WO2016017409A1 - ハイブリッド式作業機 - Google Patents
ハイブリッド式作業機 Download PDFInfo
- Publication number
- WO2016017409A1 WO2016017409A1 PCT/JP2015/070012 JP2015070012W WO2016017409A1 WO 2016017409 A1 WO2016017409 A1 WO 2016017409A1 JP 2015070012 W JP2015070012 W JP 2015070012W WO 2016017409 A1 WO2016017409 A1 WO 2016017409A1
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- WIPO (PCT)
- Prior art keywords
- storage device
- cooling
- inverter
- radiator
- heat exchange
- Prior art date
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2058—Electric or electro-mechanical or mechanical control devices of vehicle sub-units
- E02F9/2062—Control of propulsion units
- E02F9/2075—Control of propulsion units of the hybrid type
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/30—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom
- E02F3/32—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom working downwardly and towards the machine, e.g. with backhoes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K11/00—Arrangement in connection with cooling of propulsion units
- B60K11/02—Arrangement in connection with cooling of propulsion units with liquid cooling
- B60K11/04—Arrangement or mounting of radiators, radiator shutters, or radiator blinds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/40—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the assembly or relative disposition of components
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/42—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
- B60K6/44—Series-parallel type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/42—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
- B60K6/48—Parallel type
- B60K6/485—Motor-assist type
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/08—Superstructures; Supports for superstructures
- E02F9/0858—Arrangement of component parts installed on superstructures not otherwise provided for, e.g. electric components, fenders, air-conditioning units
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/08—Superstructures; Supports for superstructures
- E02F9/0858—Arrangement of component parts installed on superstructures not otherwise provided for, e.g. electric components, fenders, air-conditioning units
- E02F9/0866—Engine compartment, e.g. heat exchangers, exhaust filters, cooling devices, silencers, mufflers, position of hydraulic pumps in the engine compartment
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/08—Superstructures; Supports for superstructures
- E02F9/0858—Arrangement of component parts installed on superstructures not otherwise provided for, e.g. electric components, fenders, air-conditioning units
- E02F9/0883—Tanks, e.g. oil tank, urea tank, fuel tank
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/18—Counterweights
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2058—Electric or electro-mechanical or mechanical control devices of vehicle sub-units
- E02F9/2091—Control of energy storage means for electrical energy, e.g. battery or capacitors
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2058—Electric or electro-mechanical or mechanical control devices of vehicle sub-units
- E02F9/2095—Control of electric, electro-mechanical or mechanical equipment not otherwise provided for, e.g. ventilators, electro-driven fans
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2296—Systems with a variable displacement pump
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P3/00—Liquid cooling
- F01P3/20—Cooling circuits not specific to a single part of engine or machine
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P5/00—Pumping cooling-air or liquid coolants
- F01P5/02—Pumping cooling-air; Arrangements of cooling-air pumps, e.g. fans or blowers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B63/00—Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices
- F02B63/04—Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices for electric generators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B63/00—Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices
- F02B63/06—Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices for pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P2050/00—Applications
- F01P2050/24—Hybrid vehicles
Definitions
- the present invention relates to a working machine such as a hydraulic shovel and a wheeled hydraulic shovel, and more particularly to a hybrid working machine using an engine and a motor (electric motor) in combination as a power source.
- a working machine such as a hydraulic shovel and a wheeled hydraulic shovel
- a motor electric motor
- a hydraulic shovel which is a typical example of a working machine, includes an engine as a power source for traveling and work, and drives the hydraulic pump by this engine.
- the hydraulic shovel performs excavation work of soil and the like by operating hydraulic actuators such as a hydraulic motor and a hydraulic cylinder by pressure oil supplied from a hydraulic pump.
- the hybrid work machine includes an engine, an electric motor that generates electric power by being driven by the engine, or assists the driving of the engine by electric power from the electric storage device, an electric storage device that charges electric power supplied to the electric motor, and an electric motor And an inverter for controlling the operation of the circuit.
- the power storage device and the inverter mounted on the hybrid type work machine need to be used under appropriate temperature conditions. Therefore, in addition to the heat exchanger for cooling the engine, the hydraulic pump, etc., the hybrid work machine is provided with a cooling circuit including a radiator for cooling the power storage device and the inverter (Patent Document 1) reference).
- the power storage device and the inverter are united, and the power storage device and the inverter are cooled together using a single cooling circuit provided with a single radiator. It has composition.
- the battery is deteriorated prematurely by being exposed to a high temperature state and the service life is shortened, and therefore, the cooling temperature needs to be set low compared to the inverter.
- the present invention has been made in view of the problems of the prior art described above, and it is an object of the present invention to provide a hybrid type work machine which can cool a power storage device independently from other heating elements.
- the present invention comprises a self-propelled vehicle body provided with a working device on the front side, a counterweight provided on the rear side of the vehicle body to balance the weight of the working device, and the counterweight
- An engine disposed on the front side of the engine to drive a hydraulic pump, an electric motor generating power by being driven by the engine, or an electric motor assisting the drive of the engine by being supplied with electric power, engine cooling water and / or
- the present invention is applied to a hybrid type work machine which is disposed in a heat exchange device upstream chamber which is a side, and includes a power storage device for charging power or discharging power.
- a feature of the present invention is that, in the heat exchange device upstream chamber upstream of the flow direction of the cooling air supplied to the heat exchange device, a radiator for a power storage device for independently cooling the power storage device using a refrigerant; A cooling pump for circulating the refrigerant, and a cooling pipeline connecting the cooling pump and the radiator for the storage battery, wherein the storage pump radiator, the cooling pump, and the cooling pipeline are formed as a closed loop.
- Another object of the present invention is to provide a cooling system for a storage battery.
- the power storage device can be independently cooled separately from the other heating elements by using the power storage device cooling system including the power storage device radiator. Therefore, since the storage system cooling system does not need to cool the heat generating elements other than the storage system, it is possible to set an optimal cooling temperature for cooling the storage system. As a result, since the power storage device can always be kept within the proper temperature range, the power storage device can be operated smoothly and the service life can be improved. In addition, by providing the electric storage device radiator, the cooling pump, and the cooling pipeline that constitute the electric storage device cooling system in the heat exchange device upstream chamber, the entire electric storage device cooling system can be made compact.
- FIG. 1 It is a front view which shows the hydraulic shovel as a hybrid type working machine by embodiment of this invention. It is a top view which shows arrangement
- FIG. 5 is a cross-sectional view of the flow of cooling air supplied to the heat exchange device, the storage device, the radiator for the storage device, the radiator for the inverter, etc., as viewed in the direction of arrows IV-IV in FIG. It is the enlarged plan view which looked at the flow of the cooling air supplied to a heat exchange apparatus, an electrical storage apparatus, the radiator for electrical storage apparatuses, the radiator for inverters, etc. from upper direction. It is a perspective view of the principal part expansion which shows a heat exchange apparatus, an electrical storage apparatus, the radiator for electrical storage apparatuses, the radiator for inverters, etc.
- FIG. 2 is a block diagram schematically showing a hydraulic system and an electric system of a hydraulic shovel.
- FIG. 2 is a cooling system diagram showing a storage system cooling system and an inverter cooling system.
- a hybrid hydraulic shovel 1 is a representative example of a hybrid working machine.
- the vehicle body of the hydraulic shovel 1 is configured of a crawler type lower traveling body 2 capable of self-propelled movement, and an upper revolving structure 3 rotatably mounted on the lower traveling body 2.
- a working device 4 is provided on the front side of the upper swing body 3 so as to be able to move up and down, and using this working device 4 it is possible to carry out a digging operation and the like of earth and sand.
- the lower traveling body 2 includes a track frame having left and right side frames 2A (only the left side is shown), and driving wheels 2B provided on one side in the front and rear directions (length direction) of the side frames 2A.
- An idler wheel 2C provided on the other side in the front and rear directions and a crawler belt 2D wound around a drive wheel 2B and an idler wheel 2C are configured.
- the left and right driving wheels 2B are respectively driven by left and right traveling motors 2E and 2F (see FIG. 9), which are hydraulic motors, and rotate the crawler 2D to cause the hydraulic shovel 1 to travel.
- the work device 4 includes a boom 4A attached to the front side of a pivot frame 5 to be described later, an arm 4B rotatably attached to the tip end of the boom 4A, and a tip end of the arm 4B. And a boom cylinder 4D comprising an oil pressure cylinder for driving the bucket 4C, an arm cylinder 4E, and a bucket cylinder 4F.
- the upper swing body 3 includes a swing frame 5 serving as a base, a cab 6 described later mounted on the swing frame 5, a counterweight 7, an engine 8, a hydraulic pump 9, an assist power generation motor 12, a heat exchange device 13, and storage. It comprises the apparatus 30, the swing motor 31, the inverter apparatus 34, the radiator 42 for electrical storage devices, the radiator 46 for inverters, etc.
- the swing frame 5 is formed in a thick flat plate shape and extends in the front and rear direction, and the swing frame 5 is erected on the bottom plate 5A and faces in the left and right directions. While extending left and right longitudinal plates 5B and 5C extending forward and backward, a plurality of left overhanging beams 5D provided to project leftwardly from the left longitudinal plate 5B, and extending rightward from the right longitudinal plate 5C A plurality of right overhanging beams (not shown) provided, a left side frame 5E fixed to the tip end side of each left overhanging beam 5D and extending forward and backward, and fixed to the tip end side of each right overhanging beam , And a right side frame 5F extending in the rear direction.
- a heat exchange device mounting plate 5G to which a heat exchange device 13 described later is attached and a power storage device 30 described later are mounted on the left side of the rear portion of the swing frame 5 at a position between the left vertical plate 5B and the left side frame 5E.
- a storage device mounting plate 5H is provided (see FIGS. 6 and 7).
- a cab 6 that defines a driver's cab is provided on the front left side of the turning frame 5.
- a driver's seat in which the operator is seated is provided in the cab 6, and a control lever for traveling and a control lever for operation (not shown) are provided around the driver's seat.
- a counterweight 7 is provided on the rear end side of the turning frame 5.
- the engine 8 is disposed on the front side of the counterweight 7 and is disposed on the rear side of the swing frame 5.
- the engine 8 is mounted on the turning frame 5 in a horizontally placed state in which the axis of a crankshaft (not shown) extends in the left and right directions.
- a hydraulic pump 9 and an assist power generation motor 12 described later are attached on the right side of the engine 8.
- a suction type cooling fan 8A is attached to the left side of the engine 8 (opposite to the hydraulic pump 9).
- the cooling fan 8A sucks outside air by being rotated by the engine 8, and supplies the outside air as a cooling air to a heat exchange device 13 or the like described later.
- the flow direction A of the cooling air by the cooling fan 8A is one direction (left, right) along which the axis of the crankshaft (not shown) of the engine 8 extends. I do.
- the hydraulic pump 9 is mounted on the right side (output side) of the engine 8.
- the hydraulic pump 9 is driven by the engine 8 to move the left and right traveling motors 2E and 2F mounted on the hydraulic shovel 1, cylinders 4D, 4E and 4F, and a turning hydraulic motor 32 described later. It supplies pressure oil to the hydraulic actuator.
- a hydraulic oil tank 10 is provided on the front side of the hydraulic pump 9, and the hydraulic oil tank 10 stores hydraulic oil supplied to a hydraulic actuator.
- the control valve 11 is provided on the front side of the engine 8.
- the control valve 11 is composed of a plurality of directional control valves.
- the control valve 11 controls the direction of pressure oil supplied from the hydraulic pump 9 to various hydraulic actuators in response to the operation of an operation lever (not shown) disposed in the cab 6.
- An assist power generation motor (generator motor) 12 as a first electric motor is mounted on the right side (output side) of the engine 8 together with the hydraulic pump 9.
- the assist power generation motor 12 generates electric power by being driven by the engine 8 or assists (drives) the drive of the engine 8 by being supplied with electric power from a power storage device 30 described later. That is, the assist power generation motor 12 has a function as a generator that generates electric power by being driven by the engine 8 and a function as a motor that assists the drive of the engine 8 by the power supplied from the storage device 30 described later. doing.
- the heat exchange device 13 is mounted on the swing frame 5 so as to be located on the left side of the engine 8. As shown in FIGS. 6 to 8, the heat exchange device 13 includes a support frame 14 mounted on the swing frame 5, an intercooler 15 assembled to the support frame 14, a radiator 16, an oil cooler 17, and an air conditioner. A condenser 18, a fuel cooler 19 and the like are included. Thus, the heat exchange device 13 constitutes one unit in which a plurality of members are combined.
- the support frame body 14 includes a front partition plate 14A as a front partition member disposed on the front side (the cab 6 side) of the heat exchange device 13 and a heat exchange device 13 along the left front surface portion of the counterweight 7.
- a rear partition plate 14B as a rear partition member disposed on the rear side and a connecting member 14C that connects the upper portions of the front and rear partition plates 14A and 14B are configured.
- the front partition plate 14A extends from the front side of the heat exchange device 13 toward the left side frame 5E in the left and right directions and also extends in the upper and lower directions.
- the rear partition plate 14B extends from the rear side of the heat exchange device 13 toward the left side frame 5E in the left and right directions and extends in the upper and lower directions.
- the connecting member 14C extends in the front and rear directions, and connects the front partition plate 14A and the upper portion of the rear partition plate 14B. Therefore, the support frame body 14 is formed in the shape of a long box covering the upper part of the intercooler 15, the radiator 16, and the oil cooler 17. Between the front partition plate 14A and the rear partition plate 14B of the support frame 14, a heat exchange device upstream chamber 28 described later is formed upstream of the heat exchange device 13 in the flow direction A of the cooling air. ing.
- the support frame 14 includes an intercooler 15 for cooling air compressed by a turbocharger (not shown), a radiator 16 for cooling engine cooling water, an oil cooler 17 for cooling hydraulic fluid, and air conditioning.
- An air conditioner condenser 18 for cooling a refrigerant for a device (air conditioner) and a fuel cooler 19 for cooling a fuel are assembled.
- the outside air (cooling air) sucked into the heat exchange device upstream chamber 28 by the cooling fan 8A is supplied to the air conditioner condenser 18, the fuel cooler 19, the intercooler 15, the radiator 16 and the oil cooler 17 to make compressed air and engine Cooling water, hydraulic oil, refrigerant for air conditioner, fuel respectively.
- the intercooler 15, the radiator 16, and the oil cooler 17 are disposed in parallel to the flow direction A of the cooling air supplied into the heat exchanger upstream chamber 28 by the cooling fan 8A. ing.
- the air conditioner condenser 18 is disposed upstream of the radiator 16 in the flow direction A of the cooling air, and the fuel cooler 19 is disposed upstream of the oil cooler 17 in the flow direction A of the cooling air.
- the front partition plate 14A and the rear partition plate 14B constituting the support frame 14 it extends forward and backward through the lower side of the air conditioner condenser 18 and the fuel cooler 19.
- the pedestal member 20 is fixed.
- a later-described electric storage device radiator 42 and an inverter radiator 46 are attached.
- a power storage device cooling pump 43 and an inverter cooling pump 47 described later are disposed.
- the building cover 21 is provided on the swing frame 5 at a front side of the counterweight 7.
- the building cover 21 covers the engine 8, the hydraulic pump 9, the assist power generation motor 12, the heat exchange device 13 and the like.
- the upper side of the building cover 21 is configured by the upper surface plate 22 and the engine cover 22A.
- the left side of the building cover 21 is configured by a left front door 24 and a left rear door 25 described later.
- the right side of the building cover 21 is constituted by the right side door 26 (see FIG. 4).
- the front partition cover 23 is provided between the rear side position of the cab 6 and the front partition plate 14A of the support frame 14 that constitutes the heat exchange device 13.
- the front partition cover 23 faces the front partition plate 14A of the support frame 14 at intervals in the front and rear directions, and partitions the front side of the utility chamber 29 described later.
- the left front door 24 is attached to the front partition cover 23 so as to be openable and closable.
- the left front door 24 is rotatably supported by the front partition cover 23 via a hinge member.
- the left front door 24 opens and closes a utility chamber 29, which will be described later, by pivoting forward and backward around the position of the front partition cover 23.
- the left rear door 25 is provided on the rear side of the left front door 24.
- the left rear side door 25 is rotatably supported by a rear partition plate 14B constituting the support frame 14 of the heat exchange device 13 via a hinge member.
- the left rear door 25 opens and closes a heat exchange device upstream chamber 28 described later by pivoting forward and backward around the position of the rear partition plate 14B.
- the engine room 27 is formed in the building cover 21 (see FIG. 4).
- the engine room 27 is defined by an upper surface plate 22 constituting the building cover 21, an engine cover 22 A, a right side door 26, a heat exchange device 13, a counterweight 7 and a hydraulic oil tank 10.
- the engine 8, the hydraulic pump 9, the assist power generation motor 12 and the like are accommodated.
- the heat exchange device upstream chamber 28 is formed on the opposite side to the engine chamber 27 with the heat exchange device 13 in the building cover 21.
- the heat exchange device upstream chamber 28 is a space formed on the upstream side of the heat exchange device 13 in the flow direction A of the cooling air between the front partition plate 14A of the support frame 14 and the rear partition plate 14B. ing.
- the upper part of the heat exchange device upstream chamber 28 is covered by the top plate 22 of the building cover 21 and is opened and closed by the left rear door 25.
- an electric storage device 30, an electric storage device radiator 42, an inverter radiator 46, and the like, which will be described later, are disposed inside the heat exchange device upstream chamber 28.
- the utility room 29 is formed in the building cover 21 on the front side of the heat exchange device upstream room 28.
- the utility room 29 is defined by the top plate 22 and the left front door 24 constituting the building cover 21, the front partition cover 23, and the front partition plate 14A.
- an inverter device 34 described later is disposed in the utility room 29.
- the storage device 30 is disposed upstream of the heat exchange device 13 in the flow direction A of the cooling air supplied to the heat exchange device 13, that is, at a position near the left rear door 25.
- the storage device 30 is configured using, for example, a lithium ion battery, and is mounted on the storage device mounting plate 5H of the revolving frame 5.
- the power storage device 30 charges (stores) electric power generated by the assist power generation motor 12 and regenerative electric power generated by a swing electric motor 33 described later by the swing decelerating operation (regeneration operation) of the upper swing body 3.
- the power storage device 30 discharges (feeds) the charged power to the assist power generation motor 12 and the swing electric motor 33.
- Power storage device 30 may be configured using, for example, a capacitor of an electric double layer other than the battery.
- the power storage device 30 comprises a rectangular parallelepiped casing 30A in which a plurality of battery modules are accommodated, and a box smaller than the casing 30A, and is formed on the casing 30A. It is comprised including the attached connection box (junction box) 30B.
- the casing 30A is formed with a water jacket (not shown) through which cooling water flows.
- Connection box 30B is for connecting between cables 36 and 38 extending from first and second inverters 35 and 37 described later and terminals of power storage device 30.
- an electric circuit (not shown) such as a control unit 30C is accommodated in the connection box 30B, and the electric circuit is supplied with a signal from a control device 39 described later. It controls charging and discharging of the power storage device 30.
- connection box 30B is surrounded by the upper surface 30B1, the front side 30B2, the rear side 30B3, the left side 30B4, and the right side 30B5.
- a protruding portion 30B6 that protrudes rearward is provided.
- a first cable connection port 30D and a second cable connection port 30E are provided side by side in the left and right directions on the front side surface 30B2 of the connection box 30B.
- the first cable connection port 30D is connected with a later-described cable 36 connecting the first inverter 35 and the second cable connection port 30E is connected with the second inverter 37.
- a cable 38 described later is connected.
- a signal line connection port 30F is provided on the rear side 30B3 of the connection box 30B.
- the signal line connection port 30F is connected to a signal line 40A described later that connects the control unit 30C of the power storage device 30 and the control device 39.
- the upper surface 30B1 of the connection box 30B is the upper end position of the power storage device 30.
- the first and second cable connection ports 30D, 30E provided on the front side surface 30B2 of the connection box 30B and the signal line connection port 30F provided on the rear side surface 30B3 of the connection box 30B are the upper surface 30B1 of the connection box 30B. It is located at a lower position.
- the first and second cable connection ports 30D and 30E, the cables 36 and 38 connected thereto, the signal line connection port 30F, and the signal line 40A connected thereto are upward from the upper surface 30B1 of the connection box 30B. Can be suppressed.
- the swing motor 31 is provided at the center of the swing frame 5.
- the swing motor 31 turns the upper swing body 3 with respect to the lower traveling body 2.
- the swing motor 31 includes a swing hydraulic motor 32 driven by pressure oil supplied from the hydraulic pump 9 and a swing electric motor 33 described later attached to the swing hydraulic motor 32. ing.
- the swing electric motor 33 constitutes a second electric motor.
- the swing electric motor 33 rotates the upper swing body 3 on the lower traveling body 2 in cooperation with the swing hydraulic motor 32.
- a water jacket (not shown) through which the cooling water flows is formed in a casing which forms an outer shell of the swing electric motor 33.
- the swing electric motor 33 is driven by the supply of the electric power charged to the power storage device 30, and causes the upper swing body 3 to swing. Further, the swing electric motor 33 generates regenerative electric power by the regeneration operation when the upper swing body 3 decelerates the swing, and charges the electric storage device 30 with the regenerative electric power.
- the swing electric motor 33 has a function as a motor that causes the upper swing body 3 to swing by being supplied with electric power from the power storage device 30 via the cable 38 described later.
- the swing electric motor 33 has a function as a generator for converting kinetic energy of the upper swing body 3 into electric energy at the time of the decelerating of the upper swing body 3.
- the regenerative electric power generated by the swing electric motor 33 is supplied to the power storage device 30 via the cable 38, and the power storage device 30 is charged.
- the electric system of the hydraulic shovel 1 is configured to include the assist power generation motor 12, the power storage device 30, the swing electric motor 33, the inverter device 34 described later, the control device 39 and the like.
- the inverter device 34 is provided in the utility room 29.
- the inverter device 34 is disposed on the front side of the power storage device 30 provided in the heat exchange device upstream chamber 28 (see FIG. 2).
- the inverter device 34 is configured as one unit provided with a first inverter 35 and a second inverter 37 described later.
- the first inverter 35 is located in front of the power storage device 30 and disposed in the utility chamber 29.
- the first inverter 35 controls the operation of the assist power generation motor 12.
- the first inverter 35 is composed of a plurality of switching elements including a transistor, an insulated gate bipolar transistor (IGBT) and the like housed in a casing forming an outer shell, and on / off of each switching element is controlled by the control unit 35A. It is Further, the casing of the first inverter 35 is formed with a water jacket (not shown) through which cooling water flows.
- IGBT insulated gate bipolar transistor
- first inverter 35 and the storage device 30 are connected to each other through a pair of cables (DC buses) 36 on the positive electrode side (plus side) and the negative electrode side (minus side).
- the first inverter 35 converts the power generated by the assist power generation motor 12 into DC power, and supplies the DC power to the power storage device 30 through the cable 36.
- first inverter 35 converts direct current power supplied from power storage device 30 through cable 36 into three-phase alternating current power, and supplies it to assist power generation motor 12. .
- the second inverter 37 is disposed in the utility chamber 29 together with the first inverter 35 in a state of being overlapped with the first inverter 35 at the top and bottom.
- the second inverter 37 controls the operation of the swing electric motor 33.
- the second inverter 37 is composed of a plurality of switching elements housed in a casing forming an outer shell, and the on / off of each switching element is controlled by the control unit 37A. It is. Further, in the casing of the second inverter 37, a water jacket (not shown) through which the cooling water flows is formed.
- the second inverter 37 and the storage device 30 are connected to each other through the pair of cables (DC bus) 38 on the positive electrode side (plus side) and the negative electrode side (minus side).
- DC bus DC bus
- the second inverter 37 converts direct current power supplied via the cable 38 into three-phase alternating current power and supplies it to the swing electric motor 33.
- the swing electric motor 33 generates regenerative electric power by regeneration operation at the time of the swing decelerating of the upper swing body 3
- the second inverter 37 converts the regenerative power by the swing electric motor 33 into direct current power and via the cable 38 Power storage device 30.
- the control device 39 controls the operation of the power storage device 30, the assist power generation motor 12, the swing electric motor 33, and the like.
- Control device 39 is connected to control unit 30C of power storage device 30 via signal line 40A, and connected to control unit 35A of first inverter 35 via signal line 40B. Further, the control device 39 is connected to the control unit 37A of the second inverter 37 via the signal line 40C.
- Control device 39 controls charging or discharging by power storage device 30 by outputting a control signal to control unit 30C of power storage device 30. Further, the control device 39 controls the operation of the assist power generation motor 12 and the swing electric motor 33 by outputting control signals to the control units 35A and 37A of the first and second inverters 35 and 37.
- the storage device cooling system 41 is for independently cooling the storage device 30 separately from the inverter device 34.
- Power storage device cooling system 41 includes a power storage device radiator 42 for cooling power storage device 30 using cooling water as a refrigerant, a power storage device cooling pump 43 for circulating the cooling water, a power storage device radiator 42, and a power storage device. And a power storage device cooling pipeline 44 connected to the cooling pump 43.
- Power storage device cooling system 41 forms a closed loop connected to the water jacket of power storage device 30 (see FIG. 10).
- the heat exchanger for power storage device, the power storage device radiator 42, the power storage device cooling pump 43, and the power storage device cooling pipeline 44 that constitute the power storage device cooling system 41 are located upstream of the heat exchange device 13 in the flow direction A of the cooling air. It is provided in the apparatus upstream chamber 28.
- the storage device radiator 42 is mounted on a pedestal member 20 provided on the support frame 14 of the heat exchange device 13. Accordingly, the storage device radiator 42 is located below the air conditioner condenser 18 that constitutes the heat exchange device 13, and is disposed between the heat exchange device 13 and the storage device 30.
- the storage device radiator 42 cools the storage device 30 by cooling the cooling water flowing through the water jacket provided in the casing 30A of the storage device 30.
- the power storage device radiator 42 has a box shape extending forward and backward on the base member 20, and includes an upper tank 42A into which cooling water heated by the power storage device 30 flows, and a lower tank 42B into which cooled cooling water flows.
- a heat dissipating section (core) 42C is generally provided between the upper tank 42A and the lower tank 42B.
- the heat radiating portion 42C is constituted by a plurality of thin tubes whose upper end side opens to the upper tank 42A and whose lower end side opens to the lower tank 42B, and heat radiating fins connected to the respective thin tubes.
- the heat radiating portion 42C radiates the heat of the cooling water through the radiation fins exposed to the cooling air while the cooling water flowing into the upper tank 42A flows into the lower tank 42B through the respective thin tubes.
- the cooling water heated by the storage device 30 is circulated by the storage device cooling pump 43, flows into the upper tank 42A of the storage device radiator 42, and then flows through the heat radiating portion 42C while being cooled by the cooling fan 8A. It is cooled by the cooling air supplied into the exchange device upstream chamber 28.
- the cooling water radiated by the heat radiating portion 42C is supplied from the lower tank 42B of the electric storage device radiator 42 to the water jacket of the electric storage device 30 through the electric storage device cooling pipeline 44, thereby cooling the electric storage device 30.
- the lower end portion 42D of the heat radiating portion 42C constituting the electric storage device radiator 42 is disposed in substantially the same plane as the upper surface 30B1 of the connection box 30B which is the upper end portion of the electric storage device 30. That is, the lower end portion 42D of the heat radiating portion 42C is disposed at a height position higher than the height of the top surface 30B1 of the connection box 30B.
- the inverter cooling system 45 cools the first and second inverters 35 and 37 and the swing electric motor 33 that constitute the inverter device 34 separately from the power storage device 30.
- the inverter cooling system 45 includes an inverter radiator 46 for cooling the first and second inverters 35 and 37 and the swing electric motor 33 using cooling water as a refrigerant, and other cooling pumps for circulating the cooling water.
- An inverter cooling pump 47 and an inverter cooling pipeline 48 as another cooling pipeline connecting the inverter radiator 46, the first and second inverters 35 and 37, and the swing electric motor 33 to each other. It is done.
- the inverter cooling system 45 forms a closed loop connected to the water jackets of the first and second inverters 35 and 37 and the swing electric motor 33 (see FIG. 10).
- the inverter radiator 46 constituting the inverter cooling system 45 is provided adjacent to the storage device radiator 42 in the heat exchanger upstream chamber 28 located on the upstream side of the heat exchanger 13 in the flow direction of the cooling air. ing.
- the inverter radiator 46 is mounted adjacent to the front side (front partition plate 14A side) of the power storage device radiator 42 on the pedestal member 20 provided on the support frame 14 of the heat exchange device 13 . Accordingly, the inverter radiator 46 is located below the fuel cooler 19 that constitutes the heat exchange device 13 and is disposed between the heat exchange device 13 and the power storage device 30.
- the inverter radiator 46 cools the water jackets of the first and second inverters 35 and 37 and the water jacket of the swing electric motor 33 to cool the first and second inverters 35 and 37 and the second jacket.
- the turning electric motor 33 is cooled.
- the inverter radiator 46 has a box shape extending forward and backward on the base member 20, and an upper tank 46A into which cooling water heated by the first and second inverters 35 and 37 and the swing electric motor 33 flows;
- the lower tank 46B into which the cooled cooling water flows, and a heat radiating portion (core) 46C provided between the upper tank 46A and the lower tank 46B are generally configured.
- the heat radiating portion 46C is configured by a plurality of thin tubes whose upper end side opens to the upper tank 46A and whose lower end side opens to the lower tank 46B, and heat radiating fins connected to the respective thin tubes.
- the heat radiating portion 46C radiates the heat of the cooling water through the radiation fins exposed to the cooling air while the cooling water flowing into the upper tank 46A flows into the lower tank 46B through the respective thin tubes.
- the heat radiating portion 46C is While passing through, it is cooled by the cooling air supplied into the heat exchanger upstream chamber 28 by the cooling fan 8A.
- the cooling water radiated by the radiator 46C is supplied from the lower tank 46B of the inverter radiator 46 to the first and second inverters 35 and 37 and the water jacket of the swing electric motor 33 through the inverter cooling pipeline 48, and the first , Second inverters 35 and 37 and the swing electric motor 33 are cooled.
- the lower end portion 46D of the heat radiating portion 46C constituting the inverter radiator 46 is disposed in substantially the same plane as the upper surface 30B1 of the connection box 30B which is the upper end portion of the power storage device 30. That is, the lower end portion 46D of the heat radiating portion 46C is disposed at a height position higher than the height of the top surface 30B1 of the connection box 30B.
- the storage device 30 and the first and second inverters 35 and 37 can be separately cooled.
- the power storage device 30 can be maintained in an appropriate temperature range by the power storage device radiator 42.
- the first and second inverters 35 and 37 can be maintained in an appropriate temperature range by the inverter radiator 46.
- the storage system 30 is independently cooled using the storage system cooling system 41 provided with the storage system radiator 42 separate from the heat exchange system 13.
- cooling system for power storage device 41 does not have to cool the heat generating elements other than power storage device 30. Accordingly, the storage system cooling system 41 can set an optimal cooling temperature for cooling the storage system 30.
- the storage device radiator 42 and the inverter radiator 46 are upstream of the heat exchange device 13 in the flow direction A of the cooling air flowing into the heat exchange device upstream chamber 28 and are cooled It is arranged parallel to the flow direction A of the wind. Thereby, the cooling air before passing through the heat exchange device 13 and being warmed can be equally supplied to the electric storage device radiator 42 and the inverter radiator 46.
- the inverter device 34 is disposed in the utility chamber 29 on the front side of the power storage device 30 disposed in the heat exchange device upstream chamber 28.
- the inverter radiator 46 is disposed on the front side (front partition plate 14A side) near the inverter device 34 in the heat exchange device upstream chamber 28, and the storage device radiator 42 is for inverter in the heat exchange device upstream chamber 28. It is disposed on the rear side (rear partition plate 14B side) of the radiator 46.
- the arrangement relation between the inverter device 34 and the power storage device 30 in the front and back direction can be matched with the arrangement relation between the inverter radiator 46 and the power storage device radiator 42 in the front and rear direction.
- the power storage device cooling pipeline 44 of the power storage device cooling system 41 and the inverter cooling pipeline 48 of the inverter cooling system 45 can be neatly arranged without overlapping with each other.
- the hybrid hydraulic shovel 1 according to the present embodiment has the above-described configuration, and the operation thereof will be described next.
- the hydraulic pump 9 and the assist power generation motor 12 are driven by the engine 8.
- the pressure oil discharged from the hydraulic pump 9 is subjected to left and right traveling motors 2E and 2F, a turning hydraulic motor 32, and a working device according to the operation of an operation lever (not shown) provided in the cab 6. 4, the boom cylinder 4D, the arm cylinder 4E, and the bucket cylinder 4F.
- the hydraulic shovel 1 performs traveling operation by the lower traveling body 2, turning operation of the upper swing body 3, excavating work by the work device 4, and the like.
- the cooling fan 8A is driven by the engine 8 to draw outside air into the heat exchange device upstream chamber 28.
- the engine chamber 27 is It is discharged to the outside through
- assist power generation motor 12 when the output torque of the engine 8 is larger than the drive torque of the hydraulic pump 9 at the time of operation of the hydraulic shovel 1, the assist power generation motor 12 is driven as a generator by the surplus torque. Thereby, assist power generation motor 12 generates AC power, which is converted into DC power by first inverter 35 and stored in power storage device 30.
- assist power generation motor 12 when the output torque of engine 8 is smaller than the drive torque of hydraulic pump 9, assist power generation motor 12 is driven as a motor by the power from power storage device 30, and assists the drive of hydraulic pump 9 by engine 8 (assist) Do.
- the swing electric motor 33 is driven by the supply of the electric power charged to the power storage device 30, and cooperates with the swing hydraulic motor 32 to swing the upper swing body 3 on the lower traveling body 2.
- the swing electric motor 33 generates AC power (regeneration power) by the regeneration operation when the upper swing body 3 is decelerated to swing.
- the AC power is converted to DC power by the second inverter 37 and stored in the storage device 30.
- the assist power generation motor 12, the swing electric motor 33, and the like are driven. Therefore, the first inverter 35 that controls the assist power generation motor 12 and the second The inverter 37 generates heat and the temperature rises. In addition, the power storage device 30 generates heat and rises in temperature by performing charging and discharging according to the operating condition of the hydraulic shovel 1.
- An inverter cooling system 45 for cooling is provided, and the operation thereof will be described below.
- the storage device cooling system 41 is connected to the water jacket of the storage device 30 by the storage device radiator 42, the storage device cooling pump 43, and the storage device cooling pipeline 44, as shown in FIG. It forms a closed loop. Therefore, when the power storage device cooling pump 43 operates, the coolant (refrigerant) in the water jacket of the power storage device 30 flows into the upper tank 42A of the power storage device radiator 42. The cooling water which has flowed into the upper tank 42A passes through the heat radiating portion 42C and flows into the lower tank 42B.
- the cooling fan 8A is driven by the engine 8 to supply outside air (cooling air) into the heat exchange device upstream chamber 28.
- outside air cooling air
- the cooling air passes through the heat radiating portion 42C of the electric storage device radiator 42, the heat of the cooling water is dissipated.
- the cooled coolant flows into the lower tank 42B of the electric storage device radiator 42, and the radiated cooling water flows from the lower tank 42B through the electric storage device cooling pipeline 44 to the water jacket of the electric storage device 30 (casing 30A). Supplied to
- the cooling water whose temperature has been raised by the storage device 30 is circulated between the water jacket of the storage device 30 and the storage device radiator 42 by the storage device cooling pump 43, while the heat exchange device upstream chamber 28 It is cooled by the cooling air supplied to the inside.
- the storage system 30 can be always maintained in an appropriate temperature range by the storage system cooling system 41.
- the inverter cooling system 45 includes a water jacket of the swing electric motor 33, a water jacket of the first and second inverters 35 and 37, an inverter radiator 46, an inverter cooling pump 47, and an inverter cooling pipeline 48. And form a closed loop. Therefore, when the inverter cooling pump 47 operates, the cooling water (refrigerant) in the water jackets of the first and second inverters 35 and 37 and the swing electric motor 33 flows into the upper tank 46A of the inverter radiator 46. The cooling water flowing into the upper tank 46A passes through the heat radiating portion 46C and flows into the lower tank 46B.
- the cooling water whose temperature has been raised by the first and second inverters 35 and 37 and the swing electric motor 33 is transferred to the first and second inverters 35 and 37 and the swing electric motor 33 by the inverter cooling pump 47. While circulating between the water jacket and the inverter radiator 46, the air is cooled by the cooling air supplied into the heat exchanger upstream chamber 28. As a result, the inverter cooling system 45 can always keep the first and second inverters 35 and 37 and the swing electric motor 33 in an appropriate temperature range.
- the hydraulic shovel 1 includes a storage system cooling system 41 forming a closed loop by the storage system radiator 42, the storage system cooling pump 43, and the storage system cooling pipeline 44. doing.
- the storage system cooling system 41 is disposed in the heat exchange apparatus upstream chamber 28 upstream of the heat exchange apparatus 13 in the flow direction A of the cooling air, and is connected to the water jacket of the storage system 30.
- cooling system 41 for storage device can cool storage device 30 independently from other heating elements such as inverter device 34, so the cooling temperature optimum for cooling storage device 30 can be reduced. It can be set. As a result, since power storage device 30 can always be kept within an appropriate temperature range by power storage device cooling system 41, power storage device 30 can always be operated smoothly, and the service life of power storage device 30 is also improved. be able to.
- the entire storage device cooling system 41 can be made compact. .
- the workability at the time of maintenance on the storage system cooling system 41 can be enhanced.
- inverter cooling system 45 can cool inverter device 34 separately from power storage device 30 using inverter radiator 46. Therefore, the cooling system 45 for inverters can set the cooling temperature optimal for cooling the inverter apparatus 34 and the turning electric motor 33, and can cool these efficiently. As a result, the inverter device 34 can be maintained within an appropriate temperature range, and the first and second inverters 35, 37 of the inverter device 34 can always be operated smoothly.
- the storage device radiator 42 and the inverter radiator 46 are disposed upstream of the heat exchange device 13 in the flow direction A of the cooling air and parallel to the flow direction A of the cooling air.
- the cooling air before passing through the heat exchange device 13 and being warmed can be equally supplied to the electric storage device radiator 42 and the inverter radiator 46.
- power storage device 30 and first and second inverters 35 and 37 of inverter device 34 can be efficiently cooled.
- the power storage device 30 is disposed in the heat exchange device upstream chamber 28 located upstream of the heat exchange device 13 with respect to the flow direction A of the cooling air supplied to the heat exchange device 13. It is arranged.
- An inverter device 34 is disposed on the front side (cab 6 side) of the power storage device 30. Therefore, in the present embodiment, for example, as in the prior art, in comparison with the case where the power storage device and the inverter device are disposed above and below the heat exchange device on the upstream side in the flow direction of the cooling air. Thus, it is possible to prevent the storage device 30 and the inverter device 34 from obstructing the cooling air, and to supply the heat exchange device 13 with a sufficient amount of cooling air.
- the electric storage device radiator 42 is disposed on the rear side (the counterweight 7 side) of the inverter radiator 46. Accordingly, the arrangement relationship between the inverter device 34 and the power storage device 30 in the front and back directions can be matched with the arrangement relationship between the inverter radiator 46 and the power storage device radiator 42 in the front and rear directions. As a result, the power storage device cooling pipeline 44 configuring the power storage device cooling system 41 and the inverter cooling pipeline 48 configuring the inverter cooling system 45 can be neatly arranged without overlapping with each other. As a result, for example, the workability when performing maintenance work on the storage system cooling system 41 and the inverter cooling system 45 can be enhanced.
- the heat exchange device upstream chamber 28 includes the front partition plate 14A disposed on the front side of the heat exchange device 13 and the rear partition plate 14B disposed on the rear side of the heat exchange device 13. And a space formed upstream of the heat exchange device 13 in the flow direction A of the cooling air.
- a storage device radiator 42 and an inverter radiator 46 are disposed in the heat exchange device upstream chamber 28.
- a large amount of cooling air from the cooling fan 8A can be supplied to the electric storage device radiator 42 and the inverter radiator 46 without loss, and the electric storage device 30 and the first and second inverters 35 and 37 can be cooled. Can be promoted.
- Hydraulic excavator 1 is provided on upper surface side of casing 30A of power storage device 30 with connection box 30B surrounded by upper surface 30B1, front side 30B2, rear side 30B3, left side 30B4 and right side 30B5.
- the front side 30B2 of the connection box 30B is provided with first and second cable connection ports 30D, 30E
- the rear side 30B3 of the connection box 30B is provided with a signal line connection port 30F.
- the cables 36 and 38 connected to the first and second cable connection ports 30D and 30E and the signal line 40A connected to the signal line connection port 30F protrude upward from the upper surface 30B1 of the connection box 30B. It is possible to suppress the problem and prevent the obstruction of the cooling air supplied to the heat exchanger upstream chamber 28. As a result, sufficient cooling air can be supplied to the storage device radiator 42 and the inverter radiator 46.
- connection box 30B in which lower end portion 42D of heat radiating portion 42C of radiator 42 for power storage device and lower end portion 46D of heat radiating portion 46C of radiator 46 for inverter are upper end portions of power storage device 30. Is disposed at a height position higher than the height of the upper surface 30B1.
- the cooling air supplied into the heat exchange device upstream chamber 28 by the cooling fan 8A is not disturbed by the casing 30A or the connection box 30B of the power storage device 30, and the heat radiating portion 42C of the power storage device radiator 42 and the inverter It is supplied to the heat radiating portion 46C of the radiator 46.
- the inverter device 34 can be efficiently cooled by the inverter radiator 46, and the power storage device 30 can be efficiently cooled by the power storage device radiator 42.
- the inverter device 34 is exemplified as the inverter device 34 by two inverters of the first inverter 35 and the second inverter 37.
- the present invention is not limited to this.
- the inverter device may be configured by a single inverter, or may be configured by three or more inverters.
- the embodiment exemplifies a case where the inverter cooling system 45 cools the swing electric motor 33 together with the inverter device 34.
- the present invention is not limited to this, and another cooling system for cooling the swing electric motor 33 may be provided separately from the inverter device 34.
- the crawler type hydraulic shovel 1 provided with the crawler belt 2D has been described as an example of the hybrid type work machine.
- the present invention is not limited to this, and can be widely applied to various working machines such as, for example, a wheeled hydraulic excavator equipped with wheels, a wheel loader, a forklift, and a dump truck.
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Abstract
Description
3 上部旋回体(車体)
4 作業装置
7 カウンタウエイト
8 エンジン
8A 冷却ファン
9 油圧ポンプ
12 アシスト発電モータ(第1の電動機)
13 熱交換装置
14A 前仕切板
14B 後仕切板
28 熱交換装置上流室
30 蓄電装置
30B 接続箱
30B1 上面
30B2 前側面(側面)
30B3 後側面(側面)
30D 第1のケーブル接続口
30E 第2のケーブル接続口
30F 信号線接続口
33 旋回電動モータ(第2の電動機)
34 インバータ装置
35 第1のインバータ
37 第2のインバータ
38 ケーブル
39 制御装置
40A,40B,40C 信号線
41 蓄電装置用冷却システム
42 蓄電装置用ラジエータ
42A,46A アッパタンク
42B,46B ロアタンク
42C,46C 放熱部
42D,46D 下端部
43 蓄電装置用冷却ポンプ
44 蓄電装置用冷却管路
45 インバータ用冷却システム
46 インバータ用ラジエータ
47 インバータ用冷却ポンプ(他の冷却ポンプ)
48 インバータ用冷却管路(他の冷却管路)
Claims (5)
- 前側に作業装置(4)が設けられた自走可能な車体(3)と、該車体(3)の後側に設けられ前記作業装置(4)との重量バランスをとるカウンタウエイト(7)と、該カウンタウエイト(7)の前側に配置され油圧ポンプ(9)を駆動するエンジン(8)と、該エンジン(8)によって駆動されることにより電力を発電し、または電力が供給されることにより前記エンジン(8)の駆動を補助する電動機(12)と、エンジン冷却水および/または作動油を含む流体を冷却する熱交換装置(13)と、該熱交換装置(13)に冷却風を供給する冷却ファン(8A)と、前記熱交換装置(13)に供給される冷却風の流れ方向に対して前記熱交換装置(13)よりも上流側である熱交換装置上流室(28)に配置され、電力を充電しまたは電力を放電する蓄電装置(30)とを備えてなるハイブリッド式作業機において、
前記熱交換装置(13)に供給される冷却風の流れ方向の上流側である前記熱交換装置上流室(28)には、冷媒を用いて前記蓄電装置(30)を単独で冷却する蓄電装置用ラジエータ(42)と、冷媒を循環させる冷却ポンプ(43)と、該冷却ポンプ(43)と前記蓄電装置用ラジエータ(42)との間を接続する冷却管路(44)とを設け、
前記蓄電装置用ラジエータ(42)、前記冷却ポンプ(43)、前記冷却管路(44)によって閉ループとして形成された蓄電装置用冷却システム(41)を構成したことを特徴とするハイブリッド式作業機。 - 前記エンジン(8)によって駆動される前記電動機である第1の電動機(12)とは別個に、前記蓄電装置(30)から供給される電力により駆動され、または回生動作によって発電した回生電力を前記蓄電装置(30)に充電する第2の電動機(33)を設け、
前記第1の電動機(12)の動作を制御する第1のインバータ(35)と、前記第2の電動機(33)の動作を制御する第2のインバータ(37)とからなるインバータ装置(34)を設け、
前記第1,第2のインバータ(35),(37)を冷却するインバータ用ラジエータ(46)を設け、
前記インバータ用ラジエータ(46)は、冷媒を循環させる他の冷却ポンプ(47)と、該他の冷却ポンプ(47)と前記インバータ用ラジエータ(46)との間を接続する他の冷却管路(48)とにより閉ループとして形成されたインバータ用冷却システム(45)を構成してなる請求項1に記載のハイブリッド式作業機。 - 前記蓄電装置用冷却システム(41)の前記蓄電装置用ラジエータ(42)は、前記熱交換装置上流室(28)内で前記冷却風の流れ方向において前記熱交換装置(13)と前記蓄電装置(30)との間に配置する構成としてなる請求項1に記載のハイブリッド式作業機。
- 前記蓄電装置用ラジエータ(42)は、冷却すべき冷媒が流入するアッパタンク(42A)と、冷却された冷媒が流入するロアタンク(42B)と、前記アッパタンク(42A)と前記ロアタンク(42B)との間に設けられ冷媒の熱を冷却風中に放熱する放熱部(42C)とを有し、
前記蓄電装置用ラジエータ(42)の前記放熱部(42C)の下端部は、前記蓄電装置(30)の上面(30B1)の高さ以上の高さ位置に配置する構成としてなる請求項1に記載のハイブリッド式作業機。 - 前記熱交換装置上流室(28)は、前記車体(3)の前,後方向において前記熱交換装置(13)の前側で左,右方向に延びる前仕切部材(14A)と、前記車体(3)の前,後方向において前記熱交換装置(13)の後側で前記カウンタウエイト(7)に沿って左,右方向に延びる後仕切部材(14B)とにより囲まれ、冷却風の流れ方向の上流側に形成される空間により構成してなる請求項1に記載のハイブリッド式作業機。
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