WO2016038941A1 - 樹脂製緩衝器の点検方法および点検装置 - Google Patents
樹脂製緩衝器の点検方法および点検装置 Download PDFInfo
- Publication number
- WO2016038941A1 WO2016038941A1 PCT/JP2015/064720 JP2015064720W WO2016038941A1 WO 2016038941 A1 WO2016038941 A1 WO 2016038941A1 JP 2015064720 W JP2015064720 W JP 2015064720W WO 2016038941 A1 WO2016038941 A1 WO 2016038941A1
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- WIPO (PCT)
- Prior art keywords
- indenter
- shock absorber
- resin shock
- load
- resin
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/0087—Devices facilitating maintenance, repair or inspection tasks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/28—Buffer-stops for cars, cages, or skips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/28—Buffer-stops for cars, cages, or skips
- B66B5/288—Buffer-stops for cars, cages, or skips with maintenance features
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M5/00—Investigating the elasticity of structures, e.g. deflection of bridges or air-craft wings
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/40—Investigating hardness or rebound hardness
- G01N3/52—Investigating hardness or rebound hardness by measuring extent of rebound of a striking body
Definitions
- the present invention relates to an inspection method and an inspection device for a resin shock absorber, and particularly to an inspection method and an inspection device for a resin shock absorber for an elevator.
- the elevator shock absorber when due to some abnormal cause, the car on which the person is placed or the counterweight for balancing the car travels downward from the lowest floor of the building and descends to the pit part of the hoistway, It is a device that mitigates the impact caused by the collision of the cage or counterweight with the pit.
- a shock absorber a spring shock absorber, an oil-filled shock absorber, or a resin shock absorber is used.
- an inspection method or an inspection device for making it possible to confirm whether or not these shock absorbers have a function of normally mitigating an impact is disclosed.
- the resin shock absorbers are more likely to deteriorate due to the environment such as temperature and humidity than the spring shock absorbers and oil-filled shock absorbers.
- the shock absorbing capacity which is the ability to alleviate the impact, may be reduced and the required shock absorbing capacity may not be satisfied.
- the resin-made shock absorbers also have a feature that the speed of deterioration, that is, the life differs depending on the property if the environment installed for each property is different. For this reason, resin shock absorbers regularly check their buffer capacity for each property, and resin shock absorbers that will no longer meet legal requirements or will not meet legal requirements after a short period of time in the future. It is necessary to replace with a new resin shock absorber.
- the present invention has been made in view of the above problems, and its purpose is an inspection method capable of easily determining whether a resin shock absorber needs to be replaced at an elevator inspection site without using a car having a rated weight. And to provide inspection equipment.
- the inspection method for a resin shock absorber includes the following steps. First, an indenter is pushed into a resin shock absorber for an elevator. The load to push the indenter into the resin shock absorber is released. By releasing the load, a physical property value indicating a repulsive force of the indenter jumping up from the resin shock absorber is measured. By comparing the result of the physical property value obtained by measuring the repulsive force with a reference value prepared in advance, it is determined whether or not the resin shock absorber needs to be replaced.
- the inspection apparatus for a resin shock absorber includes an apparatus main body, a load application mechanism, and a measurement mechanism.
- the apparatus main body includes a fixing mechanism for fixing the relative position of the resin shock absorber for the elevator.
- the load applying mechanism can apply a load for pushing the indenter into the resin shock absorber and can release the load.
- the measurement mechanism measures a physical property value indicating a repulsive force in which the indenter whose load is released jumps up.
- a correlation between a deceleration due to a collision test of a resin shock absorber using an elevator car and a physical property value indicating a repulsive force of an indenter made of a spherical object is obtained, and a resin shock absorber is obtained.
- the reference value of the physical property value at the point in time when replacement is required is required. For this reason, in the subsequent inspection of resin shock absorbers, it is possible to easily determine whether or not replacement is necessary by simply examining the physical property value indicating the repulsive force of the indenter that jumps up without using a cage, and always satisfy the requirements of the regulations.
- the state where the shock absorber is installed can be maintained.
- FIG. 1 is a schematic plan view showing a configuration of an inspection device according to Embodiment 1.
- FIG. 1 is a schematic plan view showing a configuration of an inspection device according to Embodiment 1.
- FIG. 1 A schematic front view and schematic plan view showing aspects of each member in the step of pushing indenters made of spherical objects when the inspection apparatus according to Embodiment 1 is used, corresponding to the state of a) and FIG. (B) and an aspect of each member in the step of measuring the height of the indenter made of a spherical object by jumping up and measuring the height when the inspection device according to Embodiment 1 is used, corresponding to the state of FIG.
- Schematic diagram (a) showing a step of preparing a step of pushing indenter made of a spherical object when the inspection device according to the second embodiment is used, and a spherical object when the inspection device according to the second embodiment is used
- Schematic diagram (b) showing the step of pushing the indenter made of, and the step of detecting whether or not the indenter made of a spherical object jumps up and reaches the height reference plate when using the inspection device according to the second embodiment It is the schematic (c) which shows this.
- the schematic front view and schematic plan view which show the aspect of each member in the preparatory stage of the process of pushing in the indenter which consists of spherical objects at the time of using the inspection apparatus concerning Embodiment 2 corresponding to the state of Fig.8
- (a) (a schematic front view and schematic plan view showing aspects of each member in the step of pushing indenters made of spherical objects when the inspection apparatus according to Embodiment 2 is used, corresponding to the state of a) and FIG. (B) and the indenter made of a spherical object in the case of using the inspection device according to the second embodiment corresponding to the state of FIG.
- FIG. 11 is a graph (b) showing a relationship with a collision load of an indenter made of a spherical object that jumps up from a resin shock absorber, and a graph (c) in which FIG. 11 (a) and FIG. 11 (b) are combined. It is a schematic front view which shows the structure of the inspection apparatus which concerns on Embodiment 3.
- FIG. 6 is a schematic plan view showing a configuration of an inspection device according to Embodiment 3.
- Graph (a) showing the relationship between the usage time of the resin shock absorber in the fourth embodiment and the average deceleration of the car colliding with the resin shock absorber, and the usage time of the resin shock absorber in the fourth embodiment It is the graph (b) which shows the relationship with the speed
- the schematic front view and schematic plan view which show the aspect of each member in the preparatory stage of the process of pushing in the indenter which consists of a spherical object at the time of using the inspection apparatus which concerns on the state of FIG.
- a schematic front view and schematic plan view showing aspects of each member in the step of pushing indenters made of spherical objects when the inspection device according to Embodiment 4 is used, corresponding to the state of a) and FIG. (B) and the aspect of each member in the step of measuring the speed of the indenter made of a spherical object when the inspection device according to Embodiment 4 is used, corresponding to the state of FIG.
- They are a schematic front view and a schematic plan view (c).
- FIG. Schematic diagram (a) showing the preparation stage of the step of pushing indenter having a shape extending in a rod shape when the inspection device according to the fifth embodiment is used, and the case where the inspection device according to the fifth embodiment is used
- FIG. 6 is a schematic plan view and a schematic cross-sectional view (c) showing internal aspects of each member in a front direction and a plane direction in a step of measuring a collision load by jumping up an indenter having a shape extending to It is the schematic which shows the modification of the shape of an indenter used for the inspection apparatus which concerns on Embodiment 1.
- FIG. It is the schematic which shows the modification of the shape of an indenter used for the inspection apparatus which concerns on Embodiment 5.
- the indenter 2 made of a spherical object is replaced with a resin. It is determined whether or not the resin shock absorber 1 needs to be replaced by measuring a physical property value indicating the repulsive force indicated by the indenter 2 when the shock absorber 1 is pushed into the shock absorber 1 and released.
- the resin shock absorber 1 is inspected mainly by the indenter 2 and the load applying plate 3 (load applying mechanism).
- an indenter 2 is placed on the uppermost surface of the resin shock absorber 1, and a load applying plate 3 is placed thereon. At this time, the indenter 2 and the load applying plate 3 may be placed so as to contact each other. This is a preparation stage of the process of pushing the indenter 2 into the resin shock absorber 1.
- the resin shock absorber 1 has, for example, a circular planar shape, and has a shape close to a cylindrical shape as a whole.
- the resin shock absorber 1 may have a cylindrical shape as a whole by forming a circular hole in the center of the uppermost surface in a plan view and having a columnar cavity therein.
- the buffer part which is a part in contact with the object such as the elevator car and the indenter 2 in the resin shock absorber 1 is formed at the uppermost part of the resin shock absorber 1 and is formed by, for example, urethane foam or rubber.
- the resin shock absorber 1 is classified as an energy storage type nonlinear shock absorber, and it is specified that about 90% of the total height can be regarded as a stroke. For this reason, since the height of the resin shock absorber 1 can be lowered, the depth of the pit portion of the elevator hoistway where the resin shock absorber 1 is installed can be reduced.
- the indenter 2 has such a hardness that the deformation when being pushed into the resin shock absorber 1 is negligible, and has a shape that does not damage the surface of the resin shock absorber 1 when pushed into the resin shock absorber 1. It is preferable that Therefore, the material of the indenter 2 is preferably made of a metal such as stainless steel or iron.
- the shape of the portion of the indenter 2 that is pushed into the resin shock absorber 1 is preferably spherical or polyhedral (such as cubic or regular dodecahedron).
- the indenter 2 is a substantially spherical and small metal member (iron ball).
- the indenter 2 may have a cubic shape, for example (in this case, one surface constituting the cube pushes in the resin shock absorber 1).
- the load applying plate 3 is arranged on the upper side of the indenter 2 to be pushed into the resin shock absorber 1 set in the inspection device 100, and can be arranged just above the indenter 2. Thereby, the load which pushes the indenter 2 in the resin buffer 1 can be given. Further, the load application plate 3 can release the load applied so as to push the indenter 2 into the resin shock absorber 1 by moving away from the region directly above the indenter 2, and can cause the indenter 2 to jump upward.
- the load application plate 3 has a hardness equivalent to that of the indenter 2 and preferably has a hardness that is small enough to neglect deformation such as dents and bends when the indenter 2 is pushed in. Therefore, the load applying plate 3 is also preferably made of iron.
- the load application plate 3 when the load application plate 3 is lowered to a position where it comes into contact with the upper surface of the indenter 2, the load application plate 3 further moves downward as indicated by a downward arrow in the figure. As a result, the indenter 2 is pushed into the resin shock absorber 1.
- the buffer portion of the resin shock absorber 1 is formed of a deformable resin material, so that when the indenter 2 is pushed in, the surface is deformed so as to be recessed. The indenter 2 is pushed downward so that the resin shock absorber 1 bites into the deformed region.
- the load applying plate 3 for pushing the indenter 2 downward moves in the horizontal direction indicated by the left-pointing arrow in the drawing, so that the indenter 2 in FIG. 1B is made of resin.
- the load pushed into the shock absorber 1 is released.
- the indenter 2 receives a repulsive force from the resin shock absorber 1 and jumps upward as indicated by an upward arrow in the figure.
- the height from the resin shock absorber 1 reached by the indenter 2 due to the jumping is measured as a physical property value indicating the repulsive force received by the indenter 2.
- the height at which the indenter 2 jumps up here means the height from the top surface of the resin shock absorber 1 where the indenter 2 moves by the repulsive force in the vertical direction (the height of the highest point that can be reached).
- the indenter 2 jumps up in the vertical direction (directly above). That is, in the present embodiment, as a physical property value (heap height), the indenter 2 that jumps up from the resin shock absorber 1 by releasing the pushing force can be separated from the resin shock absorber 1 in the vertical direction. The distance is measured.
- the trajectory of the indenter 2 jumps up almost directly above the position where the indenter 2 is placed on the resin shock absorber 1 (position where it substantially overlaps the position where the indenter 2 is placed on the resin shock absorber 1). Drawn in.
- the result of the measured jumping height of the indenter 2 is compared with a reference value prepared in advance. As a result, if it exceeds the reference value, it is determined that the elastic force of the resin shock absorber 1 is large and the force to relieve the impact force is large, so it is determined that the replacement of the resin shock absorber 1 is unnecessary. On the other hand, if the value is below the reference value, it is determined that the elastic force of the resin shock absorber 1 is small and the force for reducing the impact force is small, so that it is determined that the resin shock absorber 1 needs to be replaced.
- a new resin shock absorber 1 to be inspected or a used product whose use time is known is prepared as a sample of the resin shock absorber 1 for obtaining the reference value.
- the car on which the elevator person is placed is lowered and collided with the shock absorber (topmost part) of the resin shock absorber 1 of the sample.
- the speed at which the car is lowered at this time is preferably a movable speed at which the elevator is lowered (slightly higher than the rated speed, for example, 115% of the rated speed).
- the average deceleration of the car at the time of the collision is measured, and this is plotted as point A1 in FIG.
- the horizontal axis of the graph of FIG. 2A indicates the usage time of the sample resin shock absorber 1, and this usage time may be a value of the actual usage time, or so-called.
- this usage time may be a value of the actual usage time, or so-called.
- the resin buffer 1 is exposed to an environment in which the temperature repeatedly changes suddenly and is intentionally deteriorated. It may be a time considered as).
- the vertical axis of the graph of FIG. 2A indicates the average deceleration of the car at the time of the collision.
- the deceleration means an acceleration at which the speed at which the car descends due to a collision decreases, and if the speed and acceleration toward the bottom are positive, it means an acceleration indicated by a negative value. .
- the indenter 2 is pushed into the resin shock absorber 1 and released in the manner shown in FIG. 1 with respect to the resin shock absorber 1 for which the average deceleration has been measured by the cage.
- a process is performed, and the height from the resin shock absorber 1 where the indenter 2 jumps up with respect to the resin shock absorber 1 is measured. This is plotted as point B1 in FIG.
- a so-called accelerated deterioration test is performed for a certain period of time, which is equivalent to the use of the sample resin shock absorber 1 and then the elevator again.
- a point A2 indicating the average deceleration due to the collision of the car and a point B2 indicating the height of jumping by pressing and releasing the indenter 2 are obtained.
- an accelerated deterioration test is performed on the sample resin shock absorber 1.
- the process of obtaining the average deceleration of the car and the height at which the indenter 2 jumps is performed a plurality of times while changing the usage time of the resin shock absorber 1 (the time that is considered to have been used by the accelerated deterioration test).
- the points A3 to A6 and the points B3 to B6 are plotted.
- the curve obtained by connecting the points plotted in each graph shows the usage time of the resin shock absorber 1 (time considered to be used in the accelerated deterioration test) and the average deceleration of the car (the height of the indenter 2 jumping up) ).
- the energy storage type non-linear shock absorber has an average deceleration of 9.8 m / s 2 (according to overseas regulations) when it collides with the resin shock absorber 1 at a rated weight of 115% of the rated speed. To be precise, it is required to be about 9.80665 m / s 2 ) or less (that is, to decelerate gently at a deceleration below the deceleration). This gentle deceleration can be realized by the fact that the resin shock absorber 1 has high elasticity (the resin shock absorber 1 is relatively new).
- the average deceleration of 9.8 m / s 2 is set to a value to replace the resin shock absorber 1, and the reference time ts reaching this value is set as the resin shock absorber. 1 can be set as the time of exchange (at the time of exchange).
- the jumping height S1 of the indenter 2 from the resin shock absorber 1 at this replacement time ts is obtained as a reference value for replacing the resin shock absorber 1.
- the jumping height S1 of the indenter 2 as a reference value for replacing the resin shock absorber 1 is about 97 cm.
- the average deceleration is 9.8 m / s 2 or less and the height at which the indenter 2 jumps is high. 97 cm or more. Therefore, for example, if the height at which the indenter 2 jumps up is measured at an installation site of an arbitrary resin shock absorber 1 and it is 97 cm or more, it can be determined that the resin shock absorber 1 is not required to be replaced.
- the average deceleration exceeds 9.8 m / s 2 and the indenter 2 jumps up.
- the height is less than 97 cm. Therefore, for example, when the height at which the indenter 2 jumps up is measured at an installation site of an arbitrary resin shock absorber 1 and it is less than 97 cm, it can be determined that the resin shock absorber 1 needs to be replaced.
- the height at which the indenter 2 jumps up with respect to the resin shock absorber 1 is the size of the indenter 2, the depth to push the indenter 2 downward from the top surface of the resin shock absorber 1, and the indenter 2 made of resin. It varies depending on the time from when the shock absorber 1 is pushed downward from the uppermost surface to when it is released. Therefore, when the plot data of points B1 to B6 in FIGS. 2 (b) and 2 (c) is obtained, and after that, the height at which the indenter 2 jumps up with respect to the resin shock absorber 1 is measured at the elevator inspection site.
- the values of the above parameters are made constant. Is done. If it is possible to push in with the conditions so that the values are constant as described above, the load applying plate 3 (mechanical mechanism or electric mechanism installed in the inspection device) as shown in FIG. For example, the indenter 2 may be pushed by hand.
- the size of the indenter 2 is increased, a high load is required when pushing downward from the uppermost surface of the resin shock absorber 1, and the work may be difficult. Conversely, if the size of the indenter 2 is reduced, the load required to push downward from the uppermost surface of the resin shock absorber 1 is small, but the repulsive force after releasing the pushing load is weak, and the height at which the indenter 2 jumps up. May become difficult to determine whether or not replacement is necessary. It is possible to more accurately determine whether or not the resin shock absorber 1 needs to be replaced by raising the indenter 2 higher than when raising the indenter 2 lower.
- an iron ball having an outer diameter of 10 mm or more and 15 mm or less is used as the indenter 2 in consideration of both workability and determination accuracy of whether or not replacement is necessary.
- this does not limit the size of the indenter 2, and an indenter 2 having a diameter outside the above range may be used. Further, as will be described later, the size of the indenter 2 may be determined in consideration of the planar shape of the uppermost surface of the resin shock absorber 1 on which the indenter 2 is placed.
- the indenter 2 can jump higher when the load is released, and whether or not the resin shock absorber 1 needs to be replaced. The determination can be made with higher accuracy.
- the depth at which the indenter 2 is pushed downward from the uppermost surface of the resin shock absorber 1 is preferably deeper than the radius of the indenter 2.
- the time from pressing the indenter 2 to releasing it that is, the time for holding the indenter 2 in the pressed state as shown in FIG. 1B is as short as possible. If this time is shortened, the indenter 2 can jump higher after opening. This is considered to be because stress relaxation occurs from the moment when the indenter 2 is pushed in from the uppermost surface of the resin shock absorber 1 and the repulsive force that the resin shock absorber 1 jumps up the indenter 2 decreases with time. .
- the diameter of the indenter 2 is 10 mm
- the depth at which the indenter 2 is pushed downward from the uppermost surface of the resin shock absorber 1 is 7 mm
- the time from the start of pushing of the indenter 2 to the release is 1 Preferably it is seconds.
- FIG. 3 is a front view of the inspection apparatus 100
- the vertical direction in the figure is the height direction and is almost vertical
- the horizontal direction in the figure is the width direction of the entire inspection apparatus 100
- the direction perpendicular to the paper is the inspection.
- the depth direction of the entire apparatus 100 is shown.
- FIG. 4 is a plan view of the inspection apparatus 100
- the vertical direction in the figure indicates the depth direction of the entire inspection apparatus 100
- the upper side in the figure indicates the back side
- the lower side in the figure indicates the near side
- 4 indicates the width direction of the entire inspection apparatus 100
- the direction perpendicular to the paper surface indicates the height direction (vertical direction).
- the inspection device 100 checks the presence or absence of the function of the resin shock absorber 1 for an elevator to alleviate the impact when the elevator car collides.
- the inspection device 100 has a device body including a base 4, a support column 5, a shock absorber fixing plate 6, and a linear guide 7, for example.
- the inspection device 100 also includes a scale 8a in the height direction in which the resin shock absorber 1 jumps in order to measure the height from the resin shock absorber 1 that is reached when the indenter 2 jumps up from the resin shock absorber 1 at the time of inspection. It has a height display plate 8 (measuring mechanism).
- the base 4 is installed at the lowermost part of the inspection device 100 as a base of the entire inspection device 100, and has, for example, a rectangular planar shape.
- a resin shock absorber 1 as an object to be inspected can be placed at the center of the base 4.
- the column 5 is a columnar member attached to, for example, an area near the four corners of the rectangular shape of the base 4, and is along a direction substantially perpendicular to the main surface of the base 4, that is, a substantially vertical direction (a direction in which the indenter 2 jumps up). It extends.
- pillar 5 has a rectangular planar shape in FIG. 4, it is not restricted to this.
- the shock absorber fixing plate 6 (fixing mechanism) is fixed to the support column 5 and has a function of supporting the resin shock absorber 1 placed on the base 4 from above and from the side (fixing it so as to be pressed down). is doing. That is, the shock absorber fixing plate 6 has a function of determining the relative position of the resin shock absorber 1 with respect to the apparatus main body of the inspection device 100 and fixing the resin shock absorber 1 at that position.
- a pair of shock absorber fixing plates 6 is arranged on one side and the other side in the width direction of the inspection device 100 so as to be fixed in contact with each of the two columns 5 that are arranged in the depth direction of the inspection device 100 at intervals. In addition, it extends along the depth direction (along the horizontal direction).
- the shock absorber fixing plate 6 intersects the first fixing region 6a having a rectangular shape extending in the depth direction (vertical direction in FIG. 4) of the inspection device 100 in plan view, and in contact with the support column 5 And a second fixed region 6b that is fixed and extends in the depth direction of the inspection device 100.
- the first fixed region 6a is disposed on the upper side of the resin shock absorber 1 and contacts the uppermost portion of the resin shock absorber 1.
- the second fixed region 6b is disposed on the side surface side of the resin shock absorber 1 and is made of resin.
- the shock absorber fixing plate 6 has the above-described regions 6a and 6b, the shock absorber fixing plate 6 can be easily fixed to the support column 5, and the shock absorber fixing plate 6 is made of the resin shock absorber 1. Can be easily fixed to the inspection device 100 (relative position thereof).
- the linear guide 7 has a columnar shape extending along the depth direction (along the horizontal direction) so as to be fixed in contact with both of the two columns 5 arranged in the depth direction of the inspection device 100 with a space therebetween. It is a member.
- the linear guides 7 are disposed, for example, as a pair on one and the other side in the width direction of the inspection device 100, and include a part of the region directly above each of the pair of shock absorber fixing plates 6. are arranged as follows.
- a load is applied as a columnar member extending in a direction (width direction) intersecting with the direction in which the linear guide 7 extends in a plan view.
- a plate 3 is arranged. One end and the other end in the extending direction of the load applying plate 3 are arranged so as to contact one and the other of the pair of linear guides 7.
- a pair of linear guides 7 is formed with a groove for gripping one end and the other end of the load applying plate 3, and the load applying plate 3 gripped by the groove extends along the direction in which the linear guide 7 extends ( It can be moved (along the horizontal direction).
- a spring fixing plate 9 is disposed between the pair of linear guides 7.
- the spring fixing plate 9 is a columnar member that extends in the left-right direction of FIGS. 3 and 4, that is, in the width direction of the inspection device 100, for example, like the load application plate 3. Therefore, the spring fixing plate 9 is arranged between the pair of linear guides 7 so as to extend along the direction in which the load applying plate 3 extends (so as to be arranged substantially in parallel).
- the spring fixing plate 9 is not configured to be movable along the extending depth direction of the linear guide 7 unlike the load applying plate 3.
- Each end of the spring fixing plate 9 is fixed to the linear guide 7 at one end of each of the pair of linear guides 7 (the lower side in FIG. 4, that is, the front end of the inspection device 100). Yes.
- the movement of the load applying plate 3 along the linear guide 7 is performed by expansion and contraction of a spring 10 disposed between the load applying plate 3 and the spring fixing plate 9.
- the spring 10 is arranged so as to extend along the direction in which the linear guide 7 extends (for example, two at intervals), one end of which is part of the surface of the load applying plate 3 and the other end.
- the load applying plate 3 is connected to the spring fixing plate 9 by the spring 10. Since the spring fixing plate 9 is fixed to the main body of the inspection device 100, the load applying plate 3 is attached to the linear guide 7 according to the expansion and contraction of the spring 10 arranged so as to extend along the extending direction of the linear guide 7. The relative position with respect to the apparatus main body can be moved along.
- the indenter 2 When the load applying plate 3 gripped by the linear guide 7 moves in the extending direction of the linear guide 7 in this manner, the indenter 2 is arranged directly below the load applying plate 3 and the indenter 2 is pushed into the load applying plate 3. It is possible to apply a load as much as possible, or to dispose a load that pushes the indenter 2 by placing the load applying plate 3 in a region other than directly above the indenter 2.
- the load applying plate 3 is placed on the apparatus main body in a state where the spring 10 is extended with respect to the apparatus main body by the stopper 11 provided so as to mesh with a part of the linear guide 7. It is preferably fixed so that the relative position with respect to is not changed.
- the linear guide 7 can be moved relative to the apparatus main body along the vertical direction in which the column 5 extends.
- a groove for gripping the linear guide 7 is formed in a pair of struts 5 adjacent to each other in the left-right direction in FIG. 4, and the linear guide 7 gripped by the groove extends along the direction in which the strut 5 extends (indenter 2 It is possible to move along the vertical direction.
- the load application plate 3 held by the linear guide 7 is also movable along the extending direction of the support column 5 (along the vertical direction in which the indenter 2 jumps up).
- the spring fixing plate 9 fixed to the linear guide 7 can also move in the vertical direction together with the linear guide 7.
- the load applying plate 3 held by the linear guide 7 moves in the extending direction of the support column 5, the load applying plate 3 is brought into contact with the indenter 2 directly below, and the indenter 2 is pushed downward. It is possible to move the applying plate 3 away from the indenter 2 immediately below it (release the load that pushes the indenter 2 downward).
- the upper diagram is a schematic front view of the entire inspection device 100
- the lower diagram is a schematic plan view of the entire inspection device 100 (FIGS. 5B and 5B described later).
- the resin shock absorber 1 is placed on the base 4 of the main body of the inspection device 100 and fixed so as to be pressed down from above and from the side by a shock absorber fixing plate 6 as a fixing mechanism.
- An indenter 2 is placed on the uppermost surface of the resin shock absorber 1.
- the resin shock absorber 1 when the resin shock absorber 1 is cylindrical, a hole for forming a cylindrical hollow portion is formed in a part of the uppermost surface (particularly the central portion), and therefore the uppermost surface is an annular flat surface. Will have a shape.
- the width of the annular portion of the resin shock absorber 1 that intersects the circumference is taken into consideration (its width).
- the size of the indenter 2 is determined (so that the diameter is smaller than).
- the load applying plate 3 moves along the direction in which the linear guide 7 extends to the position where the spring 10 is in the most extended state (the distance between the load applying plate 3 and the spring fixing plate 9 is maximized).
- the load applying plate 3 is fixed to the linear guide 7 (including the apparatus main body) by the stopper 11.
- the load applying plate 3 is disposed at a position away from the uppermost surface of the resin shock absorber 1.
- the load applying plate 3 is disposed immediately above the indenter 2.
- the load applying plate 3 directly above the indenter 2 moves downward together with the spring fixing plate 9 along the extending direction of the column 5 (holding the linear guide 7).
- the load applying plate 3 and the indenter 2 are in contact with each other.
- the load applying plate 3 is further moved downward along the extending direction of the support column 5 that grips the linear guide 7. Is pushed into the lower resin shock absorber 1 side.
- the shock absorber fixing plate 6 it is preferable to lower the shock absorber fixing plate 6 until the linear guide 7 comes into contact with, for example, the surface of the first fixing region 6a of the shock absorber fixing plate 6 directly below the linear guide 7. In this way, since the shock absorber fixing plate 6 is fixed to the support column 5 and does not move, the amount of lowering of the load applying plate 3 in each measurement can be made constant. Therefore, the indentation depth of the indenter 2 pushed downward by the load applying plate 3 in each measurement can be made constant with respect to the uppermost surface of the resin shock absorber 1.
- the stopper 11 is removed while maintaining the state where the indenter 2 is pushed downward.
- the spring 10 is contracted by the elastic force
- the load applying plate 3 is drawn in the horizontal direction (toward the spring fixing plate 9) along the extending direction of the linear guide 7, and the relative position with respect to the apparatus main body. Move.
- the indenter 2 is released from the load application plate 3 and is therefore flipped upward by a repulsive force against the resin shock absorber 1 being pushed downward.
- the data shown in FIG. 2 is prepared in advance, and thereafter, the resin shock absorber 1 is used as the indenter 2 without giving an impact force to the resin shock absorber 1 using an elevator car. It is possible to easily determine whether or not the resin shock absorber 1 needs to be replaced simply by measuring a physical property value (heap height) indicating the repulsive force applied to the resin shock absorber 1.
- the replacement time point ts that indicates the time until the replacement is required varies depending on the environment such as the temperature and humidity in which the resin shock absorber 1 of the same model number is installed. However, at least the average deceleration at the time of replacement ts is 9.8 m / s 2 and the jumping height of the indenter 2 is 97 cm. It is almost the same regardless of the environment such as humidity. For this reason, once the data shown in FIG. 2 is obtained, in the inspection of the resin shock absorber 1 at the inspection site of the elevator after that, even if the elevator car is not used, it is extremely small compared to the elevator car.
- Whether or not the resin shock absorber 1 needs to be replaced can be determined simply by measuring whether or not the jumping height is equal to or greater than the reference value S1, that is, 97 cm, using the indenter 2 and the inspection device 100. Therefore, regardless of the environment where the elevator inspection site is installed, it is possible to easily determine the buffer capacity of the resin shock absorber 1 using the data in FIG. 2 without performing an impact test using a car at the inspection site. Can do.
- the initial defective product inspection of the resin shock absorber 1 can be easily performed.
- the height from the resin shock absorber 1 that the raised indenter 2 reaches is used, and only the height display plate 8 is used. It can be measured very easily.
- the step of pushing and releasing the indenter 2 with respect to the resin shock absorber 1 as in the present embodiment is performed by pushing the indenter 2 as the load applying plate 3 moves along the column 5 as described above.
- the indenter 2 can be easily released from the resin shock absorber 1 by moving in the direction in which the linear guide 7 extends while maintaining the state in which the load application plate 3 is pushed in.
- the inspection device 200 of the present embodiment has basically the same configuration as the inspection device 100 of the first embodiment, but is measured above the load applying plate 3.
- the inspection apparatus 100 is different from the inspection apparatus 100 in that it includes a height reference plate 12 as a mechanism.
- the height from the uppermost surface of the resin shock absorber 1 placed on the inspection device 200 reaches the indenter 2 at the replacement time ts obtained in FIG. It is arranged at the position of the height reference value S1 (for example, the position having a height of 97 cm shown in FIG. 2).
- the height reference plate 12 is attached so as to be fixed to the uppermost part of the support column 5 and substantially overlaps the base 4 in plan view (particularly, overlaps with the position where the indenter 2 is disposed), for example, a rectangular shape. It has a planar shape.
- the height reference plate 12 is shown as a dotted line and having an edge slightly inside the base 4. ing.
- the inspection device 200 is different from the inspection device 100 only in having the height reference plate 12 as described above, and other configurations are almost the same as the configuration of the inspection device 100, and therefore the same elements are the same. The description is not repeated.
- FIGS. 8A, 8B, and 8C showing the outline of the inspection method in the present embodiment, these are basically shown in FIGS. 1A, 1B, and 1C, respectively.
- FIGS. 8A, 8B, and 8C are basically shown in FIGS. 1A, 1B, and 1C, respectively.
- FIG. 8A is the process of FIG. 1A of the first embodiment
- FIG. 8B is the process of FIG. 1B of the first embodiment
- FIG. 8C is the embodiment. 1 corresponds to the process of FIG.
- the indenter 2 in the step of FIG. 8C, that is, in the step of measuring the physical property value indicating the repulsive force by releasing the load pushing the indenter 2 into the resin shock absorber 1 by the load applying plate 3, the indenter 2 is repelled.
- the height at which the force jumps up and reaches is a physical property value indicating the repulsive force.
- the indenter 2 reaches the height reference plate 12, it means that the indenter 2 rises to a height equal to or higher than the height reference plate 12, and therefore it can be determined that the resin shock absorber 1 is not required to be replaced. . Conversely, if the indenter 2 does not reach the height reference plate 12, it can be determined that the resin shock absorber 1 needs to be replaced.
- the inspection method of the present embodiment is different from the first embodiment only in the above points, and the other points are the same as in the first embodiment. Therefore, the same elements are denoted by the same reference numerals, The description will not be repeated.
- the reference value S1 of the height reached by the indenter 2 at the replacement time ts of the resin shock absorber 1 is obtained from the data in FIG.
- the inspection apparatus 200 is provided with the height reference plate 12 positioned at the height of the reference value S1, and it is detected whether or not the indenter 2 reaches the height reference plate 12. It is possible to determine whether or not the resin shock absorber 1 needs to be replaced. For this reason, similarly to the first embodiment, it is not necessary to perform the measurement using the elevator car at the inspection site, and the inspection can be easily performed.
- This detection method is simpler than the method of measuring the jumping height of the indenter 2 using the height display plate 8 in the first embodiment, and the measurement accuracy is improved. That is, for example, in the method using the height display plate 8 of the first embodiment, there is a possibility that the height of the indenter 2 jumping up may be missed or mistakenly recognized when visually checked. . Further, when the height of the indenter 2 is confirmed by video shooting, troubles such as installation of a photographing device are required. However, in the present embodiment, since it is only necessary to detect whether or not the indenter 2 reaches the height reference plate 12, the possibility of the occurrence of the human error as described above can be further reduced, and measurement can be performed. Can be saved.
- FIGS. 10 (a), (b), and (c) showing the outline of the inspection method in this embodiment are basically shown in FIGS. 1 (a), (b), and (c), respectively. This is the same as the outline of the inspection method of the first embodiment.
- the physical property value As described above, the load when the indenter 2 collides with the load detector 13 (load detection device) is measured.
- the load at the time of collision means a force in a vertical direction (a direction directly above) that the indenter 2 applies to the load detector 13.
- the present embodiment is different from the first embodiment in which the height reached by the indenter 2 is measured using the height display plate 8 and the physical property value measurement method indicating the repulsive force received by the indenter 2 is different. ing.
- the load detector 13 is installed, for example, on the surface (the lower side) of the ceiling portion 14 fixed to the uppermost portion of the column 5 on which the resin shock absorber 1 or the like is placed.
- the load detector 13 is almost directly above the position where the indenter 2 is placed, and is provided on a trajectory in which the indenter 2 jumps up.
- the load detector 13 is provided at a position where the height from the resin shock absorber 1 is lower than the height reference plate 12 in the second embodiment, for example. That is, the load detector 13 can receive a collision of the indenter 2 even when the height reached by the indenter 2 is lower than the reference value S1 of the jumping height (see FIG. 2). Basically, it is provided at a position lower than the height reference plate 12 of the second embodiment on the assumption that the indenter 2 having a weak jumping force also collides.
- the result of the load due to the collision of the indenter 2 (collision load) measured by the load detector 13 is compared with a reference value prepared in advance. As a result, if it exceeds the reference value, it is determined that the elastic force of the resin shock absorber 1 is large and the force to relieve the impact force due to the collision of the car is large, so it is determined that the replacement of the resin shock absorber 1 is unnecessary. . On the other hand, if the value is below the reference value, it is determined that the elastic force of the resin shock absorber 1 is small and the force for reducing the impact force caused by the collision of the car is small, so it is determined that the resin shock absorber 1 needs to be replaced.
- the magnitude of the collision load basically correlates with the magnitude of the jumping height in the first embodiment.
- the method for obtaining the reference value of the collision load of the indenter 2 that requires replacement of the resin shock absorber 1 is basically a method for obtaining the reference value of the jumping height of the indenter 2 of the first embodiment. This will be described with reference to FIG.
- this graph is basically the same as the graph of FIG. 2 (a) of the first embodiment, and each used time (or accelerated deterioration test) of resin shock absorber 1 was used.
- the average deceleration at the time of collision of the car measured while changing the time taken to be considered as points A1 to A6 is plotted.
- the time shown in FIG. 10 is the same as the time when the points A1 to A6 were measured.
- the step of pushing and releasing the indenter 2 into the resin shock absorber 1 is performed in the manner described above, and the indenter 2 jumped at that time is caused to collide with the load detector 13 and the load detector 13 is caused to measure the collision load.
- the results are plotted as points C1 to C6 in FIG.
- a curve showing the relationship between the usage time of the resin shock absorber 1 (time considered to be used in the accelerated deterioration test) and the collision load of the indenter 2 against the load detector 13 is obtained. .
- the collision load S2 of the indenter 2 as a reference value with which the resin shock absorber 1 should be replaced is about 19N.
- the collision load of the indenter 2 against the load detector 13 varies depending on the height from the top surface of the resin shock absorber 1 where the load detector 13 is installed. Therefore, when the plot data of the points C1 to C6 in FIGS. 11B and 11C are obtained, and after that, the collision of the indenter 2 with the load detector 13 against the resin shock absorber 1 at the elevator inspection site.
- the values of the above parameters are made constant.
- the load detector 13 has a vertical height from the uppermost surface of the resin shock absorber 1 of preferably 50 cm or more and 80 cm or less, and more preferably 50 cm or more and 70 cm or less. As an example, in the present embodiment, the vertical height of the load detector 13 from the uppermost surface of the resin shock absorber 1 is preferably 70 cm.
- the inspection device 300 of the present embodiment has basically the same configuration as the inspection device 100 of the first embodiment, but is measured above the load applying plate 3.
- the inspection device 100 is different from the inspection device 100 in that it includes a load detector 13 as a mechanism.
- the load detector is illustrated by a dotted line from the viewpoint of making other members included in the inspection device 300 visible.
- FIGS. 14A, 14B, and 14C the operation of each member in the inspection process of the resin shock absorber 1 using the inspection device 300 of FIGS. This is the same as the operation of each member in the inspection process using the inspection device 100 in the first embodiment shown in 5 (a), (b), and (c).
- FIG. 14C differs from FIG. 5C only in that a collision load is detected by the load detector 13. Yes.
- the inspection device 300 is different from the inspection device 100 only in having the load detector 13 as described above, and other configurations are almost the same as the configuration of the inspection device 100, and therefore the same elements are the same. Reference numerals will be given and description thereof will not be repeated.
- the replacement time point ts that indicates the time until the replacement is required varies depending on the environment such as the temperature and humidity in which the resin shock absorber 1 of the same model number is installed. However, at least the average deceleration at the time of replacement ts is 9.8 m / s 2 and the impact load when the indenter 2 jumps up is 19 N. It is almost the same regardless of the environment such as temperature and humidity.
- the indenter 2 jumps up from the resin shock absorber 1 in the subsequent inspection. It is possible to determine whether or not the resin shock absorber 1 needs to be replaced simply by detecting whether the collision load is equal to or greater than the reference value S2 or less than the reference value S2. For this reason, similarly to the first embodiment, it is not necessary to perform the measurement using the elevator car at the inspection site, and the inspection can be easily performed.
- the load detector 13 is installed at a relatively low position from the resin shock absorber 1.
- the inspection apparatus 300 according to the present embodiment is higher in height of the apparatus main body than the inspection apparatuses 100 and 200 in which, for example, the height display plate 8 of the first embodiment or the height reference plate 12 of the second embodiment is used. Since the vertical dimension is reduced, the apparatus main body can be reduced in size.
- the possibility of human error occurring in the measurement result can be reduced as compared with the case where the height display plate 8 is used for visual measurement as in the first embodiment, for example.
- FIGS. 15 (a), (b) and (c) showing the outline of the inspection method in the present embodiment are basically shown in FIGS. 1 (a), (b) and (c), respectively. This is the same as the outline of the inspection method of the first embodiment.
- the speed measuring device 15 measures the speed at which the indenter 2 jumps upward from the resin shock absorber 1.
- the speed means a speed in a vertical direction (a direction toward directly above).
- the speed measuring device 15 is fixed, for example, on the side of the support column 5 on which the resin shock absorber 1 is arranged (inside the apparatus main body), and when the indenter 2 passes upwardly through a part of the orbit of the indenter 2 that jumps up. Measure speed.
- the speed measuring device 15 is provided at a position where the height from the resin shock absorber 1 is lower than, for example, the height reference plate 12 in the second embodiment. That is, the speed measuring device 15 detects the passage of the indenter 2 that rises and measures its speed even when the height reached by the indenter 2 is lower than the reference value S1 of the jumping height (see FIG. 2). From the viewpoint of enabling this, it is provided at a position lower than the height reference plate 12 of the second embodiment on the premise that the speed of the indenter 2 having a weak jumping force is basically detected. As shown in FIGS.
- the speed measuring device 15 is basically a member extending in the horizontal direction, and can detect the speed of the indenter 2 passing through a height approximately equal to the vertical height at which the speed measuring device 15 is installed. It is assumed to be a configuration.
- the result of the speed of the indenter 2 measured by the speed measuring device 15 is compared with a reference value prepared in advance. As a result, if it exceeds the reference value, it is determined that the elastic force of the resin shock absorber 1 is large and the force to relieve the impact force due to the collision of the car is large, so it is determined that the replacement of the resin shock absorber 1 is unnecessary. . On the other hand, if the value is below the reference value, it is determined that the elastic force of the resin shock absorber 1 is small and the force for reducing the impact force caused by the collision of the car is small, so it is determined that the resin shock absorber 1 needs to be replaced.
- the magnitude of the speed basically correlates with the magnitude of the jumping height in the first embodiment.
- the method for obtaining the reference value of the speed of the indenter 2 that requires replacement of the resin shock absorber 1 in the present embodiment is basically the method for obtaining the reference value of the jumping height of the indenter 2 of the first embodiment. Although it is the same, this is demonstrated using FIG.
- this graph is basically the same as the graph of FIG. 2 (a) of the first embodiment, and is used for each use time (or accelerated deterioration test) of resin shock absorber 1.
- the average deceleration at the time of collision of the car measured while changing the time taken to be considered as points A1 to A6 is plotted.
- FIG. 15 shows the same time as the time at which points A1 to A6 were measured for the resin shock absorber 1 for which the average deceleration was measured by the car.
- the step of pushing and releasing the indenter 2 into the resin shock absorber 1 in the manner is performed, and the speed measuring device 15 measures the speed of the indenter 2 that has jumped up at that time.
- the results are plotted as points D1 to D6 in FIG.
- a curve showing the relationship between the usage time of the resin shock absorber 1 (time considered to be used in the accelerated deterioration test) and the measured speed of the indenter 2 is obtained.
- the resin shock absorber 1 does not need to be replaced at each of the points A1 to A4 and points D1 to D4 that have a shorter usage time than the replacement time ts, and the usage time is shorter than the replacement time ts.
- the resin shock absorber 1 needs to be replaced.
- the speed of the indenter 2 measured by the speed measuring device 15 varies depending on the height from the uppermost surface of the resin shock absorber 1 where the speed measuring device 15 is installed. Therefore, when obtaining the plot data of the points D1 to D6 in FIGS. 16B and 16C and when measuring the speed of the indenter 2 with respect to the resin shock absorber 1 at the elevator inspection site. Are required so that the values of the above parameters (the height from the top surface of the resin shock absorber 1 on which the speed measuring device 15 is installed) are constant.
- the speed measuring device 15 As the speed measuring device 15 is installed at a lower position from the uppermost surface of the resin shock absorber 1, the speed at which the indenter 2 that has bounced up is measured by the speed measuring device 15 increases. Can be determined with higher accuracy.
- the speed measuring device 15 preferably has a vertical height from the uppermost surface of the resin shock absorber 1 of, for example, 50 cm or more and 80 cm or less, and more preferably 50 cm or more and 70 cm or less. As an example, in the present embodiment, the vertical height of the speed measuring device 15 from the uppermost surface of the resin shock absorber 1 is preferably 70 cm.
- the inspection device 400 of the present embodiment has basically the same configuration as the inspection device 100 of the first embodiment, but is measured above the load applying plate 3.
- the inspection device 100 is different from the inspection device 100 in that it has a speed measuring device 15 as a mechanism.
- the speed measuring device 15 is, for example, substantially the same position as the position where the indenter 2 jumps up in the depth direction of the apparatus main body (up and down direction in FIG. 18), and the indenter 2 jumps up in the width direction of the apparatus main body (left and right direction in FIG. 18). It is preferable to be installed at a position spaced apart from the position (for example, a position to the right of the indenter 2).
- FIGS. 19A, 19B, and 19C the operation of each member in the inspection process of the resin shock absorber 1 using the inspection device 400 of FIGS. This is the same as the operation of each member in the inspection process using the inspection device 100 in the first embodiment shown in 5 (a), (b), and (c).
- FIG. 19 (c) instead of obtaining the height at which the indenter 2 jumps up and reaching by the height display plate 8, in FIG. 19 (c), only the point at which the speed of the indenter 2 is measured by the speed measuring device 15 is shown in FIG. 5 (c). Is different.
- the inspection device 400 is different from the inspection device 100 only in having the speed measuring device 15 as described above, and the other configuration is almost the same as the configuration of the inspection device 100, and therefore the same elements are the same. Reference numerals will be given and description thereof will not be repeated.
- the replacement time point ts that indicates the time until the replacement is required varies depending on the environment such as the temperature and humidity in which the resin shock absorber 1 of the same model number is installed.
- the average deceleration at the time of replacement ts is 9.8 m / s 2 and the speed of the indenter 2 is 40 km / h. It is almost the same regardless of the environment such as humidity.
- the speed of the indenter 2 jumping up from the resin shock absorber 1 is the reference value in the subsequent inspection. It is possible to determine whether or not the resin shock absorber 1 needs to be replaced simply by detecting whether it is greater than or equal to S3 or less than the reference value S3. For this reason, similarly to the first embodiment, it is not necessary to perform the measurement using the elevator car at the inspection site, and the inspection can be easily performed.
- the speed measuring device 15 is installed at a relatively low position from the resin shock absorber 1.
- the inspection device 400 of the present embodiment is higher in height of the device main body than the inspection devices 100 and 200 using, for example, the height display plate 8 of the first embodiment or the height reference plate 12 of the second embodiment. Since the vertical dimension is reduced, the apparatus main body can be reduced in size.
- the possibility of human error occurring in the measurement result can be reduced as compared with the case where the height display plate 8 is used for visual measurement as in the first embodiment, for example.
- the inspection is basically performed using the same inspection method as in Embodiments 1 to 4, but the shape of the indenter 2 is different from those in Embodiments 1 to 4. Accordingly, the configuration of the inspection apparatus is slightly different from those of the first to fourth embodiments.
- the shape of the indenter 2 according to the present embodiment is similar to that of the first embodiment, and has such a hardness that the deformation when being pushed into the resin shock absorber 1 is negligible, and is pushed into the resin shock absorber 1. It is preferable that the shape is such that the surface of the resin shock absorber 1 is not damaged.
- indenter 2 used in the present embodiment is made of a metal such as stainless steel or iron as in the first embodiment, but has a shape extending in a rod shape. . That is, the indenter 2 has a rod-shaped portion 2a extending in a rod shape and a spherical portion 2b formed on one end side with respect to the direction in which the rod-shaped portion 2a extends.
- the side on which the spherical portion 2 b is formed is the side in contact with the resin shock absorber 1.
- FIG. 20 indenter 2 used in the present embodiment is made of a metal such as stainless steel or iron as in the first embodiment, but has a shape extending in a rod shape.
- the indenter 2 has a rod-shaped portion 2a extending in a rod shape and a spherical portion 2b formed on one end side with respect to the direction in which the rod-shaped portion 2a extends.
- the side on which the spherical portion 2 b is formed is the side in contact with
- the indenter 2 may have, for example, a rod-like portion 2a extending like a rod and a polyhedral shape portion 2c formed on one end side with respect to the direction in which the rod-like portion 2a extends.
- Good in this case, the side on which the polyhedral shape portion 2c is formed is the side in contact with the resin shock absorber 1).
- the rod-like portion 2a may be cylindrical or prismatic (for example, a quadrangular prism), but may be cylindrical (especially when the indenter 2 has a spherical portion 2b or a polyhedral-shaped portion 2c). More preferred. Moreover, although not shown in figure, the indenter 2 may be the column shape or the prism shape which the whole has only the rod-shaped part 2a.
- FIGS. 21 (a), (b) and (c) showing the outline of the inspection method in the present embodiment are basically shown in FIGS. 1 (a), (b) and (c), respectively.
- the configuration of the inspection device 500 is different from that of the inspection devices 100 to 400 of the other embodiments described above in that the inspection device 500 includes the indenter pushing jig 16 as its load applying mechanism. ing.
- the indenter pushing jig 16 is disposed above the resin shock absorber 1 with a space therebetween, and as shown by the downward arrow in FIG. 21B and the upward arrow in FIG. It can move in the direction.
- the indenter pushing jig 16 includes a stopper 11 and a load applying plate 3 (not shown in FIG. 21).
- FIG. 21 (a) is the process of FIGS. 1 (a) and 5 (a) of the first embodiment, for example
- FIG. 21 (b) is the process of FIG. 1 (b) and FIG.
- FIG. 21C corresponds to the process of FIG. 1C and FIG. 5C of the first embodiment, respectively.
- FIG. 21A the position of the load applying plate 3 is fixed by the stopper 11 so as to be disposed above the indenter 2.
- the indenter 2 is mounted on the uppermost surface of the resin shock absorber 1. That is, FIG. 21A is a preparatory stage of the step of pushing the indenter 2 into the resin shock absorber 1.
- the uppermost figure among the three figures arranged in the vertical direction is a schematic plan view of the inspection device 500, particularly the indenter pushing jig 16, and the middle figure is the uppermost figure. It is a schematic sectional drawing of the part which follows the AA line in a figure and the lowest figure. The lowermost figure is a schematic sectional view of a portion along the line BB in the central figure.
- tool 16 is also shown in figure from a viewpoint which makes a positional relationship easy to understand (FIG.22 (b), (c) mentioned later). The same applies to.
- the indenter pushing jig 16 has an indenter jumping hole 17 and a load applying plate sliding hole 18 inside thereof.
- the indenter spring-up hole 17 is formed to have an inner wall extending in the direction in which the indenter 2 jumps up (the vertical direction in the figure, ie, the vertical direction), and penetrates the main body of the indenter pushing jig 16 in the vertical direction. Yes.
- the width of the inner wall of the indenter spring-up hole 17 is preferably slightly larger than the width of the indenter 2 in the left-right direction in the figure (in the direction intersecting the direction extending in a rod shape). The width is preferably large enough to jump up along the inner wall of the jumping hole 17.
- the indenter 2 is disposed so that a portion where the rod-shaped portion 2a extends is along the inner wall of the hole 17 for indenting the indenter (so that the rod-shaped portion 2a extends along the vertical direction).
- the load applying plate sliding hole 18 extends in the horizontal direction of the drawing, that is, in the horizontal direction, and thereby intersects (for example, orthogonally) with the indenter jumping hole 17.
- the load applying plate 3 is disposed in the load applying plate sliding hole 18, and the load applying plate 3 is movable along the horizontal direction in which the load applying plate sliding hole 18 extends. .
- One end of the load applying plate sliding hole 18 in the extending direction is an end wall surface 18a formed inside the main body of the indenter pushing jig 16, and the other end thereof is pressed against the indenter. It is an opening at the right end of the main body of the tool 16 in the figure. Further, as described above, the load application plate sliding hole 18 intersects the indenter jumping hole 17, but the first region on the left side (the end wall surface 18 a side) of the crossing indenter lifting hole 17. 18 b and the second region 18 c on the right side of the drawing with respect to the indenter spring-up hole 17.
- the load applying plate 3 has an opening forming portion 3a and an indenter pushing portion 3b.
- the opening forming portion 3a is a region in which an opening is formed for releasing the indenter 2 and causing it to jump upward when this portion enters the indenter lifting hole portion 17.
- the indenter pushing portion 3b is an area where the indenter raising hole portion 17 can be closed in order to push the indenter 2 downward when this portion enters the indenter raising hole portion 17.
- one end of two springs 10 is fixed to the end wall surface 18 a of the load applying plate sliding hole 18, and the other end of the spring 10 is on the left side of the opening forming portion 3 a of the load applying plate 3. It is fixed at the end.
- the stopper 11 is lowered so as to close the right region of the second region 18c, and the load applying plate 3 is pushed leftward by the stopper 11. For this reason, the spring 10 is in the most contracted state, and the load applying plate 3 is in a state of being arranged on the leftmost side.
- the stopper 11 fixes the load applying plate 3 to the left position in the drawing so that it does not move to the right due to the repulsive force against the elastic force of the spring 10.
- the opening forming portion 3a of the load applying plate 3 is accommodated in the first region 18b, and the indenter pushing portion 3b is accommodated in the indenter jumping hole 17 and in the second region 18c (left side of the stopper 11). Accordingly, at this time, the indenter 2 is disposed below the indenter pushing portion 3b (load applying plate sliding hole portion 18) in the indenter jumping hole portion 17 and placed on the uppermost surface of the resin shock absorber 1. It has become a state.
- the entire indenter pushing jig 16 is lowered while maintaining the state in which the stopper 11 pushes the load applying plate 3 to the left as shown in FIG. 22 (a). Accordingly, in the indenter jumping hole 17, the indenter pushing portion 3 b of the load applying plate 3 included in the indenter pushing jig 16 comes into contact with the indenter 2 below and pushes the indenter 2 downward. Apply load. Thus, when the load application plate 3 moves further downward in contact with the indenter 2, the indenter 2 in contact therewith is pushed into the lower resin shock absorber 1 side.
- the stopper 11 is removed so as to move upward while maintaining the state where the indenter 2 is pushed downward.
- the load applying plate 3 moves to the right in the drawing, and the opening of the opening forming portion 3a (the portion where the plate-like member is not disposed) is the indenter jumping hole portion 17. It is disposed directly above the inner indenter 2. That is, the opening of the opening forming portion 3a of the load applying plate 3 releases the downward load that the indenter pushing portion 3b has applied to the indenter 2 until then.
- the inspection device 500 is different from the inspection devices 100 to 400 only in that the indenter pushing jig 16 is provided as described above, and the other configuration is substantially the same as the configuration of the inspection devices 100 to 400, and thus the same. Elements are denoted by the same reference numerals and description thereof is not repeated. Specifically, in FIG. 22, illustration of other apparatus main bodies and measurement mechanisms constituting the inspection apparatus 500 is omitted, but this part is not included in any of the inspection apparatuses 100 to 400 of the first to fourth embodiments. May be used. In other words, any of the measurement methods of Embodiments 1 to 4 can be used as the measurement method of the present embodiment.
- the indenter pushing jig 16 is gripped by a linear guide 7 that is fixed in contact with, for example, the support column 5 of the apparatus main body (for example, similarly to the load applying plate 3 of the first embodiment). Thus, it can move along the direction in which the column 5 extends (along the vertical direction).
- the indenter 2 having the rod-shaped portion 2 a extending in a rod shape is flipped upward while being arranged so as to extend along the inner wall of the hole 17 for indenter jumping.
- the indenter 2 is surely arranged in the vertical direction by making the width of the inner wall of the indenter spring-up hole portion 17 close to the width intersecting with the extending direction of the rod-like portion 2a of the indenter 2 (narrow to some extent).
- the indenter 2 does not jump up in the vertical direction, for example, it jumps up in the oblique direction, the possibility of impairing the reliability of the measurement result can be reduced.
- the inspection device 500 having the indenter pushing jig 16 of the present embodiment may be inspected using the indenter 2 as a spherical object in the first to fourth embodiments.
- the indenter 2 can be surely jumped up in the vertical direction along the inner wall of the hole 17 for indenter jumping, so the reliability of the measurement result Can be improved.
- the resin shock absorber 1 is pushed in by bringing the portion into contact with the uppermost surface of the resin shock absorber 1. In this case, the surface of the resin shock absorber 1 can be prevented from being damaged.
- the indenter 2 has the rod-shaped portion 2a, the risk of loss can be reduced as compared with the case where the indenter 2 is a spherical object.
- 1 resin shock absorber 1 resin shock absorber, 2 indenters, 2a rod-shaped portion, 2b spherical portion, 2c polyhedral shape portion, 3 load applying plate, 3a opening forming portion, 3b indenter pushing portion, 4 foundation, 5 strut, 6 shock absorber fixing plate, 6a 1st fixed area, 6b 2nd fixed area, 7 linear guide, 8 height indicator plate, 8a scale, 9 spring fixed plate, 10 spring, 11 stopper, 12 height reference plate, 13 load detector, 14 ceiling Part, 15 speed measuring device, 16 indenter pushing jig, 17 indenting hole, 18 load applying plate sliding hole, 18a end wall, 18b first region, 18c second region, 100, 200, 300, 400,500 Inspection device.
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Abstract
Description
まずエレベータ用の樹脂製緩衝器に圧子が押し込まれる。圧子を樹脂製緩衝器に押し込む荷重が解放される。荷重を解放させることにより樹脂製緩衝器から圧子が跳ね上がる反発力を示す物性値が測定される。反発力を測定することにより得られた物性値の結果を予め準備された基準値と比較することにより、樹脂製緩衝器の交換の要否が判定される。
(実施の形態1)
まず図1を用いて、本実施の形態における点検方法の概要について説明する。
本実施の形態においては、図2のデータが予め準備されることにより、それ以降はエレベータ用のかごを用いて樹脂製緩衝器1に対する衝撃力を与えることなく、樹脂製緩衝器1が圧子2に与える反発力を示す物性値(跳ね上がる高さ)を測定するだけで、容易に樹脂製緩衝器1の交換要否が判断可能である。
図6および図7を参照して、本実施の形態の点検装置200は、基本的に実施の形態1の点検装置100と同様の構成を有しているが、荷重付与板3の上方に測定機構としての高さ基準板12を有している点において、点検装置100と異なっている。
本実施の形態においても実施の形態1と同様に、図2のデータにより、樹脂製緩衝器1の交換時点tsにおける圧子2の到達する高さの基準値S1が求められる。このようにすれば以降の点検の際には点検装置200にその基準値S1の高さに位置する高さ基準板12を設け、圧子2が高さ基準板12に到達するか否かを検出するだけで、樹脂製緩衝器1の交換要否の判断が可能となる。このため実施の形態1と同様に、点検現場においてエレベータ用のかごを用いた測定を行なう必要がなくなり、点検を簡易に行なうことができる。
本実施の形態における点検方法の概要を示す図10(a),(b),(c)を参照して、基本的にこれらはそれぞれ図1(a),(b),(c)に示す実施の形態1の点検方法の概要と同様である。
交換を要する状態となるまでの時間を示す交換時点tsは、たとえ同一型番の樹脂製緩衝器1であっても、それが設置される温度および湿度などの環境により変化する。しかし少なくとも交換時点tsにおける平均減速度が9.8m/s2であり圧子2の跳ね上がる際の衝突荷重が19Nであることは、同一型番の樹脂製緩衝器1であれば、それが設置される温度および湿度などの環境にかかわらずほぼ同じである。
本実施の形態における点検方法の概要を示す図15(a),(b),(c)を参照して、基本的にこれらはそれぞれ図1(a),(b),(c)に示す実施の形態1の点検方法の概要と同様である。
図16(a)および図16(c)を参照して、かごの平均減速度が9.8m/s2になる交換時点tsにおける圧子2の跳ね上がる速度が、樹脂製緩衝器1を交換すべき基準値として求められる。図16(c)においては樹脂製緩衝器1を交換すべき基準値としての圧子2の速度S3は、約40km/hである。
速度測定器15が樹脂製緩衝器1の最上面からより低い位置に設置されるほど、跳ね上がった圧子2が速度測定器15により測定される速度が大きくなり、樹脂製緩衝器1の交換要否の判定をより精度よく行なうことができる。速度測定器15は、樹脂製緩衝器1の最上面からの鉛直方向の高さがたとえば50cm以上80cm以下であることが好ましく、50cm以上70cm以下であることがより好ましい。一例として、本実施の形態においては、樹脂製緩衝器1の最上面からの速度測定器15の鉛直方向高さが70cmとすることが好ましい。
交換を要する状態となるまでの時間を示す交換時点tsは、たとえ同一型番の樹脂製緩衝器1であっても、それが設置される温度および湿度などの環境により変化する。しかし少なくとも交換時点tsにおける平均減速度が9.8m/s2であり圧子2の速度が40km/hであることは、同一型番の樹脂製緩衝器1であれば、それが設置される温度および湿度などの環境にかかわらずほぼ同じである。
本実施の形態においては、基本的に実施の形態1~4と同様の点検方法を用いて点検がなされるが、圧子2の形状が実施の形態1~4とは異なっている。またこれに伴い、点検装置の構成にも実施の形態1~4とは若干の相違がある。
荷重付与板スライド用孔部18の端部壁面18aにはたとえば2本のばね10の一方端が固定されており、ばね10の他方端は荷重付与板3の開口形成部3aの図の左側の端部に固定されている。
点検装置500は、上記のように圧子押し込み治具16を有する点においてのみ点検装置100~400と異なっており、それ以外の構成は、点検装置100~400の構成とほぼ同じであるため同一の要素については同一の符号を付し、その説明は繰り返さない。具体的には、図22においては、点検装置500を構成する他の装置本体および測定機構の図示が省略されているが、この部分については実施の形態1~4の点検装置100~400のいずれかが用いられてもよい。すなわち本実施の形態の測定方法としては、実施の形態1~4のいずれの測定方法を用いることもできる。なお圧子押し込み治具16は、図示が省略されているが、(たとえば実施の形態1の荷重付与板3と同様に)装置本体のたとえば支柱5に接触固定されているリニアガイド7に把持されており、支柱5の延びる方向に沿って(鉛直方向に沿って)移動可能となっている。
本実施の形態においては、棒状に延びる棒状部2aを有する圧子2が、圧子跳ね上がり用孔部17の内壁に沿って延びるように配置されたまま、上方に跳ね上げられる。このため、特に圧子跳ね上がり用孔部17の内壁の幅を圧子2の棒状部2aの延びる方向に交差する幅に近い幅となるように(ある程度狭く)することにより、圧子2は確実に鉛直方向に沿って上方に跳ね上げられる。したがって圧子2が鉛直方向に跳ね上がらずたとえば斜め方向に跳ね上がるために測定結果の信頼性を損ねる可能性を低減することができる。
Claims (17)
- エレベータ用の樹脂製緩衝器に圧子を押し込む工程と、
前記圧子を前記樹脂製緩衝器に押し込む荷重を解放させる工程と、
前記荷重を解放させる工程により前記樹脂製緩衝器から前記圧子が跳ね上がる反発力を示す物性値を測定する工程と、
前記反発力を測定する工程により得られた前記物性値の結果を予め準備された基準値と比較することにより、前記樹脂製緩衝器の交換の要否を判定する工程とを備える、樹脂製緩衝器の点検方法。 - 前記物性値を測定する工程においては、跳ね上がった前記圧子が到達する前記樹脂製緩衝器からの高さが測定される、請求項1に記載の樹脂製緩衝器の点検方法。
- 前記物性値を測定する工程においては、前記荷重を解放させる工程により前記圧子が跳ね上がり到達する高さの前記基準値の位置に設けられた高さ基準板に到達するか否かが検出され、
前記交換の要否を判定する工程においては、前記圧子が前記高さ基準板に到達しなければ前記樹脂製緩衝器を交換する必要があると判定される、請求項1に記載の樹脂製緩衝器の点検方法。 - 前記物性値を測定する工程においては、跳ね上がった前記圧子の軌道上に設けられた荷重検出装置に前記圧子が衝突する際の荷重が測定される、請求項1に記載の樹脂製緩衝器の点検方法。
- 前記物性値を測定する工程においては、跳ね上がった前記圧子の速度が測定される、請求項1に記載の樹脂製緩衝器の点検方法。
- エレベータ用のかごの可動速度で前記かごを前記樹脂製緩衝器に衝突させた際の前記かごの減速度を測定する工程と、前記圧子を押し込むことによる前記物性値を測定する工程とを、前記樹脂製緩衝器の使用時間を変化させながら複数回行なうことにより、前記減速度を測定する工程により得られる前記減速度が前記樹脂製緩衝器を交換すべき値に達した時点である交換時点を決定する工程と、
前記交換時点における前記圧子を押し込むことによる前記物性値を測定する工程を行なうことにより得られる前記物性値を前記圧子から得られる前記樹脂製緩衝器を交換すべき前記基準値を求める工程とをさらに備える、請求項1~請求項5のいずれか1項に記載の樹脂製緩衝器の点検方法。 - 前記圧子を押し込む工程は、荷重付与機構が前記圧子と接触しながら前記圧子の跳ね上がる方向に沿って延びる支柱に沿って下側へ移動することによりなされ、
前記荷重を解放させる工程は、前記荷重付与機構が前記圧子の跳ね上がる方向に交差する水平方向に沿って延びるリニアガイドに沿って水平方向に移動することによりなされる、請求項1~請求項6のいずれか1項に記載の樹脂製緩衝器の点検方法。 - エレベータ用の樹脂製緩衝器の相対位置を固定するための固定機構を含む装置本体と、
圧子を前記樹脂製緩衝器に押し込む荷重を与え、かつ前記荷重を解放することが可能な荷重付与機構と、
前記荷重が解放された前記圧子が跳ね上がる反発力を示す物性値を測定する測定機構とを備える、樹脂製緩衝器の点検装置。 - 前記圧子は金属製であり、球状または多面体形状である、請求項8に記載の樹脂製緩衝器の点検装置。
- 前記圧子は金属製であり、棒状に延びる形状を有しており、
前記圧子は、前記棒状に延びる形状が延在する方向に対する一方の端部側において、球状または多面体形状を有している、請求項8に記載の樹脂製緩衝器の点検装置。 - 前記測定機構は、跳ね上がった前記圧子が到達する前記樹脂製緩衝器からの高さを前記物性値として測定する高さ表示板である、請求項8~請求項10のいずれか1項に記載の樹脂製緩衝器の点検装置。
- 前記測定機構は、前記樹脂製緩衝器の点検装置の、前記圧子が跳ね上がり到達する高さの基準値の位置に設けられた高さ基準板である、請求項8~請求項10のいずれか1項に記載の樹脂製緩衝器の点検装置。
- 前記測定機構は、跳ね上がった前記圧子の衝突を受けることにより前記圧子の前記測定機構に対する衝突荷重を前記物性値として測定する荷重検出器である、請求項8~請求項10のいずれか1項に記載の樹脂製緩衝器の点検装置。
- 前記測定機構は、跳ね上がった前記圧子の速度を前記物性値として測定する速度測定器である、請求項8~請求項10のいずれか1項に記載の樹脂製緩衝器の点検装置。
- 前記装置本体は、
前記樹脂製緩衝器を載置する土台と、
前記土台に固定され、前記圧子の跳ね上がる方向に沿って延びる支柱と、
前記支柱に固定され、前記圧子の跳ね上がる方向に交差する水平方向に沿って延び、前記荷重付与機構を水平方向に移動可能なリニアガイドとを含み、
前記荷重付与機構が前記支柱に沿って移動することにより前記圧子を前記樹脂製緩衝器に押し込み可能であり、
前記荷重付与機構が前記リニアガイドの延びる方向に移動することにより前記圧子を前記樹脂製緩衝器から解放可能である、請求項8~請求項14のいずれか1項に記載の樹脂製緩衝器の点検装置。 - 前記固定機構は、前記支柱に固定されることにより前記土台に載置された前記樹脂製緩衝器を押さえ込むように固定し、
前記固定機構は、前記樹脂製緩衝器の、前記圧子の跳ね上がる方向側に配置される第1の固定領域と、前記第1の固定領域に交差し前記樹脂製緩衝器の側面側に配置される第2の固定領域とにより前記樹脂製緩衝器を挟み込むように固定可能である、請求項15に記載の樹脂製緩衝器の点検装置。 - 前記荷重付与機構は、前記圧子の跳ね上がる方向に沿って延びる内壁を有する圧子押し込み治具をさらに備える、請求項8~請求項16のいずれか1項に記載の樹脂製緩衝器の点検装置。
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- 2015-05-22 WO PCT/JP2015/064720 patent/WO2016038941A1/ja active Application Filing
- 2015-05-22 US US15/323,593 patent/US9909950B2/en active Active
- 2015-05-22 JP JP2016547723A patent/JP6246380B2/ja active Active
- 2015-05-22 BR BR112017001546-3A patent/BR112017001546A2/ja not_active IP Right Cessation
- 2015-05-22 CN CN201580045739.7A patent/CN106604884B/zh not_active Expired - Fee Related
- 2015-05-22 KR KR1020177006651A patent/KR101891450B1/ko active IP Right Grant
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Also Published As
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JPWO2016038941A1 (ja) | 2017-07-13 |
CN106604884B (zh) | 2019-02-19 |
US9909950B2 (en) | 2018-03-06 |
JP6246380B2 (ja) | 2017-12-13 |
KR101891450B1 (ko) | 2018-08-23 |
KR20170041861A (ko) | 2017-04-17 |
DE112015004181T5 (de) | 2017-05-24 |
US20170138815A1 (en) | 2017-05-18 |
BR112017001546A2 (ja) | 2018-01-30 |
DE112015004181B4 (de) | 2018-12-13 |
CN106604884A (zh) | 2017-04-26 |
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