WO2015037122A1 - Dispositif de montage - Google Patents

Dispositif de montage Download PDF

Info

Publication number
WO2015037122A1
WO2015037122A1 PCT/JP2013/074835 JP2013074835W WO2015037122A1 WO 2015037122 A1 WO2015037122 A1 WO 2015037122A1 JP 2013074835 W JP2013074835 W JP 2013074835W WO 2015037122 A1 WO2015037122 A1 WO 2015037122A1
Authority
WO
WIPO (PCT)
Prior art keywords
work
worker
access method
access
mounting
Prior art date
Application number
PCT/JP2013/074835
Other languages
English (en)
Japanese (ja)
Inventor
中山　幸則
Original Assignee
富士機械製造株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 富士機械製造株式会社 filed Critical 富士機械製造株式会社
Priority to JP2015536387A priority Critical patent/JP6177924B2/ja
Priority to PCT/JP2013/074835 priority patent/WO2015037122A1/fr
Publication of WO2015037122A1 publication Critical patent/WO2015037122A1/fr

Links

Images

Classifications

    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/08—Monitoring manufacture of assemblages
    • H05K13/0888—Ergonomics; Operator safety; Training; Failsafe systems

Definitions

  • the present invention relates to a mounting apparatus.
  • a mounting device it accepts whether the operator is an operator, programmer, administrator, or maintenance staff, accepts input of skills of users of safety measures, and opens and closes the safety cover based on the user level information
  • a device that restricts the operation of the head unit has been proposed (see, for example, Patent Document 1).
  • the use of the device is restricted in accordance with the user level of the worker, thereby ensuring the safety of the worker.
  • an operator who uses the mounting apparatus may change the unit mounted on the apparatus (set-up change) when the type of board to be produced is changed.
  • workers have differences in physique and strength.
  • the workability of the replacement may differ depending on the worker.
  • physique and strength are not taken into consideration, and it is required to more easily perform work on work target items in the apparatus, such as replacement of units. It was.
  • the present invention has been made in view of such problems, and a main object of the present invention is to provide a mounting apparatus that can more easily perform work on a work target product in the apparatus.
  • the present invention adopts the following means in order to achieve the main object described above.
  • the mounting apparatus of the present invention is A mounting device that executes a mounting process for mounting a component on a board, Element acquisition means for acquiring element information of the worker including one or more of size information including one or more of the height and physique of the worker and competence information regarding the strength of the worker's power; Setting means for setting one of a plurality of access methods having different work times as a work access method based on the acquired element information of the worker when working on a work target product in the apparatus; , An informing means for informing the worker of the set work access method; It is equipped with.
  • size information including one or more of the height and physique of the worker and element information of the worker including one or more of competence information relating to the strength of the worker's power are acquired, and the work in the apparatus When working on a target product, one of a plurality of access methods having different work times is set as the work access method based on the acquired element information of the worker.
  • the mounting apparatus notifies the worker of the set work access method.
  • the worker can work on the work target item by a work access method that allows easy access to the inside of the apparatus according to the size of the worker.
  • the worker can work on the work target by a work access method that facilitates lifting the unit inside the apparatus according to the strength of the worker.
  • the “work for the work target product” may include one or more of a work target product replacement work, a work target product take-out work, a work target product cleaning work, and the like.
  • the “physique” may include the flesh and the size of the skeleton.
  • the “capacity information related to the strength of the worker's power” may include gender in addition to the numerical value of the strength.
  • the notification means may notify the worker of the work access method by image display, for example, or may notify the worker of the work access method by voice.
  • the setting means includes a first access method in which the worker accesses the apparatus in an existing state, and the worker who moves the first member of the apparatus and satisfies a predetermined element is in the apparatus.
  • the second access method for accessing, and the operator who moves the second member, which requires more time than the first member, or moves the first member and the second member and is not restricted by the predetermined element, is inside the apparatus.
  • Any one of the third access methods for accessing the work may be set as the work access method. In this way, the working time can be further reduced by using any of the first to third access methods having different working times and accessibility depending on the factors of the worker, and work on the work target product can be performed. Can be performed more easily.
  • the first member may be a unit related to the mounting process.
  • the second member may be a unit related to the mounting process.
  • the 1st member and the 2nd member at the time of moving the 1st member and the 2nd member may require the movement time for the 2nd member more, and the 1st member requires the movement time more.
  • the first member and the second member may have the same travel time.
  • the setting means may set one of the first to third access methods capable of performing work on the work target item as the work access method in accordance with the worker's element. .
  • the element acquisition means acquires element information of the worker including the size information
  • the setting means is a first access method in which the worker accesses the apparatus in a current state.
  • a second access method in which the first member of the apparatus is moved and the worker satisfying the size of the worker accesses the apparatus, and a second member that requires more time to move than the first member is moved.
  • Any one of the third access methods in which the worker accesses the inside of the apparatus without moving the one member and the second member, and the worker having the acquired size can access the inside of the apparatus. May be set as the work access method. In this way, by using any one of the first to third access methods having different work times and accessibility according to the height and physique of the worker, the work time can be further shortened and the product to be worked can be obtained. This can be done more easily.
  • the element acquisition means acquires element information of the worker including the competence information
  • the setting means is a first access method in which the worker accesses the apparatus in a current state.
  • the second access method in which the worker who moves the first member of the apparatus and satisfies the strength of the predetermined access accesses the apparatus, and whether to move the second member which requires more time than the first member to move
  • the third access method in which the worker accesses the device by moving the first member and the second member and there is no restriction on the strength of the predetermined force. Any one of them may be set as the work access method. In this way, the working time can be further shortened by using any one of the first to third access methods having different working times and accessibility depending on the strength of the worker, and the work target product. Can be performed more easily.
  • the setting unit may set the access method with less restrictions on the worker's elements as the work access method. If it carries out like this, the operation
  • the work target product can change a work position in any one or more of the front-rear direction, the left-right direction, and the up-down direction
  • the setting means includes the acquired operator element
  • the work position of the work target product may be set based on the information. If it carries out like this, it can work with respect to a work object in the position according to an operator's element, and the work to a work object can be performed still more easily.
  • the setting unit may set the work positions of the plurality of work target items to different positions.
  • the setting means may set the work position at a position where the work positions of the plurality of work target products do not interfere with each other. This makes it easier to work on the work target product.
  • the mounting apparatus acquires status information including at least one of position information of the work target product and information of a unit that is disposed on an access path of the worker to the work target product and can be mounted.
  • State setting means and the setting means takes into account the position of the work object and / or the state of the unit included in the acquired state information, and based on the acquired worker element information
  • the access method that allows an operator to access the apparatus may be set as the work access method. For example, when the work target product is movable in the apparatus, depending on the position of the work target product, the worker may not be able to access the work target product using a specific access method.
  • this unit there is a unit arranged on the access path to the work target product in the device, and when a mounted product is mounted on this unit, this unit may block access to the work target product depending on the mounted product. It is possible to do.
  • the work on the work target product can be performed more easily by taking into account the position of the work target product and the state of the mounted product mounted on the unit on the access path.
  • the state acquisition unit acquires the state information from a mounting condition for mounting the component on the board, or is a unit disposed on the access path. It is good also as what acquires the status information of this unit from. For example, if the information is acquired from the mounting conditions, the state information can be acquired relatively easily and in a shorter time. Further, more reliable status information can be acquired if it is acquired from a unit arranged on the access path.
  • the plurality of access methods include a first access method in which the worker accesses the apparatus in a current state, a first member of the apparatus being moved, A second access method for an operator to access the inside of the apparatus, and a second member that requires more time for movement than the first member, or the first member and the second member are moved to allow the operator to access the apparatus.
  • the setting means can access the position of the work object and / or the state of the unit included in the acquired state information by the worker using the first access method. If not, either the second access method or the third access method is set as the work access method, and the position and position of the work target item included in the acquired state information are set.
  • the third access method may be set to the working access method when state of the unit is not accessible by the operator at the second access method. In this way, a more appropriate access method can be set using the first to third access methods by taking into account the state of the unit.
  • the work target product is one or more of a unit to be replaced, a member that performs an operation of removing from the apparatus including at least one of the component and the board, and a unit that performs cleaning. It is good.
  • the replacement work, the take-out work, and the cleaning work inside the apparatus are work performed by an operator accessing the inside of the apparatus, and it is highly significant to adopt the present invention.
  • the mounting apparatus of the present invention is A mounting device that executes a mounting process for mounting a component on a board, State acquisition means for acquiring state information including one or more pieces of information of a unit disposed on the access path to the work target product of the worker and the position of the work target product in the apparatus; A setting means for setting any one of a plurality of access methods having different work times based on the acquired state information as a work access method when working on the work target product; An informing means for informing the worker of the set access method; It is good also as a thing provided.
  • status information including one or more pieces of information on the position of a work target item in the apparatus and a unit arranged on the access path to the work target item of the worker and on which the mountable item can be mounted is acquired.
  • one of a plurality of access methods having different work times is set as the work access method based on the acquired state information.
  • the mounting apparatus notifies the worker of the set access method. For example, when the work target product is movable in the apparatus, depending on the position of the work target product, the worker may not be able to access the work target product using a specific access method.
  • this unit there is a unit arranged on the access path to the work target product in the device, and when a mounted product is mounted on this unit, this unit may block access to the work target product depending on the mounted product. It is possible to do.
  • the work on the work target product can be performed more easily by taking into account the position of the work target product and the state of the mounted product mounted on the unit on the access path.
  • various aspects of the mounting apparatus described above may be adopted, and a configuration for realizing each function of the mounting apparatus described above may be added.
  • FIG. 1 is a schematic explanatory diagram of a component mounting system 10 of the present invention.
  • the block diagram which shows the outline of a structure of the mounting apparatus.
  • 4 is an explanatory diagram of information stored in an HDD 73.
  • FIG. The flowchart which shows an example of a column rearrangement process routine. Explanatory drawing of the mounting screen 11 at the time of the guidance screen 90 and work. Explanatory drawing of the mounting apparatus 11 at the time of the guidance screen 91 and work. Explanatory drawing of the mounting screen 11 at the time of the guidance screen 92 and work. Explanatory drawing of the mounting screen 11 at the time of the guidance screen 93 and work. Explanatory drawing of the mounting screen 11 at the time of the guide screen 94 and work.
  • FIG. 1 is a schematic explanatory diagram of a component mounting system 10.
  • FIG. 2 is a configuration diagram showing an outline of the configuration of the mounting apparatus 11.
  • FIG. 3 is a block diagram illustrating an electrical connection relationship of the mounting apparatus 11.
  • the mounting process includes a process of placing, mounting, inserting, joining, and bonding components on a substrate.
  • the component mounting system 10 includes a mounting device 11 connected to the LAN 16 and configured as a mounting line, and a management computer 80 connected to the LAN 16 and managing information on components to be mounted.
  • a plurality of mounting apparatuses 11a to 11d and 11 for performing mounting processing for mounting electronic components (hereinafter referred to as “component P” (see FIG. 2)) on a substrate S are arranged from upstream to downstream. Yes.
  • the mounting apparatus 11 will be mainly described below.
  • the mounting apparatus 11 includes a base 12, a mounting machine body 14 installed on the base 12, and a cover member 18 that is opened when accessing the inside of the apparatus.
  • the base 12 is a heavy object formed in a rectangular parallelepiped, and casters (not shown) are attached to the four corners of the back surface.
  • the mounting machine main body 14 is installed to be replaceable with respect to the base 12. As shown in FIGS. 2 and 3, the mounting machine main body 14 adsorbs (holds) a component P, a substrate transport unit 20 that transports the substrate S, a substrate support unit 21 that supports the substrate S from the lower surface side, and a substrate. And a mounting unit 25 having a mounting head 30 to be moved onto S.
  • the mounting machine body 14 includes a parts camera 38 that images the component P held (sucked) by the mounting head 30, and a nozzle stocker 40 that stocks a plurality of types of suction nozzles 41 that can be attached to the mounting head 30. Yes.
  • the mounting machine main body 14 includes a tray unit 50 that accommodates the component P, a multi-feeder (MF) unit 55 having a plurality of reels 57, and operations that allow a worker to perform various input operations by displaying a display screen.
  • the panel 60 (refer FIG. 1), the worker sensor 65 which detects a worker's physique, and the control apparatus 70 (refer FIG. 3) which performs various control are provided.
  • the substrate transport unit 20 includes a support plate that is provided in the front-rear direction of FIG. 2 and that extends in the left-right direction, and a conveyor belt that is provided on the surfaces of the support plates facing each other.
  • the conveyor belt is stretched over a driving wheel and a driven wheel provided on the left and right sides of the support plate so as to be endless.
  • substrate S is mounted on the upper surface of a pair of conveyor belt, and is conveyed from the left to the right.
  • the substrate S is supported by a backup plate 22 disposed on the back side.
  • the substrate support unit 21 is a unit that supports the substrate S from the back side of the substrate S that is transported and fixed by the substrate transport unit 20. As shown in FIG. 2, the substrate support unit 21 includes a removable backup plate 22 and a lifting mechanism (not shown) that moves the backup plate 22 in the vertical direction.
  • the backup plate 22 is a substrate support member that is disposed inside the transfer lane of the substrate S and supports the substrate S from below. In the substrate support unit 21, the plurality of types of substrates S can be fixed by replacing the backup plate 22.
  • the mounting unit 25 includes an X-axis slider 26, a Y-axis slider 28, and a mounting head 30. As shown in FIG. 2, the mounting head 30 holds (sucks) the component P and moves it onto the substrate S, and is mounted on the front surface of the X-axis slider 26.
  • the X-axis slider 26 is attached to the front surface of the Y-axis slider 28 slidable in the front-rear direction so as to be slidable in the left-right direction.
  • the Y-axis slider 28 is slidably attached to a pair of left and right guide rails 29 extending in the front-rear direction.
  • a guide rail 27 extending in the left-right direction is provided on the front surface of the Y-axis slider 28, and an X-axis slider 26 is attached to the guide rail 27 so as to be slidable in the left-right direction.
  • the mounting head 30 moves in the left-right direction as the X-axis slider 26 moves in the left-right direction, and moves in the front-rear direction as the Y-axis slider 28 moves in the front-rear direction.
  • Each slider 26, 28 is driven by a drive motor.
  • a nozzle holder 32 is supported on the mounting head 30 so as to be intermittently rotatable.
  • a plurality of suction nozzles 34 for sucking components are detachably mounted on the circumference of the nozzle holder 32.
  • the suction nozzle 34 is lifted and lowered in the Z-axis direction (vertical direction) orthogonal to the X-axis and Y-axis directions by a holder lifting device using a Z-axis motor 35 as a drive source.
  • the suction nozzle 34 sucks the component P by negative pressure, and is rotated (spinned) by a rotating device (not shown) so that the angle of the sucked component P can be adjusted.
  • a mark camera 36 that images the lower part is disposed on the lower surface of the mounting head 30, a mark camera 36 that images the lower part is disposed.
  • the mark camera 36 images a mark formed on the substrate S.
  • the control device 70 corrects the position where the component P is arranged based on the imaged position of the mark on the board S.
  • the parts camera 38 is a camera that images the component P sucked by the suction nozzle 34, and includes an illumination unit that irradiates light to the component P sucked by the suction nozzle 34 and an imaging unit that picks up an image.
  • the parts camera 38 is detachably disposed in the mounting machine body 14 and can be appropriately replaced depending on the type of the component P.
  • the nozzle stocker 40 is a member that stocks the suction nozzle 41 and is configured to be removable from the mounting machine body 14. The nozzle stocker 40 is removed when the substrate type is changed, and the nozzle stocker 40 is replaced with one that matches the substrate type.
  • An elevating mechanism 42 is disposed on the lower surface side of the nozzle stocker 40, and the nozzle stocker 40 can be moved in the vertical direction by the elevating mechanism 42. The elevating mechanism 42 raises the nozzle stocker 40 to a high position when the suction nozzle 34 is replaced, and lowers the nozzle stocker 40 to a low position at the time of mounting.
  • the tray unit 50 includes a magazine unit 53 that accommodates a plurality of trays 51 (see FIG. 2), and a unit main body 52 that sends out a desired tray 51 from the magazine unit 53.
  • the tray unit 50 is configured as a multi-wafer unit containing a plurality of wafers.
  • the tray unit 50 can move only the magazine portion 53 to the left and right separately from the unit main body 52, and can move the unit main body 52 and the magazine portion 53 and remove them from the mounting machine main body 14.
  • the MF unit 55 includes a plurality of reels 57 around which a tape containing a plurality of components P is wound, and a feeder unit 58 that feeds the tape from the reels 57 to a predetermined pickup position.
  • the operation panel 60 includes a display unit 61 that displays a screen and an operation unit 62 that receives an input operation from an operator.
  • the display unit 61 is configured as a liquid crystal display, and displays the operating state and setting state of the mounting apparatus 11 on the screen.
  • the operation unit 62 includes a cursor key for moving the cursor up, down, left, and right, a cancel key for canceling input, a determination key for determining a selection content, and the like, and can input an operator's instruction.
  • the worker sensor 65 is a non-contact type sensor that irradiates a measurement object (worker) with infrared rays and the like and detects a physique such as a height and a shoulder width of the worker according to a reflected wave from the measurement object.
  • the worker sensor 65 is provided in the vicinity of the operation panel 60. The operator stands upright in front of the operation panel 60 and operates the operation panel 60. For this reason, the worker sensor 65 can measure the physique of the worker when the operator operates the operation panel 60.
  • the control device 70 is configured as a microprocessor centered on a CPU 71, and includes a ROM 72 that stores processing programs, an HDD 73 that stores various data, a RAM 74 that is used as a work area, an external device and an electrical device.
  • An input / output interface (I / F) 75 for exchanging signals is provided, and these are connected via a bus.
  • the control device 70 outputs a control signal to the substrate transport unit 20, the substrate support unit 21, the mounting unit 25, the tray unit 50, the MF unit 55 and the operation panel 60, and outputs an imaging signal to the parts camera 38.
  • control device 70 inputs signals from the substrate transport unit 20, the substrate support unit 21, the mounting unit 25, the tray unit 50, the MF unit 55, the operation panel 60 and the worker sensor 65, and receives an image from the parts camera 38. Input the signal.
  • the X-axis slider 26 and the Y-axis slider 28 are equipped with position sensors (not shown), and the control device 70 controls the drive motors of the sliders 26 and 28 while inputting the position information from these position sensors. To do.
  • the HDD 73 stores work target correspondence information 76, attached product correspondence information 77, and work position correspondence information 78.
  • FIG. 4 is an explanatory diagram of information stored in the HDD 73.
  • the work target correspondence information 76 is information in which work target units, worker classifications, and access methods are associated with each other.
  • the classification of the worker includes, for example, classification 1 (high height), classification 2 (medium height), classification 3 (low height) and the like according to the height.
  • classification 1 high height
  • classification 2 medium height
  • classification 3 low height
  • As an access method of the worker into the apparatus for example, a first access method in which the worker accesses the apparatus in the current state, or an operator who moves the magazine section 53 and satisfies a predetermined height condition accesses the apparatus.
  • the first access method is designated because the unit A (for example, the nozzle stocker 40) is in a position where a tall worker can reach.
  • the unit A is designated as the second access method in which the magazine section 53 is moved and accessed because the tall worker does not arrive as it is.
  • the third access method for moving and accessing the entire tray unit 50 is designated.
  • the unit B (for example, the mounting head 30) can be moved to a position where high and medium height workers can reach, and the first access method is designated.
  • the unit B is designated as the second access method in which the magazine section 53 is moved and accessed because the short stature worker does not arrive as it is. Since the unit C (for example, the backup plate 22) cannot be taken out as it is by all workers, the third access method for moving and accessing the tray unit 50 is designated.
  • the work target correspondence information 76 an access method that allows the worker to access the work target product without difficulty according to the physical characteristics of the worker (mainly the height here) is provided for each work target product. It is associated empirically.
  • the attached product correspondence information 77 is information in which the work target unit, the attached product of the unit on the access path to the unit, and the access method are associated with each other.
  • the unit A to be worked on for example, the nozzle stocker 40
  • the unit D for example, the MF unit 55
  • the second access method is designated.
  • the work position correspondence information 78 is information in which work target units, worker classifications, and work positions are associated with each other.
  • the unit A (nozzle stocker 40) can be reached by high and medium height workers, so the low position (work position A) is designated as the work position.
  • the worker designates the high position (work position B) as the work position.
  • the unit B (mounting head 30) has a work position a (for example, the right front side) designated for a tall worker, and for the medium height and low height workers.
  • the work position b (for example, the front left side) is designated.
  • the mounting apparatus 11 uses the work object correspondence information 76, the attached product correspondence information 77, and the work position correspondence information 78 to guide the worker to the easiest access method that can be accessed within the apparatus.
  • the management computer 80 is a computer that manages information of the plurality of mounting apparatuses 11a to 11d and 11.
  • the management computer 80 includes an input device 82 such as a keyboard and a mouse for an operator to input various commands, and a display 84 for displaying various information.
  • the HDD of the management computer 80 stores mounting condition information used for mounting the mounting apparatus 11.
  • the mounting condition information for example, information such as the type and arrangement position of the component P, the mounting head 30 to be used, the suction nozzle 34, and the like is associated with the information on the substrate S to be mounted.
  • FIG. 5 is a flowchart illustrating an example of the rearrangement process routine executed by the CPU 71 of the control device 70.
  • This routine is stored in the HDD 73 of the control device 70, and is executed by a start instruction from the operator.
  • This routine is executed by the CPU 71 using each unit of the mounting apparatus 11, for example.
  • the CPU 71 of the control device 70 first acquires the mounting condition information from the management computer 80 and stores it in the HDD 73 (step S100). Next, the CPU 71 searches for a unit or the like that needs to be replaced by comparing the previous mounting condition information with the current mounting condition information (step S110). Here, the CPU 71 stores the search results as a list in the RAM 74. Next, the CPU 71 determines whether or not there is a work target item (such as a replacement target unit) based on the search result list (step S120). When there is no work target product, the CPU 71 ends this routine as it is.
  • a work target item such as a replacement target unit
  • the CPU 71 acquires the height of the worker by the detection of the worker sensor 65, and stores it in the RAM 74 as element information of the worker (step S130). Next, the CPU 71 acquires state information of each unit including the mounted state of the mounted product from each unit (step S140).
  • the status information includes, for example, information such as the presence or absence of the magazine portion 53 in the tray unit 50 and the mounting state of the reel 57 in the MF unit 55. In the mounting apparatus 11, whether or not access to the inside of the apparatus is possible depends on whether or not the unit is mounted, and thus the unit state information is acquired here.
  • the CPU 71 sets work items (step S150).
  • the work item is set in the order of the search result list.
  • the CPU 71 sets a work access method based on the work target correspondence information 76 and the physique (height) of the worker (step S160).
  • the CPU 71 changes the first access method to the work access method based on the work target correspondence information 76.
  • the CPU 71 sets the third access method as the work access method.
  • the CPU 71 resets the work access method based on the mounted product correspondence information 77 and the mounted product of the unit on the access path to the work target product (step S170). For example, the CPU 71 sets the first access method as the work access method for the unit D on the access path to the unit A when there is no mounted product, and the second access method is the work access when there is a mounted product. Set the method. In addition, when the second access method is selected in step S160 and the first access method is selected in step S170, the second access method that requires a work time but allows the worker to perform the work more easily. Set to work access method.
  • the CPU 71 does not employ an access method in which the worker cannot work, and sets the work access method more preferentially in the order of the third access method, the second access method, and the first access method.
  • the work access method is reset for a unit that is on the access path to the work target product. For items that do not have a unit on the access path to the work target product, the setting of the work access method in step S160 is sufficient.
  • the CPU 71 sets a work position based on the work position correspondence information 78 and the physique (height) of the worker (step S180). For example, when the work target product is the unit A (nozzle stocker 40) and the worker's physique is classification 1 (height), the CPU 71 determines the work position A (low position) based on the work position correspondence information 78. Set to work position. When the work object is the unit A and the physique of the worker is classification 3 (low height), the CPU 71 sets the work position B (high position) as the work position based on the work position correspondence information 78. . Note that this step S180 may be omitted for a work target product having only one work position.
  • the CPU 71 determines whether or not the work access method and work position have been set for all work objects (step S190), and the work access method and work position are set for all work objects.
  • the CPU 71 executes the processing after step S150. That is, the next work target product is set, and the work access method and the work position are set repeatedly.
  • the CPU 71 sets an access method with less restrictions on the physique (height) of the worker as the work access method (step S200). ). For example, when the units A and C are exchanged, the first access method is adopted in the unit A and the third access method is adopted in the unit C.
  • the CPU 71 performs processing for optimizing the work order and the work position (step S210). For example, when there are a plurality of work target products, the work order is set based on information on a unit to be replaced first. Further, when there are work target items whose work positions overlap, the CPU 71 sets the work positions of the plurality of work target items to different positions. At this time, CPU71 shall set a work position in the position which does not interfere with each other's work object goods.
  • the CPU 71 performs a process of moving the work target item to the set work position (step S220), and performs a work guidance screen display process based on the set work order, work position, and the like (step S230).
  • This guidance screen will be described using a specific example. 6 to 10 are explanatory diagrams of the mounting screen 11 at the time of the guidance screen and work.
  • the CPU 71 uses the first access method in which the worker accesses the apparatus in the current state.
  • a guidance screen 90 is displayed on the operation panel 60. The operator who has confirmed the guide screen 90 opens the cover member 18 (see FIG.
  • the CPU 71 moves the tray unit 50 to allow the worker to access the inside of the apparatus.
  • a guidance screen 92 based on the access method is displayed on the operation panel 60.
  • the operator who has confirmed the guide screen 92 opens the cover member 18, removes and moves the tray unit 50, puts his body into the space created, and replaces the backup plate 22.
  • the CPU 71 moves the tray unit 50 to move the worker into the apparatus.
  • a guidance screen 93 by the third access method to be accessed is displayed on the operation panel 60.
  • the guidance screen 93 includes a procedure display field 93a for displaying a work procedure, and a position display unit 93b for displaying the work position of the work target product.
  • the work position of the work target product is set to a position that does not overlap, and the work position of the mounting head 30 is set to the left rear side.
  • An operator who has confirmed the guide screen 93 opens the cover member 18, removes and moves the tray unit 50, puts his body into the created space, and first replaces the mounting head 30. Subsequently, the operator replaces the backup plate 22.
  • the CPU 71 accesses the inside of the apparatus from the device pallet.
  • a guidance screen 94 by one access method is displayed on the operation panel 60.
  • the guidance screen 94 includes a procedure display field 94a for displaying a work procedure, and a position display unit 94b for displaying the work position of the work target product.
  • the work position of the work target product is set to a position that does not overlap, and the work position of the mounting head 30 is set to the right rear side.
  • the operator who has confirmed the guide screen 93 opens the cover member 18, puts his body on the device pallet, and first replaces the mounting head 30. Subsequently, the operator replaces the nozzle stocker 40.
  • the CPU 71 determines whether or not the work is completed (step S240). This determination can be performed based on whether or not the unit (for example, the mounting head 30) in which the exchanged signal is input to the control device 70 is received. Further, this determination can be made based on whether or not a replacement completion key is pressed on the operation panel 60 for a unit (for example, the backup plate 22) in which the replaced signal is not input to the control device 70.
  • the CPU 71 waits as it is, and when the work is finished, this routine is finished as it is. In this way, the mounting apparatus 11 guides the worker with the least effort and the optimum access method according to the element information (here, height) of the worker.
  • the worker sensor 65 of this embodiment corresponds to an element acquisition unit
  • the control device 70 corresponds to a setting unit
  • the operation panel 60 corresponds to a notification unit.
  • the mounting apparatus 11 when the element information including the height of the worker is acquired and work is performed on the work target item in the apparatus, a plurality of different work times are obtained based on the acquired element information of the worker. Any one of the access methods is set as the work access method.
  • the mounting apparatus notifies the worker of the set work access method. For example, the worker can work on the work target item by a work access method that allows easy access to the inside of the apparatus according to the height of the worker. Therefore, it is possible to more easily work on the work target product in the apparatus. As a result, productivity can be further improved.
  • the mounting apparatus 11 sets one of the first to third access methods that allows the worker of the acquired size to access the apparatus as the work access method according to the element (height) of the worker.
  • the working time can be further shortened, and the work on the work target product can be performed more easily.
  • the mounting apparatus 11 sets an access method with less restrictions on the elements of the worker as the work access method. Therefore, the mounting device 11 performs work on the work target item by a more appropriate access method. It can be done more easily.
  • the work position of the work target product can be changed, and the mounting apparatus 11 sets the work position of the work target product based on the acquired element information of the worker.
  • the mounting apparatus 11 sets the work positions at different positions, for example, positions that do not interfere with each other's work target products. It is easier to work on products.
  • the mounting apparatus 11 takes into account the state of the unit included in the acquired state information, and sets, as the work access method, an access method in which the worker can access the apparatus based on the acquired element information of the worker. Therefore, the work on the work target product can be performed more easily. Furthermore, since the mounting apparatus 11 acquires the status information of this unit from the units arranged on the access path, it is possible to acquire more reliable status information. Furthermore, since the work target product is a unit to be replaced, the mounting device 11 needs to be accessed by the worker accessing the inside of the device, and it is highly significant to adopt the present invention.
  • the element information of the worker includes the height of the worker, but is not particularly limited thereto.
  • the element information of the worker may include the physique of the worker (the flesh and the size of the skeleton).
  • the access method may be specified in accordance with the space that the worker can enter, considering the width of the worker.
  • the element information of the worker may include information based on the dimensions of a specific part of the worker's body, such as the shoulder width of the worker.
  • the element information of the worker may include ability information regarding the strength of the worker. For example, when accessing from a device pallet, a tall worker may not be able to lift a work item.
  • the work target correspondence information 76 may specify an access method corresponding to the strength of the worker.
  • the competence information may include gender as well as the strength value.
  • the element information of the worker includes competence information related to the strength of the worker's power, the element information of the worker is an arbitrary one that the user thinks affects the ease of work access by the worker. Information based on elements may be used.
  • the mounting apparatus 11 acquires the element information (height) of the worker by the worker sensor 65, but is not particularly limited thereto.
  • the mounting apparatus 11 includes a reading device.
  • the worker element information is registered in the database, and the worker holds the ID card over the reading device, thereby acquiring the worker element information from the database. It may be a thing.
  • the mounting apparatus 11 is good also as what acquires the information input into the operation panel 60 as an element information of an operator.
  • the first access method in which the worker accesses the apparatus in the current state the second access method in which the worker who moves the magazine 53 and satisfies the predetermined height condition accesses the apparatus, and the tray
  • the work access method is set to one of the third access methods in which the worker who moves the unit 50 and has no height restriction accesses the inside of the apparatus.
  • any one of a plurality of access methods having different work times is used.
  • the work access method it is not particularly limited.
  • the moving unit has been described as the tray unit 50, but may be the MF unit 55.
  • the work on the work target product is assumed to be a work target product replacement work.
  • the present invention is not particularly limited thereto.
  • the work target product take-out work for example, a work for taking out the error substrate can be cited.
  • the work for cleaning the work item include a work for cleaning the flux unit on the device pallet. Even in these operations, since the worker must access the inside of the apparatus, it is highly significant to apply the present invention that notifies an appropriate access method. Note that, in the work for taking out the work target product, steps S100 and S110 of the rearrangement process routine of FIG. 5 may be omitted, and the processes after step S120 may be executed.
  • the work access method is notified to the worker by displaying an image of a guidance screen on the operation panel 60.
  • the present invention is not limited to this.
  • the work access method is notified to the worker by voice. It is good also as what notifies.
  • the unit state information is acquired from the units arranged on the access path.
  • the state information may be acquired from mounting condition information for mounting the component on the board. By so doing, it is possible to acquire the state information relatively easily and in a shorter time.
  • the access method that allows the worker to access the apparatus in consideration of the state of the unit on the access path is set as the work access method.
  • An access method that allows the operator to access the apparatus in consideration of the position of the target product may be set as the work access method.
  • an access method in which an operator can access the apparatus without considering the state of the unit on the access path may be set as the work access method.
  • the position of the work target product is set, but the process of setting the position of the work target product may be omitted. Even in this case, since any one of a plurality of access methods having different work times is set as the work access method based on the element information of the worker, the work on the work target item in the apparatus can be performed more easily. Can do.
  • the third access method is such that the operator moves the first member (magazine portion 53) and the second member (unit main body 52) and accesses the apparatus, but for example, the first member It is also possible to move the second member, which requires more time for movement, so that the operator can access the apparatus.
  • the work access method is set using the work object correspondence information 76 and the attached product correspondence information 77, but either one may be omitted.
  • the mounting apparatus can be mounted on the position of the work target product in the apparatus and on the access path to the work target product of the worker.
  • the plurality of access methods include a first access method in which the worker accesses the apparatus in the current state, and a second access in which the worker moves the first member of the apparatus and accesses the apparatus.
  • the apparatus 11 accesses either the second access method or the third access method when the position of the work object and / or the state of the unit included in the acquired state information is not accessible by the worker using the first access method.
  • access methods may be set to work access method. In this way, a more appropriate access method can be set using the first to third access methods by taking into account the state of the unit.
  • the mounting apparatus 11 as the mounting apparatus of the present invention has been described.
  • the present invention is not particularly limited to this, and a mounting processing method or a program form thereof may be used.
  • the present invention can be used in the field of mounting electronic components.

Landscapes

  • Engineering & Computer Science (AREA)
  • Operations Research (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Supply And Installment Of Electrical Components (AREA)

Abstract

La présente invention concerne un dispositif de montage (11) qui acquiert des informations élémentaires comprenant la taille d'un opérateur, et fixe un procédé d'accès au travail sur un procédé quelconque d'une pluralité de procédés d'accès comportant différents temps de travail en fonction des informations élémentaires acquises sur l'opérateur lorsqu'il travaille sur un produit à l'intérieur du dispositif. Ensuite, le dispositif de montage informe l'opérateur du procédé d'accès au travail fixé. Par exemple, l'opérateur peut travailler sur un produit avec un procédé d'accès au travail qui facilite l'accès à l'intérieur du dispositif en fonction de la taille de l'opérateur, de sa corpulence, et similaires.
PCT/JP2013/074835 2013-09-13 2013-09-13 Dispositif de montage WO2015037122A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2015536387A JP6177924B2 (ja) 2013-09-13 2013-09-13 実装装置
PCT/JP2013/074835 WO2015037122A1 (fr) 2013-09-13 2013-09-13 Dispositif de montage

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2013/074835 WO2015037122A1 (fr) 2013-09-13 2013-09-13 Dispositif de montage

Publications (1)

Publication Number Publication Date
WO2015037122A1 true WO2015037122A1 (fr) 2015-03-19

Family

ID=52665264

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2013/074835 WO2015037122A1 (fr) 2013-09-13 2013-09-13 Dispositif de montage

Country Status (2)

Country Link
JP (1) JP6177924B2 (fr)
WO (1) WO2015037122A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111819915B (zh) * 2018-03-15 2022-08-23 株式会社富士 安装系统

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005010394A (ja) * 2003-06-18 2005-01-13 Ricoh Co Ltd 画像形成装置
JP2010238718A (ja) * 2009-03-30 2010-10-21 Panasonic Corp 電子部品手動実装機
JP4955631B2 (ja) * 2007-09-25 2012-06-20 パナソニック株式会社 部品搭載装置
JP5069501B2 (ja) * 2007-06-11 2012-11-07 株式会社Ｓｙｎｃｈｒｏ セキュリティ管理システム

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10105536A (ja) * 1996-09-26 1998-04-24 Toyota Motor Corp 作業姿勢予測方法及び作業姿勢予測装置
JP2001273025A (ja) * 2000-03-23 2001-10-05 Hitachi Ltd 作業不良発生度評価方法並びに製造職場の不良の起こし易さ評価方法及びその装置

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005010394A (ja) * 2003-06-18 2005-01-13 Ricoh Co Ltd 画像形成装置
JP5069501B2 (ja) * 2007-06-11 2012-11-07 株式会社Ｓｙｎｃｈｒｏ セキュリティ管理システム
JP4955631B2 (ja) * 2007-09-25 2012-06-20 パナソニック株式会社 部品搭載装置
JP2010238718A (ja) * 2009-03-30 2010-10-21 Panasonic Corp 電子部品手動実装機

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111819915B (zh) * 2018-03-15 2022-08-23 株式会社富士 安装系统

Also Published As

Publication number Publication date
JPWO2015037122A1 (ja) 2017-03-02
JP6177924B2 (ja) 2017-08-09

Similar Documents

Publication Publication Date Title
JP6169712B2 (ja) 実装装置
JP2010087445A (ja) 電子部品実装用装置および電子部品実装用装置における操作指示方法
JP6285578B2 (ja) 画像処理装置、実装処理システム、画像処理方法及びプログラム
JP2012114324A (ja) 部品実装装置およびトレイフィーダにおけるトレイ交換方法
JP2018073887A (ja) 部品実装システムおよび段取り作業の進捗表示システム
JP5432393B2 (ja) 電子部品装着装置の装着データ作成方法、電子部品装着装置、電子部品装着装置の電子部品装着順序決定方法及び電子部品装着装置の装着データ作成方法
JP6177924B2 (ja) 実装装置
JP6472805B2 (ja) 対基板作業装置
JP6932238B2 (ja) 実装装置及び実装方法
JP6095274B2 (ja) 電子部品実装ラインの管理装置
JP7096286B2 (ja) 作業処理支援方法
WO2014141427A1 (fr) Procédé et dispositif de configuration de montage
JP6341926B2 (ja) 実装装置及び管理装置
JPWO2016031053A1 (ja) 作業ヘッドユニット、実装装置及び作業ヘッドユニットの制御方法
JP5955059B2 (ja) 基板組立装置
JP6710225B2 (ja) 作業処理支援方法
JP2013098289A (ja) 部品実装装置、情報処理装置、情報処理方法及び基板の製造方法
JP6739264B2 (ja) 画像処理装置、実装処理システム
JP6695193B2 (ja) 部品装着機
JP6227224B2 (ja) 電子部品装着ラインの管理装置及び電子部品装着装置
JP6371129B2 (ja) 部品実装機
WO2017037865A1 (fr) Dispositif de réglage de précision requise
JP6781282B2 (ja) 作業ヘッドユニット、実装装置及び作業ヘッドユニットの制御方法
JP2016025148A (ja) 実装設定装置及び実装設定方法
JP2019054078A (ja) 部品実装装置及び部品実装装置における部品供給方法

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 13893455

Country of ref document: EP

Kind code of ref document: A1

ENP Entry into the national phase

Ref document number: 2015536387

Country of ref document: JP

Kind code of ref document: A

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 13893455

Country of ref document: EP

Kind code of ref document: A1