WO2014148525A1 - 薄ガラス長尺体 - Google Patents
薄ガラス長尺体 Download PDFInfo
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- WO2014148525A1 WO2014148525A1 PCT/JP2014/057457 JP2014057457W WO2014148525A1 WO 2014148525 A1 WO2014148525 A1 WO 2014148525A1 JP 2014057457 W JP2014057457 W JP 2014057457W WO 2014148525 A1 WO2014148525 A1 WO 2014148525A1
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- WIPO (PCT)
- Prior art keywords
- thin glass
- resin film
- line
- long
- film
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/06—Interconnection of layers permitting easy separation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24273—Structurally defined web or sheet [e.g., overall dimension, etc.] including aperture
- Y10T428/24298—Noncircular aperture [e.g., slit, diamond, rectangular, etc.]
- Y10T428/24314—Slit or elongated
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24273—Structurally defined web or sheet [e.g., overall dimension, etc.] including aperture
- Y10T428/24322—Composite web or sheet
- Y10T428/24331—Composite web or sheet including nonapertured component
Definitions
- the present invention relates to a thin glass elongate body.
- film-like members used in these apparatuses are also continuously produced by a roll-to-roll process.
- thin glass is frequently used as a flexible material that can be processed or processed by a roll-to-roll process (for example, Patent Documents 1 and 2).
- Thin glass is very fragile, so it is prone to breakage during processing or processing, glass pieces caused by breakage contaminate the device, and excessive care must be taken to restore the contaminated device.
- a method of protecting the thin glass by attaching a protective film to the surface of the thin glass is known.
- Patent Document 3 a method of protecting the thin glass by attaching a protective film to the surface of the thin glass.
- the present invention has been made to solve the above-described conventional problems, and an object of the present invention is to provide a long thin glass body having few bubbles between the thin glass and the resin film.
- the long thin glass body of the present invention comprises a long thin glass and a resin film attached to at least a part of the thin glass, and the thin glass and the resin film are laminated.
- the resin film has a plurality of cut lines and / or holes penetrating the resin film.
- the said score line inclines with respect to the length direction of the said thin glass elongate body.
- the set of projection lines is one continuous line or 5 mm or less. A discontinuous line having a broken portion is formed.
- the length of the said continuous line or discontinuous line is 60% or more with respect to the width
- the thin glass has a thickness of 10 ⁇ m to 150 ⁇ m.
- the said thin glass and the said resin film are stuck through the adhesive layer.
- a thin glass roll is provided. This thin glass wound body is formed by winding the thin glass long body.
- a method for producing the thin glass elongated body is provided.
- This manufacturing method includes stacking and temporarily sticking the resin film on the thin glass, and, after the temporary sticking, sticking the thin glass and the resin film using a pressing roll, Before this sticking, a cut line and / or a hole penetrating the resin film is provided in the resin film.
- the resin film adhered to the thin glass has a plurality of score lines and / or holes penetrating the resin film, so that the thin glass has few bubbles between the thin glass and the resin film.
- a long body can be provided.
- the thin glass long body can be stably manufactured with less troubles such as breakage of the thin glass because air entrained between the thin glass and the resin film can escape during the manufacturing.
- FIG. (A) And (b) is a schematic plan view of the thin glass elongate body by one Embodiment of this invention. It is a schematic plan view of the thin glass elongate body by one Embodiment of this invention. It is a schematic plan view of the thin glass elongate body by one Embodiment of this invention. It is a schematic plan view of the thin glass elongate body by one Embodiment of this invention. It is a schematic plan view of the thin glass elongate body by one Embodiment of this invention. It is a perspective view which shows typically the thin glass elongate body by another preferable embodiment of this invention. It is a perspective view which shows typically the thin glass elongate body by another preferable embodiment of this invention.
- FIG. 1 is a schematic cross-sectional view of a thin glass elongated body according to a preferred embodiment of the present invention.
- the horizontal direction of the paper surface is the length direction of the thin glass elongate body.
- the thin glass long body 100 includes a thin glass 10 and a resin film 20 adhered on the thin glass 10.
- the resin film 20 is adhered over the entire length of the thin glass 10, but the resin film 20 may be adhered to a part of the thin glass 10.
- the resin film may be arrange
- the resin film 20 can function as a protective film for the thin glass 10.
- the resin film 20 can include the base material layer 1 and the pressure-sensitive adhesive layer 2, and the thin glass 10 and the resin film 20 can be attached via the pressure-sensitive adhesive layer 2.
- the cut line provided in a resin film is abbreviate
- FIG. 2 is a schematic plan view of the long thin glass body 100 of FIG. 1 as viewed from the resin film 20 side.
- the horizontal direction of the paper surface is the length direction of the thin glass elongate body.
- the resin film 20 of the thin glass long body 100 has a plurality of score lines 21.
- the cut line 21 penetrates the resin film 20.
- the score line 21 is inclined with respect to the length direction of the thin glass elongated body 100.
- the inclination angle a of the score line with respect to the length direction of the resin film is preferably 10 ° to 80 °, and more preferably 30 ° to 60 °.
- the length of the cut line can be set to any appropriate length as long as the effect of the present invention is obtained.
- the length of the cut line is preferably 10 mm to 500 mm, more preferably 20 mm to 150 mm, and further preferably 30 mm to 60 mm.
- the length of the cut line is preferably less than 50%, more preferably 40% or less, and further preferably 3% to 35% with respect to the width of the resin film. %, Particularly preferably 3% to 20%.
- the length of the score line is 50% or more with respect to the width of the resin film, the rigidity of the resin film is lowered, and the resin film may not function as a protective film. Further, troubles such as breakage of the thin glass may occur during the production of the thin glass long body or during the roll-to-roll process in which the obtained thin glass long body is provided.
- the cut lines 21 are preferably provided in a plurality in both the length direction and the width direction.
- the incision lines may be provided not densely or in a plan view (that is, over the entire resin film at substantially constant intervals), or may be provided so as to be densely and densely.
- the cut lines 21 are provided so as to be densely gathered in a predetermined range to form a group A of cut lines. For example, in the range of 300 mm to 1000 mm in width (resin film width) ⁇ 100 mm to 1000 mm in length, 3 to 20 cut lines 21 are arranged in one row or a plurality of rows (in FIG. 2, 11 cut lines are arranged in 3 rows). To form a cut line group A.
- a plurality of cut line groups are preferably provided in the length direction of the resin film 20, and more preferably at least at both ends in the length direction of the resin film.
- the group of score lines can be provided at a predetermined interval d in the length direction, for example, 1 m to 50 m, more preferably 2 m to 30 m.
- the interval between the groups of score lines may or may not be constant. If a cut line is provided so as to form a group of cut lines, it is possible to obtain a thin glass elongate body that has a larger number of trapped air and less bubbles while maintaining the strength of the resin film 20. .
- the cut line is not limited to the form shown in FIG. 2, and can be provided at any appropriate position as long as the effect of the present invention is obtained.
- a group B of cut lines may be formed by the cut lines arranged in one row in the width direction.
- the cut lines may not be arranged in one row in the width direction, but may be provided as divided slope lines as shown in FIG.
- a group C of cut lines is formed by 11 cut lines.
- the score line may be parallel to the width direction of the resin film.
- a group D of cut lines is formed by arranging eight cut lines in three rows.
- the length of the score line is preferably less than 30%, more preferably 20% or less, even more preferably, with respect to the width of the resin film. It is 3% to 15%, and particularly preferably 3% to 10%.
- the length of the cut line is 30% or more with respect to the width of the resin film, the rigidity of the resin film becomes low, and the resin film may not function as a protective film, and in the roll-to-roll process Troubles may occur during transportation.
- 3 to 5 show regularly provided cut lines, the cut lines may be provided irregularly with respect to length, direction and / or position.
- the resin film may have a hole 22 penetrating the resin film instead of (or in addition to) the cut line.
- eleven holes are arranged in three rows to form a group E of holes. Any appropriate size and shape can be adopted as the size and shape of the hole as long as the effects of the present invention can be obtained.
- the hole may be a round hole or a square hole.
- the diameter (diameter) of the hole is, for example, 1 cm to 5 cm.
- a set of projection lines projected onto one virtual line b parallel to the width direction on the resin film is one continuous line. It is preferable to form a discontinuous line having a broken portion of c, c ′ or 5 mm or less (FIGS. 2, 3A, 3B, and 6; projection lines and virtual lines are not shown) 4 and 5 are the same). More preferably, a set of projection lines in units of cut lines or holes, that is, the projection lines when the cut lines or holes in each group are projected onto one virtual line b parallel to the width direction on the resin film. The set forms one continuous line c ′ (FIGS.
- FIGS. 4 and 5 are the same).
- FIG. 2 FIG. 3 (a), FIG. 3 (b) and FIG. 6, the virtual line b is indicated by a dotted line, and the continuous lines c and c ′ are indicated by thin solid lines for distinction from the cut line 21. .
- the above-mentioned effect can also be obtained when a set of cut lines or projection lines of holes can form a discontinuous line having a broken portion of 5 mm or less.
- the length of the disconnected portion is preferably 3 mm or less, more preferably 1 mm or less, and still more preferably 0 mm (that is, a continuous line).
- the length of the continuous lines c and c ′ is preferably 60% or more, more preferably 80% or more, and further preferably 90% or more with respect to the width of the resin film. If it is such a range, the air which took in more reliably will escape.
- the length of the discontinuous line is preferably 60% or more with respect to the width of the resin film. More preferably, it is 80% or more, More preferably, it is 90% or more. It is preferable to provide a cut line so that the continuous line and the discontinuous line are formed at the center in the width direction of the resin film.
- FIG. 7 is a perspective view schematically showing a long thin glass body according to another preferred embodiment of the present invention.
- the horizontal direction of the paper is the length direction of the thin glass long body.
- the long thin glass body 200 includes a thin glass 10 and a resin film 20 connected to an end portion in the length direction of the thin glass 10.
- the end portion in the length direction of the thin glass 10 and the end portion on the thin glass side in the length direction of the resin film 20 are laminated to form the connecting portion 23.
- a plurality of cut lines and / or holes penetrating the resin film 20 are formed. The form of the score line and the hole is as described above.
- the long thin glass body 200 shown in FIG. 7 includes a resin film 20 at the end of the thin glass 10, and the thin glass long body 200 is mounted on the apparatus by handling the resin film 20 in a roll-to-roll process. Therefore, it is possible to prevent the thin glass 10 from being damaged in the preparation stage of the roll-to-roll process.
- FIG. 7 only one end portion of the thin glass 10 is illustrated, but the resin film 20 can be disposed not only on one end portion in the longitudinal direction of the thin glass 10 but also on both end portions.
- the pressure-sensitive adhesive layer is not shown, but the pressure-sensitive adhesive layer may be provided on the surface corresponding to the connecting portion 23 of the resin film 20.
- FIG. 8 is a perspective view schematically showing a long thin glass body according to still another preferred embodiment of the present invention.
- the horizontal direction of the paper surface is the length direction of the thin glass elongate body.
- the long thin glass body 300 includes the thin glass 10 and another film 30 connected to the longitudinal end of the thin glass 10.
- the end portion in the length direction of the thin glass 10 and the end portion on the thin glass side in the length direction of another film 30 are laminated and connected.
- the resin film 20 is provided on one surface or both surfaces (both surfaces in the illustrated example) of the thin glass long body 300 so as to cover the laminated portion and the vicinity thereof. In the embodiment shown in FIG. 8, the resin film 20 protects the connecting portion between the thin glass 10 and another film 30.
- the resin film 20 has a plurality of cut lines and / or holes penetrating the resin film 20 at portions 23 and 23 ′ where the thin glass 10 and the resin film 20 are laminated.
- the resin film 20 has a plurality of cut lines and / or holes penetrating the resin film 20 also in the portions 24 and 24 ′ where the other film 30 and the resin film 20 are laminated.
- the form of the score line and the hole is as described above. In FIG. 8, only one end portion of the thin glass 10 is illustrated, but the same configuration can be applied to the other end portion of the thin glass 10.
- a thin glass long body can be provided as a thin glass wound body in a state of being wound into a roll.
- the thin glass elongate body of the present invention does not cause air entrapment between the thin glass and the resin film when the thin glass and the resin film are bonded, or when air entrainment occurs.
- the thin glass can be prevented from being damaged due to the trapped air (bubbles) even when wound into a thin glass roll.
- any appropriate glass can be adopted as the thin glass as long as it is plate-shaped.
- the thin glass include soda lime glass, borate glass, aluminosilicate glass, and quartz glass according to the classification according to the composition.
- category by an alkali component an alkali free glass and a low alkali glass are mentioned.
- alkali-free glass is used. It is because it is excellent in strength and chemical durability.
- the thin glass elongate body includes a plurality of thin glasses, the plurality of thin glasses may be the same type of thin glass or different types of thin glass.
- the above thin glass is a mixture of a main raw material such as silica or alumina, an antifoaming agent such as mirabilite or antimony oxide, and a reducing agent such as carbon at a temperature of 1400 ° C to 1600 ° C. Then, after forming into a thin plate shape, it is produced by cooling.
- the thin glass forming method include a slot down draw method, a fusion method, and a float method.
- the thin glass formed into a plate shape by these methods may be chemically polished with a solvent such as hydrofluoric acid, if necessary, in order to reduce the thickness or improve the smoothness between the surface and the edge. .
- the thickness of the thin glass is preferably 10 ⁇ m to 150 ⁇ m, more preferably 20 ⁇ m to 120 ⁇ m, and still more preferably 30 ⁇ m to 100 ⁇ m.
- the thickness of the thin glass is thicker than 150 ⁇ m, it does not have sufficient flexibility and may be difficult to wind in a roll shape. Moreover, when the thickness of the thin glass is less than 10 ⁇ m, handling may be difficult.
- the width of the thin glass is preferably 300 mm or more, more preferably 400 mm or more.
- a wide thin glass has a large load when twisted and a load due to its own weight deflection, and is difficult to handle.
- the effect of the present invention is remarkably exhibited in processing or processing of a wide thin glass which is usually difficult to handle.
- the upper limit of the width of the thin glass is preferably 2000 mm or less, more preferably 1500 mm or less, and still more preferably 1200 mm or less.
- the length of the thin glass can be set to any appropriate length depending on the desired processing amount or processing amount.
- a thin glass having a length of 30 m to 1000 m can be used.
- the resin film preferably includes a base material layer and an adhesive layer.
- the pressure-sensitive adhesive layer may be provided on the entire surface of the base material layer, or may be provided on a part of the surface.
- any appropriate resin can be selected as long as the effect of the present invention is obtained.
- the resin constituting the resin film include polyethylene, polyvinyl chloride, polyethylene terephthalate, polyvinylidene chloride, polypropylene, polyvinyl alcohol, polyester, polycarbonate, polystyrene, polyacrylonitrile, ethylene vinyl acetate copolymer, and ethylene-vinyl alcohol.
- Examples include copolymers, ethylene-methacrylic acid copolymers, nylon, cellophane, and silicone resins. Of these, polyethylene terephthalate resin or polyethylene is preferably used.
- the thickness of the substrate layer is preferably 2 ⁇ m to 300 ⁇ m, more preferably 10 ⁇ m to 200 ⁇ m.
- Examples of the material constituting the adhesive layer include rubber adhesives, acrylic adhesives, silicone adhesives, urethane adhesives, and the like.
- the thickness of the adhesive layer is preferably 1 ⁇ m to 200 ⁇ m, more preferably 4 ⁇ m to 100 ⁇ m, and still more preferably 5 ⁇ m to 50 ⁇ m.
- the adhesive strength of the resin film to the thin glass is preferably 0.002 N / 25 mm to 2.0 N / 25 mm, more preferably 0.002 N / 25 mm to 1.0 N. / 25 mm, more preferably 0.005 N / 25 mm to 0.9 N / 25 mm. If the adhesive force of the resin film is in such a range, the resin film can be easily peeled when it is necessary to peel the resin film from the thin glass. In addition, adhesive force sticks the adhesion layer side of a resin film to thin glass, and after 30 minutes, an adhesive force measuring device (for example, Instron type tensile tester, Shimadzu Corp., Autograph) is used. It can be measured under conditions of a temperature of 23 ° C., a humidity of 50% RH, a peeling direction of 180 °, and a peeling speed of 300 mm / min.
- an adhesive force measuring device for example, Instron type tensile tester, Shimadzu Corp., Autograph
- the thickness of the resin film is preferably 3 ⁇ m to 320 ⁇ m, more preferably 5 ⁇ m to 250 ⁇ m, and still more preferably 20 ⁇ m to 50 ⁇ m.
- the thickness of the resin film is less than 3 ⁇ m, it may be difficult to laminate with a thin glass.
- the thickness of the resin film exceeds 320 ⁇ m, the long thin glass body does not have sufficient flexibility and may not be suitable for a roll-to-roll process.
- the product of Young's modulus and thickness of the resin film is preferably 50 GPa ⁇ ⁇ m to 1000 GPa ⁇ ⁇ m, more preferably 50 GPa ⁇ ⁇ m to 500 GPa ⁇ ⁇ m. That is, when using a thick resin film, it is preferable to select a material having a lower Young's modulus than when using a thin resin film. If it does in this way, the thin glass elongate body with the high effect which protects thin glass can be obtained.
- the Young's modulus refers to the maximum tangent slope in the stress-strain (SS) curve obtained by pulling a strip-shaped sample 10 mm in the width direction at 23 ° C. with a chuck distance of 50 mm and a speed of 300 mm / min. This is the calculated value.
- the product of Young's modulus and thickness of the resin film is preferably smaller than the product of Young's modulus and thickness of thin glass.
- the product of the Young's modulus and thickness (GPa ⁇ ⁇ m) in the resin film is preferably 90% or less, more preferably 80% or less with respect to the product of Young's modulus and thickness (GPa ⁇ ⁇ m) in the thin glass. More preferably, it is 70% or less, particularly preferably 60% or less, and most preferably 50% or less.
- Such a resin film is preferable because it is less susceptible to bending load than thin glass. Moreover, if the resin film which bends more easily than thin glass in this way, the thin glass elongate body excellent in flexibility can be obtained.
- the width of the resin film is preferably 90% to 120%, more preferably 100% to 110%, still more preferably 100% with respect to the width of the thin glass. If it is such a range, thin glass can be protected effectively and it will become easy to adjust alignment in the case of a process or a process.
- any appropriate material can be selected as the material constituting the other film as long as the effects of the present invention can be obtained.
- a material constituting another film a material having higher toughness than thin glass is used, and examples thereof include a resin and a metal.
- the resin include polyethylene terephthalate resin, polyimide resin, polyamide resin, polyethylene naphthalate resin, polycarbonate resin, and cycloolefin resin.
- a polyethylene terephthalate resin is preferably used.
- the metal include aluminum, stainless steel, copper, iron, lead and the like. Of these, aluminum or stainless steel is preferably used.
- the fracture toughness value of the other film is preferably 2 MPa ⁇ m 1/2 to 20 MPa ⁇ m 1/2 , more preferably 5 MPa ⁇ m 1/2 to 20 MPa ⁇ m 1/2 , and particularly preferably 10 MPa ⁇ m 1/2 to 20 MPa ⁇ m 1/2 .
- the thickness of the other film is preferably 5 ⁇ m to 500 ⁇ m.
- the thickness of the other film is more preferably 10 ⁇ m to 200 ⁇ m, and further preferably 30 ⁇ m to 100 ⁇ m.
- the thickness of the other film is more preferably 5 ⁇ m to 200 ⁇ m, and further preferably 30 ⁇ m to 50 ⁇ m.
- the width of the other film can be set to any appropriate width depending on the width of the thin glass.
- the absolute value of the difference between the width of the thin glass and the width of another film is preferably 20 mm or less, more preferably 10 mm or less, and most preferably 0 mm.
- the length of the other film is preferably equal to or longer than the length of the apparatus (the length from feeding to winding) provided with the long thin glass body.
- the length of another film is, for example, 5 m to 200 m.
- the thin glass elongate body of this invention can stick and manufacture the said thin glass and the said resin film by arbitrary appropriate methods. For example, it is manufactured by a roll-to-roll process in which a resin film is laminated on a thin glass and temporarily adhered, and then the thin glass and the resin film are adhered to each other using a pressing roll such as a laminate roll or a nip roll. can do.
- the resin film is provided with score lines and / or holes.
- the score line or the hole may be provided before the thin glass and the resin film are temporarily attached, or may be provided after the temporary attachment, but is preferably provided before the main attachment.
- the thin glass and the resin film are interposed at the entrance of the roll. The air that has been caught can be removed. Therefore, processing troubles such as breakage of thin glass can be prevented.
- Arbitrary appropriate methods can be employ
- Example 1 A resin film having a pressure-sensitive adhesive layer (PET film, total thickness: 25 ⁇ m) is laminated and temporarily attached to the entire surface of one side of a thin glass (thickness: 50 ⁇ m) having a length of 20 m and a width of 300 mm.
- a cut line was made as shown in FIG. The length of the cut line was 40 mm, and the inclination angle a was 45 °.
- a group A having eleven cut lines (three lines of four / three / four) in a range of width 300 mm ⁇ length 500 mm was formed. The group A was provided with 8 groups at intervals of 2 m.
- a set of projection lines when the cut lines in each group are projected onto one imaginary line b parallel to the width direction on the resin film is a single continuous line c ′. It was made to form. At this time, the length of the continuous line c ′ was 90% with respect to the width of the resin film.
- the laminated body of the thin glass and the resin film is passed through a nip roll, and the thin glass and the resin film are pasted together to form a thin glass long body, and the thin glass long body is wound up to obtain the thin glass. A wound body was obtained.
- the thin glass long body thin glass winding body
- a thin glass was not damaged at the time of manufacture, and a bubble was not confirmed in the thin glass long body after winding up, and winding was carried out. Even after removal, the thin glass was not damaged.
- the long thin glass body of the present invention can be suitably used as a thin glass material used for a roll-to-roll process such as a display substrate, a sensor cover, and an element cover.
Abstract
Description
好ましい実施形態においては、上記切り込み線が、上記薄ガラス長尺体の長さ方向に対して傾斜している。
好ましい実施形態においては、上記複数個の切り込み線または孔を上記樹脂フィルムの幅方向と平行な1本の仮想線に投影したときに、投影線の集合が、1本の連続線または5mm以下の断線部分を有する不連続線を形成する。
好ましい実施形態においては、上記連続線または不連続線の長さが、樹脂フィルムの幅に対して、60%以上である。
好ましい実施形態においては、上記薄ガラスの厚みが、10μm~150μmである。
好ましい実施形態においては、上記薄ガラスと上記樹脂フィルムとが、粘着剤層を介して貼着されている。
本発明の別の局面においては薄ガラス巻回体が提供される。この薄ガラス巻回体は、上記薄ガラス長尺体を巻き取って形成される。
本発明のさらに別の局面においては、上記薄ガラス長尺体の製造方法が提供される。この製造方法は、上記薄ガラス上に上記樹脂フィルムを重ねて仮貼着すること、および該仮貼着後に、押圧ロールを用いて薄ガラスと樹脂フィルムとを本貼着することを含み、該本貼着の前に、該樹脂フィルムに、該樹脂フィルムを貫通する切り込み線および/または孔を設ける。
図1は、本発明の好ましい実施形態による薄ガラス長尺体の概略断面図である。図1においては、紙面の横方向が薄ガラス長尺体の長さ方向である。この薄ガラス長尺体100は、薄ガラス10と、薄ガラス10上に貼着された樹脂フィルム20とを備える。図示例においては、薄ガラス10の全長全幅にわたり樹脂フィルム20が貼着されているが、薄ガラス10の一部に樹脂フィルム20が貼着されていてもよい。また、樹脂フィルムは、薄ガラスの片面に配置されていてもよく、両面に配置されていてもよい(図示例では、片面)。本実施形態においては、樹脂フィルム20が薄ガラス10の保護フィルムとして機能し得る。好ましくは、樹脂フィルム20は基材層1と粘着剤層2を備え得、該粘着剤層2を介して、薄ガラス10と樹脂フィルム20とが貼着され得る。なお、図1においては、樹脂フィルムに設けられる切り込み線は省略している。
上記薄ガラスは、板状のものであれば、任意の適切なものが採用され得る。上記薄ガラスは、組成による分類によれば、例えば、ソーダライムガラス、ホウ酸ガラス、アルミノ珪酸ガラス、石英ガラス等が挙げられる。また、アルカリ成分による分類によれば、無アルカリガラス、低アルカリガラスが挙げられる。好ましくは、無アルカリガラスが用いられる。強度および化学的耐久性に優れるからである。上記薄ガラス長尺体が複数の薄ガラスを備える場合、複数の薄ガラスは同分類の薄ガラスであってもよく、異なる分類の薄ガラスであってもよい。
上記樹脂フィルムは、好ましくは、基材層と粘着層とを含む。粘着剤層は、基材層の全面に設けられていてもよく、一部の面に設けられていてもよい。基材層を構成する材料としては、本発明の効果が得られる限り、任意の適切な樹脂が選択され得る。上記樹脂フィルムを構成する樹脂としては、例えば、ポリエチレン、ポリ塩化ビニル、ポリエチレンテレフタレート、ポリ塩化ビニリデン、ポリプロピレン、ポリビニルアルコール、ポリエステル、ポリカーボネート、ポリスチレン、ポリアクリロニトリル、エチレン酢酸ビニル共重合体、エチレン-ビニルアルコール共重合体、エチレン-メタクリル酸共重合体、ナイロン、セロファン、シリコーン樹脂等が挙げられる。なかでも、ポリエチレンテレフタレート系樹脂またはポリエチレンが好ましく用いられる。
上記別のフィルムを構成する材料としては、本発明の効果が得られる限り、任意の適切な材料が選択され得る。別のフィルムを構成する材料としては、薄ガラスよりも高靱性の材料が用いられ、例えば、樹脂、金属等が挙げられる。樹脂としては、ポリエチレンテレフタレート系樹脂、ポリイミド系樹脂、ポリアミド系樹脂、ポリエチレンナフタレート系樹脂、ポリカーボネート系樹脂、シクロオレフィン系樹脂等が挙げられる。なかでも、ポリエチレンテレフタレート系樹脂が好ましく用いられる。金属としては、アルミニウム、ステンレス、銅、鉄、鉛等が挙げられる。なかでも、アルミニウムまたはステンレスが好ましく用いられる。
本発明の薄ガラス長尺体は、上記薄ガラスと上記樹脂フィルムとを任意の適切な方法により貼着して製造することができる。例えば、薄ガラス上に樹脂フィルムを重ねて仮貼着して、その後、ラミネートロール、ニップロール等の押圧ロールを用いて薄ガラスと樹脂フィルムとを本貼着するといったロール・ツー・ロールプロセスにより製造することができる。
長さ20m、幅300mmの薄ガラス(厚み:50μm)の片側全面に、粘着剤層を備える樹脂フィルム(PETフィルム、総厚み:25μm)を重ねて仮貼着し、その後、樹脂フィルムに図2に示すように切り込み線をいれた。切り込み線の長さは40mmとし、傾斜角aは45°とした。また、幅300mm×長さ500mmの範囲で11本(4本/3本/4本の3列)の切り込み線を有するグループAを形成させた。該グループAは、2m間隔で8グループ設けた。また、いずれのグループAにおいても、各グループ内の切り込み線を樹脂フィルム上の幅方向と平行な1本の仮想線bに投影したときの投影線の集合が、1本の連続線c’を形成するようにした。このとき、連続線c’の長さは、樹脂フィルムの幅に対して、90%とした。
次いで、薄ガラスと樹脂フィルムとの積層体をニップロールに通過させて、薄ガラスと樹脂フィルムとを本貼着して薄ガラス長尺体を形成し、薄ガラス長尺体を巻き取って薄ガラス巻回体を得た。
このようにして薄ガラス長尺体(薄ガラス巻回体)を得たところ、製造時に薄ガラスが破損することなく、また、巻き取り後の薄ガラス長尺体に気泡は確認されず、巻き取り後においても薄ガラスが破損することはなかった。
20 樹脂フィルム
21 切り込み線
22 孔
30 別のフィルム
100、200、300 薄ガラス長尺体
Claims (8)
- 長尺状の薄ガラスと、該薄ガラス上の少なくとも一部に貼着された樹脂フィルムとを備え、
該薄ガラスと該樹脂フィルムとが積層している部分において、該樹脂フィルムが、該樹脂フィルムを貫通する切り込み線および/または孔を複数個有する、
薄ガラス長尺体。 - 前記切り込み線が、前記薄ガラス長尺体の長さ方向に対して傾斜している、請求項1に記載の薄ガラス長尺体。
- 前記複数個の切り込み線または孔を前記樹脂フィルムの幅方向と平行な1本の仮想線に投影したときに、投影線の集合が、1本の連続線または5mm以下の断線部分を有する不連続線を形成する、請求項1または2に記載の薄ガラス長尺体。
- 前記連続線または不連続線の長さが、樹脂フィルムの幅に対して、60%以上である、請求項3に記載の薄ガラス長尺体。
- 前記薄ガラスの厚みが、10μm~150μmである、請求項1から4のいずれかに記載の薄ガラス長尺体。
- 前記薄ガラスと前記樹脂フィルムとが、粘着剤層を介して貼着されている、請求項1から5のいずれかに記載の薄ガラス長尺体。
- 請求項1から6のいずれかに記載の薄ガラス長尺体を巻き取って形成される、薄ガラス巻回体。
- 前記薄ガラス上に前記樹脂フィルムを重ねて仮貼着すること、
および該仮貼着後に、押圧ロールを用いて薄ガラスと樹脂フィルムとを本貼着することを含み、
該本貼着の前に、該樹脂フィルムに、該樹脂フィルムを貫通する切り込み線および/または孔を設ける、
請求項1から6のいずれかに記載の薄ガラス長尺体の製造方法。
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JP7298161B2 (ja) * | 2019-01-18 | 2023-06-27 | Agc株式会社 | 機能層付き基体およびその製造方法 |
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