WO2014103855A1 - 半導体装置およびその製造方法 - Google Patents
半導体装置およびその製造方法 Download PDFInfo
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- WO2014103855A1 WO2014103855A1 PCT/JP2013/084037 JP2013084037W WO2014103855A1 WO 2014103855 A1 WO2014103855 A1 WO 2014103855A1 JP 2013084037 W JP2013084037 W JP 2013084037W WO 2014103855 A1 WO2014103855 A1 WO 2014103855A1
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Definitions
- the present invention relates to a semiconductor device and a manufacturing method thereof, and more particularly, to a semiconductor device in which a plurality of semiconductor chips are stacked on a wiring board and a manufacturing method thereof.
- an object of the present invention is to provide a semiconductor device that realizes good wire bonding and a manufacturing method thereof.
- a semiconductor device includes a wiring board on which a plurality of connection pads are formed, a first semiconductor chip mounted on the wiring board, and a plurality of electrodes that are stacked on the first semiconductor chip.
- the semiconductor chip has a stacked region overlapping the first semiconductor chip and an overhang region overhanging from the first semiconductor chip, the electrode is formed in the overhang region, and the reinforcing plate is The above-mentioned problem is solved by being stacked on the second semiconductor chip so as to straddle the stacked region and the overhang region of the second semiconductor chip.
- the method of manufacturing a semiconductor device includes a step of preparing a wiring board on which a plurality of connection pads are formed, a step of mounting a first semiconductor chip on the wiring board, and a second step of forming electrodes. Mounting the second semiconductor chip on the first semiconductor chip such that a part of the semiconductor chip is overhanging from the first semiconductor chip; and the second semiconductor chip overlapping the first semiconductor chip. Mounting a reinforcing plate on the second semiconductor chip so as to straddle the stacked region of the semiconductor chip and the overhang region of the second semiconductor chip overhanging from the first semiconductor chip; The problem described above is solved by including a step of electrically connecting a plurality of connection pads and the plurality of electrodes by wires.
- a reinforcing plate is stacked on the second semiconductor chip so as to straddle the stacked region and the overhang region of the second semiconductor chip, thereby substantially reducing the overhang region of the second semiconductor chip. Since the thickness can be increased and the rigidity of the overhang region of the second semiconductor chip can be improved, it is formed in the overhang region of the second semiconductor chip without generating chip cracks or unbonded wires. A good load and ultrasonic wave can be applied to the formed electrode, and good wire bonding can be realized.
- FIG. 1 is a plan view showing a semiconductor device according to a first embodiment of the present invention.
- FIG. 2 is a cross-sectional view showing the semiconductor device at the position of line A-A ′ in FIG. 1. It is process drawing which shows the manufacturing process of the semiconductor device of 1st Embodiment.
- FIG. 4 is a process diagram illustrating a manufacturing step of the semiconductor device following that of FIG. 3; It is sectional drawing which shows the semiconductor device of the 1st modification of 1st Embodiment. It is a top view which shows the semiconductor device of the 2nd modification of 1st Embodiment. It is a top view which shows the semiconductor device of the 3rd modification of 1st Embodiment.
- FIG. 8 is a cross-sectional view showing the semiconductor device at the position of line A-A ′ in FIG. 7. It is process drawing which shows the manufacturing process of the semiconductor device of the 4th modification of 1st Embodiment. It is a top view which shows the semiconductor device which concerns on 2nd Embodiment of this invention.
- FIG. 11 is a cross-sectional view showing the semiconductor device at the position of line A-A ′ in FIG. 10.
- the direction parallel to the wiring board is the first direction X
- the direction orthogonal to the first direction X and parallel to the wiring board is the second direction Y
- the direction perpendicular to the wiring board is the third direction Z. It prescribes as
- the semiconductor device 1 of the first embodiment is configured as an MCP type semiconductor device, and as shown in FIGS. 1 and 2, a wiring substrate 10, a first semiconductor chip 20 such as a DRAM memory chip, and a DRAM A second semiconductor chip 30 such as a memory chip, a silicon substrate 40 as a reinforcing plate, a first wire 50, a second wire 51, a sealing resin 60, and an external terminal 70 are provided.
- the wiring substrate 10 includes an insulating base material 11 made of, for example, glass epoxy and formed in a substantially rectangular plate shape, and a wiring layer ( (Not shown) and an insulating film 12 formed so as to cover the wiring layer.
- a plurality of connection pads 13 are connected to the wiring layer on one side of the wiring board 10.
- a plurality of lands 14 are connected to the wiring layer on the other surface side of the wiring board 10. As shown in FIG. 1, the plurality of connection pads 13 are arranged in the vicinity of the peripheral edge of one surface of the wiring board 10. The plurality of lands 14 are arranged in a lattice pattern on the other surface of the wiring board 10. The plurality of connection pads 13 and the plurality of lands 14 are connected to each other by a wiring continuous therewith and vias penetrating the insulating base material 11. Wires 50 and 51 are connected to the connection pad 13, and an external terminal 70 is mounted on the land 14.
- the insulating film 12 is, for example, a solder resist (SR).
- the insulating film 12 is formed on the entire surface of the wiring board 10 except for a predetermined region. In other words, the insulating film 12 is partially removed with respect to a predetermined region, and has one or more openings.
- the opening 15 is formed on one surface side of the wiring substrate 10. The opening 15 exposes a region where the plurality of connection pads 13 are formed and a peripheral region thereof. Also on the other surface side of the wiring substrate 10, openings for exposing the plurality of lands 14 are formed.
- the first semiconductor chip 20 is formed in a substantially rectangular plate shape, and is mounted on the one surface side of the wiring board 10 with its longitudinal direction aligned with the second direction Y. .
- the other surface of the first semiconductor chip 20 is bonded and fixed to a region where the insulating film 12 of the wiring substrate 10 is formed by an adhesive member 80 such as DAF (Die Attached Film).
- the first semiconductor chip 20 has a predetermined circuit (not shown) and a first electrode pad 21 formed on one side thereof. As shown in FIG. 1, the plurality of first electrode pads 21 are arrayed along each short side of the first semiconductor chip 20. As shown in FIG. 1, the first electrode pad 21 and the connection pad 13 are connected by a first wire 50.
- the second semiconductor chip 30 is formed in a substantially rectangular plate shape, and is laminated on one surface of the first semiconductor chip 20 in a state where the longitudinal direction thereof is along the first direction X. It is installed. As shown in FIG. 1, the second semiconductor chip 30 is arranged so as not to cover the region where the first electrode pad 21 of the first semiconductor chip 20 is formed. As a result, the first direction X Both ends of the second semiconductor chip 30 in the overhang over the first semiconductor chip 20 (that is, protrude). As a result, the second semiconductor chip 30 is formed on both sides of the stacked region 32 overlapping the first semiconductor chip 20 and the stacked region 32 in the first direction X, as shown in FIGS. 1 and 2. An overhang region 33 that overhangs from the semiconductor chip 20 is formed. The other surface of the second semiconductor chip 30 is bonded and fixed to the first semiconductor chip 20 by an adhesive member 80 such as DAF.
- an adhesive member 80 such as DAF.
- the second semiconductor chip 30 has a predetermined circuit (not shown) and a second electrode pad 31 formed on one side thereof.
- the plurality of second electrode pads 31 are arranged along the respective short sides of the second semiconductor chip 30 (overhang region 33).
- the second electrode pads 31 and the connection pads 13 are illustrated in FIG. As shown in FIG. 2, they are connected by the second wire 51.
- Two silicon substrates 40 are stacked on the second semiconductor chip 30 as shown in FIGS. 1 and 2.
- One of the silicon substrates 40 is stacked on the second semiconductor chip 30 so as to straddle the stacked region 32 and one of the overhang regions 33.
- the other of the silicon substrates 40 is stacked on the second semiconductor chip 30 so as to straddle the stacked region 32 and the other of the overhang regions 33.
- the silicon substrate 40 is bonded and fixed to the second semiconductor chip 30 by an adhesive member 80 such as DAF.
- the first wire 50 is made of a conductive metal such as Au, and is connected to the first electrode pad 21 and the connection pad 13.
- the second wire 51 is made of a conductive metal such as Au, and connects the second electrode pad 31 and the connection pad 13.
- the sealing resin 60 is made of an insulating resin such as an epoxy resin. As shown in FIG. 2, the first semiconductor chip 20, the second semiconductor chip 30, and the first wire 50 are formed on one side of the wiring substrate 10. And the second wire 51 and one surface of the wiring substrate 10 are covered.
- the external terminal 70 is configured as a solder ball and is mounted on the land 14 of the wiring board 10.
- the specific form of the external terminal 70 may be other than the solder ball.
- FIG. 3A shows a wiring motherboard 10a including a plurality of product formation regions R partitioned by dicing lines L.
- FIG. These product formation regions R are regions that are later cut individually along the dicing line L to become the wiring substrate 10.
- an insulating film 12, a connection pad 13, a land 14 and an opening 15 are formed in each product formation region R.
- the first semiconductor chip 20 and the second semiconductor chip 30 are sequentially mounted on one surface of the wiring board 10 (wiring mother board 10a).
- the first semiconductor chip 20 is bonded and fixed to one surface of the wiring substrate 10 (wiring mother substrate 10a) by an adhesive member 80 such as DAF provided on the other surface of the first semiconductor chip 20.
- the second semiconductor chip 30 is bonded and fixed to one surface of the first semiconductor chip 20 by an adhesive member 80 such as DAF provided on the other surface of the second semiconductor chip 30.
- two silicon substrates 40 are mounted on one surface of the second semiconductor chip 30.
- the silicon substrate 40 is bonded and fixed to one surface of the second semiconductor chip 30 by an adhesive member 80 such as DAF provided on the other surface of the silicon substrate 40.
- one of the silicon substrates 40 is stacked on the second semiconductor chip 30 so as to straddle the stacked region 32 and one of the overhang regions 33 as shown in FIG. Is stacked on the second semiconductor chip 30 so as to straddle the stacked region 32 and the other of the overhang regions 33.
- the second wire 51 is used to connect the connection pads 13 of the wiring board 10 (wiring mother board 10a) and the second electrode pads 31 of the second semiconductor chip 30. Are electrically connected. Similarly, the connection pads 13 of the wiring board 10 (wiring mother board 10a) and the first electrode pads 21 of the first semiconductor chip 20 are electrically connected using the first wires 50.
- a wire bonding apparatus (not shown) can be used for connection using the wires 50 and 51.
- the connection is performed by, for example, ball bonding using an ultrasonic thermocompression bonding method.
- the tips of the wires 50 and 51 in which balls are formed by melting are ultrasonically thermocompression bonded onto the electrode pads 21 and 31 so that the wires 50 and 51 draw a predetermined loop shape.
- the rear end is ultrasonically thermocompression-bonded on the corresponding connection pad 13.
- the wiring substrate 10 (wiring mother substrate 10a) on which the first semiconductor chip 20, the second semiconductor chip 30, and the silicon substrate 40 are mounted is collectively molded.
- the sealing resin 60 is formed.
- a transfer mold apparatus (not shown) provided with an upper mold (not shown), a lower mold (not shown) and the like is used.
- this collective mold is configured such that the wiring board 10 (wiring mother board 10a) that has undergone the die bonding process and the wire bonding process is placed in a space formed by an upper mold (not shown) and a lower mold (not shown). It is performed by arranging and allowing a thermosetting epoxy resin or the like to flow into the space.
- external terminals 70 are mounted on the lands 14 provided on the other surface side of the wiring board 10 (wiring mother board 10a).
- the mounting of the external terminal 70 can be performed using, for example, a suction mechanism (not shown) provided with a plurality of suction holes (not shown) arranged corresponding to the plurality of lands 14.
- a suction mechanism not shown
- a flux is transferred and formed on the held external terminals 70, and are collectively mounted on the land 14.
- the connection between the external terminal 70 and the land 14 is fixed by reflow processing.
- a wiring board 10 (wiring mother board) is used using a dicing blade (not shown). 10a) and the sealing resin 60 are cut along the dicing line L. Thereby, the wiring board 10 (wiring mother board 10a) is separated into pieces for each product formation region R, and then the separated wiring board 10 (wiring mother board 10a) and the sealing resin 60 are diced into tapes ( By picking up from (not shown), a semiconductor device 1 as shown in FIGS. 1 and 2 is obtained.
- the silicon substrate 40 is placed on the second semiconductor chip 30 so as to straddle the stacked region 32 and the overhang region 33 of the second semiconductor chip 30.
- the substantial thickness of the overhang region 33 of the second semiconductor chip 30 can be increased, and the rigidity of the overhang region 33 of the second semiconductor chip 30 can be improved. Without causing cracks or unbonded wires, it is possible to satisfactorily apply a load or an ultrasonic wave to the second electrode pad 31 formed in the overhang region 33 of the second semiconductor chip 30 and realize a good wire bonding. .
- the second semiconductor chip 30 since it is not necessary to set the second semiconductor chip 30 thick in order to suppress chip cracks and the like, the second semiconductor chip 30 can be thinned.
- the silicon substrate 40 in the third direction Z is required. Is set within the range of the height of the wire loop 51a and the resin in the third direction Z, the installation of the silicon substrate 40 does not affect the thickness of the semiconductor device 1 in the third direction Z. .
- one surface of the silicon substrate 40 facing the side opposite to the second semiconductor chip 30 side is covered with the sealing resin 60.
- one surface of the silicon substrate 40 facing the side opposite to the second semiconductor chip 30 side is covered with a sealing resin 60. Not exposed to the outside.
- the thickness of the semiconductor device 1 in the third direction Z can be reduced, and the heat dissipation of the semiconductor device 1 can be improved.
- the silicon substrate 40 is second so that both ends of the silicon substrate 40 in the second direction Y overhang from the second semiconductor chip 30. It is mounted on the semiconductor chip 30. That is, as shown in FIG. 6, the silicon substrate 40 has an overhang region 42 that overhangs from the second semiconductor chip 30 in the second direction Y.
- the adhesion area between the silicon substrate 40 and the second semiconductor chip 30 can be increased, and the rigidity of the overhang region 33 of the second semiconductor chip 30 is further increased. It can be improved.
- one silicon substrate 40 is disposed on the second semiconductor chip 30 as shown in FIGS. Specifically, the silicon substrate 40 is stacked on the second semiconductor chip 30 so as to straddle the stacked region 32 and a pair of overhang regions 33 formed on both sides of the stacked region 32.
- the bonding area between the silicon substrate 40 and the second semiconductor chip 30 can be increased, and the rigidity of the overhang region 33 of the second semiconductor chip 30 is further increased. It can be improved. Further, compared to the first embodiment using two silicon substrates 40, only one silicon substrate 40 is required, so that manufacturing efficiency can be improved.
- a semiconductor wafer on which a plurality of second semiconductor chips 30 are formed is prepared.
- An adhesive member 80 is fixed to the semiconductor wafer, and a dicing tape T is attached to the semiconductor wafer, and a second electrode pad 31 is formed in advance at a predetermined location.
- the stacked region 32 (more precisely, the portion that is to become the stacked region 32) and the overhang region 33 (more precisely, the overhang region 33) of the second semiconductor chip 30
- a plurality of silicon substrates 40 are mounted at predetermined positions so as to straddle the planned portion).
- the semiconductor wafer on which the plurality of second semiconductor chips 30 are formed is cut along the dicing line L.
- the chip stacking process of the semiconductor device 1 can be simplified by mounting the silicon substrate 40 at the semiconductor wafer stage as compared with the case of the first embodiment.
- the silicon substrate 40 is configured as a third semiconductor chip 40 such as a flash memory chip on which a predetermined circuit is formed.
- a plurality of third electrode pads 41 are formed on the third semiconductor chip 40, and these third electrode pads 41 are connected to the connection pads 13 by the third wires 52. Electrically connected.
- the same arrangement as that in the first embodiment can be achieved by simply changing the stacked arrangement of the plurality of semiconductor chips 20, 30, and 40. An effect is obtained, and the wire bonding property in the overhang region 33 of the second semiconductor chip 30 can be improved without arranging a new silicon substrate 40.
- one of the two overhang regions 33 of the second semiconductor chip 30 (the overhang region 33 on the left side of the drawing in FIGS. 10 and 11).
- the overhang amount from the first semiconductor chip 20 in the first direction X is set small. In this way, when the overhang amount from the first semiconductor chip 20 is small, the problem of wire bonding is small, so in the second embodiment, the other of the two overhang regions 33 (FIG. 10).
- the third semiconductor chip 40 is mounted only on the overhang region 33) on the right side of the drawing.
- the second semiconductor chip 30 may be mounted on the first semiconductor chip 20 so that only the portion overhangs from the first semiconductor chip 20.
- the silicon substrate is stacked and mounted on the overhang region of the upper semiconductor chip.
- any material may be used as long as it has a thermal expansion coefficient similar to that of the silicon substrate.
- SYMBOLS 1 Semiconductor device 10 ... Wiring board 10a ... Wiring mother board 11 ... Insulating base material 12 ... Insulating film 13 ... Connection pad 14 ... Land 15 ... Opening 20 First semiconductor chip 21 First electrode pad 30 Second semiconductor chip 31 Second electrode pad 32 Laminated region 33 Overhang region 40 .. Silicon substrate (reinforcing plate, third semiconductor chip) 41 ... 3rd electrode pad 42 ... Overhang area 50 ... 1st wire 51 ... 2nd wire 51a ... Wire loop 52 ... 3rd wire 60 ...
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- Wire Bonding (AREA)
Abstract
複数の接続パッド13が形成された配線基板10と、配線基板10上に搭載された第1の半導体チップ20と、第1の半導体チップ20上に積層され、複数の電極31を有する第2の半導体チップ30と、第2の半導体チップ30上に積層された補強板40と、複数の接続パッド13と複数の電極31とを電気的に接続する複数のワイヤとを備え、第2の半導体チップ30は、第1の半導体チップ20に重なる積層領域32と、第1の半導体チップ20からオーバーハングするオーバーハング領域33とを有し、電極31は、オーバーハング領域33に形成され、補強板40は、第2の半導体チップ30の積層領域32とオーバーハング領域33とに跨るように、第2の半導体チップ30上に積層されている半導体装置1。
Description
本発明は、半導体装置およびその製造方法に関し、特に、配線基板上に複数の半導体チップが積層された半導体装置およびその製造方法に関する。
従来、複数の半導体チップを搭載したMCP(Multi Chip Package)半導体装置において、上段の半導体チップのオーバーハング領域をバンプやワイヤによって支える構成が知られている(例えば、特許文献1乃至特許文献3参照。)。
ところが、携帯機器の小型・薄型化により、半導体装置の薄型化が進んでおり、半導体装置に搭載される半導体チップを薄型化する必要が出てきている。そして、上段の半導体チップの厚さが薄くなると、上記従来技術では、上段の半導体チップのオーバーハング領域に形成された電極をワイヤボンディングする際の荷重をバンプやワイヤで支えられず、良好にワイヤ接続できなくなる恐れがある、という問題があった。
そこで、本発明は、従来の問題を解決するものであって、すなわち、本発明の目的は、良好なワイヤボンディングを実現する半導体装置およびその製造方法を提供することである。
本発明の半導体装置は、複数の接続パッドが形成された配線基板と、前記配線基板上に搭載された第1の半導体チップと、前記第1の半導体チップ上に積層され、複数の電極を有する第2の半導体チップと、前記第2の半導体チップ上に積層された補強板と、前記複数の接続パッドと前記複数の電極とを電気的に接続する複数のワイヤとを備え、前記第2の半導体チップは、前記第1の半導体チップに重なる積層領域と、前記第1の半導体チップからオーバーハングするオーバーハング領域とを有し、前記電極は、前記オーバーハング領域に形成され、前記補強板は、前記第2の半導体チップの前記積層領域と前記オーバーハング領域とに跨るように、前記第2の半導体チップ上に積層されていることにより、前述した課題を解決したものである。
本発明の半導体装置の製造方法は、複数の接続パッドが形成された配線基板を用意する工程と、前記配線基板上に第1の半導体チップを搭載する工程と、電極が形成された第2の半導体チップの一部分を前記第1の半導体チップからオーバーハングさせるように、前記第2の半導体チップを前記第1の半導体チップ上に搭載する工程と、前記第1の半導体チップに重なる前記第2の半導体チップの積層領域と、前記第1の半導体チップからオーバーハングする前記第2の半導体チップのオーバーハング領域とに跨るように、前記第2の半導体チップ上に補強板を搭載する工程と、前記複数の接続パッドと前記複数の電極とをワイヤによって電気的に接続する工程とを含むことにより、前述した課題を解決したものである。
本発明では、第2の半導体チップの積層領域とオーバーハング領域とに跨るように、第2の半導体チップ上に補強板を積層することにより、第2の半導体チップのオーバーハング領域の実質的な厚さを厚くし、第2の半導体チップのオーバーハング領域の剛性を向上させることが可能であるため、チップクラックやワイヤ未接合を発生させることなく、第2の半導体チップのオーバーハング領域に形成された電極に荷重や超音波を良好に印加でき、良好なワイヤボンディングを実現できる。
以下、本発明の半導体装置の複数の実施形態および変形例を図面に基づいて説明する。
なお、以下の説明では、配線基板に平行な方向を第1方向X、第1方向Xに直交し且つ配線基板に平行な方向を第2方向Y、配線基板に垂直な方向を第3方向Zとして規定する。
以下、本発明の第1実施形態である半導体装置1を図1乃至図4に基づいて説明する。
第1実施形態の半導体装置1は、MCP型の半導体装置として構成され、図1および図2に示すように、配線基板10と、DRAMのメモリチップ等の第1の半導体チップ20と、DRAMのメモリチップ等の第2の半導体チップ30と、補強板としてのシリコン基板40と、第1のワイヤ50と、第2のワイヤ51と、封止樹脂60と、外部端子70とを備えている。
配線基板10は、図1および図2に示すように、例えばガラスエポキシから形成され略四角形の板状に形成された絶縁基材11と、絶縁基材11の両面にパターン形成された配線層(図示しない)と、配線層を覆うように形成された絶縁膜12とを有している。
配線基板10の一面側の配線層には、複数の接続パッド13が接続形成されている。また、配線基板10の他面側の配線層には、複数のランド14が接続形成されている。複数の接続パッド13は、図1に示すように、配線基板10の一面の周縁部近傍に配列形成されている。また、複数のランド14は、配線基板10の他面に格子状に配置されている。複数の接続パッド13と複数のランド14とは、それらに連続する配線と絶縁基材11を貫くビア等により互いに接続されている。接続パッド13には、ワイヤ50、51が接続され、ランド14には、外部端子70が搭載される。
絶縁膜12は、例えばソルダーレジスト(SR)である。絶縁膜12は、予め定められた所定の領域を除いて配線基板10の両面全面に形成される。換言すると、絶縁膜12は、その一部が所定の領域に関して除去されており、一つ以上の開口部を有している。例えば、配線基板10の一面側には、開口部15が形成される。開口部15は、複数の接続パッド13が形成された領域およびその周辺領域を露出させる。配線基板10の他面側においても、複数のランド14をそれぞれ露出させる開口部が形成される。
第1の半導体チップ20は、図1に示すように、略長方形の板状に形成され、その長手方向を第2方向Yに沿わせた状態で、配線基板10の一面側に搭載されている。第1の半導体チップ20の他面は、DAF(Die Attached Film)等の接着部材80によって、配線基板10の絶縁膜12が形成されている領域に接着固定されている。
第1の半導体チップ20は、その一面側に所定の回路(図示しない)および第1の電極パッド21が形成されている。複数の第1の電極パッド21は、図1に示すように、第1の半導体チップ20の各短辺に沿って配列形成されている。第1の電極パッド21と接続パッド13とは、図1に示すように、第1のワイヤ50により接続されている。
第2の半導体チップ30は、図1に示すように、略長方形の板状に形成され、その長手方向を第1方向Xに沿わせた状態で、第1の半導体チップ20の一面上に積層搭載されている。第2の半導体チップ30は、図1に示すように、第1の半導体チップ20の第1の電極パッド21が形成された領域を覆うことがないように配置され、その結果、第1方向Xにおける第2の半導体チップ30の両端は、第1の半導体チップ20に対して外側にオーバーハングする(すなわち、はみ出す)。これにより、第2の半導体チップ30には、図1や図2に示すように、第1の半導体チップ20に重なる積層領域32と、第1方向Xにおける積層領域32の両側に形成され第1の半導体チップ20からオーバーハングするオーバーハング領域33とが形成される。第2の半導体チップ30の他面は、DAF等の接着部材80により第1の半導体チップ20に接着固定される。
第2の半導体チップ30は、その一面側に所定の回路(図示しない)および第2の電極パッド31が形成されている。複数の第2の電極パッド31は、第2の半導体チップ30(オーバーハング領域33)の各短辺に沿って配列形成され、第2の電極パッド31と接続パッド13とは、図1や図2に示すように、第2のワイヤ51により接続されている。
シリコン基板40は、図1や図2に示すように、第2の半導体チップ30上に2つ積層されている。シリコン基板40の一方は、積層領域32とオーバーハング領域33の一方とに跨るように、第2の半導体チップ30上に積層されている。シリコン基板40の他方は、積層領域32とオーバーハング領域33の他方とに跨るように、第2の半導体チップ30上に積層されている。シリコン基板40は、DAF等の接着部材80により第2の半導体チップ30に接着固定される。
第1のワイヤ50は、例えばAu等の導電性金属から成り、第1の電極パッド21と接続パッド13と接続する。第2のワイヤ51は、例えばAu等の導電性金属から成り、第2の電極パッド31と接続パッド13とを接続する。
封止樹脂60は、エポキシ樹脂等の絶縁性樹脂から成り、図2に示すように、配線基板10の一面側において、第1の半導体チップ20と第2の半導体チップ30と第1のワイヤ50と第2のワイヤ51と配線基板10の一面とを覆っている。
外部端子70は、本実施形態では、はんだボールとして構成され、配線基板10のランド14に搭載されている。なお、外部端子70の具体的態様は、はんだボール以外であってもよい。
つぎに、第1実施形態における半導体装置1の製造方法について、図3および図4に基づいて以下に説明する。
まず、図3(a)には、ダイシングラインLによって区画された複数の製品形成領域Rを含む配線母基板10aが示されている。これら製品形成領域Rは、後にダイシングラインLに沿って個々に切断され配線基板10となる領域である。各製品形成領域Rには、絶縁膜12、接続パッド13、ランド14、および、開口部15が、形成されている。
次に、図3(b)に示すように、配線基板10(配線母基板10a)の一面上に、第1の半導体チップ20および第2の半導体チップ30を順番に搭載する。第1の半導体チップ20は、第1の半導体チップ20の他面に設けられたDAF等の接着部材80によって、配線基板10(配線母基板10a)の一面に接着固定される。同様に、第2の半導体チップ30は、第2の半導体チップ30の他面に設けられたDAF等の接着部材80によって、第1の半導体チップ20の一面に接着固定される。
次に、図3(c)に示すように、第2の半導体チップ30の一面上に、2つのシリコン基板40を搭載する。シリコン基板40は、シリコン基板40の他面に設けられたDAF等の接着部材80によって、第2の半導体チップ30の一面に接着固定される。
この際、シリコン基板40の一方は、図3(c)に示すように、積層領域32とオーバーハング領域33の一方とに跨るように、第2の半導体チップ30上に積層され、シリコン基板40の他方は、積層領域32とオーバーハング領域33の他方とに跨るように、第2の半導体チップ30上に積層される。
次に、図3(d)に示すように、第2のワイヤ51を用いて、配線基板10(配線母基板10a)の接続パッド13と第2の半導体チップ30の第2の電極パッド31とを電気的に接続する。また、同様に、第1のワイヤ50を用いて、配線基板10(配線母基板10a)の接続パッド13と第1の半導体チップ20の第1の電極パッド21とを電気的に接続する。
この際、ワイヤ50、51を用いた結線には、図示しないワイヤボンディング装置を用いることができる。結線は、例えば、超音波熱圧着法を用いたボールボンディングにより行われる。具体的には、溶融によりボールが形成されたワイヤ50、51の先端を電極パッド21、31上に超音波熱圧着し、ワイヤ50、51が所定のループ形状を描くように、ワイヤ50、51の後端を対応する接続パッド13上に超音波熱圧着する。
次に、図4(a)に示すように、第1の半導体チップ20や第2の半導体チップ30やシリコン基板40を搭載した配線基板10(配線母基板10a)に、一括モールドを施すことによって、封止樹脂60を形成する。この一括モールドには、上型(図示しない)および下型(図示しない)等を備えたトランスファーモールド装置(図示しない)が用いられる。具体的には、この一括モールドは、上型(図示しない)および下型(図示しない)によって形成される空間内に、ダイボンディング工程およびワイヤボンディング工程を経た配線基板10(配線母基板10a)を配置し、前記空間内に熱硬化性のエポキシ樹脂等を流入させることによって行われる。
次に、図4(b)に示すように、配線基板10(配線母基板10a)の他面側に設けられたランド14にそれぞれ外部端子70を搭載する。この外部端子70の搭載は、例えば、複数のランド14に対応して配列形成された複数の吸着孔(図示しない)を備えた吸着機構(図示しない)を用いて行うことができる。この場合、複数の外部端子70を吸着機構(図示しない)に吸着保持させ、保持された外部端子70にフラックスを転写形成して、ランド14に一括搭載する。その後、リフロー処理により、外部端子70とランド14との間を接続固定する。
次に、図4(c)に示すように、封止樹脂60にダイシングテープ(図示しない)を貼り付けて支持した状態で、ダイシングブレード(図示しない)を用いて、配線基板10(配線母基板10a)および封止樹脂60をダイシングラインLに沿って切断する。これにより、配線基板10(配線母基板10a)は、製品形成領域R毎に個片化され、その後、個片化された配線基板10(配線母基板10a)および封止樹脂60をダイシングテープ(図示しない)からピックアップすることで、図1および図2に示すような半導体装置1が得られる。
このようにして得られた第1実施形態の半導体装置1では、第2の半導体チップ30の積層領域32とオーバーハング領域33とに跨るように、第2の半導体チップ30上にシリコン基板40を積層することにより、第2の半導体チップ30のオーバーハング領域33の実質的な厚さを厚くし、第2の半導体チップ30のオーバーハング領域33の剛性を向上させることが可能であるため、チップクラックやワイヤ未接合を発生させることなく、第2の半導体チップ30のオーバーハング領域33に形成された第2の電極パッド31に荷重や超音波を良好に印加でき、良好なワイヤボンディングを実現できる。
また、チップクラック等の抑制の為に第2の半導体チップ30を厚く設定する必要がなくなるため、第2の半導体チップ30の薄型化を実現できる。
なお、第2のワイヤ51のワイヤループ51aの形成、および、信頼性確保のための第2のワイヤ51上の樹脂の厚さを確保する必要があることから、第3方向Zにおけるシリコン基板40の厚みが、第3方向Zにおけるワイヤループ51aおよび樹脂の高さの範囲内で設定されていれば、シリコン基板40の設置が第3方向Zにおける半導体装置1の厚みに影響を及ぼすことはない。
つぎに、本発明の第1実施形態の第1変形例である半導体装置1について、図5に基づいて説明する。以下では、第1実施形態との相違点のみを説明する。
上述した第1実施形態では、図2に示すように、第2の半導体チップ30側とは反対側に面するシリコン基板40の一面は、封止樹脂60によって覆われている。
これに対して、第1実施形態の第1変形例では、図5に示すように、第2の半導体チップ30側とは反対側に面するシリコン基板40の一面は、封止樹脂60によって覆われておらず、外部に露出している。
これにより、第1実施形態の第1変形例では、第3方向Zにおける半導体装置1の厚みを低減できるとともに、半導体装置1の放熱性を向上できる。
つぎに、本発明の第1実施形態の第2変形例である半導体装置1について、図6に基づいて説明する。以下では、第1実施形態との相違点のみを説明する。
第1実施形態の第2変形例では、図6に示すように、第2方向Yにおけるシリコン基板40の両端が、第2の半導体チップ30からオーバーハングするように、シリコン基板40が第2の半導体チップ30に搭載されている。すなわち、シリコン基板40は、図6に示すように、第2方向Yに向けて第2の半導体チップ30からオーバーハングするオーバーハング領域42を有している。
これにより、第1実施形態の第2変形例では、シリコン基板40と第2の半導体チップ30との接着面積を増大することができ、第2の半導体チップ30のオーバーハング領域33の剛性を一層向上できる。
つぎに、本発明の第1実施形態の第3変形例である半導体装置1について、図7および図8に基づいて説明する。以下では、第1実施形態との相違点のみを説明する。
第1実施形態の第3変形例では、図7や図8に示すように、シリコン基板40は、第2の半導体チップ30上に1つ配置されている。具体的には、シリコン基板40は、積層領域32と、積層領域32の両側に形成された一対のオーバーハング領域33とに跨るように、第2の半導体チップ30上に積層されている。
これにより、第1実施形態の第3変形例では、シリコン基板40と第2の半導体チップ30との接着面積を増大することができ、第2の半導体チップ30のオーバーハング領域33の剛性を一層向上できる。また、2つのシリコン基板40を用いた第1実施形態と比較して、1つのシリコン基板40で済むため、製造効率を向上できる。
つぎに、本発明の第1実施形態の第4変形例である半導体装置1について、図9に基づいて説明する。以下では、第1実施形態との相違点のみを説明する。
上述した第1実施形態では、図3(b)および図3(c)に示すように、個片化された第2の半導体チップ30を第1の半導体チップ20上に搭載した後、シリコン基板40を第2の半導体チップ30上に搭載するものとして説明した。
これに対して、第1実施形態の第4変形例では、まず、図9(a)に示すように、複数の第2の半導体チップ30が形成された半導体ウェハを用意する。この半導体ウェハには、接着部材80が固着されるとともに、ダイシングテープTが貼り付けてあり、また、所定箇所に第2の電極パッド31が予め形成されている。
次に、図9(b)に示すように、第2の半導体チップ30の積層領域32(正確には積層領域32となる予定の部分)とオーバーハング領域33(正確にはオーバーハング領域33となる予定の部分)とに跨るように、複数のシリコン基板40を所定箇所に搭載する。
次に、図9(c)に示すように、複数の第2の半導体チップ30が形成された半導体ウェハを、ダイシングラインLに沿って切断する。
次に、図9(d)に示すように、ダイシングテープTから、各第2の半導体チップ30をピックアップすることで、シリコン基板40が搭載された第2の半導体チップ30が複数得られる。
これにより、第1実施形態の第4変形例では、半導体ウェハ段階でシリコン基板40を搭載することにより、第1実施形態の場合と比較して、半導体装置1のチップ積層工程を簡略化できる。
つぎに、本発明の第2実施形態である半導体装置1について、図10および図11に基づいて説明する。以下では、第1実施形態との相違点のみを説明する。
第2実施形態では、シリコン基板40が、所定の回路が形成されたFlashのメモリチップ等の第3の半導体チップ40として構成されている。
第3の半導体チップ40には、図10や図11に示すように、複数の第3の電極パッド41が形成され、これら第3の電極パッド41は、第3のワイヤ52によって接続パッド13に電気的に接続されている。
このように、3つ以上の半導体チップ20、30、40を搭載した半導体装置1では、複数の半導体チップ20、30、40の積層配置を変更するだけで、第1実施形態の場合と同様の効果が得られ、新たなシリコン基板40を配置することなく、第2の半導体チップ30のオーバーハング領域33におけるワイヤボンディング性を向上できる。
なお、第2実施形態では、図10や図11に示すように、第2の半導体チップ30の2つのオーバーハング領域33のうち一方(図10および図11では図面左側のオーバーハング領域33)の、第1方向Xにおける第1の半導体チップ20からのオーバーハング量が小さく設定されている。そして、このように、第1の半導体チップ20からのオーバーハング量が小さい場合には、ワイヤボンディング性の問題が少ないため、第2実施形態では、2つのオーバーハング領域33のうち他方(図10および図11では図面右側のオーバーハング領域33)上のみに、第3の半導体チップ40が搭載されている。
なお、上記では、第1方向Xにおける第2の半導体チップ30の両端が第1の半導体チップ20からオーバーハングする例を説明したが、第1方向Xにおける第2の半導体チップ30の一方の端部のみが第1の半導体チップ20からオーバーハングするように、第2の半導体チップ30を第1の半導体チップ20上に搭載してもよい。
以上、本発明者によってなされた発明を実施形態および変形例に基づき説明したが、本発明は上記実施形態や変形例に限定されるものではなく、その要旨を逸脱しない範囲で種々変更可能であることは言うまでもない。
例えば、上述した各実施形態および各変形例を適宜組み合わせて実施してもよい。
また、上記では、長方形状で短辺にそれぞれ複数の電極パッドが配置された複数の半導体チップをクロス積層する半導体装置のオーバーハング領域にシリコン基板を積層した場合について説明したが、上段の半導体チップが下段の半導体チップからオーバーハングする構成の半導体装置であればどのような半導体装置に適用してもよい。
また、上記では、上段の半導体チップのオーバーハング領域にシリコン基板を積層搭載する場合について説明したが、シリコン基板と同様な熱膨張係数を有する材料であればどのような材料を用いてもよい。
また、上記では、2段のメモリチップ、或いは、2段のDRAMのメモリチップとFlashのメモリチップを積層した半導体装置に適用した場合について説明したが、上段の半導体チップが下段の半導体チップからオーバーハングする構成であれば、ロジックチップとメモリチップ等、どのような半導体装置の組合せでもよい。
1 ・・・ 半導体装置
10 ・・・ 配線基板
10a ・・・ 配線母基板
11 ・・・ 絶縁基材
12 ・・・ 絶縁膜
13 ・・・ 接続パッド
14 ・・・ ランド
15 ・・・ 開口部
20 ・・・ 第1の半導体チップ
21 ・・・ 第1の電極パッド
30 ・・・ 第2の半導体チップ
31 ・・・ 第2の電極パッド
32 ・・・ 積層領域
33 ・・・ オーバーハング領域
40 ・・・ シリコン基板(補強板、第3の半導体チップ)
41 ・・・ 第3の電極パッド
42 ・・・ オーバーハング領域
50 ・・・ 第1のワイヤ
51 ・・・ 第2のワイヤ
51a ・・・ ワイヤループ
52 ・・・ 第3のワイヤ
60 ・・・ 封止樹脂
70 ・・・ 外部端子
80 ・・・ 接着部材
L ・・・ ダイシングライン
R ・・・ 製品形成領域
T ・・・ ダイシングテープ
X ・・・ 第1方向
Y ・・・ 第2方向
Z ・・・ 第3方向
10 ・・・ 配線基板
10a ・・・ 配線母基板
11 ・・・ 絶縁基材
12 ・・・ 絶縁膜
13 ・・・ 接続パッド
14 ・・・ ランド
15 ・・・ 開口部
20 ・・・ 第1の半導体チップ
21 ・・・ 第1の電極パッド
30 ・・・ 第2の半導体チップ
31 ・・・ 第2の電極パッド
32 ・・・ 積層領域
33 ・・・ オーバーハング領域
40 ・・・ シリコン基板(補強板、第3の半導体チップ)
41 ・・・ 第3の電極パッド
42 ・・・ オーバーハング領域
50 ・・・ 第1のワイヤ
51 ・・・ 第2のワイヤ
51a ・・・ ワイヤループ
52 ・・・ 第3のワイヤ
60 ・・・ 封止樹脂
70 ・・・ 外部端子
80 ・・・ 接着部材
L ・・・ ダイシングライン
R ・・・ 製品形成領域
T ・・・ ダイシングテープ
X ・・・ 第1方向
Y ・・・ 第2方向
Z ・・・ 第3方向
Claims (10)
- 複数の接続パッドが形成された配線基板と、
前記配線基板上に搭載された第1の半導体チップと、
前記第1の半導体チップ上に積層され、複数の電極を有する第2の半導体チップと、
前記第2の半導体チップ上に積層された補強板と、
前記複数の接続パッドと前記複数の電極とを電気的に接続する複数のワイヤとを備え、
前記第2の半導体チップは、前記第1の半導体チップに重なる積層領域と、前記第1の半導体チップからオーバーハングするオーバーハング領域とを有し、
前記電極は、前記オーバーハング領域に形成され、
前記補強板は、前記第2の半導体チップの前記積層領域と前記オーバーハング領域とに跨るように、前記第2の半導体チップ上に積層されていることを特徴とする半導体装置。 - 前記補強板は、シリコン基板であることを特徴とする請求項1に記載の半導体装置。
- 前記接続パッドは、前記第1の半導体チップ側に面する前記配線基板の一面に形成されていることを特徴とする請求項1または請求項2に記載の半導体装置。
- 前記第2の半導体チップの前記電極は、前記補強板側に面する前記第2の半導体チップの一面に形成されていることを特徴とする請求項1乃至請求項3のいずれか1項に記載の半導体装置。
- 前記補強板は、接着部材によって接着固定されることで、前記第2の半導体チップ上に積層されていることを特徴とする請求項1乃至請求項4のいずれか1項に記載の半導体装置。
- 前記補強板は、第3の半導体チップであることを特徴とする請求項1乃至請求項5のいずれか1項に記載の半導体装置。
- 前記配線基板の一面側において、前記第1の半導体チップと前記第2の半導体チップと前記補強板とを覆う封止樹脂をさらに備え、
前記第2の半導体チップ側とは反対側に面する前記補強板の一面は、前記封止樹脂に覆われておらず、外部に露出していることを特徴とする請求項1乃至請求項6のいずれか1項に記載の半導体装置。 - 前記第2の半導体チップの前記オーバーハング領域は、前記積層領域を挟んで前記積層領域の両側にそれぞれ形成され、
前記補強板は、前記積層領域と、前記積層領域の両側に形成された一対の前記オーバーハング領域とに跨るように、前記第2の半導体チップ上に積層されていることを特徴とする請求項1乃至請求項7のいずれか1項に記載の半導体装置。 - 前記第2の半導体チップの前記オーバーハング領域は、前記配線基板に平行な第1方向に向けて、前記第1の半導体チップからオーバーハングし、
前記補強板は、前記配線基板に平行かつ前記第1方向に交差する第2方向に向けて、前記第2の半導体チップからオーバーハングするオーバーハング領域を有していることを特徴とする請求項1乃至請求項8のいずれか1項に記載の半導体装置。 - 複数の接続パッドが形成された配線基板を用意する工程と、
前記配線基板上に第1の半導体チップを搭載する工程と、
電極が形成された第2の半導体チップの一部分を前記第1の半導体チップからオーバーハングさせるように、前記第2の半導体チップを前記第1の半導体チップ上に搭載する工程と、
前記第1の半導体チップに重なる前記第2の半導体チップの積層領域と、前記第1の半導体チップからオーバーハングする前記第2の半導体チップのオーバーハング領域とに跨るように、前記第2の半導体チップ上に補強板を搭載する工程と、
前記複数の接続パッドと前記複数の電極とをワイヤによって電気的に接続する工程とを含むことを特徴とする半導体装置の製造方法。
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