WO2015129836A1 - 切削インサートおよび切削工具並びに切削加工物の製造方法 - Google Patents
切削インサートおよび切削工具並びに切削加工物の製造方法 Download PDFInfo
- Publication number
- WO2015129836A1 WO2015129836A1 PCT/JP2015/055726 JP2015055726W WO2015129836A1 WO 2015129836 A1 WO2015129836 A1 WO 2015129836A1 JP 2015055726 W JP2015055726 W JP 2015055726W WO 2015129836 A1 WO2015129836 A1 WO 2015129836A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cutting edge
- cutting
- rake face
- wall surface
- base surface
- Prior art date
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
- B23B27/141—Specially shaped plate-like cutting inserts, i.e. length greater or equal to width, width greater than or equal to thickness
- B23B27/145—Specially shaped plate-like cutting inserts, i.e. length greater or equal to width, width greater than or equal to thickness characterised by having a special shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/04—Cutting-off tools
- B23B27/045—Cutting-off tools with chip-breaking arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
- B23B27/141—Specially shaped plate-like cutting inserts, i.e. length greater or equal to width, width greater than or equal to thickness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2200/00—Details of cutting inserts
- B23B2200/08—Rake or top surfaces
- B23B2200/086—Rake or top surfaces with one or more grooves
- B23B2200/087—Rake or top surfaces with one or more grooves for chip breaking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2200/00—Details of cutting inserts
- B23B2200/36—Other features of cutting inserts not covered by B23B2200/04 - B23B2200/32
- B23B2200/369—Mounted tangentially, i.e. where the rake face is not the face with the largest area
Definitions
- the present invention relates to a cutting insert, a cutting tool in which the cutting insert is mounted, and a method for manufacturing a cut product.
- a rake face of a cutting insert used for a cutting tool may have a breaker groove for smoothly discharging chips generated when a work material is cut from a cutting portion.
- the breaker groove is basically arranged so that chips extending from the cutting edge cross the breaker groove.
- the down slope on the cutting edge side of the breaker groove serves to draw chips into the breaker groove.
- the ascending slope on the side opposite to the cutting edge side of the breaker groove is a wall part that collides with the chips drawn into the breaker groove, and the wall part functions to deform the chips. The deformed chip is quickly discharged from the vicinity of the cutting edge of the cutting tool.
- Patent Document 1 discloses a cutting insert (throw away tip) 40 for post-grinding having a breaker groove 41 on a rake face 42 as shown in FIG.
- a cutting insert (throw away tip) 40 for post-grinding having a breaker groove 41 on a rake face 42 as shown in FIG.
- an island portion 43 having a flat height is provided at a position adjacent to the breaker groove 41 of the rake face 42, and the island portion 43 becomes narrower on the front cutting edge 44 side, and the island portion 43 Has a shape with a sharp angle at the front cutting edge 44 side.
- the cutting blades (the front cutting blade 44 and the side cutting blade 45) are cut in the direction perpendicular to the processing surface of the work material. After the advance, processing is performed while the cutting edge is advanced backward. Therefore, in post-grinding, a large amount of chips are generated from the front cutting edge 44 side when making the initial cut, and a large amount of chips are generated from the side cutting edge 45 side when the cutting edge is moved backward thereafter. To do. Further, grooving that advances the cutting edge forward may be performed before post-grinding, and in this case as well, a large amount of chips is generated from the front cutting edge 44 side.
- the progress direction of chips generated from the front cutting edge 44 side at the initial stage of grooving and grooving is as follows: The direction is almost parallel to the breaker groove 41.
- the height of the island portion 43 is higher than the height of the front cutting edge 44 and the side cutting edge 45 so that chips generated during post-grinding do not get over the breaker groove 41.
- the cutting insert of the present embodiment includes a rake face located on the upper surface, a front flank face and a side flank face located on the side face, a front cutting edge located on a cross ridge line portion between the rake face and the front flank face, A cutting edge including a side cutting edge located at a crossing ridge line portion between the rake face and the side flank face, a breaker groove adjacent to the front cutting edge and the side cutting edge of the rake face, and the rake face A cutting insert having a rake face end located on the side opposite to the side cutting edge, wherein the breaker groove has a descending slope and an ascending slope in order from the front cutting edge side and the side cutting edge side.
- the rising slope on the front cutting edge side in the breaker groove has a front wall surface facing the front cutting edge, and the rising slope on the side cutting edge side in the breaker groove is on the horizontal cutting edge. Having opposite lateral wall surfaces, When viewed from the side, opening angle ⁇ 1 from the rake face end of the front wall surface is larger than the opening angle ⁇ 2 from the rake face end of the lateral wall.
- the cutting tool of the present embodiment is one in which the cutting insert is mounted in an insert mounting space provided at the tip of the holder.
- the manufacturing method of the cut workpiece of this embodiment includes a step of rotating a workpiece, a step of bringing a cutting blade of the cutting tool into contact with the rotating workpiece, and the cutting tool as the workpiece. And a step of separating from.
- the chips generated from the front cutting edge side at the initial stage of post-grinding and at the time of grooving have a large effect of deforming the chips by the front wall surface having a large opening angle ⁇ 1, and the chips are easily discharged.
- chips that are generated from the side of the horizontal cutting blade when machining while the cutting blade is moved backward have a large effect of deforming the chip by the horizontal wall surface with a small opening angle ⁇ 2, and the chips are easily discharged. As a result, chips can be discharged smoothly over the entire process.
- FIG. 2A is a top view of the cutting insert according to the first embodiment attached to the cutting tool of FIG. 1 as viewed from the X direction
- FIG. 2B is a side view of the cutting insert as viewed from the Z direction.
- FIG. 2A is a cross-sectional view taken along the line AA perpendicular to the foremost position S of the front cutting edge of the cutting insert of FIG. 3
- FIG. 4B is a cross-sectional view taken along line BB perpendicular to the intermediate position R of the horizontal cutting edge of the cutting insert. It is sectional drawing.
- FIG. 6A is a top view of the cutting insert of FIG. 5 viewed from the X direction
- FIG. 6B is a side view of the cutting insert viewed from the Z direction. It is a principal part enlarged view of the cutting insert of FIG. 6A. It is the side view which looked at the cutting insert of FIG. 7 from the rake face end side.
- 9A is a cross-sectional view taken along line AA of the cutting insert of FIG. 7
- FIG. 9B is a cross-sectional view taken along line BB of the cutting insert of FIG. 7, and FIG.
- FIG. 9C is a cross-sectional view taken along line CC of the cutting insert of FIG. 10A is a DD cross-sectional view of the cutting insert of FIG. 7, and FIG. 10B is an EE cross-sectional view of the cutting insert of FIG. FIG. 8 is a cross-sectional view of the cutting insert of FIG. 7 taken along the line FF. It is a figure for demonstrating the manufacturing method of the cut workpiece in this embodiment, and FIG. 12A, FIG. 12B, FIG. 12C, and FIG. 12D are schematic diagrams for demonstrating each process of this manufacturing method. It is an enlarged view which shows an example of the conventional cutting insert.
- a cutting insert (hereinafter referred to as an insert) 1 includes an insert body 2 having a substantially parallelogram-shaped main surface, a rectangular center side of the main surface, and a taper width on the end side of the main surface, and a taper of the insert body 2. And a cutting edge portion 3 provided at an acute angle portion on the end side.
- the side through which chips pass during cutting that is, the rake face 10 side of the cutting insert 1 described later is defined as the upper side. Therefore, the main surface is a side surface.
- the insert 1 has cutting edge portions 3 at both ends of the insert body 2. That is, the insert 1 has two cutting edge portions 3.
- the insert 1 has a through hole 4 for screwing that penetrates a rectangular central portion of a side surface (main surface).
- the insert 1 is mounted in an insert pocket 35 provided at the tip of the holder 31 and used as a cutting tool 30. Specifically, the first side surface 5 on the center side of one side surface and the lower surface 7 opposite to the upper surface 6 of the insert body 2 adjacent to the one cutting edge portion 3 are restrained by the holder 31, and the insert 1 It is fixed by screws 32. The screw 32 is inserted into the through hole 4 from the other second side surface 8 side of the insert 1 and screwed into the holder 31, whereby the screw 32 is fixed to the holder 31 and the insert 1 is fixed to the holder 31. Is done. When the other cutting edge portion 3 is used for cutting, the upper surface 6 and the lower surface 7 of the insert body 2 are interchanged.
- the cutting edge portion 3 is adjacent to the rake face 10 located on the upper surface 6, the front flank 11 located on the first side face 5 side when viewed from the Z direction (front) of the side face, and the front flank face 11.
- the side flank face 12 located on the second side face 8 side, the front cutting edge 13 located at the cross ridge line part between the rake face 10 and the front flank face 11
- the cutting edge 9 of the insert 1 includes a front cutting edge 13 and a side cutting edge 14.
- the front cutting edge 13 includes a first front cutting edge 13a on the rake face end 20 side and a second front cutting edge 13b on the side cutting edge 14 side.
- the tip of the rake face edge 20 is connected to the front cutting edge 13.
- the rear end of the rake face end 20 is adjacent to the first side face 5 of the insert body 2.
- the front clearance surface 11 intersects with the rake face 10 at an angle of the clearance angle ⁇ 1
- the lateral clearance surface 12 intersects with the rake surface 10 at an angle of the clearance angle ⁇ 2.
- the breaker groove 15 has a descending slope 16 and an ascending slope 17 as viewed from the cutting edge 9 (front cutting edge 13 side and side cutting edge 14) side.
- the rising slope 17 of the breaker groove 15 on the front cutting edge 13 side has a front wall surface 21 facing the front cutting edge 13, and the rising slope 17 of the breaker groove 15 on the side cutting edge 14 side faces the horizontal cutting edge 14. It has the horizontal wall surface 22 to do.
- the rising slope 17 of the breaker groove 15 on the side of the front cutting edge 13 faces the front cutting edge 13 and has a front wall surface 21 at the same height as the height of the front cutting edge 13.
- the upward slope 17 of the breaker groove 15 has a lateral wall surface 22 at a position facing the lateral cutting edge 14 and at the same height as the height of the lateral cutting edge 14.
- the opening angle ⁇ 1 from the rake face edge 20 of the front wall surface 21 when the top surface 6 of the insert 1 is viewed (hereinafter, may be abbreviated as the opening angle ⁇ 1)
- the opening angle ⁇ 2 from the rake face edge 20 of the horizontal wall surface 22 is larger than the opening angle ⁇ 2 (hereinafter sometimes abbreviated as opening angle ⁇ 2).
- the opening angle ⁇ 1 of the front wall surface 21 is a line connecting the position P having the same height as the height of the front cutting edge 13 of the front wall surface 21 shown in FIG. It is defined as an angle formed by L1 (broken line in FIG. 3) and the rake face edge 20.
- the opening angle ⁇ 2 of the horizontal wall surface 22 is a line L2 connecting the position Q having the same height as the horizontal cutting edge 14 of the horizontal wall surface 21 shown in FIG. 4B as viewed from above (broken line in FIG. 3). And the angle formed by the rake face edge 20.
- the opening angle ⁇ 1 of the front wall surface 21 is 5 ° to 40 °
- the opening angle ⁇ 2 of the lateral wall surface 22 is 2 ° to 30 °. If it is this range, a chip
- a particularly desirable range of the opening angle ⁇ 1 is 10 ° to 20 °
- a particularly desirable range of the opening angle ⁇ 2 is 5 ° to 15 °.
- the breaker groove 15 is smoothly connected in a curved shape from the descending slope 16 to the ascending slope 17, and the ascending slope 17 has a large rising angle ⁇ 1. It has a front wall surface 21.
- the rake face 10 has a rear face 25 having a small rising angle behind the front wall surface 21 of the breaker groove 15.
- the breaker groove 15 On the side of the horizontal cutting edge 14 in FIG. 4B, the breaker groove 15 has a breaker bottom surface 18 between the down slope 16 and the up slope 17.
- the down slope 16 on the side of the horizontal cutting edge 14 has, from the side of the horizontal cutting edge 14, a first down slope 16 a having a small down angle and a second down slope 16 b having a large down angle.
- the ascending slope 17 on the side cutting edge 14 side of the breaker groove 15 is composed of only the lateral wall surface 22.
- the breaker groove 15 may have a negative land portion between the front cutting edge 13 and the descending slope 16 and between the side cutting edge 14 and the descending slope 16.
- the rake face 10 may have a rear face having a small rising angle adjacent to the lateral wall surface 22 behind the ascending slope 17 on the side cutting edge 14 side.
- the rising angle ⁇ 1 of the front wall surface 21 is 20 ° to 35 °
- the rising angle ⁇ 2 of the horizontal wall surface 22 is 15 ° to 35 °. If it is this range, a chip
- a particularly desirable range of the rising angle ⁇ 1 is 25 ° to 30 °
- a particularly desirable range of the rising angle ⁇ 2 is 20 ° to 30 °.
- the ratio (h2 / h1) of the height (h2) of the lateral wall surface 22 to the height (h1) of the front wall surface 21 is 1-8. If it is this range, a chip
- a particularly desirable range of the ratio (h2 / h1) is 3-5.
- the height h1 of the front wall surface 21 is the lowest position of the breaker groove 15 in the cross section perpendicular to the front cutting edge 13 at the point S positioned most forward among the front cutting edges 13. 21 indicates the difference in height from the highest position of 21 (in FIG. 4A, the connecting portion of the front wall surface 21 to the subsequent surface 25).
- the height h2 of the horizontal wall surface 22 is the lowest position of the breaker groove 15 (breaker bottom surface 18 in FIG. 4B) in a cross section perpendicular to the horizontal cutting edge 14 at a point R that is an intermediate position of the horizontal cutting edge 14. It refers to the difference in height from the highest position (the rake face edge 20 in FIG. 4B) of the horizontal wall surfaces 22.
- the reference for the height is the lower surface 7 serving as a seating surface when the insert 1 is mounted on the holder 31.
- the ratio (w1) of the length (w1) of the descending slope 16 of the breaker groove 15 at the point S located in the foremost position of the front cutting edge 13 with respect to the height (h1) of the front wall surface 21. / H1) is 2-10. If it is this range, the chip
- a particularly desirable range of the ratio (w1 / h1) is 3.2 to 5.3.
- the cutting insert (insert) 41 includes an insert main body 42, a cutting edge portion 43, a through hole 44, a first side surface 45, an upper surface 46, a lower surface 47, a second side surface 48, a rake surface 50, It has a front flank 51, a side flank 52, a front cutting edge 53, a first front cutting edge 53 a, a second front cutting edge 53 b, a side cutting edge 54, a breaker groove 55, a rake face end 60, and a central face 63.
- the breaker groove 55 extends to the base portion 81 adjacent to the rake face end 60 and to the cutting edge 49 adjacent to the base portion 81. And a groove portion 82 having a bending point 66 between the base portion 81 and the base portion 81. As shown in FIGS. 9 and 10, the breaker groove 55 has a descending slope 56 and an ascending slope 57 in this order when viewed from the cutting edge 49 (front cutting edge 53 side and side cutting edge 54) side.
- the rising slope 57 of the breaker groove 55 on the front cutting edge 53 side has a front wall surface 71 facing the front cutting edge 53, and the side cutting edge 54 side.
- the rising slope 57 of the breaker groove 55 has a lateral wall surface 72 facing the lateral cutting edge 54.
- an intermediate wall surface 73 is provided between the front wall surface 71 and the lateral wall surface 72.
- the opening angle ⁇ 3 from the rake face edge 60 of the intermediate wall surface 73 (hereinafter sometimes abbreviated as opening angle ⁇ 1) is larger than the opening angle ⁇ 1. Accordingly, an excessive increase in the opening angle ⁇ 1 of the front wall surface 71 can be suppressed, cutting resistance can be reduced, and chips flow in the direction of the rake face edge 60 by the intermediate wall surface 73 having an opening angle ⁇ 3 larger than ⁇ 1. This can be suppressed.
- a preferable range of the opening angle ⁇ 3 is 10 ° to 50 °.
- the opening angle ⁇ 3 of the intermediate wall surface 73 includes a line L1 (dotted line) for measuring the opening angle ⁇ 1 shown in FIG. 7 and a line L2 (dashed line) for measuring the opening angle ⁇ 2.
- the angle between the rake face edge 60 and the line L3 (thick line) connecting the position at the same height as the horizontal cutting edge 54 from above is defined. That is, as shown in FIG. 7, when the upper surface is viewed from above, when another line L3 exists between the line L1 and the line L2, it is defined that the intermediate wall surface 73 exists.
- the intermediate wall surface 73 may be a flat surface or a curved surface. When the intermediate wall surface 73 consists only of a curved surface, the opening angle ⁇ 3 is defined as the largest angle among the angles formed by the tangent line L3 and the rake face edge 60.
- the base portion 81 is inclined along the rake face end 60 from the front cutting edge 53 side so as to become higher from the front end toward the rear end. And an intermediate base surface 85 that is lower or the same height from the front end to the rear end, and a second inclined base surface 86 that inclines so as to increase from the front end toward the rear end.
- the insert 41 has a great effect of deforming the chips, and can smoothly discharge the chips.
- the ratio (w2 / h3) of (w2) is 0.3-6. If it is this range, it can suppress that the chip
- a particularly desirable range of the ratio (w2 / h3) is 1 to 3.
- the breaker groove 55 has a breaker bottom surface 58 between a descending slope 56 and an ascending slope 57.
- the down slope 56 on the side of the horizontal cutting edge 54 includes a first down slope 56a having a small down angle and a second down slope 56b having a large down angle.
- the chips can be smoothly deformed, and the thickness on the side cutting blade 54 side can be increased to increase the strength on the side cutting blade 54 side.
- the rising slope 57 on the side cutting edge 54 side of the breaker groove 55 is composed of only the lateral wall surface 72.
- the breaker groove 75 may have a negative land portion between the front cutting edge 53 and the descending slope 56 and between the side cutting edge 54 and the descending slope 56.
- the rake face 50 may have a subsequent face (not shown) having a small rising angle adjacent to the lateral wall surface 72 behind the ascending slope 57 on the side cutting edge 54 side.
- the inclination angle ⁇ a of the first downward slope 56a is 15 ° to 30 °
- the inclination angle ⁇ b of the second downward slope 56b is 25 ° to 45 °.
- the inclination angle ⁇ 1 from the front end to the rear end of the first inclined base surface 84 is 5 ° to 10 °
- the inclination angle ⁇ 3 from the front end to the rear end of the intermediate base surface 85 is 0 ° to 5 °
- the second inclined base surface An inclination angle ⁇ 2 from the front end of 86 toward the rear end is 10 ° to 35 °.
- ⁇ 3 is 0 °.
- the ratio (L3 / L1) between the length L1 of the first inclined base surface 84 and the length L3 of the intermediate base surface 85 is 0.3 to 0.8.
- the ratio (L2 / L1) between the length L1 of the first inclined base surface 84 and the length L2 of the second inclined base surface 86 is 0.4 to 1.
- the second inclined base surface 86 has a second a inclined base surface 86 a adjacent to the rake face end 60, and a second b inclined base surface 86 b located between the second a inclined base surface 86 a and the groove portion 82.
- the 2a inclined base surface 86a has a constant height in the direction from the rake face end 60 toward the horizontal cutting edge 54, and the 2b inclined base surface 86b is lowered from the rake face edge 60 toward the horizontal cutting edge 54. It is inclined to. As a result, the chips in contact with the second b inclined base surface 86b are more reliably deformed.
- the width of the second inclined base surface 86 is once widened from the front end toward the rear end and then narrowed.
- the width of the 2a inclined base surface 86a is constant from the front end to the rear end, and the width of the second b inclined base surface 86b is once increased from the front end to the rear end and then becomes narrower. ing. As a result, the chips come into contact with the second inclined base surface 86 and are more reliably deformed.
- the ratio (wc / dc) between the width wc of the second inclined base surface 86 and the width dc of the groove 82 is 0. 2 to 0.4.
- the base part 81 has a rear base surface 87 having a width narrower than that of the second inclined base surface 86 behind the second inclined base surface 86. Thereby, the area of the groove portion 82 is secured, and chips can be temporarily accommodated in the groove portion 82.
- the ratio (we / de) between the width we of the rear base surface 87 and the width de of the groove 82 is 0.1 to 0.3. .
- the width of the rear base surface 87 is the same as that of the 2a inclined base surface 86a, but is not limited thereto.
- the base portion 81 has a flat base surface 88 behind the rear base surface 87 and has a processing reference surface 89 adjacent to the side of the horizontal cutting edge 54 on the rear side of the flat base surface 88.
- the processing reference surface 89 is lowered from the rake face edge 60 toward the side cutting edge 54 so that the processing reference surface 89 shown in FIG.
- the processing accuracy of the breaker groove 55 can be confirmed by inclining so that the width S formed by processing the flat base surface 88 is confirmed.
- the width of the breaker bottom surface 58 widens from the front cutting edge 53 side toward the center side of the upper surface of 46 (the right side in FIG. 7), once narrowing and widening.
- the width of the breaker bottom surface 58 is defined as the width in the direction perpendicular to the rake face edge 60 when viewed from the top surface.
- the cutting resistance at the front cutting edge 53 can be reduced and the chip is prevented from extending toward the rake face end 60 side.
- variety of the breaker bottom face 58 is wide in the center side from the position once narrowed a chip is bent and curled by the groove part 82, and a chip is discharged
- the cutting resistance of the front cutting edge 53 is Small and good chip discharge.
- FIG. 12A is a diagram illustrating a process of bringing the cutting tool 30 with the cutting insert 1 mounted in the insert pocket 35 of the holder 31 toward the work material 90 in the Y direction.
- FIG. 12B is a diagram illustrating a process of bringing the cutting tool 30 into contact with the work material 90.
- FIG. 12C is a diagram illustrating a process of separating the cutting tool 30 from the work material 90 in the Z direction.
- the method for manufacturing a machined product in this embodiment includes the following steps (i) to (iV).
- positioning the cutting tool 30 above the prepared workpiece 90 (FIG. 12A).
- a step of rotating the work material around the rotation axis O in the direction of the arrow r to bring the cutting tool 30 closer to the work material 90 (FIG. 12A). This step is performed, for example, by fixing the work material 90 on a table of a machine tool to which the cutting tool 30 is attached and bringing the cutting tool 30 closer to the work material 90 in a state where the work material 90 is rotated. be able to.
- the work material 90 and the cutting tool 30 need only be relatively close to each other.
- the work tool 90 may be fixed and the work material 90 may be brought close to the cutting tool 30.
- Step of cutting (FIGS. 12B and 12C).
- the side surface of the work material is first grooved in a vertical direction while moving the cutting tool 30 to the tip side (FIG. 12B).
- post-grinding is performed while moving the cutting tool to the side cutting edge side of the insert 1 (FIG. 12C).
- a step of separating the cutting tool 30 from the work material 90 (FIG. 9D). Also in this step, similarly to the step (ii), the work material 90 and the cutting tool 30 may be relatively separated from each other. For example, the cutting tool 30 is fixed and the work material 90 is removed from the cutting tool 30. May be separated from
Abstract
Description
第2の実施態様における切削インサートおよび切削工具について、図5~11に基づいて説明する。
本実施態様における切削加工物の製造方法について、図12を参照しつつ詳細に説明する。図12Aは、ホルダ31のインサートポケット35に切削インサート1を装着した切削工具30を被削材90に向かってY方向に近づける工程を示す図である。図12Bは、切削工具30を被削材90に接触させる工程を示す図である。図12Cは、切削工具30を被削材90からZ方向に離す工程を示す図である。
(ii)被削材を、回転軸Oを中心に矢印r方向に回転させ、切削工具30を被削材90に近づける工程(図12A)。本工程は、例えば、切削工具30を取り付けた工作機械のテーブル上に被削材90を固定し、被削材90を回転させた状態で、切削工具30を被削材90に近づけることによって行うことができる。なお、本工程では、被削材90と切削工具30とが相対的に近づけばよく、例えば、切削工具30を固定して被削材90を切削工具30に近づけてもよい。
2、42 インサート本体
3、43 切刃部
4、44 貫通孔
5、45 第1側面
6、46 上面
7、47 下面
8、48 第2側面
9、49 切刃
10、50 すくい面
11、51 前逃げ面
12、52 横逃げ面
13、53 前切刃
13a、53a 第1前切刃
13b、53b 第2前切刃
14、54 横切刃
15、55 ブレーカ溝
16、56 下り斜面
17、57 上り斜面
18、58 ブレーカ底面
20、60 すくい面端
21、71 前壁面
22、72 横壁面
73 中間壁面
25、75 後続面
30 切削工具
31 ホルダ
32 ネジ
81 台部
82 溝部
84 第1傾斜台面
85 中間台面
86 第2傾斜台面
86a 第2a傾斜台面
86b 第2b傾斜台面
87 後方台面
88 平坦台面
89 加工基準面
θ1 前壁面の開き角
θ2 横壁面の開き角
θ3 中間壁面の開き角
Claims (22)
- 上面に位置するすくい面と、側面に位置する前逃げ面および横逃げ面と、前記すくい面と前記前逃げ面との交差稜線部に位置する前切刃および前記すくい面と前記横逃げ面との交差稜線部に位置する横切刃を含む切刃と、前記すくい面のうちの前記前切刃および前記横切刃に隣接するブレーカ溝と、前記すくい面の前記横切刃とは反対側に位置するすくい面端とを有する切削インサートであって、
前記ブレーカ溝は、前記前切刃側および前記横切刃側から、下り斜面と上り斜面とを順に有し、
前記ブレーカ溝における前記前切刃側の前記上り斜面には前記前切刃に対向する前壁面を有するとともに、前記ブレーカ溝における前記横切刃側の前記上り斜面には前記横切刃に対向する横壁面を有し、前記上面を上方から見たときに、前記前壁面の前記すくい面端からの開き角θ1が、前記横壁面の前記すくい面端からの開き角θ2よりも大きい切削インサート。 - 前記前壁面の前記すくい面端からの開き角θ1が5°~40°であり、前記横壁面の前記すくい面端からの開き角θ2が2°~30°である請求項1記載の切削インサート。
- 前記前壁面の立ち上がり角α1が20°~35°であり、前記横壁面の立ち上がり角α2が15°~35°である請求項1または2記載の切削インサート。
- 前記前壁面の高さ(h1)に対する前記横壁面の高さ(h2)の比(h2/h1)が1~8である請求項1乃至3のいずれか記載の切削インサート。
- 前記前壁面の高さ(h1)に対する前記前切刃のうちの最も前方に位置する点での前記ブレーカ溝の前記下り斜面の長さ(w)の比(w/h1)が、2~10である請求項1乃至4のいずれか記載の切削インサート。
- 前記横切刃側の前記下り斜面は、前記横切刃側から、下り角γaの小さい第1下り斜面と、下り角γbの大きい第2下り斜面とを有する請求項1乃至5のいずれか記載の切削インサート。
- 前記第1下り斜面の下り角γaが15°~30°であり、前記第2下り斜面の下り角γbが25°~45°である請求項6のいずれか記載の切削インサート。
- 前記前壁面と前記横壁面との間に中間壁面を有し、該中間壁面の前記すくい面端からの開き角θ3が前記開き角θ1より大きい請求項1乃至6のいずれか記載の切削インサート。
- 前記中間壁面の前記すくい面端からの開き角θ3が、10°~50°である請求項8のいずれか記載の切削インサート。
- 前記ブレーカ溝の前記下り斜面と前記上り斜面との間にブレーカ底面を有し、前記ブレーカ底面の幅は、前記前切刃側から一旦狭くなったあとに広くなっている請求項9記載の切削インサート。
- 前記ブレーカ底面の幅が一旦狭くなる領域のうち、幅が最も狭くなる位置が、前記中間壁面、または前記中間壁面と前記横壁面との境界に存在する請求項9または10記載の切削インサート。
- 前記ブレーカ溝は、前記すくい面端に隣接する台部と、該台部に隣接して前記切刃まで延在し、前記台部との間に屈曲点を有する溝部とを有し、前記台部は、前記前切刃側から前記すくい面端に沿って、先端から後端に向かって高くなるように傾斜する第1傾斜台面と、先端から後端に向かって低くなるかまたは同じ高さの中間台面と、先端から後端に向かって高くなるように傾斜する第2傾斜台面を順次有する請求項8乃至11のいずれか切削インサート。
- 前記第1傾斜台面の先端から後端に向かう傾斜角σ1が5°~10°であり、前記中間台面の先端から後端に向かう傾斜角σ3が0°~5°であり、前記第2傾斜台面の先端から後端に向かう傾斜角σ2が10°~35°である請求項12記載の切削インサート。
- 前記すくい面端において、前記第1傾斜台面の長さL1と、前記中間台面の長さL3との(L3/L1)が0.3~0.8であり、前記第1傾斜台面の長さL1と、前記第2傾斜台面の長さL2との(L2/L1)が0.4~1である請求項12または13記載の切削インサート。
- 前記第2傾斜台面の少なくとも一部は、前記すくい面端に垂直な断面において、前記すくい面端から前記切刃に向かって低くなるように傾斜している請求項12乃至14のいずれか記載の切削インサート。
- 前記第2傾斜台面の幅は、先端から後端に向かって、一旦広くなった後、狭くなる請求項12乃至15のいずれか記載の切削インサート。
- 前記第2傾斜台面の最大幅の位置における前記すくい面端に垂直な断面において、前記第2の傾斜面の幅wcと前記溝部の幅dcとの比(wc/dc)が0.2~0.4である請求項12乃至16のいずれか記載の切削インサート。
- 前記台部は、前記第2傾斜台面の後方に、前記第2傾斜台面よりも幅が狭い後方台面が存在する請求項12乃至17のいずれか記載の切削インサート。
- 前記後方台面における前記すくい面端に垂直な断面において、前記後方台面の幅weと前記溝部の幅deとの比(we/de)が0.1~0.3である請求項18記載の切削インサート。
- 前記台部は、前記後方台面の後方に平坦台面を有し、該平坦台面の後側の前記横切刃側に隣接して、加工基準面を有する請求項12乃至19のいずれか記載の切削インサート。
- ホルダの先端に設けられたインサートポケットに請求項1乃至20のいずれか記載の切削インサートを装着した切削工具。
- 被削材を回転させる工程と、回転している前記被切削物に請求項21の切削工具の前記切刃を接触させる工程と、前記切削工具を前記被削材から離す工程とを備えた切削加工物の製造方法。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US15/120,012 US9821376B2 (en) | 2014-02-26 | 2015-02-26 | Cutting insert, cutting tool, and method for manufacturing machined product |
CN201580008510.6A CN105980089B (zh) | 2014-02-26 | 2015-02-26 | 切削镶刀、切削工具以及切削加工物的制造方法 |
JP2016505309A JP6272453B2 (ja) | 2014-02-26 | 2015-02-26 | 切削インサートおよび切削工具並びに切削加工物の製造方法 |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2014-035513 | 2014-02-26 | ||
JP2014035513 | 2014-02-26 | ||
JP2014220405 | 2014-10-29 | ||
JP2014-220405 | 2014-10-29 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2015129836A1 true WO2015129836A1 (ja) | 2015-09-03 |
Family
ID=54009150
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2015/055726 WO2015129836A1 (ja) | 2014-02-26 | 2015-02-26 | 切削インサートおよび切削工具並びに切削加工物の製造方法 |
Country Status (4)
Country | Link |
---|---|
US (1) | US9821376B2 (ja) |
JP (2) | JP6272453B2 (ja) |
CN (1) | CN105980089B (ja) |
WO (1) | WO2015129836A1 (ja) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6052455B1 (ja) * | 2016-04-19 | 2016-12-27 | 株式会社タンガロイ | 切削インサートおよび切削工具 |
JP6066005B1 (ja) * | 2016-04-19 | 2017-01-25 | 株式会社タンガロイ | 切削インサートおよび切削工具 |
EP3153261A1 (en) * | 2015-10-09 | 2017-04-12 | Sandvik Intellectual Property AB | Turning insert |
WO2017141231A1 (en) * | 2016-02-15 | 2017-08-24 | Iscar Ltd. | Swiss turning insert with chip former arrangement comprising upwardly extending ridge |
WO2018084110A1 (ja) * | 2016-11-07 | 2018-05-11 | 住友電工ハードメタル株式会社 | 突っ切り加工用工具 |
WO2019004030A1 (ja) * | 2017-06-29 | 2019-01-03 | 京セラ株式会社 | 切削インサート、切削工具及び切削加工物の製造方法 |
DE102018008504A1 (de) | 2017-12-13 | 2019-06-13 | Tungaloy Corporation | Schneidwerkzeug zum Rückwärtsdrehen |
DE102018009149A1 (de) | 2017-12-13 | 2019-06-13 | Tungaloy Corporation | Schneideinsatz zum Rückwärtsdrehen |
EP3359321B1 (en) * | 2015-10-09 | 2020-11-11 | Sandvik Intellectual Property AB | Method to machine a metal work piece by turning |
WO2021230219A1 (ja) * | 2020-05-11 | 2021-11-18 | 京セラ株式会社 | 切削インサート、切削工具および切削加工物の製造方法 |
JPWO2021235258A1 (ja) * | 2020-05-21 | 2021-11-25 |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3153260B1 (en) | 2015-10-09 | 2018-05-23 | Sandvik Intellectual Property AB | Turning insert and method |
JP7155407B2 (ja) * | 2019-03-29 | 2022-10-18 | 京セラ株式会社 | 切削インサート、切削工具及び切削加工物の製造方法 |
JP7140786B2 (ja) * | 2020-01-10 | 2022-09-21 | ユニオンツール株式会社 | 硬脆材切削加工用回転切削工具 |
JP6976522B1 (ja) * | 2021-02-18 | 2021-12-08 | 株式会社タンガロイ | 切削工具及び切削インサート |
JP6923854B1 (ja) * | 2021-02-26 | 2021-08-25 | 株式会社タンガロイ | 切削インサート |
JP6979179B1 (ja) * | 2021-06-25 | 2021-12-08 | 株式会社タンガロイ | 切削インサート |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62121004U (ja) * | 1986-01-20 | 1987-07-31 | ||
JPH02145903U (ja) * | 1989-05-12 | 1990-12-11 | ||
JPH09314407A (ja) * | 1996-05-29 | 1997-12-09 | Mitsubishi Materials Corp | スローアウェイチップ |
JP2000280107A (ja) * | 1999-03-29 | 2000-10-10 | Kyocera Corp | 切削インサート |
JP2006110667A (ja) * | 2004-10-14 | 2006-04-27 | Mitsubishi Materials Corp | 切削インサート |
WO2011037186A1 (ja) * | 2009-09-25 | 2011-03-31 | 株式会社タンガロイ | 切削インサートおよび切削工具 |
JP2012250296A (ja) * | 2011-05-31 | 2012-12-20 | Ngk Spark Plug Co Ltd | 後挽き加工用のスローアウェイチップ、後挽き加工用のバイト |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3557416A (en) * | 1968-08-16 | 1971-01-26 | Kennametal Inc | Cutting insert |
US4840518A (en) * | 1988-12-27 | 1989-06-20 | Gte Valenite Corporation | Cutting insert |
DE59504505D1 (de) * | 1994-09-12 | 1999-01-21 | Widia Gmbh | Stecheinsatz zur spanabhebenden bearbeitung von werkstücken |
US5876160A (en) * | 1996-08-21 | 1999-03-02 | Ingersoll Cutting Tool Company | Milling with insert having cutting-edge land of width increasing with depth of cut |
KR100663722B1 (ko) * | 1999-07-16 | 2007-01-02 | 아이신에이더블류 가부시키가이샤 | 절삭 팁, 절삭방법 및 절삭가공부재 |
US7108460B2 (en) * | 2002-11-13 | 2006-09-19 | Hsin-Tien Chang | Unitized drill bit |
DE10338784B4 (de) * | 2003-08-23 | 2005-08-25 | Depo Gmbh & Co.Kg. | Schneidplatte für einen Fingerfräser |
US7905689B2 (en) * | 2008-05-07 | 2011-03-15 | Tdy Industries, Inc. | Cutting tool system, cutting insert, and tool holder |
US8840346B2 (en) * | 2008-05-23 | 2014-09-23 | Kyocera Corporation | Drill, cutting insert, and method of manufacturing cut product |
JP4597269B2 (ja) * | 2008-11-21 | 2010-12-15 | 京セラ株式会社 | 切削インサートおよび切削工具並びにそれを用いた切削方法 |
EP2682212B1 (en) * | 2011-02-28 | 2020-10-07 | Tungaloy Corporation | Guide pad and cutting tool |
US8746115B2 (en) * | 2012-01-09 | 2014-06-10 | Iscar, Ltd. | Cutting insert having hole orientation indicia and method for making thereof |
US9079252B2 (en) * | 2013-01-16 | 2015-07-14 | Iscar, Ltd. | Cutting tool with indexable cutting insert having non-abutting side flanks |
-
2015
- 2015-02-26 JP JP2016505309A patent/JP6272453B2/ja active Active
- 2015-02-26 CN CN201580008510.6A patent/CN105980089B/zh active Active
- 2015-02-26 US US15/120,012 patent/US9821376B2/en active Active
- 2015-02-26 WO PCT/JP2015/055726 patent/WO2015129836A1/ja active Application Filing
-
2017
- 2017-12-28 JP JP2017253455A patent/JP6564011B2/ja active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62121004U (ja) * | 1986-01-20 | 1987-07-31 | ||
JPH02145903U (ja) * | 1989-05-12 | 1990-12-11 | ||
JPH09314407A (ja) * | 1996-05-29 | 1997-12-09 | Mitsubishi Materials Corp | スローアウェイチップ |
JP2000280107A (ja) * | 1999-03-29 | 2000-10-10 | Kyocera Corp | 切削インサート |
JP2006110667A (ja) * | 2004-10-14 | 2006-04-27 | Mitsubishi Materials Corp | 切削インサート |
WO2011037186A1 (ja) * | 2009-09-25 | 2011-03-31 | 株式会社タンガロイ | 切削インサートおよび切削工具 |
JP2012250296A (ja) * | 2011-05-31 | 2012-12-20 | Ngk Spark Plug Co Ltd | 後挽き加工用のスローアウェイチップ、後挽き加工用のバイト |
Cited By (30)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3153261A1 (en) * | 2015-10-09 | 2017-04-12 | Sandvik Intellectual Property AB | Turning insert |
US9737935B2 (en) | 2015-10-09 | 2017-08-22 | Sandvik Intellectual Property Ab | Turning insert |
US11396047B2 (en) | 2015-10-09 | 2022-07-26 | Sandvik Intellectual Property Ab | Method to machine a metal work piece by turning |
JP2018534159A (ja) * | 2015-10-09 | 2018-11-22 | サンドビック インテレクチュアル プロパティー アクティエボラーグ | 旋削インサートおよび方法 |
JP7034067B2 (ja) | 2015-10-09 | 2022-03-11 | サンドビック インテレクチュアル プロパティー アクティエボラーグ | 旋削インサートおよび方法 |
EP3359321B1 (en) * | 2015-10-09 | 2020-11-11 | Sandvik Intellectual Property AB | Method to machine a metal work piece by turning |
WO2017141231A1 (en) * | 2016-02-15 | 2017-08-24 | Iscar Ltd. | Swiss turning insert with chip former arrangement comprising upwardly extending ridge |
CN108602131A (zh) * | 2016-02-15 | 2018-09-28 | 伊斯卡有限公司 | 具有包括向上延伸的脊部的切屑形成装置的走心式车削刀具 |
TWI728030B (zh) * | 2016-02-15 | 2021-05-21 | 以色列商艾斯卡公司 | 具有包括向上延伸脊的切屑形成配置的走心式車削刀塊 |
RU2719974C2 (ru) * | 2016-02-15 | 2020-04-23 | Искар Лтд. | Режущая пластина для продольного точения с конфигурацией стружкообразователя, содержащей выступ, проходящий по направлению вверх |
JP6052455B1 (ja) * | 2016-04-19 | 2016-12-27 | 株式会社タンガロイ | 切削インサートおよび切削工具 |
JP6066005B1 (ja) * | 2016-04-19 | 2017-01-25 | 株式会社タンガロイ | 切削インサートおよび切削工具 |
JPWO2018084110A1 (ja) * | 2016-11-07 | 2019-09-19 | 住友電工ハードメタル株式会社 | 突っ切り加工用工具 |
CN109789490A (zh) * | 2016-11-07 | 2019-05-21 | 住友电工硬质合金株式会社 | 切削工具 |
WO2018084110A1 (ja) * | 2016-11-07 | 2018-05-11 | 住友電工ハードメタル株式会社 | 突っ切り加工用工具 |
US11305358B2 (en) | 2017-06-29 | 2022-04-19 | Kyocera Corporation | Cutting insert, cutting tool, and method for manufacturing machined product |
JPWO2019004030A1 (ja) * | 2017-06-29 | 2020-04-02 | 京セラ株式会社 | 切削インサート、切削工具及び切削加工物の製造方法 |
WO2019004030A1 (ja) * | 2017-06-29 | 2019-01-03 | 京セラ株式会社 | 切削インサート、切削工具及び切削加工物の製造方法 |
DE102018009149A1 (de) | 2017-12-13 | 2019-06-13 | Tungaloy Corporation | Schneideinsatz zum Rückwärtsdrehen |
DE102018008504A1 (de) | 2017-12-13 | 2019-06-13 | Tungaloy Corporation | Schneidwerkzeug zum Rückwärtsdrehen |
US10792734B2 (en) | 2017-12-13 | 2020-10-06 | Tungaloy Corporation | Cutting tool for back turning |
JP2019104088A (ja) * | 2017-12-13 | 2019-06-27 | 株式会社タンガロイ | 後挽き加工用の切削インサート |
US10596635B2 (en) | 2017-12-13 | 2020-03-24 | Tungaloy Corporation | Cutting insert for back turning |
JP2019104089A (ja) * | 2017-12-13 | 2019-06-27 | 株式会社タンガロイ | 後挽き加工用の切削インサート |
WO2021230219A1 (ja) * | 2020-05-11 | 2021-11-18 | 京セラ株式会社 | 切削インサート、切削工具および切削加工物の製造方法 |
JPWO2021230219A1 (ja) * | 2020-05-11 | 2021-11-18 | ||
JP7344376B2 (ja) | 2020-05-11 | 2023-09-13 | 京セラ株式会社 | 切削インサート、切削工具および切削加工物の製造方法 |
JPWO2021235258A1 (ja) * | 2020-05-21 | 2021-11-25 | ||
WO2021235258A1 (ja) * | 2020-05-21 | 2021-11-25 | 京セラ株式会社 | 切削インサート、切削工具および切削加工物の製造方法 |
JP7455964B2 (ja) | 2020-05-21 | 2024-03-26 | 京セラ株式会社 | 切削インサート、切削工具および切削加工物の製造方法 |
Also Published As
Publication number | Publication date |
---|---|
JP2018075712A (ja) | 2018-05-17 |
JP6272453B2 (ja) | 2018-01-31 |
JPWO2015129836A1 (ja) | 2017-03-30 |
CN105980089A (zh) | 2016-09-28 |
US20170066060A1 (en) | 2017-03-09 |
CN105980089B (zh) | 2018-06-12 |
US9821376B2 (en) | 2017-11-21 |
JP6564011B2 (ja) | 2019-08-21 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP6564011B2 (ja) | 切削インサートおよび切削工具並びに切削加工物の製造方法 | |
JP4578577B2 (ja) | 切削インサート、切削工具、およびそれらを用いる切削方法 | |
JP6151782B2 (ja) | 切削インサート、切削工具および切削加工物の製造方法 | |
JP6005838B2 (ja) | 切削インサート、切削工具および切削加工物の製造方法 | |
US10232445B2 (en) | Cutting insert, cutting tool, and method for manufacturing machined product | |
JP6420239B2 (ja) | 切削インサート、切削工具および切削加工物の製造方法 | |
JP6052455B1 (ja) | 切削インサートおよび切削工具 | |
WO2015178488A1 (ja) | 切削インサート、切削工具及び切削加工物の製造方法 | |
EP2979797A1 (en) | Blade positioning structure of disposable milling cutter | |
JP6258950B2 (ja) | 切削インサート、切削工具および切削加工物の製造方法 | |
WO2018079491A1 (ja) | 切削インサート、切削工具及び切削加工物の製造方法 | |
CN105682835A (zh) | 切削镶刀及切削工具、使用它们的切削加工物的制造方法 | |
JP6066005B1 (ja) | 切削インサートおよび切削工具 | |
JP6228229B2 (ja) | 切削インサート、切削工具及び切削加工物の製造方法 | |
JP2019018288A (ja) | 切削インサート | |
US10022802B2 (en) | Cutting insert | |
JP6352639B2 (ja) | 切削インサート、切削工具および切削加工物の製造方法 | |
JP6174602B2 (ja) | 切削インサート、切削工具およびそれを用いた切削加工物の製造方法 | |
JP2003275907A (ja) | スローアウェイインサート | |
JP2014091178A (ja) | 切削インサート及び切削工具、並びにそれを用いた切削加工物の製造方法 | |
JP6495681B2 (ja) | 切削インサート、切削工具及び切削加工物の製造方法 | |
JP2015054371A (ja) | 切削インサート | |
JP2011121131A (ja) | 隅削り用刃先交換式チップとミーリングカッタ | |
JP6363355B2 (ja) | 切削インサート、切削工具および被削加工物の製造方法 | |
JP6418765B2 (ja) | 切削インサート、切削工具および切削加工物の製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 15755213 Country of ref document: EP Kind code of ref document: A1 |
|
WWE | Wipo information: entry into national phase |
Ref document number: 15120012 Country of ref document: US |
|
ENP | Entry into the national phase |
Ref document number: 2016505309 Country of ref document: JP Kind code of ref document: A |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 15755213 Country of ref document: EP Kind code of ref document: A1 |