WO2015127613A1 - 一种高纯钽粉及其制备方法 - Google Patents
一种高纯钽粉及其制备方法 Download PDFInfo
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- WO2015127613A1 WO2015127613A1 PCT/CN2014/072597 CN2014072597W WO2015127613A1 WO 2015127613 A1 WO2015127613 A1 WO 2015127613A1 CN 2014072597 W CN2014072597 W CN 2014072597W WO 2015127613 A1 WO2015127613 A1 WO 2015127613A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/023—Hydrogen absorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/16—Making metallic powder or suspensions thereof using chemical processes
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/16—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
- C22F1/18—High-melting or refractory metals or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
- B22F2009/043—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by ball milling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2301/00—Metallic composition of the powder or its coating
- B22F2301/20—Refractory metals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2304/00—Physical aspects of the powder
- B22F2304/10—Micron size particles, i.e. above 1 micrometer up to 500 micrometer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
- B22F2998/10—Processes characterised by the sequence of their steps
Definitions
- the invention relates to a high-purity strontium powder and a preparation method thereof. More specifically, the tantalum powder has a purity greater than 99.995%, an average particle diameter of ⁇ 50 ⁇ 25 ⁇ , an oxygen content of not more than 1000 ppm, a nitrogen content of not more than 50 ppm, a hydrogen content of not more than 20 ppm, and a magnesium content of not more than 5 ppm. Background technique
- germanium is placed as a diffusion barrier between the silicon and copper conductors.
- Production methods for sputum sputtering targets include ingot metallurgy (I/M) method and powder metallurgy (P/M) method.
- I/M ingot metallurgy
- P/M powder metallurgy
- Lower target ruthenium targets are generally made from ruthenium ingots.
- the I/M method cannot be used, and it can only be produced by powder metallurgy.
- the I/M method cannot produce a gold alloy target because of the difference in melting point of germanium and silicon, and the low toughness of silicon compounds.
- the performance of the target directly affects the properties of the sputtered film. There is no material that is contaminated by the semiconductor device in the formation of the film.
- impurities are present in the target of the bismuth (alloy, compound)
- impurities are introduced into the sputtering chamber, causing coarse particles to adhere to the substrate and short-circuiting the thin film loop.
- impurities can also be a cause of an increase in the number of protrusion particles in the film.
- impurities such as gaseous oxygen, carbon, hydrogen, and nitrogen present in the target are more harmful because they cause abnormal discharge and cause problems in the uniformity of the formed film.
- the uniformity of the deposited film is a function of the grain size in the target, and the finer the crystal grains in the target, the more uniform the resulting film. Therefore, there is a need in the art for high quality tantalum powder and tantalum targets.
- the metal ruthenium powder having a relatively small particle size is relatively active, and reacts with oxygen, nitrogen, etc. at a normal temperature to increase the content of impurities such as oxygen and nitrogen in the bismuth powder.
- reducing the particle size of the tantalum powder may also be necessary to improve the quality of the tantalum powder and the tantalum target. It is desirable in the art to obtain high purity tantalum powder having an average particle size of ⁇ 50 ⁇ 25 ⁇ m.
- Chinese Patent No. CN101182602A discloses a powder metallurgy and a preparation method thereof, characterized in that the powder has an oxygen content of less than 1500 ppm and a nitrogen content of less than 1,500 ppm.
- the powder has a high content of metal impurities and a high hydrogen content, and the particles are relatively coarse, and the particle size D50 is about 70 ⁇ m.
- the process temperature is relatively high when dehydrogenation and deoxidation are simultaneously performed.
- the antimony powder before dehydrogenation and deoxidation is not subjected to high temperature treatment, and its activity is relatively strong, which tends to cause the magnesium or magnesia particles to be encapsulated inside the crucible particles, which is difficult to remove in the subsequent pickling process, resulting in a high magnesium content in the final product.
- the invention is not subjected to heat treatment after pickling, and impurities such as H, F and the like which are retained in the final tantalum powder due to residual magnesium after deoxidation and pickling may not be removed. Therefore, this method is difficult to achieve a hydrogen content of less than 20 ppm and a magnesium content of less than 5 ppm. The highest purity obtained by this method is reported to be 99.9%.
- Chinese patent CN103447544A discloses a preparation method of high-purity strontium powder with controllable particle size distribution, which is characterized in that: the hydrogenation of high-purity bismuth ingot into swarf, sequential pulverization, classification, and grading of bismuth powder
- the low-temperature vacuum drying and dehydrogenation treatment are sequentially performed: wherein at least in the pulverization and classification process, the apparatus in contact with the tantalum powder is made of tantalum having a purity of 99.99% or more.
- the disadvantage of this method is that: First: Since the equipment used is made of high-purity germanium, it is highly demanding and expensive.
- the oxygen content of the obtained product is extremely unstable, and the difference is large, and it is difficult to completely less than 1000 ppm.
- the availability of materials is greatly reduced, and the particle size of the tantalum powder is difficult to refine.
- the production process of metallurgical grade tantalum powder is generally carried out by means of dehydrogenation and deoxidation simultaneously, which causes limitations of the design process parameters. Specifically, if the temperature is set too low, dehydrogenation is incomplete and the hydrogen content of the final product is high. At the same time, changes in properties (such as lattice constant, electrical resistance, hardness, etc.) that occur after hydrogen absorption are not completely eliminated.
- the temperature is set too high, hydrogen can be fully dried, but it will cause the sintering of the cerium particles to grow, and at the same time, the magnesium or magnesium oxide particles are encapsulated inside the cerium particles, which are difficult to remove during the subsequent pickling process.
- the particle size controllability is poor, and it is difficult to achieve an oxygen content of less than 1000 ppm while ensuring an average particle size of ⁇ 50 ⁇ 25 ⁇ . More unfortunately, it also leads to excessive magnesium.
- the tantalum powder is acid-washed, dried, and sieved, which is the final product without subsequent heat treatment, which leads to residual magnesium after deoxidation, and H brought by pickling. Impurities such as F and F can not be removed, so that the content of magnesium, hydrogen, etc. in the final product is too high.
- the present invention has been made in view of the deficiencies of the above methods.
- the present invention provides a high purity S having a GDMS analytical purity of greater than 99.995%, preferably greater than 99.999%.
- the cerium has a low content of oxygen, nitrogen, hydrogen, and magnesium, for example, an oxygen content of not more than 1000 ppm; and a nitrogen content of not higher than
- the niobium powder has a particle size of ⁇ 50 ⁇ 25 ⁇ m, preferably ⁇ 50 < 20 ⁇ m.
- the tantalum powder can also be used for other applications such as medical, surface coating, and the like.
- the invention also provides a method for manufacturing the tantalum powder, which in turn comprises the following steps:
- the cerium powder obtained in the previous step is subjected to low-temperature heat treatment, and then cooled, passivated, baked, and sieved to obtain a finished product a.
- high-purity antimony ingot refers to antimony ingots having a niobium content of 99.995% or more.
- antimony ingots can be obtained in various ways, for example, tantalum powders which can be produced by various processes are used as raw materials, and are obtained by high-temperature sintering impurity removal or electron bombardment. Such antimony ingots are also commercially available.
- the manner of crushing the hydrogenated crumb for example, it can be crushed by a jet mill or a ball mill, but it is preferred that the crushed niobium particles should all pass through a screen of 400 mesh or higher, for example: 500 mesh. , 600 mesh, 700 mesh.
- the sieving in step 2) preferably means passing through a 400-700 mesh screen.
- ball milling fractures are employed in embodiments of the invention.
- the present invention preferably performs high temperature dehydrogenation by heating the tantalum powder under an inert gas atmosphere at about 800 to 1000.
- C e.g., about 900 C, about 950 C, about 980 C, about 850 C, about 880 C
- 60-300 minutes e.g., about 120 minutes, about 150 minutes, about 240 minutes, about 200 minutes
- the inventors have found that dehydrogenation at the higher temperatures described can achieve dehydrogenation while reducing surface activity.
- the tantalum powder is subjected to low temperature deoxidation treatment in step 4), that is, the maximum temperature of the process is preferably not higher than the dehydrogenation temperature, and the maximum temperature of the deoxidation treatment process is generally lower than the dehydrogenation temperature by about 50-300. . C (such as about 100 ° C, about 150 ° C, about 180 ° C, about 80 ° C, about 200 ° C), can achieve the purpose of deoxidation while ensuring that the bismuth particles do not grow, do not grow, to avoid magnesium or oxidation
- the magnesium particles are entrapped inside the crucible particles and are not easily removed during the subsequent pickling process, resulting in a high magnesium content in the finished product.
- deoxygenation is carried out by adding a reducing agent to the tantalum powder.
- the deoxidation treatment is generally carried out under inert gas protection.
- the reducing agent has a greater affinity for oxygen than hydrazine with oxygen.
- Such reducing agents are, for example, alkaline earth metals, rare earth metals and their hydrides, the most commonly used being magnesium powder. As a specific preferred embodiment, it can be mixed into the tantalum powder by weight of the tantalum powder.
- 0.2-2.0% of the metal magnesium powder is loaded by the method described in Chinese Patent No. CN 102120258A, and then heated under the protection of an inert gas, at about 600-750.
- C for example, about 700 e C
- C is kept for about 2-4 hours, then vacuumed, and then kept under vacuum for about 2-4 hours, then cooled, passivated, and baked to obtain deoxidized a.
- the heat treatment is also called thermal agglomeration, and the main purpose is to improve the physical properties, increase the particle size of the tantalum powder, the bulk density, and improve the fluidity and particle size distribution.
- the heat treatment of the present invention plays a more important role in ensuring the avoidance of the increase in the particle size and the bulk density of the tantalum powder, that is, to remove as much as possible the residual magnesium metal after pickling and pickling. Impurities such as H and F brought in.
- the present invention is carried out in a vacuum heat treatment furnace which requires a high degree of vacuum, especially at a heat treatment temperature of greater than about 600.
- the degree of vacuum is required to be about 1.0 x 10 3 Pa or higher
- the heat treatment temperature is a lower temperature of about 600 to 1200 ° C, for example, about 800 ° C, about 950 ° C, about 1,000. C, about 850. C, about 1100. C)
- the maximum heat preservation time of the heat treatment is about 15-90 minutes, for example 60 minutes.
- it can be carried out by the method described in Chinese Patent No. CN 102120258A.
- An advantage of the method of the present invention is the combination of high temperature dehydrogenation, low temperature deoxidation, and low temperature heat treatment. Since the cerium powder raw material contains a hydride formed by inevitably absorbing hydrogen gas, its properties (such as lattice constant, electric resistance, etc.) have changed, and conventional low-temperature dehydrogenation cannot completely eliminate these changes. According to the general theory, it is believed that the high-temperature dehydrogenation used here completely eliminates the change of the enthalpy property and completely restores the bismuth powder to the original state. The purpose of using low temperature deoxidation is to avoid the excessive deoxidation temperature. The particles are sintered and grown.
- the inventors have surprisingly found that the above-mentioned high-temperature dehydrogenation, low-temperature deoxidation and low-temperature heat treatment avoid the sintering and growth of the tantalum powder particles due to excessive temperature in the conventional process (ie, simultaneous dehydrogenation and deoxidation). At the same time, the particles of magnesium or magnesia are wrapped in the ruthenium particles, resulting in poor controllability of the final product particle size and high magnesium content; and avoiding hydrogen caused by incomplete dehydrogenation due to low temperature. High content The problem.
- the low temperature heat treatment is mainly to remove the residual magnesium metal after deoxidation and pickling
- the process of the present invention yields a high purity S having a GDMS analytical purity greater than 99.995%.
- a sodium reduction gas potassium niobate process was used as a raw material (abbreviated as "sodium reduced niobium powder").
- the tantalum powder obtained by other processes can also serve the purpose of the invention.
- the "pressing strip” described hereinafter refers to pressing the slab into a slab by means of isostatic pressing.
- Example 1 Sodium reduction strontium powder was selected as a raw material, subjected to beading, sintering, electron beam smelting into a bismuth ingot, and the bismuth ingot was subjected to hydrogenation treatment. The crumbs obtained by hydrogenating the ingot were crushed by a ball mill and passed through a 500 mesh sieve.
- the ball milled sieved powder is pickled with a mixed acid of HN0 3 and HF (HN0 3 , HF and water in a volume ratio of 4:1:20) to remove metal impurities, and dried and sieved (the above tantalum powder is placed in The closed furnace was heated to 900 ° C for 180 minutes, then cooled and then sieved. After sieving, the oxygen content was analyzed. The results are shown in Table 1. Then the powder was 1% magnesium by weight of tantalum powder. Mix the powder, then heat it to 700 ° C in a closed oven, heat it for 2 hours, then cool it out, wash it with nitric acid to remove excess magnesium and magnesium oxide, then wash it with neutralized deionized water to dry the powder.
- Example 2 Sodium-reduced strontium powder was selected as a raw material for beading, sintering, electron beam smelting into bismuth ingots, and then bismuth ingots. Hydrogenation treatment. The crumbs obtained by hydrogenation of the ingot are passed through the ball.
- Example 3 The sodium reduced niobium powder was selected as a raw material for beading, sintering, electron beam melting into a niobium ingot, and the niobium ingot was subjected to hydrogenation treatment.
- the crumbs obtained by hydrogenating the ingot were crushed by a ball mill and passed through a 500 mesh sieve.
- the ball milled sieved powder was pickled with a mixed acid of HN0 3 and HF (HN0 3 , HF and water in a volume ratio of 4:1:20) to remove metal impurities, and dried and sieved.
- the above crucible powder was placed in a closed oven and heated to 900 with argon. C is kept for 180 minutes, then cooled out of the furnace and sieved.
- the oxygen content was analyzed after sieving, and the analysis results are shown in Table 1.
- the tantalum powder was then mixed with 1% of the magnesium powder by weight of the tantalum powder, and then heated to 700 in an enclosed furnace in an argon atmosphere. C, kept for 2 hours, then cooled out of the furnace, washed with nitric acid to remove excess magnesium and magnesium oxide, then washed with deionized water to neutral, dried and sieved.
- the above tantalum powder was further heated to 1100 under a vacuum of 10 ⁇ 3 Pa. C is kept for 30 minutes, cooled, passivated, baked, sieved to obtain sample C, and analyzed by Glow Discharge Mass Spectrometry (GDMS).
- the particle size distribution test is carried out using Malvern laser particle size.
- Comparative Example The sodium reduced niobium powder was selected as the raw material for beading, sintering, electron beam melting into a niobium ingot, and then the niobium ingot was subjected to hydrogenation treatment.
- the crumbs obtained by hydrogenating the ingot were crushed by a ball mill and passed through a 500 mesh sieve.
- the ball milled sieved powder was pickled with a mixed acid of HN0 3 and HF (HN0 3 , HF and water in a volume ratio of 4:1:20) to remove metal impurities, and dried and sieved.
- the ruthenium powder treated by the method of the present invention has a particle size of ⁇ 50 ⁇ 25 ⁇ m and a purity of at least 99.999%.
- the analysis equipment and models of each of the applications referred to in the present application are shown in the following table.
- Analytical project Analytical equipment name Model Manufacturer Average particle size Mastersizer Malvern Instruments has Malvern
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Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
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PCT/CN2014/072597 WO2015127613A1 (zh) | 2014-02-27 | 2014-02-27 | 一种高纯钽粉及其制备方法 |
CN201480016668.3A CN105377481B (zh) | 2014-02-27 | 2014-02-27 | 一种高纯钽粉及其制备方法 |
EP14883916.0A EP3112059B1 (en) | 2014-02-27 | 2014-02-27 | Preparation of high-purity tantalum powder |
US15/111,632 US10737320B2 (en) | 2014-02-27 | 2014-02-27 | High-purity tantalum powder and preparation method thereof |
JP2016554604A JP2017512897A (ja) | 2014-02-27 | 2014-02-27 | 高純度タンタル粉末及びその調製方法 |
TW104101358A TWI611025B (zh) | 2014-02-27 | 2015-01-15 | 一種高純鉭粉及其製備方法 |
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PCT/CN2014/072597 WO2015127613A1 (zh) | 2014-02-27 | 2014-02-27 | 一种高纯钽粉及其制备方法 |
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EP (1) | EP3112059B1 (zh) |
JP (1) | JP2017512897A (zh) |
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CN106735254A (zh) * | 2016-12-28 | 2017-05-31 | 宁夏东方钽业股份有限公司 | 一种金属粉末及其制备方法和应用 |
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AU2015311708A1 (en) * | 2014-09-07 | 2017-02-02 | Selecta Biosciences, Inc. | Methods and compositions for attenuating exon skipping anti-viral transfer vector immune responses |
US20180144874A1 (en) * | 2016-10-21 | 2018-05-24 | Global Advanced Metals, Usa, Inc. | Tantalum Powder, Anode, And Capacitor Including Same, And Manufacturing Methods Thereof |
CN106756826A (zh) * | 2016-11-25 | 2017-05-31 | 东莞市联洲知识产权运营管理有限公司 | 一种高纯度钽钌合金靶材及其制备方法 |
CN109622941A (zh) * | 2018-12-28 | 2019-04-16 | 宁夏东方钽业股份有限公司 | 一种低氧铌粉及其制造方法 |
CN110947976A (zh) * | 2019-11-06 | 2020-04-03 | 中航迈特粉冶科技(北京)有限公司 | 低氧球形钽粉及其制备方法 |
CN113981390A (zh) * | 2021-10-29 | 2022-01-28 | 宁波江丰半导体科技有限公司 | 一种高纯低氧钽靶材的制备方法 |
CN114749655B (zh) * | 2022-04-29 | 2023-10-24 | 宁夏东方钽业股份有限公司 | 高纯钽粉及其制备方法 |
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2014
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CN101808770A (zh) * | 2007-10-15 | 2010-08-18 | 高温特殊金属公司 | 利用回收的废料作为源材料制备钽粉末的方法 |
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CN106735254A (zh) * | 2016-12-28 | 2017-05-31 | 宁夏东方钽业股份有限公司 | 一种金属粉末及其制备方法和应用 |
CN106735254B (zh) * | 2016-12-28 | 2019-08-16 | 宁夏东方钽业股份有限公司 | 一种金属粉末及其制备方法和应用 |
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TW201533248A (zh) | 2015-09-01 |
EP3112059B1 (en) | 2020-01-15 |
JP2017512897A (ja) | 2017-05-25 |
CN105377481B (zh) | 2018-02-06 |
EP3112059A4 (en) | 2017-11-15 |
CN105377481A (zh) | 2016-03-02 |
TWI611025B (zh) | 2018-01-11 |
US20160354838A1 (en) | 2016-12-08 |
US10737320B2 (en) | 2020-08-11 |
EP3112059A1 (en) | 2017-01-04 |
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