WO2014127550A1 - 打包机的机芯 - Google Patents

打包机的机芯 Download PDF

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Publication number
WO2014127550A1
WO2014127550A1 PCT/CN2013/072430 CN2013072430W WO2014127550A1 WO 2014127550 A1 WO2014127550 A1 WO 2014127550A1 CN 2013072430 W CN2013072430 W CN 2013072430W WO 2014127550 A1 WO2014127550 A1 WO 2014127550A1
Authority
WO
WIPO (PCT)
Prior art keywords
movement
roller
driven roller
gear
cam
Prior art date
Application number
PCT/CN2013/072430
Other languages
English (en)
French (fr)
Inventor
罗邦毅
Original Assignee
杭州永创智能设备股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN 201320079940 external-priority patent/CN203199229U/zh
Priority claimed from CN201310055238.XA external-priority patent/CN103086001B/zh
Application filed by 杭州永创智能设备股份有限公司 filed Critical 杭州永创智能设备股份有限公司
Priority to RU2015139903A priority Critical patent/RU2616829C2/ru
Priority to KR1020157024928A priority patent/KR101857853B1/ko
Priority to US14/768,643 priority patent/US10336486B2/en
Priority to PL13875579T priority patent/PL2960163T3/pl
Priority to EP13875579.8A priority patent/EP2960163B1/en
Priority to ES13875579.8T priority patent/ES2682769T3/es
Publication of WO2014127550A1 publication Critical patent/WO2014127550A1/zh

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00Bundling articles
    • B65B13/18Details of, or auxiliary devices used in, bundling machines or bundling tools
    • B65B13/185Details of tools
    • B65B13/186Supports or tables facilitating tensioning operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00Bundling articles
    • B65B13/18Details of, or auxiliary devices used in, bundling machines or bundling tools
    • B65B13/22Means for controlling tension of binding means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00Bundling articles
    • B65B13/18Details of, or auxiliary devices used in, bundling machines or bundling tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00Bundling articles
    • B65B13/18Details of, or auxiliary devices used in, bundling machines or bundling tools
    • B65B13/185Details of tools
    • B65B13/187Motor means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00Bundling articles
    • B65B13/18Details of, or auxiliary devices used in, bundling machines or bundling tools
    • B65B13/24Securing ends of binding material
    • B65B13/32Securing ends of binding material by welding, soldering, or heat-sealing; by applying adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/02Driving gear

Definitions

  • the invention relates to the movement of a baler.
  • the baler is a device for tying articles with a strap.
  • the entire packaging process is carried out by the steps of feeding, unscrewing, tightening, and scalding. These actions are mainly carried out by the movement of the baler.
  • the movement of the movement was unstable and the structure was complicated.
  • the gear meshing, the suction cylinder and the induction switch were used to control the tension, and there were many failure points.
  • the technical problem to be solved by the present invention is to provide a movement of a baler which has a simple structure, reduces the failure rate, and has a good bagging effect.
  • the present invention adopts the following technical solutions: It includes a strapping and squeezing mechanism, a hot-slip slide mechanism, and a control mechanism, and the movement is further provided with a feeding and unloading belt and a tensioning belt device, and the feeding belt is provided.
  • the tensioning belt device comprises a driving roller, a first driven roller and a second driven roller.
  • the first driven roller is located downstream of the second driven roller according to the feeding direction of the packing belt; the first driven roller and The second driven roller is eccentrically mounted; the first driven roller and the active roller are always in a tightly fitting state for the feeding and unloading belt, and the second driven roller is a displaceable roller, which is controlled by the control mechanism. Displacement to a first mating state with the active roller and a displacement from a first mating state with the active roller, the first mating state being a state in which the second driven roller and the active roller are in a tight fit state of the tensioning strap .
  • the present invention may also adopt the following further technical solutions:
  • a strap guiding mechanism is disposed between the first driven roller and the second driven roller along a circumferential direction of the driving roller.
  • the control mechanism comprises a movement main shaft and a spindle motor, wherein the movement main shaft is provided with a plurality of cams for controlling the hot sticking and cutting mechanism, the hot sticking slide mechanism, and a tension belt cam for controlling the displacement of the second driven roller, the spindle motor
  • the movement spindle is rotated by a speed reduction mechanism.
  • the tensioning belt cam controls the second driven roller through a set of oscillating systems including a return spring and an adjustment spring.
  • the oscillating system includes a first swing arm, and the first swing arm is provided with a roller that cooperates with a tensioning belt cam; the first swing arm is connected to the pull rod through a lower universal joint, and the pull rod is sleeved
  • the adjusting spring is adjusted by a nut on the pull rod, the pull rod acts on the upper universal joint by the adjusting spring, the upper universal joint is connected with the second swing arm, and the return spring is connected to the second swing arm,
  • a distance structure is disposed between the universal joint member and the upper universal joint member, and the eccentric shaft of the second driven roller is rotated by the second swing arm.
  • the upper universal joint is sleeved outside the pull rod, and the distance structure is a spacer sleeved outside the pull rod.
  • a first induction cam and a second induction cam are further mounted on the movement main shaft, wherein the movement is provided with a matching first inductor and a second inductor; and the first induction cam and the first inductor cooperate to generate
  • the signal is used to enable the controller in the control mechanism to control the operating state of the drive motor of the spindle motor and the active roller in a packing cycle, and the signal generated by the cooperation of the second induction cam and the second sensor is used after a packing cycle
  • the controller in the control mechanism controls the spindle motor to drive the spindle to reset and control the drive motor of the active roller to advance into the belt.
  • the speed reduction mechanism includes a motor shaft gear, a first gear, a second gear, a movement main shaft gear, the motor shaft gear meshes with the first gear, the first gear and the second gear are coaxial, the second gear and the movement main shaft
  • the gear meshes, the motor shaft gear and the first gear are reduction gear pairs, and the second gear and the movement main shaft gear are reduction gear pairs.
  • the baler is provided with a movement mounting frame, and the movement main shaft runs through the movement mounting bracket; the spindle motor and the speed reduction mechanism are both outside the side of the movement mounting frame, and the outer casing of the speed reducing mechanism is provided; the control is hot and The cutting mechanism and the plurality of cams of the hot-slip slide mechanism are mounted on the movement main shaft in the movement mounting frame, and the tension belt cam and the induction cam are mounted on the movement main shaft on the side outside the movement mounting bracket.
  • the scalding and cutting mechanism includes a ironing board mounted on the swing arm, the scalding and cutting mechanism also has a mounting column of a left knife and a left knife, a mounting column of the middle knife and the middle knife, and a right knife and The mounting post of the right knife;
  • the mounting poles of the left and left knives are separated, the left knives are detachably connected to the top of the mounting post of the left knives; or / and, the mounting knives of the middle and middle knives are separated, and the middle knives are detachably connected to the middle knives Mounting the top of the column; or / and, the mounting column of the right and right knives is separated, and the right knive is detachably connected to the top of the mounting post of the right knive;
  • the mounting columns of the left and left knives When the mounting columns of the left and left knives are separated, the mounting columns of the left and left knives are connected by screws from top to bottom; when the mounting posts of the middle and middle knives are separated, the mounting posts of the middle and middle knives are screwed Connected from top to bottom; when the mounting posts of the right and right knives are separated, The mounting posts for the right and right knives are screwed from top to bottom.
  • the keyway positioning structure is arranged between the mounting poles of the middle knife and the middle knife; the length direction of the keyway is parallel to the direction of the advancing and retracting belt of the packing belt on the middle knife;
  • the mounting post is a guiding cylinder, and a side surface of the guiding cylinder is a guiding cylindrical surface.
  • the mounting post is provided with a downward pressure spring hole, a compression spring is arranged in the compression spring hole, and the mounting post is further provided with a compression spring pressure plate and a roller, and the mounting column is in the guiding cylinder
  • the lower end of the lower end has a lifting guide long groove
  • the compression spring pressing plate has a downwardly bent mounting ear
  • the roller shaft is connected to the lifting guiding long groove through the mounting ear; the lower end of the mounting post
  • the side is provided with a mounting bracket, the lifting guide long slot is disposed on the bracket, and the compression spring pressing plate and the roller are located between the two side mounting brackets.
  • the movement is provided on the side of the ironing plate, and on the upper part of the movement, a side suction fan is arranged.
  • the movement of the invention has a simple structure, and can realize the action of tightening the edge of the belt. Even if the strap has its front and rear sections, the thickness between the batches, and the difference between the width and the width, the bundled articles can be reduced. Over-tightening the impact force with the strap and ensuring that the tension of each tensioning action is consistent and stable, improving the packing quality; and, when the strap is tightened in place, it can rely on the current change of the motor to make the control device real-time, Accurately get the signal, the movement accurately carries out the steps of cutting, scalding, etc., reducing the failure rate, and the packaging effect is good. Moreover, the tightening force, the length of the belt and the temperature, and the duration of the hot stamping can be adjusted by the potentiometer.
  • FIG. 1 is a perspective view of an embodiment of the present invention.
  • FIG. 2 is a perspective view of the embodiment of the present invention as viewed from another direction.
  • FIG. 3 is a schematic view of the embodiment of the feeding and unloading belt and the tensioning belt device according to the present invention as seen from an angle.
  • 4 is a schematic view of the embodiment of the retracting belt and the tensioning belt device according to the present invention as seen from another angle.
  • Fig. 5 is a structural exploded view of an embodiment of a feeding and unloading belt and a tensioning belt device according to the present invention.
  • FIG. 6 is a schematic view of an embodiment of a speed reduction mechanism provided by the present invention.
  • Figure 7 is an exploded view of the embodiment of Figure 6.
  • Fig. 8 is an exploded view showing the internal structure of the tape cutting mechanism by taking the mounting column of the middle knife as an example.
  • Figure 9 is a schematic view of the structure of Figure 8 after assembly.
  • Figure 10 is a cross-sectional view taken along line A-A of Figure 9;
  • Figure 11 is a schematic view showing the assembly of the left and left blades in the present invention when assembled.
  • Figure 12 is an exploded view of Figure 11.
  • Figure 13 is a schematic view showing the assembly of the middle and middle knives in the present invention.
  • Figure 14 is an exploded view of Figure 13.
  • Figure 15 is a schematic view showing the assembly of the right and right knives in the present invention.
  • Figure 16 is an exploded view of Figure 15.
  • Figure 17 is a schematic view of the structures shown in Figures 11, 13, and 15 taken together.
  • Figure 18 is a schematic view of the ironing board and its swing arm assembled together.
  • Figure 19 is a schematic view of the hot-slip slide and its swing arm assembled together.
  • the invention comprises a strap cutting mechanism, a hot sticking mechanism and a control mechanism, the control mechanism comprises a movement spindle and a spindle motor, and the movement spindle is provided with a plurality of cams for controlling the cutting mechanism and the hot sticking mechanism;
  • the utility model further comprises a feeding and unloading belt and a tensioning belt device, wherein the feeding and unloading belt and the tensioning belt device comprises a driving roller 3, a first driven roller 1, a second driven roller 2, according to a feeding direction of the packing belt, A driven roller 1 is located downstream of the second driven roller 2; the first driven roller 1 and the second driven roller 2 are both eccentrically mounted; the first driven roller 1 is driven by the spring 10 and is always in use with the active roller
  • the second driven roller 2 is a displaceable roller in a state of being tightly engaged with the retracting belt, and is displaced to the first mating state with the driving roller 3 by the control of the tensioning cam 4 and the active and the active The first mating state of the roller 3 is displaced and
  • the spring 10 can urge the first driven roller 1 to always abut against the active roller 3 by means of a coupling mechanism.
  • the shaft of the first driven roller 1 is coupled to the spring 10 via a connecting rod 11.
  • a strap guiding mechanism 12 such as a guide strip, a guide block, or the like, is disposed between the first driven roller 1 and the second driven roller 2 along the circumferential direction of the driving roller 3.
  • the second driven roller 2 is on the lower right side of the driving roller 3, and the first driven roller 1 is at the right of the driving roller 3.
  • the position of the second driven roller 2 is just at the position where the strap is put on, so that the area of the strap on the active roller 3 is maximized, and the strap is more affixed by friction, which can improve the packaging quality and reduce packaging. malfunction.
  • the cam 4 controls these actions of the second driven roller 2 against the active roller 3 and away from the active roller 3 by a set of oscillating systems including a return spring 61 and an adjustment spring 62.
  • the oscillating system includes a first swing arm 63, and the first swing arm 63 is provided with a roller 64 that cooperates with a tensioning belt cam; the first swing arm 63 is connected to the pull rod 66 through a lower universal joint 65
  • the lever 66 is sleeved with the adjusting spring 62 adjusted by the nut 67 of the tie rod.
  • the lever 66 acts on the upper universal joint 68 through the adjusting spring 62.
  • the adjusting spring 62 can buffer and adjust the strap. The amount of tightening force.
  • the upper universal joint 68 is connected to the second swing arm 69, the return spring 61 is connected to the second swing arm 69, and the distance between the lower universal joint 65 and the upper universal joint 68 is provided.
  • the eccentric shaft of the second driven roller is rotated by the second swing arm 69.
  • the upper universal joint member 68 is sleeved on the tie rod 66, and the fixed distance structure is a spacer 70 sleeved outside the pull rod 66.
  • Reference numeral 20 is a bearing of the eccentric shaft of the second driven roller, which is fixed to the movement frame as a pivot point of the second swing arm.
  • the first driven roller state is always against the active roller to carry in and out.
  • the first driven roller acts as a retracting, and the second driven roller is driven by the cam 4.
  • the control also relies on the active roller to play the role of pulling back and pulling the belt.
  • the scalding and cutting mechanism includes a ironing board 401 mounted on the swing arm 402, and the scalding and cutting mechanism is further provided with a mounting pole 202 of the left knife 201 and the left knife, a middle knife 203 and a middle knife Column 204, right knife 205 and right knife mounting post 206;
  • the following three structures can be provided with only one type, or any two types, or three types of full settings, so that the knife and the mounting post can be separately processed, are easy to manufacture, and are more convenient to replace, and only need Replacing worn parts without having to replace the mount and the tip as a whole, reducing waste:
  • the mounting column of the left and left knives is separated, and the left knive is detachably connected to the top of the mounting post of the left knive;
  • the mounting column of the middle knife and the middle knife are separated, and the middle knife is detachably connected to the top of the mounting column of the middle knife;
  • the mounting columns of the right and right knives are separated, and the right knives are detachably connected to the top of the mounting post of the right knives.
  • the mounting columns of the left knife 201 and the left knife 202 are separated, the mounting columns of the left and left blades are connected by screws 207 from top to bottom; when the mounting columns of the middle knife and the middle knife are separated, the middle and middle blades are installed.
  • the column is connected from top to bottom with screws 207; right knife and When the mounting posts of the right knife are separated, the right and right knife mounting posts are connected from top to bottom with screws 207. In this way, it is convenient to disassemble the left, middle and right knives at any time.
  • the middle knives 203 and the middle knives mounting posts 204 When the middle knives 203 and the middle knives mounting posts 204 are separated, the middle knives 203 and the middle knives mounting posts 204 have a keyway positioning structure, and further, the length direction of the keyway and the forward and reverse zones of the strapping belt on the middle knife The direction is the same direction.
  • Reference numeral 241 is the key on the top end of the mounting post of the middle knife
  • reference numeral 231 is the groove on the bottom surface of the middle knife.
  • the right knife 205 and the right knife mounting post 206 When the right knife 205 and the right knife mounting post 206 are separated, the right knife 205 and the right knife mounting post 206 have a step positioning mechanism. Further, the step is a left-right step, on the right knife mounting post.
  • the step 261 is low on the left side and low on the right side.
  • the mounting post of the left knife, the mounting post of the middle knife, and the mounting post of the right knife are guiding cylinders, and the side surface of the guiding cylinder is a guiding cylindrical surface, and the mounting seat 210 of the left knife
  • the guide hole 230 of the middle knife and the guide hole of the right seat 250 are used for lifting and guiding. It can further improve the running stability of the cutting mechanism and the quality of the cutting work.
  • the internal structure of the left knife mounting column, the middle knife mounting column, and the right knife mounting column are the same.
  • the guide cylinder is provided with a downward pressure spring hole 311, and the compression spring hole 311 is provided with a compression spring 302.
  • the guide cylinder is further provided with a compression spring pressure plate 303 and a roller 304.
  • the lower end of the cylinder is provided with lifting guide long grooves 305.
  • the compression spring pressing plate 303 has a downwardly bent mounting ear 331 through which the shaft 340 of the roller is detachably connected to the long groove 305.
  • the compression spring and the compression spring pressure plate are in conflict with each other.
  • the roller can be a bearing roller.
  • a mounting bracket 350 is disposed on both sides of the lower end of the guiding cylinder, and the long slot 305 is disposed on the mounting bracket, and the pressing spring pressing plate and the roller are disposed between the two side mounting brackets.
  • the lifting of the left knife mounting column, the middle knife mounting column, and the right knife mounting column is controlled by the left top knife cam 602, the middle top knife cam 603, and the right top knife cam 601, respectively.
  • the above structure not only avoids the matching structure of the spring hole and the sliding rod in the spring mechanism, reduces the manufacturing difficulty and prolongs the service life, and the outer peripheral surface of the guiding cylinder can be guided and matched with the mounting hole on the movement bracket, further Improve the operational stability of the spring mechanism.
  • the movement is provided on the side of the ironing plate 401, and on the upper part of the movement, a side suction fan 801 is provided to When the position and angle are used to smoke the inside of the movement.
  • reference numeral 501 is a hot-slip slide in the movement
  • reference numeral 502 is a swing arm
  • a hot-slip slide 501 is mounted on the swing arm 502, and the swing of the swing arm, that is, the movement of the hot-slip slide is The slide cam 605 is controlled.
  • the first spindle 701 and the second sensing cam 702 are further mounted on the main shaft of the movement, and the first inductor 711 and the second inductor 712 are matched in the movement; the first induction cam
  • the signal generated by the first inductor cooperates with the controller in the control mechanism to control the working state of the spindle motor and the driving motor of the driving roller in a packing cycle, and the second sensing cam and the second inductor cooperate to generate The signal is used to cause the controller in the control mechanism to control the spindle motor to drive the spindle to reset and control the drive motor of the active roller to be forwarded into the belt after the end of a packing cycle.
  • the controller may be a processor with an arithmetic function.
  • the speed reduction mechanism includes a motor shaft gear 110, a first gear 131, a second gear 132, and a movement main shaft gear 120.
  • the motor shaft gear 110 meshes with the first gear 131, and the first gear 131 and the second gear 132 are coaxial.
  • the second gear 132 meshes with the movement main shaft gear 120, the motor shaft gear 110 and the first gear 131 are reduction gear pairs, and the second gear 132 and the movement main shaft gear 120 are reduction gear pairs.
  • the baler is provided with a movement mounting bracket 104, and the movement main shaft 50 extends through the movement mounting bracket 104; the spindle motor 100 and the speed reduction mechanism are both outside the side of the movement mounting bracket 104, and are decelerated a housing 140 is disposed outside the mechanism; a plurality of cams 601, 602, 603, 604, 605 for controlling the hot sticking and cutting mechanism and the hot stamping mechanism are mounted on the movement main shaft in the movement mounting frame, and the belt cam is tightened 4.
  • the first inductive cam 701 and the second inductive cam 702 are mounted on a main shaft of the movement that is external to the side of the movement mount. In this way, it is convenient to install, reduce the volume of the movement, and improve the smoothness of the movement of the movement main shaft 50.
  • control mechanism controls the movement of each mechanical movement mechanism in the movement by means of a cam. It is also possible to use other control methods as long as the mechanical movement mechanism can be controlled to operate.
  • a tensioning belt cam 4 controls the second driven roller 2 and the driving roller 3 to be in a first mating state; the first sensing cam 701 senses the inductor 711, the strapping switch is turned on, the spindle motor 100 is stopped, and the driving Motor 30 starts Reverse
  • the first inductive cam 701 disconnects the inductor 711 and the drive motor 30 is stopped;
  • the ironing plate cam 604 controls the swing arm 402 action, the ironing plate 401 is inserted into the middle of the two layers of tape;
  • the top knife 203 Under the control of the middle top knife cam 603, the top knife 203 is topped up, the tape is cut, and the belt and the ironing board 401 are pressed against the upper and lower layers to melt the surface;
  • the first inductive cam 701 causes the sensor 711 to sense again, the drive motor 30 starts to reverse, and takes the head back one point;
  • the top knife is again topped up, and the top strap is fastened to the slider 501 to make the strap firmly adhered;
  • the first inductive cam 701 causes the sensor 711 to be turned off again; the spindle motor is stopped, the ironing delay is initiated; the delay ends the spindle motor to start again;
  • the left, middle and right top knives are lowered under the control of the left, middle and right top knives;
  • the swing arm 502 is further pushed back to drive the slide back to make the strap eject;
  • the second inductive cam 702 senses the sensor 712, the home switch is turned on; the spindle motor stops, and the brake is instantaneous; the mechanisms of the movement return to the original position to prepare for the next duty cycle; the drive motor 30 initiates the forward rotation, The tape is sent out to complete a work cycle.

Abstract

一种打包机的机芯,包括打包带烫粘和切带机构、烫粘滑板机构、控制机构,所述机芯还设有送退带及拉紧带装置,所述送退带及拉紧带装置包括主动滚轮(3)、第一从动滚轮(1)、第二从动滚轮(2),按打包带的进带方向,第一从动滚轮(1)处在第二从动滚轮(2)的下游;第一从动滚轮(1)和第二从动滚轮(2)均偏心安装;第一从动滚轮(1)与主动滚轮(3)始终处于用于进行送退带的靠紧配合状态上,第二从动滚轮(2)为可移位的滚轮,通过控制机构的控制而移位至与主动滚轮(3)的第一配合状态以及从与主动滚轮(3)的第一配合状态移位退出,所述第一配合状态为第二从动滚轮(2)和主动滚轮(3)处于进行拉紧带的靠紧配合状态。该打包机的机芯结构简单,能够实现边退带边拉紧的动作,减少故障率,打包效果好。

Description

打包机的机芯 技术领域
本发明涉及打包机的机芯。
背景技术
打包机是用打包带捆扎物品的设备, 整个打包过程要经过送带、 退带、 拉紧、 烫粘这 几个步骤, 这几个动作主要由打包机的机芯承担。 以前的机芯捆紧力不稳定, 结构复杂, 采用齿轮啮合、 吸筒还有感应开关控制拉紧, 故障点多。
发明内容
本发明所要解决的技术问题是提供一种打包机的机芯, 其结构简单, 减少故障率, 打 包效果好。 为此, 本发明采用以下技术方案: 它包括打包带烫粘和切带机构、 烫粘滑板机 构、 控制机构, 所述机芯还设有送退带及拉紧带装置, 所述送退带及拉紧带装置包括主动 滚轮、 第一从动滚轮、 第二从动滚轮, 按打包带的进带方向, 第一从动滚轮处在第二从动 滚轮的下游; 第一从动滚轮和第二从动滚轮均偏心安装; 第一从动滚轮与主动滚轮始终处 于用于进行送退带的靠紧配合状态上, 第二从动滚轮为可移位的滚轮, 通过控制机构的控 制而移位至与主动滚轮的第一配合状态以及从与主动滚轮的第一配合状态移位退出,所述 第一配合状态为第二从动滚轮和主动滚轮处于进行拉紧带的靠紧配合状态。
在采用上述技术方案的基础上, 本发明还可采用以下进一步的技术方案:
所述第一从动滚轮和第二从动滚轮之间沿着主动滚轮的圆周方向设有打包带导向机 构。 当所述主动滚轮靠近打包机的右侧时, 所述第二从动滚轮处于主动滚轮的右下侧, 所 述第一从动滚轮处于主动滚轮的右上侧; 当所述主动滚轮靠近打包机的左侧时, 所述第二 从动滚轮处于主动滚轮的左下侧, 所述第一从动滚轮处于主动滚轮的左上侧。
所述控制机构包括机芯主轴和主轴电机, 机芯主轴上装有控制烫粘和切带机构、 烫粘 滑板机构的多个凸轮以及控制第二从动滚轮移位的拉紧带凸轮,主轴电机经过减速机构驱 动机芯主轴旋转。 所述拉紧带凸轮通过一套含有复位弹簧和调节弹簧的摆动系统控制所述第二从动滚 轮。
所述摆动系统包括第一摆臂, 所述第一摆臂上设有与拉紧带凸轮配合的滚子; 所述第 一摆臂通过下万向连接件与拉杆连接, 所述拉杆上套有由拉杆上螺帽调节的所述调节弹 簧, 拉杆通过调节弹簧作用于上万向连接件, 上万向连接件与第二摆臂连接, 所述复位弹 簧连在第二摆臂上, 下万向连接件和上万向连接件之间设有定距结构, 所述第二从动滚轮 的偏心轴由第二摆臂带动转动。
上万向连接件套在拉杆外, 所述定距结构为套在拉杆外的隔套。
机芯主轴上还装有第一感应凸轮和第二感应凸轮,所述机芯中设有相配合的第一感应 器和第二感应器;第一感应凸轮和第一感应器配合所产生的信号用于使控制机构中的控制 器控制主轴电机和主动滚轮的驱动电机在一个打包循环中的工作状态,第二感应凸轮和第 二感应器配合所产生的信号用于在一个打包循环结束后使控制机构中的控制器控制主轴 电机驱动主轴复位和控制主动滚轮的驱动电机进行正转进带。
所述减速机构包括电机轴齿轮、 第一齿轮、 第二齿轮、 机芯主轴齿轮, 所述电机轴齿 轮和第一齿轮啮合, 第一齿轮和第二齿轮同轴, 第二齿轮和机芯主轴齿轮啮合, 电机轴齿 轮和第一齿轮为减速齿轮副, 第二齿轮和机芯主轴齿轮为减速齿轮副。
所述打包机设有机芯安装架, 机芯主轴贯穿机芯安装架; 所述主轴电机和减速机构均 处在机芯安装架一侧的外部, 减速机构外设有外壳; 控制烫粘和切带机构、 烫粘滑板机构 的多个凸轮装在处于机芯安装架中的机芯主轴上,拉紧带凸轮和感应凸轮装在处于机芯安 装架一侧外部的机芯主轴上。
所述烫粘和切带机构包括安装在摆臂上的烫板, 所述烫粘和切带机构还设有左刀和左 刀的安装柱、 中刀和中刀的安装柱、 右刀和右刀的安装柱;
左刀和左刀的安装柱分体, 左刀可拆卸地连接在左刀的安装柱顶端; 或者 /和, 中刀和 中刀的安装柱分体, 中刀可拆卸地连接在中刀的安装柱顶端; 或者 /和, 右刀和右刀的安 装柱分体, 右刀可拆卸地连接在右刀的安装柱顶端;
左刀和左刀的安装柱分体时, 左刀和左刀的安装柱用螺丝自上而下连接; 中刀和中刀 的安装柱分体时,中刀和中刀的安装柱用螺丝自上而下连接;右刀和右刀的安装柱分体时, 右刀和右刀的安装柱用螺丝自上而下连接。
中刀和中刀的安装柱分体时, 中刀和中刀的安装柱之间具有键槽定位结构; 所述键槽 的长度方向与打包带在中刀上的进退带方向平行;
右刀和右刀的安装柱分体时, 右刀和右刀的安装柱之间具有台阶定位机构, 所述台阶 为左右向的台阶, 在右刀的安装柱上的台阶为左侧高右侧低;
所述安装柱为导向圆柱, 导向圆柱的侧表面为起导向作用的圆柱面。
所述安装柱内设有开孔向下的压簧孔, 所述压簧孔内设有压簧, 所述安装柱还配有压 簧压板和滚子, 所述安装柱在所述导向圆柱的下端两侧具有升降导向长槽, 所述压簧压板 具有向下弯折的安装耳, 滚子的轴穿过所述安装耳可升降地连接于升降导向长槽中; 安装 柱的下端两侧设有安装支架, 所述升降导向长槽设置在支架上, 所述压簧压板和滚子处在 所述的两侧安装支架之间。
所述机芯在设置烫板的这一侧, 于机芯上部, 设有侧向吸尘风扇。
由于采用发明的技术方案, 本发明的机芯结构简单, 能够实现边退带边拉紧的动作, 即使打包带本身存在前后段、 批次之间的厚薄、 宽窄差异, 也能减少对捆扎物品和打包带 的过度拉紧冲击力并确保每次拉紧动作的拉紧力一致和稳定, 提高打包质量; 并且, 当打 包带拉紧到位时, 能依靠电机的电流变化, 使控制装置实时、 准确得到信号, 机芯准确进 行切带、 烫粘等步骤, 减少故障率, 打包效果好。 而且, 捆紧力大小、 送带长度和温度、 烫接延时都可通过电位器调节。
附图说明
图 1为本发明所提供的实施例的立体示意图。
图 2为本发明所提供的实施例从另一个方向观察的立体示意图。
图 3为本发明所提供的送退带及拉紧带装置实施例的从一个角度观察的示意图。 图 4为本发明所提供的送退带及拉紧带装置实施例的从另一个角度观察的示意图。 图 5为本发明所提供的送退带及拉紧带装置实施例的结构爆炸图。
图 6为本发明所提供的减速机构实施例的示意图。
图 7为图 6所示实施例的爆炸图。
图 8为以中刀的安装柱为例, 切带机构内部结构的爆炸图。 图 9为图 8所示结构装配后的示意图。
图 10为图 9的 A-A剖视图。
图 11为本发明中, 左刀和左刀的安装柱组装在一起时的示意图。
图 12为图 11的爆炸图。
图 13为本发明中, 中刀和中刀的安装柱组装在一起时的示意图。
图 14为图 13的爆炸图。
图 15为本发明中, 右刀和右刀的安装柱组装在一起时的示意图。
图 16为图 15的爆炸图。
图 17为图 11、 13、 15所示结构组合在一起时的示意图。
图 18为烫板和其摆臂组装在一起时的示意图。
图 19为烫粘滑板和其摆臂组装在一起时的示意图。
具体实施方式
本发明包括打包带切带机构、 烫粘机构、 控制机构, 所述控制机构包括机芯主轴和主 轴电机, 机芯主轴上装有控制切带机构、 烫粘机构的多个凸轮; 所述机芯还设有送退带及 拉紧带装置, 所述送退带及拉紧带装置包括主动滚轮 3、 第一从动滚轮 1、 第二从动滚轮 2, 按打包带的进带方向, 第一从动滚轮 1处在第二从动滚轮 2的下游; 第一从动滚轮 1 和第二从动滚轮 2均偏心安装; 第一从动滚轮 1由弹簧 10驱使而与主动滚轮始终处于用 于进行送退带的靠紧配合状态上, 第二从动滚轮 2为可移位的滚轮, 通过拉紧带凸轮 4的 控制而移位至与主动滚轮 3 的第一配合状态以及从与主动滚轮 3 的第一配合状态移位退 出, 所述第一配合状态为第二从动滚轮 2和主动滚轮 3处于进行拉紧带的靠紧配合状态, 所述拉紧带凸轮 4装在所述机芯主轴 50上,主轴电机 100经过减速机构驱动机芯主轴 50 旋转。附图标号 30为主动滚轮的驱动电机,驱动电 30也通过减速机构驱动主动滚轮旋转。
弹簧 10可通过连接机构而驱使第一从动滚轮 1始终靠在主动滚轮 3上。 比如, 所述 第一从动滚轮 1的轴通过连接杆 11与弹簧 10连接。
所述第一从动滚轮 1和第二从动滚轮 2之间沿着主动滚轮 3的圆周方向设有打包带导 向机构 12, 比如导向条、 导向块等。 如图所示, 当所述主动滚轮 3靠近打包机的右侧时, 所述第二从动滚轮 2处于主动滚轮 3的右下侧,所述第一从动滚轮 1处于主动滚轮 3的右 上侧, 第二从动滚轮 2的位置刚好处在打包带穿上来的位置, 使得打包带包在主动滚轮 3 上的面积实现最大化, 利用摩擦力使带子更加伏贴, 能提高打包质量降低打包故障。
所述凸轮 4通过一套含有复位弹簧 61和调节弹簧 62的摆动系统控制所述第二从动滚 轮 2靠在主动滚轮 3上和离开主动滚轮 3的这些动作。
所述摆动系统包括第一摆臂 63,所述第一摆臂 63上设有与拉紧带凸轮配合的滚子 64; 所述第一摆臂 63通过下万向连接件 65与拉杆 66连接, 所述拉杆 66上套有由拉杆上螺 帽 67调节的所述调节弹簧 62, 拉杆 66通过调节弹簧 62作用于上万向连接件 68, 调节 弹簧 62能够起到缓冲作用还能调节打包带捆紧力大小。
上万向连接件 68与第二摆臂 69连接,所述复位弹簧 61连在第二摆臂 69上,下万向 连接件 65和上万向连接件 68之间设有定距结构,所述第二从动滚轮的偏心轴由第二摆臂 69带动转动。 上万向连接件 68套在拉杆 66夕卜, 所述定距结构为套在拉杆 66外的隔套 70。 附图标号 20为第二从动滚轮的偏心轴的轴承, 其固定在机芯机架上作为第二摆臂的 转动支点。
开始打包时, 第一从动滚轮状态是一直靠着主动滚轮的, 以进行进带和退带, 开始退 带时, 第一从动滚轮起到退带作用, 第二从动滚轮由凸轮 4控制也靠在主动滚轮上, 起到 边退带边拉紧的作用。
所述烫粘和切带机构包括安装在摆臂 402上的烫板 401, 所述烫粘和切带机构还设有 左刀 201和左刀的安装柱 202、 中刀 203和中刀的安装柱 204、 右刀 205和右刀的安装 柱 206;
在本发明中, 以下 3中结构可只设置 1种、 或任意 2种、 或 3种全设置, 这样, 刀和 安装柱可以分开加工, 制造容易, 而且, 更换时也更加方便, 并且只需更换磨损的部件而 不必将安装座和刀头整体更换, 减少浪费:
1、 左刀和左刀的安装柱分体, 左刀可拆卸地连接在左刀的安装柱顶端;
2、 中刀和中刀的安装柱分体, 中刀可拆卸地连接在中刀的安装柱顶端;
3、 右刀和右刀的安装柱分体, 右刀可拆卸地连接在右刀的安装柱顶端。
左刀 201和左刀 202的安装柱分体时, 左刀和左刀的安装柱用螺丝 207 自上而下连 接; 中刀和中刀的安装柱分体时, 中刀和中刀的安装柱用螺丝 207自上而下连接; 右刀和 右刀的安装柱分体时,右刀和右刀安装柱用螺丝 207自上而下连接。这样,可以方便左刀、 中刀和右刀的随时拆卸。
中刀 203和中刀的安装柱 204分体时, 中刀 203和中刀的安装柱 204之间具有键槽 定位结构, 进一步地, 所述键槽的长度方向与打包带在中刀上的进退带方向同方向。 附图 标号 241为中刀的安装柱顶端上的所述键, 附图标号 231为中刀底面上的所述槽。 右刀 205和右刀的安装柱 206分体时, 右刀 205和右刀的安装柱 206之间具有台阶定位机构, 进一步地, 所述台阶为左右向的台阶, 在右刀的安装柱上的台阶 261为左侧高右侧低。采 用上述结构, 能够提高中刀和右刀的工作稳定性和切带工作质量, 提高取下放上中刀和右 刀时的操作便利性。
如图所示, 所述左刀的安装柱、 中刀的安装柱、 右刀的安装柱为导向圆柱, 导向圆柱 的侧表面为起导向作用的圆柱面, 其与左刀的安装座 210、 中刀的安装座 230、 右刀的安 装座 250中的导向圆孔进行升降导向配合。能进一步提高切带机构的运行稳定性和切带工 作质量。
左刀安装柱、 中刀安装柱、 右刀安装柱的内部结构相同, 以下以中刀安装柱为例对其 内部结构进行进一步的说明:
所述导向圆柱内设有开孔向下的压簧孔 311, 所述压簧孔 311内设有压簧 302, 所述 导向圆柱还配设有压簧压板 303和滚子 304,所述导向圆柱的下端两侧设有升降导向长槽 305, 所述压簧压板 303具有向下弯折的安装耳 331, 滚子的轴 340穿过所述安装耳可升 降地连接于长槽 305中。 所述压簧和压簧压板相抵触。 所述滚子可采用轴承滚子。
所述导向圆柱的下端两侧设有安装支架 350, 所述长槽 305设置在安装支架上, 所述 压簧压板和滚子处在所述的两侧安装支架之间。
左刀安装柱、中刀安装柱、右刀安装柱的升降分别由左顶刀凸轮 602、中顶刀凸轮 603、 右顶刀凸轮 601控制。
采用以上结构,不仅避免了以往簧座机构中压簧孔与滑杆的配合结构, 降低制造难度, 延长使用寿命, 而且导向圆柱的外周面能够与机芯支架上的安装孔进行导向配合, 进一步 地提高簧座机构的运行稳定性。
所述机芯在设置烫板 401的这一侧, 于机芯上部, 设有侧向吸尘风扇 801, 以从最恰 当的位置和角度对机芯内部进行吸烟吸尘。
如图 19所示, 附图标号 501为机芯中的烫粘滑板, 附图标号 502为摆臂, 烫粘滑板 501装在摆臂 502上, 摆臂的摆动也即烫粘滑板的运动由滑板凸轮 605控制。
本实施例中, 机芯主轴上还装有第一感应凸轮 701和第二感应凸轮 702, 所述机芯中 设有相配合的第一感应器 711和第二感应器 712;第一感应凸轮和第一感应器配合所产生 的信号用于使控制机构中的控制器控制主轴电机和主动滚轮的驱动电机在一个打包循环 中的工作状态,第二感应凸轮和第二感应器配合所产生的信号用于在一个打包循环结束后 使控制机构中的控制器控制主轴电机驱动主轴复位和控制主动滚轮的驱动电机进行正转 进带, 该控制器可以是带有运算功能的处理器。
所述减速机构包括电机轴齿轮 110、第一齿轮 131、第二齿轮 132、机芯主轴齿轮 120, 所述电机轴齿轮 110和第一齿轮 131啮合, 第一齿轮 131和第二齿轮 132同轴, 第二齿 轮 132和机芯主轴齿轮 120啮合, 电机轴齿轮 110和第一齿轮 131为减速齿轮副, 第二 齿轮 132和机芯主轴齿轮 120为减速齿轮副。
如图所示, 所述打包机设有机芯安装架 104, 机芯主轴 50贯穿机芯安装架 104; 所 述主轴电机 100和减速机构均处在机芯安装架 104—侧的外部,减速机构外设有外壳 140; 控制烫粘和切带机构、 烫粘滑板机构的多个凸轮 601、 602、 603、 604、 605装在处于机 芯安装架中的机芯主轴上, 拉紧带凸轮 4、第一感应凸轮 701和第二感应凸轮 702装在处 于机芯安装架一侧外部的机芯主轴上。 这样, 可以方便安装、 减小机芯体积、 提高机芯主 轴 50运行的平稳性。
在本实施例中,所述控制机构通过凸轮的方式对机芯中各机械运动机构的动作进行控 制, 只要能控制这些机械运动机构进行工作, 采用其它的控制方式, 也是可以的。
以下为机芯的工作过程:
手动插带使开关接通-主轴电机 100启动;
—在右顶刀凸轮 601的控制下右顶刀顶住带头于滑板 501处;
—由滑板凸轮 605控制, 摆臂 502往后退;
-一拉紧带凸轮 4的控制下使第二从动滚轮 2与主动滚轮 3处于第一配合状态; 第一 感应凸轮 701使感应器 711感应, 退带开关接通, 主轴电机 100停止, 驱动电机 30启动 反转;
—带子往后退, 退到被捆扎物品上后, 当驱动电机 30的检测电流值大于设定电流值 时, 主轴电机 100二次启动;
---在左顶刀凸轮 602的控制下左顶刀 201顶住带子于滑板 501处;
—第一感应凸轮 701使感应器 711断开, 驱动电机 30停止;
—烫板凸轮 604控制摆臂 402动作, 烫板 401插进两层带子中间;
---在中顶刀凸轮 603 的控制下中顶刀 203往上顶, 切断带子, 顶住带子和烫板 401 使上下层带子表面融化;
—第一感应凸轮 701使感应器 711再次感应, 驱动电机 30启动反转, 带头往后退一 点;
---在中顶刀凸轮 603的控制下中顶刀 203下降, 在烫板凸轮 604控制摆臂 402动作, 烫板 401往后退出
—在中顶刀凸轮 603的控制下中顶刀再次顶上来, 顶牢带子于滑板 501处, 使带子 粘接牢;
—第一感应凸轮 701使感应器 711再次断开; 主轴电机停止, 启动烫接延时; 延时 结束主轴电机再次启动;
---在左、 中、 右顶刀凸轮的控制下左、 中、 右顶刀下降;
—由滑板凸轮 605控制, 摆臂 502再往后退带动滑板往后退使带子弹出;
-一由滑板凸轮 605控制, 摆臂 502回原位, 滑板回原位
—第二感应凸轮 702使感应器 712感应, 原位开关接通; 主轴电机停止, 瞬间制动; 机芯的各机构回原位, 以准备进入下一工作循环; 驱动电机 30启动正转, 带子送出, 完 成一个工作循环。

Claims

权利要求书
1.打包机的机芯, 包括打包带烫粘和切带机构、 烫粘滑板机构、 控制机构, 其特征在 于所述机芯还设有送退带及拉紧带装置, 所述送退带及拉紧带装置包括主动滚轮、第一从 动滚轮、 第二从动滚轮, 按打包带的进带方向, 第一从动滚轮处在第二从动滚轮的下游; 第一从动滚轮和第二从动滚轮均偏心安装;第一从动滚轮与主动滚轮始终处于用于进行送 退带的靠紧配合状态上, 第二从动滚轮为可移位的滚轮, 通过控制机构的控制而移位至与 主动滚轮的第一配合状态以及从与主动滚轮的第一配合状态移位退出,所述第一配合状态 为第二从动滚轮和主动滚轮处于进行拉紧带的靠紧配合状态。
2.如权利要求 1所述的打包机的机芯, 其特征在于所述控制机构包括机芯主轴和主轴 电机, 机芯主轴上装有控制烫粘和切带机构、 烫粘滑板机构的多个凸轮以及控制第二从动 滚轮移位的拉紧带凸轮, 主轴电机经过减速机构驱动机芯主轴旋转。
3.如权利要求 2所述的打包机的机芯, 其特征在于所述拉紧带凸轮通过一套含有复位 弹簧和调节弹簧的摆动系统控制所述第二从动滚轮,
4.如权利要求 3所述的打包机的机芯, 其特征在于所述摆动系统包括第一摆臂, 所述 第一摆臂上设有与拉紧带凸轮配合的滚子; 所述第一摆臂通过下万向连接件与拉杆连接, 所述拉杆上套有由拉杆上螺帽调节的所述调节弹簧,拉杆通过调节弹簧作用于上万向连接 件, 上万向连接件与第二摆臂连接, 所述复位弹簧连在第二摆臂上, 下万向连接件和上万 向连接件之间设有定距结构, 所述第二从动滚轮的偏心轴由第二摆臂带动转动。
5.如权利要求 4所述的打包机的机芯, 其特征在于上万向连接件套在拉杆外, 所述定 距结构为套在拉杆外的隔套。
6.如权利要求 1所述的打包机的机芯, 其特征在于所述第一从动滚轮和第二从动滚轮 之间沿着主动滚轮的圆周方向设有打包带导向机构; 当所述主动滚轮靠近打包机的右侧 时,所述第二从动滚轮处于主动滚轮的右下侧,所述第一从动滚轮处于主动滚轮的右上侧; 当所述主动滚轮靠近打包机的左侧时, 所述第二从动滚轮处于主动滚轮的左下侧, 所述第 一从动滚轮处于主动滚轮的左上侧。
7.如权利要求 2所述的打包机的机芯, 其特征在于机芯主轴上还装有第一感应凸轮和 第二感应凸轮, 所述机芯中设有相配合的第一感应器和第二感应器; 第一感应凸轮和第一 感应器配合所产生的信号用于使控制机构中的控制器控制主轴电机和主动滚轮的驱动电 机在一个打包循环中的工作状态,第二感应凸轮和第二感应器配合所产生的信号用于在一 个打包循环结束后使控制机构中的控制器控制主轴电机驱动主轴复位和控制主动滚轮的 驱动电机进行正转进带。
8.如权利要求 2所述的打包机的机芯, 其特征在于所述减速机构包括电机轴齿轮、 第 一齿轮、 第二齿轮、 机芯主轴齿轮, 所述电机轴齿轮和第一齿轮啮合, 第一齿轮和第二齿 轮同轴, 第二齿轮和机芯主轴齿轮啮合, 电机轴齿轮和第一齿轮为减速齿轮副, 第二齿轮 和机芯主轴齿轮为减速齿轮副。
9.如权利要求 7所述的打包机的机芯, 其特征在于所述打包机设有机芯安装架, 机芯 主轴贯穿机芯安装架; 所述主轴电机和减速机构均处在机芯安装架一侧的外部, 减速机构 外设有外壳; 控制烫粘和切带机构、 烫粘滑板机构的多个凸轮装在处于机芯安装架中的机 芯主轴上, 拉紧带凸轮和感应凸轮装在处于机芯安装架一侧外部的机芯主轴上。
10.如权利要求 1所述的打包机的机芯,其特征在于所述机芯在设置烫板的这一侧,于 机芯上部, 设有侧向吸尘风扇。
PCT/CN2013/072430 2013-02-21 2013-03-12 打包机的机芯 WO2014127550A1 (zh)

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