WO2015004967A1 - ヒートポンプ式車両用空調システムおよびその除霜方法 - Google Patents
ヒートポンプ式車両用空調システムおよびその除霜方法 Download PDFInfo
- Publication number
- WO2015004967A1 WO2015004967A1 PCT/JP2014/060734 JP2014060734W WO2015004967A1 WO 2015004967 A1 WO2015004967 A1 WO 2015004967A1 JP 2014060734 W JP2014060734 W JP 2014060734W WO 2015004967 A1 WO2015004967 A1 WO 2015004967A1
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- WIPO (PCT)
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- vehicle
- outside
- evaporator
- condenser
- refrigerant
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/20—Disposition of valves, e.g. of on-off valves or flow control valves
- F25B41/24—Arrangement of shut-off valves for disconnecting a part of the refrigerant cycle, e.g. an outdoor part
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00642—Control systems or circuits; Control members or indication devices for heating, cooling or ventilating devices
- B60H1/00735—Control systems or circuits characterised by their input, i.e. by the detection, measurement or calculation of particular conditions, e.g. signal treatment, dynamic models
- B60H1/00764—Control systems or circuits characterised by their input, i.e. by the detection, measurement or calculation of particular conditions, e.g. signal treatment, dynamic models the input being a vehicle driving condition, e.g. speed
- B60H1/00778—Control systems or circuits characterised by their input, i.e. by the detection, measurement or calculation of particular conditions, e.g. signal treatment, dynamic models the input being a vehicle driving condition, e.g. speed the input being a stationary vehicle position, e.g. parking or stopping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00642—Control systems or circuits; Control members or indication devices for heating, cooling or ventilating devices
- B60H1/00735—Control systems or circuits characterised by their input, i.e. by the detection, measurement or calculation of particular conditions, e.g. signal treatment, dynamic models
- B60H1/00785—Control systems or circuits characterised by their input, i.e. by the detection, measurement or calculation of particular conditions, e.g. signal treatment, dynamic models by the detection of humidity or frost
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00642—Control systems or circuits; Control members or indication devices for heating, cooling or ventilating devices
- B60H1/00814—Control systems or circuits characterised by their output, for controlling particular components of the heating, cooling or ventilating installation
- B60H1/00878—Control systems or circuits characterised by their output, for controlling particular components of the heating, cooling or ventilating installation the components being temperature regulating devices
- B60H1/00899—Controlling the flow of liquid in a heat pump system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00642—Control systems or circuits; Control members or indication devices for heating, cooling or ventilating devices
- B60H1/00814—Control systems or circuits characterised by their output, for controlling particular components of the heating, cooling or ventilating installation
- B60H1/00878—Control systems or circuits characterised by their output, for controlling particular components of the heating, cooling or ventilating installation the components being temperature regulating devices
- B60H1/00899—Controlling the flow of liquid in a heat pump system
- B60H1/00921—Controlling the flow of liquid in a heat pump system where the flow direction of the refrigerant does not change and there is an extra subcondenser, e.g. in an air duct
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/22—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/20—Disposition of valves, e.g. of on-off valves or flow control valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B47/00—Arrangements for preventing or removing deposits or corrosion, not provided for in another subclass
- F25B47/02—Defrosting cycles
- F25B47/022—Defrosting cycles hot gas defrosting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00642—Control systems or circuits; Control members or indication devices for heating, cooling or ventilating devices
- B60H1/00814—Control systems or circuits characterised by their output, for controlling particular components of the heating, cooling or ventilating installation
- B60H1/00878—Control systems or circuits characterised by their output, for controlling particular components of the heating, cooling or ventilating installation the components being temperature regulating devices
- B60H2001/00961—Control systems or circuits characterised by their output, for controlling particular components of the heating, cooling or ventilating installation the components being temperature regulating devices comprising means for defrosting outside heat exchangers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2341/00—Details of ejectors not being used as compression device; Details of flow restrictors or expansion valves
- F25B2341/06—Details of flow restrictors or expansion valves
- F25B2341/068—Expansion valves combined with a sensor
- F25B2341/0683—Expansion valves combined with a sensor the sensor is disposed in the suction line and influenced by the temperature or the pressure of the suction gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/04—Refrigeration circuit bypassing means
- F25B2400/0409—Refrigeration circuit bypassing means for the evaporator
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/04—Refrigeration circuit bypassing means
- F25B2400/0411—Refrigeration circuit bypassing means for the expansion valve or capillary tube
Definitions
- the present invention relates to a heat pump vehicle air conditioning system applied to an air conditioner such as an electric vehicle or a hybrid vehicle, and a defrosting method thereof.
- the electric vehicle In the vehicle air conditioning system, the electric vehicle (EV) cannot use the exhaust heat of the engine for heating. Hybrid vehicles (HEV, PHEV) are also controlled to stop the engine as much as possible by promoting fuel efficiency. Therefore, adoption of a heat pump heating system using refrigerant or an electric heater using coolant as a medium is considered. Has been. In particular, since the power consumption is large in the heating operation, it is desired to adopt a heat pump system that can realize high COP heating (in the case of an electric heater, COP ⁇ 1).
- EV Patent Document 1 provides a heat pump type vehicle air conditioning system suitable for application to cars, HEVs, PHEV cars, and the like. This system connects a vehicle interior condenser provided downstream of the vehicle interior evaporator in the HVAC unit to the cooling cycle of the current system, and connects the vehicle exterior evaporator outside the vehicle interior to connect the heat pump for heating.
- the refrigerant to the evaporator outside the vehicle compartment is shut off and the refrigerant is circulated to the side of the vehicle interior evaporator and switched to dehumidifying heating. The operation can be continued.
- Patent Document 1 when the evaporator outside the vehicle compartment is frosted during the heating operation, the refrigerant is circulated to the vehicle interior evaporator side so that the operation can be continued by switching to the dehumidifying heating operation.
- the defrosting operation After the outdoor evaporator is naturally defrosted or the vehicle is stopped, the defrosting operation is performed while the vehicle battery is being charged or after being charged.
- it is not possible to defrost by directly introducing hot gas into the outdoor evaporator so heat is absorbed by the vehicle interior evaporator and dissipated by the vehicle interior condenser, and the warm air is transferred to the vehicle exterior evaporator. Therefore, when the outside air temperature is 0 ° C or less, it is not possible to perform efficient defrosting operation in a short time. There were problems such as frost becoming difficult.
- An object of the present invention is to provide a heat pump type vehicle air conditioning system that can be defrosted well and can share the cooling cycle of the current air conditioning system as it is, and a defrosting method thereof.
- the heat pump type vehicle air conditioning system and the defrosting method thereof employ the following means. That is, the heat pump type vehicle air conditioning system according to one aspect of the present invention includes an electric compressor, a vehicle exterior condenser, a first decompression unit with an on-off valve function, a vehicle interior evaporator provided in the HVAC unit, and an accumulator. A cooling refrigeration cycle connected in order, and a downstream side of the vehicle interior evaporator in the HVAC unit, and a refrigerant inlet is connected to a discharge circuit of the electric compressor via a refrigerant switching means.
- a bypass circuit having a third decompression unit with an electric compressor, the refrigerant switching unit, the vehicle interior condenser, the liquid refrigerant pipe, the second decompression unit with an on-off valve function, and the vehicle exterior evaporator.
- a heat pump cycle for heating can be configured by the accumulator, and when the outside evaporator is frosted during heating operation, hot gas refrigerant from the electric compressor is discharged from the vehicle interior by the refrigerant switching means.
- the hot gas refrigerant of the vehicle exterior condenser, the liquid refrigerant piping, the second decompression means with on-off valve function, and the vehicle exterior evaporator by the refrigerant switching means It is circulated through the accumulator, and a second defrosting circuit to defrost the vehicle external evaporator, there is a configurable.
- the HVAC unit is connected to the HVAC unit via the refrigerant switching means for the cooling cycle including the electric compressor, the outdoor condenser, the receiver, the first pressure reducing means with the on-off valve function, the vehicle interior evaporator, and the accumulator.
- a vehicle installed outside the vehicle compartment via a second decompression means with an on-off valve function is connected to the outlet side liquid refrigerant pipe of the vehicle exterior condenser while being connected to the vehicle interior condenser installed downstream of the vehicle interior evaporator Since an outdoor evaporator is connected, and a bypass circuit having a third pressure reducing means with an on-off valve function is connected between the outlet side liquid refrigerant pipe of the outdoor condenser and the accumulator, the electric compressor, the refrigerant switching means,
- a heat pump cycle for heating can be configured by a vehicle interior condenser, liquid refrigerant piping, second decompression means with on-off valve function, vehicle exterior evaporator, and accumulator.
- the hot gas refrigerant from the electric compressor is circulated by the refrigerant switching means through the outside condenser, the liquid refrigerant piping, the bypass circuit having the third decompression means with the on-off valve function, and the accumulator.
- Two defrosting circuits can be configured including a second defrosting circuit that circulates through the decompression means, the vehicle exterior evaporator, and the accumulator to defrost the frost in the vehicle exterior evaporator.
- the first defrosting circuit and the second defrosting circuit are used. Hot gas refrigerant discharged from the electric compressor can be introduced into the outside-condener and outside-vehicle evaporator to defrost each, enabling efficient defrosting in a short time even at low outside temperatures It becomes.
- the cooling cycle of the current air conditioning system can be shared almost as it is, by adding the minimum heating circuit and equipment, the configuration is relatively simple, low cost, and easy to install. It is possible to provide a highly-reliable and highly efficient heat pump vehicle air conditioning system that can be suitably applied to HEVs, PHEV vehicles, and the like.
- the refrigerant condensed by releasing heat from the outside condenser is The heating operation may be continued by introducing the accumulator through the bypass circuit having the third pressure reducing means with an on-off valve function and switching to a hot gas cycle that is sucked into the electric compressor.
- the third decompression means with the on-off valve function is used to dissipate the refrigerant radiated and condensed by the condenser outside the vehicle compartment. Since it is introduced into the accumulator through the bypass circuit and switched to a hot gas cycle to be sucked into the electric compressor and the heating operation can be continued, it is attached to the outdoor evaporator by the heating operation at a low outside temperature. Even if heat pump heating using the outside air as a heat source becomes difficult, the heating operation can be continued as it is by switching to the hot gas cycle. Therefore, it is possible to avoid the interruption of the heating operation and the occurrence of fogging of the window, thereby ensuring the heating effect and safety.
- a receiver is provided in the outlet side liquid refrigerant pipe of the outside condenser of the vehicle interior, and the first pressure reducing means with the on-off valve function on the inlet side of the vehicle interior evaporator is a temperature with a solenoid valve. It is good also as a type automatic expansion valve.
- the receiver is provided in the outlet side liquid refrigerant pipe of the condenser outside the passenger compartment, and the first pressure reducing means with the on-off valve function on the inlet side of the passenger compartment evaporator is a temperature type automatic expansion valve with a solenoid valve. Therefore, it is possible to use a temperature-type automatic expansion valve in combination with a receiver, and to stabilize the evaporation performance of the interior evaporator 7, thereby ensuring its controllability and reliability and improving the cooling performance.
- the configuration around the HVAC unit 2 in which the temperature type automatic expansion valve with a solenoid valve is installed and the control system thereof can be simplified.
- the on-off valve function of the first pressure reducing means with the on-off valve function on the inlet side of the vehicle interior evaporator is opened in a state in which the refrigerant is circulated in the heating heat pump cycle.
- the dehumidifying mode may be selectable by closing both the vehicle interior evaporator and the vehicle exterior evaporator or the second pressure reducing means with on-off valve function and allowing the refrigerant to flow through the vehicle interior evaporator.
- the opening / closing valve function of the first pressure reducing means with the opening / closing valve function on the inlet side of the vehicle interior evaporator is opened, and the vehicle interior evaporator and the vehicle interior evaporation are performed. Since the dehumidifying mode can be selected by closing the both decompressors or the second decompression means with the on-off valve function and allowing the refrigerant to flow into the vehicle interior evaporator, the dehumidifying mode can be set as necessary during cooling or heating operation.
- the vehicle interior condenser it is possible to select and switch the vehicle interior condenser to a dehumidifying operation in which both the radiator, the vehicle exterior evaporator and the vehicle interior evaporator, or only the vehicle interior evaporator function as an evaporator, and temperature control can be performed. Therefore, during cooling or heating operation, it is possible to switch to the dehumidifying mode as appropriate to perform temperature control and to perform a comfortable dehumidifying operation. During this dehumidifying operation, the use of both the vehicle interior evaporator and the vehicle exterior evaporator can improve the temperature linearity characteristic (trackability with respect to the set temperature).
- the outside-vehicle evaporator is disposed downstream of the outside-vehicle condenser in the ventilation path of the outside-vehicle fan for the outside-condenser.
- the vehicle compartment fan may be stopped.
- the out-of-vehicle evaporator is disposed on the downstream side of the out-of-vehicle condenser in the ventilation path of the out-of-vehicle condenser for the out-of-vehicle condenser.
- the fan outside the vehicle compartment is in a stopped state, so the system configuration can be simplified by sharing the fan outside the vehicle compartment for the condenser outside the vehicle compartment and the evaporator outside the vehicle compartment. And cost reduction.
- the outside condenser and the outside evaporator are defrosted by heating from the inside with hot gas refrigerant, the outside fan is removed during the defrosting operation by the first defrosting circuit and the second defrosting circuit. It can stop and defrost and can reduce the power consumption for a defrost operation.
- the second gas removal is performed after defrosting the snow adhering to the outdoor condenser side through the first defrosting circuit or the freezing of the splashed water with the hot gas refrigerant.
- the frost circuit is switched to defrost frost on the vehicle interior evaporator with hot gas refrigerant, so the vehicle exterior condenser and vehicle exterior evaporator are individually supplied with hot gas refrigerant intensively and sequentially. Can be defrosted. Therefore, even under a low outside air temperature, the vehicle exterior condenser and vehicle exterior evaporator can be efficiently defrosted in a short time.
- the defrosting operation may be performed after the vehicle is stopped and the vehicle exterior fan is stopped while the vehicle battery is being charged or charged.
- the defrosting operation is performed after the vehicle is stopped, while the vehicle battery is being charged or after being charged, and the fan outside the passenger compartment is stopped.
- the defrosting operation can be performed when the vehicle battery is charged or when the battery capacity after charging is sufficient. Therefore, the vehicle exterior condenser and the vehicle exterior evaporator can be defrosted efficiently and reliably while reducing power consumption in a state that does not affect the passenger.
- the first defrosting is performed even when the outside evaporator is frosted or snow, icing, etc. are attached to the outside condenser during heating operation at a low outside temperature.
- the hot gas refrigerant discharged from the electric compressor can be introduced into the condenser outside the passenger compartment and the evaporator outside the passenger compartment via the circuit and the second defrosting circuit, and each can be defrosted, even under a low outdoor temperature. It becomes possible to efficiently defrost in a short time.
- the cooling cycle of the current air conditioning system can be shared almost as it is, by adding the minimum heating circuit and equipment, the configuration is relatively simple, low cost and excellent in mountability. It is possible to provide a highly-reliable and highly efficient heat pump vehicle air conditioning system that can be suitably applied to HEVs, PHEV vehicles, and the like.
- the hot gas is used to remove the snow adhering to the outdoor condenser side through the first defrosting circuit or the freezing of the splashed water.
- switch to the second defrosting circuit to defrost the outside evaporator with the hot gas refrigerant. Separate the outside condenser and the outside evaporator with the hot gas refrigerant individually. Since the defrosting can be performed in a concentrated manner and the defrosting can be performed sequentially, the outside-condenser and outside-vehicle evaporator can be efficiently defrosted in a short time even under a low outside air temperature.
- FIG. 1 is a refrigerant circuit diagram of a heat pump vehicle air conditioning system according to an embodiment of the present invention. It is a refrigerant circuit diagram which shows the refrigerant
- FIG. 1 is a refrigerant circuit diagram of a heat pump type vehicle air conditioning system according to an embodiment of the present invention.
- the heat pump type vehicle air conditioning system 1 includes an HVAC unit (Heating Ventilation and Air Conditioning Unit) 2 and a heat pump cycle 3 capable of cooling and heating.
- HVAC unit Heating Ventilation and Air Conditioning Unit
- the HVAC unit 2 introduces switching between the inside air and the outside air from the vehicle interior by the inside / outside air switching damper 4, and sequentially arranges the air flow from the upstream side to the downstream side in the blower 5 that is pumped to the downstream side and the air flow path 6 connected to the blower 5.
- a vehicle interior evaporator 7 and a vehicle interior condenser 8 are provided.
- the HVAC unit 2 is installed in an instrument panel on the passenger compartment side, and a plurality of air vents that are temperature-controlled through the passenger compartment evaporator 7 and the passenger compartment condenser 8 are opened toward the passenger compartment. From any one of the differential outlet 9, the face outlet 10, and the foot outlet 11, the air is blown into the vehicle compartment according to the blow mode selectively switched by the blow mode switching dampers 12, 13, and 14, and the vehicle interior is air-conditioned to the set temperature. Is.
- the heat pump cycle 3 capable of cooling and heating includes an electric compressor 15 that compresses the refrigerant, a refrigerant switching means (three-way switching valve) 16 that switches the flow direction of the refrigerant, an outdoor compartment condenser 17, a receiver 18, and an on-off valve function.
- a refrigerant switching means three-way switching valve
- For first cycle decompression (temperature automatic expansion valve with solenoid valve) 19 vehicle interior evaporator 7, check valve 20, and accumulator 21 are sequentially connected by refrigerant pipe 22 for closed cycle cooling.
- a refrigeration cycle (refrigerant circuit) 23 is provided (see FIG. 2).
- the cooling refrigeration cycle 23 is substantially the same as a current vehicle air conditioner applied to an engine-driven vehicle.
- the vehicle exterior condenser 17 is provided with a vehicle exterior fan 24 that ventilates the outside air.
- the refrigerant switching means (three-way switching valve) 16 may be replaced by a combination of two electromagnetic valves.
- the HVAC unit 2 is connected to the discharge pipe (discharge circuit) 22A from the electric compressor 15 via the refrigerant switching means (three-way switching valve) 16 with respect to the cooling refrigeration cycle 23.
- the vehicle interior condenser 8 provided is connected, and the refrigerant outlet is connected to the outlet side liquid refrigerant pipe 22B of the vehicle exterior condenser 17.
- a second on-off valve (electromagnetic valve) 25 and second decompression means (expansion valve) 26 (hereinafter collectively referred to as second decompression means with an on-off valve function) are provided on the outlet-side liquid refrigerant pipe 22B of the outdoor condenser 17. 26 is also connected to the receiver 21 via the check valve 28.
- the refrigerant outlet 27 is connected to the receiver 21 via the check valve 28.
- the second decompression means 26 with the on-off valve function (second on-off valve (electromagnetic valve) 25 and second decompression means (expansion valve) 26) and the vehicle exterior evaporator 27 are bypassed.
- a third on-off valve (solenoid valve) 29 and a third decompression means (expansion valve) 30 (hereinafter collectively referred to as both) are opened and closed between the outlet-side liquid refrigerant pipe 22B of the outdoor condenser 17 and the accumulator 21.
- third decompression means 30 with a valve function and a bypass circuit 32 having a check valve 31 is connected.
- 2 depressurization means 26), a vehicle exterior evaporator 27, a check valve 28, and an accumulator 21 are connected in this order via a refrigerant pipe 22 and a closed cycle heating heat pump cycle (refrigerant circuit) 33 can be configured. (See FIG. 3).
- the heating operation by the heating heat pump cycle 33 when frost formation is detected in the outside-vehicle evaporator 27, the second on-off valve 25 of the second decompression means 26 with the on-off valve function is closed, and the third on-off valve function is provided.
- the third on-off valve 29 of the decompression means 30 is opened, and the liquid refrigerant condensed by the passenger compartment condenser 8 is introduced into the accumulator 21 via the bypass circuit 32, the third decompression means 30 with on-off valve function, and the check valve 31.
- the heating operation can be switched to the hot gas cycle 33A to be sucked into the electric compressor 15 (see FIG. 4).
- the hot gas discharged from the electric compressor 15 is supplied with an on-off valve function in the vehicle exterior condenser 17, the receiver 18, the liquid refrigerant pipe 22B, the bypass circuit 32, and the bypass circuit 32 via the refrigerant switching means 16.
- the first defrosting circuit 34 (FIG. 5A) that circulates through the third pressure reducing means 30 (the third on-off valve 29 and the third pressure reducing means 30), the check valve 31, and the accumulator 21 and defrosts the outdoor condenser 17.
- the refrigerant circuit is a heat pump cycle (refrigerant circuit) 33 for heating, and at the same time, the on-off valve of the first decompression means (temperature-type automatic expansion valve with electromagnetic valve) 19 provided on the inlet side of the vehicle interior evaporator 7 with the on-off valve function.
- the on-off valve of the first decompression means temperature-type automatic expansion valve with electromagnetic valve
- the outside-vehicle evaporator 27 that constitutes the heating heat pump cycle 33 is in the ventilation path of the outside-vehicle fan 24 that ventilates the outside air to the outside-condenser 17 that constitutes the cooling refrigeration cycle 23.
- the fan 24 outside the vehicle compartment is shared by being installed in parallel to the condenser 17 outside the vehicle compartment on the downstream side.
- a radiator 36 that radiates heat of a heat medium (cooling water or the like) that cools a heating element such as an engine, a motor, an inverter, and a battery for driving the vehicle is provided on the upper portion of the outdoor compartment condenser 17. It is configured so that the heat radiation can be absorbed by the outside-vehicle evaporator 27.
- the radiator 36 may be disposed between the vehicle exterior condenser 17 and the vehicle exterior evaporator 27.
- the refrigerant flow during operation of the heat pump vehicle air conditioning system 1 will be described with reference to FIGS. In each figure, the refrigerant flow during operation is indicated by a bold line.
- the refrigerant compressed by the electric compressor 15 is circulated from the discharge pipe 22A to the vehicle exterior condenser 17 through the refrigerant switching means 16 and is ventilated by the vehicle exterior fan 24, as shown in FIG. Heat is exchanged with the outside air to condense.
- the liquid refrigerant is stored in the receiver 18, then depressurized through the liquid refrigerant pipe 22 ⁇ / b> B and the first pressure reducing means 19 with an on-off valve function, and supplied to the vehicle interior evaporator 7 in the HVAC unit 2.
- the refrigerant supplied to the vehicle interior evaporator 7 is evaporated by exchanging heat with the inside air or outside air blown from the blower 5 and sucked into the electric compressor 15 through the check valve 20 and the accumulator 21. Is recompressed. Thereafter, the same cycle is repeated.
- the cooling cycle 23 can share the cooling cycle of the current system used in an engine-driven vehicle substantially as it is.
- the inside air or the outside air cooled by the heat exchange with the refrigerant in the vehicle interior evaporator 7 is supplied to the def outlet 9, the face outlet 10, the foot according to the blowing mode switched by the blowing mode switching dampers 12 to 14.
- the air is blown into the passenger compartment from any of the outlets 11 and is used for cooling the passenger compartment.
- the refrigerant radiated from the passenger compartment condenser 8 and condensed and liquefied is reduced in pressure through the liquid refrigerant pipe 22B and the second pressure reducing means 26 with an on-off valve function (in this case, the second on-off valve (electromagnetic valve) 25 is opened). Then, it is supplied to the vehicle interior evaporator 27.
- the gas-liquid two-phase refrigerant exchanges heat with the outside air ventilated by the outside fan 24 in the outside evaporator 27, absorbs heat from the outside air and evaporates, and then passes through the check valve 28 and the accumulator 21, and then the electric compressor. 15 is inhaled and recompressed. Thereafter, the same cycle is repeated. Heat pump heating is performed by the heating heat pump cycle 33.
- the existing cooling cycle 23 is used, and the heating vehicle interior condenser 8 is connected to the discharge pipe (discharge circuit) 22A via the refrigerant switching means 16, and the on / off valve function is provided.
- a vehicle exterior evaporator 27 for heating via a pressure reducing means 26 (second on-off valve (solenoid valve) 25 and second pressure reducing means (expansion valve) 26), some circuit parts and devices Can be shared, and the heat pump cycle 33 for heating can be configured.
- both the electromagnetic valve of the first pressure reducing means 19 with the on-off valve function and the second on-off valve (solenoid valve) 29 of the third pressure reducing means 30 with the on-off valve function are closed.
- the second on-off valve (solenoid valve) 25 of the second decompression means with the on-off valve function is provided.
- the third on-off valve 29 of the third decompression means 30 with the on-off valve function is opened and the hot gas refrigerant from the electric compressor 15 is introduced into the vehicle interior condenser 8 by the refrigerant switching means 16 where it is dissipated and heated.
- the liquid refrigerant is led to the accumulator 21 through the bypass circuit 32, the third pressure reducing means 30, and the check valve 31, and switched to the hot gas cycle 33A to be sucked into the electric compressor 15, whereby the heating operation is performed. We are trying to continue.
- the on-off valve function of the first pressure reducing means with on-off valve function (temperature-type automatic expansion valve with electromagnetic valve) 19 is appropriately controlled to open and close the vehicle interior.
- the amount of cooling in the evaporator 7 may be controlled, and the temperature of the air heated by the passenger compartment condenser 8 and blown into the passenger compartment may be controlled. This also allows temperature linearity characteristics (following the set temperature). Property).
- the air conditioning system 1 is operated to perform defrosting. ing.
- This defrosting operation sequentially defrosts the outside-vehicle condenser 17 and the outside-vehicle evaporator 27. Therefore, as shown in FIGS. 4, 5A, and 5B, the defrosting operation 1 and the defrosting operation 2 are performed in two stages. And the configuration is performed in a state in which the vehicle compartment fan 24 is stopped.
- the defrosting operation 1 performs the defrosting of the outdoor compartment condenser 17 and is performed by the first defrosting circuit 34 as shown in FIGS. 5A and 5B.
- the hot gas refrigerant from the electric compressor 15 is introduced into the outdoor compartment condenser 17 by the refrigerant switching means 16, where heat is dissipated to melt snow, icing, etc. adhering to the outdoor compartment condenser 17.
- the outside-condener condenser 17 is defrosted (defrosted).
- the refrigerant condensed and liquefied by the defrosting action of the vehicle exterior condenser 17 passes through the receiver 18, the liquid refrigerant pipe 22 ⁇ / b> B, the bypass circuit 32, the third decompression means 30 with an on-off valve function, and the check valve 31, and then accumulator 21.
- the first defrosting circuit 34 sucked into the electric compressor 15 is circulated.
- FIG. 5B shows a Mollier diagram of the first defrosting circuit 34 at this time in comparison with the Mollier diagram of the refrigeration cycle.
- the superheated gas is adiabatically expanded by the second decompression means 26 and introduced into the vehicle interior evaporator 27, and the vehicle interior evaporator 27 is heated to melt surface frost.
- the refrigerant used for defrosting the outside evaporator 27 is circulated in the second defrosting circuit 35 by being sucked into the electric compressor 15 through the check valve 28 and the accumulator 21.
- the electromagnetic valve of the first pressure reducing means 19 with the on-off valve function is closed.
- the hot gas refrigerant can be directly introduced into the outdoor evaporator 27 for defrosting.
- FIG. 6B shows a Mollier diagram of the second defrosting circuit 35 at this time in comparison with the Mollier diagram of the refrigeration cycle.
- the end of the defrosting operation is performed by the second defrosting circuit 35 performing the defrosting operation of the outside evaporator 27 to detect frosting (an outside evaporator refrigerant temperature sensor (T1) 48 described later and an outside air temperature sensor (Tambo)). ) Determination is made based on whether or not the temperature difference from 45 is equal to or greater than a predetermined value a). That is, it is confirmed that the defrosting is completed by the fact that the frosting detection means does not operate, and it is possible to surely defrost the vehicle interior evaporator 27 so that there is no defrosting residue.
- frosting an outside evaporator refrigerant temperature sensor (T1) 48 described later and an outside air temperature sensor (Tambo)
- the above operation is controlled by the control device 40 shown in FIG.
- the control device 40 is connected to a host-side control device 41 on the vehicle side, and is configured to receive information from the vehicle side, and includes a control panel 42. Detection signals from the following sensor groups, Based on input information from the host controller 41 and the control panel 42, operation control of the air conditioning system 1 is performed.
- the control device 40 includes an in-vehicle temperature sensor (Tr) 43, an outside air temperature sensor (Tamb) 44, a solar radiation sensor (Ts) 45, a vehicle speed sensor 46, and a vehicle interior evaporation on the air conditioning system 1 side.
- Blowing air temperature sensor (FS) 47 installed in the vessel 7
- outside-vehicle evaporator refrigerant temperature sensor (T1) 48 installed in the outside-vehicle evaporator 27, high pressure sensor (HP) installed in the discharge pipe 22A 49
- a detection signal is input from the outside-condenser refrigerant temperature sensor (T2) 50 or the like installed in the outlet-side liquid refrigerant pipe 22B of the outside-vehicle condenser 17.
- the control device 40 Based on the detection signal from the sensor group and the input information from the control panel 42 and the host-side control device 41 on the vehicle side, the control device 40 performs a required calculation, processing, etc. according to a preset program, Actuator 51 for switching dampers 12 to 14, actuator 52 for inside / outside air switching damper 4, motor 53 for blower 5, motor 54 for outside fan 24, motor 55 for electric compressor 15, refrigerant switching means (three-way) Electromagnetic valve 56 for switching valve 16, electromagnetic valve and first on-off valve (solenoid valve) 25, third on-off valve (solenoid valve) ) It controls the electromagnetic coils 57, 58, 59, etc. for 29, and bears the function of controlling the operation of the air conditioning system 1 as described above.
- FIG. 9 is a main control flow diagram of the air conditioning system 1.
- the setting of the control panel 42 is read in step S1
- the detection values from the various sensor groups 43 to 50 are read in step S2.
- the target blowout temperature Ttar is calculated, and the process proceeds to step S4.
- Step S5 when “cooling / dehumidification operation control” is entered and the cooling operation is selected, the cooling operation control shown in FIG. 10 is executed.
- this cooling operation control first, in step S10, the flow path of the refrigerant switching means (three-way switching valve) 16 is determined, and the circuit is switched to a circuit that circulates the refrigerant discharged from the electric compressor 15 to the outdoor condenser 17 side.
- step S11 the opening / closing of the opening / closing valve (solenoid valve) is determined, the electromagnetic valve of the first pressure reducing means 19 with the opening / closing valve function is opened, the second opening / closing valve 25 and the opening / closing of the second pressure reducing means 26 with the opening / closing valve function.
- the 3rd on-off valve 29 of the 3rd pressure reduction means 30 with a valve function is closed. Thereby, the cooling cycle 23 shown in FIG. 2 is set.
- step S12 the rotation speed of the electric compressor 20, in step S13, the suction mode by switching the inside / outside air switching damper 4, in step S14, the blowing mode by switching the blowing mode switching dampers 12 to 14, and in step S15, the blower 5 is driven.
- step S16 the driving voltage of the outdoor fan 24 is sequentially determined, and the motor and the actuators 51 to 55 are driven, so that the cooling operation is performed so that the in-vehicle temperature becomes the set temperature. Then, it transfers to S1 (step S7) and a cooling operation is continued.
- step S5 When dehumidifying operation control is selected in step S5, a circuit for determining the flow path of the refrigerant switching means (three-way switching valve) 16 in step S10 and circulating the refrigerant discharged from the electric compressor 15 to the vehicle interior condenser 8 Is switched to. Subsequently, in step S11, the opening / closing of the opening / closing valve (solenoid valve) is determined, and the electromagnetic valve of the first pressure reducing means 19 with the opening / closing valve function and the second opening / closing valve 25 of the second pressure reducing means 26 with the opening / closing valve function are opened. Then, the third on-off valve 29 of the third decompression means 30 with the on-off valve function is closed. As a result, as shown in FIG. 7, a dehumidifying operation is possible in which the air cooled and dehumidified by the vehicle interior evaporator 7 is heated by the vehicle interior condenser 8 to control the temperature.
- step S12 the rotational speed of the electric compressor 20, the suction mode by switching the inside / outside air switching damper 4 in step S13, the blowing mode by switching the blowing mode switching dampers 12 to 14 in step S14, and the blower 5 driving in step S15.
- step S16 the voltage, the driving voltage of the outdoor fan 24 and the like are sequentially determined, and the motor and the actuators 51 to 55 are driven, so that the dehumidifying operation is performed so that the in-vehicle temperature becomes the set temperature. Thereafter, the process proceeds to S1 (step S7), and the dehumidifying operation is continued.
- the electromagnetic valve of the first pressure reducing means 19 with the on-off valve function is opened, the second on-off valve 25 of the second pressure reducing means 26 with the on-off valve function and the third on-off valve of the third pressure reducing means 30 with the on-off valve function. 29 may be closed and the refrigerant may flow only through the vehicle interior evaporator 7, and the electromagnetic valve of the first pressure reducing means 19 with the on / off valve function is appropriately controlled to control the amount of cooling in the vehicle interior evaporator 7. You may make it carry out.
- step S6 when “heating operation control” is entered in step S6, the operation is shifted to the heating operation control shown in FIG. 11 and FIG.
- the flow path of the refrigerant switching means (three-way switching valve) 16 is determined, and the circuit is switched to a circuit for flowing the refrigerant to the vehicle interior condenser 8 side.
- step S21 the opening / closing of the electromagnetic valve is determined, and the third opening / closing of the electromagnetic valve of the first pressure reducing means (temperature automatic expansion valve with electromagnetic valve) 19 and the third pressure reducing means 30 with the opening / closing valve function is determined.
- the valve 29 is closed, and the second opening / closing valve 25 of the second pressure reducing means 26 with the opening / closing valve function is opened.
- the heating heat pump cycle 33 shown in FIG. 3 is set.
- step S22 it is determined whether or not frost formation has occurred on the outside-vehicle evaporator 27.
- This frosting determination S1 is determined by whether or not the difference between the detected value T1 of the outside-vehicle evaporator refrigerant temperature sensor 48 and the detected value Tamb of the outside air temperature sensor 44 is equal to or greater than a set value a (T1 ⁇ Tamb ⁇ a). If YES (with frost formation), the process proceeds to step S23. If NO (no frost formation), the process proceeds to step S24. When there is no frost formation, the outside-vehicle evaporator 27 is caused to function as an evaporator, and the heating operation is performed by the heating heat pump cycle 33.
- step S22 If it is determined in step S22 that frost is present and the process proceeds to step S23, it is further determined whether or not the vehicle power supply is ON (Key ON). If NO, the process proceeds to step S29 (see FIG. 12). If YES, the process moves to step S30. In step S30, the inside / outside air switching damper 4 is set to the outside air introduction mode or the inside air mixing mode, and the routine proceeds to step S31 where opening / closing of the solenoid valve is determined.
- step S31 the electromagnetic valve of the first pressure reducing means (temperature-type automatic expansion valve with electromagnetic valve) 19 with the on-off valve function and the second on-off valve 25 of the second pressure reducing means 26 with the on-off valve function are closed.
- the third on-off valve 29 of the function-equipped third pressure reducing means 30 is opened.
- the refrigerant used for heating by radiating heat in the vehicle interior condenser 8 is condensed in the vehicle interior condenser 8, and then passes through the bypass circuit 32, the third decompression means 30, and the check valve 31, and then accumulator 21.
- step S31 When the opening / closing of the solenoid valve is determined in step S31 and the heating operation is switched to the hot gas cycle 33A, the rotation speed of the electric compressor 15 is switched in step S32, and the blowing mode is switched by switching the blowing mode switching dampers 12 to 14 in step S33.
- step S23 NO, that is, if it is determined that the vehicle power supply is OFF and the process proceeds to step S29 (see FIG. 12), it is determined in step S29 whether the vehicle power supply (battery) is being charged or whether charging is completed.
- step S29 it is determined that the vehicle is stopped (parked) and no occupant is on the vehicle, and the vehicle power source (battery) is being charged or has been fully charged.
- the “defrosting operation control 1” for defrosting the vehicle compartment condensation 17 is executed. There is a possibility that the frost in the outside-condenser 17 and outside-vehicle evaporator 27 is naturally defrosted during operation after frost formation. Operation control 1, 2 "is executed.
- step S ⁇ b> 50 the flow path of the refrigerant switching means (three-way switching valve) 16 is determined, and the hot gas refrigerant from the electric compressor 15 is removed from the outdoor condenser 17.
- the circuit is switched to the side flow.
- step S51 the opening / closing of the electromagnetic valve is determined, the third opening / closing valve 29 of the third pressure reducing means 30 with the opening / closing valve function is opened, and the electromagnetic valve of the first pressure reducing means 19 with the opening / closing valve function and the first opening / closing valve function. 2
- the second on-off valve 25 of the pressure reducing means 26 is closed.
- the first defrosting circuit 34 is set as shown in FIGS. 5A and 5B.
- step S52 the rotation speed of the electric compressor 15 is switched.
- step S53 the suction mode (inside air circulation mode) is switched by switching the inside / outside air switching damper 4.
- step S54 the blowing mode switching dampers 12 to 14 are switched.
- step S55 the driving voltage of the blower 5 is sequentially determined.
- step S56 the driving voltage of the outdoor fan 24 is sequentially determined, and the motors and actuators 51 to 55 are driven.
- the refrigerant circulates through the first defrosting circuit 34, hot gas is introduced into the outdoor compartment condenser 17, and the defrosting operation of the outdoor compartment condenser 17 is executed. During this defrosting operation, the outside-vehicle fan 24 is stopped.
- the frost determination S2 is executed in step S38.
- This frosting determination S2 determines whether or not the defrosting is completed based on whether or not the detection value T2 of the outdoor compartment refrigerant temperature sensor (T2) 50 exceeds the set value b (T2 ⁇ b). It is. That is, when the detected value T2 is equal to or less than the set value b, it is determined that the frost has not yet melted (YES) and the defrosting operation is continued. When the detected value T2 exceeds the set value b, the frost is melted. Thus, it is determined that the defrosting is completed, and the process proceeds to the next step S39.
- step S39 “defrosting operation control 2” is executed to defrost the outside evaporator 27.
- the flow path of the refrigerant switching means (three-way switching valve) 16 is determined, and the electromagnetic valve is opened and closed (in this case, the second pressure reducing means 26 with an on-off valve function).
- the second on-off valve 25 is opened, the electromagnetic valve of the first pressure reducing means 19 with the on-off valve function and the third on-off valve 29 of the third pressure reducing means 30 with the on-off valve function are closed).
- the rotation speed, the suction mode (inside air circulation mode) by switching the inside / outside air switching damper 4, the blowing mode by switching the blowing mode switching dampers 12 to 14, the driving voltage of the blower 5, the driving voltage of the outside fan 24, etc. are sequentially determined. As a result, the motors and actuators 51 to 55 are driven.
- the refrigerant is circulated through the second defrosting circuit 35, and the hot gas refrigerant is introduced into the vehicle interior evaporator 27, thereby defrosting the vehicle interior evaporator 27.
- Operation is performed.
- the frost formation is determined in step S40.
- This frost formation determination S3 determines whether or not the defrosting is completed based on whether or not the detected value T1 of the outside-vehicle evaporator refrigerant temperature sensor (T1) 48 exceeds the set value c (T1 ⁇ c). It is.
- a conventionally known electric compressor 15, vehicle exterior condenser 17, receiver 18, first decompression means 19 with an on-off valve function, vehicle interior evaporator 7, and accumulator The vehicle interior condenser 8 installed downstream of the vehicle interior evaporator 7 in the HVAC unit 2 is connected to the air conditioning refrigeration cycle 21 via the refrigerant switching means 16, and the vehicle exterior condenser 17
- An outside-vehicle evaporator 27 installed outside the vehicle compartment is connected to the outlet-side liquid refrigerant piping 22B via the second pressure reducing means 26 with an on-off valve function.
- the outlet-side liquid refrigerant piping 22A of the outside-vehicle condenser 17 and the accumulator 21 are connected.
- a bypass circuit 32 having a third pressure reducing means 30 with an on-off valve function is connected between them.
- the outside evaporator 27 is frosted during the heating operation, the hot gas refrigerant from the electric compressor 15 is converted into the outside condenser 17 and the liquid refrigerant pipe 22B by the refrigerant switching means 16.
- the first defrosting circuit 34 that circulates through the bypass circuit 32 having the third pressure reducing means 30 with the on-off valve function and the accumulator 21 and defrosts the snow, freezing and the like of the outdoor condenser 17.
- the vehicle exterior condenser 17 and the vehicle exterior evaporator are connected via the first defrost circuit 34 and the second defrost circuit 35.
- the hot gas refrigerant discharged from the electric compressor 15 can be introduced into the defroster 27 and defrosted, respectively, and can be efficiently defrosted in a short time even at a low outside temperature.
- cooling refrigerant circuit and components of the current vehicle air-conditioning system applied to engine-driven vehicles can be shared almost as they are, by adding a minimum heating circuit and equipment
- the hot gas refrigerant from the electric compressor 15 is caused to flow to the inside condenser 8 and the refrigerant radiated and liquefied is bypassed there. Since it is possible to switch to hot gas heating that is heated by a hot gas cycle 33A that is sucked into the electric compressor 15 via the circuit 32, the third pressure reducing means 30, the check valve 31, and the accumulator 21, the heating operation is continued as it is. be able to. Therefore, the heating operation interruption and power consumption loss caused by switching to the defrosting operation during the heating operation are eliminated, and the occurrence of fogging of the window due to the interruption of the heating operation is avoided to ensure the heating effect and safety. be able to.
- the defrosting operation is performed after the vehicle is stopped, in a state where there is no occupant and while the vehicle battery is being charged or after charging, so that the defrosting operation is prevented from affecting the travel distance of the vehicle.
- the defrosting operation can be performed when the vehicle battery is charged or when the battery capacity after charging is sufficient. Therefore, the vehicle exterior condenser 17 and the vehicle exterior evaporator 27 can be defrosted efficiently and reliably in a state that does not affect the passenger.
- the receiver 18 is provided in the outlet-side liquid refrigerant pipe 22B of the vehicle exterior condenser 17, and the first pressure reducing means 19 with an on-off valve function provided on the inlet side of the vehicle interior evaporator 7 is replaced with a temperature with a solenoid valve. Since it is a type automatic expansion valve, the temperature type automatic expansion valve can be used in combination with the receiver, and the controllability and reliability are ensured by stabilizing the evaporation performance of the vehicle interior evaporator 7 and cooling. The performance can be enhanced, and the configuration around the HVAC unit 2 in which the temperature type automatic expansion valve with a solenoid valve is installed and the control system thereof can be simplified.
- the on-off valve function of the first decompression means 19 with the on-off valve function on the inlet side of the vehicle interior evaporator 7 is opened while the refrigerant is circulated through the heating heat pump cycle 33, so that the vehicle interior evaporator 7 is opened.
- the dehumidifying mode can be selected by closing both the vehicle interior evaporator 27 or the second decompression means 26 with the on-off valve function and allowing the refrigerant to flow only through the vehicle interior evaporator 7, so that the cooling or heating operation can be performed.
- the dehumidifying mode is selected, and the vehicle interior condenser 8 is switched to a dehumidifying operation in which the vehicle interior evaporator 8 functions as a radiator, both the vehicle interior evaporator 27 and the vehicle interior evaporator 7 or only the vehicle interior evaporator 7 as an evaporator. Temperature control can be performed.
- the vehicle exterior evaporator 27 is disposed downstream of the vehicle exterior condenser 17 in the ventilation path of the vehicle exterior fan 24 for the vehicle exterior condenser 17, and the first defrosting circuit 34 and During the defrosting operation using the second defrosting circuit 35, since the outside fan 24 is in a stopped state, the outside fan 24 is shared for the outside condenser 17 and the outside evaporator 27,
- the system configuration can be simplified and the cost can be reduced.
- the vehicle exterior condenser 17 and the vehicle exterior evaporator 27 are defrosted by heating them from the inside with hot gas refrigerant, during the defrosting operation by the first defrosting circuit 34 and the second defrosting circuit 35, the vehicle The outdoor fan 24 can be stopped to defrost, and the power consumption for the defrosting operation can be reduced.
- the first defrosting circuit 34 defrosts the snow adhering to the vehicle exterior condenser 17 side or the icing of the splashed water with the hot gas refrigerant, and then switches to the second defrosting circuit 35. Since the frost formation on the outside-vehicle evaporator 27 is defrosted with the hot gas refrigerant, the outside-condenser 17 and the outside-vehicle evaporator 27 are separately defrosted by intensively charging the hot gas refrigerant individually. can do. Therefore, the vehicle exterior condenser 17 and the vehicle exterior evaporator 27 can be efficiently defrosted in a short time even under a low outside air temperature.
- the present invention is not limited to the invention according to the above-described embodiment, and can be modified as appropriate without departing from the scope of the invention.
- the defrosting operation is not performed while the vehicle is traveling, but the frost is naturally defrosted while the vehicle is traveling.
- the heat pump heating operation using the outside-vehicle evaporator 27 may be restored.
- the first decompression means 19 with the on-off valve function on the inlet side of the vehicle interior evaporator 7 is a temperature-type automatic expansion valve with good controllability that can stably secure the performance of the vehicle interior evaporator 7,
- the receiver 18 is provided at the outlet of the outdoor compartment condenser 17, but the receiver 18 may be omitted when pressure reducing means other than the temperature type automatic expansion valve is used.
- the first pressure reducing means 19 with the on-off valve function is a temperature type automatic expansion valve with a solenoid valve, but a configuration in which a solenoid valve and a temperature type automatic expansion valve are individually connected in series may be used.
- the second on-off valve is provided on the inlet side of the second pressure reducing means (expansion valve) 26 and the third pressure reducing means (expansion valve) 30, respectively.
- (Electromagnetic valve) 25 and third on-off valve (electromagnetic valve) 29 are provided, but these may be replaced by an electronic expansion valve having an on-off valve function, and the present invention includes these forms Needless to say.
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Abstract
Description
しかしながら、除霜運転時、車室外蒸発器に直接ホットガスを導入して除霜できないことから、車室内蒸発器で吸熱して車室内凝縮器で放熱させ、その温風を車室外蒸発器に通風させる方式としており、このため、低外気温時、吸熱量が不足して短時間で効率のよい除霜運転を行うことができないのみならず、外気温が0℃以下の場合には、除霜が困難になることもある等の課題があった。
すなわち、本発明の一態様にかかるヒートポンプ式車両用空調システムは、電動圧縮機、車室外凝縮器、開閉弁機能付き第1減圧手段、HVACユニット内に設けられた車室内蒸発器、アキュームレータがこの順に接続された冷房用の冷凍サイクルと、前記HVACユニット内の前記車室内蒸発器の下流側に配設され、冷媒入口が前記電動圧縮機の吐出回路に冷媒切替え手段を介して接続されるとともに、冷媒出口が前記車室外凝縮器出口側の液冷媒配管に接続された車室内凝縮器と、冷媒入口が前記車室外凝縮器の出口側液冷媒配管に開閉弁機能付き第2減圧手段を介して接続され、冷媒出口が前記アキュームレータに接続された車室外蒸発器と、前記車室外凝縮器の出口側液冷媒配管と前記アキュームレータとの間に接続された開閉弁機能付き第3減圧手段を有するバイパス回路と、を備え、前記電動圧縮機、前記冷媒切替え手段、前記車室内凝縮器、前記液冷媒配管、前記開閉弁機能付き第2減圧手段、前記車室外蒸発器、前記アキュームレータにより暖房用のヒートポンプサイクルが構成可能されているとともに、暖房運転時、前記車室外蒸発器に着霜したとき、前記電動圧縮機からのホットガス冷媒を前記冷媒切替え手段により前記車室外凝縮器、前記液冷媒配管、前記開閉弁機能付き第3減圧手段を有するバイパス回路、前記アキュームレータを経て循環させ、前記車室外凝縮器を除霜する第1除霜回路と、前記電動圧縮機からのホットガス冷媒を前記冷媒切替え手段によって前記車室外凝縮器、前記液冷媒配管、前記開閉弁機能付き第2減圧手段、前記車室外蒸発器、前記アキュームレータを経て循環させ、前記車室外蒸発器を除霜する第2除霜回路と、が構成可能とされている。
図1には、本発明の一実施形態に係るヒートポンプ式車両用空調システムの冷媒回路図が示されている。
本実施形態に係るヒートポンプ式車両用空調システム1は、HVACユニット(Heating Ventilation and Air Conditioning Unit)2と、冷暖房が可能なヒートポンプサイクル3とを備えている。
[冷房運転]
冷房運転時、電動圧縮機15で圧縮された冷媒は、図2に示されるように、吐出配管22Aから冷媒切替え手段16を介して車室外凝縮器17に循環され、車室外ファン24により通風される外気と熱交換されて凝縮される。この液冷媒は、レシーバ18内に貯留された後、液冷媒配管22B、開閉弁機能付き第1減圧手段19を経て減圧され、HVACユニット2内の車室内蒸発器7に供給される。
暖房運転時、車室外蒸発器27に着霜する迄の間は、図3に示されるように、電動圧縮機15で圧縮された冷媒は、吐出配管22Aから冷媒切替え手段16を介して車室内凝縮器8に導入され、ここで、ブロア5から送風されてくる内気または外気と熱交換されて放熱される。これによって加熱された空気は、吹出しモードに応じて、デフ吹出し口9、フェイス吹出し口10およびフット吹出し口11のいずれかから車内に吹出され、車室内の暖房に供されることになる。通常の暖房運転は、窓の曇りを防止するため、外気導入モードで行われる。
この暖房運転時、開閉弁機能付き第1減圧手段19の電磁弁および開閉弁機能付き第3減圧手段30の第2開閉弁(電磁弁)29は、いずれも閉とされている。
上記の暖房用ヒートポンプサイクル33を維持したまま、図7に示されるように、開閉弁機能付き第1減圧手段(電磁弁付き温度式自動膨張弁)19の電磁弁を開として液冷媒の一部を車室内蒸発器7に導入し、ブロア5から送風されてくる空気を車室内蒸発器7で冷却除湿した後、下流側の車室内凝縮器8で加熱して車室内に吹出すことにより、除湿運転を行うことができる。この場合、車室内蒸発器7および車室外蒸発器27の双方で蒸発した冷媒は、アキュームレータ21で合流された後、電動圧縮機15に吸入され、再圧縮されることになる。この除湿運転は、開閉弁機能付き第2減圧手段の第2開閉弁25を閉とし、車室内蒸発器7のみに冷媒を流すことによっても行わせることができる。
上記のように、車室外蒸発器27を機能させ、暖房運転しているときに、車室外蒸発器27に対して着霜が検知された場合でも、直ちに除霜運転は行わず、車室内凝縮器8を利用したホットガスサイクルに切替えることにより、そのまま暖房運転を継続することができる。このため、車両が走行(使用)されている間は、強制的な除霜は行わず、外気で自然にデフロストされるのを待つことになる。しかし、外気温の低い状態が続くと、除霜されずに車室外蒸発器27に霜が付着したままとなったり、車室外凝縮器17に走行中の着雪や跳ね上がった水分の氷結等が付着したままとなったりすることが想定される。
除霜運転1は、車室外凝縮器17の除霜を行うものであり、図5Aおよび図5Bに示されるように、第1除霜回路34により行われる。この場合、電動圧縮機15からのホットガス冷媒は、冷媒切替え手段16により車室外凝縮器17に導入され、ここで放熱して車室外凝縮器17に付着している雪や氷結等を溶かし、車室外凝縮器17を除霜(デフロスト)する。車室外凝縮器17の除霜作用に供されて凝縮液化された冷媒は、レシーバ18、液冷媒配管22B、バイパス回路32、開閉弁機能付き第3減圧手段30および逆止弁31を経てアキュームレータ21に至り、電動圧縮機15へと吸入される第1除霜回路34を循環することになる。
これによって、ホットガス冷媒を車室外凝縮器17に直接導入して除霜することが可能となる。図5Bには、この際の第1除霜回路34のモリエル線図が冷凍サイクルのモリエル線図と対比して図示されている。
車室外凝縮器17の除霜が終了後、図6Aおよび図6Bに示されるように、開閉弁機能付き第2減圧手段26の第2開閉弁25を開、開閉弁機能付き第3減圧手段30の第3開閉弁29を閉として第2除霜回路35を形成し、車室外蒸発器27の除霜運転2が行われる。除霜運転2では、電動圧縮機15からのホットガス冷媒は、冷媒切替え手段16により車室外凝縮器17、レシーバ18、液冷媒配管22B、開閉弁機能付き第2減圧手段26を経て車室外蒸発器27に導入されることになる。
図9は、空調システム1のメイン制御フロー図であり、制御がスタートすると、まずステップS1において、コントロールパネル42の設定を読み込み、更にステップS2において、各種センサー群43ないし50からの検出値を読み込む。これらの設定値および検出値に基づいて、ステップS3では、目標吹出し温度Ttarを算出し、ステップS4に移行する。ここでは、除湿運転ありか否かが判定され、YESであれば、ステップS5に移行して「冷房/除湿運転制御」に入り、NOであれば、ステップS6に移行して「暖房運転制御」に入り、その後、ステップS7において、各種センサーの検出値を出力し、スタート点に戻る。
本実施形態のヒートポンプ式車両用空調システム1では、従来から知られている電動圧縮機15、車室外凝縮器17、レシーバ18、開閉弁機能付き第1減圧手段19、車室内蒸発器7およびアキュームレータ21からなる冷房用冷凍サイクルに対して、冷媒切替え手段16を介してHVACユニット2内の車室内蒸発器7の下流に設置される車室内凝縮器8を接続するとともに、車室外凝縮器17の出口側液冷媒配管22Bに開閉弁機能付き第2減圧手段26を介して車室外に設置される車室外蒸発器27を接続し、更に車室外凝縮器17の出口側液冷媒配管22Aとアキュームレータ21間に開閉弁機能付き第3減圧手段30を有するバイパス回路32を接続した構成とされている。
2 HVACユニット
7 車室内蒸発器
8 車室内凝縮器
15 電動圧縮機
16 冷媒切替え手段(三方切替え弁)
17 車室外凝縮器
18 レシーバ
19 開閉弁機能付き第1減圧手段(電磁弁付き温度式自動膨張弁)
21 アキュームレータ
22A 吐出配管(吐出回路)
22B 液冷媒配管
23 冷房用冷凍サイクル(冷媒回路)
24 車室外ファン
26 開閉弁機能付き第2減圧手段(開閉弁25および膨張弁26)
30 開閉弁機能付き第3減圧手段(開閉弁29および膨張弁30)
32 バイパス回路
33 暖房用ヒートポンプサイクル(冷媒回路)
33A ホットガスサイクル
34 第1除霜回路
35 第2除霜回路
Claims (7)
- 電動圧縮機、車室外凝縮器、開閉弁機能付き第1減圧手段、HVACユニット内に設けられた車室内蒸発器、アキュームレータがこの順に接続された冷房用の冷凍サイクルと、
前記HVACユニット内の前記車室内蒸発器の下流側に配設され、冷媒入口が前記電動圧縮機の吐出回路に切替え手段を介して接続されるとともに、冷媒出口が前記車室外凝縮器出口側の液冷媒配管に接続された車室内凝縮器と、
冷媒入口が前記車室外凝縮器の出口側液冷媒配管に開閉弁機能付き第2減圧手段を介して接続され、冷媒出口が前記アキュームレータに接続された車室外蒸発器と、
前記車室外凝縮器の出口側液冷媒配管と前記アキュームレータとの間に接続された開閉弁機能付き第3減圧手段を有するバイパス回路と、を備え、
前記電動圧縮機、前記切替え手段、前記車室内凝縮器、前記液冷媒配管、前記開閉弁機能付き第2減圧手段、前記車室外蒸発器、前記アキュームレータにより暖房用のヒートポンプサイクルが構成可能されているとともに、
暖房運転時、前記車室外蒸発器に着霜したとき、前記電動圧縮機からのホットガス冷媒を前記切替え手段により前記車室外凝縮器、前記液冷媒配管、前記開閉弁機能付き第3減圧手段を有するバイパス回路、前記アキュームレータを経て循環させ、前記車室外凝縮器を除霜する第1除霜回路と、前記電動圧縮機からのホットガス冷媒を前記切替え手段によって前記車室外凝縮器、前記液冷媒配管、前記開閉弁機能付き第2減圧手段、前記車室外蒸発器、前記アキュームレータを経て循環させ、前記車室外蒸発器を除霜する第2除霜回路と、が構成可能とされているヒートポンプ式車両用空調システム。 - 前記暖房用ヒートポンプサイクルによる暖房運転時、前記車室外蒸発器に対し着霜が検知されたとき、前記車室外凝縮器で放熱して凝縮された冷媒を前記開閉弁機能付き第3減圧手段を有する前記バイパス回路を経て前記アキュームレータに導入し、前記電動圧縮機に吸込ませるホットガスサイクルに切替え、暖房運転が継続可能とされている請求項1に記載のヒートポンプ式車両用空調システム。
- 前記車室外凝縮器の出口側液冷媒配管にレシーバが設けられるとともに、前記車室内蒸発器入口側の前記開閉弁機能付き第1減圧手段が電磁弁付き温度式自動膨張弁とされている請求項1または2に記載のヒートポンプ式車両用空調システム。
- 前記暖房用ヒートポンプサイクルに冷媒を循環させた状態で、前記車室内蒸発器入口側の前記開閉弁機能付き第1減圧手段の開閉弁機能を開とし、前記車室内蒸発器および前記車室外蒸発器の双方もしくは前記開閉弁機能付き第2減圧手段を閉として前記車室内蒸発器に冷媒を流すことにより、除湿モードが選択可能とされている請求項1ないし3のいずれかに記載のヒートポンプ式車両用空調システム。
- 前記車室外蒸発器が、前記車室外凝縮器用の車室外ファンの通風路中において、前記車室外凝縮器の下流側に配設されているとともに、前記第1除霜回路および前記第2除霜回路を用いた除霜運転時、前記車室外ファンが停止状態とされる構成とされている請求項1ないし4のいずれかに記載のヒートポンプ式車両用空調システム。
- 請求項1ないし5のいずれかに記載のヒートポンプ式車両用空調システムの除霜方法において、
前記車室外蒸発器に着霜した場合、前記第1除霜回路を介して前記車室外凝縮器側に付着している雪や跳ね上がった水分の氷結等をホットガス冷媒で除霜した後、前記第2除霜回路に切替え、前記車室外蒸発器の着霜をホットガス冷媒で除霜するヒートポンプ式車両用空調システムの除霜方法。 - 前記除霜運転は、車両を停車後で、車両バッテリーの充電中もしくは充電後に、前記車室外ファンを停止した状態で行う請求項6に記載のヒートポンプ式車両用空調システムの除霜方法。
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