WO2014129676A1 - 보호장치가 구비된 건설기계용 유압시스템 - Google Patents
보호장치가 구비된 건설기계용 유압시스템 Download PDFInfo
- Publication number
- WO2014129676A1 WO2014129676A1 PCT/KR2013/001286 KR2013001286W WO2014129676A1 WO 2014129676 A1 WO2014129676 A1 WO 2014129676A1 KR 2013001286 W KR2013001286 W KR 2013001286W WO 2014129676 A1 WO2014129676 A1 WO 2014129676A1
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- WIPO (PCT)
- Prior art keywords
- oil temperature
- hydraulic pump
- hydraulic
- flow rate
- oil
- Prior art date
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2221—Control of flow rate; Load sensing arrangements
- E02F9/2232—Control of flow rate; Load sensing arrangements using one or more variable displacement pumps
- E02F9/2235—Control of flow rate; Load sensing arrangements using one or more variable displacement pumps including an electronic controller
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/226—Safety arrangements, e.g. hydraulic driven fans, preventing cavitation, leakage, overheating
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2296—Systems with a variable displacement pump
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/02—Systems essentially incorporating special features for controlling the speed or actuating force of an output member
- F15B11/04—Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the speed
- F15B11/042—Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the speed by means in the feed line, i.e. "meter in"
- F15B11/0423—Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the speed by means in the feed line, i.e. "meter in" by controlling pump output or bypass, other than to maintain constant speed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B20/00—Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/2053—Type of pump
- F15B2211/20546—Type of pump variable capacity
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/31—Directional control characterised by the positions of the valve element
- F15B2211/3105—Neutral or centre positions
- F15B2211/3116—Neutral or centre positions the pump port being open in the centre position, e.g. so-called open centre
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
- F15B2211/45—Control of bleed-off flow, e.g. control of bypass flow to the return line
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/61—Secondary circuits
- F15B2211/611—Diverting circuits, e.g. for cooling or filtering
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/62—Cooling or heating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6343—Electronic controllers using input signals representing a temperature
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/665—Methods of control using electronic components
- F15B2211/6652—Control of the pressure source, e.g. control of the swash plate angle
Definitions
- the present invention relates to a hydraulic system for a construction machine equipped with a protection device, in particular a protection device to limit the flow rate discharged from the hydraulic pump in accordance with the oil temperature of the operating oil for operating the hydraulic actuator and to inform the driver about the oil temperature It relates to a hydraulic system for a construction machine equipped with.
- Variable displacement hydraulic pump 2 (hereinafter referred to as "hydraulic pump") operated by engine 1 or the like;
- a hydraulic actuator (3) (e.g., a boom cylinder, etc.) operated by hydraulic oil supplied from the hydraulic pump (2);
- a control valve installed in the flow path between the hydraulic pump (2) and the hydraulic actuator (3) and controlling the flow rate supplied from the hydraulic pump (2) to the hydraulic actuator (3) when switching the spool;
- An oil cooler (7) installed in the return passage (6) from the control valve (4) to the hydraulic oil tank (5) to cool the hydraulic oil returned to the hydraulic oil tank (5);
- a hydraulic pump regulator 8 for controlling the discharge flow rate of the hydraulic pump 2 by adjusting the swash plate tilt angle of the hydraulic pump 2;
- Controller 9 for outputting a control signal to the hydraulic pump regulator 8 or the engine speed control device (not shown) of the engine 1 to control the flow rate discharged from the hydraulic pump 2 to a predetermined set flow rate ).
- the hydraulic parts may be damaged, the hydraulic actuator or the hydraulic pressure.
- the leakage preventing seal installed in the pipe is damaged and leaks.
- an object of the present invention is to provide a hydraulic system for a construction machine equipped with a protection device to protect the hydraulic system.
- variable displacement hydraulic pump a variable displacement hydraulic pump
- a control valve installed in a flow path between the hydraulic pump and the hydraulic actuator and controlling a flow rate supplied from the hydraulic pump to the hydraulic actuator;
- An oil cooler installed in the return flow path from the control valve to the working oil tank to cool the working oil
- An oil temperature sensor that detects an oil temperature of the hydraulic oil tank in real time
- a hydraulic pump regulator for controlling the discharge flow rate of the hydraulic pump by adjusting the swash plate tilt angle of the hydraulic pump
- a hydraulic system for a construction machine equipped with a protective device characterized in that it comprises a controller for outputting a control signal to the hydraulic pump regulator.
- variable displacement hydraulic pump operated by an engine
- a control valve installed in a flow path between the hydraulic pump and the hydraulic actuator and controlling a flow rate supplied from the hydraulic pump to the hydraulic actuator;
- An oil cooler installed in the return flow path from the control valve to the working oil tank to cool the working oil
- An oil temperature sensor that detects an oil temperature of the hydraulic oil tank in real time
- a hydraulic pump regulator for controlling the discharge flow rate of the hydraulic pump by adjusting the swash plate tilt angle of the hydraulic pump
- the discharge flow rate of the hydraulic pump by adjusting the engine speed of the engine. It provides a hydraulic system for a construction machine equipped with a protective device, characterized in that it comprises a controller for outputting a control signal to the engine speed control device of the engine, so as to limit the predetermined flow rate or less.
- variable displacement hydraulic pump According to a third embodiment of the present invention to achieve the above and other objects of the present invention, a variable displacement hydraulic pump
- a control valve installed in a flow path between the hydraulic pump and the hydraulic actuator and controlling a flow rate supplied from the hydraulic pump to the hydraulic actuator;
- An oil cooler installed in the return flow path from the control valve to the working oil tank to cool the working oil
- An oil temperature sensor that detects an oil temperature of the hydraulic oil tank in real time
- a hydraulic pump regulator for controlling the discharge flow rate of the hydraulic pump by adjusting the swash plate tilt angle of the hydraulic pump
- a pressure detection sensor detecting a pressure of the hydraulic pump
- a flow rate sensor for detecting a discharge flow rate of the hydraulic pump
- the controller may further include a controller for outputting a control signal to the hydraulic pump regulator so as to reduce the input torque value of the hydraulic pump to a predetermined ratio with respect to the calculated torque value so as to limit the discharge flow rate of the hydraulic pump below a preset set flow rate.
- a hydraulic system for a construction machine provided with a protective device.
- a warning means for informing the driver of the driver's seat of the oil temperature information when the detected oil temperature input from the oil temperature sensor to the controller is equal to or less than a predetermined lower limit set value or more than a predetermined upper limit set value.
- the warning means is characterized in that any one of an alarm, a buzzer, a voice message is used.
- the present invention having the above-described configuration, it is possible to prevent damage to the hydraulic system including the hydraulic pump due to cavitation generated when the oil temperature is lower than the lower limit, and damage to the hydraulic parts or seals generated when the oil temperature is higher than the upper limit. This prevents leakage of oil, and informs the driver of oil temperature information, thereby taking a certain safety measure, thereby protecting the hydraulic system.
- FIG. 1 is a hydraulic circuit diagram of a hydraulic system for a construction machine according to the prior art
- FIG. 3 is a hydraulic circuit diagram of a hydraulic system for a construction machine equipped with a protection device according to a first embodiment of the present invention
- FIG. 4 is a view for explaining a volume control characteristic of a hydraulic pump in a hydraulic system for a construction machine equipped with a protection device according to a first embodiment of the present invention
- FIG. 5 is a flow chart for controlling the volume of the hydraulic pump in the hydraulic system for a construction machine equipped with a protection device according to a first embodiment of the present invention
- FIG. 6 is a flow chart for controlling the engine speed in the hydraulic system for a construction machine equipped with a protection device according to a second embodiment of the present invention
- FIG. 7 is a flow chart for controlling the input torque of the hydraulic pump in the hydraulic system for a construction machine equipped with a protection device according to a third embodiment of the present invention.
- FIG. 3 is a hydraulic circuit diagram of a hydraulic system for a construction machine provided with a protection device according to a first embodiment of the present invention
- Figure 4 is a hydraulic pressure for construction machine equipped with a protection device according to a first embodiment of the present invention
- Figure 5 is a view for explaining the volume control characteristics of the hydraulic pump in the system
- Figure 5 is a flow chart for controlling the volume of the hydraulic pump in the hydraulic system for construction machinery with a protection device according to a first embodiment of the present invention.
- 6 is a flowchart of controlling an engine speed in a hydraulic system for a construction machine equipped with a protection device according to a second preferred embodiment of the present invention
- FIG. 7 is a protection device according to a third preferred embodiment of the present invention. Flow chart for controlling the input torque of the hydraulic pump in the hydraulic system for construction machinery equipped with.
- Variable displacement hydraulic pump 12 (hereinafter referred to as "hydraulic pump") operated by engine 11 or the like;
- a hydraulic actuator 13 (eg, a boom cylinder, etc.) operated by hydraulic oil supplied from the hydraulic pump 12;
- the control valve 14 installed in the flow path between the hydraulic pump 12 and the hydraulic actuator 13 to control the flow rate supplied from the hydraulic pump 12 to the hydraulic actuator 13 at the time of spool switching. );
- An oil cooler (17) installed in the return passage (16) from the control valve (14) to the hydraulic oil tank (15) to cool the hydraulic oil returned to the hydraulic oil tank (15);
- An oil temperature sensor 20 which detects an oil temperature of the hydraulic oil tank 15 in real time
- a hydraulic pump regulator 18 for controlling the discharge flow rate of the hydraulic pump 12 by adjusting the swash plate tilt angle of the hydraulic pump 12;
- the detected oil temperature is compared with a preset oil temperature, and when the detected oil temperature is lower than or equal to a predetermined lower limit setting value or higher than or equal to a predetermined upper limit setting value, the hydraulic pump ( And a controller 19 for outputting a control signal to control the displacement volume of the hydraulic pump regulator 18 in order to limit the discharge flow rate of 12) to a preset flow rate or less.
- it may include a control means (not shown) for releasing the function of limiting the discharge flow rate of the hydraulic pump 12 below the set flow rate.
- warning means for informing the driver of the driver's seat of the oil temperature when the detected oil temperature input from the oil temperature sensor 20 to the controller 19 is equal to or lower than a predetermined lower limit or higher than a predetermined upper limit. can do.
- the warning means may be any one of an alarm, a buzzer and a voice message.
- the oil temperature value detected by detecting the hydraulic oil temperature of the hydraulic oil tank 15 by the oil temperature sensor 20 is the controller 19 Output to (S10).
- the oil temperature value input to the controller 19 is compared with the preset oil temperature, and when the detected oil temperature value is equal to or greater than a predetermined lower limit setting value, the process proceeds to S30, and the detected oil temperature value is preset. If it is less than or equal to the predetermined lower limit setting value, the process proceeds to S50.
- the oil temperature value input to the controller 19 is compared with the preset oil temperature, and when the oil temperature value detected by the oil temperature sensor 20 is equal to or less than a predetermined upper limit set value, the process proceeds to S40. When the oil temperature value detected by the oil temperature sensor 20 is equal to or greater than a predetermined upper limit set value, the process proceeds to S50.
- the controller 19 determines that the oil temperature of the hydraulic oil is at a normal level. do. Therefore, the discharge flow rate of the hydraulic pump 12 can be discharged at a predetermined set flow rate in response to a control signal input from the controller 19 to the hydraulic pump regulator 18.
- the controller 19 determines that the oil temperature of the hydraulic oil is at a normal level. Will be judged to be out of order. Therefore, when the oil temperature value input to the controller 19 is below a predetermined lower limit set value, the hydraulic pump 12 by the control signal input to limit its volume from the controller 19 to the hydraulic pump regulator 18. Limit the swash plate angle. Accordingly, the discharge flow rate of the hydraulic pump 12 is set to the preset flow rate or less until the oil temperature value detected by the oil temperature sensor 20 in real time and input to the controller 19 exceeds a predetermined lower limit set value. Will be limited.
- the hydraulic pump (by the control signal input from the controller 19 to limit its volume to the hydraulic pump regulator 18).
- the swash plate tilt angle of 12) is limited (the volume of the hydraulic pump 12 is reduced, not proportional to the pilot signal applied as in FIG. 4). Accordingly, the discharge flow rate of the hydraulic pump 12 is limited to a preset flow rate or less until the oil temperature value detected by the oil temperature sensor 20 in real time and input to the controller 19 is smaller than a predetermined upper limit set value. Done.
- the volume of the hydraulic pump 12 is increased.
- the discharge flow rate of the hydraulic pump 12 can be limited to the set flow rate.
- information about the oil temperature is notified to the driver of the driver's seat through the warning means. This allows the driver to protect the hydraulic system by determining that the oil temperature of the hydraulic oil is out of the normal level and taking predetermined safety measures (for example, no sudden operation of a work device such as a boom).
- Variable displacement hydraulic pump 12 (hereinafter referred to as "hydraulic pump") operated by engine 11 or the like;
- a hydraulic actuator 13 (eg, a boom cylinder, etc.) operated by hydraulic oil supplied from the hydraulic pump 12;
- a control valve 14 installed in a flow path between the hydraulic pump 12 and the hydraulic actuator 13 and controlling a flow rate supplied from the hydraulic pump 12 to the hydraulic actuator 13 when the spool is switched;
- An oil cooler (17) installed in the return passage (16) from the control valve (14) to the hydraulic oil tank (15) to cool the hydraulic oil returned to the hydraulic oil tank (15);
- An oil temperature sensor 20 which detects an oil temperature of the hydraulic oil tank 15 in real time
- a hydraulic pump regulator 18 for controlling the discharge flow rate of the hydraulic pump 12 by adjusting the swash plate tilt angle of the hydraulic pump 12;
- the engine 11 When the oil temperature value detected by the oil temperature sensor 20 is input, the engine 11 is compared with the detected oil temperature and a preset oil temperature when the detected oil temperature is lower than or equal to a predetermined lower limit or higher than or equal to a predetermined upper limit. Controller for outputting a control signal to an engine speed controller (not shown) of the engine 11 so that the discharge flow rate of the hydraulic pump 12 can be limited to a preset flow rate or less by adjusting the engine speed (19).
- the discharge flow rate of the hydraulic pump 12 is adjusted by adjusting the engine speed of the engine 11. Except for the controller 19 for outputting a control signal to the engine speed control device of the engine 11, the construction is provided with the protection device according to the first embodiment of the present invention so as to be limited to a set flow rate or less. Since the configuration is the same as that of the hydraulic system for machines, detailed description thereof will be omitted.
- the oil temperature value detected by detecting the hydraulic oil temperature in the hydraulic oil tank 15 by the oil temperature sensor 20 is the controller 19 Output to (S100).
- the oil temperature value input to the controller 19 is compared with a preset oil temperature, and when the oil temperature value detected by the oil temperature sensor 20 is equal to or greater than a predetermined lower limit setting value, the process proceeds to S300. When the oil temperature value detected by the oil temperature sensor 20 is equal to or less than a predetermined lower limit set value, the process proceeds to S500.
- the oil temperature value input to the controller 19 is compared with a preset oil temperature, and when the oil temperature value detected by the oil temperature sensor 20 is equal to or less than a predetermined upper limit set value, the process proceeds to S400. When the oil temperature value detected by the oil temperature sensor 20 is equal to or greater than a predetermined upper limit set value, the process proceeds to S500.
- the controller 19 determines that the oil temperature of the operating oil is at a normal level. do. Therefore, the discharge flow rate of the hydraulic pump 12 can be discharged at a predetermined set flow rate in response to a control signal input from the controller 19 to the engine speed control device of the engine 11.
- the controller 19 is the oil temperature of the hydraulic oil. This is judged to be out of normal level. Therefore, when the oil temperature value input to the controller 19 is below a predetermined lower limit set value, the engine speed control from the controller 19 to limit the discharge flow rate of the hydraulic pump 12 by adjusting the engine speed. The rotation speed of the engine 11 is reduced by the control signal input to the device. Accordingly, the discharge flow rate of the hydraulic pump 12 is set to the preset flow rate or less until the oil temperature value detected by the oil temperature sensor 20 in real time and input to the controller 19 exceeds a predetermined lower limit set value. You can limit it.
- the engine rotation is performed from the controller 19 so as to limit the discharge flow rate of the hydraulic pump 12 by adjusting the engine speed.
- the rotation speed of the engine 11 is lowered by the control signal input to the male controller. Accordingly, the discharge flow rate of the hydraulic pump 12 is limited to a preset flow rate or less until the oil temperature value detected by the oil temperature sensor 20 in real time and input to the controller 19 is smaller than a predetermined upper limit set value. You can do it.
- the engine speed controller is controlled. By lowering the rotation speed of the engine 11, it is possible to limit the discharge flow rate of the hydraulic pump 12 to the set flow rate. At the same time, information about the oil temperature is notified to the driver of the driver's seat through the warning means, so that the driver can take predetermined safety measures.
- Hydraulic pumps operated by the engine 11 or the like;
- a hydraulic actuator 13 (eg, a boom cylinder, etc.) operated by hydraulic oil supplied from the hydraulic pump 12;
- a control valve 14 installed in a flow path between the hydraulic pump 12 and the hydraulic actuator 13 and controlling a flow rate supplied from the hydraulic pump 12 to the hydraulic actuator when the spool is switched;
- An oil cooler (17) installed in the return passage (16) from the control valve (14) to the hydraulic oil tank (15) to cool the hydraulic oil returned to the hydraulic oil tank (15);
- An oil temperature sensor 20 which detects an oil temperature of the hydraulic oil tank 15 in real time
- a hydraulic pump regulator 18 for controlling the discharge flow rate of the hydraulic pump 12 by adjusting the swash plate tilt angle of the hydraulic pump 12;
- a pressure detection sensor (not shown) for detecting the pressure of the hydraulic pump 12;
- a flow rate detection sensor (not shown) for detecting a discharge flow rate of the hydraulic pump 12;
- the hydraulic pump When the oil temperature value detected by the oil temperature sensor 20 is input, the detected oil temperature is compared with a preset oil temperature, and when the detected oil temperature is lower than or equal to a predetermined lower limit setting value or higher than or equal to a predetermined upper limit setting value, the hydraulic pump ( The torque is calculated based on the detected discharge flow rate and pressure of 12), and the input torque value of the hydraulic pump 12 is reduced to a predetermined ratio relative to the calculated torque value to reduce the discharge flow rate of the hydraulic pump 12 to a preset flow rate or less.
- it includes a controller 14 for outputting a control signal to a hydraulic pump torque control device (not shown) provided in the hydraulic pump regulator 18.
- the torque is calculated by the detected discharge flow rate and pressure of the hydraulic pump 12, Outputs a control signal to the hydraulic pump regulator 18 so as to reduce the input torque value of the hydraulic pump 12 to a predetermined ratio relative to the calculated torque value so that the discharge flow rate of the hydraulic pump 12 can be limited to the preset flow rate or less.
- the configuration except for the controller 19 is the same as the construction of the hydraulic system for a construction machine provided with the protection device according to the first embodiment of the present invention, and their detailed description is omitted.
- the oil temperature value detected by detecting the hydraulic oil temperature in the hydraulic oil tank 15 by the oil temperature sensor 20 is the controller 19 Output to.
- the pressure and flow rate detection sensor detects the pressure and flow rate of the hydraulic pump and outputs the detected value to the controller 19 (S1000).
- the oil temperature value input to the controller 19 is compared with the preset oil temperature, and when the oil temperature value detected by the oil temperature sensor 20 is equal to or greater than a predetermined lower limit setting value, the process proceeds to S3000. When the oil temperature value detected by the oil temperature sensor 20 is less than or equal to a predetermined lower limit set value, the process proceeds to S5000.
- the oil temperature value input to the controller 19 is compared with a preset oil temperature, and when the oil temperature value detected by the oil temperature sensor 20 is equal to or less than a predetermined upper limit set value, the process proceeds to S4000. When the oil temperature value detected by the oil temperature sensor 20 is equal to or greater than a predetermined upper limit set value, the process proceeds to S5000.
- the controller 19 determines that the oil temperature of the working oil is at a normal level. do. Accordingly, the controller 19 calculates torque based on the discharge flow rate and pressure of the hydraulic pump 12 detected by the pressure detecting sensor and the flow detecting sensor, and transmits a control signal according to the calculated torque value to the hydraulic pump regulator. It is possible to discharge the discharge flow rate of the hydraulic pump 12 by a predetermined set flow rate.
- the controller 19 determines that the oil temperature of the hydraulic oil is at a normal level. Will be judged to be out of order. Therefore, when the oil temperature value input to the controller 19 is equal to or less than a predetermined lower limit setting value, the controller 19 is applied to the discharge flow rate and pressure of the hydraulic pump 12 detected by the pressure detecting sensor and the flow rate detecting sensor. Calculate the torque by The control signal according to the corrected input torque value is input to the hydraulic pump regulator 18 by reducing the input torque value of the hydraulic pump 12 to the calculated torque value to a predetermined ratio. Accordingly, the discharge flow rate of the hydraulic pump 12 is set to the preset flow rate or less until the oil temperature value detected by the oil temperature sensor 20 in real time and input to the controller 19 exceeds a predetermined lower limit set value. You can limit it.
- the controller 19 is configured to discharge the flow rate of the hydraulic pump 12 detected by the pressure detection sensor and the flow rate detection sensor.
- the torque is calculated by the pressure.
- the control signal according to the corrected input torque value is input to the hydraulic pump regulator 18 by reducing the input torque value of the hydraulic pump 12 to the calculated torque value to a predetermined ratio. Accordingly, the discharge flow rate of the hydraulic pump 12 is set to the preset flow rate or less until the oil temperature value detected by the oil temperature sensor 20 in real time and input to the controller 19 exceeds a predetermined lower limit set value. You can limit it.
- the input torque of the hydraulic pump 12 By reducing the discharge flow rate of the hydraulic pump 12 can be limited to the set flow rate.
- information about the oil temperature is notified to the driver of the driver's seat through the warning means, so that the driver can take predetermined safety measures.
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Abstract
Description
Claims (10)
- 가변용량형 유압펌프;상기 유압펌프로부터 공급되는 작동유에 의해 작동되는 유압 액츄에이터;상기 유압펌프와 상기 유압 액츄에이터 사이의 유로에 설치되고, 상기 유압펌프로부터 상기 유압 액츄에이터에 공급되는 유량을 제어하는 콘트롤밸브;상기 콘트롤밸브로부터 작동유 탱크로의 귀환유로에 설치되어 작동유를 냉각시키는 오일쿨러;상기 작동유 탱크의 유온을 실시간으로 검출하는 유온 센서;상기 유압펌프의 사판경전각 조절에 의해 상기 유압펌프의 토출유량을 제어하는 유압펌프 레귤레이터;상기 유온 센서에 의해 검출된 유온과 미리 설정된 유온을 비교하여 검출된 유온이 소정의 하한설정값 이하일 경우 또는 소정의 상한설정값 이상일 경우, 상기 유압펌프의 토출유량을 미리 설정된 설정유량 이하로 제한하기 위해 상기 유압펌프 레귤레이터에 제어신호를 출력하는 콘트롤러를 포함하는 것을 특징으로 하는 보호장치가 구비된 건설기계용 유압시스템.
- 엔진에 의해 작동되는 가변용량형 유압펌프;상기 유압펌프로부터 공급되는 작동유에 의해 작동되는 유압 액츄에이터;상기 유압펌프와 상기 유압 액츄에이터 사이의 유로에 설치되고, 상기 유압펌프로부터 상기 유압 액츄에이터에 공급되는 유량을 제어하는 콘트롤밸브;상기 콘트롤밸브로부터 작동유 탱크로의 귀환유로에 설치되어 작동유를 냉각시키는 오일쿨러;상기 작동유 탱크의 유온을 실시간으로 검출하는 유온 센서;상기 유압펌프의 사판경전각 조절에 의해 상기 유압펌프의 토출유량을 제어하는 유압펌프 레귤레이터;상기 유온 센서에 의해 검출된 유온과 미리 설정된 유온을 비교하여 검출된 유온이 소정의 하한설정값 이하일 경우 또는 소정의 상한설정값 이상일 경우, 상기 엔진의 엔진회전수 조정에 의해 상기 유압펌프의 토출유량을 미리 설정된 설정유량 이하로 제한할 수 있도록, 상기 엔진의 엔진회전수 제어장치에 제어신호를 출력하는 콘트롤러를 포함하는 것을 특징으로 하는 보호장치가 구비된 건설기계용 유압시스템.
- 가변용량형 유압펌프;상기 유압펌프로부터 공급되는 작동유에 의해 작동되는 유압 액츄에이터;상기 유압펌프와 상기 유압 액츄에이터 사이의 유로에 설치되고, 상기 유압펌프로부터 상기 유압 액츄에이터에 공급되는 유량을 제어하는 콘트롤밸브;상기 콘트롤밸브로부터 작동유 탱크로의 귀환유로에 설치되어 작동유를 냉각시키는 오일쿨러;상기 작동유 탱크의 유온을 실시간으로 검출하는 유온 센서;상기 유압펌프의 사판경전각 조절에 의해 상기 유압펌프의 토출유량을 제어하는 유압펌프 레귤레이터;상기 유압펌프의 압력을 검출하는 압력 검출센서;상기 유압펌프의 토출유량을 검출하는 유량 검출센서;상기 유온 센서에 의해 검출된 유온과 미리 설정된 유온을 비교하여 검출된 유온이 소정의 하한설정값 이하일 경우 또는 소정의 상한설정값 이상일 경우, 상기 유압펌프의 검출된 토출유량 및 압력에 의해 토크를 연산하되, 연산된 토크값 대비 상기 유압펌프의 입력토크값을 소정비율로 줄여 상기 유압펌프의 토출유량을 미리 설정된 설정유량 이하로 제한할 수 있도록, 상기 유압펌프 레귤레이터에 제어신호를 출력하는 콘트롤러를 포함하는 것을 특징으로 하는 보호장치가 구비된 건설기계용 유압시스템.
- 제1항에 있어서, 상기 콘트롤러는상기 유온 센서에 의해 검출된 유온에 따라 상기 유압펌프의 토출유량을 제어하되, 상기 유온을 실시간으로 체크하여 검출된 유온이 상기 하한설정값과 상한 설정값 사이의 임의의 온도 범위내에 속할 경우, 상기 유압펌프의 토출유량을 설정유량 이하로 제한하는 기능을 해제시키는 제어수단을 포함하는 것을 특징으로 하는 보호장치가 구비된 건설기계용 유압시스템.
- 제1항에 있어서, 상기 콘트롤러는상기 유온 센서로부터 상기 콘트롤러에 입력되는 검출된 유온이 소정의 하한설정값 이하이거나 소정의 상한설정값 이상일 경우, 운전석의 운전자에게 유온 정보를 알려주는 경고수단을 포함하는 것을 특징으로 하는 보호장치가 구비된 건설기계용 유압시스템.
- 제2항에 있어서, 상기 콘트롤러는상기 유온 센서에 의해 검출된 유온에 따라 상기 유압펌프의 토출유량을 제어하되, 상기 유온을 실시간으로 체크하여 검출된 유온이 상기 하한설정값과 상한 설정값 사이의 임의의 온도 범위내에 속할 경우, 상기 유압펌프의 토출유량을 설정유량 이하로 제한하는 기능을 해제시키는 제어수단을 포함하는 것을 특징으로 하는 보호장치가 구비된 건설기계용 유압시스템.
- 제2항에 있어서, 상기 콘트롤러는상기 유온 센서로부터 상기 콘트롤러에 입력되는 검출된 유온이 소정의 하한설정값 이하이거나 소정의 상한설정값 이상일 경우 운전석의 운전자에게 유온 정보를 알려주는 경고수단을 포함하는 것을 특징으로 하는 보호장치가 구비된 건설기계용 유압시스템.
- 제3항에 있어서, 상기 콘트롤러는상기 유온 센서에 의해 검출된 유온에 따라 상기 유압펌프의 토출유량을 제어하되, 상기 유온을 실시간으로 체크하여 검출된 유온이 상기 하한설정값과 상한 설정값 사이의 임의의 온도 범위내에 속할 경우, 상기 유압펌프의 토출유량을 설정유량 이하로 제한하는 기능을 해제시키는 제어수단을 포함하는 것을 특징으로 하는 보호장치가 구비된 건설기계용 유압시스템.
- 제3항에 있어서, 상기 콘트롤러는상기 유온 센서로부터 상기 콘트롤러에 입력되는 검출된 유온이 소정의 하한설정값 이하이거나 소정의 상한설정값 이상일 경우 운전석의 운전자에게 유온 정보를 알려주는 경고수단을 포함하는 것을 특징으로 하는 보호장치가 구비된 건설기계용 유압시스템.
- 제5항, 제7항 또는 제9항에 있어서, 상기 경고수단은알람, 부저, 음성메시지중 어느 하나가 사용되는 것을 특징으로 하는 보호장치가 구비된 건설기계용 유압시스템.
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CN201380072836.6A CN104981615B (zh) | 2013-02-19 | 2013-02-19 | 用于设置有保护装置的工程机械的液压系统 |
EP13875723.2A EP2960529B1 (en) | 2013-02-19 | 2013-02-19 | Hydraulic system for construction machine, provided with protection device |
KR1020157022029A KR20150136053A (ko) | 2013-02-19 | 2013-02-19 | 보호장치가 구비된 건설기계용 유압시스템 |
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CN110822831A (zh) * | 2019-11-16 | 2020-02-21 | 安徽翰联色纺股份有限公司 | 一种便于散热的纱线纺织用的恒温干燥箱 |
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US20160003265A1 (en) | 2016-01-07 |
KR20150136053A (ko) | 2015-12-04 |
EP2960529A4 (en) | 2016-11-23 |
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CN104981615B (zh) | 2017-11-10 |
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EP2960529B1 (en) | 2019-01-02 |
CN104981615A (zh) | 2015-10-14 |
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