WO2014178497A1 - 광경화 조성물 및 이를 포함하는 봉지화된 장치 - Google Patents
광경화 조성물 및 이를 포함하는 봉지화된 장치 Download PDFInfo
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- WO2014178497A1 WO2014178497A1 PCT/KR2013/009782 KR2013009782W WO2014178497A1 WO 2014178497 A1 WO2014178497 A1 WO 2014178497A1 KR 2013009782 W KR2013009782 W KR 2013009782W WO 2014178497 A1 WO2014178497 A1 WO 2014178497A1
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- 0 C*C(C(*)C(CCCCCCCCCCCCCCCC1)C(*)I*C(C*)N)IC(*)C(*)C1C(*)I*C Chemical compound C*C(C(*)C(CCCCCCCCCCCCCCCC1)C(*)I*C(C*)N)IC(*)C(*)C1C(*)I*C 0.000 description 5
- YXFVVABEGXRONW-UHFFFAOYSA-N Cc1ccccc1 Chemical compound Cc1ccccc1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 2
- YILCDNQGIZBGGD-UHFFFAOYSA-N CC(C1OC1OCc1c(cccc2)c2cc2ccccc12)=C Chemical compound CC(C1OC1OCc1c(cccc2)c2cc2ccccc12)=C YILCDNQGIZBGGD-UHFFFAOYSA-N 0.000 description 1
- RBABXJPJIHMBBP-VCFJNTAESA-N N#Cc1ccccc1/C=C/c1ccc(/C=C\c(cccc2)c2C#N)cc1 Chemical compound N#Cc1ccccc1/C=C/c1ccc(/C=C\c(cccc2)c2C#N)cc1 RBABXJPJIHMBBP-VCFJNTAESA-N 0.000 description 1
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Definitions
- the present invention relates to a photocurable composition and an encapsulated device comprising the same.
- An organic light emitting diode is a structure in which a functional organic layer is inserted between an anode and a cathode, and forms high energy excitons by recombination of holes injected into the anode and electrons injected into the cathode. Done. The excitons formed move to the ground state and generate light of a specific wavelength.
- the organic material and / or the electrode material may be oxidized by moisture or oxygen introduced from the outside or by outgas generated from the outside or the inside, thereby degrading performance and lifespan.
- the organic light emitting device may be encapsulated with an organic protective layer formed of a composition for sealing.
- the encapsulation process may include a process of forming an organic protective layer by a method such as depositing a composition for encapsulation under vacuum.
- a method such as depositing a composition for encapsulation under vacuum.
- the organic light emitting device can be made into a defective product by flowing down to an unwanted position other than the organic light emitting device during the deposition process. It can be visually confirmed whether such a defect, but there is a problem that the reliability is low, cumbersome.
- Another object of the present invention is to provide a photocurable composition having a high photocurability, which can realize a layer in which shift due to curing shrinkage stress does not occur after curing.
- Still another object of the present invention is to provide a photocurable composition capable of realizing a layer having high adhesion to the inorganic barrier layer after curing and a low outgas generation amount.
- Another object of the present invention is to provide an encapsulated device comprising the photocurable composition.
- the photocurable composition of the present invention includes (A) a photocurable monomer, (B) a light emitting material, and (C) an initiator, and the light emitting material may have a maximum light emission wavelength of about 400 to 500 nm upon irradiation with a wavelength of 300 to 480 nm. have.
- the encapsulated device of the present invention includes a device member and a barrier stack formed on the device member and including an inorganic barrier layer and an organic barrier layer, wherein the organic barrier layer may be formed of the photocurable composition. .
- the present invention realizes a layer which can significantly reduce the outgassing after curing and have a high adhesive strength to the inorganic barrier layer to prevent the performance degradation of the device and extend its life at the same time. It provides a photocurable composition that can increase productivity and reduce defect rate by making it easy to determine whether a deposited or coated barrier layer is correctly formed, including a material which does not have color but emits fluorescence upon UV irradiation.
- FIG. 1 is a cross-sectional view of an encapsulated device of one embodiment of the present invention.
- FIG. 2 is a cross-sectional view of an encapsulated device of another embodiment of the present invention.
- 3 to 6 are light emission spectra of the cured products of the photocurable compositions of Examples 1 to 4, respectively (in FIGS. 3 to 6, the horizontal axis represents wavelength (unit: nm) and the vertical axis represents intensity (unit: AU (Arbitrary Unit)). to be).
- the photocurable composition of the present invention may include (A) a photocurable monomer, (B) a luminescent material, and (C) an initiator.
- the photocurable monomer may not emit light upon UV irradiation, or may include a monomer having a maximum emission wavelength ⁇ max of less than about 400 nm upon UV irradiation.
- the photocurable monomer may include a monomer which does not affect the light emission of the following light emitting material even after curing.
- the photocurable monomer may include a monofunctional monomer having a photocurable functional group, a polyfunctional monomer, or a mixture thereof.
- the photocurable monomer can include monomers having about 1 to 30, for example about 1 to 20, such as about 1 to 6, photocurable functional groups.
- the photocurable functional group may include a substituted or unsubstituted vinyl group, a substituted or unsubstituted acrylate group, or a substituted or unsubstituted methacrylate group.
- the photocurable monomer may comprise a mixture of monofunctional and polyfunctional monomers.
- Monofunctional monomer: multifunctional monomer in the mixture may be included in a weight ratio of about 1: 0.1 to 1:10, for example, about 1: 4 to 1: 6.
- the photocurable monomer is an aromatic hydrocarbon compound having 6 to 20 carbon atoms having a substituted or unsubstituted vinyl group; Unsaturated carboxylic esters having an alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 20 carbon atoms, an aromatic group having 6 to 20 carbon atoms, or a hydroxy group and an alkyl group having 1 to 20 carbon atoms; Unsaturated carboxylic esters having an amino alkyl group having 1 to 20 carbon atoms; Vinyl esters of saturated or unsaturated carboxylic acids having 1 to 20 carbon atoms; Vinyl cyanide compounds; Unsaturated amide compounds; Mono- or polyfunctional (meth) acrylates of mono alcohols or polyhydric alcohols.
- the 'polyhydric alcohol' is an alcohol having about 2 or more hydroxyl groups, and may mean an alcohol having about 2 to 20, for example, about 2 to 10, for example, about 2 to 6.
- the photocurable monomer is an aromatic hydrocarbon compound having 6 to 20 carbon atoms having an alkenyl group including a vinyl group such as styrene, alpha-methyl styrene, vinyl toluene, vinyl benzyl ether, vinyl benzyl methyl ether; Methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, hexyl (meth) acrylate, Octyl (meth) acrylate, nonyl (meth) acrylate, decanyl (meth) acrylate, undecanyl (meth) acrylate, dodecyl (meth) acrylate, cyclohexyl (meth) acrylate, benzyl (meth) Unsaturated carboxylic acid esters including (meth) acrylic
- the photocurable monomer is (meth) acrylate having an alkyl group of 1-20 carbon atoms, di (meth) acrylate of diol having 2-20 carbon atoms, tri (meth) acrylate of triol having 3-20 carbon atoms And tetra (meth) acrylate of tetraol of 4-20 carbon atoms.
- the photocurable monomer may be included in an amount of about 1 to 99.99% by weight, such as about 90 to 99.95% by weight, for example about 90 to 99.9% by weight, of the composition (A) + (B) of the composition.
- the amount of outgas can be reduced by increasing the photocuring rate without affecting the light emission of the light emitting material.
- the light emitting material may have a maximum emission wavelength ⁇ max of about 400 to 500 nm. If ⁇ max is less than 400 nm, it is not visible and not effective in selecting defective products. When (lambda) max is more than 500 nm, it will be colored and is not suitable as a display sealing agent. For example, ⁇ max may be about 400 to 450 nm.
- the light emitting material may include a material having a maximum emission wavelength ⁇ max of about 400 to 500 nm when irradiated with a wavelength of 300 to 480 nm (for example, irradiation with a xenon lamp).
- the luminescent material can easily determine whether the photocurable composition is formed in the desired position. That is, the light emitting material may emit light when the maximum emission wavelength ( ⁇ max) is about 400 to 500 nm when irradiated with a wavelength of 300 to 480 nm, thereby making it easy to determine the formation position (eg, deposition position) of the photocurable composition even with the naked eye. .
- the luminescent material may comprise one or more of a non-curable compound having no photocurable functional group and a curable compound having a photocurable functional group.
- the luminescent material is (B1) an organic fluorescent dye having a CINumber (color index number) of CI Fluorescent Brightening Agent 1 to 393 based on the Society of Dyers and colourists (SDC), (B2) substituted or unsubstituted carbon number At least one of 10 to 30 aromatic hydrocarbons, (B3) substituted or unsubstituted heteroaromatic hydrocarbons having 6 to 30 carbon atoms, and the hetero may comprise at least one of nitrogen, oxygen, and sulfur.
- SDC Society of Dyers and colourists
- the organic fluorescent dye may have a weight average molecular weight of about 170 to 1000 g / mol. In the above range, the outgas generation amount is small, there may be sufficient photoluminescence effect.
- organic fluorescent dye may be represented by any one of the following Chemical Formulas 1-1 to 1-63:
- the maximum emission wavelength upon irradiation with a wavelength of 300-480 nm may be about 400 to 500 nm.
- the aromatic hydrocarbon is a polycyclic aromatic hydrocarbon, and may have a weight average molecular weight of about 170 to 1000 g / mol. In the above range, the outgas generation amount is small, there may be a photoluminescent effect.
- the aromatic hydrocarbon may be represented by the formula (2):
- R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , R 10 are each independently hydrogen, an alkyl group having 1-10 carbon atoms, 6 carbon atoms
- R 11 is hydrogen or an alkyl group having 1 to 5 carbon atoms
- R 12 is a single bond, an alkylene group having 1 to 10 carbon atoms, or an arylene group having 6 to 20 carbon atoms,
- R 13 , R 14 and R 15 are each independently an alkylene group having 1 to 10 carbon atoms or an arylene group having 6 to 20 carbon atoms,
- X 1 , X 2 are each independently O, S, or NR (R is hydrogen or an alkyl group having 1-5 carbon atoms),
- n 1 to 6
- n is an integer from 1 to 6).
- the aromatic hydrocarbon may be represented by one of the following Chemical Formulas 2-1 to 2-6:
- Heteroaromatic hydrocarbons are polycyclic aromatic hydrocarbons having heteroatoms, and may have a weight average molecular weight of about 170 to 1000 g / mol. In the above range, the outgas generation amount is small, there may be a photoluminescent effect.
- the heteroaromatic hydrocarbons may include, but are not limited to, for example carbazole.
- the luminescent material may be included in the photocurable composition in about 0.01 to 99% by weight of (A) + (B).
- the composition can make it easy to visually recognize the pattern defect of the composition or the cured product thereof by emitting light without decreasing the transmittance.
- about 0.05 to 20% by weight most preferably about 0.05 to 10% by weight, specifically about 0.1, 0.5, 1.0, 1.5, 2.0, 2.5, 3.0, 3.5, 4.0, 4.5, 5.0, 5.5, 6.0, 6.5, 7.0, 7.5, 8.0, 8.5, 9.0, 9.5, 10.0% by weight may be included.
- the initiator may comprise a photopolymerization initiator.
- the initiator may include an initiator that does not affect the light emission of the following light emitting material even after curing of the composition.
- the photopolymerization initiator may include, without limitation, conventional photopolymerization initiators capable of carrying out the photocurable reaction.
- the photopolymerization initiator triazine, acetophenone, benzophenone, thioxanthone, benzoin, phosphorus, oxime or mixtures thereof may be included.
- Triazines include 2,4,6-trichloro-s-triazine, 2-phenyl-4,6-bis (trichloromethyl) -s-triazine, 2- (3 ', 4'-dimethoxy sty Reyl) -4,6-bis (trichloromethyl) -s-triazine, 2- (4'-methoxy naphthyl) -4,6-bis (trichloromethyl) -s-triazine, 2- ( p-methoxy phenyl) -4,6-bis (trichloromethyl) -s-triazine, 2- (p-tolyl) -4,6-bis (trichloromethyl) -s-triazine, 2-r Phenyl-4,6-bis (trichloromethyl) -s-triazine, bis (trichloromethyl) -6-styryl-s-triazine, 2- (naphtho-1-yl) -4,
- acetophenone type 2,2'- diethoxy acetophenone, 2,2'- dibutoxy acetophenone, 2-hydroxy-2-methyl propiophenone, pt-butyl trichloro acetophenone, pt-butyl dichloro Acetophenone, 4-chloro acetophenone, 2,2'-dichloro-4-phenoxy acetophenone, 2-methyl-1- (4- (methylthio) phenyl) -2-morpholino propane-1-one, 2-benzyl-2-dimethyl amino-1- (4-morpholino phenyl) -butan-1-one, or mixtures thereof.
- benzophenones include benzophenone, benzoyl benzoic acid, benzoyl benzoic acid methyl, 4-phenyl benzophenone, hydroxy benzophenone, acrylated benzophenone, 4,4'-bis (dimethyl amino) benzophenone, and 4,4'-dichloro benzo Phenone, 3,3'-dimethyl-2-methoxy benzophenone or mixtures thereof.
- Thioxanthones include thioxanthone, 2-methyl thioxanthone, isopropyl thioxanthone, 2,4-diethyl thioxanthone, 2,4-diisopropyl thioxanthone, 2-chloro thioxanthone or Mixtures thereof.
- the benzoin system may be benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin isobutyl ether, benzyl dimethyl ketal or mixtures thereof.
- Phosphorus-based may be bisbenzoylphenyl phosphine oxide, benzoyldiphenyl phosphine oxide or mixtures thereof.
- oximes examples include 2- (o-benzoyloxime) -1- [4- (phenylthio) phenyl] -1,2-octanedione and 1- (o-acetyloxime) -1- [9-ethyl-6- ( 2-methylbenzoyl) -9H-carbazol-3-yl] ethanone, or mixtures thereof.
- the initiator may be included in an amount of about 0.1 to 20 parts by weight, preferably about 0.5 to 10 parts by weight, based on 100 parts by weight of solids (A) + (B) in the composition. Within this range, photopolymerization can occur sufficiently during exposure, and the transmittance can be prevented from being lowered due to the unreacted initiator remaining after the photopolymerization.
- the photocurable composition may include (A) about 85 to 99.9% by weight, (B) about 0.01 to 5% by weight, and (C) about 0.01 to 10% by weight. In the above range, it is possible to easily determine whether or not formed in a desired pattern after curing, increase the curing rate can reduce the outgas generation amount.
- the photocurable composition may be formed by mixing a photocurable monomer, a light emitting material, and an initiator.
- a photocurable monomer Preferably, it can be formed by the solventless type which does not contain a solvent.
- the photocurable composition may include a luminescent material to easily determine whether it is formed in a desired pattern after curing of the photocurable composition.
- a luminescent material to easily determine whether it is formed in a desired pattern after curing of the photocurable composition.
- the photocurable composition when used as the organic protective layer of the organic light emitting device, when the photocurable composition is formed on one surface of the organic light emitting device by a method such as vapor deposition, and cured, by irradiation with a wavelength of 300-480nm, By determining whether the protective layer is formed at a desired pattern position, it is easy to determine whether the organic protective layer of the organic light emitting device is defective.
- the method for determining a defect in an organic light emitting device may include using the photocurable composition.
- the determination method may include depositing the photocurable composition on a substrate on which a plurality of organic light emitting devices are positioned in a pattern form, curing the photocurable composition, irradiating light having a wavelength of about 300-480 nm, and The method may include determining whether light emission occurs in a space between the organic light emitting devices. When light emission occurs in a space between neighboring organic light emitting devices, the organic light emitting device may be determined to be bad, and when the light emission does not occur, the organic light emitting device may be determined to be not bad.
- the photocurable composition may have a viscosity of about 5 to 100 cPs at 25 ° C. In the above range, it can be easily moved by a method such as vapor deposition.
- the photocurable composition may have a photocurability of about 88.5% or more and 100% or less. In the above range, the curing shrinkage stress after curing is low, thereby implementing a layer in which no shift occurs, thereby making it possible to use the device for sealing purposes.
- the cured product of the photocurable composition may have a transmittance of about 10% or more and 100% or less, for example, about 20 to 95% at a wavelength of 350-480 nm. In the above range, it is possible to increase the visibility of the light emitting material when irradiated with light, it can be used for sealing the organic light emitting device.
- the cured product of the photocurable composition may, for adhesion to the inorganic protective layer (die share strength) is about 6.4kgf / (mm) 2 or more, for example, may be about 6.4 to 2 10kgf / (mm).
- the organic light emitting device can be used for encapsulation.
- Members for devices in particular for display devices, can be decomposed or defective by the permeation of gases or liquids in the surrounding environment, for example oxygen and / or moisture in the atmosphere and / or water vapor and chemicals used in processing electronics. have.
- the member for the device needs to be encapsulated or encapsulated.
- Device members include organic light emitting devices (OLEDs), lighting devices, flexible organic light emitting devices, metal sensor pads, microdisk lasers, electrochromic devices, photochromic devices, microelectromechanical systems, solar cells, integrated circuits, and electric charges. Coupling devices, light emitting polymers, light emitting diodes, and the like, but is not limited thereto.
- the photocurable composition of the present invention can form an organic barrier layer used for encapsulation or encapsulation of the device member, in particular, an organic light emitting device or a flexible organic light emitting device.
- the barrier layer of the present invention may be an organic barrier layer having an outgas generation amount of about 0 or more and 1000 ppm or less.
- the effect is small when applied to the member for the device, there can be an effect that can maintain the life of the device member for a long time.
- it may be about 0 or more and 400 ppm or less.
- it may be about 10 to 400 ppm.
- the barrier layer of the present invention is an organic barrier layer, the adhesion to the inorganic barrier layer may be about 6.4kgf / (mm) 2 or more. If the adhesion force is less than 6.4 kgf / (mm) 2 , externally penetrated moisture or oxygen easily penetrates between the barrier layers, resulting in poor reliability.
- the inorganic barrier layer may include, but is not limited to, an inorganic barrier layer (eg, silicon oxide including SiOx, etc., silicon nitride including SiNx, Al 2 O 3 , etc.) described in detail below.
- the adhesion may be about 6.4 to 100 kgf / (mm) 2 , for example about 6.4 to 10 kgf / (mm) 2 .
- the organic barrier layer may comprise a cured product of the photocurable composition.
- the organic barrier layer can be formed by photocuring the photocurable composition.
- the photocurable composition may be coated to a thickness of about 0.1 ⁇ m to 20 ⁇ m, preferably about 1 ⁇ m to 10 ⁇ m, and cured by irradiation at about 10 to 500 mW / cm 2 for about 1 to 50 seconds.
- the organic barrier layer has the above-described moisture permeability and an outgassing amount to form a barrier stack together with the following inorganic barrier layer so that the organic barrier layer can be used for sealing the device member.
- a barrier stack which is another aspect of the present invention, may include an organic barrier layer and an inorganic barrier layer.
- the inorganic barrier layer is different from the organic barrier layer and the constituents, thereby compensating the effect of the organic barrier layer.
- the inorganic barrier layer is not particularly limited as long as the inorganic barrier layer is excellent in light transmittance and excellent in moisture and / or oxygen barrier property.
- the inorganic barrier layer may be a metal, a nonmetal, a compound thereof, an alloy thereof, an oxide thereof, a fluoride thereof, a nitride thereof, a carbide thereof, an oxynitride thereof, a boride thereof, or an oxygen thereof. Borides, silicides thereof, or mixtures thereof.
- the metal or nonmetal is silicon (Si), aluminum (Al), selenium (Se), zinc (Zn), antimony (Sb), indium (In), germanium (Ge), tin (Sn), bismuth ( Bi), transition metal, lanthanide metal, and the like, but is not limited thereto.
- the inorganic barrier layer may be silicon oxide, silicon nitride, silicon oxygen nitride, ZnSe, ZnO, Sb 2 O 3 , Al 2 O 3 , In 2 O 3 , SnO 2 .
- the organic barrier layer can secure the above-described moisture permeability and outgas generation amount. As a result, when the organic barrier layer is deposited alternately with the inorganic barrier layer, it is possible to secure the smoothing characteristics of the inorganic barrier layer. In addition, the organic barrier layer can prevent the defect of the inorganic barrier layer from propagating to another inorganic barrier layer.
- the organic barrier layer may include a cured product of the photocurable composition.
- the barrier stack includes the organic barrier layer and the inorganic barrier layer, but the number of barrier stacks is not limited.
- the combination of barrier stacks may vary depending on the level of permeation resistance to oxygen and / or moisture and / or water vapor and / or chemicals.
- the organic barrier layer and the inorganic barrier layer may be deposited alternately. This is due to the effect on the organic barrier layer produced due to the physical properties of the above-described composition. For this reason, the organic barrier layer and the inorganic barrier layer can supplement or enhance the sealing effect of the device member.
- the organic barrier layer and the inorganic barrier layer may be alternately formed in two or more layers, respectively, about 10 or less layers (for example, about 2 to 10 layers), for example, about 7 or less layers (for example, about 2 to 7 layers).
- the thickness of one organic barrier layer may be about 0.1 ⁇ m to 20 ⁇ m, such as about 1 ⁇ m to 10 ⁇ m, and the thickness of one inorganic barrier layer may be about 5 nm to 500 nm, for example about 5 nm to 50 nm. have.
- the barrier stack is a thin film encapsulant, the thickness of which may be greater than about 0 and less than or equal to 5 micrometers, for example about 1.5 to 5 micrometers.
- the inorganic barrier layer can be formed by a vacuum process such as sputtering, chemical vapor deposition, plasma chemical vapor deposition, evaporation, sublimation, electron cyclotron resonance-plasma vapor deposition and combinations thereof.
- the organic barrier layer may be deposited by the same method as the inorganic barrier layer, or may be formed by coating and curing the photocurable composition.
- Another aspect of the invention is an encapsulated device comprising a device member and a barrier stack formed on the device member and comprising an inorganic barrier layer and an organic barrier layer, wherein the organic barrier layer is formed of the photocurable composition. It may include cargo.
- the organic barrier layer may mean a sealing layer that protects a member for a device including an organic light emitting unit, an organic solar cell, and the like.
- the organic barrier layer can prevent the device member from being decomposed or oxidized by an external environment against moisture, oxygen, or the like.
- the organic barrier layer can significantly reduce the outgas generation even under high humidity or high temperature and high humidity, thereby minimizing the effect of outgas on the device member, thereby preventing the performance of the device member from being reduced and shortening the lifespan.
- the organic barrier layer can be formed on or under the inorganic barrier layer.
- the inorganic barrier layer may mean a sealing layer that protects a member for a device including an organic light emitting unit, an organic solar cell, and the like.
- the inorganic barrier layer may seal the element by contacting the device member or seal the inner space in which the device member is accommodated without contacting the device member.
- the inorganic barrier layer can prevent the device member from being decomposed or damaged by blocking contact of the device with external oxygen or moisture.
- the inorganic barrier layer may be formed on top of the device member, on top of the organic barrier layer, or under the organic barrier layer.
- the device is sealed by an inorganic barrier layer and an organic barrier layer, which are barrier layers having different properties. At least one of the inorganic barrier layer and the organic barrier layer may be associated with the substrate for sealing the device.
- the inorganic barrier layer and the organic barrier layer may be included two or more times in the device.
- the inorganic barrier layer and the organic barrier layer may be alternately deposited, such as an inorganic barrier layer / organic barrier layer / inorganic barrier layer / organic barrier layer.
- the inorganic barrier layer and the organic barrier layer may be included in total of about 10 or less (eg, about 2-10 layers), more preferably about 7 or less (eg, about 2-7 layers).
- the substrate may be included depending on the type of the device member.
- the substrate is not particularly limited as long as it is a substrate on which device members can be laminated.
- the substrate may be made of a material such as transparent glass, plastic sheet, silicon or metal substrate.
- the encapsulated device 100 is formed on a substrate 10, a device member 20 formed on the substrate 10, a device member 20, an inorganic barrier layer 31 and an organic barrier. It is comprised of the barrier stack 30 containing the layer 32, and the inorganic barrier layer 31 is in contact with the device member 20. As shown in FIG. 1, the encapsulated device 100 is formed on a substrate 10, a device member 20 formed on the substrate 10, a device member 20, an inorganic barrier layer 31 and an organic barrier. It is comprised of the barrier stack 30 containing the layer 32, and the inorganic barrier layer 31 is in contact with the device member 20. As shown in FIG.
- the encapsulated device 200 is formed on a substrate 10, a device member 20 formed on the substrate 10, a device member 20, and an inorganic barrier layer 31 and an organic barrier. Consisting of a barrier stack 30 comprising a layer 32, the inorganic barrier layer 31 may seal the interior space 40 in which the device member 20 is housed.
- FIGS. 1 and 2 illustrate a structure in which the inorganic barrier layer and the organic barrier layer are formed as a single layer, respectively, but the inorganic barrier layer and the organic barrier layer may be formed a plurality of times.
- sealants and / or substrates may be further formed on the side and / or top of the composite barrier layer composed of an inorganic barrier layer and an organic barrier layer (not shown in FIGS. 1 and 2).
- the encapsulated device can be manufactured by conventional methods.
- a device member is formed on the substrate and an inorganic barrier layer is formed.
- the photocurable composition may be applied to a thickness of 1 ⁇ m to 5 ⁇ m using methods such as spin coating and slit coating, and irradiated with light to form an organic barrier layer.
- the process of forming the inorganic barrier layer and the organic barrier layer can be repeated (preferably up to 10 times).
- the encapsulated device may be, but is not limited to, an organic light emitting display device including an organic light emitting unit, a display device including a liquid crystal display device, a solar cell, and the like.
- Photocurable monomer (A1) hexyl acrylate, (A2) hexanediol diacrylate, (A3) pentaerythritol tetraacrylate (above, Aldrich)
- (B) light emitting material (B1) a compound of formula 1-33 (3B Scientific Corporation Product List, CINumber: CI FBA 135), (B2) a compound of formula 2-2 (9-Anthracene methanol, Acros Organics), ( B3) Compound of formula 2-3 (9-Anthracenylmethyl methacrylate, Aldrich), (B4) Compound of formula 2-5 (9,10-Diphenyl Anthracene, Aldrich)
- Outgassing amount (ppm): Apply the photocurable composition on the glass substrate with a spray, irradiate at 100mW / cm2 and UV cured to obtain an organic protective layer specimen of 20cm x 20cm x 3 ⁇ m (width x length x thickness). .
- a GC / MS instrument Perkin Elmer Clarus 600.
- the split ratio is 20: 1, the temperature condition is maintained at 40 degrees for 3 minutes, and then the temperature is raised at a rate of 10 degrees / minute and then maintained at 320 degrees for 6 minutes.
- Out size is glass size 20cm x 20cm
- collection container is Tedlar bag
- collection temperature is 90 degrees
- collection time is 30 minutes
- N2 purge flow rate is 300mL / min
- adsorbent is Tenax GR (5% phenylmethylpolysiloxane) Capture using.
- a calibration curve is prepared with 150 ppm, 400 ppm, and 800 ppm of toluene solution in n-hexane, and an R2 value of 0.9987 is obtained.
- Table 1 summarized in Table 1 below.
- Photocuring rate (%) ⁇ 1- (A / B) ⁇ x 100
- A is the ratio of the intensity of the absorption peak in the vicinity of 1635 cm ⁇ 1 to the intensity of the absorption peak in the vicinity of 1720 cm ⁇ 1 for the cured film
- B is the ratio of the intensity of the absorption peak in the vicinity of 1635 cm ⁇ 1 to the intensity of the absorption peak in the vicinity of 1720 cm ⁇ 1 for the photocurable composition
- Luminescence Analysis Measure the wavelength (maximum wavelength, lambda max) and intensity that the photocured composition cured glass to 30mm x 30mm (width x length) width and then photoluminescent using Hitachi F4500 instrument (xenon lamp) It was. 3 to 6 show luminescence analysis results of Examples 1 to 4, respectively.
- the coating film formed of the photocurable composition of the present invention is confirmed that the outgas evaluation, photocurability, adhesive strength, etc. does not fall compared to the composition of Comparative Example 1, which does not include a luminescent material and retains its physical properties as it is. Can be.
- the coating film formed of the photocurable composition of the present invention emits light upon UV irradiation and fluoresce in the wavelength region of 400-500nm, using this to visually determine whether the pattern is defective as shown in Table 2 It was confirmed that it can be easily determined.
- Comparative Example 1 which does not include a light emitting material, it was confirmed that the outgas evaluation, photocuring rate, adhesive strength can be secured, but it is not easy to visually determine whether the pattern is defective.
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Abstract
Description
| 구분 | 세부사항 | |
| 포집조건 | Glass size : 20cm X 20cm | |
| 포집 용기 : Tedlar bag | ||
| 포집 온도 : 90 ℃ | ||
| 포집 시간 : 30 min | ||
| N2 purge 유량 : 300 mL/min | ||
| 흡착제 : Tenax GR(5% phenylmethylpolysiloxane ) | ||
| 검량선 작성 조건 | 표준용액 : Toluene in n-Hexane | |
| 농도 범위(reference) : 150 ppm, 400 ppm, 800 ppm | ||
| R2 : 0.9987 | ||
| GC/MS 조건 | Column | DB-5MS→30m x 0.25㎜ x 0.25㎛(5% phenylmethylpolysiloxane) |
| 이동상 | He | |
| Flow | 1.0 mL/min (Average velocity = 32 ㎝/s) | |
| Split | Split ratio = 20:1 | |
| method | 40 ℃(3 min) → 10 ℃/min → 320 ℃(6 min) | |
| 실시예 | 비교예 | |||||
| 1 | 2 | 3 | 4 | 1 | ||
| A | A1 | 15 | 15 | 15 | 15 | 15 |
| A2 | 74.8 | 74.8 | 74.8 | 74.8 | 75 | |
| A3 | 10 | 10 | 10 | 10 | 10 | |
| B | B1 | 0.2 | - | - | - | - |
| B2 | - | 0.2 | - | - | - | |
| B3 | - | - | 0.2 | - | - | |
| B4 | - | - | - | 0.2 | - | |
| C | 5 | 5 | 5 | 5 | 5 | |
| 아웃가스발생량(ppm) | 352 | 347 | 350 | 340 | 345 | |
| 광경화율(%) | 89.1 | 88.8 | 88.7 | 89.2 | 88.3 | |
| 접착력(kgf/(mm)2) | 6.4 | 6.5 | 6.5 | 6.5 | 6.5 | |
| 발광분석 | λmax(nm) | 430 | 415 | 440 | 455 | - |
| 그래프 | 도 3 | 도 4 | 도 5 | 도 6 | - | |
| 육안에 의한 판별 여부 | ○ | ○ | ○ | ○ | × | |
Claims (12)
- (A)광경화성 모노머, (B)발광 물질, 및 (C)개시제를 포함하고,상기 발광 물질은 파장 300-480nm 조사시 발광 최대 파장이 약 400 내지500nm인 광경화 조성물.
- 제1항에 있어서, 상기 발광 물질은 (B1)C.I.Number(color index number)가 C.I Fluorescent Brightening Agent 1 내지 393인 유기형광염료, (B2)치환 또는 비치환된 탄소수 10 내지 30의 방향족 탄화수소, (B3)치환 또는 비치환된 탄소수 6 내지 30의 헤테로 방향족 탄화수소 중 하나 이상을 포함하는 광경화 조성물.
- 제2항에 있어서, 상기 (B2)방향족 탄화수소는 하기 화학식 2로 표시되는 광경화 조성물:<화학식 2>(상기 화학식 2에서, R1,R2,R3,R4,R5,R6,R7,R8,R9, 및 R10은 각각 독립적으로 수소, 탄소수 1-10의 알킬기, 탄소수 6-10의 아릴기, 아민기, 할로겐, 시아노기, 니트로기, 하기 화학식 3, 하기 화학식 4, 하기 화학식 5, 또는 수산기를 갖는 탄소수 1-10의 알킬기이고,<화학식 3><화학식 4><화학식 5>(상기 화학식 3 내지 5에서, *는 화학식 2의 방향족 탄소에 대한 연결 부위이고,R11은 수소 또는 탄소수 1-5의 알킬기이고,R12는 단일결합, 탄소수 1-10의 알킬렌기, 또는 탄소수 6-20의 아릴렌기이고,R13,R14, 및 R15는 동일하거나 다르고, 각각 독립적으로 탄소수 1-10의 알킬렌기, 탄소수 6-20의 아릴렌기이고,X1 및 X2는 동일하거나 다르고, 각각 독립적으로 O, S, 또는 NR(R은 수소 또는 탄소수 1-5의 알킬기이다)이고,m은 1 내지 6의 정수이다)n은 1 내지 6의 정수이다).
- 제1항에 있어서, 상기 (B)발광 물질은 고형분 기준 상기 조성물 중 약 0.01 내지 5중량%로 포함되는 광경화 조성물.
- 제1항에 있어서, 상기 (A)광경화성 모노머는 탄소수 1-20의 알킬기를 갖는 (메트)아크릴레이트, 탄소수 2-20의 디올의 디(메트)아크릴레이트, 탄소수 3-20의 트리올의 트리(메트)아크릴레이트, 탄소수 4-20의 테트라올의 테트라(메트)아크릴레이트 중 하나 이상을 포함하는 광경화 조성물.
- 제1항에 있어서, 상기 조성물은 고형분 기준 상기 (A)광경화성 모노머 약 85 내지99.9중량%, 상기 (B)발광 물질 약 0.01 내지 5중량%, 및 상기 (C)개시제 약 0.01 내지10중량%를 포함하는 광경화 조성물.
- 제1항에 있어서, 상기 광경화 조성물은 유기발광소자의 유기보호층 패턴 불량 판별용인 광경화 조성물.
- 장치용 부재, 및 상기 장치용 부재 위에 형성되고, 무기 장벽층과 유기 장벽층을 포함하는 장벽 스택을 포함하고,상기 유기 장벽층은 제1항 내지 제8항 중 어느 한 항의 광경화 조성물의 경화물을 포함하는 봉지화된 장치.
- 제9항에 있어서, 상기 무기 장벽층은 금속, 비금속, 이들의 화합물, 이들의 합금, 이들의 산화물, 이들의 불화물, 이들의 질화물, 이들의 탄화물, 이들의 산소질화물, 이들의 붕소화물, 이들의 산소붕소화물, 이들의 실리사이드 또는 이들의 혼합물을 포함하고, 상기 금속 또는 비금속은 실리콘(Si), 알루미늄(Al), 셀레늄(Se), 아연(Zn), 안티몬(Sb), 인듐(In), 게르마늄(Ge), 주석(Sn), 비스무트(Bi), 전이금속, 란탄족 금속 중 하나 이상을 포함하는 봉지화된 장치.
- 제9항에 있어서, 상기 장벽 스택 중 상기 유기 장벽층과 상기 무기 장벽층은 교대로 형성되는 봉지화된 장치.
- 제9항에 있어서, 상기 장치용 부재는 플렉시블(flexible) 유기발광소자, 유기발광소자, 조명 장치, 금속 센서 패드, 마이크로디스크 레이저, 전기변색 장치, 광변색장치, 마이크로전자기계 시스템, 태양전지, 집적 회로, 전하 결합 장치, 발광 중합체 또는 발광 다이오드를 포함하는 봉지화된 장치.
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| US14/785,580 US20160072098A1 (en) | 2013-04-30 | 2013-10-31 | Photo-curing composition and encapsulated device comprising same |
| CN201380076226.3A CN105164209A (zh) | 2013-04-30 | 2013-10-31 | 光固化组合物和包含它的封装设备 |
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| US11940730B2 (en) | 2020-12-31 | 2024-03-26 | Rohm And Haas Electronic Materials Llc | Photoresist compositions and pattern formation methods |
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| US20130236681A1 (en) * | 2012-03-06 | 2013-09-12 | Chang Min Lee | Photocurable composition, barrier layer including the same, and encapsulated apparatus including the same |
| KR102754224B1 (ko) * | 2017-01-09 | 2025-01-10 | 삼성전자주식회사 | 발광 소자 패키지, 그 제조 방법, 발광 소자 패키지를 포함하는 백라이트 유닛, 및 표시 장치 |
| WO2019045508A2 (ko) * | 2017-09-01 | 2019-03-07 | 주식회사 엘지화학 | 유기전자장치의 제조 방법 |
| KR102523976B1 (ko) * | 2017-11-21 | 2023-04-20 | 삼성전자주식회사 | 디스플레이 장치 |
| WO2019182710A1 (en) | 2018-03-23 | 2019-09-26 | Kateeva, Inc. | Compositions and techniques for forming organic thin films |
| KR102365792B1 (ko) * | 2018-08-30 | 2022-02-21 | 삼성에스디아이 주식회사 | 유기발광소자 봉지용 조성물 및 이로부터 제조된 유기층을 포함하는 유기발광소자 표시장치 |
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2013
- 2013-04-30 KR KR1020130048904A patent/KR20140129934A/ko not_active Ceased
- 2013-10-31 WO PCT/KR2013/009782 patent/WO2014178497A1/ko not_active Ceased
- 2013-10-31 CN CN201380076226.3A patent/CN105164209A/zh active Pending
- 2013-10-31 US US14/785,580 patent/US20160072098A1/en not_active Abandoned
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| KR20130019054A (ko) * | 2011-08-16 | 2013-02-26 | 주식회사 씨드 | 디스플레이 및 염료감응형 태양 전지용 광 경화 잉크젯 잉크 조성물의 제조방법 |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11940730B2 (en) | 2020-12-31 | 2024-03-26 | Rohm And Haas Electronic Materials Llc | Photoresist compositions and pattern formation methods |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20140129934A (ko) | 2014-11-07 |
| US20160072098A1 (en) | 2016-03-10 |
| CN105164209A (zh) | 2015-12-16 |
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