WO2015180408A1 - 封装装置和封装设备 - Google Patents
封装装置和封装设备 Download PDFInfo
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- WO2015180408A1 WO2015180408A1 PCT/CN2014/089893 CN2014089893W WO2015180408A1 WO 2015180408 A1 WO2015180408 A1 WO 2015180408A1 CN 2014089893 W CN2014089893 W CN 2014089893W WO 2015180408 A1 WO2015180408 A1 WO 2015180408A1
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- Prior art keywords
- mask
- substrate
- power source
- switch
- release
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 51
- 239000000758 substrate Substances 0.000 claims abstract description 193
- 230000000873 masking effect Effects 0.000 claims 2
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- 101100269850 Caenorhabditis elegans mask-1 gene Proteins 0.000 description 62
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- 238000012858 packaging process Methods 0.000 description 7
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- 230000005611 electricity Effects 0.000 description 6
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- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
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-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/87—Passivation; Containers; Encapsulations
- H10K59/871—Self-supporting sealing arrangements
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6831—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using electrostatic chucks
- H01L21/6833—Details of electrostatic chucks
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67121—Apparatus for making assemblies not otherwise provided for, e.g. package constructions
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/84—Passivation; Containers; Encapsulations
- H10K50/841—Self-supporting sealing arrangements
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/40—Thermal treatment, e.g. annealing in the presence of a solvent vapour
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/1201—Manufacture or treatment
Definitions
- the present invention relates to the field of display technologies, and in particular, to a packaging device and a packaging device.
- OLED display screen has self-luminous characteristics, using a very thin organic material coating and a glass substrate. When an electric current passes, these organic materials emit light, and OLED The display screen has a large viewing angle and can save significant power. Therefore, with the development of display technology, the application of OLED display technology is more and more extensive. For example, as an important application of OLED display technology, Active Matrix Organic Light Emitting Diode (AMOLED) display screens are widely used due to their fast response speed, high contrast ratio and wide viewing angle. use.
- AMOLED Active Matrix Organic Light Emitting Diode
- the prepared first substrate and the second substrate need to be packaged by a packaging device to form a display screen, wherein the packaging device is an ultraviolet (ultra-violet) illumination integrated package device.
- the packaging device may include an upper quartz platform and a lower quartz platform, a second substrate may be disposed on the upper quartz platform, a mask plate may be disposed on the lower quartz platform, and the first substrate is disposed on the mask plate, wherein the first substrate is The second substrate is packaged to form a display screen.
- the first substrate is aligned by a mechanically fixed alignment mechanism, and after the alignment, the first substrate is fixed on the mask, and the stress generated by the mechanically fixed alignment mechanism is complicated. It is easy to cause deformation of the first substrate;
- the invention provides a packaging device and a packaging device, which can avoid deformation of a first substrate during a packaging process, avoid generation of air bubbles between the first substrate and the second substrate, improve alignment precision, and avoid the process of pressing The first substrate slides off the mask.
- the present invention provides a package device including a mask and a control circuit electrically connected to the mask, the control circuit for controlling the mask to The mask plate electrostatically adsorbs the first substrate or releases the first substrate.
- the mask comprises a substrate, a patterned layer over the substrate, and an insulating layer over the patterned layer, the patterned layer comprising a graphic structure and an opening between the graphic structures
- the structure is electrically connected to the control circuit.
- the mask further includes a first connection structure on a side of the substrate and at least one second connection structure in each of the opening structures, wherein the first connection structure is used for The graphic structure is electrically connected to the control circuit, and the second connection structure is for electrically connecting a graphic structure located outside the opening structure and a graphic structure located inside the opening structure.
- the length of the second connecting structure is greater than or equal to the width of the opening structure.
- a positive voltage is applied to the mask through the control circuit to cause the mask to adsorb the first substrate, and then a negative voltage is applied to the mask through the control circuit or Release a positive charge on the mask to cause the mask to release the first substrate; or pass a negative voltage to the mask through the control circuit to cause the mask to adsorb
- the first substrate is then passed through the control circuit to apply a positive voltage to the mask or to release a negative charge on the mask to cause the mask to release the first substrate.
- control circuit includes a first power source and a second power source connected in parallel,
- the first power source is used to pass a positive voltage to the mask, and the second power source is used to pass a negative voltage to the mask.
- the positive electrode of the first power source and the negative electrode of the second power source are both connected to the mask board, and the negative electrode of the first power source is grounded through the first switch, the second power source The positive electrode is grounded through a second switch, the first power source is configured to pass a positive voltage to the mask when the first switch is closed and the second switch is open, the second power source is used when The second switch is closed and a negative voltage is applied to the mask when the first switch is turned off.
- control circuit includes a third power supply and a release branch connected in parallel, wherein: the third power supply is used to pass a positive voltage to the mask, and the release branch is used to release the A positive charge on the mask; or the third power source is used to pass a negative voltage to the mask, the release branch for releasing a negative charge on the mask.
- the third power source is used to apply a positive voltage to the mask and the release branch is used to release a positive charge on the mask
- the third power source One end of the positive electrode and the release branch are connected to the mask, the negative electrode of the third power source is grounded through a third switch, and the other end of the release branch is grounded through a fourth switch, a three power source for applying a positive voltage to the mask when the third switch is closed and the fourth switch is open, the release branch being used when the fourth switch is closed and the third The positive charge on the mask is released when the switch is turned off.
- the third power source is used to pass a negative voltage to the mask and the release branch is used to release a negative charge on the mask
- the third power source One end of the negative electrode and the release branch are connected to the mask, the positive electrode of the third power source is grounded through a third switch, and the other end of the release branch is grounded through a fourth switch, a three power source for applying a negative voltage to the mask when the third switch is closed and the fourth switch is open, the release branch being used when the fourth switch is closed and the third The negative charge on the mask is released when the switch is turned off.
- the present invention further provides a packaging apparatus comprising: an upper platform, a lower platform, and the above packaging device, wherein: the mask is disposed on the lower platform, and the upper platform is configured to a second substrate; or the mask is disposed on the upper platform, and the lower platform is configured to set a second substrate.
- the mask is controlled by the control circuit to electrostatically adsorb the first substrate or release the first substrate, and the first substrate is not fixed by using a mechanical fixing alignment mechanism.
- the electrostatic adsorption method realizes complete adsorption of the mask plate on the first substrate, thereby avoiding deformation of the first substrate, avoiding generation of air bubbles between the first substrate and the second substrate, improving alignment accuracy, and avoiding The first substrate slides off the mask during the pressing process.
- FIG. 1 is a schematic structural diagram of a packaging device according to Embodiment 1 of the present invention.
- FIG. 2 is a schematic plan view of the mask of FIG. 1.
- FIG. 3a is a schematic diagram of an operational state of the control circuit of FIG. 1.
- FIG. 3b is a schematic diagram of another working state of the control circuit of FIG. 1.
- FIG. 3b is a schematic diagram of another working state of the control circuit of FIG. 1.
- FIG. 4 is a schematic structural diagram of a packaging device according to Embodiment 2 of the present invention.
- Figure 5a is a schematic diagram of an operational state of the control circuit of Figure 4.
- FIG. 5b is a schematic diagram of another working state of the control circuit of FIG. 4.
- FIG. 6 is a schematic structural diagram of a packaging device according to Embodiment 3 of the present invention.
- Figure 7a is a schematic illustration of the curing of the sealant during the packaging process using the packaging device of Figure 6.
- FIG. 7b is a schematic diagram of the sealant after being packaged by the packaging device of FIG. 6.
- FIG. 7b is a schematic diagram of the sealant after being packaged by the packaging device of FIG. 6.
- the packaging device includes: a mask 1 and a control circuit 2 electrically connected to the mask 1 , and the control circuit 2 It is used to control the mask 1 so that the mask 1 electrostatically adsorbs the first substrate 3 or releases the first substrate 3.
- the mask 1 includes a substrate 11, a pattern layer 12 over the substrate 11, and an insulation over the pattern layer 12.
- Layer 13 The graphics layer 12 includes a graphics structure 121 and an opening structure 122 between the graphics structures 121.
- the graphics structure 121 is electrically coupled to the control circuitry 2.
- the graphic structure 121 is used to block the UV, and the opening structure 122 is disposed corresponding to the frame sealant.
- the UV is irradiated onto the sealant by the opening structure 122 to achieve curing of the sealant.
- the shape of the opening structure is annular.
- the material of the pattern structure 121 is a metal, for example, Cr or Al.
- the substrate 11 is quartz glass.
- the material of the insulating layer 13 includes Al 2 O 3 , SiO 2 or SiON.
- the mask 1 further includes a first connection structure 14 (shown in FIG. 1) on the side of the substrate 11 and at least one second connection structure 15 (shown in FIG. 2) in each of the opening structures 122.
- the first connection structure 14 is for electrically connecting the graphic structure 121 to the control circuit 2.
- the second connecting structure 15 is for electrically connecting the graphic structure 121 located outside the opening structure 122 and the graphic structure 121 located inside the opening structure 122, so that all the graphic structures 121 above the entire substrate 11 can be realized by the second connecting structure 15. Electrical connection.
- the number of the second connecting structures 15 may be one or more.
- the number of the second connecting structures 15 is two, and the two second connecting structures 15 are diagonally disposed, and two second connections are adopted in each of the opening structures 122.
- the structure 15 can ensure the electrical connection characteristics of the graphic structure 121 and ensure the simple patterning of the entire graphic layer.
- the material of the second connecting structure 15 is metal.
- the materials of the second connecting structure 15 and the graphic structure 121 are the same and formed synchronously.
- the materials of the second connecting structure 15 and the graphic structure 121 are both Cr or Al.
- the shape of the second connecting structure 15 in the opening structure 122 is linear, and the second connecting structure 15 in the shape of the wire can occupy less than the area of the opening structure 122, thereby effectively ensuring the transmittance of the opening structure 122. .
- the length d2 of the second connecting structure 15 may be greater than or equal to The width d1 of the opening structure 122.
- the length of the second connecting structure 15 and the width of the opening structure 122 can be set according to product requirements.
- the control circuit 2 includes a first power source S1 and a second power source S2 connected in parallel.
- both the positive electrode of the first power source S1 and the negative electrode of the second power source S2 are combined with the mask 1 Connected, the negative electrode of the first power source S1 is grounded through the first switch K1, and the positive electrode of the second power source S2 is grounded through the second switch K2.
- the positive electrode of the first power source S1 and the negative electrode of the second power source S2 are both connected to the first connection structure 14.
- FIG. 3a is a schematic diagram of an operation state of the control circuit of FIG. 1.
- the first power source S1 is used to pass to the mask 1.
- a positive voltage is applied to cause the mask 1 to electrostatically adsorb the first substrate 3.
- the first power source S1 is configured to apply a positive voltage to the mask 1 when the first switch K1 is closed and the second switch K2 is turned off to cause the mask 1 to electrostatically adsorb the first substrate 3.
- the first power source S1 passes a positive voltage to the pattern structure 121 through the first connection structure 14, so that the entire mask 1 has a positive charge, and the first substrate 3 is negatively charged by electrostatic induction, with a positive charge.
- the mask 1 and the negatively charged first substrate 3 are attracted to each other, so that the mask 1 can electrostatically adsorb the first substrate 3.
- the positive voltage applied to the first power source S1 is greater than 0 kV and less than or equal to 2.0 kV.
- FIG. 3b is a schematic view showing another working state of the control circuit of FIG. 1.
- the second power source S2 when it is required to release the first substrate 3 fixed on the mask 1, the second power source S2 is used for the mask.
- the board 1 is supplied with a negative voltage to cause the mask 1 to release the first substrate 3.
- the second power source S2 is configured to pass a negative voltage to the mask 1 when the second switch K2 is closed and the first switch K1 is turned off to cause the mask 1 to release the first substrate 3.
- the second power source S2 passes a negative voltage to the pattern structure 121 through the first connection structure 14, so that the entire mask 1 having a positive charge has a negative charge, and the mask 1 and the strip with a negative charge are charged.
- the negatively charged first substrates 3 repel each other, so that the mask 1 releases the first substrate 3.
- the negative voltage to which the second power source S2 is applied is greater than or equal to -2.0 kV and less than 0 kV.
- the mask 1 and the first substrate 3 may be respectively connected to the ground (GND) to completely discharge static electricity, while the first power source S1 and the second power source S2 are both disconnected. Prevent static electricity from occurring and ensure safety.
- the second power source S2 can be used to apply a negative voltage to the mask 1 to electrostatically adsorb the mask 1 .
- the first substrate 3 is adsorbed.
- the first power source S1 can be used to apply a positive voltage to the mask 1 to release the mask 1 to release the first substrate 3, specifically, A power source S1 is used to apply a positive voltage to the mask 1 when the first switch K1 is closed and the second switch K2 is turned off to cause the mask 1 to release the first substrate 3.
- a power source S1 is used to apply a positive voltage to the mask 1 when the first switch K1 is closed and the second switch K2 is turned off to cause the mask 1 to release the first substrate 3.
- static electricity is released, thereby preventing static electricity from occurring, ensuring safety.
- the schematic diagram of the working state of the control circuit is not specifically drawn.
- the control circuit controls the mask to enable the mask to electrostatically adsorb the first substrate or release the first substrate, without using a mechanical fixed alignment mechanism to fix the first substrate.
- the electrostatic adsorption method is adopted to enable the mask plate to completely absorb the first substrate, thereby avoiding deformation of the first substrate, avoiding generation of bubbles between the first substrate and the second substrate, improving alignment accuracy, and avoiding pressure.
- the first substrate slides off the mask during the bonding process.
- FIG. 4 is a schematic structural diagram of a packaging device according to Embodiment 2 of the present invention.
- the packaging device is different from the packaging device of the first embodiment in that the control circuit 2 includes a third power supply connected in parallel. S3 and release branch S4.
- the positive electrode of the third power source S3 and one end of the release branch S4 are both connected to the mask 1.
- the negative electrode of the third power source S3 is grounded through the third switch K3, and the other end of the release branch S4 is passed through the fourth switch. K4 is grounded.
- FIG. 5a is a schematic diagram of an operation state of the control circuit of FIG. 4.
- the third power source S3 is used to pass to the mask 1.
- a positive voltage is applied to cause the mask 1 to electrostatically adsorb the first substrate 3.
- the third power source S3 is configured to apply a positive voltage to the mask 1 when the third switch K3 is closed and the fourth switch K4 is turned off to cause the mask 1 to electrostatically adsorb the first substrate 3.
- the third power source S3 passes a positive voltage to the pattern structure 121 through the first connection structure 14, so that the entire mask 1 has a positive charge, and the first substrate 3 is negatively charged by electrostatic induction, with a positive charge.
- the mask 1 and the negatively charged first substrate 3 are attracted to each other, so that the mask 1 can electrostatically adsorb the first substrate 3.
- the positive voltage applied to the third power source S3 is greater than 0 kV and less than or equal to 2.0 kV.
- FIG. 5b is a schematic diagram of another working state of the control circuit of FIG. 4, as shown in FIG. 5b.
- the release branch S4 is used to release the positive charge on the mask 1 to release the first substrate 3.
- the release branch S4 is for releasing the positive charge on the mask 1 when the fourth switch K4 is closed and the third switch K3 is turned off to cause the mask 1 to release the first substrate 3.
- the release branch S4 releases the positive charge on the mask 1
- the first substrate 3 is no longer negatively charged, so that the mask 1 and the first substrate 3 are no longer attracted to each other, thereby making the mask The board 1 releases the first substrate 3.
- the negative electrode of the third power source and one end of the release branch are connected to the mask, the positive electrode of the third power source is grounded through the third switch, and the other end of the release branch is passed through the fourth switch. Ground.
- the third power source is used to pass a negative voltage to the mask plate to electrostatically adsorb the first substrate, specifically, the third power source is used as the third switch.
- the fourth switch is turned off and the fourth switch is turned off, a negative voltage is applied to the mask to electrostatically adsorb the first substrate.
- the release branch is used to release the negative charge on the mask to release the first substrate, specifically, the release branch is used when the fourth switch is closed and The negative charge on the mask is released when the three switches are open.
- the specific structure and working state diagram of the control circuit in this case are not specifically drawn.
- the negative voltage to which the third power source S3 is supplied is greater than or equal to -2.0 kV and less than 0 kV.
- the control circuit controls the mask to enable the mask to electrostatically adsorb the first substrate or release the first substrate, without using a mechanical fixed alignment mechanism to fix the first substrate.
- the electrostatic adsorption method is adopted to enable the mask plate to completely absorb the first substrate, thereby avoiding deformation of the first substrate, avoiding generation of bubbles between the first substrate and the second substrate, improving alignment accuracy, and avoiding pressure.
- the first substrate slides off the mask during the bonding process.
- FIG. 6 is a schematic structural diagram of a packaging device according to Embodiment 3 of the present invention.
- the packaging device includes: an upper platform 4, a lower platform 5, and a packaging device.
- the package device may be the package device provided in the first embodiment and the second embodiment, and is not described here again.
- the mask plate 1 is disposed on the lower platform 5, and the upper platform 4 is used for setting.
- the packaging apparatus in this embodiment is for packaging the oppositely disposed first substrate 3 and second substrate 6 such that the first substrate 3 and the second substrate 6 form a display screen.
- the packaging device further includes: an upper and lower mechanism 7 located above the upper platform 4.
- the upper and lower mechanisms 7 are used to control the upper platform 4 to move up and down.
- the packaging device further includes: a registration camera 8.
- the alignment camera 8 is for aligning the first substrate 3 and the second substrate 6.
- the alignment camera 8 can be a Charge-coupled Device (CCD) camera.
- CCD Charge-coupled Device
- the packaging device further includes: a substrate receiving jig 9.
- the substrate receiving jig 9 is used to feed the first substrate 3 onto the lower stage 5 and the second substrate 6 to the upper stage 4.
- the packaging device further includes: a positioning mechanism 10.
- the positioning mechanism 10 is for fixing the position of the mask 1.
- the packaging device further includes: a UV light source 15 located below the lower platform 5.
- the UV light source 15 is used to cure the sealant between the first substrate 3 and the second substrate 6 through the mask 1.
- the substrate receiving jig 9 acquires the second substrate 6 and the second substrate 6 is placed thereon; the substrate receiving jig 9 sends the second substrate 6 onto the upper stage 4, and the upper stage 4 adsorbs the second substrate 6 to fix the second substrate 6 to On the upper platform 4; the substrate receiving jig 9 is lowered, the first substrate 3 is obtained and the first substrate 3 is placed thereon; the substrate receiving jig 9 sends the first substrate 3 to the mask 1; the alignment mechanism (not shown) It is shown that the mask 1 and the first substrate 3 located thereon are aligned in cooperation with the alignment camera 8; after the alignment is completed, the control circuit 2 controls the mask 1 to electrostatically adsorb the mask 1 The first substrate 3, at which time the first substrate 3 is fixed on the mask 1; the vacuuming device (not shown) performs vacuum processing to place the packaging device in a vacuum environment; and the upper and lower mechanisms 7 control the upper platform 4 Lower movement to drive the second substrate 6 to move downward; when the distance between the first substrate 3 and the second substrate 6
- the vacuum environment is inflated to the first substrate. 3 and the second substrate 6 is pressed together, after pressing for a certain time, the UV light source 15 irradiates the sealant between the first substrate 3 and the second substrate 6 through the mask 1 to realize the sealing of the sealant.
- the first substrate 3 and the second substrate 6 form a display screen; the upper platform 4 releases the adsorption of the second substrate 6 and moves upward for a small distance, and then the alignment camera 8 confirms the accuracy of the display screen;
- the circuit 2 controls the mask 1 to cause the mask 1 to release the first substrate 3, thereby realizing the release of the display screen; the display screen is carried out by a handling tool (not shown).
- FIG. 7a is a schematic diagram of curing the sealant during the packaging process using the packaging device of FIG. 6.
- a UV light source (not shown) passes through the mask 1 to the first substrate.
- the frame sealant 16 between the 3 and the second substrate 6 is irradiated.
- the UV emitted by the UV light source is irradiated onto the sealant 16 through the opening structure 122.
- the sealant 16 is disposed in a peripheral region around the display region 17, and the sealant 16 has a certain distance from the display region 17.
- the width of the sealant 16 can be narrow.
- the width d3 of the sealant 16 can be 0.2 mm to 0.4. Between mm.
- FIG. 7b is a schematic view of the sealant after forming the display screen by using the package device of FIG. 6, as shown in FIG. 7b, although the first substrate 3 and the second substrate 6 are pressed during the packaging process, so that the frame is sealed.
- the glue 16 is widened, but since the width of the front sealant 16 is narrow, the width d4 of the sealant 16 after the package can be maintained between 0.8 mm and 1.0 mm.
- the display screen with the width of the sealant can be manufactured within 1.0 mm, thereby realizing the manufacture of the narrow sealant, and thus the display screen of the narrow bezel can be realized.
- the alignment accuracy between the first substrate and the second substrate may be within ⁇ 2 ⁇ m, thereby improving the comparison with the prior art. Bit precision.
- the alignment mechanism only aligns the first substrate 3, and then the first substrate 3 is fixed on the mask 1 by the control circuit 2, and the first substrate 3 is not required to be fixed by the alignment mechanism. Compared with the mechanical fixed alignment mechanism in the prior art, the structure of the alignment mechanism in this embodiment is more Add simple.
- the first substrate 3 may be an OLED substrate
- the second substrate 6 may be a package substrate; or the first substrate 3 is a package substrate, and the second substrate 6 is an OLED substrate.
- the mask can be disposed on the upper platform, and the lower platform is used to set the second substrate. This situation is no longer specifically drawn.
- the packaging device shown in FIG. 1 preferably, the positive voltage applied to the first power source S1 is greater than 0 kV and less than or equal to 6.0 kV, and the negative voltage applied to the second power source S2 is greater than or equal to -6.0 kV and less than 0 kV.
- the packaging device shown in FIG. 4 preferably, the positive voltage applied to the third power source S3 is greater than 0 kV and less than or equal to 6.0 kV.
- the third power source S3 may also be supplied with a negative voltage, and the negative voltage applied is greater than or equal to -6.0 kV and less than 0 kV, which is not specifically illustrated.
- the control circuit controls the mask to enable the mask to electrostatically adsorb the first substrate or release the first substrate, without using a mechanical fixed alignment mechanism to fix the first substrate.
- the electrostatic adsorption method is adopted to enable the mask plate to completely absorb the first substrate, thereby avoiding deformation of the first substrate, avoiding generation of bubbles between the first substrate and the second substrate, improving alignment accuracy, and avoiding pressure.
- the first substrate slides off the mask during the bonding process.
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Abstract
Description
Claims (11)
- 一种封装装置,其特征在于,所述封装装置包括掩膜板和与所述掩膜板电连接的控制电路,所述控制电路用于控制所述掩膜板以使所述掩膜板静电吸附第一基板或者释放所述第一基板。
- 根据权利要求1所述的封装装置,其特征在于,所述掩膜板包括基底、位于所述基底之上的图形层和位于所述图形层之上的绝缘层,所述图形层包括图形结构和位于所述图形结构之间的开口结构,所述图形结构与所述控制电路电连接。
- 根据权利要求2所述的封装装置,其特征在于,所述掩膜板还包括位于所述基底侧边的第一连接结构和位于每个所述开口结构中的至少一个第二连接结构,其中,所述第一连接结构用于将所述图形结构与所述控制电路电连接,所述第二连接结构用于将位于开口结构外部的图形结构和位于所述开口结构内部的图形结构电连接。
- 根据权利要求3所述的封装装置,其特征在于,所述第二连接结构的长度大于或者等于所述开口结构的宽度。
- 根据权利要求1所述的封装装置,其特征在于,通过所述控制电路为所述掩膜板通入正电压以使所述掩膜板吸附所述第一基板,之后通过所述控制电路为所述掩膜板通入负电压或释放所述掩膜板上的正电荷以使所述掩膜板释放所述第一基板;或者通过所述控制电路为所述掩膜板通入负电压以使所述掩膜板 吸附所述第一基板,之后通过所述控制电路为所述掩膜板通入正电压或释放所述掩膜板上的负电荷以使所述掩膜板释放所述第一基板。
- 根据权利要求5所述的封装装置,其特征在于,所述控制电路包括并联连接的第一电源和第二电源,其中,所述第一电源用于向所述掩膜板通入正电压,所述第二电源用于向所述掩膜板通入负电压。
- 根据权利要求6所述的封装装置,其特征在于,所述第一电源的正电极和所述第二电源的负电极均与所述掩膜板连接,所述第一电源的负电极通过第一开关接地,所述第二电源的正电极通过第二开关接地,所述第一电源用于当所述第一开关闭合且所述第二开关断开时向所述掩膜板通入正电压,所述第二电源用于当所述第二开关闭合且所述第一开关断开时向所述掩膜板通入负电压。
- 根据权利要求5所述的封装装置,其特征在于,所述控制电路包括并联连接的第三电源和释放支路,其中:所述第三电源用于向所述掩膜板通入正电压,所述释放支路用于释放所述掩膜板上的正电荷;或者所述第三电源用于向所述掩膜板通入负电压,所述释放支路用于释放所述掩膜板上的负电荷。
- 根据权利要求8所述的封装装置,其特征在于,在所述第三电源用于向所述掩膜板通入正电压且所述释放支路用于释放所述掩膜板上的正电荷的情况下,所述第三电源的正电极和所述释放支路的一端均与所述掩膜板连接,所述第三电源的负电极通过第三开关接地,所述释放支路的另一端通过第四开关接地,所述第三电源用于当所述第三开关闭合且所述第四开关断开时向所述掩膜板 通入正电压,所述释放支路用于当所述第四开关闭合且所述第三开关断开时释放所述掩膜板上的正电荷。
- 根据权利要求8所述的封装装置,其特征在于,在所述第三电源用于向所述掩膜板通入负电压且所述释放支路用于释放所述掩膜板上的负电荷的情况下,所述第三电源的负电极和所述释放支路的一端均与所述掩膜板连接,所述第三电源的正电极通过第三开关接地,所述释放支路的另一端通过第四开关接地,所述第三电源用于当所述第三开关闭合且所述第四开关断开时向所述掩膜板通入负电压,所述释放支路用于当所述第四开关闭合且所述第三开关断开时释放所述掩膜板上的负电荷。
- 一种封装设备,其特征在于,包括:上平台、下平台和权利要求1至10中任一项所述的封装装置,其中:所述掩膜板设置于所述下平台上,所述上平台用于设置第二基板;或者所述掩膜板设置于所述上平台上,所述下平台用于设置第二基板。
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CN104051495B (zh) * | 2014-05-28 | 2017-02-15 | 京东方科技集团股份有限公司 | 封装装置和封装设备 |
CN104674162B (zh) | 2015-01-29 | 2018-06-12 | 京东方科技集团股份有限公司 | 一种掩膜板、oled器件封装方法及oled器件 |
CN107346803A (zh) * | 2016-05-05 | 2017-11-14 | 上海珏芯光电科技有限公司 | 硅基背板led显示器的制造方法 |
CN106708342B (zh) * | 2016-12-21 | 2020-05-19 | 上海天马有机发光显示技术有限公司 | Oled触控显示面板及制作方法、oled触控显示装置 |
CN106950797B (zh) * | 2017-05-22 | 2020-06-05 | 深圳市华星光电技术有限公司 | 光罩卡夹清洁装置及曝光机 |
CN107732030B (zh) * | 2017-09-19 | 2019-09-17 | 上海珏芯光电科技有限公司 | 器件制造方法以及薄膜微器件制造方法 |
CN107887509B (zh) * | 2017-11-15 | 2020-08-11 | 上海珏芯光电科技有限公司 | 键合方法、oled蒸镀方法以及oled装置的制造方法 |
CN108109906B (zh) * | 2017-12-28 | 2021-08-17 | Tcl华星光电技术有限公司 | 基底与掩模对位的方法以及对基底图案化的方法 |
KR102550586B1 (ko) * | 2018-10-31 | 2023-06-30 | 캐논 톡키 가부시키가이샤 | 흡착 및 얼라인먼트 방법, 흡착 시스템, 성막 방법, 성막 장치 및 전자 디바이스의 제조 방법 |
CN110012621A (zh) * | 2019-04-10 | 2019-07-12 | 深圳市信维通信股份有限公司 | 多层线路板层压工艺 |
CN111025766A (zh) * | 2019-12-02 | 2020-04-17 | 深圳市华星光电半导体显示技术有限公司 | 液晶配向装置 |
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