WO2016003107A1 - 편광판의 제조방법 및 편광판 - Google Patents
편광판의 제조방법 및 편광판 Download PDFInfo
- Publication number
- WO2016003107A1 WO2016003107A1 PCT/KR2015/006423 KR2015006423W WO2016003107A1 WO 2016003107 A1 WO2016003107 A1 WO 2016003107A1 KR 2015006423 W KR2015006423 W KR 2015006423W WO 2016003107 A1 WO2016003107 A1 WO 2016003107A1
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- WIPO (PCT)
- Prior art keywords
- polarizer
- polarization
- polarizing plate
- region
- film
- Prior art date
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- G02B5/3041—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
- G02B5/305—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers
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- G02B5/3041—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
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- B32B2457/202—LCD, i.e. liquid crystal displays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2551/00—Optical elements
Definitions
- the present specification relates to a method of manufacturing a polarizing plate and a polarizing plate.
- a liquid crystal display is a display that visualizes polarization due to the switching effect of liquid crystal, and is used in various categories ranging from large-sized TVs as well as small and medium-sized displays such as wristwatches, electronic calculators, and cellular phones.
- a liquid crystal display device must attach a polarizer or a polarizer to the outer surface of the liquid crystal cell, and in this process, the visibility of the lens is degraded due to the inherent transmittance of the polarizer that is less than 50% by covering the camera lens exposed to the outside. Problem occurs.
- the present specification is to provide a method of manufacturing a polarizing plate and a polarizing plate.
- One embodiment of the present specification providing a polyvinyl alcohol-based polarizer salted with at least one or more of iodine and dichroic dye; Providing a protective film and a release film on one surface of the polarizer; And locally contacting a decolorizing solution to the other surface of the polarizer to form at least one polarization canceling area,
- the release film is provided on the opposite side of the surface facing the polarizer of the protective film, the polarization cancellation area has a transmittance of 80% or more and a polarization degree of 10% or less in the 400nm to 800nm wavelength band, the polarization cancellation
- the maximum sagging depth of the region provides a polarizing plate manufacturing method of 10 ⁇ m or less.
- the polyvinyl alcohol polarizer salted with at least one or more of iodine and dichroic dye; And a protective film provided on at least one surface of the polyvinyl alcohol-based polarizer,
- the polyvinyl alcohol-based polarizer has at least one polarization canceling region, the polarization canceling region has a single transmittance of 80% or more and a polarization of 10% or less in the wavelength range 400nm to 800nm, the maximum sagging of the polarization canceling region ) Provides a polarizing plate having a depth of 10 ⁇ m or less.
- the display panel In addition, an exemplary embodiment of the present specification, the display panel; And the polarizing plates attached to one or both surfaces of the display panel.
- the method of manufacturing a polarizing plate according to an exemplary embodiment of the present specification minimizes fine wrinkles by suppressing a phenomenon in which a polarizer absorbs water and swells during decolorization, thereby providing a polarizing plate having excellent surface roughness and haze of a polarization resolution region. .
- the method of manufacturing a polarizing plate according to an exemplary embodiment of the present specification may provide a polarizing plate having improved appearance by minimizing sagging in the direction of a protective film during decolorization.
- the method of manufacturing a polarizing plate according to an exemplary embodiment of the present specification minimizes sagging in the direction of the protective film during decolorization, and thus an adhesive may be uniformly applied to the surface of the polarizer, thereby protecting the polarizer.
- the defect rate can be reduced when attaching.
- the polarizing plate according to the exemplary embodiment of the present specification minimizes the maximum sagging depth of the polarization canceling area, thereby realizing a clear image quality when the camera module is mounted in the polarization canceling area.
- the polarizing plate according to the exemplary embodiment of the present specification has a small bending occurrence phenomenon in the polarization elimination region, thereby minimizing external appearance phenomena of the polarizing plate.
- the polarizing plate according to the exemplary embodiment of the present specification may exhibit excellent performance by minimizing the distortion phenomenon of the polarization resolution region.
- 1 is a view showing the cause of the sagging (sagging) in the polarizer manufacturing process.
- FIG. 2A illustrates the depth of the sagging region measured by using a white light 3D measuring device on the surface of the polarization canceling region in the polarizing plate according to Example 1.
- FIG. 2A illustrates the depth of the sagging region measured by using a white light 3D measuring device on the surface of the polarization canceling region in the polarizing plate according to Example 1.
- FIG. 2B illustrates a 3D photograph of a polarizing plate according to Example 1 in which a surface of a polarization cancellation area is photographed using a white light 3D measuring device.
- FIG. 3A illustrates a depth of a sagging region measured by a white light 3D measuring device on a surface of a polarization canceling region in the polarizing plate according to Comparative Example 1.
- FIG. 3B illustrates a 3D photograph of a polarizing plate according to Comparative Example 1 in which a surface of a polarization cancellation area is photographed using a white light 3D measuring device.
- the polarizing plate is dark black because it is dyed with iodine and / or dichroic dye in the entire area of the polarizing plate, and as a result, it is difficult to impart various colors to the display device.
- problems such as absorbing more than 50% of the amount of light in the polarizing plate is lowered the visibility of the camera lens.
- the physical method as described above degrades the appearance of the image display apparatus and may damage the polarizing plate due to the nature of the punching process.
- the perforated portion of the polarizing plate should be formed in an area sufficiently far from the corner.
- the bezel part of the image display device is relatively widened.
- NARROW BEZEL design trend to realize the large screen of the company has a problem that deviates.
- the camera module is mounted on the perforated portion of the polarizing plate as described above, the camera lens is exposed to the outside, and thus there is a problem that contamination and damage of the camera lens are likely to occur when used for a long time.
- the present specification is to provide a chemical method that does not physically puncture, do not harm the appearance, and enables the polarization removal by a simple process.
- the present invention aims to provide a chemical method capable of reducing haze by minimizing fine wrinkles and surface roughness that may occur in the polarization canceling area, and minimizing a phenomenon in which bending occurs in the polarization canceling area.
- the present inventors in contrast to physical removal methods such as punching and cutting, in the case where the decolorizing solution is selectively contacted with a part of a polyvinyl alcohol-based polarizer in which iodine and / or a dichroic dye is dyed to form a polarization-resolving region locally, It was found that no perforation occurred, and the protective film and the release film were first laminated on one surface of the polarizer, followed by a decolorization process, thereby suppressing swelling of the polarizer, thereby minimizing fine wrinkles in the polarization resolution region.
- the polarizer when the polarizer is locally discolored after laminating a protective film on one surface of the polarizer without a release film, the protective film and the polarizer are adhered to each other, so that swelling and wrinkles can be suppressed to some extent. It was difficult to suppress the sagging phenomenon.
- the present inventors have found that when the release film is provided on the protective film, the sagging phenomenon according to the shrinking force of the polarizer can be greatly improved when the polarizer is decolorized. Specifically, the inventors have found that by laminating the release film on one surface of the protective film and proceeding a decolorization process, sagging due to MD shrinkage caused by swelling of the polarizer can be minimized.
- wrinkles can be suppressed by laminating a protective film before contacting the decolorizing solution, but the protective film and the polarizer are protected by the force of the polarizer contracting during the decolorizing process due to swelling of the stretched polarizer. Sagging, which sags towards the film, occurs. Referring to FIG. 1, when the decolorizing solution comes into contact with the polarizer, the stretched polarizer contracts, thereby generating a force for the protective film to withstand the contraction. As a result, the polarizer and the protective film are directed in the protective film direction. Sagging occurs in the convex form.
- the present specification provides a polarizer having improved appearance of a polarization canceling region and a method of manufacturing the same.
- One embodiment of the present specification provides a polyvinyl alcohol polarizer salted with at least one or more of iodine and dichroic dye; Providing a protective film and a release film on one surface of the polarizer; And locally contacting a decolorizing solution to the other surface of the polarizer to form at least one polarization canceling area,
- the release film is provided on the opposite side of the surface facing the polarizer of the protective film, the polarization cancellation area has a transmittance of 80% or more and a polarization degree of 10% or less in the 400nm to 800nm wavelength band, the polarization cancellation
- the maximum sagging depth of the region provides a polarizing plate manufacturing method of 10 ⁇ m or less.
- furnace may mean “lamination”.
- unitary transmittance is represented by the average value of the transmittance
- the “single transmittance” and “polarization degree” of this specification are the value measured using the JASCO V-7100 model.
- the maximum sagging depth in the polarization elimination area may be adjusted to 10 ⁇ m or less.
- the maximum sagging depth of the polarization cancellation area may be 8 ⁇ m or less, 7 ⁇ m or less, or 6 ⁇ m or less.
- the polyvinyl alcohol polarizer may be manufactured by a method of manufacturing PVA polarizers well known in the art, or a commercially available polyvinyl alcohol polarizer may be purchased and used.
- Providing the polyvinyl alcohol-based polarizer is not limited to this, for example, for example, dyeing step of dyeing a polyvinyl alcohol-based polymer film with iodine and / or dichroic dye, It may be carried out through a crosslinking step of crosslinking the polyvinyl alcohol-based film and a dye and a stretching step of stretching the polyvinyl alcohol-based film.
- the dyeing step is for dyeing the iodine molecules and / or dichroic dye on the polyvinyl alcohol-based film, the iodine molecules and / or dichroic dye molecules absorb light vibrating in the stretching direction of the polarizer, and the vertical direction By passing the light vibrating, it is possible to obtain a polarized light having a specific vibration direction.
- the dyeing may be performed by, for example, impregnating a polyvinyl alcohol-based film in a treatment bath containing a solution containing an iodine solution and / or a dichroic dye.
- water is generally used as the solvent used in the solution of the dyeing step, but an appropriate amount of an organic solvent having compatibility with water may be added.
- iodine and / or dichroic dye may be used in an amount of 0.06 parts by weight to 0.25 parts by weight with respect to 100 parts by weight of the solvent.
- the transmittance of the polarizer prepared after stretching may satisfy the range of 40.0% to 47.0%.
- auxiliary agent such as an iodide compound in order to improve the dyeing efficiency
- the auxiliary agent in a ratio of 0.3 parts by weight to 2.5 parts by weight with respect to 100 parts by weight of the solvent.
- the reason for adding an auxiliary agent such as the iodide compound is to increase the solubility of iodine in water because the solubility in water is low in the case of iodine.
- the mixing ratio of the iodine and the iodide compound is preferably 1: 5 to 1:10 by weight.
- the temperature of the treatment bath is less than 25 °C dyeing efficiency may be lowered, if it exceeds 40 °C may cause a lot of sublimation of iodine may increase the amount of iodine used.
- the time for immersing the polyvinyl alcohol-based film in the treatment bath is preferably about 30 seconds to 120 seconds. If the immersion time is less than 30 seconds, the dyeing may not be uniformly made on the polyvinyl alcohol-based film, and if the immersion time exceeds 120 seconds, the dyeing is saturated and it is not necessary to immerse any more.
- the crosslinking step is to allow the iodine and / or dichroic dye to be adsorbed onto the polyvinyl alcohol polymer matrix, and a deposition method in which a polyvinyl alcohol-based film is immersed in a crosslinking bath containing an aqueous solution of boric acid is generally used.
- the present invention is not limited thereto, and the polyvinyl alcohol-based film may be applied by a coating method or a spraying method for applying or spraying a solution containing a crosslinking agent.
- the solvent used in the solution of the cross-linking bath is generally used water, an appropriate amount of an organic solvent having compatibility with water may be added, the cross-linking agent is 0.5 to 5.0 parts by weight based on 100 parts by weight of the solvent May be added in portions.
- the crosslinking agent when the crosslinking agent is contained in less than 0.5 parts by weight, the crosslinking in the polyvinyl alcohol-based film is insufficient, the strength of the polyvinyl alcohol-based film in water may fall, if exceeding 5.0 parts by weight, excessive crosslinking is formed It is possible to reduce the stretchability of the polyvinyl alcohol-based film.
- boron compounds such as boric acid and borax, glyoxal, glutaraldehyde, etc. are mentioned, These can be used individually or in combination. However, the present invention is not limited thereto.
- the temperature of the cross-linking bath depends on the amount and the stretching ratio of the cross-linking agent, but is not limited to this, it is generally preferred that the 45 °C to 60 °C.
- the temperature of the crosslinking bath is controlled at high temperature conditions in order to improve the mobility of the polyvinyl alcohol-based film chains. Adjust the temperature.
- the polarizing plate manufacturing method according to the exemplary embodiment of the present specification is a process in which stretching is performed five times or more, the temperature of the crosslinking bath must be maintained at 45 ° C. or higher to improve the stretchability of the polyvinyl alcohol-based film.
- the time for immersing the polyvinyl alcohol-based film in the crosslinking bath is preferably about 30 seconds to 120 seconds. If the immersion time is less than 30 seconds, the crosslinking may not be uniformly made in the polyvinyl alcohol-based film, and if it exceeds 120 seconds, the crosslinking is saturated and it is not necessary to immerse any more.
- the stretching in the stretching step is to orient the polymer chain of the polyvinyl alcohol-based film in a certain direction
- the stretching method can be divided into wet stretching method and dry stretching method, dry stretching method again inter-roll stretching
- the wet stretching method is classified into a tenter stretching method, an inter-roll stretching method, and the like by a method, a heating roll stretching method, a compression stretching method, a tenter stretching method, and the like.
- the stretching step it is preferable to stretch the polyvinyl alcohol-based film at a stretching ratio of 4 to 10 times. Because, in order to impart polarization performance to the polyvinyl alcohol-based film, the polymer chains of the polyvinyl alcohol-based film should be oriented, and the chain orientation may not sufficiently occur at a draw ratio of less than 4 times, and a poly at a draw ratio of more than 10 times. This is because the vinyl alcohol film chain may be cut.
- the stretching is preferably stretched at a stretching temperature of 45 °C to 60 °C.
- the stretching temperature may vary depending on the content of the crosslinking agent, and at a temperature of less than 45 ° C., the fluidity of the polyvinyl alcohol-based film chain may be lowered, thereby reducing the stretching efficiency.
- the stretching temperature is higher than 60 ° C., the polyvinyl alcohol-based film This is because it may soften and weaken the strength.
- the stretching step may be carried out simultaneously or separately with the dyeing step or crosslinking step.
- the stretching may be performed by a polyvinyl alcohol-based film alone, or after laminating the base film on the polyvinyl alcohol-based film, it may be carried out by a method of stretching the polyvinyl alcohol-based film and the base film together.
- a method of stretching the polyvinyl alcohol-based film and the base film together When the latter two systems draw a thin polyvinyl alcohol-based film (for example, a PVA film having a thickness of 60 ⁇ m or less), it is used to prevent the polyvinyl alcohol-based film from breaking during the stretching process. It can be used to make thin PVA polarizers.
- polymer films having a maximum draw ratio of 5 times or more under a temperature condition of 20 ° C. to 85 ° C. may be used.
- the said maximum draw ratio means the draw ratio immediately before a break generate
- stacking method of the said base film and a polyvinyl alcohol-type film is not specifically limited.
- the base film and the polyvinyl alcohol-based film may be laminated via an adhesive or a pressure-sensitive adhesive, or may be laminated by placing a polyvinyl alcohol-based film on a base film without a separate medium.
- the resin forming the base film and the resin forming the polyvinyl alcohol-based film may be carried out by a method of co-extrusion, or may be carried out by coating a polyvinyl alcohol-based resin on the base film.
- the base film may be removed by removing from the polarizer after the stretching is completed, it may be carried out to the next step without removing.
- the base film may be used as a polarizer protective film to be described later.
- the providing of the protective film and the release film may include providing a release film on one surface of the protective film, and then providing a surface on which the release film of the protection film is not provided to the polarizer or a protective film on one surface of the polarizer.
- the protective film may be performed by a method of providing a release film on an opposite surface of the surface opposite to the polarizer.
- the release film may be provided on an opposite surface of the surface facing the polarizer of the protective film. Specifically, by the step of providing the protective film and the release film, it is possible to achieve a laminated structure of the polarizer / protective film / release film.
- the step of providing the protective film and the release film is performed before the step of forming the polarization canceling area. Can be.
- the protective film is a film for protecting a polarizer having a very thin thickness, and refers to a transparent film attached to one surface of the polarizer, and a film having excellent mechanical strength, thermal stability, moisture shielding, and isotropy may be used.
- acetate type such as triacetyl cellulose (TAC), polyester type, polyether sulfone type, polycarbonate type, polyamide type, polyimide type, polyolefin type, cycloolefin type, polyurethane type, acrylic resin film, etc. May be used, but is not limited thereto.
- the protective film may be an isotropic film, may be an anisotropic film given a compensation function such as retardation, it may be composed of one sheet or two or more sheets are bonded.
- the protective film may be an unstretched, uniaxial or biaxially stretched film, the thickness of the protective film may be generally 1 ⁇ m to 500 ⁇ m, preferably 1 ⁇ m to 300 ⁇ m.
- the protective film is preferably an adhesive force of 1N / 2cm or more to the polyalcohol-based polarizer, more preferably 2N / 2cm or more.
- the adhesive force means an adhesive force measured by a 90 degree peel force using a texture analyser after attaching a protective film to a polyvinyl alcohol polarizer salted with at least one of iodine and dichroic dye.
- the step of laminating the protective film on one surface of the polyvinyl alcohol-based polarizer is to bond the protective film to the polarizer, it can be bonded using an adhesive.
- an adhesive for example, water-based adhesives such as polyvinyl alcohol-based adhesives, thermosetting adhesives such as urethane-based adhesives, photocationic curable adhesives such as epoxy-based adhesives, It can be carried out using an adhesive known in the art, such as optical radical curable adhesives such as acrylic adhesives.
- the step of providing a release film on the opposite side of the surface facing the polarizer of the protective film is to adhere the release film to the protective film, it can be bonded using an adhesive.
- the pressure-sensitive adhesive may be a pressure sensitive adhesive (PSA).
- the release film may be a release film itself has an adhesive force. That is, the protective film and the release film are provided on one surface of the polarizer as if it is one film. That is, the application of the release film is to increase the force that can withstand the shrinkage of the polarizer as described above, and as a result can suppress the occurrence of sagging.
- the release film may have a tensile strength of 6000N or more. In addition, according to one embodiment of the present specification, the release film may have a tensile strength of 6500N or more. In addition, according to one embodiment of the present specification, the release film may have a tensile strength of 7000 N or more, or 7200 N or more.
- the polarizer in the step of forming the polarization canceling area can be effectively suppressed from sagging in the protective film direction.
- the release film has a tensile strength of 6000N or more, it can effectively prevent the protective film is shrunk together when the polarizer shrinks.
- the maximum sagging depth in the polarization elimination region may be adjusted to 10 ⁇ m or less.
- the tensile strength means a value obtained through Equation 1 below.
- Tensile strength (N) modulus (N / mm 2 ) ⁇ thickness of release film (mm) ⁇ width of release film (mm)
- the modulus (Young's Modulus) is fixed to both ends of the sample prepared according to the JIS-K6251-1 standard, and then applied a force in a direction perpendicular to the thickness direction of the release film according to the tensile rate (Strain)
- the value obtained by measuring the stress per unit area is referred to.
- a tensile strength meter Zwick / Roell Z010 UTM
- Zwick / Roell Z010 UTM can be used.
- the tensile strength of the release film can be adjusted by changing the thickness of the release film.
- the degree of change in tensile strength according to the thickness of the release film may vary depending on the material of the release film.
- the method of controlling the tensile strength of the release film is not limited thereto.
- the release film is preferably 0.1N / 2cm to 10N / 2cm adhesive force to the protective film, more preferably 0.5N / 2cm to 5N / 2cm. If the adhesive force of the release film is 0.1N / 2cm or more, the force to change the protective film is effectively transmitted to the release film, so that the effect of suppressing sagging can be seen, and if it is 10N / 2cm or less, the release film is effectively peeled off from the final product. The advantage is that you can do it.
- the protective film and the release film may be the same kind or different kinds.
- the release film may be applied to the description of the above-described protective film except for the description of the pressure-sensitive adhesive and the adhesive force.
- the decolorizing solution is locally contacted with the other surface of the polarizer provided with the protective film and the release film to form at least one polarization canceling area.
- the polarization elimination region has a single transmittance of 80% or more and a polarization degree of 10% or less in the wavelength range of 400 nm to 800 nm.
- the polarization canceling region may be continuously formed in one region of the polarizer which does not need a polarizing effect.
- the polarization cancellation area may be an area where the camera module of the polarizer is located.
- an area of at least one polarization elimination area may be 0.5 mm 2 or more and 500 mm 2 or less.
- the manufacturing method according to the exemplary embodiment of the present specification may include the release film, and may suppress the maximum sagging depth to 10 ⁇ m or less even if the area of the polarization elimination area is 0.5 mm 2 or more and 500 mm 2 or less.
- the other surface of the polarizer refers to an opposite surface not provided with the protective film and the release film. That is, the decolorizing solution should be in direct contact with the polyvinyl alcohol-based polarizer, not the protective film and the release film, so this step should be performed on the other side of the polarizer.
- the polarization cancellation area may be formed in a ratio of 0.005% to 40% of the total polarizing plate.
- the decolorizing solution essentially includes a bleaching agent and a solvent capable of decolorizing the iodine and / or dichroic dye.
- the bleaching agent is not particularly limited as long as it can discolor the iodine and / or the dichroic dye which is dyed in the polarizer.
- the decolorizing solution is sodium hydroxide (NaOH), sodium sulfate (NaSH), sodium azide (NaN 3 ), potassium hydroxide (KOH), potassium sulfate (KSH) and thiosulfate It may include one or more decolorants selected from the group consisting of potassium (KS 2 0 3 ).
- the decolorizing solution may include 1 wt% to 30 wt% of a decolorizing agent.
- the solvent may additionally be mixed with the alcohol solvent.
- the alcohol solvent it is not limited to this, For example, methanol, ethanol, butanol, isopropyl alcohol, etc. can also be mixed and used.
- the content of the decolorant in the decolorizing solution may vary depending on the contact time in the decolorizing process, preferably 1 to 30% by weight, more preferably from 5% by weight to the total weight of the decolorizing solution It is preferable to include about 15% by weight.
- the content of the bleaching agent is less than 1% by weight, no decolorization is performed, or decolorization takes place for several tens of minutes or more, so that it is practically difficult to apply.
- the content of the decolorant is more than 30% by weight, the decolorizing solution does not easily diffuse into the polarizer. As a result, the increase in decolorization efficiency is insignificant and economic efficiency is low.
- the pH of the decolorizing solution may be 11 to 14.
- the pH may be 13 to 14.
- the bleaching agent is a strong base compound, and should be strong enough to destroy boric acid that forms crosslinks between polyvinyl alcohols, and may be easily discolored when the pH satisfies the above range.
- sodium thiosulfate (pH 7) as a solution for dissolving (decoloring) iodine and making it transparent (ioding clock reaction) may cause discoloration in a general aqueous solution of iodine compound, but in actual polarizer (PVA) (10 hours) Discoloration does not occur. This suggests that the crosslinking of boric acid must be broken down with a strong base prior to breaking down iodine.
- the step of forming the polarization cancellation region is preferably performed for 1 second to 60 seconds in a decolorizing solution of 10 °C to 70 °C.
- a decolorizing solution of 10 °C to 70 °C.
- the step of contacting the decolorizing solution to form a polarization cancellation area may be performed using a printing device or the like.
- the forming of the polarization canceling region may be performed by a dispenser, an inkjet, or a gravure printing method.
- the dispenser or inkjet method is a non-contact printing method of applying a bleaching agent in a desired local area or a pattern of a desired shape, and the gravure printing method is a contact printing method.
- the device is a device for printing by the inkjet marking method or gravure printing method.
- the inkjet marking method refers to a printing method performed by dropping ink droplets on an object to be printed (PVA polarizer) through an inkjet nozzle, and gravure printing method fills ink in a printing roll in which a shape to be printed is engraved. Then, by removing the ink in the area other than the intaglio portion through a doctor blade or the like, the ink is left only in the intaglio portion, and then the ink filled in the intaglio portion is transferred to the printed object (PVA polarizer) using a transfer roll. It refers to the printing method performed by.
- the step of contacting the decolorizing solution to form a polarization canceling region may be performed using an immersion method.
- the immersion method may be to form a mask layer on one surface of the polarizer, to immerse the polarizer provided with the protective film and the release film in a decolorizing solution.
- the method may further include forming a mask layer including at least one or more perforations on the other surface of the polarizer.
- the mask layer may be made of a mask film or a coating layer.
- the forming of the mask layer may be performed before the step of providing the protective film and the release film.
- the roll-to-roll process is performed because the part which does not want to cancel the polarization, that is, the part that does not want to be discolored, is covered with the mask layer.
- -to-roll process Since the failure rate can be reduced and the polyvinyl alcohol polarizer and the mask layer are laminated, there is an advantage that the process speed is not limited.
- the decolorizing solution contacts the polyvinyl alcohol polarizer through the perforated part, and as a result, the decolorization occurs only in a portion corresponding to the perforated area. .
- the forming of the mask layer may include forming perforations in the mask film; And attaching the mask film to the other surface of the polarizer.
- the forming of the mask layer may be to form a perforation in at least one region of the mask film and attach it to the other surface of the polarizer.
- the forming of the mask layer may include forming a coating layer on the other surface of the polarizer and selectively removing at least one region of the coating layer to form a perforation part.
- the mask film may include an olefin-based film such as polyethylene (PolyEthylene, PE), polypropylene (PolyPropylene, PP), polyethylene terephthalate (PolyEthylene Terephtalate, PET), or the like; Or a vinyl acetate film such as ethylene vinyl acetate (Ethylene Vinyl Acetate, EVA), polyvinyl acetate (PolyVinyl Acetate) may be used, but is not limited thereto.
- the thickness of the mask film is not limited thereto, but may be about 10 ⁇ m to about 100 ⁇ m, and preferably about 10 ⁇ m to about 70 ⁇ m.
- the forming of the perforations in the mask film is not particularly limited and may be performed through film perforation methods well known in the art, for example, mold processing, knife processing, or laser processing.
- the forming of the perforation part may be performed through laser processing.
- the laser processing may be performed using laser processing apparatuses generally known in the art, and are not particularly limited.
- Laser processing conditions such as the type of laser device, output power, laser pulse repetition rate, and the like may vary depending on the material, thickness of the film, and the shape of the perforated part. You can choose to.
- a carbon dioxide (CO 2) laser device having a center wavelength of about 9 ⁇ m to 11 ⁇ m or ultraviolet (UV) having a center wavelength of about 300 nm to 400 nm Perforations may be formed using a device, etc.
- the maximum average power of the laser device may be about 0.1 W to about 30 W
- the pulse repetition rate may be about 0 kHz to about 50 kHz, but is not limited thereto.
- the forming of the perforation part may be performed before or after the step of attaching to the other surface of the polarizer.
- the mask film with the perforations may be attached to the polarizer, or the perforations may be formed after the mask film is attached to the polarizer.
- Attaching the mask film to the other surface of the polarizer may be performed by laminating methods well known in the art, for example, attaching the mask film and the polarizing member through an adhesive layer.
- the adhesive layer may be formed by applying an adhesive such as an acrylic pressure sensitive adhesive, a silicone pressure sensitive adhesive, an epoxy pressure sensitive adhesive, or a rubber pressure sensitive adhesive onto a mask film or a polarizing member, but is not limited thereto.
- an adhesive such as an acrylic pressure sensitive adhesive, a silicone pressure sensitive adhesive, an epoxy pressure sensitive adhesive, or a rubber pressure sensitive adhesive
- the mask film may be directly attached to the other surface of the polarizer without forming an adhesive layer.
- the forming of the mask layer may include forming a coating layer on the other surface of the polarizer; And selectively removing some regions of the coating layer to form perforations.
- the forming of the coating layer may be performed by applying a composition for forming a coating layer on the other surface of the polarizer and then drying or curing the coating layer by irradiating active energy rays such as heat or ultraviolet rays or electron beams.
- the composition for forming the coating layer may be etched by a laser, and the type thereof is not particularly limited as long as it is not dissolved in an alkaline solution.
- a composition containing a water dispersible polymer resin such as a water dispersible polyurethane, a water dispersible polyester, a water dispersible acrylic copolymer, or the like may be used.
- the photosensitive resin composition commercially available photosensitive resin compositions, for example, a positive type photoresist or a negative type photoresist, may be used, and the like is not particularly limited.
- the coating layer may be formed using a polymer resin composition or a photosensitive resin composition.
- the coating method of the composition for forming the coating layer is not particularly limited, and may be performed through a coating method generally used in the art, for example, bar coating, spin coating, roll coating, knife coating, spray coating, or the like.
- the curing may be performed by applying heat to the applied resin composition or irradiating active energy rays such as ultraviolet rays and electron beams.
- the thickness of the coating layer may be 100nm to 500nm.
- the polyvinyl alcohol-based polarizer may be prevented from being damaged at the time of drilling, and the process of removing the coating layer after the decoloring process may not be performed additionally.
- Selectively removing a portion of the coating layer to form a perforation may be performed by a method of irradiating an energy ray to a portion of the coating layer to evaporate or by a photolithography method.
- the method of evaporating a portion of the coating layer is a device generally known in the art, for example, an ultraviolet laser device having a center wavelength of about 300 nm to 400 nm, an infrared laser device having a center wavelength of about 1000 nm to 1100 nm, or It may be performed using a green laser device having a center wavelength of about 500 nm to 550 nm.
- laser processing conditions such as the type of laser device used, laser power and pulse repetition rate may vary depending on the type of coating layer, the thickness, the formation of the perforations to be formed, and the like, if the person skilled in the art In consideration of these, laser processing conditions may be appropriately selected.
- the step of selectively removing a portion of the coating layer to form a perforation may be performed through laser processing.
- a perforated portion can be formed through a photolithography process, for example, after applying the photosensitive resin composition to the other surface of the polarizing plate, the energy of the region corresponding to the perforated portion After the line is selectively exposed, the perforations can be formed by a method of developing using a developer.
- the exposure may be performed using a light source such as ultraviolet light, or may be performed using an energy ray such as a laser.
- a light source such as ultraviolet light
- an energy ray such as a laser
- the coating layer is formed with a photosensitive resin water at a thickness of 200 nm
- exposure is performed using a center having a maximum average output of about 0.1 W to 10 W and an ultraviolet laser having 300 nm to 400 nm.
- the operation pulse repetition rate of the laser may be about 30kHz to 100kHz.
- the development may be used by selecting an appropriate developer according to the type of photosensitive resin used, and in some cases, the above-described decoloring solution may be used as a developer. In this case, a separate development step may not be performed.
- the said perforation part should just be formed so that it may correspond to the shape of the area
- the perforation part may be formed to correspond to the shape of the part at the position where the component such as the camera is mounted, may be formed in the shape of the product logo in the area where the product logo is printed, the edge portion of the polarizer In the case of providing color, the frame may be formed on the edge of the polarizer.
- the mask layer may be further removed as necessary.
- the removing of the mask layer may be performed by a method of peeling the mask layer from the polarizer. It is preferable to perform this step when a mask film is used as a mask layer, but it is not necessary to perform this step when a coating layer is used as a mask layer. More specifically, the removing of the mask layer may be performed by a method of peeling the mask layer from the polarizer using a peeling roll or the like.
- the viscosity of the decolorizing solution may be 1cP to 2000cP. More specifically, according to one embodiment of the present specification, the viscosity of the decolorizing solution may be 5cP to 2000cP.
- the viscosity of the decolorizing solution satisfies the numerical range, the printing process can be performed smoothly, and can be prevented from diffusing or flowing down in the printed decolorizing solution according to the movement of the polarizing member in the continuous processing line, thereby This is because the discoloration region can be formed in a desired shape in the region.
- the viscosity of the decolorizing solution may be appropriately changed depending on the printing device used, the surface characteristics of the polarizer.
- the viscosity of the decolorizing solution when using the gravure printing method, may be about 1cP to 2000cP, preferably about 5cP to 200cP, and when using the inkjet printing method, the viscosity of the decolorizing solution is about 1cP to 55cP, Preferably, it may be about 5cP to 20cP.
- the decolorizing solution may further include a thickener.
- a thickener improves the viscosity of the decolorizing solution, thereby suppressing the diffusion of the solution and helping to form a polarization canceling area at a desired size and location.
- Applying a high-viscosity solution to a fast-moving polarizer reduces the difference in relative velocity between the liquid and the polarizer during application, preventing the solution from spreading to unwanted areas, and applying the solution for a period of time during which bleaching occurs after application. Can be reduced to form a polarization canceling area of a desired position or size.
- the thickener is not particularly limited as long as it has low reactivity and can increase the viscosity of the solution.
- the thickener is polyvinyl alcohol-based resin, polyvinyl acetoacetate-based resin, acetoacetyl group-modified polyvinyl alcohol-based resin, butenediol vinyl alcohol-based, polyethylene glycol-based resin and polyacrylamide It includes at least one selected from the group consisting of resins.
- the thickener may be included in an amount of 0.5 wt% to 30 wt% with respect to the total weight of the decolorizing solution. Specifically, according to one embodiment of the present specification, the thickener may be included in an amount of 2.5 wt% to 15 wt% with respect to the total weight of the decolorizing solution. If the content of the thickener exceeds the above range, the viscosity is too high to wash effectively, and if the content of the thickener is too low, the viscosity is low to realize the discoloration area of the desired shape and size by the diffusion and flow of the liquid. Hard.
- the decolorizing solution based on the total weight, 1% by weight to 30% by weight of a decolorant; Thickener 0.5% to 30% by weight; And 40 wt% to 70 wt% of water.
- the polarization elimination region may have various shapes, and is not limited thereto.
- the polarization elimination region may be formed at any position on the entire polarizing plate.
- the mechanism of the polarization is resolved through the polarization cancellation step of the present specification in detail as follows. It is known that composites of polyvinyl alcohols, in which iodine and / or dichroic dyes are dyed, can absorb light in the visible range, such as 400 nm to 800 nm. In this case, when the decolorizing solution is contacted with the polarizer, iodine and / or dichroic dyes absorbing light in the visible wavelength range present in the polarizer are decomposed, thereby decolorizing the polarizer to increase transmittance and lower polarization degree.
- the polarization function is eliminated in the region of 400 nm to 800 nm, which is the visible light region of the polarizer, thereby increasing the overall transmittance and making the polarizer transparent.
- the polarized function may be resolved by decomposing the arranged iodine complex that absorbs visible light into a monomolecular form that does not absorb visible light in order to make polarized light in the polarizer.
- the step of forming the polarization canceling region may further comprise the step of washing using an alcohol or an acid solution. If the remaining decolorizing solution is not properly washed in the step of forming the polarization canceling area, the solution diffuses or remains on the polarizer, thereby forming a polarization canceling area in an undesired size and shape, and having a fine size Difficult to form.
- the alcohol in the case of the alcohol, it is easy to dry and can be easily removed, and can be suitably used in polarizers other than the polarization elimination region because it does not affect the transmittance or the degree of polarization.
- the alcohol is preferably, but not limited to, ethanol, methanol, propanol, butanol, isopropyl alcohol, or a mixture thereof.
- the residual decolorant which is mainly basic is neutralized with the acid solution and is removed.
- acid solution for example, aqueous acetic acid solution, adipic acid solution, boric acid solution, phosphoric acid solution and lactic acid solution
- acid solution for example, aqueous acetic acid solution, adipic acid solution, boric acid solution, phosphoric acid solution and lactic acid solution
- Aqueous sulfuric acid solution, nitric acid solution or a mixed solution thereof may be used, but is not limited thereto.
- the washing may be performed by immersing the polarizer in alcohol for 1 second to 180 seconds, more preferably 3 to 30 seconds, or by using a dispenser or ink jet or the like on a localized area which is contacted with a decolorizing solution and decolorized.
- a method of applying a solution may be used.
- the polarizing plate manufacturing method including a polarization eliminating region by using a decolorizing agent and then washing with an alcohol or an acid solution, an iodine compound and a salt formed by the decolorizing agent are washed away as described above, and polarized light.
- the content of iodine and iodine ion complex in the dissolution zone is minimized. Therefore, the absorption of the light of the residual iodine and the iodine ion complex in the polarization canceling region is reduced, resulting in a more transparent effect.
- the optical layer may be a polymer film layer such as a protective film or a retardation film, may be a functional film layer such as a brightness enhancement film, or may be a functional layer such as a hard coating layer, an antireflection layer, or an adhesive layer.
- the optical layer is formed on the other surface of the polarizer.
- the optical layer is formed on a surface which is not provided with the protective film and the release film of the polarizer.
- the optical layer may be directly attached or formed on the polyvinyl alcohol-based polarizer side, or may be attached on a protective film or other coating layer attached to one side of the polyvinyl alcohol-based polarizer.
- the method of forming the optical layer may be formed by different methods according to the type of optical layer to be formed, for example, may be formed using optical layer forming methods well known in the art, the method This is not particularly limited.
- the method may further include removing a release film after forming the polarization elimination region.
- the removing of the release film may be performed by a method of peeling the release film from the protective film. More specifically, the removing of the release film may be performed by a method of peeling the release film from the protective film using a peeling roll or the like.
- the release film plays a role of suppressing sagging occurring in the polarization elimination region forming step (stretching in the direction of the protective film), the release film is preferably removed after the polarization elimination region is formed.
- An exemplary embodiment of the present specification provides a polarizing plate manufactured by the polarizing plate manufacturing method.
- a polyvinyl alcohol polarizer salted with at least one or more of iodine and dichroic dye; And a protective film provided on at least one surface of the polyvinyl alcohol-based polarizer,
- the polyvinyl alcohol-based polarizer has at least one polarization canceling region, the polarization canceling region has a single transmittance of 80% or more and a polarization of 10% or less in the wavelength range 400nm to 800nm, the maximum sagging of the polarization canceling region ) Provides a polarizing plate having a depth of 10 ⁇ m or less.
- an area of at least one polarization elimination area may be 0.5 mm 2 or more and 500 mm 2 or less.
- the sagging refers to a deflection phenomenon in the protective film direction generated when the polyvinyl alcohol (PVA) -based polarizer is in contact with the decolorizing solution.
- the adhesive is uniformly applied when laminating a protective film on the other side It has the advantage that it can. As a result, it is possible to reduce the occurrence of defects in the production of a polarizing plate having a protective film on both sides of the polarizer.
- the maximum sagging depth of the polarization cancellation area may be 8 ⁇ m or less, 7 ⁇ m or less, or 6 ⁇ m or less.
- the sagging depth of the polarization elimination region may be 0.1 ⁇ m or more and 10 ⁇ m or less, or preferably 0.1 ⁇ m or more and 8 ⁇ m or less.
- the depth of the sagging may be measured using a white light optical profiler or a confocal laser scanning microscope (CLSM).
- CLSM confocal laser scanning microscope
- the depth of the sagging may mean a value obtained by subtracting the minimum value from the maximum value of the gap between the opposite surface of the protective film and the opposite surface of the protective film of the polarizer.
- the depth of the sagging may mean the height difference between the discolored region and the non-discolored region in the protective film when the polarizing plate is placed on the plane.
- a polarizing plate has a single transmittance of 80% or more, arithmetic mean roughness Ra of 200 nm or less, and a polarization degree of 10% or less in a wavelength range of 400 nm to 800 nm included in the visible light region.
- the polarization elimination region refers to a region formed through a process of selectively contacting a decolorizing solution with a portion of a polyvinyl alcohol polarizer in which iodine and / or a dichroic dye is dyed.
- the polarization canceling region has a unitary transmittance of 80% or more, more preferably 90% or more, and even more preferably 92% or more in the wavelength range of 400 nm to 800 nm, more preferably 450 nm to 750 nm, which is the visible light region. Moreover, it is more preferable that the polarization cancellation area is 10% or less in polarization degree, and 5% or less. The higher the unitary transmittance of the polarization cancellation area and the lower the degree of polarization, the better the visibility, thereby further improving the performance and image quality of the camera lens to be located in the area.
- the region excluding the polarization cancellation region of the polarizing plate preferably has a single transmittance of 40% to 47%, more preferably 42% to 47%. Furthermore, it is preferable that the polarization degree of the area
- the arithmetic mean roughness Ra of the polarization cancellation area may be 200 nm or less, and specifically, 100 nm or less or 80 nm or less, more specifically, 50 nm or less.
- the root mean square roughness (Rq) of the polarization cancellation area may be 200 nm or less, specifically, 100 nm or less or 80 nm or less, more specifically, 50 nm or less.
- the arithmetic mean roughness Ra is a value defined in JIS B0601-1994, which is extracted from the roughness curve by the reference length in the direction of the average line, and the absolute value of the deviation from the average line of the extract portion to the measurement curve is summed.
- the mean value is shown, and the square mean square roughness Rq is defined in JIS B0601-2001.
- the arithmetic mean roughness Ra and the square root mean square roughness Rq are measured by an optical profiler (Nanoview E1000, Nanosystem Co., Ltd.).
- the haze is increased by refraction and reflection of light.
- the roughness of the polarization canceling region satisfies the above range, the haze is sufficiently low and can have clear visibility.
- a release film may be further provided on an opposite surface of the protective film facing the polarizer.
- the haze of the polarization canceling region is 3% or less, preferably 2% or less, and more preferably 1% or less.
- the polarization cancellation area is 0.1% to 0.5% by weight, and preferably 0.1% to 0.35% by weight of iodine and / or dichroic dye. This is because, as described above, the iodine that was present in the complex form on the polarizer is washed away by the reaction between the decolorant and the iodine, so that the content of iodine and / or dichroic dye is greatly reduced, thereby greatly improving the permeability. do.
- the content of iodine and / or dichroic dye is 1 wt% to 4 wt%, preferably 2 wt% to 4 wt% to be.
- the content of the iodine and / or the dichroic dye was measured using an optical X-ray analyzer (trade name "ZSX Primus II” manufactured by Rigaku Electric Industries, Ltd.).
- an average weight percent per volume of 19.2 mm 3 was measured using a sample in the form of a polarizer sheet having a size of 40 mm ⁇ 40 mm and a thickness of 12 ⁇ m.
- the polarization cancellation area may be 0.005% to 40% of the total polarizer.
- One embodiment of the present specification also includes a display panel; And a polarizing plate according to the above-described exemplary embodiment attached to one or both surfaces of the display panel.
- the display panel may be a liquid crystal panel, a plasma panel, and an organic light emitting panel.
- the image display device may be a liquid crystal display (LCD), a plasma display (PDP), and an organic light emitting display (OLED). .
- the image display device may be a liquid crystal display device including a liquid crystal panel and polarizing plates provided on both sides of the liquid crystal panel, wherein at least one of the polarizing plates according to the above-described embodiment of the present specification It may be a polarizing plate including a polarizer. That is, the polarizing plate comprises a polyvinyl alcohol polarizer in which iodine and / or dichroic dye is dyed and a protective film provided on at least one surface of the polyvinyl alcohol polarizer, in a wavelength range of 400 nm to 800 nm.
- It has a polarization cancellation area having a single transmittance of 80% or more, the arithmetic mean roughness Ra of the polarization removal area is 200 nm or less, polarization degree is 10% or less, and sagging is 10 ⁇ m or less.
- the type of liquid crystal panel included in the liquid crystal display device is not particularly limited.
- a panel of a passive matrix type such as, but not limited to, a twisted nematic (TN) type, a super twisted nematic (STN) type, a ferrolectic (F) type, or a polymer dispersed (PD) type; Active matrix panels such as two-terminal or three-terminal; All known panels, such as an In Plane Switching (IPS) panel and a Vertical Alignment (VA) panel, can be applied.
- the type of other components constituting the liquid crystal display device for example, the upper and lower substrates (for example, color filter substrates or array substrates) is not particularly limited, and the configurations known in the art are not limited. Can be employed.
- the image display apparatus may be an image display apparatus further comprising a camera module provided in the polarization cancellation area of the polarizing plate.
- a camera module provided in the polarization cancellation area of the polarizing plate.
- an acrylic protective film was laminated on one surface of the polyvinyl alcohol polarizer, and a masking film having a hole of about 4 mm in diameter was laminated on the other surface of the polarizer, and then 7500N using an adhesive on the acrylic protective film.
- a polyethylene terephthalate (PET) release film having an additional tensile strength was attached.
- polyvinyl alcohol-based polarizer After masking film and release film laminated polyvinyl alcohol-based polarizer is immersed in 60 °C KOH 10wt% aqueous solution for 3 seconds to decolorize, immersed in 4 wt% boric acid solution for 5 seconds, neutralized, and then dried in 60 °C oven for 30 seconds, After removing the masking film, an acrylic protective film was laminated. Thereafter, the polyethylene terephthalate (PET) film was removed to prepare a polarizing plate having an acrylic protective film / polyvinyl alcohol polarizer / acrylic protective film structure.
- PET polyethylene terephthalate
- FIG. 2A illustrates the depth of the sagging region measured by using a white light 3D measuring device on the surface of the polarization canceling region in the polarizing plate according to Example 1.
- FIG. 2B illustrates a 3D photograph obtained by photographing a surface of a polarization canceling area using a white light 3D measuring device in the polarizing plate according to Example 1.
- FIG. 2B shows the appearance of sagging on the surface of the polarization elimination region, and the maximum sagging depth was about 6 ⁇ m.
- a polarizing plate having an acrylic protective film / polyvinyl alcohol polarizer / acrylic protective film structure was manufactured in the same manufacturing method as Example 1 except that a polyethylene terephthalate (PET) release film having a tensile strength of about 1500 N was attached.
- PET polyethylene terephthalate
- FIG. 3A illustrates a depth of a sagging region measured by a white light 3D measuring device on a surface of a polarization canceling region in the polarizing plate according to Comparative Example 1.
- FIG. 3B illustrates a 3D photograph obtained by photographing a surface of a polarization canceling area using a white light 3D measuring device in the polarizing plate according to Comparative Example 1.
- FIG. Specifically, Figure 3b can be seen that the appearance of the sagging phenomenon on the surface of the polarization cancellation area, the maximum sagging depth was about 30 ⁇ m.
- a polarizing plate having an acrylic protective film / polyvinyl alcohol polarizer / acrylic protective film structure was manufactured in the same manufacturing method as Example 1 except that a polyethylene terephthalate (PET) release film having a tensile strength of about 2000 N was attached.
- PET polyethylene terephthalate
- the maximum sagging depth in the polarization cancellation area of the polarizing plate according to Comparative Example 2 was about 20 ⁇ m.
- a polarizing plate having an acrylic protective film / polyvinyl alcohol polarizer / acrylic protective film structure was manufactured in the same manufacturing method as Example 1 except that a polyethylene terephthalate (PET) release film having a tensile strength of about 3000 N was attached.
- PET polyethylene terephthalate
- the maximum sagging depth in the polarization canceling area of the polarizing plate according to Comparative Example 3 was about 25 ⁇ m.
- a polarizing plate having an acrylic protective film / polyvinyl alcohol polarizer / acrylic protective film structure was manufactured in the same manufacturing method as Example 1 except that a polyethylene terephthalate (PET) release film having a tensile strength of about 5000 N was attached.
- PET polyethylene terephthalate
- the maximum sagging depth in the polarization canceling area of the polarizing plate according to Comparative Example 4 was about 15 ⁇ m.
- FIG. 4 shows the maximum sagging depth of the polarizing plate according to the embodiment and the comparative example.
- the x-axis denotes the tensile strength of the release film
- the y-axis denotes the maximum sagging depth.
- the polarizing plate manufactured by the manufacturing method according to one embodiment of the present specification can significantly suppress the sagging phenomenon in the polarization canceling region.
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Abstract
Description
Claims (22)
- 요오드 및 이색성 염료 중 적어도 하나 이상으로 염착된 폴리비닐알코올계 편광자를 제공하는 단계;상기 편광자의 일면 상에 보호필름 및 이형필름을 구비하는 단계; 및상기 편광자의 타면에 탈색 용액을 국지적으로 접촉시켜, 적어도 하나의 편광 해소 영역을 형성하는 단계를 포함하고,상기 이형필름은 상기 보호필름의 상기 편광자에 대향하는 면의 반대면 상에 구비되며,상기 편광 해소 영역은 400nm 내지 800nm 파장 대역에서 80% 이상의 단체 투과도 및 10% 이하의 편광도를 갖고,상기 편광 해소 영역의 최대 새깅(sagging) 깊이는 10㎛ 이하인 편광판 제조방법.
- 청구항 1에 있어서,상기 이형필름은 6000N 이상의 인장강도를 갖는 것을 특징으로 하는 편광판 제조방법.
- 청구항 1에 있어서,적어도 하나의 상기 편광 해소 영역의 면적은 0.5 ㎟ 이상 500 ㎟ 이하인 것을 특징으로 하는 편광판 제조방법.
- 청구항 1에 있어서,상기 탈색 용액은 수산화나트륨(NaOH), 황산화나트륨(NaSH), 아지드화나트륨(NaN3), 수산화칼륨(KOH), 황산화칼륨(KSH) 및 티오황산칼륨(KS203)으로 이루어진 군에서 선택된 1종 이상의 탈색제를 포함하는 것을 특징으로 하는 편광판 제조방법.
- 청구항 1에 있어서,상기 탈색 용액의 pH는 11 내지 14인 것을 특징으로 하는 편광판 제조방법.
- 청구항 1에 있어서,상기 탈색 용액의 점도는 1cP 내지 2000cP인 것을 특징으로 하는 편광판 제조방법.
- 청구항 1에 있어서,상기 탈색 용액은 증점제를 더 포함하는 것을 특징으로 하는 편광판 제조방법.
- 청구항 1에 있어서,상기 탈색 용액은 전체 중량에 대하여, 탈색제 1 중량% 내지 30 중량%; 증점제 0.5 중량% 내지 30 중량%; 및 용매 40 중량% 내지 70 중량%를 포함하고,상기 용매는 물 또는 물과 알코올의 혼합 용매인 것을 특징으로 하는 편광판 제조방법.
- 청구항 1에 있어서,상기 편광 해소 영역을 형성하는 단계 이전에 상기 편광자의 타면에 적어도 하나의 천공부를 포함하는 마스크층을 형성하는 단계를 더 포함하는 것을 특징으로 하는 편광판 제조방법.
- 청구항 9에 있어서,상기 마스크층을 형성하는 단계는, 마스크 필름의 적어도 일 영역에 천공부를 형성하고, 상기 편광자의 타면에 부착하는 것을 특징으로 하는 편광판 제조방법.
- 청구항 9에 있어서,상기 마스크층을 형성하는 단계는, 상기 편광자의 타면 상에 코팅층을 형성하고, 상기 코팅층의 적어도 일 영역을 선택적으로 제거하여 천공부를 형성하는 것을 특징으로 하는 편광판 제조방법.
- 청구항 1에 있어서,상기 편광 해소 영역을 형성하는 단계는, 침지 방법, 디스펜서 방법, 잉크젯 방법 또는 그라비아 프린팅 방법에 의해 수행되는 것을 특징으로 하는 편광판 제조방법.
- 청구항 1에 있어서,상기 편광 해소 영역을 형성하는 단계 이후에 알코올 또는 산 용액을 이용하여 세척하는 단계를 더 포함하는 것을 특징으로 하는 편광판의 제조방법.
- 청구항 1에 있어서,상기 편광 해소 영역을 형성하는 단계 이후에 상기 이형필름을 제거하는 단계를 더 포함하는 것을 특징으로 하는 편광판의 제조방법.
- 요오드 및 이색성 염료 중 적어도 하나 이상으로 염착된 폴리비닐알코올계 편광자; 및 상기 폴리비닐알코올계 편광자의 적어도 일면에 구비된 보호필름을 포함하는 편광판에 있어서,상기 폴리비닐알코올계 편광자는 적어도 하나의 편광 해소 영역을 가지고,상기 편광 해소 영역은 400nm 내지 800nm 파장 대역에서 80% 이상의 단체 투과도 및 10% 이하의 편광도를 갖고,상기 편광 해소 영역의 최대 새깅(sagging) 깊이는 10㎛ 이하인 편광판.
- 청구항 15에 있어서,적어도 하나의 상기 편광 해소 영역의 면적은 0.5 ㎟ 이상 500 ㎟ 이하인 것을 특징으로 하는 편광판.
- 청구항 15에 있어서,상기 편광 해소 영역의 산술평균 거칠기(Ra)가 200nm이하인 것을 특징으로 하는 편광판.
- 청구항 15에 있어서,상기 편광 해소 영역의 헤이즈가 3% 이하인 것을 특징으로 하는 편광판.
- 청구항 15에 있어서,상기 편광판의 상기 편광 해소 영역을 제외한 영역은, 40% 내지 45%의 단체 투과도 및 99% 이상의 편광도를 갖는 것을 특징으로 하는 편광판.
- 청구항 15에 있어서,상기 편광 해소 영역에서의 요오드 및 이색성 염료 중 적어도 하나 이상의 함량은 0.1 중량% 내지 0.5 중량%이고,상기 편광 해소 영역을 제외한 영역에서의 요오드 및 이색성 염료 중 적어도 하나 이상의 함량은 1 중량% 내지 4 중량%인 것을 특징으로 하는 편광판.
- 표시 패널; 및상기 표시 패널의 일면 또는 양면에 부착되어 있는 청구항 15 내지 20 중 어느 한 항에 따른 편광판을 포함하는 화상표시장치.
- 청구항 21에 있어서,상기 편광판의 편광 해소 영역에 구비된 카메라 모듈을 더 포함하는 것을 특징으로 하는 화상표시장치.
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TWI717811B (zh) * | 2018-08-22 | 2021-02-01 | 南韓商Lg化學股份有限公司 | 積層板、影像顯示裝置、偏光片及其製備方法 |
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US10928572B2 (en) | 2021-02-23 |
CN105393147A (zh) | 2016-03-09 |
CN105474055A (zh) | 2016-04-06 |
KR20170122167A (ko) | 2017-11-03 |
JP7069245B2 (ja) | 2022-05-17 |
US20170131448A1 (en) | 2017-05-11 |
US10215903B2 (en) | 2019-02-26 |
JP2019164385A (ja) | 2019-09-26 |
WO2016003105A1 (ko) | 2016-01-07 |
KR102003367B1 (ko) | 2019-07-24 |
CN105474055B (zh) | 2018-09-25 |
TW201612565A (en) | 2016-04-01 |
US20160313480A1 (en) | 2016-10-27 |
KR102065826B1 (ko) | 2020-01-13 |
JP6562560B2 (ja) | 2019-08-21 |
KR20160002372A (ko) | 2016-01-07 |
TWI569053B (zh) | 2017-02-01 |
KR20170083995A (ko) | 2017-07-19 |
US10527769B2 (en) | 2020-01-07 |
JP2017503193A (ja) | 2017-01-26 |
JP2020115233A (ja) | 2020-07-30 |
JP2016541022A (ja) | 2016-12-28 |
KR20160002371A (ko) | 2016-01-07 |
KR102044066B1 (ko) | 2019-11-12 |
JP2018018106A (ja) | 2018-02-01 |
CN105393147B (zh) | 2018-12-18 |
TW201614265A (en) | 2016-04-16 |
KR101766015B1 (ko) | 2017-08-08 |
US20190113666A1 (en) | 2019-04-18 |
TWI673514B (zh) | 2019-10-01 |
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