70的卡槽73。
请参阅图14,接着沿第二座体32边缘切断料带92使将料带92与第二座 体32分开,此时该二金属料片921分别位于该一排端子40的两外侧且与该一排端子40分开,该二金属料片921各形成一无电镀层断面922露出该第二座体32的基座左右侧。
请参阅图15,接着准备组装金属外壳60,该金属外壳60冲压完成后前端连接于一料带95。
请参阅图16,组装该金属外壳60套合该第一、二座体31、32。
请参阅图17,接着沿第一座体31边缘切断料带91使将料带91与第一座体31分开,此时该二金属料片911分别位于该一排端子40的两外侧且与该一排端子40分开,该二金属料片911各形成一无电镀层断面912露出该第一座体的基座后端。
请参阅图18,接着弯折该金属外壳60的后板62而呈竖直位于该绝缘座体30后方,该卡定片63弯折卡定于该绝缘座体30的左右侧下端。
请参阅图19,最后将料带95与该金属外壳60分开,该金属外壳60前端即呈二无电镀层断面68,如图4所示。
由以上的说明,可知本实施例在制造组装流程上,第一座体31、第二座体32、金属隔板70、接地片80及金属外壳60皆可利用料带在自动组装机台的导位输送而达到自动化组装,节省人工成本且提升效率及良率,而可归纳以下优点:
1.该绝缘座体藉由该至少二金属料片可连接于一料带,达到制造组装过流程的方便性。
2.该绝缘座体藉由至少一金属料片而可连接于一料带,达到制造组装过流程的方便性。
3.方便产品少量多样的手工治具组装或大量的自动化组装需求。
4.方便金属端子少量多样的规格型号冲压模具加工的切换需求。
5.方便金属端子少量多样的切换或大量的冲压加工的精密尺寸需求。
6.方便金属端子的电镀加工稳定的避免拉伤异常需求。
7.方便金属端子的注塑埋设加工稳定的避免拉伤异常需求。
请参阅图19A至图19N,是为本实施例的另一实施状态,其制造组装流 程大致相同图6至图19,其中差异,如图19A所示,附图中第一、二座体31、32是上下反向摆放组装,上下端子冲压及电镀完成时,该一排端子40及二金属料片911是排列连接于一料带91再与第一座体31埋入射出成型,其中该二金属料片911埋射于第一座体31后端左右两侧,该金属料片911的前、左、右及上等四面与第一座体31埋射固定,仅下面为开放未埋射,该第一座体31自上面设有上下方向的通孔312连通至该金属料片911的下面,该通孔312较金属料片921为窄且贯通至该第一座体31后端,另一排端子40及二金属料片921是排列连接于一料带92再与第二座体32埋入射出成型,其中该二金属料片921埋射于第二座体32左右两侧,该金属料片921的四面与第二座体32埋射固定,仅上面为开放未埋射,该第二座体32自下面设有上下方向的通孔322连通至该金属料片921的下面,该通孔322的宽度较金属料片921为窄且贯通至该第二座体31左右一侧。
如图19I所示,以治具伸入通孔322由上下方向施力顶出该二金属料片921,而使料带92与第二座体32分开,此时该二金属料片921自第二座体32脱落,该第二座体32的基座左右侧各形成一上下方向凹陷的凹槽321且分别位于该一排端子40的两外侧,该二凹槽321上方为对外开放且于该第二座体32左右侧缘呈对外开放,该通孔322由该第二座体32的下面贯通至该凹槽321。
如图19L所示,以治具伸入通孔312由上下方向施力顶出该二金属料片911,而使料带91与第一座体31分开,此时该二金属料片911自第一座体31脱落,该第一座体31的基座后端左右侧各形成一上下方向凹陷的凹槽311且分别位于该一排端子40的两外侧,该二凹槽311下方为对外开放且于该第二座体31后端边缘呈对外开放,该通孔312自第一座体31的上面贯通至该凹槽311。
请参阅图19O至图19Q,上述实施的第二座体31的通孔322亦可设计较金属料片921为宽,然而仅上下连通至金属料片921内端而没有贯通至该第二座体31左右一侧,如此治具则为自通孔322伸入和自第二座体31的侧缘而呈二点施力顶开该金属料片921,而第一座体31的通孔312的实施亦同。
请参阅图20至图22,为本发明第二实施例,其大致与第一实施例相同,其差异在于本实施例的第一座体31设有一排端子槽36及二金属料片槽37,请参阅图21,该一排端子40及二金属料片911排列连接于料带91组装于该一排端子槽36及二金属料片槽37,再将该一排端子40的接脚43与料带91断开并弯折,此时第一座体31仍藉由二金属料片911与料带91连结,请参阅图22,当二金属料片911与料带91分开后,二金属料片911各形成一无电镀层断面912露出该第一座体31的基座后端。
请参阅图23至图26,为本发明第三实施例,其为一C-TYPE USB电连接公头,其包括有一绝缘座体30、二排端子40、一金属外壳60、一金属隔板70、及二接地片80,其中:
该绝缘座体30为塑胶材质且包括有一基座及一接合部38,该基座设有上下叠合的一第一座体31及一第二座体32,该第一、二座体31、32的外面各设有一凹面301且相接面各设有一凹面302,两者的前端各设有一套接部303相接合,两者的两侧各设有一卡定部304分别向上限位及向下限位,该接合部38呈一套接框体,其内外形皆呈上下对称且左右对称且呈两侧圆弧形,其后端设有一套接部381套接该基座的套接部303,其上下部位各为一绝缘基板382,该二绝缘基板382中后段呈一排间隔的隔栏而成分隔的凹槽,该二绝缘基板382的相对面为二接合面383,该二接合面383之间为一连接槽384,该接合部38外的上、下面各设有一凹面385且前段各设有三个开口386连通该连接槽384,前端设有一凸环387,二侧各设有一长条状的开口388,该开口388由后端延伸至前段,该连接槽384前段较后段为高。该连接槽384和该接合部38可正反双向对接一电连接器。
该二排端子40分别与第一、二座体31、32埋入射出成型,该端子40一体冲压弯折设有一延伸部41、一固定部42及一接脚43,该固定部42与基座固定,延伸部43连接于固定部42前端并伸出位于该基座前方的接合部38的绝缘基板382的分隔的凹槽,该延伸部43呈平直的弹臂而可上下弹动且前段反折凸出一接触部44,该反折段较短不会弹动,该接触部44凸出该接合面383至该连接槽384,该二排端子40的接触部44分别凸出 该接合部38的两接合面且上下对齐,该二排端子40的接触部44为相同的接触介面,且二接触介面的接点电路序号相互为反向排列。
该金属隔板70组装于该第一、二座体31、32的相接面的凹面302而定位于该上、下座体31、32之间,该金属隔板70后端一体设有二接脚75且左右侧一体各设有一弹性卡扣710,该弹性卡扣设有一凸部711位于该连接槽384左右侧,该二弹性卡扣711与该金属外壳60接触且自该接合部38的左右侧的开口388伸入该连接槽384,该二接脚75伸出该绝缘座体30外。
该二接地片80分别组合卡定于该上、下座体31、32的外面的凹面301及接合部38的上下面的凹面385,该接地片80呈一板片状,其前段设有大开口而呈二弹臂89,其后段设有一凸出的弹片87弹性抵接该金属外壳60,其前端弯折设有三个凸出的接触部86,其后段两侧各弯折凸出设有一卡接部88,该卡接部88和接触部86的凸出方向相反于弹片87,该二接地端子80的卡接部88分别卡接于该第一、二座体31、32的卡定部304分别作向上限位及向下限位,该二接地端子80的接触部86分别由该接合部38上下面的三个开口386通过而凸出该二接合面83前段而位于该连接槽84,该端子40的接触部44较接地片80的接触部86凸向该连接槽84。
该金属外壳60套合包覆该绝缘座体30,该金属外壳60的前视形状亦呈接近方形上下左右对称且两侧呈圆弧形,该金属外壳60由该绝缘座体30后端套入后为该接合部38的凸环387挡止且齐平。
本实施例的特征在于该第一座体31的两侧分开各设有一金属料片911,该二金属料片911分别位于该一排端子40的两外侧且与该一排端子40分开,该二金属料片911一端各设有一卡勾913(如图27)卡定该第一座体31且另一端各设有一无电镀层断面912露出该第一座体31的后端;该第二座体32的基座的两侧分开各设有一金属料片921,该二金属料片921分别位于该一排端子40的两外侧且与该一排端子40分开,该二金属料片921一端各设有一卡勾923(如图31A)所示)卡定该第一座体32的基座且另一端各设有一无电镀层断面922露出该第二座体32的基座左右侧。
请参阅图27至图41为本实施例的制造流程:
请参阅图27及图28,端子冲压及电镀完成时,该一排端子40及二金属料片911排列连接于一料带91(如图27)再与第一座体31埋入射出成型而如前述构造;该接地片80冲压成型而如前述构造时卡接部88连接于一料带94,本制造流程的各料带皆设有导位孔901而可配合自动组装机台的导位输送达到自动化作业。
请参阅图29,将该第一座体31上的一排端子40的接脚43断开而与料带91分开,此时该第一座体31仍藉由二金属料片911而连接于料带91;将接地片80组装于第一座体31的凹面301。
请参阅图30,将接地片80与料带94分开后弯折卡接部88使卡定于第一座体31下端的卡定部304,二卡接部88下端各呈一无电镀层断面,如此即完成第一座体31结合一排端子40及一接地片80。
请参阅图31,该第二座体32结合一排端子40及一接地片80的制法大致如同图27至图30所述方式,该第二座体32藉由二金属料片921而连接于料带92,此时准备组装该金属隔板70,该金属隔板70冲压成型而如前述构造时左右侧的弹性卡扣710连接于一料带93。
请参阅图32,接着将该金属隔板70组装于第二座体31的接合面的凹面302。
请参阅图33,接着将料带93与金属隔板70分开,并将料带92后半段分开,如此金属隔板70左右侧的弹性卡扣710各呈一无电镀层断面712。
请参阅图34,接着将第一座体31的相接面放于第一座体31的相接面而将金属隔板70包夹。
请参阅图35,接着将料带91分开,二金属料片911则结合于第一座体31且于后端呈一无电镀层断面912,此时准备由第一、二座体31、32后端组装金属外壳60,该金属外壳60在冲压完成后,后端连接于一料带95。
请参阅图36,该金属外壳60向前推先只套合抵接该第一、二座体31、32中后段。
请参阅图37,接着将料带92与第二座体32分开,此时该二金属料片921 分别位于该一排端子40的两外侧且与该一排端子40分开,该二金属料片921各形成一无电镀层断面922露出该第二座体32的两侧,此时准备由第一、二座体31、32前端组装接合部38,该接合部38为塑胶射出成型,如同前述构造,接合部38的套接部381可套合第一、二座体31、32的套接部303。
请参阅图38,接合部38由前而后于第一、二座体31、32前端。
请参阅图39,将该金属外壳60再向前推,该接地片80的弹臂89被压平而使三接触部86由三个开口386通过至接合部38内的连接槽。
请参阅图40,将该金属外壳60再向前推抵接限位于凸环387且齐平。
请参阅图41,最后将料带95与该金属外壳60分开,该金属外壳60后端即呈二无电镀层断面68。
请参阅图41A至图41E,是为本实施例另一实施状态,其构造大致如同图23,其差异在于如图41A所示,该第一座体31的基座左右侧各形成一上下方向凹陷的凹槽311且分别位于该一排端子40的两外侧,该二凹槽311上方为对外开放且于该第二座体31后端边缘呈对外开放,该第二座体32的左右侧各形成一上下方向凹陷的凹槽321且分别位于该一排端子40的两外侧,该二凹槽321上方为对外开放且于该第二座体32左右侧缘呈对外开放。
其制造组装流程大致相同图27至图41,其中差异在于,如图41B所示,端子冲压及电镀完成时,该一排端子40及二金属料片911是排列连接于一料带91再与第一座体31埋入射出成型,其中该二金属料片911埋射于第一座体31后端左右两侧,该金属料片911的前、左、右及下等四面与第一座体31埋射固定,仅上面为开放未埋射;如图41C所示,另一排端子40及二金属料片921是排列连接于一料带92再与第二座体32埋入射出成型,其中该二金属料片921埋射于第二座体32左右两侧,该金属料片921的四面与第二座体31埋射固定,仅下面为开放未埋射。
如图41D所示,以治具沿该第一座体31的后端向上施力顶出该二金属料片911,而使料带91与第一座体31分开,此时该二金属料片911自第一座体31脱落,该第一座体31的基座左右侧各形成一上下方向凹陷的凹槽311且分别位于该一排端子40的两外侧。
如图41E所示,以治具沿该第二座体32的两侧缘向下施力顶出该二金属料片921,而使料带92与第二座体32分开,此时该二金属料片921自第二座体32脱落,该第二座体32的左右侧各形成一上下方向凹陷的凹槽321且分别位于该一排端子40的两外侧。
请参阅图42和图43,为本发明第四实施例,其大致与第三实施例相同,其差异在于本实施例的第一座体31设有一排端子槽36及二金属料片槽37,请参阅图21,该一排端子40及二金属料片911排列连接于料带91组装于该一排端子槽36及二金属料片槽37,再将该一排端子40的接脚43与料带91断开并弯折,此时第一座体31仍藉由二金属料片911与料带91连结。
请参阅图44和图45,为本发明第五实施例,其大致与第三实施例相同,其差异在于本实施例的基座39为一体成型的塑胶座,且未设有金属隔板及接地片,该基座39设有二排端子槽36组装二排一排端子40,其中上方一排端子槽36两侧各设有一金属料片槽37,另外该基座39内形成一中空腔槽,并藉由一后塞件310填塞。请参阅图45,该一排端子40及二金属料片911排列连接于料带91组装于该上方一排端子槽36及二金属料片槽37,再将该一排端子40的接脚43与料带91断开并弯折,此时基座39仍藉由二金属料片911与料带91连结。
请参阅图46至图48,为本发明第六实施例,其为一HDMI(High Definition Multimedia Interface,简称HDMI)电连接母座,其包括有一绝缘座体30、二排端子40、一金属外壳60,其中:
该绝缘座体30为塑胶材质且设有一基座33及一接合部34,该基座33前端凸出设有呈舌板状的该接合部34,该接合部34较大面积的两对应面为二接合面,该基座33的厚度较接合部34为大,该接合部34上宽下窄而使左右侧下段呈斜边,该绝缘座体30设有上下叠合的一第一座体31及一第二座体32,该第一、二座体31、32分别与该一排第一端子40埋入射出成型,该第一座体31成型有接合部及基座的上方部位,该第二座体32成型有接合部及基座的下方部位,该第一座体31的接合部前端向下凸出而形成该接合部33前缘全部高度且于接合面形成一凸面313及一排9个卡槽315。
该二排端子40分别为一排10个端子与第一座体31埋入射出成型,一排9个端子与第二座体32埋入射出成型,该端子40一体冲压弯折设有一延伸部41、一固定部42及一接脚43,该固定部42的部分上下面皆埋入该第一座体31(第二座体32)固定,该延伸部41连接于该固定部42前端并延伸至接合部34,该延伸部41内面埋入接合部平贴固定且该延伸部外面露出接合部外面而形成一接触部44,故该延伸部41为固定不可弹动,该接脚43连接于该固定部42后端并伸出基座外且末段呈竖直,该二排端子40的接触部44分别位于该接合部34的两接合面且左右错开,该二排端子40的接触部44并非相同的接触介面,该第二座体32的9个端子40的前端向上凸起设有卡接凸部46凸出于该第二座体32前端上方。
该第一、二座体31、32相互上下接合时,该第二座体32的一排端子40的卡接凸部46卡入该第一座体31的一排卡槽315,该第二座体32的接合部前缘接合齐平于该凸面313。
该金属外壳60包覆该绝缘座体30,该金属外壳30与基座33抵接并卡定且其内前段形成一连接槽61包覆该接合部34,其可供一电连接公头的套接部插入,该接合部34呈水平位于该连接槽61的中间高度且向前延伸,该连接槽61的入口朝前,该接合部34的二接合面形成不对称空间,该连接槽61的形状呈上宽下窄而使左右侧侧下段呈斜边67,该金属外壳60设有一后板62位于该绝缘座体30后方,左右侧各向下设有二呈竖直的接板片64,上下板面刺破向内凸设有二弹性卡扣65,左右板面刺破向内凸设有二接地弹片66。
本实施例的特征在于该第一座体31的基座的两侧分开各设有一金属料片911,该二金属料片911分别位于该一排端子40的两外侧且与该一排端子40分开,该二金属料片911一端各设有一卡勾913卡定该第一座体31的基座且另一端各设有一无电镀层断面912露出该第一座体31的基座后端;该第二座体32的基座的两侧分开各设有一金属料片921,该二金属料片921分别位于该一排端子40的两外侧且与该一排端子40分开,该二金属料片921一端各设有一卡勾923卡定该第一座体32的基座且另一端各设有一无电镀层断面 922露出该第二座体32的基座左右侧。
请参阅图49至图51,为本实施例的制造流程简要说明,请参阅图49及图50,端子冲压及电镀完成时,该一排端子40及二金属料片911排列连接于一料带91再与第一座体31埋入射出成型而如前述构造,该一排端子40及二金属料片921排列连接于一料带92再与第一座体32埋入射出成型而如前述构造。
请参阅图51,将该第一座体31上的一排端子40的接脚43断开而与料带91分开,此时该第一座体31仍藉由二金属料片911而连接于料带91,将该第二座体32上的一排端子40的接脚43断开而与料带92分开,此时该第二座体32仍藉由二金属料片921而连接于料带92,该料带91、92皆设有导位孔901而可配合自动组装机台作组装,如此可有利于第一座体31、第二座体32及金属外壳60的自动化组装,该金属外壳60在制造上亦可先连接于一料带。
请参阅图52和图53,为本发明第七实施例,其大致与第六实施例相同,其差异在于本实施例的第一、二座体31、32各设有一排端子槽36及二金属料片槽37,请参阅图52,该一排端子40及二金属料片911排列连接于料带91组装于该第一座体32的一排端子槽36及二金属料片槽37,再将该一排端子40的接脚43与料带91断开并弯折,此时第一座体31仍藉由二金属料片911与料带91连结,当二金属料片911与料带91分开后,二金属料片911则各形成一无电镀层断面露出该第一座体31的基座后端;该一排端子40及二金属料片921排列连接于料带92组装于该第二座体32的一排端子槽36及二金属料片槽37,再将该一排端子40的接脚43与料带92断开并弯折,此时第二座体32仍藉由二金属料片921与料带92连结,当二金属料片921与料带91分开后,二金属料片921各形成一无电镀层断面露出该第二座体32的基座后端。
请参阅图54至图57,是为本发明第八实施例,其大致与第一实施例相同,其差异在于本实施例为一MICRO USB3.0母座,其包括有一绝缘座体30、一排端子40及一金属外壳60,其中:
该绝缘座体30是为塑胶材质且设有一基座33及一接合部34,该基座33前端凸出设有呈二舌板状的该接合部34,该接合部34的下面为一接合面, 该基座33的厚度较接合部34为大。
该一排端子40与该绝缘座体30埋入射出成型或组装固定,该一排端子40包括有2组各5个端子40,该端子40一体冲压弯折设有一延伸部41、一固定部42及一接脚43,该固定部42与基座固定,该延伸部41连接于该固定部42前端并延伸至接合部34,该延伸部41内面与接合部34平贴固定且该延伸部41外面露出接合部而形成一接触部44,故该延伸部41为固定不可弹动。该金属外壳60包覆该绝缘座体30,该金属外壳30与基座33抵接并卡定且其内前段形成一连接槽61包覆该接合部34,其可供一电连接公头的套接部插入,该接合部34呈水平位于该连接槽61的中间高度且向前延伸,该连接槽61的入口朝前。
本实施例在制造组装上与第一实施例大致相同,如图54所示,即该一排端子40和料带91是由一金属片冲压而成的,该一排端子40及该料带91连接的一金属料片911与该绝缘座体30埋入射出成型或组装固定后,该一排端子40的接脚43与料带分开后,该料带91藉由该金属料片911和该绝缘座体30固定连结,如图55所示,当切断料带91与该绝缘座体30分开,此时该金属料片921位于该一排端子40的中间且与该一排端子40分开,该金属料片921形成一无电镀层断面露出该绝缘座体30的基座后端中段。
请参阅图57至图59,是为本发明第九实施例,其大致与第八实施例相同,其差异在于本实施如图59所示,为自该绝缘座体的通孔312穿入向下顶开该金属料片911而使料带91与该绝缘座体30分开,如此该绝缘座体30的基座后端中段形成一上下方向凹陷的凹槽311,且该凹槽311下方为对外开放且于该第二座体31后端边缘呈对外开放,该通孔312自第一座体31的上面贯通至该凹槽311。
请参阅图60、图60A及至图61,是为本发明第十实施例,其大致与第一实施例相同,其差异在于如图60及图60A所示,本实施例的料带92的二金属料片921分别一体连接于该一排端子40的两侧端子40的固定部42,该金属料片911埋射于该第二座体32的基座后端两侧,该二金属料片921与该料带92呈相同高度,该一排端子40的接脚43末段呈水平且藉由一料桥96相连,该 料桥96和该一排端子40的接脚43皆与该料带92分开,如图61所示,当切断料带92与该第二座体32分开,此时该二金属料片921位于该绝缘座体30的基座左右侧,该金属料片921形成一无电镀层断面922露出该绝缘座体30的基座后端左右侧,另外,该金属料片921的无电镀层断面922与该一排端子40的接脚43的末段水平部位呈不同高度。
而该料带91、二金属料片911、一排端子40及第一座体31的设置方式亦相同于前述,由于第一座体31的一排端子40的接脚43末段呈竖直,故不需再设置料桥96相连。
该第二座体32的一排端子40的接脚43末段呈水平且藉由该料桥96相连,如此在组装过程更可确保一排端子40的接脚43末段一致的平整。
与二金属料片911(921)一体相连的两侧端子是为接地端子,故该二金属料片911(921)若与金属外壳60碰触,也不会影响功能性。
二金属料片911(921)与一排端子40的两侧端子一体相连,可增强金属料片与绝缘座体固定结合,且端子在冲压、电镀、埋射或组装皆较为稳定,半成品在组装过程更可为稳固,达到制造上的方便性。
然而若与二金属料片911(921)一体相连的两侧端子是并非接地则在设计二金属料片911(921)会略凹陷绝缘座体30避免与金属外壳60碰触。
另外,在设计上,二金属料片911(921)亦可设置为留存于绝缘座体30前端,此视设计需求而定。
请参阅图62、图62A及至图63,是为本发明第十一实施例,其大致与第十实施例相同,如图62A所示,本实施例的料带92的二金属料片911同样分别一体连接于该一排端子40的两侧端子40的固定部42,其差异在于,该二金属料片911埋射于该第二座体32的基座左右两侧,如图62所示,当切断料带92与该第二座体32分开,此时该二金属料片921位于该绝缘座体30的基座左右侧,该金属料片921形成一无电镀层断面922露出该绝缘座体30的基座左右侧。
而该料带91、二金属料片911、一排端子40及第一座体31的设置方式则相同第十实施例。
请参阅图64及图65,是为本发明第十二实施例,其大致与第三实施例相同,其差异在于如图64所示,与第一座体埋射的一排端子40的两侧端子40,其中该两金属料片911一端连接该料带91,而另一端分别与该一排端子40的两侧端子40的固定部42一体相连,如图65所示,与第二座体埋射的一排端子40的两侧端子40,其中该两金属料片921一端连接该料带92,而另一端分别与该一排端子40的两侧端子40的固定部42一体相连。
与二金属料片911(921)一体相连的两侧端子是为接地端子,故不会影响功能性。
在较佳实施例的详细说明中所提出的具体的实施例仅为了易于说明本发明的技术内容,而并非将本发明狭义地限制于该实施例,在不超出本发明的精神及以下权利要求的情况下,可作种种变化实施。

Claims (24)

  1. 一种电连接器,其包括有:
    一绝缘座体,其设有一基座及一接合部,该接合部设有至少一接合面;及
    至少一排端子,每一排端子是排列连接于一料带,该料带与该一排端子是由同一金属片冲压而成,该一排端子固定于该绝缘座体后再与该料带分开,该端子设有一接触部及一接脚,该接触部露出该接合面,该第一接脚伸出该绝缘座体外;
    其特征在于该料带一体连接至少一金属料片与该绝缘座体固定连结,该至少一金属料片一端与该料带断开而形成一无电镀层断面露出该绝缘座体,且该至少一金属料片留存固定于该绝缘座体。
  2. 如权利要求1所述的电连接器,其特征在于,可为以下其中之一或两者以上的组合:
    a.其中该至少一金属料片与该至少一排端子分开;
    b.其中该至少一金属料片为至少二个且固定设于该绝缘座体的基座左右两侧;
    c.其中该至少一金属料片为至少二个且无电镀层断面朝同一方向;
    d.其中该至少一金属料片为至少二个且无电镀层断面朝相反方向;
    e.其中该至少一金属料片为至少二个且分别位于该至少一排端子的两外侧;
    f.其中该电连接器为电连接器公头;
    g.其中该电连接器为电连接器母座;
    h.其中该至少一排端子与该绝缘座体埋入射出成型抑或组装固定;
    i.其中该绝缘座体是为塑胶材质;
    j.其中该至少一金属料片各设有一卡勾卡定该绝缘座体;
    k.其中该至少一金属料片的另一端没有延伸至该接合面;
    l.其中该一金属料片与该一端子一体相连;
    m.其中该至少一金属料片为至少二个分别与该至少一排端子的两侧端子一体相连;
    n.其中该至少一排端子的接脚末段呈水平或竖直;
    o.其中一排端子的接脚末段呈水平,该一排端子所连接的料带留存在该绝缘座体的至少一金属料片的无电镀层断面与该一排端子的接脚末段呈不同高度;
    p.其中更设有一金属外壳包覆该绝缘座体,该至少一金属料片不会碰触该金属外壳;
    q.其中该至少一金属料片为至少二个且固定设于该绝缘座体的后端两侧抑或前端两侧;
    r.其中该至少一金属料片与该料带呈相同高度。
  3. 如权利要求1所述的电连接器,其特征在于,更设有一金属外壳包覆该绝缘座体,该绝缘座体的接合部呈一舌板凸出于该基座一端,该金属外壳内呈一连接槽,该接合部位于该连接槽中。
  4. 如权利要求3所述的电连接器,其特征在于,该绝缘座体设有相互叠合的一第一座体及一第二座体,该至少一排端子为至少二排分别设于该第一、二座体,该接合部的两对应面为二接合面,该至少二排端子的接触部分别露出该二接合面。
  5. 如权利要求4所述的电连接器,其特征在于,可为以下其中之一或两者以上的组合:
    a.其中该第一、二座体间设有一金属隔板;抑或该第一、二座体间设有一金属隔板,该金属隔板的两侧各设有一卡槽,该第一、二座体的接合部两侧各设有一凹口对应该卡槽;抑或该第一、二座体间设有一金属隔板,该金属隔板的两侧各设有一卡槽及一无电镀层断面,该第一、二座体的接 合部两侧各设有一凹口对应该卡槽;
    b.其中更设有二接地片,该接合部的内段较外段为厚,使内段二接合面呈二接地凸面,该二接地片分别平贴该二接地凸面且与该金属外壳导接;抑或其中更设有二接地片,该接合部的内段较外段为厚,使内段二接合面呈二接地凸面,该接地片呈阶梯形状的第一、二板片,第一、二板片间呈竖直片且两侧各凸出设有卡定部,竖直片上端中段连接第二板片而两侧则各呈一无电镀层断面,第二板片贴合基座的外面,第一板片贴合该接合部的接地凸面,该卡定部卡定于基座;
    c.其中该接合部的二接合面的至少一排接触部是为相同的接触介面;抑或其中该接合部的二接合面的至少一排接触部是为相同的接触介面,且二接触介面的接点电路序号相互为反向排列;抑或其中该接合部的二接合面的至少一排接触部各形成一接触介面,该二接触介面的接点电路序号相互为反向排列;
    d.其中该连接槽的外形上下对称且左右对称;
    e.其中该二排端子的接触部平贴该二接合面且不可弹动;
    f.其中该基座的厚度较接合部为大;
    g.其中该接合部位于该连接槽的中间高度,该接合部的二接合面形成对称空间,该连接槽和该接合部可正反双向对接一电连接器;
    h.其中该至少二排端子为二排,该二排端子的接触部呈上下对齐抑或左右错位;
    i.其中该连接槽入口的金属外壳设有至少一无电镀层断面;
    j.其中该金属外壳二侧各设有一卡定片弯折卡定于该绝缘座体的二侧下端;
    k.其中该至少二排端子分别与该第一、二座体埋入射出成型抑或组装固定;
    l.其中该至少一金属料片是于该第一、二座体分别各设有至少二个。
  6. 如权利要求3所述的电连接器,其特征在于,可为以下其中之一或 两者以上的组合:
    a.其中该绝缘座体设有一金属隔板;抑或该绝缘座体设有一金属隔板,该金属隔板的两侧各设有一卡槽,该接合部两侧各设有一凹口对应该卡槽;抑或该绝缘座体间设有一金属隔板,该金属隔板的两侧各设有一卡槽及一无电镀层断面,该接合部两侧各设有一凹口对应该卡槽;
    b.其中更设有二接地片,该接合部的内段较外段为厚,使内段二相对面呈二接地凸面,该二接地片分别平贴该二接地凸面且与该金属外壳导接;抑或其中更设有二接地片,该接合部的内段较外段为厚,使内段二相对面呈二接地凸面,该接地片呈阶梯形状的第一、二板片,第一、二板片间呈竖直片且两侧各凸出设有卡定部,竖直片中段上端连接第二板片而两侧则各呈一无电镀层断面,第二板片贴合基座的外面,第一板片贴合该板合部的接地凸面,该卡定部卡定于基座卡;
    c.其中该至少一排端子为至少二排,该接合部的两对应面为二接合面,该至少二排端子的接触部分别露出该二接合面,该接合部的二接合面的至少一排接触部是为相同的接触介面;抑或其中该至少一排端子为至少二排,该接合部的两对应面为二接合面,该至少二排端子的接触部分别露出该二接合面,该接合部的二接合面的至少一排接触部是为相同的接触介面,且二接触介面的接点电路序号相互为反向排列;抑或其中该至少一排端子为至少二排,该接合部的两对应面为二接合面,该至少二排端子的接触部分别露出该二接合面,该接合部的二接合面的至少一排接触部各形成一接触介面,该二接触介面的接点电路序号相互为反向排列;
    d.其中该连接槽的外形上下对称且左右对称;;
    e.其中该至少一排端子为至少二排,该接合部的两对应面为二接合面,该至少二排端子的接触部分别平贴该二接合面且不可弹动;
    f.其中该基座的厚度较接合部为大;
    g.其中该接合部位于该连接槽的中间高度,该接合部的两对称面形成对称空间,该连接槽和该接合部可正反双向对接一电连接器;
    h.其中该至少一排端子为二排,该接合部的两对应面为二接合面,该 二排端子的接触部分别露出该二接合面,该二排端子的接触部呈上下对齐抑或左右错位;
    i.其中该连接槽入口的金属外壳设有至少一无电镀层断面;
    j.其中该金属外壳二侧各设有一卡定片弯折卡定于该绝缘座体的二侧下端;
    k.其中该至少一排端子分别与该绝缘座体埋入射出成型抑或组装固定。
  7. 如权利要求1所述的电连接器,其特征在于,更设有一金属外壳包覆该绝缘座体,该金属外壳内设有一连接槽,该接合部抵接该金属外壳且该至少一接合面面向该连接槽。
  8. 如权利要求7所述的电连接器,其特征在于,该接合部设有上下间隔的二绝缘基板,二绝缘基板的相对面为二接合面,该二接合面之间形成该连接槽。
  9. 如权利要求8所述的电连接器,其特征在于,该至少一排端子为二排,该二排端子的接触部分别露出该二接合面而呈二接触介面。
  10. 如权利要求9所述的电连接器,其特征在于,该绝缘座体的基座及接合部是为相互套组,该二排端子设有可上下弹动的延伸部,该延伸部凸出设有该接触部,该二排端子固定设于该基座,该二排端子的延伸部伸出位于该基座前方,该接合部套组于该基座前端且包覆该二排端子的延伸部,该二排端子的接触部分别凸出该二接合面而呈二接触介面。
  11. 如权利要求9所述的电连接器,其特征在于,可为以下其中之一或两者以上的组合:
    a.其中该二排端子分别与该绝缘座体埋入射出成型抑或组装固定;
    b.其中该二接触介面是为相同接触介面;抑或其中该二接触介面的接点电路序号相互为反向排列;抑或其中该二接触介面是为相同接触介面且接点电路序号相互为反向排列;
    c.其中该绝缘座体间更设有一横向延伸的金属隔板藉以分隔该二排端子,该金属隔板左右侧一体各设有一可左右弹动的弹性卡扣,该弹性卡扣设有一凸部位于该连接槽左右侧;抑或其中该第一、二座体间更设有一横向延伸的金属隔板藉以分隔该二排端子,该金属隔板左右侧一体各设有一可左右弹动的弹性卡扣,该二弹性卡扣设有一凸部位于该连接槽左右侧且外侧设有一无电镀层断面;
    d.其中该绝缘座体间更设有一横向延伸的金属隔板藉以分隔该二排端子;
    e.其中该绝缘座体间更设有一横向延伸的金属隔板藉以分隔该二排端子,该金属隔板设有至少一接脚伸出该基座外;
    f.其中该接合部的内外形状皆呈上下对称且左右对称,该连接槽和该接合部可正反双向对接一电连接器;
    g.其中更设有至少二接地片,该至少二接地片与该金属外壳导接且设有至少一可上下弹动的接触部,该至少二接地端子的接触部分别凸出该二接合面前段而位于该连接槽;抑或其中更设有至少二接地片,该至少二接地片与该金属外壳导接且设有至少一可上下弹动的接触部,该至少二接地片的接触部分别凸出该二接合面前段而位于该连接槽,且该至少二接地片的二侧各设有一无电镀层断面;
    h.其中该金属外壳的后端设有至少一无电镀层断面。
  12. 如权利要求10所述的电连接器,其特征在于,该基座设有上下叠合的一第一座体及一第二座体,该二排端子分别设置于该第一、二座体。
  13. 如权利要求12所述的电连接器,其特征在于,可为以下其中之一或两者以上的组合:
    a.其中该接合部的二绝缘基板设有间隔的隔栏而成分隔的凹槽藉以分隔该二排端子的延伸部;
    b.其中该接合部呈一套接框体而形成该连接槽;
    c.其中该二排端子分别与该第一、二座体埋入射出成型抑或组装固定;
    d.其中该二接触介面是为相同接触介面;抑或其中该二接触介面的接点电路序号相互为反向排列;抑或其中该二接触介面是为相同接触介面且接点电路序号相互为反向排列;
    e.其中该第一、二座体间更设有一横向延伸的金属隔板藉以分隔该二排端子,该金属隔板左右侧一体各设有一可左右弹动的弹性卡扣,该弹性卡扣设有一凸部位于该连接槽左右侧;抑或其中该第一、二座体间更设有一横向延伸的金属隔板藉以分隔该二排端子,该金属隔板左右侧一体各设有一可左右弹动的弹性卡扣,该二弹性卡扣设有一凸部位于该连接槽左右侧且外侧设有一无电镀层断面;
    f.其中该第一、二座体间更设有一横向延伸的金属隔板藉以分隔该二排端子;
    g.其中该第一、二座体间更设有一横向延伸的金属隔板藉以分隔该二排端子,该金属隔板设有至少一接脚伸出该基座外;
    h.其中该接合部的内外形皆呈上下对称且左右对称;
    i.其中更设有至少二接地片,该至少二接地片与该金属外壳导接且设有至少一可上下弹动的接触部,该至少二接地端子的接触部分别凸出该二接合面前段而位于该连接槽;抑或其中更设有至少二接地片,该至少二接地片与该金属外壳导接且设有至少一可上下弹动的接触部,该至少二接地片的接触部分别凸出该二接合面前段而位于该连接槽,且该至少二接地片的二侧各设有一无电镀层断面;
    j.其中该金属外壳的后端设有至少一无电镀层断面;
    k.该至少一金属料片是于该第一、二座体分别各设有至少二个。
  14. 一种电连接器,其包括有:
    一绝缘座体,其设有一基座及一接合部,该接合部设有至少一接合面;及
    至少一排端子,每一排端子是排列连接于一料带,该料带与该一排端子是由同一金属片冲压而成,该一排端子固定于该绝缘座体后再与该料带分开,该端子设有一接触部及一接脚,该接触部露出该接合面,该接脚伸出该绝缘座体外;
    其特征在于该料带设有至少一金属料片与该绝缘座体连结,该绝缘座体将该至少一金属料片脱开而与该料带分离后而形成至少一凹槽,该至少一凹槽于该绝缘座体边缘呈对外开放。
  15. 如权利要求14所述的电连接器,其特征在于,该至少一排端子与该绝缘座体埋入射出成型,该至少一凹槽呈上下方向凹陷且上下其中一方向为对外开放。
  16. 如权利要求15所述的电连接器,其特征在于,该绝缘座体的上下面设有一上下方向的通孔贯通至该凹槽。
  17. 如权利要求14所述的电连接器,其特征在于,可为以下其中之一或两者以上的组合:
    a.其中该至少一凹槽为至少二个且设于该绝缘座体的基座左右两侧;
    b.其中该至少一凹槽为至少二个且于该绝缘座体后端两侧对外开放;
    c.其中该至少一凹槽为至少二个且于该绝缘座体左右侧缘对外开放;
    d.其中该至少一凹槽为至少二个且分别位于该至少一排端子的两外侧;
    e.其中该电连接器为电连接器公头;
    f.其中该电连接器为电连接器母座;
    g.其中该至少一排端子与该绝缘座体埋入射出成型;
    h.该绝缘座体是为塑胶材质;
    n.其中该至少一排端子的接脚末段呈水平或竖直。
  18. 如权利要求14所述的电连接器,其特征在于,更设有一金属外壳包覆该绝缘座体,该绝缘座体的接合部呈一舌板凸出于该基座一端,该金属外壳内呈一连接槽,该接合部位于该槽中。
  19. 如权利要求18所述的电连接器,其特征在于,该绝缘座体设有相互叠合的一第一座体及一第二座体,该至少一排端子为至少二排分别设于该第一、二座体,该接合部的两对应面为二接合面,该至少二排端子的接触部分别露出该二接合面,该至少一凹槽为四个,该第一、二座体分别各设有该二凹槽。
  20. 如权利要求14所述的电连接器,其特征在于,更设有一金属外壳包覆该绝缘座体,该金属外壳内设有一连接槽,该接合部抵接该金属外壳且该至少一接合面面向该连接槽。
  21. 如权利要求20所述的电连接器,其特征在于,该接合部设有上下间隔的二绝缘基板,二绝缘基板的相对面为二接合面,该二接合面之间形成该连接槽,该至少一排端子为二排,该二排端子的接触部分别露出该二接合面而呈二接触介面。
  22. 如权利要求21所述的电连接器,其特征在于,可为以下其中之一或两者以上的组合:
    a.其中该二排端子与该绝缘座体埋入射出成型;
    b.其中该二接触介面是为相同接触介面;抑或其中该二接触介面的接点电路序号相互为反向排列;抑或其中该二接触介面是为相同接触介面且接点电路序号相互为反向排列;
    c.其中该绝缘座体间更设有一横向延伸的金属隔板藉以分隔该二排端 子,该金属隔板左右侧一体各设有一可左右弹动的弹性卡扣,该弹性卡扣设有一凸部位于该连接槽左右侧;抑或其中该第一、二座体间更设有一横向延伸的金属隔板藉以分隔该二排端子,该金属隔板左右侧一体各设有一可左右弹动的弹性卡扣,该二弹性卡扣设有一凸部位于该连接槽左右侧且外侧设有一无电镀层断面;
    d.其中该绝缘座体间更设有一横向延伸的金属隔板藉以分隔该二排端子;
    e.其中该绝缘座体的基座及接合部是为相互套组,该二排端子设有可上下弹动的延伸部,该延伸部凸出设有该接触部,该二排端子固定设于该基座,该二排端子的延伸部伸出位于该基座前方,该接合部套组于该基座前端且包覆该二排端子的延伸部,该二排端子的接触部分别凸出该二接合面而呈二接触介面;
    f.其中该接合部的内外形皆呈上下对称且左右对称,该连接槽和该接合部可正反双向对接一电连接器;
    g.其中更设有至少二接地片,该至少二接地片与该金属外壳导接且设有至少一可上下弹动的接触部,该至少二接地端子的接触部分别凸出该二接合面前段而位于该连接槽;抑或其中更设有至少二接地片,该至少二接地片与该金属外壳导接且设有至少一可上下弹动的接触部,该至少二接地片的接触部分别凸出该二接合面前段而位于该连接槽,且该至少二接地片的二侧各设有一无电镀层断面;
    h.其中该金属外壳的后端设有至少一无电镀层断面;
    i.其中该基座设有上下叠合的一第一座体及一第二座体,该二排端子分别设置于该第一、二座体,该至少一凹槽为至少四个,该第一、二座体分别各设有该至少二凹槽。
  23. 一种电连接器的半成品,其包括有:
    一绝缘座体,其设有一基座及一接合部,该接合部设有至少一接合面;及
    一排端子,该一排端子固定于该绝缘座体,该端子设有一接触部及一接脚,该接触部露出该接合面,该接脚自该基座伸出该绝缘座体外;
    一料带,该料带与该一排端子是由同一金属片冲压而成,
    其特征在于该料带与该一排端子分开,且该料带一体连接有至少一金属料片与该绝缘座体固定连结。
  24. 如权利要求23所述的电连接器的半成品,其特征在于,可为以下其中之一或两者以上的组合:
    a.其中该至少一金属料片为至少二个且设于该绝缘座体的基座左右两侧;
    b.其中该至少一金属料片仅为一个固定连结于该绝缘座体的基座后端中段;
    c.其中该绝缘座体是为塑胶材质;
    d.其中该至少一金属料片各设有一卡勾卡定该绝缘座体;
    e.其中该该至少一金属料片的另一端没有延伸至该接合面;
    f.其中该至少一金属料片与该至少一排端子分开;
    g.其中该一金属料片与该一端子一体相连;
    h.其中该至少一金属料片为至少二个分别与该至少一排端子的两侧端子一体相连;
    i.其中该至少一排端子的接脚末段呈水平或竖直
    j.其中该一排端子的接脚末段呈水平,该一排端子所连接的料带留存在该绝缘座体的至少一金属料片的无电镀层断面与该一排端子的接脚末段呈不同高度;
    k.其中一排端子的接脚末段呈水平且藉由一料桥相连,该料带与该一排端子是由同一金属片冲压而成,该料桥和该一排端子的接脚皆与该料带分开;
    l.其中更设有一金属外壳包覆该绝缘座体,该至少一金属料片不会碰触该金属外壳;
    m.其中该至少一金属料片为至少二个且固定设于该绝缘座体的后端两侧抑或前端两侧;
    n.其中该一排端子与该绝缘座体埋入射出成型
    o.其中该至少一金属料片与该料带呈相同高度。
PCT/CN2015/089964 2014-09-19 2015-09-18 电连接器及其半成品 WO2016041522A1 (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US15/512,338 US10205289B2 (en) 2014-09-19 2015-09-18 Electrical connector

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201420541663.XU CN204243301U (zh) 2014-09-19 2014-09-19 电连接器
CN201420541663.X 2014-09-19

Publications (1)

Publication Number Publication Date
WO2016041522A1 true WO2016041522A1 (zh) 2016-03-24

Family

ID=52772750

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2015/089964 WO2016041522A1 (zh) 2014-09-19 2015-09-18 电连接器及其半成品

Country Status (4)

Country Link
US (1) US10205289B2 (zh)
CN (1) CN204243301U (zh)
TW (1) TW201622259A (zh)
WO (1) WO2016041522A1 (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9859661B2 (en) 2015-04-29 2018-01-02 Samsung Electronics Co., Ltd. Connector of an electronic device

Families Citing this family (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204243363U (zh) * 2014-02-21 2015-04-01 番禺得意精密电子工业有限公司 电连接器
US10862249B2 (en) 2014-02-21 2020-12-08 Lotes Co., Ltd Electrical connector
CN106233536B (zh) * 2014-04-17 2020-09-04 捷利知产股份有限公司 双向电连接母座及双向电连接公头及其组合
KR102571102B1 (ko) * 2014-06-24 2023-08-24 초우 시엔 차이 양방향 삽입이 가능한 이중-위치 전기 커넥터
JP6935198B2 (ja) * 2014-06-24 2021-09-15 周賢 蔡 エレクトリックコネクター
CN204243301U (zh) * 2014-09-19 2015-04-01 蔡周贤 电连接器
JP5925865B1 (ja) * 2014-11-14 2016-05-25 日本航空電子工業株式会社 防水コネクタ
US10122124B2 (en) * 2015-04-02 2018-11-06 Genesis Technology Usa, Inc. Three dimensional lead-frames for reduced crosstalk
CN104795698B (zh) * 2015-05-05 2018-03-20 昆山嘉华精密工业有限公司 电连接器及其制造方法
CN105655763A (zh) * 2016-01-05 2016-06-08 富士康(昆山)电脑接插件有限公司 电连接器及其料带结构
US10135204B2 (en) 2015-06-05 2018-11-20 Foxconn Interconnect Technology Limited Electrical connector having an auxiliary contact
CN105071083B (zh) * 2015-08-07 2018-03-09 黄海燕 一种电连接器及其制作方法
JP6231533B2 (ja) * 2015-11-09 2017-11-15 日本航空電子工業株式会社 コネクタ及びコネクタ組立体
CN106684668A (zh) * 2015-11-09 2017-05-17 苏州优瑞信电子科技有限公司 电连接器及其制造方法
CN105655786B (zh) 2016-01-06 2019-10-08 富士康(昆山)电脑接插件有限公司 电连接器及其制造方法
US11532916B2 (en) * 2016-10-07 2022-12-20 Panduit Corp. High speed RJ45 connector
CN111048927B (zh) * 2018-10-12 2023-02-28 富士康(昆山)电脑接插件有限公司 电连接器
TWI738374B (zh) * 2020-06-05 2021-09-01 太康精密股份有限公司 高頻訊號連接器的端子結構及其製造方法

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1258943A (zh) * 1998-12-29 2000-07-05 富士康(昆山)电脑接插件有限公司 电连接器的制造方法
JP2003151690A (ja) * 2001-11-12 2003-05-23 Hirose Electric Co Ltd 高速伝送電気コネクタ
CN101740989A (zh) * 2008-11-27 2010-06-16 诠欣股份有限公司 通用串列埠及其制造方法
CN103199372A (zh) * 2013-03-30 2013-07-10 宁波硕达电子科技有限公司 一种一体式高频连接器及其制作方法
CN204243301U (zh) * 2014-09-19 2015-04-01 蔡周贤 电连接器

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102011120761A1 (de) * 2011-12-09 2013-06-13 Rosenberger Hochfrequenztechnik Gmbh & Co. Kg Verfahren zum Herstellen eines Steckverbinders

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1258943A (zh) * 1998-12-29 2000-07-05 富士康(昆山)电脑接插件有限公司 电连接器的制造方法
JP2003151690A (ja) * 2001-11-12 2003-05-23 Hirose Electric Co Ltd 高速伝送電気コネクタ
CN101740989A (zh) * 2008-11-27 2010-06-16 诠欣股份有限公司 通用串列埠及其制造方法
CN103199372A (zh) * 2013-03-30 2013-07-10 宁波硕达电子科技有限公司 一种一体式高频连接器及其制作方法
CN204243301U (zh) * 2014-09-19 2015-04-01 蔡周贤 电连接器

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9859661B2 (en) 2015-04-29 2018-01-02 Samsung Electronics Co., Ltd. Connector of an electronic device
EP3089282B1 (en) * 2015-04-29 2019-01-30 Samsung Electronics Co., Ltd Connector

Also Published As

Publication number Publication date
TW201622259A (zh) 2016-06-16
CN204243301U (zh) 2015-04-01
US10205289B2 (en) 2019-02-12
US20170279234A1 (en) 2017-09-28

Similar Documents

Publication Publication Date Title
WO2016041522A1 (zh) 电连接器及其半成品
JP6648290B2 (ja) 信号モジュールの成形方法
TWI683484B (zh) 電連接器
WO2016041527A1 (zh) 正反双面电连接器及其组装方法
WO2015197003A1 (zh) 正反双向电连接器
TW201306402A (zh) Usb3.0連接器及其製造方法
JP6923082B2 (ja) ジョイントコネクタ
TWI590536B (zh) 連接器及連接器製造方法
US9735486B1 (en) Electrical connector
TWM513480U (zh) 插座連接器
WO2017125091A1 (zh) 双向双面电连接器
US20160006196A1 (en) Electrical connector with an improved mating plate
TWI633721B (zh) 電連接器及其製造方法
CN106549242A (zh) 电连接器及其半成品
US20110312226A1 (en) Electrical connector with a position block
TWM608628U (zh) 具扣持結構之連接器
TWM280570U (en) Electrical connector with metal casing
TWM416291U (en) Light emitting diode device
TW201611440A (zh) 電連接器
JP5862547B2 (ja) コネクタ
TWM567501U (zh) Two-way double-sided electrical connector
KR101569808B1 (ko) 암,수 구별이 없는 커넥터 조립체
TWM569502U (zh) Connector structure improvement
CN207994170U (zh) 一种usb type-c母座连接器
JP2010205475A (ja) コネクタ

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 15842982

Country of ref document: EP

Kind code of ref document: A1

WWE Wipo information: entry into national phase

Ref document number: 15512338

Country of ref document: US

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 15842982

Country of ref document: EP

Kind code of ref document: A1