WO2014153810A1 - 悬浮栅晶体管及其制作方法、应用方法、显示器驱动电路 - Google Patents

悬浮栅晶体管及其制作方法、应用方法、显示器驱动电路 Download PDF

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Publication number
WO2014153810A1
WO2014153810A1 PCT/CN2013/075310 CN2013075310W WO2014153810A1 WO 2014153810 A1 WO2014153810 A1 WO 2014153810A1 CN 2013075310 W CN2013075310 W CN 2013075310W WO 2014153810 A1 WO2014153810 A1 WO 2014153810A1
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Prior art keywords
layer
insulating film
floating gate
film
photoresist
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PCT/CN2013/075310
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English (en)
French (fr)
Inventor
陈宁
郭炜
王路
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京东方科技集团股份有限公司
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Application filed by 京东方科技集团股份有限公司 filed Critical 京东方科技集团股份有限公司
Priority to US14/368,145 priority Critical patent/US9620532B2/en
Publication of WO2014153810A1 publication Critical patent/WO2014153810A1/zh

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/13306Circuit arrangements or driving methods for the control of single liquid crystal cells
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09GARRANGEMENTS OR CIRCUITS FOR CONTROL OF INDICATING DEVICES USING STATIC MEANS TO PRESENT VARIABLE INFORMATION
    • G09G3/00Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes
    • G09G3/20Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters
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Abstract

提供一种悬浮栅晶体管及其制作方法、应用方法、显示器驱动电路。悬浮栅晶体管包括基板(1),设置在基板(1)上的悬浮栅极(3)、源极(4)、漏极(5)和控制栅极(6),还包括:基板(1)上依次设置的第一层绝缘薄膜(7)、多晶硅薄膜(8),多晶硅薄膜(8)中形成有沟道区域(2),沟道区域(2)的位置与悬浮栅极(3)的位置相对应。

Description

悬浮栅晶体管及其制作方法、 应用方法、 显示器驱动电路 技术领域
本发明的实施例涉及一种基于薄膜晶体管 (TFT )制作工艺的一种悬浮 栅晶体管及其制作方法、 应用方法、 显示器驱动电路。 背景技术
悬浮栅技术早在 20世纪 60年代已经提出, 但是由于受到当时制造技术 的限制, 一直到 80年代才被应用到存储领域。 如今的 EPROM, EEPROM, Flash存储器等都应用了悬浮栅技术。
"悬浮栅" 一词源于一种特殊的 MOS晶体管。 这种晶体管有源极 104、 漏极 105, 两个栅极。 其中的一个栅极有电气连接, 叫控制栅 100, 作为一般 意义上的栅极。 另一个栅极没有外引线, 它被完全包裹在两层 Si02 薄膜 102层里面, 是浮空的, 所以称之为悬浮栅 103, 如图 1所示。
悬浮栅 MOS 晶体管的工作原理是利用悬浮栅上是否储存有电荷或储存 电荷的多少来改变 MOS晶体管的阈值电压, 从而改变 MOS晶体管的外部 特性。 这个过程可描述如下。 当在 MOS晶体管的漏、 栅极加上足够高的电 压 (如 25 V ) ,且源极及村底接地时,漏极及村底之间的 PN结反向击穿, 产 生大量的高能电子。 这些电子穿过 4艮薄的 SiOx 薄膜层堆积在悬浮栅上, 从 而使悬浮栅带有负电荷。如这一过程维持足够长, 悬浮栅将积累足够的电子。 当移去外加电压后, 悬浮栅上的电子由于没有放电回路,所以能够长期保存。 当悬浮栅上带有负电荷时, 村底表面感应的是正电荷, 这就使得 MOS 晶 体管的开启电压变高。 这时, 原来能使 MOS晶体管导通的阈值电压加在此 时的 MOS晶体管栅极上, MOS晶体管将仍旧处于截止状态。 存储单元就是 利用这一原理来存储二进制数据的。 悬浮栅上的电荷可通过以下两种方法得 以修改:
(1)通过紫外线长时间的照射。 当紫外线照射时, 浮栅上的电子形成光 电巟而泄放。
(2)通过在漏、 栅之间加一大电压 (漏接电源正端, 栅接负端)。 这一大 电压将在 SiOx薄膜层中产生一强电场, 将电子从悬浮栅拉回到村底中, 从 而实现悬浮栅电荷的修改。
以上介绍悬浮栅技术, 都是基于半导体制造工艺, 在薄膜晶体管(TFT ) 制造领域目前还没有相应的制造技术。 发明内容
为了解决上述技术问题,本发明的实施例提供一种基于 TFT制造技术的 悬浮栅晶体管及其制作方法、 应用方法、 显示器驱动电路, 该悬浮栅极能够 存储一定的电荷, 从而能够起到存储数据的作用。
本发明的一个方面提供了一种悬浮栅晶体管, 包括基板, 设置在基板上 的悬浮栅极、 源极、 漏极和控制栅极, 还包括: 所述基板上依次设置的第一 层绝缘薄膜、 多晶硅薄膜, 所述多晶硅薄膜中形成有沟道区域, 所述沟道区 域的位置与所述悬浮栅极的位置相对应。
例如, 所述多晶硅薄膜上依次设置第二层绝缘薄膜和第三层绝缘薄膜, 所述第二层绝缘薄膜和第三层绝缘薄膜之间设有所述悬浮栅极。
例如, 所述第三层绝缘薄膜位于所述悬浮栅极的两侧分别设有第一开口 和第二开口, 所述第一开口和第二开口分别延伸至所述多晶硅薄膜形成源极 过孔和漏极过孔, 所述源极过孔和所述漏极过孔内设有金属薄膜分别形成源 极和漏极。
例如, 所述第三层绝缘薄膜的与所述悬浮栅极相对应的部位沉积一层金 属薄膜形成控制栅极。
例如, 所述第一层绝缘薄膜、 第二层绝缘薄膜、 第三层绝缘薄膜采用 SiOx、 SiNx、 SiOxNy中的一种或两种制作。
本发明的另一个方面还提供了一种显示器驱动电路, 包括上述的悬浮栅 晶体管。
本发明的再一个方面还提供了一种悬浮栅晶体管制作方法, 包括以下步 骤: 在基板上依次形成第一层绝缘薄膜和多晶硅薄膜; 在所述多晶硅薄膜中 形成沟道区域;在所述多晶硅薄膜上形成第二层绝缘薄膜和第三层绝缘薄膜, 以及设置在第二层绝缘薄膜和第三层绝缘薄膜之间的悬浮栅极; 在所述多晶 硅薄膜中形成源极区域和漏极区域;在所述第三层绝缘薄膜上形成控制栅极。 例如, 在基板上依次形成第一层绝缘薄膜和多晶硅薄膜, 包括: 在基板 上依次沉积所述第一层绝缘薄膜和非晶硅薄膜; 进行退火处理, 使得所述非 晶硅薄膜形成所述多晶硅薄膜。
例如, 在所述多晶硅薄膜中形成沟道区域, 包括: 在所述多晶硅薄膜表 面涂覆第一层光刻胶, 光刻曝光, 所述多晶硅薄膜上与所述第一层光刻胶的 未保留区域相对应的区域为沟道区域; 在所述沟道区域注入硼烷离子或磷烷 离子,使得所述位于所述沟道区域的所述多晶硅薄膜形成 P型多晶硅或 N型 多晶硅; 采用剥离工艺去除所述第一层光刻胶; 进行退火处理。
例如, 在所述多晶硅薄膜中形成第二层绝缘薄膜和第三层绝缘薄膜, 以 及设置在第二层绝缘薄膜和第三层绝缘薄膜之间的悬浮栅极包括: 采用气相 沉积法在所述多晶硅薄膜上依次沉积第二层绝缘薄膜、 第二层非晶硅薄膜; 在所述第二层非晶硅薄膜表面涂覆第二层光刻胶、 光刻曝光, 使得该第二层 光刻胶的保留区域与所述沟道区域相对应; 采用刻蚀工艺, 保留所述第二层 非晶硅薄膜上与所述沟道区域相对应的区域, 形成悬浮栅极; 剥离所述第二 层光刻胶; 采用气相沉积法在所述第二层绝缘薄膜表面、 所述悬浮栅极表面 沉积第三层绝缘薄膜。
例如, 在所述多晶硅薄膜中形成源极区域和漏极区域包括: 在所述第三 层绝缘薄膜上涂覆第三层光刻胶, 将该第三层光刻胶曝光、 显影; 对所述第 二层绝缘薄膜、 所述第三层绝缘薄膜进行刻蚀, 去除所述第二层绝缘薄膜、 所述第三层绝缘薄膜上与所述第三层光刻胶的未保留区域相对应的区域, 在 所述多晶硅薄膜中形成源极区域和漏极区域。
例如, 在所述第三层绝缘薄膜上形成控制栅极包括: 在所述源极区域和 所述漏极区域重掺杂硼烷离子或磷烷离子, 形成良好的导电层; 剥离所述第 三层光刻胶; 采用气相沉积法在所述第二层绝缘薄膜、 所述第三层绝缘薄膜 的未刻蚀区域以及所述多晶硅薄膜中形成的源极区域和漏极区域上沉积一层 金属薄膜; 在所述金属薄膜上沉积第四层光刻胶, 将该第四层光刻胶曝光、 显影; 进行刻蚀, 在所述金属薄膜上形成源极、 漏极、 控制栅极; 剥离所述 第四层光刻胶。
本发明的再一个方面还提供一种采用所述的悬浮栅晶体管制作方法制成 的悬浮栅晶体管的应用方法, 包括以下步骤: 将控制栅极和源极连接具有预 设电压的电源, 沟道区域和漏极接地; 经过一预设时间后断开电源, 所述悬 浮栅极上累积预定数量的负电荷, 所述悬浮栅晶体管的阈值电压达到设定数 值。
例如, 该方法还包括: 测试薄膜晶体管的电压, 在所述薄膜晶体管的电 压超过预设调整电压时, 将控制栅极和源极接地, 沟道区域和漏极连接具有 所述预设电压的电源; 当所述薄膜晶体管的电压小于预设调整电压时, 返回 步骤将控制栅极和源极连接具有预设电压的电源, 多晶硅薄膜的沟道区域和 漏极接地。 附图说明
为了更清楚地说明本发明实施例的技术方案, 下面将对实施例的附图作 筒单地介绍,显而易见地,下面描述中的附图仅仅涉及本发明的一些实施例, 而非对本发明的限制。
图 1表示现有技术中悬浮栅 MOS晶体管结构示意图;
图 2表示本发明实施例的悬浮栅薄膜晶体管结构示意图;
图 3表示本发明实施例的悬浮栅薄膜晶体管的平面示意图;
图 4-图 21分别表示本发明实施例的悬浮栅晶体管制作方法第一步骤至 第十八步骤中的结构示意图;
图 22表示本发明实施例的悬浮栅晶体管应用方法电源连接结构示意图; 图 23表示本发明实施例的悬浮栅晶体管应用方法电源连接结构示意图。 具体实施方式
为使本发明实施例的目的、 技术方案和优点更加清楚, 下面将结合本发 明实施例的附图,对本发明实施例的技术方案进行清楚、 完整地描述。显然, 所描述的实施例是本发明的一部分实施例, 而不是全部的实施例。 基于所描 述的本发明的实施例, 本领域普通技术人员在无需创造性劳动的前提下所获 得的所有其他实施例, 都属于本发明保护的范围。
除非另作定义, 此处使用的技术术语或者科学术语应当为本发明所属领 域内具有一般技能的人士所理解的通常意义。 本发明专利申请说明书以及权 利要求书中使用的 "第一" 、 "第二" 以及类似的词语并不表示任何顺序、 数量或者重要性, 而只是用来区分不同的组成部分。 同样, "一个" 、 "一" 或者 "该"等类似词语也不表示数量限制, 而是表示存在至少一个。 "包括" 或者 "包含" 等类似的词语意指出现在 "包括" 或者 "包含" 前面的元件或 者物件涵盖出现在 "包括"或者 "包含"后面列举的元件或者物件及其等同, 并不排除其他元件或者物件。 "连接" 或者 "相连" 等类似的词语并非限定 于物理的或者机械的连接, 而是可以包括电性的连接, 不管是直接的还是间 接的。 "上" 、 "下" 、 "左" 、 "右" 等仅用于表示相对位置关系, 当被 描述对象的绝对位置改变后, 则该相对位置关系也可能相应地改变。
悬浮栅技术目前广泛应用在 EPROM, EEPROM, Flash存储器等器件中。 但是在 TFT行业, 同样需要有存储功能的器件, 但是受到制造工艺, 需求度 等因素的影响, 一直没有在玻璃基板上制造出具有存储功能的器件。
如图 2和图 3所示, 本发明的一个实施例提供了一种悬浮栅晶体管, 包 括基板 1 , 设置在基板 1上的悬浮栅极 3、 源极 4、 漏极 5和控制栅极 6。
该悬浮栅晶体管还包括在所述基板 1上依次设置的第一层绝缘薄膜 7、 多晶硅薄膜 8。该多晶硅薄膜 8中形成沟道区域 2,所述沟道区域 2的位置与 所述悬浮栅极 3的位置相对应。 即多晶硅薄膜 8作为 TFT的有源层。
所述多晶硅薄膜 8上依次设置第二层绝缘薄膜 9和第三层绝缘薄膜 10, 所述第二层绝缘薄膜 9和第三层绝缘薄膜 10之间夹设有所述悬浮栅极 3。
所述第三层绝缘薄膜 10位于所述悬浮栅极 3的两侧(同样在多晶硅薄膜 8 的沟道区域两侧)分别设有第一开口和第二开口, 所述第一开口和第二开 口分别向内延伸至所述多晶硅薄膜 8形成源极过孔 41和漏极过孔 51。 所述 源极过孔 41和所述漏极过孔 51内设有与多晶硅薄膜 8的源极区和漏极区接 触的金属薄膜以分别形成源极 4和漏极 5。
所述第三层绝缘薄膜 10与所述悬浮栅极 3相对应的部位设置一层金属薄 膜形成控制栅极 6。 控制栅极 6隔着悬浮栅极 3与多晶硅薄膜 8的沟道区相 对应; 控制栅极 6的平面面积可以大于或等于悬浮栅极 3的平面面积。
实际应用中,所述第三层绝缘薄膜 10上沉积一层金属薄膜,所述金属薄 膜同时覆盖所述多晶硅薄膜 8的外露的部分, 然后经过光刻曝光在所述第三 层绝缘薄膜 10的相应位置形成所述控制栅极 6,在所述多晶硅薄膜 8的外露 的部分分别形成源极 4和漏极 5。 根据需要,源极 4和漏极 5还可以分别连接到相应的布线或器件。例如, 上述薄膜晶体管作为像素的开关元件时, 源极 4和漏极 5可以分别连接到数 据线和像素电极。 这些连接到源极 4和漏极 5的布线可以随源极 4和漏极 5 一起制备。
本实施例中, 例如, 第一层绝缘薄膜、 第二层绝缘薄膜、 第三层绝缘薄 膜均可以采用 SiOx、 SiNx、 SiOxNy中的一种或几种组合而制成。
本实施例中, 将悬浮栅技术应用到 TFT领域, 所述基板可以为玻璃基板 (或石英基板、 塑料基板等) , 使得应用于显示器驱动电路的悬浮栅晶体管 可以存储电荷, 进一步的可用于调整 TFT阈值电压。
本实施例悬浮栅晶体管能够调节 TFT阈值电压, 消除了在例如 LCD的 背板生产过程中, 由于 TFT阈值电压不准使得整个电路不工作的问题。 在低 温多晶硅技术, GOA ( Gate On Array ) , COA ( Color Filter on Array )等技 术中, 一个像素使用几个 MOS 晶体管, 用来实现补偿、 驱动等功能。 如果 使用本实施例的技术, 可以大大减少 MOS 晶体管的个数, 增加像素的个数 和显示器的分辨率。
GOA技术是 TFT-LCD中一种高技术水平设计, 基本概念是将液晶面板 的栅极驱动集成在玻璃基板上, 形成对面板的扫描驱动电路; COA是将彩色 滤光片与阵列基板集成在一起的其中一种集成技术。
本发明的一个实施例还提供一种悬浮栅晶体管制作方法,包括以下步骤: 在基板上依次形成第一层绝缘薄膜 7和多晶硅薄膜 8;
在所述多晶硅薄膜 8中形成沟道区域 2;
在所述多晶硅薄膜 8上形成第二层绝缘薄膜 9和第三层绝缘薄膜 10, 以 及设置在第二层绝缘薄膜 9和第三层绝缘薄膜 10之间的悬浮栅极 3;
在所述多晶硅薄膜 8中形成源极区域和漏极区域;
在所述第三层绝缘薄膜上形成源极 4、 漏极 5、 控制栅极 6。
在基板上依次形成第一层绝缘薄膜 7和多晶硅薄膜 8的一个示例包括: 在基板 1上依次沉积所述第一层绝缘薄膜 7和第一层非晶硅薄膜 81;进行退 火处理, 使得所述第一层非晶硅薄膜 81形成所述多晶硅薄膜 8。
在制备了多晶硅薄膜 8之后, 如果需要形成用于 TFT的岛状有源层, 可 以对多晶硅薄膜 8进行构图以得到岛状图案, 构图方法例如为光刻工艺。 在所述多晶硅薄膜 8中形成沟道区域的一个示例包括: 在所述多晶硅薄 膜 8表面涂覆第一层光刻胶 11 , 对该第一层光刻胶 11曝光、 显影, 所述多 晶硅薄膜 8上与所述第一层光刻胶 11的未保留区域相对应的区域用于得到沟 道区域, 即第一层光刻胶 11暴露出沟道区域;在所述沟道区域注入硼烷离子 或磷烷离子, 使得所述位于所述沟道区域的所述多晶硅薄膜 8形成 P型多晶 硅或 N型多晶硅; 采用剥离工艺去除所述第一层光刻胶 11; 然后, 进行退火 处理。
在所述多晶硅薄膜 8上形成第二层绝缘薄膜 9和第三层绝缘薄膜 10, 以 及设置在第二层绝缘薄膜 9和第三层绝缘薄膜 10之间的悬浮栅极 3的一个示 例包括:采用气相沉积法在所述多晶硅薄膜 8上依次沉积第二层绝缘薄膜 9、 第二层非晶硅薄膜 12; 在所述第二层非晶硅薄膜 12表面涂覆第二层光刻胶 13、 将该第二层光刻胶 13曝光、 显影, 使得该第二层光刻胶 13的保留区域 与所述沟道区域相对应;采用刻蚀工艺,保留所述第二层非晶硅薄膜 12上与 所述沟道区域相对应的区域, 形成悬浮栅极 3; 剥离所述第二层光刻胶 13; 采用气相沉积法在所述第二层绝缘薄膜 9表面、 所述悬浮栅极 3表面沉积第 三层绝缘薄膜 10。 悬浮栅极 3也可以采用除非晶硅薄膜之外的材料。
在所述多晶硅薄膜中形成源极区域和漏极区域的一个示例包括: 在所述 第三层绝缘薄膜 10上涂覆第三层光刻胶 14, 将该第三层光刻胶 14曝光、 显 影; 然后, 对所述第二层绝缘薄膜 9、 所述第三层绝缘薄膜 10进行刻蚀, 去 除所述第二层绝缘薄膜 9、所述第三层绝缘薄膜 10上与所述第三层光刻胶 14 的未保留区域相对应的区域, 得到第一过孔和第二过孔, 露出在所述多晶硅 薄膜 8中的源极区域 82和漏极区域 83。
在所述第三层绝缘薄膜 10上形成控制栅极 6的一个示例包括:在所述源 极区域 82和所述漏极区域 83重掺杂硼烷离子或磷烷离子, 以便所述源极区 域 82和所述漏极区域 83与后续步骤中沉积的金属薄膜接触良好; 剥离所述 第三层光刻胶 14; 采用气相沉积法在所述第二层绝缘薄膜 9、 所述第三层绝 缘薄膜 10的未刻蚀区域以及所述多晶硅薄膜 8上形成源极区域 82和漏极区 域 83沉积一层金属薄膜 15;在所述金属薄膜 15上沉积第四层光刻胶 16,将 该第四层光刻胶 16曝光、 显影; 进行刻蚀, 在所述金属薄膜 15上形成控制 栅极 6; 剥离所述第四层光刻胶 16。 金属薄膜 15可以采用例如铝、 铝合金、 铜、 铜合金等制备。
在一具体实施例中, 悬浮栅晶体管制作方法如下:
使用 PECVD (等离子增强气相沉积法)在基板 1依次生长第一层绝缘 薄膜 7和第一层非晶硅薄膜 81 , 如图 4所示; 然后, 使用 ELA (准分子激光 退火)工艺, 使得非晶硅薄膜 81变成多晶硅薄膜 8, 如图 5所示; 使用掩膜 (光刻)工艺, 形成第一光刻胶层 11 , 该第一光刻胶层 11露出沟道区域 2, 如图 6所示。 光刻工艺一般包括涂胶、 曝光、 显影等处理, 在此不再详述。
使用掺杂工艺, 掺杂 B2H6 (硼烷)或 PH3 (磷烷) , 使得沟道区域 2 变成 P+多晶硅(P型多晶硅)或 N+多晶硅(N型多晶硅) , 如图 7所示; 使用剥离工艺, 剥去表面的第一层光刻胶 11 , 如图 8所示; 使用退火设备, 活化 P+多晶硅, 如图 9所示; 使用 PECVD依次生长第二层绝缘薄膜 9和第 二层非晶硅薄膜 12, 如图 10所示; 使用掩膜工艺, 得到的第二层光刻胶 13 挡住沟道区域 2上方部分, 如图 11所示; 使用刻蚀工艺,将第二非晶硅薄膜 12刻蚀为悬浮栅 3, 如图 12所示; 使用剥离工艺, 剥去表面第二层光刻胶 13, 如图 13所示; 使用 PECVD生长第三层绝缘薄膜 10, 该第三层绝缘薄 膜 10完全覆盖悬浮栅极 3 , 如图 14所示; 使用掩膜工艺, 在第三层光刻胶 14中露出用于形成晶体管的源极过孔 41和漏极过孔 51的区域, 如图 15所 示; 使用刻蚀工艺, 刻蚀出源极过孔 41和漏极过孔 51 , 如图 16所示; 使用 掺杂工艺,重掺杂多晶硅薄膜 8露出的区域得到源极区域 82和漏极区域 83, 例如在源极过孔 41和漏极过孔 51相对应的区域中注入硼烷离子或磷烷离子, 如图 17所示; 使用剥离工艺, 剥去表面第三层光刻胶 14, 如图 18所示; 使 用溅射(喷涂)设备, 沉积一层金属薄膜 15, 如图 19所示; 使用掩膜工艺, 在第四层光刻胶 16中漏出将要形成晶体管的源极、漏极、控制栅极所对应的 区域, 如图 20所示; 蚀刻金属薄膜 15 , 得到源极 4、 漏极 5和控制栅极 6, 源极 4和漏极 5分别与源极区域 82和漏极区域 83接触; 使用剥离工艺, 剥 去表面第四层光刻胶 16, 如图 21所示。
本发明的实施例还提供一种采用所述悬浮栅晶体管制作方法制成的悬浮 栅晶体管的应用方法, 包括以下步骤: 将控制栅极和源极连接具有预设电压 的电源, 将沟道区域和漏极接地; 经过一预设时间后断开电源, 所述悬浮栅 极上累积预定数量的负电荷, 所述悬浮栅晶体管的阈值电压达到设定数值。 利用悬浮栅上是否储存有电荷或储存电荷的多少来改变晶体管的阈值电 压, 经过预设时间, 悬浮栅极可以存储足够的电荷。
本实施例中所述预设电压为 25V, 但本发明并不限于此, 可以根据制备 的 TFT来选择适当的预设电压。
测试悬浮栅晶体管的电压, 在所述悬浮栅晶体管的电压超过预设调整电 压时, 将控制栅极和源极接地, 沟道区域和漏极连接具有所述预设电压的电 源; 当所述悬浮栅晶体管的电压小于预设调整电压时, 返回步骤将控制栅极 和源极连接具有预设电压的电源, 多晶硅薄膜的沟道区域和漏极接地。
当所述悬浮栅晶体管的电压超过预设调整电压时, 还可以通过紫外线照 射的方式进行电压! ^放。
在一个实施例中, 调整 TFT阈值电压的过程如下: 在控制栅极和源极连 接编程电源 VCC,将沟道区域和漏极接地,如图 22所示;编程电源施加 25V 的电源,根据需要调整的悬浮栅极电荷量的多少控制编程时间,如图 23所示; 编程电源施加完毕, 将源极、 漏极、 沟道区域都和编程电源断开。
测试 TFT 阈值电压 (悬浮栅晶体管正常启动所需的电压) , 判断 TFT 阈值电压是否符合电路正常工作的条件, 不符合则继续按照上述步骤调整。
悬浮栅晶体管的悬浮栅极能够储存一定量的电荷, 控制栅极在正常驱动 电压的基础上需要再加上悬浮栅极的电压才能正常驱动晶体管。 悬浮栅就是 通过这个原理调整了 TFT的阈值电压。 这种方法避免了因 TFT阈值电压不 符, 使得整个电路不能正常工作, 导致成本的大量增加。 悬浮栅晶体管调整 TFT阈值电压可以在最终工艺完成后, 根据 TFT阈值电压测试情况, 对于那 些阈值电压不在正常范围内的 TFT进行悬浮栅电荷的编程,使得其能够重复 利用, 这大大提高了产品的良率。
本发明的实施例还提供一种显示器驱动电路, 包括悬浮栅晶体管, 如图 2所示, 该悬浮栅晶体管包括基板 1 ,设置在基板 1上的悬浮栅极 3、 源极 4、 漏极 5和控制栅极 6, 该悬浮栅晶体管还包括所述基板 1上依次设置的第一 层绝缘薄膜 7、 多晶硅薄膜 8, 在多晶硅薄膜 8中部形成沟道区域 2, 所述沟 道区域 2的位置与所述悬浮栅极 3的位置相对应。
所述沟道区域 2的设置利于在悬浮栅晶体管制作过程中悬浮栅的制作。 这是因为如果采用底栅结构的话, ELA工艺可能会对金属栅极造成破坏。 所述多晶硅薄膜 8上依次设置第二层绝缘薄膜 9和第三层绝缘薄膜 10, 所述第二层绝缘薄膜 9和第三层绝缘薄膜 10之间设有所述悬浮栅极 3。
所述第三层绝缘薄膜 10位于所述悬浮栅极 3的两侧分别设有第一开口和 第二开口, 所述第一开口和第二开口分别向内延伸至所述多晶硅薄膜 8形成 源极过孔 41和漏极过孔 51 , 所述源极过孔 41和所述漏极过孔 51内设有与 多晶硅薄膜 8的源极区和漏极区接触的金属薄膜分别形成源极 4和漏极 5。
所述第三层绝缘薄膜 10上与所述悬浮栅极 3相对应的部位沉积一层金属 薄膜形成控制栅极 6。 控制栅极 6也于沟道区域 2对应。
实际应用中,所述第三层绝缘薄膜 10上沉积一层金属薄膜,所述金属薄 膜同时覆盖所述多晶硅薄膜 8由该第三层绝缘薄膜 10外露的部分,然后经过 光刻曝光在所述第三层绝缘薄膜 10的相应位置形成所述控制栅极 6,在所述 多晶硅薄膜 8的外露的部分分别形成源极 4和漏极 5。
本实施例中, 第一层绝缘薄膜、 第二层绝缘薄膜、 第三层绝缘薄膜均可 以采用 SiOx、 SiNx、 SiOxNy中的一种或几种组合而制成。 (图 2中只显示 出了悬浮栅晶体管部分结构 )
本发明实施例的悬浮栅晶体管可用于代替现有技术中的薄膜晶体管, 该 悬浮栅晶体管的阈值电压可调,避免了因 TFT电压不符而导致整个驱动电路 不能正常工作的情况的发生。
本发明的实施例还提供一种显示器驱动电路制作方法, 包括以下步骤: 在 PCB板上制作显示器驱动电路的各个电子元件,其中悬浮栅晶体管的制作 工艺包括:
在基板上依次形成第一层绝缘薄膜 7和多晶硅薄膜 8;
在所述多晶硅薄膜 8中形成沟道区域 2;
在所述多晶硅薄膜 8上形成第二层绝缘薄膜 9和第三层绝缘薄膜 10, 以 及设置在第二层绝缘薄膜 9和第三层绝缘薄膜 10之间的悬浮栅极 3;
在所述多晶硅薄膜 8中形成源极区域和漏极区域;
在所述第三层绝缘薄膜上形成源极 4、 漏极 5、 控制栅极 6。
在基板上依次形成第一层绝缘薄膜 7和多晶硅薄膜 8的一个示例包括: 在基板 1上依次沉积所述第一层绝缘薄膜 7和第一层非晶硅薄膜 81;进行退 火处理, 使得所述第一层非晶硅薄膜 81形成所述多晶硅薄膜 8。 在所述多晶硅薄膜 8上形成沟道区域的一个示例包括: 在所述多晶硅薄 膜 8表面涂覆第一层光刻胶 11 , 将该第一层光刻胶 11曝光、 显影, 所述多 晶硅薄膜 8中与所述第一层光刻胶 11的未保留区域相对应的区域用于得到沟 道区域; 在所述沟道区域注入硼烷离子或磷烷离子, 使得所述位于所述沟道 区域的所述多晶硅薄膜 8形成 P型多晶硅或 N型多晶硅;采用剥离工艺去除 所述第一层光刻胶 11; 进行退火处理。
在所述多晶硅薄膜 8上形成第二层绝缘薄膜 9和第三层绝缘薄膜 10, 以 及设置在第二层绝缘薄膜 9和第三层绝缘薄膜 10之间的悬浮栅极 3的一个示 例包括:采用气相沉积法在所述多晶硅薄膜 8上依次沉积第二层绝缘薄膜 9、 第二层非晶硅薄膜 12; 在所述第二层非晶硅薄膜 12表面涂覆第二层光刻胶 13, 将该第二层光刻胶 13曝光、 显影, 使得该第二层光刻胶 13的保留区域 与所述沟道区域相对应;采用刻蚀工艺,保留所述第二层非晶硅薄膜 12上与 所述沟道区域相对应的区域, 形成悬浮栅极 3; 剥离所述第二层光刻胶 13; 采用气相沉积法在所述第二层绝缘薄膜 9表面、 所述悬浮栅极 3表面沉积第 三层绝缘薄膜 10。 该第三层绝缘薄膜 10覆盖悬浮栅极 3。
在所述多晶硅薄膜中形成源极区域和漏极区域的一个示例包括: 在所述 第三层绝缘薄膜 10上涂覆第三层光刻胶 14, 将该第三层光刻胶 14曝光、 显 影, 露出与源极区域和漏极区域对应的部分; 对所述第二层绝缘薄膜 9、 所 述第三层绝缘薄膜 10进行刻蚀, 去除所述第二层绝缘薄膜 9、 所述第三层绝 缘薄膜 10上与所述第三层光刻胶 14的未保留区域相对应的区域, 在所述多 晶硅薄膜 8上形成源极区域 82和漏极区域 83。
在所述第三层绝缘薄膜 10上形成控制栅极 6的一个示例包括:在所述源 极区域 82和所述漏极区域 83重掺杂硼烷离子或磷烷离子, 以便所述源极区 域 82和所述漏极区域 83与后续步骤中沉积的金属薄膜接触良好; 剥离所述 第三层光刻胶 14; 采用气相沉积法在所述第二层绝缘薄膜 9、 所述第三层绝 缘薄膜 10的未刻蚀区域以及所述多晶硅薄膜 8上形成源极区域 82和漏极区 域 83沉积一层金属薄膜 15;在所述金属薄膜 15上涂覆第四层光刻胶 16,将 该第四层光刻胶 16曝光、 显影; 对该金属薄膜 15进行刻蚀, 在所述金属薄 膜 15上形成控制栅极 6; 剥离所述第四层光刻胶 16。
本发明的实施例还提供一种显示器驱动电路的应用方法,在实际应用中, 可通过调整显示器驱动电路中的悬浮栅晶体管的阈值电压来进行校准, 使得 显示器驱动电路可正常工作, 其中, 悬浮栅晶体管阈值电压调整过程包括: 将控制栅极和源极连接具有预设电压的电源, 沟道区域和漏极接地; 经过一 预设时间后断开电源, 所述悬浮栅极上累积预定数量的负电荷, 所述悬浮栅 晶体管的阈值电压达到设定数值。
利用悬浮栅上是否储存有电荷或储存电荷的多少来改变晶体管的阈值电 压, 经过预设时间, 悬浮栅极可以存储足够的电荷。
本实施例中所述预设电压为 25V,但本发明并不限于此,根据具体结构、 材料可以采用其他适当的电压。
测试薄膜晶体管的电压,在所述薄膜晶体管的电压超过预设调整电压时, 将控制栅极和源极接地, 沟道区域和漏极连接具有所述预设电压的电源; 当 所述薄膜晶体管的电压小于预设调整电压时, 返回步骤将控制栅极和源极连 接具有预设电压的电源, 多晶硅薄膜的沟道区域和漏极接地。
当所述薄膜晶体管的电压超过预设调整电压时, 还可以通过紫外线照射 的方式进行电压释放。
在一具体实施例中, 调整 TFT阈值电压的过程如下: 在控制栅极和源极 连接编程电源 VCC,沟道区域和漏极接地,如图 22所示;编程电源施加 25V 的电源,根据需要调整的悬浮栅极电荷量的多少控制编程时间,如图 23所示; 编程电源施加完毕, 源极, 漏极, 沟道区域极都和编程电源断开。
测试 TFT阈值电压, 判断 TFT阈值电压是否符合电路正常工作的条件, 不符合则继续按照上述步骤调整。
悬浮栅晶体管的悬浮栅极能够储存一定量的电荷, 控制栅极在正常驱动 电压的基础上需要再加上悬浮栅极的电压才能正常驱动晶体管。 悬浮栅就是 通过这个原理调整了 TFT的阈值电压。 这种方法避免了因 TFT阈值电压不 符, 使得整个电路不能正常工作, 导致成本的大量增加。 悬浮栅晶体管调整 TFT阈值电压可以在最终工艺完成后, 根据 TFT阈值电压测试情况, 对于那 些阈值电压不在正常范围内的 TFT进行悬浮栅电荷的编程,使得能够重复利 用, 大大提高了产品的良率。
以上所述仅是本发明的示范性实施方式, 而非用于限制本发明的保护范 围, 本发明的保护范围由所附的权利要求确定。

Claims

权利要求书
1. 一种悬浮栅晶体管, 包括基板, 设置在基板上的悬浮栅极、 源极、 漏 极和控制栅极, 还包括:
所述基板上依次设置的第一层绝缘薄膜、 多晶硅薄膜, 所述多晶硅薄膜 中形成有沟道区域, 所述沟道区域的位置与所述悬浮栅极的位置相对应。
2.根据权利要求 1所述的悬浮栅晶体管, 其中, 所述多晶硅薄膜上依次 设置第二层绝缘薄膜和第三层绝缘薄膜, 所述第二层绝缘薄膜和第三层绝缘 薄膜之间设有所述悬浮栅极。
3.根据权利要求 2所述的悬浮栅晶体管, 其中, 所述第三层绝缘薄膜中 位于所述悬浮栅极的两侧分别设有第一开口和第二开口, 所述第一开口和第 二开口分别延伸至所述多晶硅薄膜形成源极过孔和漏极过孔, 所述源极过孔 和所述漏极过孔内设有分别形成源极和漏极的金属薄膜。
4.根据权利要求 3所述的悬浮栅晶体管, 其中, 所述第三层绝缘薄膜上 与所述悬浮栅极相对应的部位设置一层金属薄膜形成所述控制栅极。
5.根据权利要求 3所述的悬浮栅晶体管, 其中, 所述第一层绝缘薄膜、 第二层绝缘薄膜、 第三层绝缘薄膜采用 SiOx、 SiNx、 SiOxNy中的一种或两 种制作。
6.一种显示器驱动电路,包括权利要求 1-5任一项所述的悬浮栅晶体管。
7.一种悬浮栅晶体管制作方法, 包括以下步骤:
在基板上依次形成第一层绝缘薄膜和多晶硅薄膜;
在所述多晶硅薄膜中形成沟道区域;
在所述多晶硅薄膜上形成第二层绝缘薄膜和第三层绝缘薄膜, 以及设置 在第二层绝缘薄膜和第三层绝缘薄膜之间的悬浮栅极;
在所述多晶硅薄膜中形成源极区域和漏极区域;
在所述第三层绝缘薄膜上形成源极、 漏极、 控制栅极。
8.根据权利要求 7所述的悬浮栅晶体管制作方法, 其中, 在基板上依次 形成第一层绝缘薄膜和多晶硅薄膜, 包括:
在基板上依次沉积所述第一层绝缘薄膜和非晶硅薄膜;
进行退火处理, 使得所述非晶硅薄膜形成所述多晶硅薄膜。
9.根据权利要求 7或 8所述的悬浮栅晶体管制作方法, 其中, 在所述多 晶硅薄膜中形成沟道区域, 包括:
在所述多晶硅薄膜表面涂覆第一层光刻胶, 将该第一层光刻胶曝光、 显 影, 所述多晶硅薄膜上与所述第一层光刻胶的未保留区域相对应的区域用于 形成所述沟道区域;
在所述沟道区域注入硼烷离子或磷烷离子, 使得所述位于所述沟道区域 的所述多晶硅薄膜形成 P型多晶硅或 N型多晶硅;
采用剥离工艺去除所述第一层光刻胶;
进行退火处理。
10.根据权利要求 7所述的悬浮栅晶体管制作方法, 其中, 在所述多晶 硅薄膜上形成第二层绝缘薄膜和第三层绝缘薄膜, 以及设置在第二层绝缘薄 膜和第三层绝缘薄膜之间的悬浮栅极包括:
采用气相沉积法在所述多晶硅薄膜上依次沉积第二层绝缘薄膜、 第二层 非晶硅薄膜;
在所述第二层非晶硅薄膜表面涂覆第二层光刻胶, 将该第二层光刻胶曝 光、 显影, 使得该第二层光刻胶的保留区域与所述沟道区域相对应;
采用刻蚀工艺, 保留所述第二层非晶硅薄膜上与所述沟道区域相对应的 区域, 形成悬浮栅极;
剥离所述第二层光刻胶;
采用气相沉积法在所述第二层绝缘薄膜表面、 所述悬浮栅极表面沉积第 三层绝缘薄膜。
11.根据权利要求 7或 10所述的悬浮栅晶体管制作方法, 其中, 在所述 多晶硅薄膜中形成源极区域和漏极区域包括:
在所述第三层绝缘薄膜上涂覆第三层光刻胶, 将该第三层光刻胶曝光、 显影;
对所述第二层绝缘薄膜、 所述第三层绝缘薄膜进行刻蚀, 去除所述第二 层绝缘薄膜、 所述第三层绝缘薄膜上与所述第三层光刻胶的未保留区域相对 应的区域, 露出所述多晶硅薄膜中形成源极区域和漏极区域的部分。
12.根据权利要求 11所述的悬浮栅晶体管制作方法, 其中, 在所述第三 层绝缘薄膜上形成控制栅极包括: 在所述源极区域和所述漏极区域重掺杂硼烷离子或磷烷离子, 形成导电 层;
剥离所述第三层光刻胶;
采用气相沉积法在所述第二层绝缘薄膜、 所述第三层绝缘薄膜的未刻蚀 区域以及所述多晶硅薄膜中形成的源极区域和漏极区域上沉积一层金属薄 膜;
在所述金属薄膜上沉积第四层光刻胶, 将该第四层光刻胶曝光、 显影; 进行刻蚀, 在所述金属薄膜上形成控制栅极;
剥离所述第四层光刻胶。
13. 一种采用权利要求 1-5任一项所述的悬浮栅晶体管的应用方法, 包 括以下步骤:
将控制栅极和源极连接具有预设电压的电源, 将多晶硅薄膜的沟道区域 和漏极接地;
经过一预设时间后断开电源, 所述悬浮栅极上累积预定数量的负电荷, 所述悬浮栅晶体管的阈值电压达到设定数值。
14.根据权利要求 13所述的悬浮栅晶体管的应用方法, 包括:
测试薄膜晶体管的电压,在所述薄膜晶体管的电压超过预设调整电压时, 将控制栅极和源极接地, 沟道区域和漏极连接具有所述预设电压的电源; 当 所述薄膜晶体管的电压小于预设调整电压时, 返回步骤将控制栅极和源极连 接具有预设电压的电源, 将多晶硅薄膜的沟道区域和漏极接地。
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