WO2015146195A1 - Pha合成酵素をコードする遺伝子を複数有する微生物、およびそれを用いたphaの製造方法 - Google Patents
Pha合成酵素をコードする遺伝子を複数有する微生物、およびそれを用いたphaの製造方法 Download PDFInfo
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Definitions
- the present invention relates to a microorganism for producing two or more PHA having different melting points in a cell, and a method for producing PHA using the same and having a high crystal solidification rate.
- PHA Polyhydroxyalkanoic acid
- Ecoplastic polyester that is produced and accumulated as an energy storage substance in the cells of many microbial species.
- PHA produced from various natural carbon sources by microorganisms is completely biodegraded by microorganisms in the soil and water, and thus is incorporated into the natural carbon cycle process. Therefore, it can be said that PHA is an environmentally harmonious plastic that has almost no adverse effects on the ecosystem.
- synthetic plastics have become a serious social problem from the viewpoint of environmental pollution, waste disposal, and petroleum resources, and PHA has been attracting attention as an environmentally friendly green plastic, and its practical application is eagerly desired.
- PHB polyhydroxybutyrate
- 3HB 3-hydroxybutyric acid
- PHBH copolyester P (3HB-co-3HH)
- 3HH 3-hydroxyhexanoic acid
- PHBH containing 3HH having a long side chain structure as a monomer unit has a lower crystallinity than PHB, and thus has flexible and soft physical properties and improved brittleness.
- PHBH has a low melting point, improvement in melt processability can be expected.
- PHBH has a very slow crystal solidification rate, and even after cooling to room temperature after heating and melting, it is soft and viscous for a while, and because it is sticky, it does not release immediately during molding. For this reason, there are cases where actual production cannot be carried out continuously for practical use of PHBH.
- the processing equipment used for processing existing general-purpose resins with a high crystal solidification rate may not be used for processing PHBH.
- the crystal solidification rate of the polymer is fast, which leads to continuous production processes and thus improved productivity. This is very important because it leads to low costs.
- Patent Documents 2 and 3 disclose a technique for increasing the crystal solidification rate by adding PHB having a higher melting point than PHBH and biodegradable as a crystal nucleating agent.
- PHBH and PHB are dissolved in a solvent such as hot chloroform, and after mixing, the polymer is precipitated by evaporating chloroform, or two types of polymers are cooled with dry ice.
- Attempts have been made to pulverize and mix, mixing in a state where PHB is not melted but only PHBH is melted, and mixing by mixing dry polymer powder.
- the method of dissolving and mixing in a solvent requires a very large amount of solvent for the dissolution and crystallization of PHBH, which increases the cost.
- a method of mixing PHBH and PHB a method of recovering a mixed polymer by crystallization with methanol is also known, but in this method, due to the difference in solubility between the polymer and the crystal nucleating agent, it was uniformly dispersed. There is a possibility that crystallization is not performed in the state, and it is not practical.
- the method of mixing the polymer after pulverization or the method of mixing the dry polymer powder it is difficult to uniformly mix the polymers, and the effect of the crystal nucleating agent is expected to be reduced.
- the above mixing method cannot be expected to produce a mixing effect with fine particles.
- processing above the melting point of PHB is required, but the melting point of general PHB is high, and as described above, thermal decomposition occurs at a temperature near the melting point. Therefore, when PHB is dispersed in PHBH, problems such as deterioration of PHB and PHBH due to heat and a decrease in molecular weight are unavoidable.
- Patent Document 4 reports a technique in which microorganisms produce a mixture of PHBH and PHBH having a low copolymerization ratio of PHB or 3HH monomer by changing the carbon source during the culture.
- Non-Patent Document 1 3HB and 3-hydroxyvaleric acid (hereinafter abbreviated as 3HV) copolyester P (3HB-co-3HV) (by culturing a specific vegetable oil and sodium valerate as a carbon source)
- 3HV 3-hydroxyvaleric acid
- PHB-co-3HV 3-hydroxyvaleric acid
- these methods do not require separate production of a crystal nucleating agent component such as PHB, and have a great cost advantage.
- the method of Patent Document 4 in which the carbon source is changed during the culturing, the culturing control is very difficult because two types of PHA are produced discontinuously, and the production is also difficult because the productivity is low. is there.
- the method of Non-Patent Document 1 is not practical because the desired effect can be obtained only when a specific vegetable oil is used, and it is difficult to control the mixing amount ratio of two types of PHA.
- Non-Patent Document 2 reports that the wild strain 61-3 of the genus Pseudomonas has genes encoding three PHA synthases. Of these three PHA synthases, two have a medium chain 3-hydroxyalkanoic acid as a substrate with a carbon chain length of 6 to 12, and the remaining one has only 3HB as a substrate. Therefore, when this 61-3 strain is cultured in a medium containing a fatty acid such as octanoic acid or dodecanoic acid, medium-chain PHA and PHB are co-produced intracellularly.
- a medium containing a fatty acid such as octanoic acid or dodecanoic acid
- Non-Patent Documents 3 and 4 when Pseudomonas olevorans that synthesizes medium chain PHA introduces genes encoding PHB synthase derived from various bacteria, medium chain PHA and PHB are co-produced in cells. Has been reported.
- Non-Patent Document 5 reports that PHB and medium-chain PHA are co-produced in cells when a gene encoding a medium-chain PHA synthase derived from Allochromatium vinosum is introduced into Ralstonia eutropha that synthesizes PHB. ing.
- JP-A-6-157878 Japanese National Patent Publication No. 8-510498 International Publication No. 2002/50156 JP 2004-250629 A
- the object of the present invention is to improve the crystallization speed of a slow-crystallization PHA copolymer and to melt the PHA copolymer in processes such as injection molding, film molding, blow molding, fiber spinning, extrusion foaming, and bead foaming. It is to improve workability and improve productivity.
- the present inventors have found that a gene encoding a PHA synthase that synthesizes a copolymer PHA such as PHBH, which is the main polymer, and a higher melting point that becomes a crystal nucleating agent.
- the crystallization rate of the resulting PHA copolymer-containing resin is significantly improved by co-producing the above two PHA in the same cell using a microorganism having both genes encoding the PHA synthase that synthesizes PHA.
- the present invention has been completed.
- the first of the present invention is a gene encoding a PHA synthase derived from the genus Aeromonas that synthesizes copolymer PHA (A), and PHA (B) having a melting point different from that of copolymer PHA (A) by 10 ° C. or more.
- a PHA mixed product comprising a step of simultaneously producing two or more types of PHA having different melting points of 10 ° C. or more in cells of the microorganism by culturing a microorganism having both genes encoding a PHA synthase that synthesizes It relates to a manufacturing method.
- the copolymer PHA (A) is preferably a copolymer containing at least 3HB and 3HH as monomer units, and the resulting PHA mixture has at least two endothermic peaks between 85 and 180 ° C. in the DSC curve.
- the endothermic peak at the highest temperature has a heat value of 0.2 to 20 J / g, or the DSC curve shows only one endothermic peak between 85 and 180 ° C, and the endothermic portion above 160 ° C
- the calorific value is preferably 0.5 to 10 J / g.
- the second of the present invention is to synthesize PHA (B), a gene encoding a PHA ⁇ synthase derived from Aeromonas genus, which synthesizes copolymer PHA (A), and a melting point different from that of copolymer PHA (A) by 10 ° C or more.
- the present invention relates to a microorganism having both genes encoding PHA synthase.
- the gene encoding PHA synthase derived from the genus Aeromonas that synthesizes copolymerized PHA (A) is a gene encoding a protein having the amino acid sequence represented by SEQ ID NO: 1, or 85% or more of the amino acid sequence.
- a gene encoding a protein having sequence homology and having PHA synthase activity is preferable, and the gene encoding PHA synthase that synthesizes PHA (B) is a biological species different from the genus Aeromonas. It is preferably a gene encoding a PHA synthase derived from the origin, more preferably a gene encoding a PHA synthase derived from the genus Cupriavidus, and encoding an amino acid sequence represented by SEQ ID NO: 4 derived from Cupriavidus necator A gene or a gene encoding a protein having a sequence homology of 85% or more to the amino acid sequence and having PHA synthase activity Even more preferred is.
- the microorganism is preferably of the genus Cupriavidus, more preferably Cupriavidusnecator.
- it has a gene encoding an R-form-specific enoyl-CoA hydratase, the expression of the gene encoding the R-form-specific enoyl-CoA hydratase is enhanced, or the phbA gene and / or A microorganism that has a bktB gene and suppresses the expression of the phbA gene and / or enhances the expression of the bktB gene is preferable.
- the crystallization speed of a slow-crystallization PHA copolymer can be remarkably improved, and the PHA copolymer can be used in processes such as injection molding, film molding, blow molding, fiber spinning, extrusion foaming, and bead foaming. Melt processability or processing speed can be improved.
- DSC curve measured for the PHA mixture obtained in Example 2 DSC curve measured for the PHA mixture obtained in Example 5 DSC curve measured for PHA obtained in Comparative Example 1
- DSC curve measured for the PHA mixture obtained in Example 9 DSC curve measured after annealing for the PHA mixture obtained in Example 9
- DSC curve measured for the PHA mixture obtained in Example 10 DSC curve measured after annealing for the PHA mixture obtained in Example 10 DSC curve measured for PHA obtained in Comparative Example 2
- a microorganism having both of the encoded genes hereinafter referred to as “microorganism of the present invention”.
- the gene encoding PHA synthase derived from the genus Aeromonas that synthesizes copolymerized PHA may be any gene that encodes PHA synthase derived from the genus Aeromonas and capable of synthesizing copolymerized PHA.
- it is preferably a gene encoding a PHA synthase capable of synthesizing copolymer PHA containing at least 3HB and 3HH as monomer units, and PHA synthase capable of synthesizing PHBH, which is a copolymer of 3HB and 3HHH More preferably, it is a gene encoding.
- a gene encoding such a PHA synthase for example, a gene encoding a PHA synthase derived from Aeromonas caviae or Aeromonas hydrophila is preferable, and a gene encoding a PHA synthase derived from Aeromonas caviae is more preferable.
- a gene encoding PHA synthase derived from Aeromonas caviae a gene encoding a protein having the amino acid sequence represented by SEQ ID NO: 1, or 85% or more, preferably 90% or more, more than the amino acid sequence,
- a gene encoding a protein having a sequence homology of 95% or more and having PHA synthase activity can be mentioned.
- a specific example of the gene encoding the protein having the amino acid sequence represented by SEQ ID NO: 1 is, for example, the gene described in SEQ ID NO: 2.
- a gene encoding a protein having a sequence homology of 85% or more with respect to the amino acid sequence represented by SEQ ID NO: 1 and having PHA synthase activity for example, the gene described in SEQ ID NO: 3 Is mentioned.
- the microorganism of the present invention comprises a PHA (B) having a melting point different from the copolymer PHA (A) by 10 ° C. or more in addition to the gene encoding the PHA synthase derived from the genus Aeromonas that synthesizes the copolymer PHA (A). It is characterized by having genes encoding at least two types of PHA synthases, which are genes encoding PHA synthases.
- the microorganism of the present invention includes, in addition to a gene encoding a PHA synthase derived from the genus Aeromonas that synthesizes the copolymer PHA (A) and a gene encoding a PHA synthase that synthesizes PHA (B). It may have a gene encoding the PHA synthase. Further, the microorganism of the present invention comprises a gene encoding a PHA synthase derived from the genus Aeromonas that synthesizes the copolymer PHA (A) and / or a gene encoding a PHA synthase that synthesizes PHA (B), You may have two or more in one cell.
- copolymer PHA (A) and PHA (B) are not particularly limited as long as their melting points differ by 10 ° C. or more, but PHA (B) has a higher melting point than copolymer PHA (A). Is preferred.
- the melting point of PHA (B) is preferably 165 ° C or higher, and more preferably 170 ° C or higher.
- copolymer PHA (A) is the main polymer and PHA (B) can be a crystal nucleating agent for copolymer PHA (A).
- Such PHA (B) may be copolymerized PHA or PHB which is a homopolymer.
- PHA (B) When PHA (B) is a copolymerized PHA, PHA (B) may be PHBH, PHBV, or any other copolymer, but PHA (B) is a polymer unit. Those containing 95 mol% or more of 3HB are preferable, those containing 97 mol% or more of 3HB are more preferable, and those containing 3 mol of 3HB or more are more preferable. Particularly preferred as PHA (B) is PHB which is a homopolymer.
- the gene encoding the PHA synthase capable of synthesizing the PHA (B) is not particularly limited.
- a gene encoding a PHA synthase capable of synthesizing a high melting point copolymer PHA as PHA (B) includes a gene encoding a PHA synthase derived from Aeromonas caviae (for example, PhaC AC A505W).
- PhaC AC A505W can synthesize copolymer PHA containing 99 mol% or more of 3HB.
- there are many genes encoding PHA synthase that synthesizes PHB see, for example, Biopolymers Volume 3a, Polyesters I, Edited by Y.
- Acinetobacter genus Aeromonas genus, Alcaligenes genus, Allochromatium genus, Azorhizobium genus, Azotobacter genus, Bacillus genus, Burkholderia genus, Caulobacter genus, Chromobacterium genus, Comamonas genus, Cupriavidus genus, Ectothiorhodosiella, , Paracoccus genus, Pseudomonas genus, Ralstonia genus, Rhizobium genus, Rhodobacter genus, Rhodococcus genus, Rhodospirillum genus, Rickettsia genus, Sinorhizobium genus, Sphingomonas genus, Synechocystis genus, Thiococcus gen
- the gene encoding a PHA synthase that synthesizes PHA is preferably a gene encoding a PHA synthase derived from a species different from the genus Aeromonas, and encodes a PHA synthase derived from the genus Cupriavidus. More preferably a gene encoding a PHA synthase derived from Cupriavidus necator, a gene encoding a protein having the amino acid sequence represented by SEQ ID NO: 4, or 85% or more of the amino acid sequence, preferably A gene encoding a protein having a sequence homology of 90% or more, more preferably 95% or more and having PHA synthase activity is particularly preferred. Examples of the gene encoding the protein having the amino acid sequence represented by SEQ ID NO: 4 include the gene described in SEQ ID NO: 5 derived from Cupriavidus necator.
- the host microorganism for having the genes encoding the above two types of PHA synthases is not particularly limited, and the genus Acinetobacter, Aeromonas, Alcaligenes, Allochromatium, Azorhizobium, Azotobacter, Bacillus Burkholderia sp The genus, Rhodospirillum genus, Rickettsia genus, Saccharomyces genus, Sinorhizobium genus, Sphingomonas genus, Synechocystis genus, Thiococcus genus, Thiocystis genus, Vibrio genus, Woutersia genus, Zoogloea genus, etc., among them Aeromonas genus, Alcaligenes genus More preferably, microorganisms belonging to the genus Cupriavidus, Escherichia, Pseudomonas, Ralstonia, etc.
- At least two types of PHA synthesis a gene encoding PHA synthase derived from the genus Aeromonas that synthesizes copolymerized PHA (A) and a gene encoding PHA synthase that synthesizes PHA (B)
- A genus Aeromonas that synthesizes copolymerized PHA
- B a gene encoding PHA synthase that synthesizes PHA
- the host microorganism since such a microorganism has not been found in nature, the host microorganism must be a gene encoding PHA ⁇ synthase derived from the genus Aeromonas that synthesizes copolymer PHA (A) or PHA (B It is necessary to introduce either or both of the genes coding for PHA synthase that synthesizes) using genetic recombination techniques.
- a gene encoding a PHA synthase that synthesizes PHA (B) may be introduced into a microorganism belonging to the genus Aeromonas that originally has a gene encoding a PHA synthase that synthesizes copolymer PHA (A), Introducing a gene encoding a PHA synthase derived from the Aeromonas genus that synthesizes copolymer PHA (A) into a microorganism (eg Cupriavidusnecator) that has a gene encoding a PHA synthase that synthesizes PHA (B) such as PHB Also good.
- a microorganism eg Cupriavidusnecator
- a gene encoding PHA synthase derived from Aeromonas, which synthesizes copolymerized PHA (A), and a gene encoding PHA synthase, which synthesizes PHA (B), are introduced into any host microorganism. You may do it.
- a gene encoding PHA synthase derived from the genus Aeromonas that synthesizes copolymer PHA (A) to any host microorganism, and PHA It is preferable to introduce both genes encoding PHA synthase that synthesize B), and in particular, genes encoding PHA synthase derived from the genus Aeromonas that synthesize copolymer PHA (A) to microorganisms belonging to the genus Cupriavidus And a gene encoding a PHA synthase that synthesizes PHB derived from a microorganism belonging to the genus Cupriavidus.
- the gene encoding the PHA synthase originally possessed by the microorganism belonging to the genus Cupriavidus may be present as it is, may be destroyed or deleted, but is not destroyed or deleted and expressed. There is preferred.
- the method for introducing the gene encoding the above PHA synthase is not particularly limited, and is a method of directly inserting or replacing the host chromosome, a method of introducing it onto a megaplasmid possessed by the host, or a plasmid, phage, phagemid, etc. Any of the formats that are arranged and introduced on the vector may be selected or used together. However, since the plasmid may drop out during culture, it encodes a gene encoding PHA ⁇ synthase from Aeromonas that synthesizes copolymer PHA (A) and PHA synthase that synthesizes PHA (B). It is preferred that either or both genes are inserted or replaced on the host chromosome.
- insertion, substitution, and arrangement method known methods can be used.
- a homologous recombination method or the like can be used to replace or insert the gene encoding the PHA synthase into the chromosome of the host microorganism.
- the microorganism of the present invention is expressed upstream of a gene encoding a PHA synthase derived from the genus Aeromonas that synthesizes copolymer PHA (A) and a gene encoding a PHA synthase that synthesizes PHA (B). It is preferred to have an “expression control sequence” involved.
- the “expression control sequence” here is specifically a DNA sequence that is located upstream of the initiation codon of a gene encoding PHA synthase and controls the transcription amount of the gene, or transcribed from the gene. It is a DNA sequence containing a DNA sequence that regulates the translation amount of messenger RNA (for example, an SD sequence (Shine Dalgarno sequence)) or both.
- An expression control sequence originally present can be used, any expression control sequence existing in nature can be used, or an expression control sequence artificially constructed or modified may be used.
- the gene encoding PHA synthase from Aeromonas that synthesizes copolymer PHA (A) and the gene encoding PHA synthase that synthesizes PHA (B) are contained in the same operon, expression It is also possible to share regulatory sequences.
- the expression regulatory sequence used in the microorganism of the present invention is not particularly limited, and an expression regulatory sequence inherent in the host may be used as described above, or upstream of a gene encoding a PHA synthase.
- the expression control sequences located in the above may be introduced together as they are, or in either or both of the genes encoding the PHA synthase to be introduced, a preferred expression control sequence is selected and ligated, and introduced into the host. May be.
- the expression regulatory sequence of the gene encoding PHA synthase derived from the genus Aeromonas that synthesizes copolymerized PHA (A) is inherent in the host.
- the PHA synthesizing the expression regulatory sequence of the gene encoding the PHA synthase that synthesizes PHA (B) based on the desired expression level and translation amount. It is preferable to select an enzyme capable of optimizing the intracellular abundance of the enzyme, introduce it linked to a gene encoding PHA synthase that synthesizes PHA (B), or insert it upstream.
- the expression regulatory sequence of the gene encoding PHA synthase that synthesizes PHA (B) can be used regardless of whether it is naturally derived or modified, and is not particularly limited.
- a promoter for controlling the transcription amount of a gene a lac promoter described in SEQ ID NO: 6 which is a promoter derived from E. coli, a trp promoter described in SEQ ID NO: 7, and a lacUV5 described in SEQ ID NO: 8 which is a modification thereof.
- the tacI promoter described in SEQ ID NO: 9 the tacII promoter described in SEQ ID NO: 10
- the tic promoter described in SEQ ID NO: 11 the trc promoter described in SEQ ID NO: 12, and the phaCAB operon promoter derived from Cupriavidus necator
- These promoters are the sequence REP-SD described in SEQ ID NO: 16 which is the SD sequence of the phaC1 gene derived from Cupriavidusnecator, the sequence REP-SDM described in SEQ ID NO: 17 which is a modified version thereof, other known SD sequences and the like. By linking the sequences, it can be used as an expression regulatory sequence.
- the promoter of the operon including four genes A1067, A1068, A1069, and phaJ4a derived from Cupriavidus necator and the expression regulatory sequence PJ4a described in SEQ ID NO: 18 consisting of the SD sequence of A1067, the promoter of the phaPCJ operon derived from Aeromonas caviae and Any other known expression control sequence such as the expression control sequence Pac described in SEQ ID NO: 19 comprising the SD sequence of phaP can also be used. Furthermore, an expression control sequence obtained by modifying the above expression control sequence by deletion, substitution, or insertion of a base can also be used.
- the intracellular abundance of each PHA synthase is adjusted, and two types of copolymer PHA (A) and PHA (B) having a melting point different from that are copolymerized PHA (A).
- PHA production and its ratio can be controlled. From the viewpoint of controlling the ratio of the two types of PHA produced with different melting points, the ratio of the abundance of each PHA synthase in the cell or the expression ratio of the gene encoding each PHA synthase can be adjusted. preferable.
- the expression regulatory sequence of the gene encoding PHA synthase derived from Aeromonas genus that synthesizes copolymer PHA (A) and the expression regulatory sequence of the gene encoding PHA synthase that synthesizes PHA (B) It is preferable to select the combination.
- Such a combination of expression control sequences can be selected in consideration of, for example, the strength of the promoter used, the enzyme activity of the target PHA synthase, the host metabolic system, and the like.
- the copolymerized PHA (A) has 3HH as a monomer unit and the copolymerization ratio of the 3HH monomer is relatively high, specifically, the copolymerized PHA (A) has 8 mol% or more of 3HH monomer unit.
- the content of PHA (B) is 0.1 to 20 with respect to the total amount of copolymer PHA (A) and PHA (B) in the produced PHA mixture for the reason described later. It is preferably controlled to be in the range of wt%.
- the microorganism for obtaining such a PHA mixture is not particularly limited, but Cupriavidusnecator H16 in which a gene encoding PHA synthesizing enzyme derived from the genus Aeromonas that synthesizes copolymerized PHA (A) is inserted or replaced on the chromosome.
- the strain is the host.
- an expression regulatory sequence of a gene encoding a PHA synthase derived from the genus Aeromonas that synthesizes copolymerized PHA (A) an expression regulatory sequence consisting of REP and REP-SD originally possessed by Cupriavidus necator H16 strain is preferable.
- the expression regulatory sequence of the gene encoding the PHA synthase that synthesizes PHA (B) is the above-mentioned lac promoter as a promoter, and a variant in which a mutation is introduced into the spacer sequence of the lac promoter (eg, lacN15 promoter, lacN16 promoter) , LacN17 promoter, lacN19 promoter, lacN20 promoter, lacN21 promoter), or REP promoter, and REP-SD as a SD sequence or a variant thereof, REP-SDM, or an expression regulatory sequence comprising PJ4a
- an expression control sequence capable of controlling the intracellular abundance of PHA synthase to the same extent as those is preferable, and is expressed by an expression control sequence including DNA sequences represented by SEQ ID NOs: 6 and 16, SEQ ID NOs: 6 and 17
- the expression intensity of the expression regulatory sequence of the gene encoding PHA synthase derived from Aeromonas genus that synthesizes copolymer PHA (A) and the expression regulatory sequence of the gene encoding PHA synthase that synthesizes PHA (B) Another combination in which the ratio of the expression intensities is approximately the same as the above preferable combination can also be preferably employed.
- the microorganism used in order to produce a copolymer containing 8 mol% or more of 3HH monomer units as copolymer PHA (A), the microorganism used has a gene encoding the above two types of PHA synthases. In addition, it is preferable to use a microorganism that has been devised to increase the copolymerization ratio of the 3HH monomer in the resulting copolymerized PHA (A).
- a method for enhancing the expression of a gene encoding an R-form-specific enoyl-CoA hydratase, or suppressing the expression of a phbA gene among genes encoding an enzyme having ⁇ -ketothiolase activity examples thereof include a method for enhancing the expression of the bktB gene.
- the method for enhancing the expression of the gene encoding the R-form specific enoyl-CoA hydratase is not particularly limited. For example, when Cupriavidus necator is used as a host, the R-form specific enoyl-CoA hydratase present on the chromosome is used.
- the copolymerization ratio of 3HH monomer in the copolymerized PHA (A) may be increased by changing culture conditions such as aeration stirring conditions and carbon sources.
- the copolymerized PHA (A) has 3HH as a monomer unit and the copolymerization ratio of the 3HH monomer is not so high, specifically, the copolymerized PHA (A) has 3 mol% or more of the 3HH monomer unit at 8 mol.
- the PHA (B) content is 3 for the total amount of copolymerized PHA (A) and PHA (B) in the PHA mixture produced for the reason described later. It is preferably controlled to be at least wt%.
- the content of PHA (B) is high to some extent, so PHA synthesis to synthesize PHA (B)
- PHA synthesis to synthesize PHA (B) It is preferable to use an expression regulatory sequence linked to a gene encoding an enzyme having a certain high expression intensity.
- the microorganism for obtaining such a PHA mixture is not particularly limited, but Cupriavidus necator in which a gene encoding PHA synthase derived from the genus Aeromonas that synthesizes copolymerized PHA (A) is inserted or replaced on the chromosome. It is preferable to use H16 strain as a host.
- an expression regulatory sequence of a gene encoding PHA synthase derived from Aeromonas genus that synthesizes copolymerized PHA (A)
- an expression regulatory sequence consisting of REP and REP-SD originally possessed by Cupriavidusnecator H16 strain is preferable.
- the expression regulatory sequence of the gene encoding PHA synthase that synthesizes PHA includes the above-mentioned expression regulatory sequence consisting of REP and REP-SD, or the expression regulatory sequence consisting of lacUV5 promoter and REP-SD, lac promoter And REP-SD expression regulatory sequence, tacI promoter and REP-SD expression regulatory sequence, or an expression regulatory sequence having equivalent expression activity is preferred, including the DNA sequences represented by SEQ ID NOs: 13 and 16
- two types of PHA having different melting points of 10 ° C. or more are preferably produced in the cells at the same time, and the two types of PHA are recovered by recovering the PHA from the cells.
- PHA blends containing can be manufactured.
- Any carbon source can be used as a carbon source at the time of cultivation as long as the PHA-producing microorganism of the present invention can be assimilated.
- sugars such as glucose, fructose and sucrose; palm oil and palm kernel oil , Oils such as corn oil, palm oil, olive oil, soybean oil, rapeseed oil, Jatropha oil and their fractionated oils, or refined byproducts thereof; fatty acids such as lauric acid, oleic acid, stearic acid, palmitic acid, myristic acid Their derivatives are preferred.
- oil by-products such as PFAD (palm oil fatty acid distillate), PKFAD (palm kernel oil fatty acid distillate), and rapeseed oil fatty acid distillate.
- the microorganism is preferably cultured using a medium containing the above carbon source, a nitrogen source that is a nutrient source other than the carbon source, inorganic salts, and other organic nutrient sources.
- a nitrogen source that is a nutrient source other than the carbon source
- inorganic salts include ammonia, urea, ammonium chloride, ammonium sulfate, ammonium phosphate and other ammonium salts, as well as peptone, meat extract, yeast extract and the like.
- inorganic salts include potassium dihydrogen phosphate, disodium hydrogen phosphate, magnesium phosphate, magnesium sulfate, sodium chloride and the like.
- other organic nutrient sources include amino acids such as glycine, alanine, serine, threonine, and proline, and vitamins such as vitamin B1, vitamin B12, and vitamin C.
- the conditions such as culture temperature, culture time, culture pH, medium, etc. may be culture conditions normally used for the microorganisms to be used.
- the method for recovering the PHA mixture from the microbial cells is not particularly limited, and can be performed by the following method, for example.
- the cells are separated from the culture solution with a centrifuge, and the cells are washed with distilled water, methanol, or the like and dried.
- a PHA mixture is extracted from the dried cells using an organic solvent such as chloroform.
- organic solvent such as chloroform.
- insoluble matter derived from the cells is removed by filtration or the like, and a poor solvent such as methanol or hexane is added to the filtrate to precipitate the PHA mixture. Further, the supernatant is removed by filtration and centrifugation, and dried to recover the PHA mixture.
- the PHA mixture produced according to the present invention contains at least two types of PHA having melting points of 10 ° C. or more.
- PHA with a low melting point is a copolymerized PHA (A) synthesized by PHA synthase derived from the genus Aeromonas
- PHA with a higher melting point is PHA (B) synthesized by another PHA synthase.
- the copolymer PHA (A) having a lower melting point is the main polymer
- the PHA (B) having a higher melting point is the crystal nucleating agent.
- the copolymer PHA (A) is preferably a copolymer containing 3HH and 3HB as monomer units.
- PHA (B) may be copolymerized PHA or PHB which is a homopolymer.
- PHA (B) is a copolymerized PHA, those containing 95 mol% or more of 3HB as polymer units are preferred, those containing 97 mol% or more of 3HB are more preferred, and PHA containing 99 mol% or more of 3HB is more preferred.
- Particularly preferred as PHA (B) is PHB.
- the melting point of PHA (B) is preferably 165 ° C. or higher, more preferably 170 ° C. or higher.
- a mixture of two or more PHA having different melting points is obtained by, for example, a precipitation method using chloroform as described in Patent Document 3 or differential scanning calorimetry described later.
- DSC differential scanning calorimetry
- the crystallization state of PHA may change depending on the thermal history of the purification process, processing process, etc., and the temperature and time during storage, so when evaluating by DSC, from the viewpoint of minimizing these effects It is preferable to measure the measurement object promptly in an unprocessed state.
- the copolymer PHA (A) is a copolymer containing 8 mol% or more of 3HH monomer units, its melting point is generally 130 ° C or less, and the difference in melting point from the other PHA (B) is large. Therefore, evaluation by the DSC becomes easy. Generally, PHA shows an endothermic peak derived from its melting point between 85 and 180 ° C. in the DSC curve.
- the copolymer PHA (A) is a copolymer containing 8 mol% or more of 3HH monomer units, and PHA (B) is PHB
- the copolymer PHA (A) and PHA ( B) often shows two endothermic peaks that are clearly different between 85 and 180 ° C., for example, as typified by FIG.
- the content of the high melting point PHA is extremely small, the endothermic peak derived from it may not be clearly confirmed.
- the amount of PHA (B) relative to the total amount of copolymerized PHA (A) and PHA (B) in the PHA mixture The lower limit is preferably 0.1% by weight or more, more preferably 0.5% by weight or more, still more preferably 1% by weight or more, particularly preferably 1.2% by weight or more, and 2% by weight. % Or more is particularly preferable.
- the upper limit of the amount of the PHA (B) is preferably 20% by weight or less, more preferably 15% by weight or less, further preferably 12% by weight or less, and 9% by weight or less. It is particularly preferred that it is 7% by weight or less.
- the lower limit value of the endothermic peak on the highest temperature side in the DSC curve is generally 0.2 J / g or more, more preferably 0.5 J / g or more.
- the upper limit of the amount of heat is generally 20 J / g or less, more preferably 18 J / g or less Further, it can be confirmed that it is preferably 15 J / g or less, particularly preferably 12 J / g or less, and particularly preferably 8 J / g or less.
- the copolymer PHA (A) is a copolymer containing less than 8 mol% of 3HH monomer units, its melting point is relatively high, and the difference in melting point from the other PHA (B) is small.
- endothermic peaks derived from the melting point overlap and as shown in FIG. 4, there may be an apparent single endothermic peak between 85 and 180 ° C. Even in that case, the fact that two PHA having different melting points can be produced can be judged by whether or not there is an endothermic part at a part higher than 160 ° C.
- the endothermic peak in the DSC curve ends at a temperature lower than 160 ° C. as shown in FIG.
- PHA high melting point
- the endothermic peak in the DSC curve ends at a temperature higher than 160 ° C. because the melting point of PHB is 165 ° C. or higher (FIG. 4). And 6).
- the lower limit of the endothermic amount at a temperature higher than 160 ° C. is preferably 0.3 J / g or more, 0.4 J / g or more More preferably, it is 0.5 J / g or more, even more preferably 1.5 J / g or more, and particularly preferably 3 J / g or more.
- the upper limit of the endothermic amount is preferably 15 J / g or less, more preferably 13 J / g or less, further preferably 12 J / g or less, and 10 J / g or less. Is even more preferable, and it is particularly preferably 8 J / g or less.
- PHA (B) is the copolymerized PHA (A) and PHA (B) in the PHA mixture It is preferably contained in an amount of 3% by weight or more, more preferably 5% by weight or more, further preferably 10% by weight or more, and more preferably 12% by weight or more. It is particularly preferable. If the amount of PHA (B) is too small, the effect as a crystal nucleating agent cannot be obtained.
- the upper limit of the content of PHA (B) is not particularly limited. However, it is usually 50% by weight or less, preferably 40% by weight or less, and more preferably 30% by weight or less. Furthermore, in specific molding conditions such as in the case of sheet molding, it may be particularly preferable that the content be 20% by weight or less.
- the PHA (B) content in the PHA mixture can be estimated with higher accuracy.
- a PHA mixture that apparently shows only a single endothermic peak between 85 ° C and 180 ° C in DSC when annealing is not performed after DSC is annealed at 160 ° C for 30 minutes, when this is done, as shown in FIG. 5, two peaks clearly appear at about 160 ° C. as a boundary.
- the endothermic peak on the high melting point side is an endothermic peak derived from PHA (B), and the proportion of PHA (B) in the PHA mixture can be estimated from the amount of heat.
- the lower limit value of the endothermic peak on the high melting point side that appears by annealing is 1.0 J / g or more
- it is 1.5 J / g or more, more preferably 2 J / g or more, and particularly preferably 2.5 J / g or more.
- the upper limit of the amount of heat is preferably 13 J / g or less, more preferably 10 ⁇ J / g or less, further preferably 9 J / g or less, and 7 J / g or less.
- the lower limit of the heat value of the endothermic peak on the high melting point side that appears by annealing treatment is 2 It is preferably at least J / g, more preferably at least 3 J / g, even more preferably at least 4 J / g, particularly preferably at least 8 J / g.
- the lower limit of the amount of heat is preferably 40 J / g or less, more preferably 37 J / g or less, even more preferably 35 J / g or less, and 30 J / g or less. Is particularly preferred.
- the molecular weight of PHA produced in the present invention is not particularly limited, but in any of the copolymer PHA (A) and PHA (B), in many applications, from the viewpoint of melt processability, the weight average molecular weight is 300,000 to 300. It is preferably 10,000, more preferably 400,000 to 2.5 million, and still more preferably 500,000 to 2,000,000. If the weight average molecular weight of PHA is less than 300,000, mechanical properties such as strength may be insufficient, and if it exceeds 3 million, moldability may be inferior. However, the weight average molecular weight is preferably about 100,000 to 200,000 depending on the application.
- the PHA mixture produced according to the present invention has an improved crystallization rate, but other additives such as antioxidants, ultraviolet absorbers, colorants such as dyes and pigments, plasticizers, lubricants, An inorganic filler, an antistatic agent, an antifungal agent, an antibacterial agent, a foaming agent, a flame retardant, and the like can be contained as necessary. Moreover, you may contain another crystal nucleating agent.
- a molded body can be produced by molding the resin composition obtained as described above.
- the molding method may be a conventionally known method, and examples thereof include injection molding, film molding, blow molding, fiber spinning, extrusion foaming, and bead foaming.
- the PHA mixture obtained by the production method of the present invention not only has an improved crystallization speed, but also has a copolymer PHA as a main polymer and a high melting point PHA as a crystal nucleating agent dispersed at a molecular level. Therefore, compared to the case where the copolymerized PHA and the high melting point PHA used as the crystal nucleating agent are individually produced and blended, not only can the crystal nucleating agent be finely dispersed by a simpler method, but also at a lower temperature. For example, it can be molded at a temperature of 170 ° C. or lower.
- the molded body can be used for various containers, packaging materials, agricultural and horticultural films, medical materials, and the like.
- the methods for breeding strains, analyzing the monomer composition of PHA, analyzing the PHA mixing ratio in the PHA mixture, evaluating crystallization, and measuring the solidification time are as follows.
- the genetic manipulation in this example can be performed by the method described in Molecular Cloning (Cold Spring Harbor Laboratory Press, 1989).
- enzymes, cloning hosts, etc. used for gene manipulation can be purchased from market suppliers and used according to the instruction manual.
- the enzyme used in this example is not particularly limited as long as it can be used for gene manipulation.
- PHA monomer composition analysis The monomer composition analysis of the obtained PHA was measured by gas chromatography. To about 20 mg of the obtained PHA or a mixture thereof, 2 ml of a sulfuric acid-methanol mixture (15:85) and 2 ml of chloroform were added and sealed, and heated at 100 ° C. for 140 minutes for methyl esterification. After cooling, 1.5 g of sodium bicarbonate was added little by little to neutralize it, and the mixture was allowed to stand until the generation of carbon dioxide gas stopped.
- the mixture was centrifuged and the composition of 3HB methyl ester and 3HH methyl ester in the supernatant was analyzed by capillary gas chromatography to calculate the 3HH monomer ratio.
- the gas chromatograph used was Shimadzu Corporation GC-17A, and the capillary column used was GL Science's NEUTRA BOND-1 (column length 25 m, column inner diameter 0.25 mm, liquid film thickness 0.4 ⁇ m). He was used as the carrier gas, the column inlet pressure was 100 kPa, and 1 ⁇ l of the sample was injected.
- the temperature was raised from the initial temperature of 100 ° C. to 200 ° C. at a rate of 8 ° C./min, and further from 200 ° C. to 290 ° C. at a rate of 30 ° C./min.
- DSC In DSC, 2 to 5 mg of PHA was heated from 5 to 190 ° C. at a rate of 10 ° C./min to obtain a DSC curve.
- the melting point indicated by the main endothermic peak on the low temperature side (the maximum peak excluding the peak on the highest temperature side when three or more peaks are observed between 85 and 180 ° C) is Tm1
- the highest temperature side The melting point indicated by the endothermic peak is Tm2.
- the content of PHB corresponding to PHA (B) indicated by the endothermic peak calorific value on the high temperature side was estimated by comparing the endothermic peak calorie on the high temperature side measured by the above method with a separately prepared calibration curve.
- the method for creating a calibration curve is shown below.
- PHB having a melting point of 170 ° C. or higher was produced using Cupriavidus necator H16 strain in the same manner as in Example 1 described later.
- PHBH having a melting point of 130 ° C. or lower was produced using the KNK-631 strain described in JP-A-2013-9627 in the same manner as in Example 1.
- the obtained PHB and PHBH were mixed, and a PHBH / PHB mixed product in which a co-product was simulated in the following manner was produced as follows. First, PHB and PHBH were each dissolved in chloroform at a concentration of 10 g / L to obtain respective polymer solutions. Next, each polymer solution was mixed so that the weight ratio of PHB to PHBH was 1:99.
- PHBH / PHB blends having a weight ratio of PHB to PHBH of 3:97, 5:95, 7:93, and 10:90 were obtained.
- DSC was performed on the obtained 5 types of PHBH / PHB mixed products, and the endothermic peak calorific value on the high temperature side was measured.
- a calibration curve for estimating the PHB content in the PHA mixture was prepared from the endothermic peak calorific value on the high temperature side of the obtained results.
- the content of PHB contained in the PHA mixture was estimated by comparing the heat of fusion of the part higher than 160 ° C. measured by the above method with a separately prepared calibration curve.
- the method for creating a calibration curve is shown below.
- PHB was produced using Cupriavidus necator H16 strain in the same manner as in Example 1 described later.
- PHBH was produced using the KNK-005 strain described in US7384766.
- the obtained PHB and PHBH were mixed, and a PHBH / PHB mixed product in which a co-product was simulated in the following manner was produced as follows.
- PHB and PHBH were each dissolved in chloroform at a concentration of 10 g / L to obtain respective polymer solutions.
- each polymer solution was mixed so that the weight ratio of PHB to PHBH was 10:90.
- 100 ml of the mixed polymer solution was gently added with stirring.
- the precipitated polymer was separated by filtration and dried at 60 ° C. to obtain a PHBH / PHB mixture.
- PHBH / PHB blends having a weight ratio of PHB to PHBH of 7:93, 15:85, and 20:80 were obtained.
- DSC was performed on the obtained four types of PHBH / PHB mixed products, and the heat of fusion at a part higher than 160 ° C. was measured.
- a calibration curve for estimating the PHB content in the PHA mixture was prepared from the heat of fusion of the part higher than 160 ° C in the obtained results.
- Crystallization of the obtained PHA was evaluated by measuring using a differential scanning calorimeter. In differential scanning calorimetry, obtained when 2-5 mg of PHA is heated from 5 ° C to 170 ° C at 10 ° C / min and held for 5 minutes, then cooled from 170 ° C to 5 ° C at 10 ° C / min. The ease of crystallization was evaluated from the crystallization peak temperature (Tc) and the crystallization exotherm (Hc) in the obtained exothermic curve. The higher the crystallization peak temperature (Tc) and the greater the crystallization exotherm (Hc), the better the crystallization.
- Tc crystallization peak temperature
- Hc crystallization exotherm
- the solidification time of the obtained PHA was measured using a small kneader (Xplore 5cc Micro-Compounder manufactured by DSM). Cylinder set temperature 150 ° C. (Examples 1 to 3, 6, Comparative Example 1) or 170 ° C. (Examples 9 to 11 and Comparative Example 2) of a small kneader, 3 minutes at a screw speed of 100 rpm (Examples 1 to 3, 6, Comparative Example 1) or 1 minute (Examples 9 to 11, Comparative Example 2) After melt-kneading, the melted strand PHA was discharged from a nozzle having a diameter of 3 mm, and the strand PHA was immediately removed.
- a small kneader Xplore 5cc Micro-Compounder manufactured by DSM. Cylinder set temperature 150 ° C. (Examples 1 to 3, 6, Comparative Example 1) or 170 ° C. (Examples 9 to 11 and Comparative Example 2) of a small kn
- Solidification time is the time required for the strands to solidify completely when immersed in a hot water bath at 0 ° C. (Examples 1 to 3, 6 Comparative Example 1) or 50 ° C. (Examples 9 to 11 and Comparative Example 2). It was. The shorter the solidification time, the faster the crystallization and the better the solidification property.
- PCR was performed using the two kinds of DNA fragments obtained by the above PCR as templates and the DNAs represented by SEQ ID NO: 20 and SEQ ID NO: 23 as primers, and the obtained DNA fragments were digested with the restriction enzyme SmiI.
- This DNA fragment was ligated with a DNA fragment obtained by digesting the vector pNS2X-sacB described in JP-A-2007-259708 with SmiI using DNA ligase (Ligation High, manufactured by Toyobo), upstream of the phaZ6 structural gene and A gene disruption plasmid pNS2X-phaZ6 (-+) having a downstream DNA sequence was prepared.
- the gene disruption plasmid pNS2X-phaZ6 (-+) which was prepared as a gene disruption strain, was introduced into Escherichia coli S17-1 strain (ATCC47055), and KNK-005 strain (see US7384766) and Nutrient Agar medium (DIFCO) (Made by Co., Ltd.) was mixed and cultured to transfer the conjugation.
- the KNK-005 strain is a strain having a gene encoding the PHA synthase described in SEQ ID NO: 3 as a host and the C. necator H16 strain.
- KNK-005 ⁇ phaZ6 strain is a strain having a full-length deletion of the phaZ6 gene on the chromosome and a gene encoding the PHA synthase described in SEQ ID NO: 3 on the chromosome.
- a plasmid for gene replacement was prepared for the purpose of disrupting the phaZ1 gene.
- PCR was performed using the genomic DNA of the C. necator H16 strain as a template and the DNAs shown in SEQ ID NO: 24 and SEQ ID NO: 25 as primers.
- KOD-plus was used as the polymerase.
- PCR was performed using the DNAs represented by SEQ ID NO: 26 and SEQ ID NO: 27 as primers.
- PCR was performed using the two kinds of DNA fragments obtained by the above PCR as templates and the DNAs represented by SEQ ID NO: 24 and SEQ ID NO: 27 as primers, and the obtained DNA fragments were digested with the restriction enzyme SmiI.
- This DNA fragment is ligated with a DNA fragment obtained by digesting pNS2X-sacB with SmiI using DNA ligase to create a plasmid pNS2X-phaZ1 (-+) for gene disruption having DNA sequences upstream and downstream of the phaZ1 structural gene did.
- KNK-005 ⁇ phaZ1,6 strain is a strain having a full-length deletion of the phaZ1 and phaZ6 genes on the chromosome and a gene encoding the PHA synthase described in SEQ ID NO: 3 on the chromosome.
- a plasmid for gene replacement was prepared for the purpose of disrupting the phaZ2 gene.
- PCR was performed using the genomic DNA of the C. necator H16 strain as a template and the DNAs shown in SEQ ID NO: 28 and SEQ ID NO: 29 as primers.
- KOD-plus was used as the polymerase.
- PCR was performed using the DNAs represented by SEQ ID NO: 30 and SEQ ID NO: 31 as primers.
- PCR was performed using the two kinds of DNA fragments obtained by the above PCR as templates and the DNAs shown in SEQ ID NO: 28 and SEQ ID NO: 31 as primers, and the obtained DNA fragments were digested with the restriction enzyme SmiI.
- This DNA fragment is ligated with a DNA fragment obtained by digesting pNS2X-sacB with SmiI using DNA ligase to create a plasmid pNS2X-phaZ2 (-+) for gene disruption having DNA sequences upstream and downstream of the phaZ2 structural gene did.
- the phaZ2 gene was disrupted using pNS2X-phaZ2 (-+) with the KNK-005 ⁇ phaZ1,6 strain as the parent strain.
- the obtained strain was named KNK-005 ⁇ phaZ1,2,6 strain.
- the KNK-005 ⁇ phaZ1,2,6 strain has a full-length deletion of the phaZ1 and phaZ6 genes on the chromosome, a deletion from the 16th codon to the stop codon of the phaZ2 gene, and the chromosome described in SEQ ID NO: 3
- PCR was performed using the DNAs represented by SEQ ID NO: 36 and SEQ ID NO: 37 as primers. PCR was performed using the three types of DNA fragments obtained by the above PCR as templates and the DNAs shown in SEQ ID NO: 32 and SEQ ID NO: 35 as primers, and the resulting fragments were digested with SmiI.
- This DNA fragment is ligated with a DNA fragment obtained by digesting pNS2X-sacB with SmiI using DNA ligase, a DNA sequence upstream from the phaJ4b structural gene, an expression regulatory sequence consisting of a phaC1 promoter and a phaC1SD sequence, and a phaJ4b structural gene sequence Plasmid pNS2X-sacB + phaJ4bU-REP-phaJ4b having DNA was prepared.
- the expression control sequence was inserted upstream of the phaJ4b gene using pNS2X-sacB + phaJ4bU-REP-phaJ4b using the NK005 ⁇ phaZ1,2,6 strain obtained in Production Example 1 as the parent strain in the same manner as in the gene disruption described above.
- the obtained strain was named KNK-005 REP-phaJ4b ⁇ phaZ1,2,6 strain.
- the KNK-005 REP-phaJ4b ⁇ phaZ1,2,6 strain has a full-length deletion of the phaZ1 and phaZ6 genes on the chromosome, a deletion from the 16th codon to the stop codon of the phaZ2 gene, and phaC11 directly upstream of the phaJ4b gene.
- a strain having an expression regulatory sequence comprising a promoter (REP) and a phaC1SD sequence (REP-SD) and having a gene encoding the PHA synthase described in SEQ ID NO: 3 on the chromos
- PCR was performed using genomic DNA of the C. necator H16 strain as a template and DNAs represented by SEQ ID NO: 38 and SEQ ID NO: 39 as primers, and the resulting DNA fragment was digested with EcoRI and SpeI.
- KOD-plus was used as the polymerase.
- This DNA fragment was ligated with a DNA fragment obtained by digesting the pCUP2 vector described in JP-A-2007-259708 with MunI and SpeI using DNA ligase, an expression regulatory sequence comprising a phaC1 promoter and a phaC1SD sequence, and a phaC Re structure
- a PHB production plasmid pCUP2-REP-phaC Re having a gene sequence was prepared.
- PCR was performed using genomic DNA of C. necator H16 strain as a template and DNAs represented by SEQ ID NO: 40 and SEQ ID NO: 41 as primers. Similarly, PCR was performed using the DNAs represented by SEQ ID NO: 39 and SEQ ID NO: 42 as primers. PCR was performed using the two types of DNA fragments obtained by the above PCR as templates and the DNAs represented by SEQ ID NO: 39 and SEQ ID NO: 40 as primers, and the resulting DNA fragments were digested with MunI and SpeI. As the polymerase, KOD-plus was used.
- This DNA fragment was ligated with a DNA fragment obtained by digesting the pCUP2 vector with MunI and SpeI using DNA ligase, and the expression regulatory sequence PJ4a and the PHB production plasmid pCUP2-PJ4a-phaC Re having the phaC Re structural gene sequence were obtained. Produced.
- PCR was performed using genomic DNA of the C. necator H16 strain as a template and DNAs represented by SEQ ID NO: 39 and SEQ ID NO: 43 as primers, and the obtained DNA fragment was digested with MunI and SpeI.
- KOD-plus was used as the polymerase.
- This DNA fragment is ligated with a DNA fragment obtained by digesting the pCUP2 vector with MunI and SpeI using DNA ligase, and an expression regulatory sequence consisting of the phaC1SD sequence (REP-SD), and for PHB production having the phaC Re structural gene sequence Plasmid pCUP2-SD-phaC Re was constructed.
- PCR was performed using pCR (R) 2.1-TOPO (R) (manufactured by Invitrogen) as a template, DNAs represented by SEQ ID NO: 44 and SEQ ID NO: 45 as primers, and the obtained DNA fragment was digested with MunI.
- KOD-plus was used as the polymerase.
- This DNA fragment is ligated with a DNA fragment obtained by digesting pCUP2-SD-phaC Re with MunI using DNA ligase, and an expression regulatory sequence consisting of a lac promoter and a phaC1SD sequence, and for PHB production having a phaC Re structural gene sequence Plasmid pCUP2-Plac-phaC Re was prepared.
- KNK-005 REP-phaJ4b ⁇ phaZ1,2,6 strain was cultured overnight in Nutrient Broth medium.
- 0.5 ml of the obtained culture solution was inoculated into 100 ml of Nutrient Broth medium and cultured at 30 ° C. for 3 hours.
- the obtained culture broth was quickly cooled on ice, and the cells were collected and washed thoroughly with ice-cooled distilled water, and the obtained cells were suspended in 2 ml of distilled water.
- the cell solution was mixed with each plasmid solution and injected into a cuvette for electroporation.
- Electroporation was performed using a MicroPulser electroporator (manufactured by Bio-Rad) under the conditions of a voltage of 1.5 kV, a resistance of 800 ⁇ , and a current of 25 ⁇ F. After electroporation, the bacterial cell solution was recovered, 5 ml of Nutrient Broth medium was added, and the mixture was cultured at 30 ° C. for 3 hours. The obtained culture broth was applied to a Nutrient Agar medium containing 100 mg / l kanamycin sulfate. After culturing at 30 ° C. for 3 days, a strain into which each plasmid was introduced was obtained from the obtained colonies.
- the obtained strains were KNK-005 REP-phaJ4b ⁇ phaZ1,2,6 / pCUP2-Plac-phaC Re strain, KNK-005 REP-phaJ4b ⁇ phaZ1,2,6 / pCUP2-PJ4a-phaC Re strain, KNK-005 It was named REP-phaJ4b ⁇ phaZ1,2,6 / pCUP2-REP-phaC Re strain.
- PCR was performed using plasmid pKK388-1 (manufactured by CLONTECH) as a template and DNAs represented by SEQ ID NO: 50 and SEQ ID NO: 51 as primers. PCR was performed using the three types of DNA fragments obtained by the above PCR as templates and the DNAs shown in SEQ ID NO: 46 and SEQ ID NO: 49 as primers, and the resulting fragments were digested with SmiI.
- This DNA fragment was ligated with a DNA fragment obtained by digesting pNS2X-sacB with SmiI using DNA ligase, a DNA sequence upstream of the phaJ4a structural gene, an expression regulatory sequence consisting of a trp promoter and a phaC1SD sequence, and a phaJ4a structural gene sequence Plasmid pNS2X-sacB + phaJ4aU-trp-phaJ4a having DNA was prepared.
- KNK-005 Ptrp-phaJ4a ⁇ phaZ1,2,6 strain has a full-length deletion of the phaZ1 and phaZ6 genes on the chromosome, a deletion from the 16th codon to the stop codon of the phaZ2 gene, and trp immediately upstream of the phaJ4a gene.
- a strain having an expression regulatory sequence comprising a promoter and a phaC1SD sequence and having a gene encoding the PHA synthase described in SEQ ID NO: 3 on the chromosome.
- a plasmid for DNA insertion was prepared for the purpose of introducing a gene expression cassette for PHB production into the region lacking the phaZ1 gene of KNK-005 Ptrp-phaJ4a phaZ1,2,6 strain.
- PCR was performed using genomic DNA of the C. necator H16 strain as a template and DNAs represented by SEQ ID NO: 24 and SEQ ID NO: 52 as primers.
- SEQ ID NO: 24 and SEQ ID NO: 52 As the polymerase, KOD-plus was used.
- PCR was performed using the DNAs represented by SEQ ID NO: 27 and SEQ ID NO: 53 as primers.
- PCR was performed using the two kinds of DNA fragments obtained by the above PCR as templates and using the DNAs shown in SEQ ID NO: 24 and SEQ ID NO: 27 as primers, and the resulting fragments were digested with SmiI.
- This DNA fragment was ligated with a DNA fragment obtained by digesting pNS2X-sacB with SmiI using DNA ligase, a DNA sequence upstream from the phaZ1 structural gene, a DNA sequence described in SEQ ID NO: 62, and a DNA downstream from the phaZ1 structural gene
- a plasmid pNS2X-sacB-dZ1UL for DNA insertion having the sequence was prepared.
- An expression cassette was inserted.
- the obtained strain was named KNK-005Ptrp-phaJ4a ⁇ phaZ1 :: PJ4a-phaC Re ⁇ phaZ2,6 strain.
- KNK-005 Ptrp-phaJ4a ⁇ phaZ1 :: PJ4a-phaC Re ⁇ phaZ2,6 strain has a full-length deletion of the phaZ1 and phaZ6 genes on the chromosome, deleted from the 16th codon to the stop codon of the phaZ2 gene, and phaJ4a
- An expression regulatory sequence consisting of a trp promoter and a phaC1SD (REP-SD) sequence is inserted immediately upstream of the gene, and PJ4a and phaC Re structural gene sequences, which are expression regulatory sequences, are inserted in the region lacking the phaZ1 gene, Is a strain having a gene encoding the PHA synthase described in SEQ ID NO: 3.
- the obtained fragment was digested with EcoRI and SpeI, and pNS2X-sacB-dZ1UL was ligated with a DNA fragment obtained by digesting pNS2X-sacB-dZ1UL with MunI and SpeI using DNA ligase, and the DNA sequence upstream from the phaZ1 structural gene, lac promoter and phaC1SD ( A plasmid pNS2X-sacB-dZ1UL-Plac-phaC Re for DNA insertion having an expression regulatory sequence consisting of (REP-SD), a phaC Re structural gene sequence, and a DNA sequence downstream from the phaZ1 structural gene was prepared.
- KNK-005 REP-phaJ4b ⁇ phaZ1 Plac-phaC Re ⁇ phaZ2,6 strain has a full-length deletion of phaZ1 and phaZ6 genes on the chromosome, deletion from the 16th codon to the stop codon of phaZ2 gene, and phaJ4b
- An expression regulatory sequence consisting of the REP promoter and phaC1SD (REP-SD) sequence is inserted immediately upstream of the gene, and the lac promoter, phaC1SD (REP-SD) sequence, and phaC Re structural gene sequence are inserted in the region where the phaZ1 gene is deleted.
- the resulting fragment was digested with MunI and SpeI, and ligated with DNA fragments obtained by digesting pNS2X-sacB-dZ1UL with MunI and SpeI using DNA ligase, and consisted of a DNA sequence upstream from the phaZ1 structural gene, REP-SDM Plasmid pNS2X-sacB-dZ1UL-SDM-phaC Re for DNA insertion having an expression regulatory sequence, a phaC Re structural gene sequence, and a DNA sequence downstream from the phaZ1 structural gene was prepared.
- PCR was performed using pCUP2-Plac-phaC Re as a template and DNAs represented by SEQ ID NO: 44 and SEQ ID NO: 65 as primers. Similarly, PCR was performed using the DNAs represented by SEQ ID NO: 66 and SEQ ID NO: 45 as primers. PCR was performed using the two types of DNA fragments obtained by the above PCR as templates and the DNAs shown in SEQ ID NO: 44 and SEQ ID NO: 45 as primers, and the resulting fragments were digested with MunI.
- This DNA fragment is ligated with a DNA fragment obtained by digesting pNS2X-sacB-dZ1UL-SDM-phaC Re with MunI using DNA ligase, and an expression consisting of a DNA sequence upstream from the phaZ1 structural gene, lacN15 promoter and REP-SDM
- KNK-005 REP-phaJ4b ⁇ phaZ1 PlacN15SDM-phaC Re ⁇ phaZ2,6 strain has a full-length deletion of the phaZ1 and phaZ6 genes on the chromosome, a deletion from the 16th codon to the stop codon of the phaZ2 gene, and phaJ4b
- An expression regulatory sequence consisting of a REP promoter and a phaC1SD (REP-SD) sequence is inserted immediately upstream of the gene, and a lacN15 promoter, a REP-SDM sequence, and a phaC Re structural gene sequence are inserted into a region where the phaZ1 gene is deleted,
- PCR was performed using the two types of DNA fragments obtained by the above PCR as templates and the DNAs shown in SEQ ID NO: 44 and SEQ ID NO: 45 as primers, and the resulting fragments were digested with MunI.
- This DNA fragment is ligated with a DNA fragment obtained by digesting pNS2X-sacB-dZ1UL-SDM-phaC Re with MunI using DNA ligase, and an expression consisting of a DNA sequence upstream from the phaZ1 structural gene, lacN19 promoter and REP-SDM
- a plasmid for DNA insertion pNS2X-sacB-dZ1UL-PlacN19SDM-phaC Re having a regulatory sequence, a phaC Re structural gene sequence, and a DNA sequence downstream from the phaZ1 structural gene was prepared.
- KNK-005 REP-phaJ4b ⁇ phaZ1 PlacN19SDM-phaC Re ⁇ phaZ2,6 strain has a full-length deletion of the phaZ1 and phaZ6 genes on the chromosome and a deletion from the 16th codon to the stop codon of the phaZ2 gene.
- REP-SD phaC1SD
- Example 1 Production of PHA mixture by KNK-005 REP-phaJ4b ⁇ phaZ1,2,6 / pCUP2-Plac-phaC Re strain
- KNK-005 REP-phaJ4b ⁇ phaZ1,2,6 / pCUP2 obtained in Production Example 6 -Plac-phaC Re strain was cultured and purified under the following conditions to produce a PHA mixture.
- the 3HH monomer ratio of the obtained PHA mixture was 10.1 mol%.
- the endothermic peak heat quantity on the high temperature side was 2.2 J / g.
- the composition of the seed medium is 1% (w / v) meat extract, 1% (w / v) bactotryptone, 0.2% (w / v) yeast extract, 0.9% (w / v) phosphoric acid Disodium hydrogen 12 hydrate, 0.15% (w / v) potassium dihydrogen phosphate, 50 ⁇ g / L kanamycin, pH 6.8.
- the composition of the preculture medium is 1.1% (w / v) disodium hydrogen phosphate dodecahydrate, 0.19% (w / v) potassium dihydrogen phosphate, 1.29% (w / v) Ammonium sulfate, 0.1% (w / v) magnesium sulfate heptahydrate, 0.5% (v / v) trace metal salt solution (1.6% (w / v) iron chloride (II in 0.1N hydrochloric acid) ) Hexahydrate, 1% (w / v) calcium chloride dihydrate, 0.02% (w / v) cobalt chloride hexahydrate, 0.016% (w / v) copper sulfate pentahydrate Product, 0.012% (w / v) nickel chloride hexahydrate dissolved), 50 ⁇ g / L kanamycin.
- palm double olein oil was used at a concentration of 2.5% (w / v).
- the composition of the PHA production medium was 0.578% (w / v) disodium hydrogen phosphate dodecahydrate, 0.101% (w / v) potassium dihydrogen phosphate, 0.437% (w / v ) Ammonium sulfate, 0.15% (w / v) magnesium sulfate heptahydrate, 0.75% (v / v) trace metal salt solution (1.6% (w / v) iron chloride in 0.1N hydrochloric acid ( II) Hexahydrate, 1% (w / v) calcium chloride dihydrate, 0.02% (w / v) cobalt chloride hexahydrate, 0.016% (w / v) copper sulfate penta Hydrate, 0.012% (w / v) nickel chloride hexahydrate dissolved).
- Carbon source is Palm Fatty Acid Distillate (PFAD; MALAYSIAN BIOTECHNOLOGY CORPORATION SDN BDH, free fatty acid content 95.0%, fatty acid composition C12: 0 0.2%, C14: 0 1.2%, C16: 0 47.6 %, C16: 1 0.3%, C18: 135.7%, C18: 2 9.7%, C18: 3 0.4%, C20: 0 0.4%; melting point 43.8 ° C.) What was emulsified in the procedure was used.
- PFAD Palm Fatty Acid Distillate
- MALAYSIAN BIOTECHNOLOGY CORPORATION SDN BDH free fatty acid content 95.0%, fatty acid composition C12: 0 0.2%, C14: 0 1.2%, C16: 0 47.6 %, C16: 1 0.3%, C18: 135.7%, C18: 2 9.7%, C18: 3 0.4%, C20: 0 0.4%; melting point 43.8 ° C.
- PFAD and 450 g of water were weighed and heated to 60 ° C., respectively, and 4.7 g of disodium hydrogenphosphate dodecahydrate and 2.75 g of sodium caseinate were dissolved in water. After dissolution, it was mixed with PFAD and pre-emulsified at a stirring speed of 2500 rpm using a homomixer (manufactured by SILVERSON, LABORATORY MIXER EMULSIFER). Furthermore, this preliminary emulsified liquid was emulsified with a high-pressure homogenizer (PAND2K type, manufactured by Niro Soabi) at a pressure of 10 barr to obtain an emulsion.
- PAND2K type manufactured by Niro Soabi
- the operating conditions were a culture temperature of 30 ° C., an agitation speed of 500 ⁇ rpm, an aeration rate of 1.8 ⁇ L / min, and culturing for 28 hours while controlling the pH between 6.7 and 6.8. A 7% aqueous ammonium hydroxide solution was used for pH control.
- PHA production culture 10 ⁇ L jar fermenter (MDL-1000 model manufactured by Maruhishi Bioengine) containing 2 ⁇ L of PHA production medium was inoculated with 25% (v / v) of the preculture seed.
- the operating conditions were a culture temperature of 32 ° C., a stirring speed of 450 rpm, an aeration rate of 3.0 L / min, and a pH controlled between 6.7 and 6.8.
- a 7% aqueous ammonium hydroxide solution was used for pH control.
- the culture was performed for 45 to 54 hours.
- Example 2 KNK-005 REP-phaJ4b ⁇ phaZ1,2,6 / pCUP2-PJ4a-phaC production of PHA mixing products by Re strain KNK-005 REP-phaJ4b ⁇ phaZ1,2,6 / pCUP2-Plac-phaC Re strain
- KNK-005 REP-phaJ4b ⁇ phaZ1,2,6 / pCUP2-PJ4a-phaC Re strain prepared in Production Example 6, a PHA mixture was produced in the same manner as in Example 1.
- the 3HH monomer ratio of the obtained PHA mixture was 11.5 mol%.
- the endothermic peak heat quantity on the high temperature side was 3.7 J / g.
- the PHA mixture obtained was analyzed for PHA mixing ratio, evaluated for crystallization, and measured for solidification time. The obtained results are shown in Tables 1 and 2. Moreover, the DSC curve of the obtained PHA mixture is shown in FIG.
- Example 3 Production of PHA mixture by KNK-005 REP-phaJ4b ⁇ phaZ1,2,6 / pCUP2-REP-phaC Re strain KNK-005 REP-phaJ4b ⁇ phaZ1,2,6 / pCUP2-Plac-phaC Re strain Instead, using the KNK-005 REP-phaJ4b ⁇ phaZ1,2,6 / pCUP2-REP-phaC Re strain prepared in Production Example 6, a PHA mixture was produced in the same manner as in Example 1. The 3HH monomer ratio of the obtained PHA mixture was 9.9 mol%.
- the endothermic peak heat quantity on the high temperature side was 9.5 kgJ / g.
- Example 4 Production of PHA mixture by KNK-005 Ptrp-phaJ4a ⁇ phaZ1 :: PJ4a-phaC Re ⁇ phaZ2,6 strain KNK-005 REP-phaJ4b ⁇ phaZ1,2,6 / pCUP2-Plac-phaC Re Using the KNK-005 Ptrp-phaJ4a ⁇ phaZ1 :: PJ4a-phaC Re ⁇ phaZ2,6 strain prepared in Production Example 7, a PHA mixture was produced in the same manner as in Example 1. The 3HH monomer ratio of the obtained PHA mixture was 11.5 mol%. Further, the PHA mixture ratio was analyzed for the obtained PHA mixture. The obtained results are shown in Table 1.
- Example 6 Production of PHA mixture by KNK-005 REP-phaJ4b ⁇ phaZ1 :: Plac-phaC Re ⁇ phaZ2,6 strain KNK-005 REP-phaJ4b ⁇ phaZ1,2,6 / pCUP2-Plac-phaC Re strain Using the KNK-005 REP-phaJ4b ⁇ phaZ1 :: Plac-phaCRe ⁇ phaZ2,6 strain prepared in Production Example 8, a PHA mixture was produced in the same manner as in Example 1. However, a medium without kanamycin was used for cultivation, and palm oil was used instead of emulsified PFAD as a carbon source during cultivation. The 3HH monomer ratio of the obtained PHA mixture was 11.0 mol%.
- the PHA mixture ratio was analyzed for the obtained PHA mixture.
- the obtained results are shown in Tables 1 and 2.
- the endothermic peak heat amount on the high temperature side was 4.5 J / g.
- a separately prepared calibration curve (PHBH / PHB mixed product that simulates a co-produced product, and the high temperature side calorific value is similarly measured by the annealing method) contains PHB
- an estimated amount was obtained, it was confirmed that 4.2% by weight coincided with the value obtained from the DSC result when no annealing treatment was performed.
- Example 7 in place of the KNK-005 REP-phaJ4b ⁇ phaZ1 :: PlacN15SDM-phaC production of PHA mixing products by Re DerutaphaZ2,6 strain
- KNK-005 REP-phaJ4b ⁇ phaZ1 Plac-phaC Re ⁇ phaZ2,6 strain
- a PHA mixture was produced in the same manner as in Example 6.
- the 3HH monomer ratio of the obtained PHA mixture was 10.8 mol%. Further, the PHA mixture ratio was analyzed for the obtained PHA mixture. The obtained results are shown in Table 1.
- Example 8 in place of the KNK-005 REP-phaJ4b ⁇ phaZ1 :: PlacN19SDM-phaC production of PHA mixing products by Re DerutaphaZ2,6 strain
- KNK-005 REP-phaJ4b ⁇ phaZ1 Plac-phaC Re ⁇ phaZ2,6 strain
- a PHA mixture was produced in the same manner as in Example 6.
- the 3HH monomer ratio of the obtained PHA mixture was 10.3 mol%. Further, the PHA mixture ratio was analyzed for the obtained PHA mixture. The obtained results are shown in Table 1.
- the 3HH monomer ratio of PHBH in the PHA mixture obtained in Examples 1 to 8 is about 10 to 13 mol% from the 3HH monomer ratio and the estimated PHB content as the PHA mixture. confirmed.
- PCR was performed using genomic DNA of C. necator H16 strain as a template, DNAs represented by SEQ ID NO: 54 and SEQ ID NO: 55 as primers, and the obtained DNA fragment was digested with MunI.
- KOD-plus was used as the polymerase.
- This DNA fragment was ligated with the DNA fragment obtained by digesting pCUP2-SD-phaC Re of Production Example 5 with MunI using DNA ligase, and the expression regulatory sequence consisting of the lacUV5 promoter and the phaC1SD sequence, and the phaC Re structural gene sequence
- a plasmid for producing PHB, pCUP2-PlacUV5-phaC Re was prepared.
- KNK-005 ⁇ phaZ1,2,6 strain was cultured overnight in NutrientBroth medium.
- 0.5 ml of the obtained culture solution was inoculated into 100 ml of NutrientBroth medium and cultured at 30 ° C. for 3 hours.
- the obtained culture broth was quickly cooled on ice, and the cells were collected and washed thoroughly with ice-cooled distilled water, and the obtained cells were suspended in 2 ml of distilled water.
- the cell solution was mixed with each plasmid solution and injected into a cuvette for electroporation.
- Electroporation was performed using a MicroPulser electroporator (manufactured by Bio-Rad) under the conditions of a voltage of 1.5 kV, a resistance of 800 ⁇ , and a current of 25 mF. After electroporation, the bacterial cell solution was recovered, 5 ml of Nutrient Broth medium was added, and the mixture was cultured at 30 ° C. for 3 hours. The obtained culture broth was applied to a Nutrient Agar medium containing 100 mg / l kanamycin sulfate. After culturing at 30 ° C. for 3 days, a strain into which each plasmid was introduced was obtained from the obtained colonies.
- the obtained strains were named KNK-005 ⁇ phaZ1,2,6 / pCUP2-REP-phaC Re strain and KNK-005 ⁇ phaZ1,2,6 / pCUP2-PlacUV5-phaC Re strain, respectively.
- the KNK-005 ⁇ phaZ1,2,6 strain is used as the parent strain, and the PHB1 gene is deleted in the region lacking the phaZ1 gene using pNS2X-sacB-dZ1UL-Plac-phaC Re described in Production Example 8.
- a gene expression cassette for production was inserted.
- the obtained strain was named KNK-005 ⁇ phaZ1 :: Plac-phaC Re ⁇ phaZ2,6 strain.
- the KNK-005 ⁇ phaZ1 Plac-phaC Re ⁇ phaZ2,6 strain has a full-length deletion of the phaZ1 and phaZ6 genes on the chromosome, a deletion from the 16th codon to the stop codon of the phaZ2 gene, and deletion of the phaZ1 gene.
- the lac promoter, the phaC1SD (REP-SD) sequence, and the phaC Re structural gene sequence are inserted into the region, and the strain has the gene encoding the PHA synthase described in SEQ ID NO: 3 on the chromosome.
- Example 9 Production of PHA mixed product by KNK-005 ⁇ phaZ1,2,6 / pCUP2-REP-phaC Re strain KNK-005 REP-phaJ4b ⁇ phaZ1,2,6 / pCUP2-Plac-phaC Re strain Using the KNK-005 ⁇ phaZ1,2,6 / pCUP2-REP-phaC Re strain prepared in Production Example 12, a PHA mixture was produced in the same manner as in Example 1. The 3HH monomer ratio of the obtained PHA mixture was 4.8 mol%. Furthermore, the PHA mixture obtained was analyzed for PHA mixing ratio, evaluated by annealing, and measured for solidification time. The obtained results are shown in Table 3. Further, FIG. 4 shows a DSC curve of the obtained PHA mixed product, and FIG. 5 shows a DSC curve after the annealing treatment by the annealing method.
- Example 10 Production of PHA mixture with KNK-005 ⁇ phaZ1,2,6 / pCUP2-PlacUV5-phaC Re strain KNK-005 REP-phaJ4b Manufacture instead of ⁇ phaZ1,2,6 / pCUP2-Plac-phaC Re Using the KNK-005 ⁇ phaZ1,2,6 / pCUP2-PlacUV5-phaC Re strain prepared in Example 12, a PHA mixture was produced in the same manner as in Example 1. The 3HH monomer ratio of the obtained PHA mixture was 3.7 mol%. Furthermore, the PHA mixture obtained was analyzed for PHA mixing ratio, evaluated by annealing, and measured for solidification time. The obtained results are shown in Table 3. Further, FIG. 6 shows a DSC curve of the obtained PHA mixture, and FIG. 7 shows a DSC curve after the annealing treatment by the annealing method.
- Example 11 Production of PHA mixed product by KNK-005 ⁇ phaZ1 :: Plac-phaC Re ⁇ phaZ2,6 strain
- KNK-005 REP-phaJ4b ⁇ phaZ1 Plac-phaC Re ⁇ phaZ2,6
- a PHA mixture was produced in the same manner as in Example 6.
- the 3HH monomer ratio of the obtained PHA mixture was 4.1 mol%.
- the PHA mixture obtained was analyzed for PHA mixing ratio, evaluated by annealing, and measured for solidification time. The obtained results are shown in Table 3.
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Abstract
Description
本実施例における遺伝子操作は、Molecular Cloning (Cold Spring HarborLaboratory Press, 1989)に記載されている方法で行うことができる。また、遺伝子操作に使用する酵素、クローニング宿主などは市場の供給者から購入し、その取扱説明書にしたがって使用することができる。なお、本実施例に用いられる酵素は、遺伝子操作に使用できるものであれば特に限定されない。
得られたPHAのモノマー組成分析はガスクロマトグラフィーによって測定した。得られたPHAあるいはその混合品約20mgに2mlの硫酸-メタノール混液(15:85)と2mlのクロロホルムを添加して密栓し、100℃で140分間加熱することによってメチルエステル化した。冷却後、これに1.5gの炭酸水素ナトリウムを少しずつ加えて中和し、炭酸ガスの発生がとまるまで放置した。4mlのジイソプロピルエーテルを添加してよく混合した後、遠心して、上清中の3HBメチルエステルと3HHメチルエステルの組成をキャピラリーガスクロマトグラフィーにより分析し、3HHモノマー比率を算出した。ガスクロマトグラフは島津製作所GC-17A、キャピラリーカラムはGLサイエンス社製NEUTRA BOND-1(カラム長25m、カラム内径0.25mm、液膜厚0.4μm)を用いた。キャリアガスとしてHeを用い、カラム入口圧100kPaとし、サンプルは1μlを注入した。温度条件は、初発温度100℃から200℃まで8℃/分の速度で昇温、さらに200℃から290℃まで30℃/分の速度で昇温した。
培養後精製して得られたPHAについて、示差走査熱量計(エスアイアイ・ナノテクノロジー(株)製DSC220)を用いて以下の方法でPHA混合比率を評価した。
DSC曲線において低温側の主吸熱ピーク(85~180℃の間で3つ以上のピークが見られる場合は最も高温側のピークを除いた中での最大ピーク)が示す融点をTm1、もっとも高温側の吸熱ピークが示す融点をTm2とする。当該DSC曲線において、吸熱ピーク全体の融解開始前のベースラインと融解終了後のベースラインを直線で結び、もっとも高温側の吸熱ピークと隣の吸熱ピークの間にある極大点から垂直方向に直線を引き、該二つの直線とDSC曲線に囲まれる領域の面積を、高温側の吸熱ピーク熱量として測定した。
当該DSC曲線において、吸熱ピーク全体の融解開始前のベースラインと融解終了後のベースラインを直線で結び、160℃で垂直方向に直線を引き、該二つの直線とDSC曲線に囲まれる160℃より高い部分の融解熱量を測定した。
培養後精製して得られたPHAについて、示差走査熱量計(エスアイアイ・ナノテクノロジー(株)製DSC220)を用いて以下の方法でPHA混合状態のアニール法による評価を行った。
得られたPHAの結晶化は、示差走査熱量計を用いて測定を行うことにより評価した。示差走査熱量測定において、2~5 mgのPHAを5℃から170℃まで10℃ /分で昇温して5分間保持したあと、170℃から5℃まで10℃/分で冷却した際に得られた発熱曲線における結晶化ピーク温度(Tc)および結晶化発熱量(Hc)から結晶化のし易さを評価した。結晶化ピーク温度(Tc)が高く、結晶化発熱量(Hc)が大きいほど結晶化が優れている。
得られたPHAの固化時間の測定は、小型混練機(DSM社製Xplore 5cc Micro-Compounder)を用いて行った。小型混練機のシリンダー設定温度150℃(実施例1~3、6、比較例1)または170℃(実施例9~11、比較例2)、スクリュ回転数100 rpmで3分間(実施例1~3、6、比較例1)または1分間(実施例9~11、比較例2)溶融混練した後、直径3 mmのノズルから溶融したストランド状のPHAを排出し、ストランド状のPHAを直ちに55℃(実施例1~3、6比較例1)または50℃(実施例9~11、比較例2)の湯浴中に浸漬させた際にストランドが完全に固化するまでに要する時間を固化時間とした。固化時間が短いほど結晶化が早く、固化性が改善されていることを示す。
まずphaZ6遺伝子の破壊を目的とし、遺伝子置換用プラスミドの作製を行った。C. necator H16株のゲノムDNAを鋳型とし、配列番号20および配列番号21で示したDNAをプライマーとしてPCRを行った。ポリメラーゼはKOD-plus(東洋紡社製)を用いた。同様に配列番号22および配列番号23で示したDNAをプライマーとしてPCRを行った。さらに、上記PCRで得られた2種DNA断片を鋳型とし、配列番号20および配列番号23で示したDNAをプライマーとしてPCRを行い、得られたDNA断片を制限酵素SmiIで消化した。このDNA断片を、特開2007-259708号公報に記載のベクターpNS2X-sacBをSmiIで消化したDNA断片と、DNAリガーゼ(Ligation High、東洋紡社製)を用いて連結し、phaZ6構造遺伝子より上流および下流のDNA配列を有する遺伝子破壊用プラスミドpNS2X-phaZ6(-+)を作製した。
さらに染色体上のphaJ4b遺伝子の上流にphaJ4b遺伝子の発現を強化するための発現調節配列を挿入することを目的とし、発現調節配列挿入用プラスミドを作製した。C. necator H16株のゲノムDNAを鋳型とし、配列番号32および配列番号33で示したDNAをプライマーとしてPCRを行った。ポリメラーゼはKOD-plusを用いた。同様に配列番号34および配列番号35で示したDNAをプライマーとしてPCRを行った。さらに同様に、配列番号36および配列番号37で示したDNAをプライマーとしてPCRを行った。上記PCRで得られた3種のDNA断片を鋳型とし、配列番号32および配列番号35で示したDNAをプライマーとしてPCRを行い、得られた断片をSmiIで消化した。このDNA断片を、pNS2X-sacBをSmiIで消化したDNA断片と、DNAリガーゼを用いて連結し、phaJ4b構造遺伝子より上流のDNA配列、phaC1プロモーターとphaC1SD配列からなる発現調節配列、およびphaJ4b構造遺伝子配列を有するDNA挿入用プラスミドpNS2X-sacB+phaJ4bU-REP-phaJ4bを作製した。
製造例2で作製したKNK-005 REP-phaJ4b ΔphaZ1,2,6株に導入するためのPHB生産用プラスミドpCUP2-REP-phaCReを作製した。
製造例2で作製したKNK-005 REP-phaJ4b ΔphaZ1,2,6株に導入するためのPHB生産用プラスミドpCUP2-PJ4a-phaCReを作製した。
製造例2で作製したKNK-005 REP-phaJ4b ΔphaZ1,2,6株に導入するためのPHB生産用プラスミドpCUP2-Plac-phaCReを作製した。
PHBHとPHBを共生産する菌株の作製を目的とし、製造例2で作製したKNK-005 REP-phaJ4b ΔphaZ1,2,6株を親株とし、製造例3~5記載のプラスミドのいずれかを導入した菌株を作製した。
染色体上のphaJ4a遺伝子の上流に発現調節配列を挿入することを目的とし、発現調節配列挿入用プラスミドを作製した。C. necator H16株のゲノムDNAを鋳型とし、配列番号46および配列番号47で示したDNAをプライマーとしてPCRを行った。ポリメラーゼはKOD-plusを用いた。同様に配列番号48および配列番号49で示したDNAをプライマーとしてPCRを行った。さらにプラスミドpKK388-1(CLONTECH社製)を鋳型とし、配列番号50および配列番号51で示したDNAをプライマーとしてPCRを行った。上記PCRで得られた3種のDNA断片を鋳型とし、配列番号46および配列番号49で示したDNAをプライマーとしてPCRを行い、得られた断片をSmiIで消化した。このDNA断片を、pNS2X-sacBをSmiIで消化したDNA断片と、DNAリガーゼを用いて連結し、phaJ4a構造遺伝子より上流のDNA配列、trpプロモーターとphaC1SD配列からなる発現調節配列、およびphaJ4a構造遺伝子配列を有するDNA挿入用プラスミドpNS2X-sacB+phaJ4aU-trp-phaJ4aを作製した。
製造例2で作製したKNK-005 REP-phaJ4b ΔphaZ1,2,6株のphaZ1遺伝子を欠失した領域に、PHB生産用の遺伝子発現カセットを導入することを目的とし、DNA挿入用プラスミドを作製した。まずプラスミドpCUP2-Plac-phaCReを鋳型とし、配列番号63および配列番号39で示したDNAをプライマーとしてPCRを行った。得られた断片をEcoRIおよびSpeIで消化し、pNS2X-sacB-dZ1ULをMunIおよびSpeIで消化したDNA断片と、DNAリガーゼを用いて連結し、phaZ1構造遺伝子より上流のDNA配列、lacプロモーターおよびphaC1SD(REP-SD)からなる発現調節配列、phaCRe構造遺伝子配列、およびphaZ1構造遺伝子より下流のDNA配列を有するDNA挿入用プラスミドpNS2X-sacB-dZ1UL-Plac-phaCReを作製した。
製造例2で作製したKNK-005 REP-phaJ4b ΔphaZ1,2,6株のphaZ1遺伝子を欠失した領域に、PHB生産用の遺伝子発現カセットを導入することを目的とし、DNA挿入用プラスミドを作製した。まずC. necator H16株のゲノムDNAを鋳型とし、配列番号64および配列番号39で示したDNAをプライマーとしてPCRを行った。得られた断片をMunIおよびSpeIで消化し、pNS2X-sacB-dZ1ULをMunIおよびSpeIで消化したDNA断片と、DNAリガーゼを用いて連結し、phaZ1構造遺伝子より上流のDNA配列、REP-SDMからなる発現調節配列、phaCRe構造遺伝子配列、およびphaZ1構造遺伝子より下流のDNA配列を有するDNA挿入用プラスミドpNS2X-sacB-dZ1UL-SDM-phaCReを作製した。
製造例2で作製したKNK-005 REP-phaJ4b ΔphaZ1,2,6株のphaZ1遺伝子を欠失した領域に、PHB生産用の遺伝子発現カセットを導入することを目的とし、DNA挿入用プラスミドを作製した。pCUP2-Plac-phaCReを鋳型とし、配列番号44および配列番号67で示したDNAをプライマーとしてPCRを行った。同様に配列番号66および配列番号45で示したDNAをプライマーとしてPCRを行った。上記PCRで得られた2種のDNA断片を鋳型とし、配列番号44および配列番号45で示したDNAをプライマーとしてPCRを行い、得られた断片をMunIで消化した。このDNA断片を、pNS2X-sacB-dZ1UL-SDM-phaCReをMunIで消化したDNA断片と、DNAリガーゼを用いて連結し、phaZ1構造遺伝子より上流のDNA配列、lacN19プロモーターおよびREP-SDMからなる発現調節配列、phaCRe構造遺伝子配列、およびphaZ1構造遺伝子より下流のDNA配列を有するDNA挿入用プラスミドpNS2X-sacB-dZ1UL-PlacN19SDM-phaCReを作製した。
製造例6で得られたKNK-005 REP-phaJ4b ΔphaZ1,2,6 /pCUP2-Plac-phaCRe株を以下の条件で培養、精製し、PHA混合品を生産した。得られたPHA混合品の3HHモノマー比率は、10.1モル%であった。
菌株は以下のように培養した。
培養経時および培養終了時、培養ブロスをサンプリングし、遠心分離によって菌体を回収、エタノールで洗浄後真空乾燥し、乾燥菌体を取得した。
KNK-005 REP-phaJ4b ΔphaZ1,2,6/pCUP2-Plac-phaCRe株に代えて、製造例6で作製したKNK-005 REP-phaJ4b ΔphaZ1,2,6 / pCUP2-PJ4a-phaCRe株を用いて、実施例1と同様の方法でPHA混合品を生産した。得られたPHA混合品の3HHモノマー比率は、11.5モル%であった。
KNK-005 REP-phaJ4b ΔphaZ1,2,6 / pCUP2-Plac-phaCRe株に代えて、製造例6で作製したKNK-005 REP-phaJ4b ΔphaZ1,2,6 / pCUP2-REP-phaCRe株を用いて、実施例1と同様の方法でPHA混合品を生産した。得られたPHA混合品の3HHモノマー比率は、9.9モル%であった。
KNK-005 REP-phaJ4b ΔphaZ1,2,6 / pCUP2-Plac-phaCRe株に代えて、製造例7で作製したKNK-005 Ptrp-phaJ4a ΔphaZ1::PJ4a-phaCReΔphaZ2,6株を用いて、実施例1と同様の方法でPHA混合品を生産した。得られたPHA混合品の3HHモノマー比率は、11.5モル%であった。さらに、得られたPHA混合品についてPHA混合比率の分析を行った。得られた結果を表1に示した。
KNK-005 REP-phaJ4b ΔphaZ1,2,6 / pCUP2-Plac-phaCRe株に代えて、製造例6で作製したKNK-005 REP-phaJ4b ΔphaZ1,2,6 / pCUP2-REP-phaCRe株を用いて、実施例1と同様の方法でPHA混合品を生産した。但し、培養時の炭素源として乳化PFADの代わりに、パームダブルオレイン油を使用した。得られたPHA混合品の3HHモノマー比率は、11.5モル%であった。さらに、得られたPHA混合品についてPHA混合比率の分析を行った。得られた結果を表1に示した。また、得られたPHA混合品のDSC曲線を図2に示す。
KNK-005 REP-phaJ4b ΔphaZ1,2,6 / pCUP2-Plac-phaCRe株に代えて、製造例8で作製したKNK-005 REP-phaJ4b ΔphaZ1::Plac-phaCRe ΔphaZ2,6株を用いて、実施例1と同様の方法でPHA混合品を生産した。但し、培養にはカナマイシンを添加しない培地を使用し、培養時の炭素源として乳化PFADの代わりに、パーム油を使用した。得られたPHA混合品の3HHモノマー比率は、11.0モル%であった。さらに、得られたPHA混合品についてPHA混合比率の分析を行った。得られた結果を表1および表2に示した。また、アニール法による評価を行った結果、高温側の吸熱ピーク熱量は4.5 J/gであった。このアニール法により求められた高温側熱量の数値から、別途作成した検量線(共生産品を擬似的に再現したPHBH/PHB混合品を、同様にアニール法により高温側熱量を測定)により、PHB含有量の推定値を求めたところ、4.2重量%と、アニール処理を行わない場合のDSC結果により求められた数値と一致することが確認された。
KNK-005 REP-phaJ4b ΔphaZ1::Plac-phaCReΔphaZ2,6株に代えて、製造例9で作製したKNK-005 REP-phaJ4bΔphaZ1::PlacN15SDM-phaCReΔphaZ2,6株を用いて、実施例6と同様の方法でPHA混合品を生産した。得られたPHA混合品の3HHモノマー比率は、10.8モル%であった。さらに、得られたPHA混合品についてPHA混合比率の分析を行った。得られた結果を表1に示した。
KNK-005 REP-phaJ4b ΔphaZ1::Plac-phaCReΔphaZ2,6株に代えて、製造例10で作製したKNK-005 REP-phaJ4bΔphaZ1::Plac19SDM-phaCRe ΔphaZ2,6株を用いて、実施例6と同様の方法でPHA混合品を生産した。得られたPHA混合品の3HHモノマー比率は、10.3モル%であった。さらに、得られたPHA混合品についてPHA混合比率の分析を行った。得られた結果を表1に示した。
KNK-005 REP-phaJ4b ΔphaZ1,2,6 / pCUP2-Plac-phaCRe株に代えて、製造例2で作製したKNK-005 REP-phaJ4b ΔphaZ1,2,6株を用いて、実施例1と同様の方法でPHAを生産した。得られたPHAすなわちPHBHの3HHモノマー比率は、10.4モル%であった。さらに、得られたPHAについてPHA混合比率の分析、結晶化の評価、固化時間の測定を行った。得られた結果を表1および表2に示した。なお、得られたPHAのDSC曲線を図3に示す。吸熱ピークは143℃程度で終了し、PHBを生産していないため、高温側の吸熱ピークは存在しないことがわかる。
製造例1で作製したKNK-005 ΔphaZ1,2,6株に導入するための、PHB生産用プラスミドpCUP2-PlacUV5-phaCReを作製した。
PHBHとPHBを共生産する菌株の作製を目的とし、製造例1で作製したKNK-005 ΔphaZ1,2,6株を親株とし、製造例3および11記載のプラスミドのいずれかを導入した菌株を作製した。
製造例1で作製したKNK-005 ΔphaZ1,2,6株のphaZ1遺伝子を欠失した領域に、PHB生産用の遺伝子発現カセットを導入した株を作製した。
KNK-005 REP-phaJ4b ΔphaZ1,2,6 / pCUP2-Plac-phaCRe株に代えて、製造例12で作製したKNK-005 ΔphaZ1,2,6 / pCUP2-REP-phaCRe株を用いて、実施例1と同様の方法でPHA混合品を生産した。得られたPHA混合品の3HHモノマー比率は、4.8モル%であった。さらに、得られたPHA混合品についてPHA混合比率の分析、アニール法による評価、固化時間の測定を行った。得られた結果を表3に示した。また、得られたPHA混合品のDSC曲線を図4に、アニール法によるアニール処理後のDSC曲線を図5に示す。
KNK-005 REP-phaJ4b ΔphaZ1,2,6 / pCUP2-Plac-phaCReに代えて、製造例12で作製したKNK-005 ΔphaZ1,2,6 / pCUP2-PlacUV5-phaCRe株を用いて、実施例1と同様の方法でPHA混合品を生産した。得られたPHA混合品の3HHモノマー比率は、3.7モル%であった。さらに、得られたPHA混合品についてPHA混合比率の分析、アニール法による評価、固化時間の測定を行った。得られた結果を表3に示した。また、得られたPHA混合品のDSC曲線を図6に、アニール法によるアニール処理後のDSC曲線を図7に示す。
KNK-005 REP-phaJ4b ΔphaZ1::Plac-phaCReΔphaZ2,6株に代えて、製造例13で作製したKNK-005 ΔphaZ1::Plac-phaCReΔphaZ2,6株を用いて、実施例6と同様の方法でPHA混合品を生産した。得られたPHA混合品の3HHモノマー比率は、4.1モル%であった。さらに、得られたPHA混合品についてPHA混合比率の分析、アニール法による評価、固化時間の測定を行った。得られた結果を表3に示した。
KNK-005 REP-phaJ4b ΔphaZ1,2,6 / pCUP2-Plac-phaCReに代えて、製造例1で作製したKNK-005 ΔphaZ1,2,6株を用いて、実施例1と同様の方法でPHAを生産した。得られたPHAすなわちPHBHの3HHモノマー比率は、4.8モル%であった。さらに、得られたPHAについてPHA混合比率の分析、アニール法による評価、固化時間の測定を行った。得られた結果を表3に示した。また、得られたPHAのDSC曲線を図8に示す。
Claims (17)
- 共重合PHA(A)を合成するAeromonas属由来のPHA 合成酵素をコードする遺伝子と、前記共重合PHA(A)とは融点が10℃以上異なるPHA(B)を合成するPHA合成酵素をコードする遺伝子の両方を有する微生物を培養することによって、融点の10℃以上異なる2種類以上のPHAを前記微生物の細胞内で同時に生産する工程を含む、PHA混合品の製造方法。
- PHA(B)を合成するPHA合成酵素をコードする遺伝子が、Aeromonas属とは異なる生物種由来のPHA合成酵素をコードする遺伝子である、請求項1に記載の製造方法。
- 共重合PHA(A)が、少なくとも3-ヒドロキシ酪酸と3-ヒドロキシヘキサン酸をモノマーユニットとして含有する共重合体である、請求項1または2に記載のPHA混合品の製造方法。
- 共重合PHA(A)が、3-ヒドロキシヘキサン酸をモノマーユニットとして8モル%以上含有する共重合体である請求項3に記載のPHA混合品の製造方法。
- 得られるPHA混合品が、DSC曲線において、85~180℃の間で少なくとも2つの吸熱ピークを示し、最も高温側の吸熱ピークの熱量が0.2 ~20 J/gである、請求項1~4いずれか1項に記載のPHA混合品の製造方法。
- 共重合PHA(A)が、3-ヒドロキシヘキサン酸をモノマーユニットとして3モル%以上8モル%未満含有する共重合体である請求項3に記載のPHA混合品の製造方法。
- 得られるPHA混合品が、DSC曲線において、85~180℃の間で1つの吸熱ピークしか示さず、160℃より高い部分の吸熱量が0.5~12J/gである、請求項1~4,6のいずれか1項に記載のPHA混合品の製造方法。
- 共重合PHA(A)を合成するAeromonas属由来のPHA 合成酵素をコードする遺伝子と、前記共重合PHA(A)とは融点が10℃以上異なるPHA(B)を合成するPHA合成酵素をコードする遺伝子の両方を有する微生物。
- PHA(B)を合成するPHA合成酵素をコードする遺伝子が、Aeromonas属とは異なる生物種由来のPHA合成酵素をコードする遺伝子である、請求項8記載の微生物。
- 微生物がCupriavidus属である請求項8または9に記載の微生物。
- 微生物がCupriavidus necatorである請求項10に記載の微生物。
- 共重合PHA(A)を合成するAeromonas属由来のPHA合成酵素をコードする遺伝子が、配列番号1で表されるアミノ酸配列を有するタンパク質をコードする遺伝子、または前記アミノ酸配列に対して85%以上の配列相同性を有し、且つPHA合成酵素活性を有するタンパク質をコードする遺伝子である、請求項8~11いずれか1項記載の微生物。
- PHA(B)を合成するPHA合成酵素が、ポリヒドロキシブチレートを合成するPHA合成酵素である、請求項8~12いずれか1項に記載の微生物。
- PHA(B)を合成するPHA合成酵素をコードする遺伝子が、Cupriavidus属由来のPHA合成酵素をコードする遺伝子である、請求項8~13いずれか1項に記載の微生物。
- PHA(B)を合成するPHA合成酵素をコードする遺伝子が、Cupriavidus necatorに由来する配列番号4で表されるアミノ酸配列を有するタンパク質をコードする遺伝子、または前記アミノ酸配列に対して85%以上の配列相同性を有し、且つPHA合成酵素活性を有するタンパク質をコードする遺伝子である、請求項14記載の微生物。
- さらに、R体特異的エノイル-CoAヒドラターゼをコードする遺伝子を有しており、当該R体特異的エノイル-CoAヒドラターゼをコードする遺伝子の発現が強化されている請求項8~15いずれか1項記載の微生物。
- さらに、phbA遺伝子および/またはbktB遺伝子を有しており、当該phbA遺伝子の発現が抑制されている、および/または、当該bktB遺伝子の発現が強化されている、請求項8~15いずれか1項記載の微生物。
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WO2017056442A1 (ja) * | 2015-09-28 | 2017-04-06 | 株式会社カネカ | Pha合成酵素をコードする遺伝子を有する微生物、およびそれを用いたphaの製造方法 |
WO2018117168A1 (ja) | 2016-12-20 | 2018-06-28 | 株式会社カネカ | ポリヒドロキシアルカン酸の製造方法及び微生物 |
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WO2021246433A1 (ja) | 2020-06-02 | 2021-12-09 | 三菱瓦斯化学株式会社 | 高分子成形物の製造方法 |
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EP3124615B1 (en) * | 2014-03-28 | 2021-11-10 | Kaneka Corporation | Microorganism having multiple genes encoding pha synthase and method for producing pha using same |
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JP6889553B2 (ja) | 2021-06-18 |
US10519473B2 (en) | 2019-12-31 |
JP6994057B2 (ja) | 2022-01-14 |
US11225676B2 (en) | 2022-01-18 |
EP3124615B1 (en) | 2021-11-10 |
EP3124615A4 (en) | 2017-08-16 |
JP2020058391A (ja) | 2020-04-16 |
JPWO2015146195A1 (ja) | 2017-04-13 |
US20170198313A1 (en) | 2017-07-13 |
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US20200056214A1 (en) | 2020-02-20 |
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