WO2014128896A1 - 流体機械及びこれを備えた流体機械システム - Google Patents
流体機械及びこれを備えた流体機械システム Download PDFInfo
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- WO2014128896A1 WO2014128896A1 PCT/JP2013/054406 JP2013054406W WO2014128896A1 WO 2014128896 A1 WO2014128896 A1 WO 2014128896A1 JP 2013054406 W JP2013054406 W JP 2013054406W WO 2014128896 A1 WO2014128896 A1 WO 2014128896A1
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- Prior art keywords
- fluid machine
- fluid
- bend portion
- impeller
- downstream
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/10091—Air intakes; Induction systems characterised by details of intake ducts: shapes; connections; arrangements
- F02M35/10131—Ducts situated in more than one plane; Ducts of one plane crossing ducts of another plane
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/04—Units comprising pumps and their driving means the pump being fluid-driven
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
- F04D29/4213—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps suction ports
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/44—Fluid-guiding means, e.g. diffusers
- F04D29/441—Fluid-guiding means, e.g. diffusers especially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/50—Inlet or outlet
- F05D2250/51—Inlet
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/14—Preswirling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Definitions
- the present disclosure relates to a compressor such as a centrifugal compressor or a mixed flow compressor, and a blower such as a centrifugal blower or a mixed flow blower (hereinafter collectively referred to as a fluid machine), and in particular, supplies fluid to the fluid machine.
- a compressor such as a centrifugal compressor or a mixed flow compressor
- a blower such as a centrifugal blower or a mixed flow blower (hereinafter collectively referred to as a fluid machine), and in particular, supplies fluid to the fluid machine.
- the present invention relates to an intake pipe structure.
- turbochargers mounted on vehicles, ships, and industrial engines a compressor that includes an impeller that rotates at high speed and pressurizes a fluid using centrifugal force is used.
- the turbocharger compressor is required to have a wide flow operating range from the viewpoint of engine performance such as improvement in engine torque performance and increase in engine output.
- a variable mechanism such as a guide vane is provided upstream of the compressor, and by controlling this, a swirl flow is generated in the fluid to advance the flow rate operating range in advance.
- a turning generator (patent document 1).
- an unpublished prior application filed by the present applicant (patented) has been filed by the present applicant for a technique for creating a swirling flow in the fluid flowing through the intake pipe by devising the shape of the intake pipe upstream of the compressor.
- Document 2 an unpublished prior application filed by the present applicant (patented) has been filed by the present applicant for a technique for creating a swirling flow in the fluid flowing through the intake pipe by devising the shape of the intake pipe upstream of the compressor.
- the pre-swivel generator described in Patent Document 1 described above operates the variable mechanism by mechanical means such as an actuator, and there is a problem that the apparatus becomes large, the structure becomes complicated, and the cost increases. .
- mechanical means such as an actuator
- Patent Document 2 is an excellent technique in that the flow rate operation range can be expanded without using mechanical means, but the shape of the intake pipe is formed into a complicated three-dimensional shape. Therefore, if a swirl flow can be generated in the fluid with a simpler intake pipe shape, it is expected that versatility is enhanced when the engine is mounted.
- At least one embodiment of the present invention has been made under the technical background as described above, and its object is to improve performance such as expansion of the flow rate operation range by a simple intake pipe shape. It is to provide a fluid machine that can be realized.
- At least one embodiment of the present invention provides: In a fluid machine comprising an impeller attached to a rotating shaft, a housing that rotatably accommodates the impeller, and an intake pipe for supplying fluid to the housing.
- the intake pipe is A first bend portion disposed on the first plane;
- the second bend portion is disposed on a second plane different from the first plane on the downstream side of the first bend portion, and the upstream side has its central axis oriented along the central axis on the downstream side of the first bend portion, and
- the downstream side includes at least a second bend portion whose central axis is oriented along the axial direction of the impeller on the front side of the impeller,
- the cross section of the intake pipe is formed in the same cross section from the upstream end of the first bend portion to the downstream end of the second bend portion.
- the fluid machine includes two bends including a first bend portion disposed on a first plane and a second bend portion disposed on a second plane different from the first plane downstream of the first bend portion. And an intake pipe having the same cross section from the upstream end of the first bend portion to the downstream end of the second bend portion.
- a twin vortex is generated in the fluid when flowing through the first bend portion, and the twin vortex in the fluid is changed into a swirling flow when flowing through the second bend portion.
- a unidirectional swirling flow can be generated in the fluid flowing through the intake pipe.
- a swirling flow can be generated in the fluid flowing through the intake pipe with a simple intake pipe shape having the same cross section, thereby improving performance such as expansion of the flow rate operation range of the fluid machine.
- the bend angle of the first bend portion is in the range of 30 ° to 150 °, and the bend angle of the second bend portion is in the range of 45 ° to 100 °.
- the bending angle of the first bend portion is in the range of 45 ° to 90 °, and the bending angle of the second bend portion is in the range of 45 ° to 90 °. According to such an embodiment, a swirl flow can be effectively generated for the fluid flowing through the intake pipe.
- the crossing angle between the first plane and the second plane is in the range of 45 ° to 135 °. According to such an embodiment, it is possible to effectively generate a unidirectional swirling flow with respect to the fluid flowing through the intake pipe.
- the distance between the intersection of the upstream central axis and the downstream central axis in the second bend portion and the blade leading edge of the impeller is five times the pipe diameter of the intake pipe.
- the swirl flow generated in the fluid in the second bend portion is supplied to the impeller in the housing without being greatly attenuated.
- the intersection of the upstream central axis and the downstream central axis in the first bend section, and the intersection of the upstream central axis and the downstream central axis in the second bend section Is set to be within 3 times the diameter of the intake pipe. According to such an embodiment, the twin vortex generated in the fluid in the first bend portion reaches the second bend portion without disappearing, and a swirling flow is generated in the fluid flowing through the second bend portion. .
- either the left or right rotation direction of the impeller and either the left or right bending direction from the upstream to the downstream of the first bend portion are the same direction.
- a forward swirl flow swirling in the same direction as the rotation direction of the impeller is generated in the fluid flowing on the downstream side of the second bend portion. For this reason, the phenomenon of fluid separation is suppressed as the angle of attack of the impeller decreases, and this is particularly effective in expanding the flow rate operation range in a small flow rate region.
- the left and right rotational directions of the impeller and the left and right bending directions from the upstream side to the downstream side of the first bend portion are opposite directions.
- the reverse swirl flow swirling in the direction opposite to the rotation direction of the impeller is generated in the fluid flowing on the downstream side of the second bend portion.
- the fluid machine of the above-described embodiment configured as described above can be particularly preferably used as a compressor for an automobile turbocharger that is strongly demanded to reduce the size and cost of the apparatus.
- At least one embodiment of the present invention provides: A fluid machine system comprising two fluid machines according to any one of claims 1 to 8, A first fluid machine, a second fluid machine, and a collecting pipe for collecting and flowing the compressed fluid supplied from the first fluid machine and the second fluid machine downstream,
- a fluid machine system comprising two fluid machines according to any one of claims 1 to 8, A first fluid machine, a second fluid machine, and a collecting pipe for collecting and flowing the compressed fluid supplied from the first fluid machine and the second fluid machine downstream,
- the relationship between the swirl direction of the fluid supplied to the housing and the swirl direction of the impeller when the respective impellers are viewed from the front side between the two fluid machines of the first fluid machine and the second fluid machine Both are configured to be forward or reverse.
- the relationship between the swirl direction of the fluid supplied to the housing and the swirl direction of the impeller is the same between the two fluid machines. Therefore, it is possible to make the compression performance uniform between the two fluid machines.
- the second fluid machine is arranged to rotate 180 ° with respect to an arbitrary axis of symmetry perpendicular to the axial direction of the rotation axis of the first fluid machine, and the first fluid machine And the rotation direction of each impeller of a 2nd fluid machine is comprised so that it may become the same direction in each front view.
- the compression performance can be made more uniform between the two fluid machines. be able to.
- At least one embodiment of the present invention provides: A fluid machine system comprising two fluid machines, A first fluid machine; A second fluid machine for further compressing the compressed fluid supplied from the first fluid machine, At least the second fluid machine includes the fluid machine according to any one of claims 1 to 8.
- the overall performance of the fluid machine system can be improved by devising the shape of the intake pipe of the second fluid machine in the fluid machine system in which two fluid machines are arranged in series.
- a first bend portion disposed on the first plane, and a second bend disposed on a second plane different from the first plane downstream of the first bend portion. Since it has two bend parts consisting of bend parts and has an intake pipe with the same cross section from the upstream end of the first bend part to the downstream end of the second bend part, it expands the flow rate operating range with a simple intake pipe shape It is possible to provide a fluid machine that can improve performance such as the above.
- FIG. 1 is a schematic view showing a turbocharger 1 including a centrifugal compressor 10 according to an embodiment of the present invention.
- FIG. 2 is a view of the centrifugal compressor 10 of FIG. 1 viewed from the front side along the A direction, that is, the axial direction of the compressor wheel 6 described later.
- FIG. 3 is a view of the centrifugal compressor 10 of FIG. 1 viewed from the B direction, that is, from a direction perpendicular to a second plane P 2 described later.
- the turbocharger 1 includes a compressor housing 2 (housing) that rotatably accommodates a compressor wheel 6 (impeller), a turbine housing 3 that rotatably accommodates a turbine wheel 7, and a rotating shaft. And a bearing housing 4 that houses a bearing 8 that rotatably supports 5.
- the bearing housing 4 is disposed between the compressor housing 2 and the turbine housing 3 and is fixed to the respective housings.
- the centrifugal compressor 10 includes a compressor housing 2, a compressor wheel 6, and an intake pipe 20.
- the intake pipe 20 includes a first bend part 12, a second bend part 14, and a straight pipe part 16.
- the first bend portion is disposed on a first plane P 1 which is a virtual plane.
- the second bend section 14 is disposed on the second plane P 2 which is different from the virtual plane and the first plane P 1. These first plane P 1 and the second plane P 2 intersect at an intersection angle alpha.
- the second bend portion 14 is oriented with the central axis of the upstream side 14 a along the central axis of the downstream side 12 b of the first bend portion 12, and the central axis of the downstream side 14 b of the compressor wheel 6. It is oriented along the axial direction of the compressor wheel 6 on the front side.
- the upstream end 16 u of the straight pipe portion 16 is connected to the downstream end 14 l of the second bend portion 14, and the downstream end 16 l of the straight pipe portion 16 is connected to the compressor housing 2.
- the cross section of the intake pipe 20 is formed in the same cross section from the upstream end 12u of the first bend section 12 to the downstream end 16l of the straight pipe section 16.
- FIG. 4A when air flows through the first bend portion 12, a negative pressure is generated inside the bend portion due to the centrifugal force acting on the air. To do. Then, as shown in FIG. 4B, two swirling flows (twin vortices) swirling in opposite directions from the center of the cross section toward the outer periphery are generated in the air.
- the turning direction of the swirling flow is governed by the turning direction from the upstream side to the downstream side of the first bend portion 12 when the compressor wheel 6 is viewed from the front side. That is, as shown in FIG. 6, when the compressor wheel 6 is viewed from the front side, a swirl flow is generated along the bending direction from the upstream side to the downstream side of the first bend portion 12.
- FIG. 6A in which the first bend portion is bent leftward from the upstream side toward the downstream side, the swirl flow counterclockwise (counterclockwise) when the compressor wheel 6 is viewed from the front side. r is generated.
- FIG. 6B in which the first bend portion 12 is bent to the right from the upstream side toward the downstream side, when the compressor wheel 6 is viewed from the front side, the swirl flow is clockwise (clockwise). r is generated.
- the present invention it is possible to generate a one-way swirling flow in the fluid flowing through the intake pipe 20 with a simple intake pipe shape having the same cross section.
- the operating range can be expanded.
- the straight pipe portion 16 is disposed between the second bend portion 14 and the compressor housing 2, but the downstream end 141 of the second bend portion 14 is directly connected to the compressor housing 2. May be.
- the downstream end 12l of the first bend portion 12 and the upstream end 14u of the second bend portion 14 are connected, but a straight pipe portion may be disposed between the two. Good.
- the bend angle ( ⁇ 1) of the first bend portion 12 shown in FIG. 2 is in the range of 30 ° to 150 °, and the bend angle ( ⁇ 2) of the second bend portion 14 shown in FIG. It is set as the range of ° or more and 100 degrees or less.
- the bending angle ( ⁇ 1) of the first bend portion 12 is in the range of 45 ° or more and 90 ° or less
- the bending angle ( ⁇ 2) of the second bend portion 14 is 45 ° or more and 90 ° or less. Range. According to such an embodiment, a swirling flow can be effectively generated for the fluid flowing through the intake pipe 20.
- the crossing angle ⁇ between the first plane P 1 and the second plane P 2 shown in FIG. 1 is in the range of 45 ° to 135 °. According to such an embodiment, a one-way swirl flow can be effectively generated for the fluid flowing through the intake pipe 20.
- the intersection ⁇ between the central axis of the upstream side 14 a and the central axis of the downstream side 14 b in the second bend portion 14 and the blade leading edge of the compressor wheel 6 the distance L 1 between the within 5 times the pipe diameter D of the intake pipe 20. According to such an embodiment, the swirl flow generated in the air in the second bend portion 14 is supplied to the compressor wheel 6 without being greatly attenuated.
- the distance L is set to be three times or more the pipe diameter D, a sufficient connection space between the second bend 14 and the compressor housing 2 can be secured.
- the distance L 2 is, on production of the bend, to secure at least 1D above is desirable.
- the twin vortex generated in the fluid in the first bend portion 12 reaches the second bend portion 14 without disappearing, and the swirling flow is generated in the air flowing through the second bend portion 14. Generated.
- either the left or right rotation direction of the compressor wheel 6 and the left or right bending direction from the upstream side to the downstream side of the first bend portion 12 are the same direction. It has become.
- the first bend portion 12 is bent to the right from the upstream side to the downstream side, and the compressor wheel 6 is It rotates around (clockwise).
- a forward swirl flow r swirling in the same direction as the rotation direction R of the compressor wheel 6 is generated in the air flowing downstream of the second bend portion 14. Therefore, since the fluid separation phenomenon is suppressed as the impeller angle of attack is reduced, the flow rate operation range is particularly effective in a small flow rate range.
- either the left or right rotation direction of the compressor wheel 6 is opposite to the left or right bending direction from the upstream side to the downstream side of the first bend portion 12. It has become a direction.
- FIG. 6B when the compressor wheel 6 is viewed from the front side, the first bend portion 12 is bent leftward from upstream to downstream, and the compressor wheel 6 is It rotates around (clockwise).
- the reverse swirl flow r swirling in the direction opposite to the rotation direction R of the compressor wheel 6 is generated in the air flowing downstream of the second bend portion 14. Therefore, the blade load is increased by increasing the impeller attack angle, and the pressure ratio can be improved, which is particularly advantageous in a large flow rate region.
- FIG. 7 is a view showing a fluid mechanical system 100A according to an embodiment of the present invention.
- 8A is a view of the first centrifugal compressor 10A in FIG. 7 viewed from the A direction
- FIG. 8B is a view of the second centrifugal compressor 10B in FIG. 7 viewed from the B direction.
- the fluid machine system 100A of the present embodiment includes a first centrifugal compressor (first fluid machine) 10A and a second centrifugal compressor (second fluid machine) which are the above-described centrifugal compressors of the present invention.
- Two centrifugal compressors of 10B are provided.
- the second centrifugal compressor 10B rotates 180 ° with respect to an arbitrary symmetry axis 32 orthogonal to the rotation axis 5A of the first centrifugal compressor 10A.
- the fluid mechanical system 100A shown in FIG. 7 includes a collecting pipe 30 for collecting the compressed fluid supplied from the first centrifugal compressor 10A and the second centrifugal compressor 10B and flowing it downstream.
- the first centrifugal compressor 10A and the second centrifugal compressor 10B are arranged in parallel.
- turbines are connected to the rotary shafts 5A and 5B of the first centrifugal compressor 10A and the second centrifugal compressor 10B, respectively. These two turbines are of the same type that rotate in the same direction (for example, clockwise direction) when viewed from the front. And by introducing exhaust gas into these turbines, the compressor wheels 6 of the first centrifugal compressor 10A and the second centrifugal compressor 10B rotate in the same direction in front view as indicated by arrows R, respectively. That is, the same kind of compressor wheels 6 of the first centrifugal compressor 10A and the second centrifugal compressor 10B can be used. For example, in the embodiment shown in FIG. 8, both the compressor wheel 6 of the first centrifugal compressor 10A and the second centrifugal compressor 10B rotate clockwise (clockwise) in the respective front views.
- the second centrifugal compressor 10B is arranged to rotate 180 ° with respect to an arbitrary symmetry axis 32 orthogonal to the rotation axis 5A of the first centrifugal compressor 10A. Both swirl directions of the flow are the same direction.
- both the first centrifugal compressor 10A and the second centrifugal compressor 10B generate a swirl flow that swirls counterclockwise (counterclockwise) in the front view of each compressor wheel 6.
- the compressor housing 2 is supplied. Since the relationship between the swirling direction r of the fluid to be swung and the swirling direction R of the compressor wheel 6 can be similarly configured between the two fluid machines, the compression performance can be made uniform between the two fluid machines.
- the same type can be used for the compressor wheel 6 of the first centrifugal compressor 10A and the second centrifugal compressor 10B, so that there is a further increase between the two fluid machines.
- the compression performance can be made uniform.
- FIG. 9 is a diagram showing a fluid mechanical system 100B according to an embodiment of the present invention.
- FIG. 9A is an overall view
- FIG. 9B is a view of FIG. 9A viewed from the A direction.
- the fluid mechanical system 100B of the present embodiment includes a first turbocharger 1A including a first centrifugal compressor 10A and a second turbocharger 1B including a second centrifugal compressor 10B.
- an arrow e indicates the flow direction of the exhaust gas
- an arrow s indicates the flow direction of the supply gas.
- the centrifugal compressor 10B of the second turbocharger 1B is located downstream of the centrifugal compressor 10A of the first turbocharger 1A, and the compressed fluid compressed by the first centrifugal compressor 10A is supplied. ing. That is, the fluid mechanical system 100B of this embodiment further compresses the compressed air compressed by the centrifugal compressor 10A of the first turbocharger 1A in the centrifugal compressor 10B of the second turbocharger 1B, and the high-pressure turbocharger and the high pressure. It is configured as a so-called two-stage turbocharger equipped with a stage turbocharger.
- symbol 34 in a figure is an intercooler for cooling the air which passes.
- the centrifugal compressor 10B in the second turbocharger 1B corresponding to the high-pressure turbocharger is composed of at least the above-described centrifugal compressor of the present invention.
- the centrifugal compressor 10A in the first turbocharger 1A may also be configured as the above-described centrifugal compressor of the present invention.
- the second centrifugal compressor By devising the shape of the intake pipe 20 of 10B as described above, a swirl flow around a predetermined direction can be generated in the air supplied to the compressor housing 2 of the second centrifugal compressor 10B. It becomes possible to improve the performance of the entire system.
- the first bend portion 12, and a first plane P 1 downstream of the first bend portion 12 disposed on a first plane P 1 from different second comprises two bends formed of the second bend portion 14 that is disposed on the plane P 2, the same cross section from the upstream end of the first bend portion 12 12u to the downstream end 14l of the second bend portion 14 and the Therefore, it is possible to provide a fluid machine such as the centrifugal compressor 10 capable of improving performance such as expanding the flow rate operation range with a simple intake pipe shape.
- the fluid machine according to at least one embodiment of the present invention is preferably used as a centrifugal fluid machine such as a centrifugal compressor or a centrifugal blower, for example, a centrifugal compressor such as a turbocharger or a turbo refrigerator mounted in a vehicle or a ship. Can do.
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Abstract
Description
また、コンプレッサ上流側の吸気管形状を工夫することで吸気管を流れる流体に旋回流を生じさせ、流量作動レンジの拡大を図る技術が本出願人によって出願されている未公開の先願(特許文献2)に記載されている。
回転軸に取り付けられた羽根車と、前記羽根車を回転可能に収容するハウジングと、前記ハウジングに流体を供給するための吸気管とを備える流体機械において、
前記吸気管は、
第1平面上に配置された第1ベンド部と、
前記第1ベンド部の下流側において前記第1平面とは異なる第2平面上に配置されるとともに、上流側は前記第1ベンド部の下流側の中心軸に沿ってその中心軸が配向され且つ下流側は前記羽根車の正面側にて前記羽根車の軸方向に沿ってその中心軸が配向された第2ベンド部と、を少なくとも含み、
前記第1ベンド部の上流端から前記第2ベンド部の下流端までの間、前記吸気管の断面を同一断面に形成したことを特徴とする。
また上記実施形態において、好ましくは、上記第1ベンド部の曲がり角を45°以上90°以下の範囲とし、且つ、上記第2ベンド部の曲がり角を45°以上90°以下の範囲とする。
このような実施形態によれば、吸気管を流れる流体に対して効果的に旋回流を発生させることができる。
このような実施形態によれば、吸気管を流れる流体に対して効果的に一方向の旋回流を発生させることができる。
このような実施形態によれば、第2ベンド部において流体中に生成された旋回流が、大きく減衰することなくハウジング内の羽根車へと供給される。
このような実施形態によれば、第1ベンド部において流体中に生成された双子渦が消滅することなく第2ベンド部に到達し、第2ベンド部を流れる流体中に旋回流が生成される。
このような実施形態によれば、羽根車の回転方向と同じ方向に旋回する順方向の旋回流が第2ベンド部の下流側を流れる流体中に生成される。このため、インペラの迎え角の減少に伴って流体の剥離現象が抑制され、特に小流量域における流量作動レンジの拡大に効果的である。
このような実施形態によれば、羽根車の回転方向と反対方向に旋回する逆向き旋回流が第2ベンド部の下流側を流れる流体中に生成される。このため、インペラの迎え角の増加によって翼負荷が増大し、圧力比を向上させることができ、特に大流量域において有利である。
請求項1乃至8の何れか一項に記載の流体機械を2つ備えた流体機械システムであって、
第1流体機械、第2流体機械、及び前記第1流体機械及び前記第2流体機械から供給される圧縮流体を集合して下流に流すための集合管と、を含み、
前記第1流体機械及び前記第2流体機械の2つの流体機械の間において、それぞれの羽根車を正面側から視認した場合におけるハウジングに供給される流体の旋回方向と羽根車の旋回方向との関係を、共に順方向または逆方向となるように構成したことを特徴とする。
2つの流体機械を備えた流体機械システムであって、
第1流体機械と、
前記第1流体機械から供給された圧縮流体をさらに圧縮する第2流体機械と、を含み、
少なくとも前記第2流体機械が、請求項1乃至8の何れか一項に記載の流体機械からなることを特徴とする。
ただし、本発明の範囲は以下の実施形態に限定されるものではない。以下の実施形態に記載されている構成部品の寸法、材質、形状、その相対配置などは、特に記載がない限り、本発明の範囲をそれにのみ限定する趣旨ではなく、単なる説明例に過ぎない。
また、以下の説明では、本発明の流体機械を自動車用ターボチャージャの遠心圧縮機に適用した場合を例にして説明するが、本発明の用途はこれに限定されない。
図1に示したように、ターボチャージャ1は、コンプレッサホイール6(羽根車)を回転可能に収容するコンプレッサハウジング2(ハウジング)と、タービンホイール7を回転可能に収容するタービンハウジング3と、回転軸5を回転可能に支持するベアリング8を収容するベアリングハウジング4と、備えている。ベアリングハウジング4は、コンプレッサハウジング2及びタービンハウジング3との間に配設され、それぞれのハウジングと固定されている。
本発明の一実施形態にかかる遠心圧縮機10は、図1に示すように、コンプレッサハウジング2、コンプレッサホイール6、及び吸気管20からなる。
第1ベンド部は仮想平面である第1平面P1上に配置されている。また、第2ベンド部14は、第1平面P1とは異なる仮想平面である第2平面P2上に配置されている。これら第1平面P1と第2平面P2とは交差角αで交わっている。
そして、第1ベンド部12の上流端12uから直管部16の下流端16lまでの間、吸気管20の断面は同一断面に形成されている。
すなわち、図6に示したように、コンプレッサホイール6を正面側から視認した場合において、第1ベンド部12の上流から下流に向かう曲がり方向に沿って旋回流が生成される。例えば、第1ベンド部が上流から下流に向かって左側に曲がっている図6(a)に示す実施形態では、コンプレッサホイール6を正面側から視認した場合に左回り(反時計回り)の旋回流rが生成される。一方、第1ベンド部12が上流から下流に向かって右側に曲がっている図6(b)に示す実施形態では、コンプレッサホイール6を正面側から視認した場合に右回り(時計回り)の旋回流rが生成される。
また、図1に示す実施形態では、第1ベンド部12の下流端12lと第2ベンド部14の上流端14uとが接続されていたが、両者の間に直管部が配置されていてもよい。
また上記実施形態において、好ましくは、第1ベンド部12の曲がり角(δ1)を45°以上90°以下の範囲とし、且つ、第2ベンド部14の曲がり角(δ2)を45°以上90°以下の範囲とする。
このような実施形態によれば、吸気管20を流れる流体に対して効果的に旋回流を発生させることができる。
このような実施形態によれば、吸気管20を流れる流体に対して効果的に一方向の旋回流を発生させることができる。
このような実施形態によれば、第2ベンド部14において空気中に生成された旋回流が、大きく減衰することなくコンプレッサホイール6に供給される。
このような実施形態によれば、第1ベンド部12において流体中に生成された双子渦が消滅することなく第2ベンド部14に到達し、第2ベンド部14を流れる空気中に旋回流が生成される。
図7に示すように、本実施形態の流体機械システム100Aは、上述した本発明の遠心圧縮機である第1遠心圧縮機(第1流体機械)10Aおよび第2遠心圧縮機(第2流体機械)10Bの2つの遠心圧縮機を備えている。
また、図7に示す流体機械システム100Aは、第1遠心圧縮機10A及び第2遠心圧縮機10Bから供給される圧縮流体を集合して下流に流すための集合管30を備えており、これにより、流体機械システム100Aにおいては、第1遠心圧縮機10Aと第2遠心圧縮機10Bとが並列に配置される。
図9に示すように、本実施形態の流体機械システム100Bは、第1遠心圧縮機10Aを含む第1ターボチャージャ1Aと、第2遠心圧縮機10Bを含む第2ターボチャージャ1Bを備えている。なお、図中の矢印eは排気ガスの流れ方向を、矢印sは給気ガスの流れ方向をそれぞれ示している。
Claims (12)
- 回転軸に取り付けられた羽根車と、前記羽根車を回転可能に収容するハウジングと、前記ハウジングに流体を供給するための吸気管とを備える流体機械において、
前記吸気管は、
第1平面上に配置された第1ベンド部と、
前記第1ベンド部の下流側において前記第1平面とは異なる第2平面上に配置されるとともに、上流側は前記第1ベンド部の下流側の中心軸に沿ってその中心軸が配向され且つ下流側は前記羽根車の正面側にて前記羽根車の軸方向に沿ってその中心軸が配向された第2ベンド部と、を少なくとも含み、
前記第1ベンド部の上流端から前記第2ベンド部の下流端までの間、前記吸気管の断面を同一断面に形成したことを特徴とする流体機械。 - 前記第1ベンド部の曲がり角を30°以上150°以下の範囲とし、且つ、前記第2ベンド部の曲がり角を45°以上100°以下の範囲とすることを特徴とする請求項1に記載の流体機械。
- 前記第1ベンド部の曲がり角を45°以上90°以下の範囲とし、且つ、前記第2ベンド部の曲がり角を45°以上90°以下の範囲とすることを特徴とする請求項2に記載の流体機械。
- 前記第1平面と前記第2平面との交差角を45°以上135°以下の範囲とすることを特徴とする請求項1乃至3の何れか一項に記載の流体機械。
- 前記第2ベンド部における上流側の中心軸と下流側の中心軸との交点と、前記羽根車の翼前縁との間の距離を前記吸気管の管径の5倍以内とすることを特徴とする請求項1乃至4の何れか一項に記載の流体機械。
- 前記第1ベンド部における上流側の中心軸と下流側の中心軸との交点と、前記第2ベンド部における上流側の中心軸と下流側の中心軸との交点との間の距離を前記吸気管の管径の3倍以内とすることを特徴とする請求項1乃至5の何れか一項に記載の流体機械。
- 前記羽根車を正面側から視認した場合において、前記羽根車の左右何れかの回転方向と前記第1ベンド部の上流から下流に向かう左右何れかの曲がり方向とを同じ方向にしたことを特徴とする請求項1乃至6何れか一項に記載の流体機械。
- 前記羽根車を正面側から視認した場合において、前記羽根車の左右何れかの回転方向と前記第1ベンド部の上流から下流に向かう左右何れかの曲がり方向とを逆方向にしたことを特徴とする請求項1乃至6何れか一項に記載の流体機械。
- 前記流体機械は自動車用ターボチャージャの圧縮機であることを特徴とする請求項1乃至8の何れか一項に記載の流体機械。
- 請求項1乃至9の何れか一項に記載の流体機械を2つ備えた流体機械システムであって、
第1流体機械、第2流体機械、及び前記第1流体機械及び前記第2流体機械から供給される圧縮流体を集合して下流に流すための集合管と、を含み、
前記第1流体機械及び前記第2流体機械の2つの流体機械の間において、それぞれの羽根車を正面側から視認した場合におけるハウジングに供給される流体の旋回方向と羽根車の旋回方向との関係を共に順方向または逆方向となるように構成したことを特徴とする流体機械システム。 - 前記第2流体機械は、前記第1流体機械の回転軸の軸方向と直交する任意の対称軸に対して180°回転するように配置されるとともに、
前記第1流体機械及び前記第2流体機械のそれぞれの羽根車の回転方向が、それぞれの正面視において同じ方向となるように構成されていることを特徴とする請求項10に記載の流体機械システム。 - 2つの流体機械を備えた流体機械システムであって、
第1流体機械と、
前記第1流体機械から供給された圧縮流体をさらに圧縮する第2流体機械と、を含み、
少なくとも前記第2流体機械が、請求項1乃至9の何れか一項に記載の流体機械からなることを特徴とする流体機械システム。
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