WO2014191982A1 - Rotary cutting tool having a chip-splitting arrangement with two diverging grooves - Google Patents

Rotary cutting tool having a chip-splitting arrangement with two diverging grooves Download PDF

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Publication number
WO2014191982A1
WO2014191982A1 PCT/IL2014/050397 IL2014050397W WO2014191982A1 WO 2014191982 A1 WO2014191982 A1 WO 2014191982A1 IL 2014050397 W IL2014050397 W IL 2014050397W WO 2014191982 A1 WO2014191982 A1 WO 2014191982A1
Authority
WO
WIPO (PCT)
Prior art keywords
groove
chip
cutting edge
cutting tool
side wall
Prior art date
Application number
PCT/IL2014/050397
Other languages
English (en)
French (fr)
Inventor
Eliyahu BUDDA
Original Assignee
Iscar Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Iscar Ltd. filed Critical Iscar Ltd.
Priority to ES14728355.0T priority Critical patent/ES2627492T3/es
Priority to JP2016516302A priority patent/JP6306161B2/ja
Priority to CN201480030695.6A priority patent/CN105228780B/zh
Priority to KR1020157033246A priority patent/KR102142340B1/ko
Priority to EP14728355.0A priority patent/EP3003621B1/en
Publication of WO2014191982A1 publication Critical patent/WO2014191982A1/en
Priority to IL242446A priority patent/IL242446B/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C5/00—Milling-cutters
    • B23C5/02—Milling-cutters characterised by the shape of the cutter
    • B23C5/10—Shank-type cutters, i.e. with an integral shaft
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C2210/00—Details of milling cutters
    • B23C2210/08—Side or top views of the cutting edge
    • B23C2210/086—Discontinuous or interrupted cutting edges
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C2210/00—Details of milling cutters
    • B23C2210/48—Chip breakers
    • B23C2210/486—Chip breaking grooves or depressions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C2250/00—Compensating adverse effects during milling
    • B23C2250/16—Damping vibrations
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T407/00—Cutters, for shaping
    • Y10T407/19—Rotary cutting tool
    • Y10T407/1946—Face or end mill
    • Y10T407/1948—Face or end mill with cutting edge entirely across end of tool [e.g., router bit, end mill, etc.]

Definitions

  • the subject matter of the present application relates to rotary cutting tools, and in particular, to rotary cutting tools having a chip-forming arrangement.
  • Examples of a rotary cutting tool with a series of chip-forming arrangements that have one notch, or the like, are disclosed in, for example, US Patent No. 2,855,657, US Patent No. 3,117,366 and US Patent No. 3,548,476.
  • An example of a rotary cutting tool with a series of chip-forming arrangements that have three notches is disclosed in, for example, US Patent No. 4,285,618.
  • An example of a rotary cutting tool with a series of chip-forming arrangements that have a varying number of notches is disclosed in, for example US Patent Application Publication No. 2007/098506.
  • a rotary cutting tool having a longitudinal axis, around which the rotary cutting tool is rotatable in a direction of rotation, the rotary cutting tool comprising:
  • the cutting portion comprising:
  • peripheral surface having a plurality of flutes recessed therein, the plurality of flutes extending helically along the longitudinal axis, and forming a plurality of cutting teeth, each cutting tooth formed between two adjacent flutes and comprising: a cutting edge at a rotationally leading edge thereof; and
  • a chip-splitting arrangement comprising:
  • exactly two grooves including a first and a second groove, the first groove being axially forward of the second groove, wherein the two grooves interrupt the cutting edge and diverge, relative to each other, therefrom in the peripheral surface on opposite sides of an associated plane that is oriented perpendicularly to the longitudinal axis.
  • the two grooves can be spaced apart at the cutting edge by a groove separation distance
  • the two grooves can form two interrupted portions of the cutting edge, with a non- interrupted portion of the cutting edge extending therebetween, the non-interrupted portion forming a minor cutting edge.
  • the cutting edge forms a chip-splitting arrangement profile.
  • the chip- splitting arrangement profile can be substantially mirror symmetrical about a plane of mirror symmetry, the plane of mirror symmetry being perpendicular to a tangent line to an imaginary cutting edge helix that is associated with the cutting edge at the chip-splitting arrangement.
  • the first groove can comprise a first axially forward side wall and a first axially rearward side wall.
  • the first axially forward side wall can have a slightly convex portion and the first axially rearward side wall can have a concave portion, at the cutting edge.
  • the first axially forward side wall at the cutting edge can have a first axially forward side wall width.
  • the first axially rearward side wall at the cutting edge can have a first axially rearward side wall width.
  • the first axially forward side wall width can be greater than the first axially rearward side wall width.
  • the second groove can comprise a second axially forward side wall and a second axially rearward side wall.
  • the second axially forward side wall can have a concave portion and the second axially rearward side wall can have a slightly convex portion, at the cutting edge.
  • the second axially forward side wall at the cutting edge can have a second axially forward side wall width.
  • the second axially rearward side wall at the cutting edge can have a second axially rearward side wall width.
  • the second axially forward side wall width can be less than the second axially rearward side wall width.
  • the chip-splitting arrangement at the cutting edge can have a chip- splitting arrangement width.
  • the groove separation distance DQ can be in the range W/12 ⁇ DQ ⁇ W/8.
  • the groove separation distance can be greater than 0.1 mm and less than 1.0 mm.
  • All the first grooves on all the cutting teeth can be helically aligned, about the longitudinal axis with a first groove helix.
  • the first groove helix can have a first groove helix angle.
  • the first groove helix angle can be in the range of 49° ⁇ a ⁇ 51°.
  • the first groove helix angle can be equal to 49.83°.
  • the first groove can have a varying first groove width decreasing in a direction away from the cutting edge.
  • the first groove can have a varying first groove depth decreasing in a direction away from the cutting edge.
  • All the second grooves on all the cutting teeth can be helically aligned, about the longitudinal axis with a second groove helix.
  • the second groove helix is a right handed helix.
  • the second groove helix is a left handed helix.
  • the second groove helix can have a second groove helix angle.
  • the second groove helix angle can be in the range of 69° ⁇ P ⁇ 71°.
  • the second groove helix angle can be equal to 70°.
  • the second groove can have a varying second groove width decreasing in a direction away from the cutting edge.
  • the second groove can have a varying second groove depth decreasing in a direction away from the cutting edge.
  • the first groove helix angle and the second groove helix angle each can be fixed or vary within the above-stated ranges.
  • the cutting portion can have a generally cylindrical shape.
  • Each cutting tooth can comprise exactly two chip-splitting arrangements.
  • At least one of the two grooves of the chip-splitting arrangement can open out to a rotationally trailing flute.
  • the two grooves of the chip-splitting arrangement can open out to a rotationally trailing flute.
  • a portion of the peripheral surface bounded by the two grooves of the chip-splitting arrangement and the two adjacent flutes can be trapezoidal in shape.
  • At least one cutting tooth can comprise at least two chip-splitting arrangements.
  • each chip-splitting arrangement at the cutting edge can have a chip-splitting arrangement width.
  • Each pair of adjacent chip-splitting arrangements on the same cutting tooth can be spaced apart at the cutting edge by a separating distance. The separating distance can be greater than the chip-splitting arrangement width.
  • the rotary cutting tool can comprise a unitary integral one-piece construction.
  • the rotary cutting tool can exhibit two-fold rotational symmetry around the longitudinal axis.
  • Fig. 1 is a perspective view of a rotary cutting tool
  • Fig. 2 is a front view of the rotary cutting tool shown in Fig. 1 ;
  • Fig. 3 is a side view of a cutting portion of the rotary cutting tool shown in Fig. 1 ;
  • Fig. 4 is a detail in Fig. 3 ; and Fig. 5 is a view of the chip-splitting arrangement taken perpendicular to the rake surface adjacent the cutting edge.
  • a rotary cutting tool 20 of the type used for milling operations, in particular finishing operations, in accordance with embodiments of the subject matter of the present application.
  • the rotary cutting tool 20 can be typically made from cemented carbide.
  • the rotary cutting tool 20 can have a unitary integral one-piece construction.
  • the rotary cutting tool 20 has a longitudinal axis A, around which the rotary cutting tool 20 is rotatable in a direction of rotation R.
  • a forward portion of the rotary cutting tool 20 forms a cutting portion 22.
  • a rearward portion of the rotary cutting tool 20 forms a shank portion 24.
  • the cutting portion 22 can have a generally cylindrical shape.
  • the rotary cutting tool 20 can exhibit twofold rotational symmetry around the longitudinal axis A.
  • the cutting portion 22 includes a peripheral surface 34 having a plurality of flutes 26 recessed therein.
  • the plurality of flutes 26 extend helically along the longitudinal axis A.
  • the cutting portion 22 includes a plurality of cutting teeth 28 formed by the plurality flutes 26. Each cutting tooth 28 is formed between two adjacent flutes 26.
  • Each cutting tooth 28 includes a cutting edge 30 at a rotationally leading edge thereof.
  • the peripheral surface 34 extends from the cutting edge 30 to an adjacent flute 26.
  • Each cutting tooth 28 includes a rake surface 32 located in a rotationally leading flute 26.
  • the rake surface 32 has a concave curvature as viewed in a cross-section perpendicular to the longitudinal axis A.
  • Each cutting edge 30 is formed at the intersection of the rake surface 32 and an adjacent peripheral surface 34.
  • rotationally leading and rotationally trailing throughout the description and claims refer to a position relative to the direction of rotation R.
  • Each cutting tooth 28 includes at least one chip- splitting arrangement 38.
  • the chip- splitting arrangement 38 includes exactly two grooves 40, a first groove 42 and a second groove 44.
  • the first groove 42 is axially forward of the second groove 44.
  • Each groove 40 is formed in the peripheral surface 34, interrupts the cutting edge 30 and opens out to the rake surface 32.
  • the two grooves 40 diverge, with respect to each other, from the cutting edge 30.
  • Each groove 40 extends transversely with respect to the direction of rotation R in the peripheral surface 34.
  • the two grooves 40 extend away from the cutting edge 30 on opposite sides of a plane P that is associated with the chip-splitting arrangement 38 and that is oriented perpendicularly to the longitudinal axis A.
  • the two grooves 40 can form two interrupted portions 58 of the cutting edge 30, where a non-interrupted portion 60 of the cutting edge 30 can extend between the two interrupted portions 58.
  • the two grooves 40 are spaced apart at the cutting edge 30.
  • the non-interrupted portion 60 of the cutting edge 30 extending between the two interrupted portions 58 of the same chip-splitting arrangement 38 is part of the cutting edge 30, and will be referred to as a minor cutting edge 54.
  • each cutting edge 30 is associated with an imaginary cutting edge helix H CE.
  • Each chip-splitting arrangement 38 is associated with a tangent line T to the imaginary cutting edge helix H CE -
  • the tangent line T is tangent to the imaginary cutting edge helix H CE at a tangent point TP located at a midway point between the two grooves 40. It will be understood that in the embodiment of the present application where the two grooves 40 of the chip-splitting arrangement 38 are not spaced apart, the tangent point TP is located at a point on an imaginary boundary separating the two grooves 40.
  • the cutting edge 30 forms a chip-splitting arrangement profile PR.
  • the chip- splitting arrangement profile PR can be substantially mirror symmetrical about a plane of mirror symmetry M, where the plane of mirror symmetry M is perpendicular to the tangent line T and passes through the tangent point TP.
  • the two grooves 40 can be spaced apart at the cutting edge 30 by a groove separation distance D G -
  • the chip-splitting arrangement 38 at the cutting edge 30 can have a chip-splitting arrangement width W.
  • the groove separation distance D G can be in the range W/12 ⁇ D G ⁇ W/8.
  • the groove separation distance D G should be greater than 0.1 mm and less than 1.0 mm. The minimum value of the groove separation distance D G ensures that the minor cutting edge 54 is not pointed or sharp so that it will not break during cutting operations.
  • the groove separation distance D G is measured in a direction parallel to the associated tangent line T.
  • the chip-splitting arrangement width W is also measured in a direction parallel to the associated tangent line T.
  • each cutting tooth 28 includes at least one chip-splitting arrangement 38.
  • each cutting tooth 28 can include exactly two chip-splitting arrangements 38.
  • each cutting tooth 28 can include at least two chip-splitting arrangements 38.
  • each pair of adjacent chip-splitting arrangements 38 on the same cutting tooth 28 can be spaced apart at the cutting edge 30 by a separating distance D, where the separating distance D is measured as the minimum linear distance between adjacent chip-splitting arrangements 38 along the cutting edge 30 on the same cutting tooth 28.
  • the separating distance D can be greater than the chip-splitting arrangement width W.
  • the chip-splitting arrangements 38 in adjacent cutting teeth 28 can be axially offset with respect to each other.
  • the first groove 42 can include a first axially forward side wall 46 and a first axially rearward side wall 48.
  • the first axially forward side wall 46 can have a slightly convex portion at the cutting edge 30.
  • the first axially rearward side wall 48 can have a concave portion at the cutting edge 30.
  • the first axially forward side wall 46 at the cutting edge 30 can have a first axially forward side wall width Wl.
  • the first axially rearward side wall 48 at the cutting edge 30 can have a first axially rearward side wall width W2.
  • the first axially forward side wall width Wl can be greater than the first axially rearward side wall width W2.
  • the first axially forward side wall width Wl and the first axially rearward side wall width W2 are measured in a direction parallel to the associated tangent line T.
  • All the first grooves 42 on all the cutting teeth 28 can be helically aligned about the longitudinal axis A with a first groove helix HI having a first groove helix angle a.
  • the first groove helix HI is a left handed helix.
  • the first groove helix HI is a right handed helix.
  • the first groove helix angle a can be in the range of 49° ⁇ a ⁇ 51°. In a particular application, optimal performance was obtained with the first groove helix angle a equal to 49.83°.
  • the first groove 42 can have a varying first groove width WG1 that can decrease from a maximum value in a direction away from the cutting edge 30.
  • the first groove 42 can have a varying first groove depth that can decrease from a maximum first groove depth Dl in a direction away from the cutting edge 30.
  • first axially forward side wall 46 can have a slightly convex portion and the first axially rearward side wall 48 can have a concave portion, in the same manner that they are shaped at the cutting edge 30, in a view taken perpendicular to the rake surface 32 adjacent the cutting edge 30.
  • the term "groove width" throughout the description and claims is measured in a direction perpendicular to that in which the groove extends.
  • the second groove 44 can include a second axially forward side wall 50 and a second axially rearward side wall 52.
  • the second axially forward side wall 50 can have a concave portion at the cutting edge 30.
  • the second axially rearward side wall 52 can have a slightly convex portion at the cutting edge 30.
  • the second axially forward side wall 50 at the cutting edge 30 can have a second axially forward side wall width W3.
  • the second axially rearward side wall 52 at the cutting edge 30 can have a second axially rearward side wall width W4.
  • the second axially forward side wall width W3 can be less than the second axially rearward side wall width W4.
  • the second axially forward side wall width W3 and the second axially rearward side wall width W4 are measured in a direction parallel to the associated tangent line T.
  • All the second grooves 44 on all the cutting teeth 28 can be helically aligned, about the longitudinal axis A with a second groove helix H2 having a second groove helix angle ⁇ .
  • the second groove helix H2 is a right handed helix.
  • the second groove helix H2 is a left handed helix.
  • the second groove helix angle ⁇ can be in the range of 69° ⁇ ⁇ ⁇ 71°. In a particular application, optimal performance was obtained with the second groove helix angle ⁇ equal to 70°.
  • the second groove 44 can have a varying second groove width WG2 that can decrease from a maximum value in a direction away from the cutting edge 30.
  • the second groove 44 can have a varying second groove depth that can decrease from a maximum second groove depth D2 in a direction away from the cutting edge 30.
  • the second axially forward side wall 50 can have a concave portion and the second axially rearward side wall 52 can have a slightly convex portion, in the same manner that they are shaped at the cutting edge 30, in a view taken perpendicular to the rake surface 32 adjacent the cutting edge 30.
  • the chip-splitting arrangement 38 can have a chip-splitting arrangement depth D3, defined by the greater of the maximum first groove depth Dl and the maximum second groove depth, D2 at the cutting edge 30. It will be understood, as seen in Fig. 5, in a non-limiting example, the maximum first and second groove depths Dl, D2 can be equal.
  • At least one of the two grooves 40 of the chip-splitting arrangement 38 can open out to a rotationally trailing flute 26.
  • both grooves 40 of the chip-splitting arrangement 38 can open out to a rotationally trailing flute 26.
  • a portion 76 of the peripheral surface 34 bounded by the two grooves 40 of the chip-splitting arrangement 38 and the adjacent flutes 26 can be trapezoidal in shape.
  • the design of the two grooves 40 provides effective chip-splitting properties.
  • the rotary cutting tool 20 approaches the work-piece at a predetermined direction and speed, thus defining a depth of cut. By virtue of the fact that the depth of cut is less than the depth of the two grooves 40, a chip is split from the workpiece.
  • the orientation of the two grooves 40 of the chip-splitting arrangement 38 provides the rotary cutting tool 20 with improved anti-vibration properties when the rotary cutting tool 20 engages a workpiece.
  • the chip-splitting arrangement 38 encounters the workpiece, the workpiece applies a force to the first axially rearward side wall 48 in an axially rearward direction.
  • the workpiece also applies a force to the second axially forward side wall 50 in an axially forward direction.
  • the two forces have axial components directed towards each other of similar magnitude that act to reduce axial movement of the cutting portion thus having the effect of reducing the vibration of the rotary cutting tool 20.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)
PCT/IL2014/050397 2013-05-28 2014-05-01 Rotary cutting tool having a chip-splitting arrangement with two diverging grooves WO2014191982A1 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
ES14728355.0T ES2627492T3 (es) 2013-05-28 2014-05-01 Herramienta de corte rotativa que tiene una disposición de fraccionamiento de viruta con dos surcos divergentes
JP2016516302A JP6306161B2 (ja) 2013-05-28 2014-05-01 間隔が広がる２つの溝を備える切り屑分離構成を有する回転切削工具
CN201480030695.6A CN105228780B (zh) 2013-05-28 2014-05-01 具有带两个分岔沟槽的分屑装置的旋转切削工具
KR1020157033246A KR102142340B1 (ko) 2013-05-28 2014-05-01 2개의 분기되는 홈을 구비하는 칩-분할 배열체를 가지는 회전 절삭 공구
EP14728355.0A EP3003621B1 (en) 2013-05-28 2014-05-01 Rotary cutting tool having a chip-splitting arrangement with two diverging grooves
IL242446A IL242446B (en) 2013-05-28 2015-11-04 Rotary cutting tool having a chip-splitting arrangement with two diverging grooves

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US13/903,680 2013-05-28
US13/903,680 US9216462B2 (en) 2013-05-28 2013-05-28 Rotary cutting tool having a chip-splitting arrangement with two diverging grooves

Publications (1)

Publication Number Publication Date
WO2014191982A1 true WO2014191982A1 (en) 2014-12-04

Family

ID=50884979

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/IL2014/050397 WO2014191982A1 (en) 2013-05-28 2014-05-01 Rotary cutting tool having a chip-splitting arrangement with two diverging grooves

Country Status (10)

Country Link
US (1) US9216462B2 (zh)
EP (1) EP3003621B1 (zh)
JP (1) JP6306161B2 (zh)
KR (1) KR102142340B1 (zh)
CN (1) CN105228780B (zh)
ES (1) ES2627492T3 (zh)
IL (1) IL242446B (zh)
PL (1) PL3003621T3 (zh)
PT (1) PT3003621T (zh)
WO (1) WO2014191982A1 (zh)

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JP6253533B2 (ja) * 2014-07-01 2017-12-27 株式会社神戸製鋼所 切削工具の製造方法
EP3233340B1 (en) * 2014-12-15 2023-07-26 Iscar Ltd. Rotary cutting tool having a predetermined number of left and right handed helical flutes and end face cutting teeth
DE102015116443A1 (de) * 2015-09-29 2017-03-30 Franken GmbH + Co KG Fabrik für Präzisionswerkzeuge Schlichtfräswerkzeug, insbesondere Schaftfräser
US10040136B2 (en) * 2015-10-12 2018-08-07 Iscar, Ltd. End mill having teeth and associated flutes with correlated physical parameters
US10131003B2 (en) 2015-11-23 2018-11-20 Iscar, Ltd. Cemented carbide corner radius end mill with continuously curved rake ridge and helical flute design
US10272504B2 (en) * 2016-02-02 2019-04-30 Sandvik Intellectual Property Tool with right-hand and left-hand cutting features extending along the full length of the cutting zone
JP6879668B2 (ja) * 2016-03-15 2021-06-02 国立大学法人 名古屋工業大学 切削方法
EP3342518B1 (en) * 2016-12-28 2019-12-11 Sandvik Intellectual Property AB Milling tool with coolant flow grooves
EP3348340B1 (en) * 2017-01-16 2020-01-01 Seco Tools Ab Rotary cutting tool
US10486246B2 (en) 2018-02-26 2019-11-26 Iscar, Ltd. End mill having a peripheral cutting edge with a variable angle configuration
CN108723453B (zh) * 2018-04-13 2020-01-10 西安工业大学 一种波形刃立铣刀
WO2019244106A1 (en) * 2018-06-22 2019-12-26 Maestro Logistics, Llc A drill bit and method for making a drill bit
US10710175B2 (en) * 2018-11-15 2020-07-14 Kennametal Inc. Orbital drill with left-handed and right-handed flutes
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JP2016523723A (ja) 2016-08-12
US20140356083A1 (en) 2014-12-04
US9216462B2 (en) 2015-12-22
KR102142340B1 (ko) 2020-08-10
EP3003621B1 (en) 2017-03-29
KR20160010464A (ko) 2016-01-27
JP6306161B2 (ja) 2018-04-04
EP3003621A1 (en) 2016-04-13
PT3003621T (pt) 2017-04-27
IL242446B (en) 2019-07-31
PL3003621T3 (pl) 2017-08-31
CN105228780B (zh) 2017-09-15
CN105228780A (zh) 2016-01-06
ES2627492T3 (es) 2017-07-28

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